pk000h102 chapter 02 line components

62
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 73 Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS Introduction Features SCA are check valves with a built-in stop valve function. CHV are check valves only. The valves are designed to open at very low differential pressures, allow favourable flow conditions and are easy to disassemble for inspection and service. SCA are equipped with vented cap and have internal backseating enabling the spindle seal to be replaced whilst the valve still under pressure. Laser cut V-ports provide excellent opening characteristics (SCA/CHV 50-125). The valve cone has a built-in flexibility to ensure a precise and tight closing towards the valve seat. A well balanced dampening effect between the piston and the cylinder gives an optimal protection during low loads and against pulsations. Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing material compatibility Designed to open at a very low differential pressure of 0.04 bar (0.58 psig) Designed with a built-in damping chamber preventing valve flutter, due to low refrigerant velocity and/or low density Each valve is clearly marked with type, size and performance range Easy to disassemble for inspection and service Internal backseating enables replacement of the spindle seal whilst the valve is active, i.e. under pressure Optimal flow characteristics ensuring quick opening to the fully open position Protection against pulsation by built-in damping facility Housing and bonnet material is low temperature steel (SCA-SS and CHV-SS are in stainless steel) according to requirements of the Pressure Equipment Directive and other international classification authorities Stainless steel bolts Pressure range SCA/CHV: 40 bar g (580 psig) SCA-SS/CHV-SS: 52 bar g (754 psi g) Temperature range –60°C/+150° (–76°F/+302°F) Classification: To get an updated list of certification on the products please contact your local Danfoss Sales Company. Line Components The complete technical leaflet (DKRCI.PD.FL0.A) can be downloaded from the Danfoss web site.

Upload: john-sondergaard-hansen

Post on 26-Mar-2015

96 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 73

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Introduction

Features

SCA are check valves with a built-in stop valve function. CHV are check valves only. The valves are designed to open at very low differential pressures, allow favourable flow conditions and are easy to disassemble for inspection and service.

SCA are equipped with vented cap and haveinternal backseating enabling the spindle seal to be replaced whilst the valve still under pressure.

Laser cut V-ports provide excellent opening characteristics (SCA/CHV 50-125).

The valve cone has a built-in flexibility to ensure a precise and tight closing towards the valve seat.

A well balanced dampening effect between the piston and the cylinder gives an optimal protection during low loads and against pulsations.

Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing material compatibility

Designed to open at a very low differential pressure of 0.04 bar (0.58 psig)

Designed with a built-in damping chamber preventing valve flutter, due to low refrigerant velocity and/or low density

Each valve is clearly marked with type, size and performance range

Easy to disassemble for inspection and service

Internal backseating enables replacement of the spindle seal whilst the valve is active, i.e. under pressure

Optimal flow characteristics ensuring quick opening to the fully open position

Protection against pulsation by built-in damping facility

Housing and bonnet material is low temperature steel (SCA-SS and CHV-SS are in stainless steel) according to requirements of the Pressure Equipment Directive and other international classification authorities

Stainless steel bolts

Pressure range SCA/CHV: 40 bar g (580 psig) SCA-SS/CHV-SS: 52 bar g (754 psi g)

Temperature range –60°C/+150° (–76°F/+302°F)

Classification: To get an updated list of certification on the products please contact your local Danfoss Sales Company.

Line C

om

po

nen

ts

The complete technical leaflet (DKRCI.PD.FL0.A) can be downloaded from the Danfoss web site.

Page 2: PK000H102 Chapter 02 Line Components

74 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Design

Refrigerants Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing materials compatibility. For further information refer to installation instruction for SCA/CHV. Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales company.

ConnectionsAvailable with the following connections:

Welding DIN (EN 10220)

Butt-weld ANSI (B 36.10 Schedule 80), - DN 15 - 40 (½ - 1½ in.)

Butt-weld ANSI (B 36.10 Schedule 40), - DN 50 - 200 (2 - 8 in.)

Socket-weld ANSI (B 16.11), - DN 50 (2 in.)

HousingMade from special, cold resistant steel (SCA-SS and CHV-SS are made from stainless steel) approved for low temperature operations.

Valve ConeValve cone with built in metallic stop - prevents damage to teflon ring in case of overtightening.

Damping chamberThe chamber is filled with refrigerants (gas or liquid), which provides a damping effect, when the valve opens and closes.

Spindle (SCA)Made of polished stainless steel, which is ideal for O-ring sealing.

Packing Gland (SCA)The “full temperature range” packing gland consists of a double O-ring sealing arrangement combined with permanent lubrication from a grease reservoir. This ensures perfect tightness throughout the whole temperature range: –60/+150°C (–76/+302°F).

Pressure Equipment Directive (PED)The SCA / CHV valves are approved and CE marked in accordance with Pressure Equipment Directive - 97/23/EC.

For further details / restrictions - see Installation Instruction.

InstallationThe valve must be mounted vertically with the cone downwards.

The valve is designed to resist very high internal pressure. However, the piping system in general should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal expansion.

For further information refer to installation instructions for SCA/CHV.

If cold refrigeration oil having low viscosities enters and settles in the damping chamber, problems with the check valve may arise. Consequently, it may be necessary to modify the valve for more viscous liquids by enlarging the hole to the damping chamber.

Temperature range –60/+150°C (–76/+302°F).

Pressure range Max. working pressure: SCA/CHV 40 bar g (580 psig). SCA-SS/CHV-SS 52 bar g (754 psi g) Valves for higher working pressure are available on request.

Example of marking ring, CHV

Technical data

SCA / CHV valves

Nominal boreStandard application DN 50-80 mm (2-3 in.) DN 100-125 mm (4-5 in.)

High pressure application DN 50-65 mm (2-2½ in.) DN 80-125 mm (3-5 in.)

Classified for Fluid group I

Category II III

Page 3: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 75

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Computation and selection IntroductionWhen dimensioning SCA/CHV, it is important to select a valve that is best suited to all operating conditions. Therefore, it is necessary to consider both the nominal and part load working conditions.

Fig. 1

Selection example continued on following page.

.

Example

.

Densitykg/m3

[lb/feet3]

Velocitym/s[ft/min]

Recommendedvelocity

Not recommended

Cmin, rec

= 3 m/sC

min, rec = 591 ft/min

ρ = 3.0 kg/m3

ρ = 0.187 lb/feet3

Crec

= 14 m/sC

rec = 2756 ft/min

SI-UnitsAssumed working conditions:Maximum flow V = 1000 m3/hDensity ρ = 3.0 kg/m3

Minimum part load = 33%

Used expressions:Recommended velocity - C

rec [m/s]

Minimum recommended velocity - Cmin, rec

[m/s]Maximum velocity - C

max [m/s]

Part load velocity - Cpart

[m/s]

We know the density ρ≈ 3.0 kg/m3, consequently C

rec as well as C

min, rec can be found in the figure

(standard valve).

Crec

≈14 m/sC

min, rec ≈ 3 m/s

US-UnitsAssumed working conditions:Maximum flow V = 1160 gpmDensity ρ = 0.187 lb/feet3

Minimum part load = 33%

Used expressions:Recommended velocity - C

rec [ft/min]

Minimum recommended velocity - Cmin, rec

[ft/min]Maximum velocity - C

max [ft/min]

Part load velocity - Cpart

[ft/min]

We know the density ρ≈ 0.187 lb/feet3, consequently C

rec as well as C

min, rec can be found

in the figure (standard valve).

Crec

≈2756 ft/minC

min, rec ≈ 591 ft/min

The SCA/CHV valve can be calculated in two ways:– Using the tables below.– Using DIRcalc version 1.14 or higher.

Line C

om

po

nen

ts

Page 4: PK000H102 Chapter 02 Line Components

76 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Computation and selection (continued)

In conclusion SCA in size DN 125 is selected be-cause C

max ≈ 20 m/s (3900 ft/min) comes nearest

to the recommended velocity Crec

≈ 14 m/s (2756 ft/min) and at the same time part load conditions fulfil the requirements, as described:

We know that Cmax

≈ 20 m/s (3900 ft/min) and that minimum part load is 33%. lt fol lows that C

part ≈ 6.5 m/s (1290 ft/min). Thus, C

part (6.5 m/s) >

Cmin, rec

(3.0 m/s) and the sele cted SCA model DN125 is the perfect choice.

lf the valve in question, for instance under part load conditions provides a velocity less than C

min, rec the valve might start hammering and

become noisy. As a result the valve may wear prematurely.

Fig. 2

Knowing that V = 1000 m3/h (1160 gpm) fig. 2 gives the following choices:

For SCA/CHV in size DN 100 the maximum velocity Cmax

≈ 31 m/s (6100 ft/min)For SCA/CHV in size DN 125 the maximum velocity C

max ≈ 20 m/s (3900 ft/min)

.

DN 15 - 40

m/s[ft/min]

m3/h[gpm]

DN 50 - 125

SCA/CHV 100

SCA/CHV 125

m/s[ft/min]

m3/h[gpm]

V = 1000 m3/hV = 1160 gpm

..

Page 5: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 77

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Application Figure 3 shows the stop/check valve SCA in the discharge line of a screw compressor unit.The SCA valve in the discharge line prevents “back condensation” in the oil separator as well as pressure equalising through the compressor. Compared to an ordinary stop and check valve arrangement, the combined stop/check valve solution, as shown is easier to install and has lower flow resistance.

Installation of the SCA/CHV in the economizer line is not recommended. O

il se

per

ator

Compressor

Oil cooler

Fig. 3

Line C

om

po

nen

ts

Page 6: PK000H102 Chapter 02 Line Components

78 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Material specification

CHV 15 - 40SCA 15 - 40

No. Part Material DIN/EN ISO ASTM

1 Housing Steel P285QHEN10222-4

LF2A350

2 Bonnet, Flange Steel P275NL1EN10028-3

3 Bonnet, Insert Steel

4 Spindle Stainless steel X 10CrNiS18-9 Type 17, 17440 AISI 303, 683/13

5 Cone SteelTeflon (PTFE)

8 Packing glandO-rings

SteelCloroprene (Neoprene)

9 Packing washer Aluminium

12 Bolts Stainless steel A2-70 A2-70 Type 308

13 Gasket Fiber, non-asbestos

14 Spring Steel

17 Spindle seal cap Aluminium

18 Seal cap gasket Nylon

20 Identification ring Stainless steel

22 Spindle extension Steel

Page 7: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 79

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

CHV-SS 15 - 40 (1/2 - 11/

2")SCA-SS 15 - 40 (1/

2 - 11/

2")

No. Part Material DIN/EN ISO ASTM

1 Housing Stainless steel X5CrNi18-10EN10088

AISI 304

2 Bonnet, Flange Stainless steel X5CrNi18-10EN10088

AISI 304

3 Bonnet, Insert Stainless steel

4 Spindle Stainless steel X8CrNiS18-9 Type 17, 17440 AISI 303, 683/13

5 Cone SteelTeflon (PTFE)

8 Packing glandO-rings

Stainless steelCloroprene (Neoprene)

9 Packing washer Aluminium

12 Bolts Stainless steel A2-70 A2-70 Type 308

13 Gasket Fiber, non-asbestos

14 Spring Steel

17 Spindle seal cap Aluminium

18 Seal cap gasket Nylon

20 Identification ring Stainless steel

22 Spindle extension Steel

Material specification

Line C

om

po

nen

ts

Page 8: PK000H102 Chapter 02 Line Components

80 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Material specification

CHV 50 - 125SCA 50 - 125

No. Part Material DIN/EN ISO ASTM

1 Housing DN 50-65 Steel P285 QHEN 10222-4

LF2A350

Housing DN 80-125 Steel G20Mn5 QTSEW 685

LCC, A352

2 Gasket Fiber, Non-asbestos

3SCA: Valve bonnetCHV: End cover

SteelP285 QHEN 10222-4

LF2A350

4 Bolts Stainless steel A2-70 A2-70 A-276

5 Tube Steel

6 Seat Steel

7 Valve plate Steel

8 Guide sleeve Steel

9 Spring ring Steel

10 Spring Steel

11 O-ring Cloroprene (Neoprene)

12 Teflon ring Teflon (PTFE)

13 Soft back seal Teflon (PTFE)

14 Spindle DN 50-65 Stainless steel X8CrNiS18-917440

Type 17R 683/13

AISI 303

Spindle DN 80-125 Stainless steel X5CrNi181017440

Type 11683/13

AISI 304A-276

15 Packing gland Steel 9Mn28, 1651 Type 2, R 683/9 1213, SAE J403

16 Spindle seal cap and gasket Aluminium

17 Marking label Stainless steel

Page 9: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 81

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Connections

DIN

ANSI

50 2 61.2 6.2 2.41 0.24 16 0.63 80 93

Welding ANSI (B 36.10 Schedule 80)

Welding DIN (EN 10220)

Welding ANSI (B 36.10 Schedule 40)

Socket welding ANSI (B 16.11)

SOC

50 2 60.3 2.9 2.37 0.11 45 5365 2½ 76.1 2.9 3.00 0.11 72 85

80 3 88.9 3.2 3.50 0.13 103 129100 4 114.3 3.6 4.50 0.14 196 232125 5 139.7 4.0 5.50 0.16 301 356

Sizemm

Sizein.

ODmm

Tmm

ODin.

Tin.

kv-anglem3/h

Cv-angle

USgal/min

15 ½ 21.3 2.3 0.839 0.091 8.0 9.320 ¾ 26.9 2.3 1.059 0.091 10.0 11.6

25 1 33.7 2.6 1.327 0.102 24.0 27.832 11/4 42.4 2.6 1.669 0.102 30.0 34.840 1½ 48.3 2.6 1.902 0.102 30.0 34.8

15 ½ 21.3 3.7 0.839 0.146 8.0 9.320 ¾ 26.9 4.0 1.059 0.158 10.0 11.6

25 1 33.7 4.6 1.327 0.181 24.0 27.832 11/4 42.4 4.9 1.669 0.193 30.0 34.840 1½ 48.3 5.1 1.902 0.201 30.0 34.8

50 2 60.3 3.9 2.37 0.15 45 5365 2½ 73.0 5.2 2.87 0.20 72 85

80 3 88.9 5.5 3.50 0.22 103 129100 4 114.3 6.0 4.50 0.24 196 232125 5 141.3 6.6 5.56 0.26 301 356

Sizemm

Sizein.

IDmm

Tmm

IDin.

Tin.

Lmm

Lin.

kv-anglem3/h

Cv-angle

USgal/min

Line C

om

po

nen

ts

Page 10: PK000H102 Chapter 02 Line Components

82 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Dimensions and weights

SCA 15 - 40 CHV 15 - 40

SCA/CHV 15 - 40 (½- 1½ in.)

SCA 15 (½ in.) mm 212 45 38 60 601.6 kgin. 8.35 1.77 1.50 2.36 2.36

SCA 20 (¾ in.) mm 212 45 38 60 601.6 kgin. 8.35 1.77 1.50 2.36 2.36

SCA 25 (1 in.) mm 295 55 50 85 703.2 kgin. 11.61 2.17 1.97 3.35 2.76

SCA 32 (11/4 in.) mm 295 55 50 85 703.2 kgin. 11.61 2.17 1.97 3.35 2.76

SCA 40 (1½ in.) mm 295 55 50 85 703.2 kgin. 11.61 2.17 1.97 3.35 2.76

Valve size C G ∅D Fmin H Weight

SCA 15 - 40

CHV 15 (½ in.) mm 103 45 60 60 1.2 kgin. 4.06 1.77 2.36 2.36

CHV 20 (¾ in.) mm 103 45 60 60 1.2 kgin. 4.06 1.77 2.36 2.36

CHV 25 (1 in.) mm 143 55 85 70 2.3 kgin. 5.63 2.17 3.35 2.76

CHV 32 (11/4 in.) mm 143 55 85 70 2.3 kgin. 5.63 2.17 3.35 2.76

CHV 40 (1½ in.) mm 143 55 85 70 2.3 kgin. 5.63 2.17 3.35 2.76

Valve size C G Fmin H Weight

CHV 15 - 40

Specified weights are approximate values only.

Page 11: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 83

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

SCA/CHV 50 - 65 (2 - 2½ in.) Dimensions and weights

SCA 50 mm 70 315 60 50 77 3.8 kgSCA (2) in. 2.76 12.40 2.36 1.97 3.03 8.40 lb

SCA 65 mm 70 335 70 50 90 5.5 kgSCA (2½) in. 2.76 12.20 13.19 2.76 3.94 1.97 3.54 12.16 lb

Valve size K C G ∅D H Weight

SCA

CHV

Specified weights are approximate values only.

Valve size C G Fmin. H Weight

CHV 50 mm 132 60 92 77 3.2 kgCHV (2) in. 5.20 2.36 3.62 3.03 7.10 lb

CHV 65 mm 152 70 107 90 4.5 kgCHV (2½) in. 5.98 2.76 4.21 3.54 9.95 lb

Line C

om

po

nen

ts

Page 12: PK000H102 Chapter 02 Line Components

84 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Dimensions and weights SCA/CHV 80 - 125 (3 - 5 in.)

Valve size K C G ∅D ∅H Weight

SCA 80 mm 76 388 90 58 129 9.7 kgSCA (3) in. 3.00 15.28 3.54 2.28 5.08 21.4 lb

SCA 100 mm 90 437 106 58 156 15.3 kgSCA (4) in. 3.54 17.20 4.17 2.28 6.14 33.7 lb

SCA125 mm 90 533 128 74 193 28.1 kgSCA (5) in. 3.54 20.98 5.04 2.91 7.60 61.9 lb

SCA

CHV

Valve size C G Fmin.

∅H Weight

CHV 80 mm 189 90 133 129 8.7 kgCHV (3) in. 7.44 3.54 5.24 5.08 19.23 lb

CHV 100 mm 223 106 163 156 14.3 kgCHV(4) in. 8.78 4.17 6.43 6.14 31.60 lb

CHV125 mm 268 128 190 193 25.6 kgCHV(5) in. 10.55 5.04 7.48 7.60 56.58 lb

Specified weights are approximate values only.

Page 13: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 85

Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Ordering How to orderThe table below is used to identify the valve re-quired.

Please note that the type codes only serve to identify the valves, some of wich may not form part of the standard product range.

Important!Where products need to be certified according to specific certification societies, or where higher pressures are required, the relevant information should be included at the time of order.

CHV, butt-weld DIN SCA, butt-weld DIN

CHV, butt-weld ANSI SCA, butt-weld ANSI

For further information please contact your local Danfoss Sales Company.

Valve type SCACHV

Stop Check ValveCheck Valve

(valve size measured on the connection diameter)

ANSI D I N SOC

15 DN 15 x x

20 DN 20 x x

25 DN 25 x x

32 DN 32 x x

40 DN 40 x x

50 DN 50 x x x

65 DN 65 x x

80 DN 80 x x

100 DN 100 x x

125 DN 125 x x

Connections A

D

Welding branches: ANSI B 31.5 schedule 80 DN 15 - 40 (½ - 1½ in.)Welding branches: ANSI B 31.5 schedule 40 DN 50 - 125 (2 - 5 in.)Welding branches: DIN 2448

Valve housing ANG Angle flow

SizeType Code No.

mm in.15 ½ SCA 15 D ANG 148G307615 ½ SCA-SS 15 D ANG 52BAR 148G353220 ¾ SCA 20 D ANG 148G307820 ¾ SCA-SS 20 D ANG 52BAR 148G353325 1 SCA 25 D ANG 148G308625 1 SCA-SS 25 D ANG 52BAR 148G353432 11/4 SCA 32 D ANG 148G308832 11/4 SCA-SS 32 D ANG 52BAR 148G353540 1½ SCA 40 D ANG 148G309040 1½ SCA-SS 40 D ANG 52BAR 148G353650 2 SCA 50 D ANG 148G313465 2½ SCA 65 D ANG 148G313580 3 SCA 80 D ANG 148G3136

100 4 SCA 100 D ANG 148G3137125 5 SCA 125 D ANG 148G3138

SizeType Code No.

mm in.15 ½ CHV 15 A ANG 148G307320 ¾ CHV 20 A ANG 148G307525 1 CHV 25 A ANG 148G308132 11/4 CHV 32 A ANG 148G308340 1½ CHV 40 A ANG 148G308550 2 CHV 50 A ANG 148G313965 2½ CHV 65 A ANG 148G314080 3 CHV 80 A ANG 148G3141

100 4 CHV 100 A ANG 148G3142125 5 CHV 125 A ANG 148G3143

SizeType Code No.

mm in.15 ½ CHV 15 D ANG 148G307215 ½ CHV-SS 15 D ANG 52BAR 148G353720 ¾ CHV 20 D ANG 148G307420 ¾ CHV-SS 20 D ANG 52BAR 148G353825 1 CHV 25 D ANG 148G308025 1 CHV-SS 25 D ANG 52BAR 148G353932 11/4 CHV 32 D ANG 148G308232 11/4 CHV-SS 32 D ANG 52BAR 148G354040 1½ CHV 40 D ANG 148G308440 1½ CHV-SS 40 D ANG 52BAR 148G354150 2 CHV 50 D ANG 148G312965 2½ CHV 65 D ANG 148G313080 3 CHV 80 D ANG 148G3131

100 4 CHV 100 D ANG 148G3132125 5 CHV 125 D ANG 148G3133

SizeType Code No.

mm in.15 ½ SCA 15 A ANG 148G307720 ¾ SCA 20 A ANG 148G307925 1 SCA 25 A ANG 148G308732 11/4 SCA 32 A ANG 148G308940 1½ SCA 40 A ANG 148G309150 2 SCA 50 A ANG 148G314465 2½ SCA 65 A ANG 148G314580 3 SCA 80 A ANG 148G3146

100 4 SCA 100 A ANG 148G3147125 5 SCA 125 A ANG 148G3148

SCA, socket weld SOCCHV, socket weld SOCSize

Type Code No.mm in.50 2 CHV 50 SOC ANG 148G3149

SizeType Code No.

mm in.50 2 SCA 50 SOC ANG 148G3150

Line C

om

po

nen

ts

Page 14: PK000H102 Chapter 02 Line Components
Page 15: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 87

Check valves for ammonia and fluorinated refrigerants, type NRVA

Introduction

Check valve type NRVA can be used in liquid, suction and hot gas lines in refrigeration and air conditioning plant with ammonia.NRVA can also be used in refrigerating systems with fluorinated refrigerants.

When the NRVA is used in liquid lines where cold, thick oil or impurities may be present, it is recommended that the standard spring be replaced by a special spring. See ordering table.

Features Ensures correct direction of flow.

Valve housing made of steel.

Available for 40 bar g (580 psig) working pressure.

Large range of flanges with connection dimensions in accordance with standards: DIN, ANSI, SOC, SA and FPT.

Fitted with damping piston that makes the valves suitable for installation in lines where pulsation can occur, e.g. in the discharge line from the compressor.

Technical data Refrigerants Can be used for all normal, non-flammable refrigerants, including R 717, and non-corrosive gases/liquids - assuming seals of the correct material are used.For further information please see installation instruction for NRVA. Use with flammable hydrocarbons cannot be recommended; please contact Danfoss.

Design Connections There is a very wide range of connection possibilities with NRVA check valves:

Welding, DIN (2448)

Welding, ANSI (B 36.10)

Welding socket, ANSI (B 16.11)

Solder connection, DIN (2856)

Solder connection, ANSI (B 16.22)

FPT internal thread, NPT (ANSI/ASME B 1.20.1)

Gaskets:Do not contain asbestos.

Valve cone:The valve cone has a teflon tightening ring. Teflon tightening ring renders perfect sealing at a minimum closing force.

Temperature range –50°C / +140°C (–58°F / +284°F).

Pressure range The valve is designed for: Max. working pressure: 40 bar g (580 psig).

Line C

om

po

nen

ts

The complete technical leaflet (RD6HA) can be downloaded from the Danfoss web site.

Page 16: PK000H102 Chapter 02 Line Components

88 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Material specification

Ordering

Material specification for NRVA check valvesNo. Part Material DIN ISO ASTM

1 Housing Steel G20Mn5QT *)EN 10213-3

LCC, A352

2 Flanges Steel RSt. 37-2, 10025 Fe360 B, 630 Grade C, A 283

3 Valve cone Stainless steelTeflon

5 Spring Steel

9 Bolts Stainless steel A2-70

10 Nut Stainless steel

11 Gasket Non asbestos

12 Valve seat Steel

Complete valves incl. DIN 2448 flange:

TypeWeld flange connection

Code no. ∆p 2)k

v value 3) C

v value 4)

Valve Spec. spring 1)With

standard springWith

spec. spring 1)

in. bar psig bar psig m3/h gal/min

NRVA 15 1/2

020-2000 020-2307 0.12 1.7 0.3 4.4 5 6

NRVA 20 3/4

020-2001 020-2307 0.12 1.7 0.3 4.4 6 7

NRVA 25 1 020-2002 020-2317 0.12 1.7 0.3 4.4 19 22

NRVA 32 11/4

020-2003 020-2317 0.12 1.7 0.3 4.4 20 23

NRVA 40 11/2

020-2004 020-2327 0.07 1.0 0.4 5.8 44 51

NRVA 50 2 020-2005 020-2327 0.07 1.0 0.4 5.8 44 51

NRVA 65 21/2

020-2006 020-2337 0.07 1.0 0.4 5.8 75 871) A special type spring can be supplied to replace the standard valve spring.2) ∆p = the minimum pressure differential at which the valve is completely open.3) The k

v value is the flow of water in m3/h at a pressure drop across valve of 1 bar, ρ = 1000 kg/m3.

4) The Cv value is the flow of water in gal/min at a pressure drop across valve of 1 psig, ρ = 10 lbs/gal.

Valve body without flanges: Type Code no.

NRVA 15 020-2020

NRVA 20 020-2020

NRVA 25 020-2022

NRVA 32 020-2022

NRVA 40 020-2024

NRVA 50 020-2024

NRVA 65 020-2026

Staybolts and gasketsType Dimensions Code no.

NRVA 15 / 20 M 12 × 115 mm 006-1107

NRVA 25 / 32 M 12 × 148 mm 006-1135

NRVA 40 / 50 M 12 × 167 mm 006-1137

NRVA 65 M 16 × 200 mm 006-1138

*) NRVA 40 / NRVA 50 housing material is TTSt 35N until January 2006

Page 17: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 89

Check valves for ammonia and fluorinated refrigerants, type NRVA

Flange connections Danfoss flange sets excluding gaskets, bolts and nuts, are specially made for the Danfoss product range and must only be used for the purpose described.

Select the valve based on capacity and then select the size of flanges most suitable for the application, which can be mounted on the valve.

To be continued next page.

ANSI

SOC

DIN

Sizemm

Sizein.

ODmm

Tmm

ODin.

Tin.

Flangetype

For use with valve housing size Code no.

Butt welding DIN (2448)10 3/

818 2 0.710 0.079 1.3 NRVA 15/20 027N1112

15 1/2

22 2.5 0.866 0.098 1.3 NRVA 15/20 027N1115

20 3/4

26.9 2.3 1.059 0.091 1.3 NRVA 15/20 027N1120

25 1 33.7 2.6 1.327 0.103 4 NRVA 25/32 027N1026

32 11/4

42.4 2.6 1.669 0.102 4 NRVA 25/32 027N1033

40 11/2

48.3 2.6 1.902 0.103 6 NRVA 40/50 027N1042

50 2 60.3 2.9 2.370 0.110 6 NRVA 40/50 027N1051

65 21/2

76.1 2.9 3.000 0.110 8 NRVA 65 027N1055

Sizemm

Sizein.

ODmm

Tmm

ODin.

Tin.

Flange type

For use with valve housing size Code no.

Butt welding ANSI B 36.1010 3/

817.2 3.2 0.677 0.126 1.3 NRVA 15/20 027N2020

15 1/2

21.3 3.7 0.839 0.146 1.3 NRVA 15/20 027N2021

20 3/4

26.9 4.0 1.059 0.158 1.3 NRVA 15/20 027N2022

25 1 33.7 4.6 1.327 0.181 4 NRVA 25/32 027N2023

32 11/4

42.4 4.9 1.669 0.193 4 NRVA 25/32 027N2024

40 11/2

48.3 5.1 1.902 0.201 6 NRVA 40/50 027N2025

50 2 60.3 3.9 2.370 0.150 6 NRVA 40/50 027N2026

65 21/2

73.0 5.2 3.000 0.200 8 NRVA 65 027N2027

Sizemm

Sizein.

IDmm

Tmm

IDin.

Tin.

Lmm

Lin.

Flangetype

For use with valve housing size

Code no.

Socket welding ANSI (B 16.11)10 3/

817.8 4.1 0.701 0.161 10 0.394 1.3 NRVA 15/20 027N2010

15 1/2

22 4.8 0.866 0.189 10 0.394 1.3 NRVA 15/20 027N2011

20 3/4

27.4 5.0 1.079 0.197 13 0.512 4 NRVA 25/32 027N2012

25 1 34.1 5.8 1.343 0.228 13 0.512 4 NRVA 25/32 027N2013

32 11/4

42.9 6.0 1.689 0.236 13 0.512 4 NRVA 25/32 027N2016

32 11/4

42.9 6.2 1.689 0.244 13 0.512 6 NRVA 40/50 027N2014

40 11/2

49.0 6.5 1.929 0.254 13 0.512 6 NRVA 40/50 027N2015

SA

Sizemm

Sizein.

IDmm

IDin.

Lmm

Lin.

Flange type

For use with valve housing size

Code no.

Soldering DIN (2856)16 16.07 15 1.3 NRVA 15/20 027L1116

22 22.08 22 1.3 NRVA 15/20 027L1122

35 35.07 25 4 NRVA 25/32 027L2335

54 54.09 33 4 NRVA 40/50 027L2554

Soldering (ANSI B 16.22)5/

80.628 0.807 1.3 NRVA 15/20 027L1117

7/8

0.878 0.866 1.3 NRVA 15/20 027L1123

13/8

1.375 0.984 4 NRVA 25/32 027L2335

21/8

2.125 1.300 4 NRVA 40/50 027L2554

Line C

om

po

nen

ts

Page 18: PK000H102 Chapter 02 Line Components

90 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Flange connections(Continued)

Dimensions and weights

ExampleNRVA 32 with 1 1/

4" flanges for ANSI butt welding:

NRVA 32 + bolts + flanges (set) =020-2022 + 006-1135 + 027N2024

FPT Sizemm

Sizein.

Inside pipe threadFlange

typeFor use with valve housing size

Code no.

FPT inside pipe thread, NPT (ANSI/ASME B 1.20.1)10 3/

8(3/

8 × 18 NPT) 1.3 NRVA 15/20 027G1005

15 1/2

(1/2 × 14 NPT) 1.3 NRVA 15/20 027G1006

20 3/4

(3/4 × 14 NPT) 4 NRVA 25/32 027G1007

25 1 (1 × 11.5 NPT) 4 NRVA 25/32 027G1008

NOTE: The flanges sets are exclusive gaskets, bolts and nuts.

Type L L1

1) B Weight

NRVA 15 - 20mmin.

115 50 80 1.4 kg

4.53 1.97 3.15 3.09 lb

NRVA 25 - 32 mmin.

138 74 ∅ 83 3.0 kg

5.43 2.91 ∅ 3.27 6.61 lb

NRVA 40 - 50 mmin.

172 94.5 ∅ 103 5.0 kg

6.77 3.72 ∅ 4.05 11.02 lb

NRVA 65 mm

in.

226 124 ∅ 185 13.0 kg

8.90 4.88 ∅ 7.28 28.66 lb1) Without flanges

Page 19: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 91

Check valves for ammonia and fluorinated refrigerants, type NRVA

PumpLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

Nominal capacities Liquid line with/without phase change

GravityLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

DXLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Liquid line without phase change

Dry suction line

Line C

om

po

nen

ts

Page 20: PK000H102 Chapter 02 Line Components

92 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Liquid line with/without phase changeNominal capacities

Capacity table for nominal conditions, Q

N [kW],

Tliq

= 30°C, ∆P = 0.2 bar

SI units

US units

* 2°F below min. operating temperature.

Capacity table for nominal conditions, Q

N [Tons of

Refrigeration], T

liq = 90°F,

∆P = 3 psi

Correction factor for liquid temperature (T

liq)

Liquid temperature

Correction factor

–20°C 0.82

–10°C 0.86

0°C 0.88

10°C 0.92

20°C 0.96

30°C 1.00

40°C 1.04

50°C 1.09

R 717Type

kv

m3/h Evaporating temperature T

e

–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C

NRVA 15 5 504 512 519 526 532 537 542 546

NRVA 20 6 605 614 623 631 638 645 651 655

NRVA 25 19 1916 1945 1973 1998 2022 2042 2060 2075

NRVA 32 20 2016 2048 2077 2104 2128 2150 2169 2185

NRVA 40 44 4436 4505 4569 4628 4682 4730 4771 4806

NRVA 50 44 4436 4505 4569 4628 4682 4730 4771 4806

NRVA 65 75 7562 7678 7787 7889 7981 8062 8133 8192

Correction factor for ∆P (f∆P)

∆P (bar) Correction factor

0.2 1.00

0.25 0.89

0.3 0.82

0.4 0.71

0.5 0.63

0.6 0.58

R 717Type

Cv

USgal/min Evaporating temperature T

e

–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F

NRVA 15 6 143.9 145.9 147.7 149.2 150.6 151.7 152.5 153.0

NRVA 20 7 173 175 177 179 181 182 183 184

NRVA 25 22 547 554 561 567 572 576 580 581

NRVA 32 23 576 583 591 597 602 607 610 612

NRVA 40 51 1266 1284 1300 1313 1325 1335 1342 1347

NRVA 50 51 1266 1284 1300 1313 1325 1335 1342 1347

NRVA 65 87 2158 2188 2215 2239 2259 2276 2288 2295

Correction factor for ∆P (f∆P)

∆P (psi) Correction factor

3 1.00

4 0.87

5 0.79

6 0.72

7 0.66

8 0.62

Correction factor for liquid temperature (T

liq)

Liquid temperature

Correction factor

–10°F 0.82

10°F 0.85

30°F 0.88

50°F 0.92

70°F 0.96

90°F 1.00

110°F 1.04

130°F 1.09

Page 21: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 93

Check valves for ammonia and fluorinated refrigerants, type NRVA

DXLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Liquid line without phase change

Dry suction line

Nominal capacities

PumpLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

Liquid line without phase change

Line C

om

po

nen

ts

Page 22: PK000H102 Chapter 02 Line Components

94 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities

Capacity table for nominal conditions, Q

N [kW],

circulation rate = 4,∆P = 0.2 bar

SI units

US units

* 2°F below min. operating temperature.

Capacity table for nominal conditions, Q

N [Tons of

Refrigeration], circulation rate = 4,∆P = 3 psi

R 717Type

kv

m3/h Evaporating temperature T

e

–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C

NRVA 15 5 182.5 177.1 171.9 166.4 160.7 154.9 148.8 142.5

NRVA 20 6 219 213 206 200 193 186 179 171

NRVA 25 19 693 673 653 632 611 589 566 541

NRVA 32 20 730 708 687 665 643 620 595 570

NRVA 40 44 1606 1559 1512 1464 1414 1363 1310 1254

NRVA 50 44 1606 1559 1512 1464 1414 1363 1310 1254

NRVA 65 75 2737 2657 2578 2495 2411 2324 2232 2137

Correction factor for ∆P (f∆P)

∆P (bar) Correction factor

0.2 1.00

0.25 0.89

0.3 0.82

0.4 0.71

0.5 0.63

0.6 0.58

Correction factor for circulation rate (f

rec)

Circulation rate Correction factor

2 0.5

3 0.75

4 1

6 1.5

8 2

10 2.5

R 717Type

Cv

USgal/min Evaporating temperature T

e

–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F

NRVA 15 6 52.8 51.1 49.5 47.8 45.9 44.0 41.9 39.8

NRVA 20 7 63.3 61.4 59.4 57.4 55.1 52.8 50.3 47.8

NRVA 25 22 200.5 194.4 188.2 181.7 174.5 167.3 159.2 151.4

NRVA 32 23 211 205 198 191 184 176 168 159

NRVA 40 51 464 450 436 421 404 387 369 351

NRVA 50 51 464 450 436 421 404 387 369 351

NRVA 65 87 792 767 743 717 689 660 628 598

Correction factor for ∆P (f∆P)

∆P (psi) Correction factor

3 1.00

4 0.87

5 0.79

6 0.72

7 0.66

8 0.62

Correction factor for circulation rate (f

rec)

Circulation rate Correction factor

2 0.5

3 0.75

4 1

6 1.5

8 2

10 2.5

Liquid line without phase change

Page 23: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 95

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities Wet suction line

PumpLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

GravityLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

Line C

om

po

nen

ts

Page 24: PK000H102 Chapter 02 Line Components

96 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities Wet suction line

SI units

US units

Calculation example (R 717 capacities):

Running conditions in a plant are as follows:

Te = –20°C

Q0 = 100 kW

Circulation rate = 3 Max. ∆P = 0.3 bar

The capacity table is based on nominal conditions (pressure drop ∆P = 0.2 bar, circulation rate = 4).

The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.

Correction factor for ∆P 0.3 bar f∆P = 0.82

Correction factor for circulation rate frec

= 0.9.

Qn = Q

0 × f∆P

× frec

= 100 × 0.82 × 0.9 = 73,8 kW.

From the capacity table a NRVA 40 with Q

n = 157 kW is the correct selection for the

application.

Choosing NRVA 32 would give a slightly higher pressure drop than 0.3. Accepting this requires a plant evaluation.

Calculation example (R 717 capacities):

Running conditions in a plant are as follows:

Te = – 20°F

Q0 = 10 TR

Circulation rate = 3 Max. ∆P = 5 psi

The capacity table is based on nominal conditions (pressure drop ∆P = 3 psi, circulation rate = 4).

The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.

Correction factor for ∆P 5 psi f∆p = 0.79

Correction factor for circulation rate frec

= 0.9.

Qn = Q

0 × f∆P

× fcirc

= 10 × 0.79 × 0.9 = 7.1 TR

From the capacity table a NRVA 25 with Qn = 16.5

TR is the correct selection for the application.

Page 25: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 97

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities Wet suction line

SI units

US units

Capacity table for nominal conditions, Q

N [kW],

circulation rate = 4, ∆P = 0.2 bar

* 2°F below min. operating temperature.

Capacity table for nominal conditions, Q

N [Tons of

Refrigeration], circulation rate = 4, ∆P = 3 psi

R 717Type

kv

m3/h Evaporating temperature T

e

–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C

NRVA 15 5 9.1 11.8 14.7 17.9 21.3 24.9 28.7 32.6

NRVA 20 6 11.0 14.2 17.6 21.4 25.5 29.9 34.5 39.2

NRVA 25 19 34.7 45.0 55.9 67.9 80.9 94.7 109.1 124.0

NRVA 32 20 36.6 47.3 58.8 71.5 85.1 99.7 115 131

NRVA 40 44 80.4 104.1 129.4 157 187 219 253 287

NRVA 50 44 80.4 104 129 157 187 219 253 287

NRVA 65 75 137 178 221 268 319 374 431 490

Correction factor for ∆P (f∆P)

∆P (bar) Correction factor

0.2 1.00

0.25 0.89

0.3 0.82

0.4 0.71

0.5 0.63

0.6 0.58

Correction factor for circulation rate (f

rec)

Circulation rate Correction factor

2 0.77

3 0.90

4 1

6 1.13

8 1.20

10 1.25

R 717Type

Cv

USgal/min Evaporating temperature T

e

–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F

NRVA 15 6 2.5 3.4 4.3 5.4 6.5 7.7 8.9 10.1

NRVA 20 7 3.1 4.1 5.2 6.5 7.8 9.2 10.7 12.1

NRVA 25 22 9.7 13.0 16.5 20.5 24.7 29.2 33.8 38.5

NRVA 32 23 10.2 13.7 17.3 21.6 26.0 30.8 35.5 40.5

NRVA 40 51 22.4 30.1 38.1 47.5 57.2 67.7 78.2 89.1

NRVA 50 51 22.4 30.1 38.1 47.5 57.2 67.7 78.2 89.1

NRVA 65 87 38.2 51.3 65.0 80.9 97.6 115 133 152

Correction factor for ∆P (f∆P)

∆P (psi) Correction factor

3 1.00

4 0.87

5 0.79

6 0.72

7 0.66

8 0.62

Correction factor for circulation rate (f

rec)

Circulation rate Correction factor

2 0.77

3 0.90

4 1

6 1.13

8 1.20

10 1.25

Line C

om

po

nen

ts

Page 26: PK000H102 Chapter 02 Line Components

98 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities Dry suction line

PumpLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

GravityLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Liquid line without phase change Liquid line with or without phase change

DXLocation of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Liquid line with or without phase change

Dry suction line

Page 27: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 99

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities Dry suction line

SI units

US units

Capacity table for nominal conditions, Q

N [kW],

Tliq

= 30°C, ∆P = 0.2 bar

* 2°F below min. operating temperature.

Capacity table for nominal conditions, Q

N [Tons of

Refrigeration], T

liq = 90°F,

∆P = 3 psi

R 717Type

kv

m3/h Evaporating temperature T

e

–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C

NRVA 15 5 12.9 17.0 21.8 27.5 33.7 41.0 49.0 57.9

NRVA 20 6 15.5 20.4 26.2 32.9 40.5 49.2 58.9 69.5

NRVA 25 19 49.0 64.7 82.8 104.3 128.2 155.7 186 220

NRVA 32 20 51.6 68.1 87.2 109.8 135 164 196 232

NRVA 40 44 113.5 149.7 192 242 297 361 432 510

NRVA 50 44 113 150 192 242 297 361 432 510

NRVA 65 75 193 255 327 412 506 615 736 869

Correction factor for ∆P (f∆P)

∆P (bar) Correction factor

0.2 1.00

0.25 0.89

0.3 0.82

0.4 0.71

0.5 0.63

0.6 0.58

Correction factor for superheat (T

S)

Τs

Correction factor

6°C 1.00

8°C 1.00

10°C 1.00

12°C 1.00

Correction factor for liquid temperature (T

liq)

Liquid temperature Correction factor

–20°C 0.82

–10°C 0.86

0°C 0.88

10°C 0.92

20°C 0.96

30°C 1.00

40°C 1.04

50°C 1.09

R 717Type

Cv

USgal/min Evaporating temperature T

e

–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F

NRVA 15 6 3.6 4.9 6.4 8.2 10.4 12.8 15.4 18.3

NRVA 20 7 4.3 5.9 7.7 9.8 12.4 15.4 18.5 22.0

NRVA 25 22 13.6 18.7 24.4 31.2 39.4 48.6 58.5 69.7

NRVA 32 23 14.3 19.7 25.7 32.8 41.4 51.2 61.5 73.3

NRVA 40 51 31.5 43.2 56.5 72.2 91.2 112.6 135.4 161

NRVA 50 51 31.5 43.2 56.5 72.2 91.2 113 135 161

NRVA 65 87 53.6 73.7 96.3 123 155 192 231 275

Correction factor for ∆P (f∆P)

∆P (psi) Correction factor

3 1.00

4 0.87

5 0.79

6 0.72

7 0.66

8 0.62

Correction factor for superheat (T

S)

Τs

Correction factor

10°F 1.00

14°F 1.00

18°F 1.00

20°F 1.00

Correction factor for liquid temperature (T

liq)

Liquid temperature Correction factor

–10°F 0.82

10°F 0.85

30°F 0.88

50°F 0.92

70°F 0.96

90°F 1.00

110°F 1.04

130°F 1.09

Line C

om

po

nen

ts

Page 28: PK000H102 Chapter 02 Line Components

100 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities Discharge line

Location of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Wet suction line

Dry suction line

Liquid line without phase change Liquid line with or without phase change

Pump

Location of valve in system (marked with grey)Gravity

Location of valve in system (marked with grey)

Hot gas bypass & defrost line

Discharge line

Liquid line with or without phase change

Dry suction line

DX

Hot gas bypass & defrost line

Discharge line

Liquid line with or without phase change

Dry suction line

Liquid line without phase change

Wet suction line

Page 29: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 101

Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities

Calculation example (R 717 capacities):

Running conditions in a plant are as follows:

Te = –20 °C

Qo = 90 kW

Tliq

= 10 °C Max. ∆P = 0.4 bar T

disch = 60°C

The capacity table is based on nominel conditions (∆P = 0.2 bar, T

liq = 30°C,

Pdisch

= 12 bar, T

disch = 80°C).

The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.

Correction factor for ∆P 0.4 bar f∆P = 0.72.

Correction factor for liquid temperature fTliq

= 0.92.Correction factor for T

disch 60°C, f

disch = 0.97.

Correction factor for Pdisch

12 bar, fpdisch

= 1.0.

Qn = Q

o × f∆P

× fTliq

× fTdisch

× fPdisch

= 90 × 0.72 × 0.92 × 0.97 × 1.0 = 58 kW.

From the capacity table a NRVA 20 with Qn = 67.5

kW is the correct selection for the application.

SI units

Calculation example (R 717 capacities):

Running conditions in a plant are as follows:

Te = 0°F

Qo = 18 TR

Tliq

= 50 °F Max. ∆P = 7 psi T

disch = 120°F

The capacity table is based on nominel conditions (∆P = 3 psi, T

liq = 90 °F,

Pdisch

= 185 psi, T

disch = 180°F).

The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.

US units

Discharge line

Correction factor for ∆P 7 psi f∆P = 0.67.

Correction factor for liquid temperature f Tliq

= 0.92.Correction factor for T

disch 120°F, f

disch = 0.95.

Correction factor for Pdisch

185 psi, fpdisch

= 1.0.

Qn = Q

o × f∆P

× fTliq

× fcirc

× fPdisch

= 18 × 0.67 × 0.92 × 0.95 × 1.0 = 10.5 TR

From the capacity table a NRVA 15 with Qn= 16.4

TR is the correct selection for the application.

Line C

om

po

nen

ts

Page 30: PK000H102 Chapter 02 Line Components

102 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valves for ammonia and fluorinated refrigerants, type NRVA

Capacity table for nominal conditions, Q

N [kW],

Tliq

= 30°C, P

disch. = 12 bar,

∆P = 0.2 bar, T

disch. = 80°C

Nominal capacities Discharge line

SI units

US units

* 2°F below min. operating temperature.

R 717Type

Cv

USgal/minEvaporating temperature T

e

–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F

NRVA 15 6 15.8 16.0 16.3 16.4 16.5 16.7 16.7 16.8

NRVA 20 7 19.0 19.2 19.5 19.7 19.8 20.1 20.1 20.2

NRVA 25 22 60.1 60.9 61.8 62.3 62.8 63.5 63.6 63.9

NRVA 32 23 63 64 65 66 66 67 67 67

NRVA 40 51 139 141 143 144 145 147 147 148

NRVA 50 51 139 141 143 144 145 147 147 148

NRVA 65 87 237 241 244 246 248 251 251 252

Capacity table for nominal conditions, Q

N [Tons of

Refrigeration], T

liq = 90°F,

∆P = 3 psi, P

disch. = 185 psi,

Tdisch.

= 180°F

R 717Type

kv

m3/h Evaporating temperature T

e

–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C

NRVA 15 5 53.9 54.8 55.5 56.3 56.9 57.5 58.0 58.4

NRVA 20 6 64.7 65.7 66.6 67.5 68.3 69.0 69.6 70.1

NRVA 25 19 205 208 211 214 216 218 220 222

NRVA 32 20 216 219 222 225 228 230 232 234

NRVA 40 44 475 482 489 495 501 506 510 514

NRVA 50 44 475 482 489 495 501 506 510 514

NRVA 65 75 809 821 833 844 854 862 870 876

Correction factor for discharge pressure (Pdisch)

Pdisch

(bar) Correction factor

12 1.00

16 0.87

20 0.78

Correction factor for ∆P (f∆P)

∆P (bar) Correction factor

0.2 1.00

0.4 0.72

0.6 0.59

0.8 0.52

1 0.46

1.5 0.39

2 0.34

4 0.27

Correction factor for discharge temperature (T

disch).

Discharge temperature

Correction factor

50°C 0.96

60°C 0.97

80°C 1.00

90°C 1.01

100°C 1.03

110°C 1.04

120°C 1.06

Correction factor for liquid temperature (T

liq).

Liquid temperature

Correction factor

–20°C 0.82

–10°C 0.86

0°C 0.88

10°C 0.92

20°C 0.96

30°C 1.00

40°C 1.04

50°C 1.09

Correction factor for discharge pressure (Pdisch)

Pdisch

(psi) Correction factor

185 1.00

240 0.87

300 0.78

Correction factor for ∆P (f∆P)

∆P (psi) Correction factor

3 1.00

5 0.79

7 0.67

10 0.56

15 0.47

20 0.41

30 0.35

60 0.28

Correction factor for discharge temperature (T

disch).

Discharge temperature

Correction factor

120°F 0.95

140°F 0.97

180°F 1.00

200°F 1.02

210°F 1.02

230°F 1.04

250°F 1.06

Correction factor for liquid temperature (T

liq).

Liquid temperature

Correction factor

–10°F 0.82

10°F 0.85

30°F 0.88

50°F 0.92

70°F 0.96

90°F 1.00

110°F 1.04

130°F 1.09

Page 31: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 103

Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

NRVS

Introduction

Features

Check valve type NRVS has no damping feature and therefore can only be used for liquid line applications. NRVS is designed to be mounted directly to PM or solenoid valves EVRA/EVRAT.

Ensures correct direction of flow

Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing material compatability.

Technical data Temperature of medium:–50°C → +140°C

Maximum working pressure PS = 28 bar/406 psig

Materials Valve housing made of Stainless Steel

Gaskets are non-asbestos

NRVS mounted on PM and EVRA valve

Line C

om

po

nen

ts

The complete technical leaflet (RD6NA) can be downloaded from the Danfoss web site.

Page 32: PK000H102 Chapter 02 Line Components

104 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Capacities

Valve combinationEVRA/EVRAT 10 +

NRVS 15EVRA/EVRAT 15 +

NRVS 15EVRA/EVRAT 20 +

NRVS 25EVRA +

NRVS 25

kv (m3/h) 1.4 2.2 4.1 7.0

Evaporating temperature

Te

Pressure∆p (bar)

Capacities (kW) Q0 at circulation rate 1

R717

–40°C

0.15 172 270 504 960

0.25 222 349 650 1110

0.30 243 382 713 1216

0.40 281 441 823 1405

0.50 314 493 920 1570

–30°C

0.15 167 262 489 835

0.25 215 338 631 1078

0.30 236 371 691 1180

0.40 273 428 798 1363

0.50 305 479 893 1524

–20°C

0.15 161 254 473 808

0.25 208 327 610 1042

0.30 228 359 669 1142

0.40 264 414 772 1319

0.50 295 463 863 1475

–10°C

0.15 156 245 456 780

0.25 201 316 589 1005

0.30 220 346 645 1102

0.40 254 399 745 1271

0.50 284 447 833 1422

Note: The capacities in the table must be divided by the actual circulation rate, or the evaporator capacities must be multiplied with the actual circulation rate.

Minimum opening differential pressure: EVRA/EVRAT 10 - 20 + NRVS 0.07 bar

EVRA/EVRAT 25 + NRVS 0.11 bar

ExampleAn application has the following operating conditions:Refrigerant: .................................................................R717Evaporating temperature: ................................... –30°CEvaporator capacity (Q

0): ..................................290 kW

Circulation rate: ................................................................ 4∆p ≤ 0.3 bar

Location of valve in system (marked with grey)

Hot gas by-pass & defrost line

Discharge line

Wet suction lineDry suction line

Liquid line without phase change Liquid line with or without phase change

NRVS

Low pressure liquid line

Solution290 × 4 = 1160 kWEVRAT 25 + NRVS 25: Q

0 = 1180 kW, at

∆p = 0.3 bar is chosen.

Precise valve capacities can be calculated for various refrigerants by using the “DIRcalc™” (Danfoss Industrial Refrigeration calculation programme).

Page 33: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 105

Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Capacities (continued) Location of valve in system (marked with grey)

Hot gas by-pass & defrost line

Discharge line

Wet suction lineDry suction line

Liquid line without phase change Liquid line with or without phase change

NRVS

Low pressure liquid line

Note: The capacities in the table must be divided by the actual circulation rate, or the evaporator capacities must be multiplied with the actual circulation rate.

Minimum opening differential pressure:PM + NRVS will be fully open at ∆p = 0.25 bar.

Precise valve capacities can be calculated for various refrigerants by using the “DIRcalc™” (Danfoss Industrial Refrigeration calculation programme).

Valve combinationPM 15 PM 20 PM 25

NRVS 25 NRVS 25 NRVS 25

kv (m3/h) 4.0 6.0 7.5

Evaporatingtemperature

Te

Pressure∆p (bar)

Capacities (kW) Q0 at circulation rate 1

R717

–50°C

0.15 - - -

0.25 653 979 1224

0.30 715 1072 1340

0.40 825 1238 1547

0.50 923 1384 1730

–40°C

0.15 - - -

0.25 635 951 1188

0.30 695 1043 1303

0.40 803 1204 1506

0.50 897 1346 1683

–30°C

0.15 - - -

0.25 615 922 1152

0.30 675 1011 1265

0.40 779 1169 1460

0.50 871 1306 1632

–20°C

0.15 - - -

0.25 595 894 1114

0.30 653 979 1224

0.40 753 1130 1412

0.50 852 1264 1580

–10°C

0.15 - - -

0.25 575 862 1075

0.30 629 944 1180

0.40 727 1090 1362

0.50 812 1219 1523

Line C

om

po

nen

ts

Page 34: PK000H102 Chapter 02 Line Components

106 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Dimensions and weights

1) NRVS without flanges and bolts

TypeL

mmB

mmWeight 1)

kg

NRVS 15 47.5 78.0 0.1

NRVS 25 60.5 96.0 0.25

Ordering

1) Consists of one standard and one special flange, one gasket and bolts.2) Flange and bolts only.

Check valve Flanges, gaskets and bolts 1)

Valve type Code. no. For valve type Code. no.Weight 2)

[kg]Flange

typeConnection

size

NRVS 15 020-2032 EVRA/T 10, EVRA/T 15 027N1255 0.7 3/4 in.

NRVS 25 020-2033 EVRA/T 20, EVRA/T 25, PM 15, PM 20, PM 25 027N1254 1.1 1 in.

Page 35: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 107

Strainers, type FA

Introduction Strainer type FA with interchangeable filter insert is used in lines carrying fluorinated refrigerants, ammonia, water, brine, oil, and gas.

Features Retains contaminants, e.g. slag, and weld beads and swarf.

Technical data Temperature of media−50 → +140°C

Max. working pressurePS = 28 bar

Max. test pressurep' = 42 bar

Filter insertStainless steel weave, mesh size 150µ (100 mesh)

Type ApplicationConnection to valve

or pipelineStrainer area

cm2

Strainer vol.cm3

kv value 1)m3/h

Staybolts Code no.

FA 15

For direct fitting on

valve

6 F, TE 12, CVM

40 68

3.3 M12 × 180 006-0040 2)

TEA 20, TEAT 20, TEVA 20 3.3 M12 × 170 006-0042 2)

EVR 15, EVRA 3 3.3 M12 × 188 006-0043 2)

EVRA/T 10-15 3.3 M12 × 107 006-1012 2)

FA 20

EVR 20

60 145

7.0 M12 × 240 006-0046 2)

TEA 85, TEAT 85, TEVA 85 7.0 M12 × 206 006-0048 2)

EVRA/T 20 7.0 M12 × 127 006-1013 2)

FA 15

For fitting in

pipelines

1/4 in. weld flanges

40 68

1.9 M12 × 127 006-0050 3)

3/8 in. weld flanges 2.6 M12 × 127 006-0051 3)

1/2 in. weld flanges 3.5 M12 × 127 006-0052 3)

3/4 in. weld flanges 3.5 M12 × 127 006-0053 3)

1/2 in. solder flanges 2.6 M12 × 127 006-0057 3)

5/8 in. solder flanges 3.4 M12 × 127 006-0058 3)

3/4 in. solder flanges 3.2 M12 × 127 006-0059 3)

7/8 in. solder flanges 3.5 M12 × 127 006-0075 3)

1 in. solder flanges 3.5 M12 × 127 006-0060 3)

FA 20

1/2 in. weld flanges

60 145

5.1 M12 × 160 006-0065 3)

3/4 in. weld flanges 7.4 M12 × 160 006-0066 3)

1 in. weld flanges 7.4 M12 × 160 006-0067 3)

5/8 in. solder flanges 5.1 M12 × 160 006-0071 3)

11/8 in. solder flanges 7.3 M12 × 160 006-0074 3)

Ordering

Complete valves

1) The kv value is the flow of water

in m3/h at a pressure drop in the strainer of 1 bar, ρ =1000 kg/m3.

2) Code no. with bolts, screws and gaskets but without flanges

3) Code no. with flanges, bolts, screws and gaskets.

Materials Gaskets are non asbestos Valve housing made of GGG - 40.3

Pressure drop insignificant

Line C

om

po

nen

ts

The complete technical leaflet (DKRCI.PD.FM0.A) can be downloaded from the Danfoss web site.

Page 36: PK000H102 Chapter 02 Line Components

108 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Strainers, type FA

Ordering (continued)

Components / Accessories

Strainer housing without flanges

1) The kv value is the flow of water in m3/h at a pressure drop in the strainer of 1 bar, ρ = 1000 kg/m3.

2) For direct fitting in pipeline.3) For direct fitting on to valves.

Single flanges with flange gaskets for FA 15

Single flanges with flange gaskets for FA 20 1)

Staybolt set with gaskets

1) Only for code no. 036-0061.

TypeStrainer area

cm2

Strainer volumecm3

kv value 1)m3/h

Code no.

FA 15 40 68 3.3 036-0060

FA 20 60 145 7.0 036-0061 2)

FA 20 60 145 7.0 036-0062 3)

Version Type Code no.

3/8 in. weld

T 006-1120

G 006-1121

1/2 in. weld

T 006-1122

G 006-1123

3/4 in. weld

T 006-1124

G 006-1125

5/8 in. solder

T 006-1162

G 006-1163

7/8 in. solder

T 006-1176

G 006-1177

Version Type Code no.

3/4 in. weld

T 006-1128

G 006-1129

1 in. weldT 006-1130

G 006-1131

11/8 in. solder

T 006-1174

G 006-1175

22 mm solderT 006-1178

G 006-1179

Version Code no.

M12 ×107 mm 006-1101

M12 ×127 mm 006-1108

M12 ×160 mm 006-1136

M12 ×170 mm 006-1103

M12 ×180 mm 006-1102

M12 ×188 mm 006-1104

M12 ×206 mm 006-1106

M12 ×240 mm 006-1105

Page 37: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 109

Strainers, type FA

Design

FA 15 and 20

1. Strainer housing 2. Strainer 3. Gasket 4. Cover 5. Screw11. Flange (tongue)12. Flange (groove)13. Flange gasket14. Flange screw

Dimensions and weights

FA 15 and 20

Type Code no.

Weld flanges

Solder flanges

H1

mmH

2

mmL

mmL

1

mmL

1

mmB

mm∅ Dmm

Weightkg

FA 15 006-0040 → 006-0043 95 20 54 51 1.2

FA 15 006-0050 → 006-0058 95 20 116 109 80 51 1.7

FA 20 006-0046 → 006-0048 106 26 72 60 2.2

FA 20 006-0065 → 006-0074 106 26 142 137 96 60 2.9

Line C

om

po

nen

ts

Page 38: PK000H102 Chapter 02 Line Components
Page 39: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 111

Line C

om

po

nen

ts

FIA 50-300 (2 - 12 in.) can be equipped with a magnetic insert for detension of iron particles and other magnetic particles.

Each filter clearly marked with type, size and performance range

Housing and bonnet of low temperature steel (FIA) or stainless steel (FIA-SS) in accordance with the requirements of the Pressure Equipment Directive and those of other international classification authorities

Temperature range –60/+150°C (–76/+302°F)

Pressure range: FIA: 40 bar g (580 psi g) FIA-SS: 52 bar g (754 psi g)

Classification: DNV, LR, SAQ, CRN, BV etc. To obtain an updated product certification list please contact your local Danfoss Sales Company

Applicable to all common refrigerants and all non-corrosive gases/liquids.

Filter net of stainless steel mounted direct without extra gaskets means easy servicing.

FIA filter housing compatible with housings belonging to other Danfoss products. A compatibility overview can be obtained from local Danfoss Sales Company

Two types of filter inserts are available: - A plain insert of stainless steel - A pleated insert (DN 15-200) with extra large surface, which ensures long intervals between cleaning and low pressure drop.

FIA 15-40 (½ – 1 ½ in.): A special insert (50µ) can be used in combination with a standard version when cleaning a plant during commissioning.

FIA 50-300 (2 - 12 in.): A large capacity filter bag (50µ) can be inserted for cleaning plant during commissioning

* Mesh is the number of threads per inch. µ (microns) is the distance between two threads (1µ = 1 /1000 mm).

FIA filters are a range of angle-way and straight-way filters which are carefully designed to give favourable flow conditions. The design makes the filter easy to install, and ensures quick filter inspection and cleaning.

FIA filters are used ahead of automatic controls, pumps, compressors etc. for initial plant start-up and where permanent filtration of the refrigerant is required. The filter reduces the risk of undesirable system breakdowns and reduces wear and tear on plant components.

FIA filters are equipped with a screen mesh of stainless steel, avail able in sizes 100, 150, 250 and 500µ (microns*), (US 150, 100, 72, 38 mesh*).

Introduction

Features

Filter, types FIA and FIA-SS

The complete technical leaflet (DKRCI.PD.FN0.A) can be downloaded from the Danfoss web site.

Page 40: PK000H102 Chapter 02 Line Components

112 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

ConnectionsAvailable with the following connections:

Butt-weld DIN (EN 10220)

Butt-weld ANSI (B 36.10 Schedule 80), DN 15 - 40 (1/

2 - 11/

2 in.)

Butt-weld ANSI (B 36.10 Schedule 40), DN 50 - 300 (2 - 12 in.)

Socket Weld (ANSI B 16.11), DN 15 - DN 50 (1/

2 - 2 in.)

FPT Female Pipe Thread, NPT (ANSI/ASME B 1.20.1) , DN 15 - 32 (1/

2 - 11/

4 in.)

Filter InsertA filter grid and filter net of stainless steel ensure long element life. The filter net offers a very high degree of cleanability.

Housing The filter housing is made of special, cold resistant steel (FIA) or stainless steel (FIA-SS) approved for low temperature application.

Pressure Equipment Directive (PED)FIA filters are approved in accordance with the European standard specified in the Pressure Equipment Directive and are CE marked.For further details / restrictions - see Installation Instruction

Installation/MaintenanceThe filter is designed to resist high internal pressures. However, the piping system in general should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal expansion.

Install the filter with the cover downwards. Danfoss recommends to replacement/cleaning

of the filter when the differential pressure loss >0.5 bar (7.3 psi) in the liquid line and >0.05 bar (0.7 psi) in the suction line. The max. permissible differential pressure is 1 bar (15 psi).

For further information refer to installation instruction for FIA.

DN 15 - 25(1/

2 - 1 in.)

DN 32 - 300(11/

4 - 12 in.)

Identification:

Design

Technical data Refrigerants Applicable to all common refrigerants including flammable refrigerants and all non-corrosive gases/liquids. For further information please see installation instruction for FIA.

Temperature range –60°C/+150°C (–76°F/+302°F).

Pressure range Max. working pressure: FIA: 40 bar g (580 psi g). FIA-SS: 52 bar g (754 psi g).

Nominal bore DN ≤25 (1 in.) DN 32-80 mm (11/4 - 3 in.) DN 100-250 mm (4-10 in.) DN 300 (12 in.)

Classified for Fluid group I

Category Article 3, paragraph 3 II III IV

Filter, types FIA and FIA-SS

Page 41: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 113

Line C

om

po

nen

ts

All linesFirst start up:.............................................................................................................. 50µ(Use filter element with removable insert for FIA DN15-40 or separate filter bag for FIA DN 50-200. 50µ insert should normally be removed after the first 24 hours of operation)

Liquid LinesAhead of pumps: ..................................................................................................... 500µ [38 mesh]After pumps: ............................................................................................................. 150µ [100 mesh] / 250µ [72 mesh]In front of AKVA valves .......................................................................................... 100µ [150 mesh]

Protection of automatic regulation equipmentGenerally ................................................................................................................... 150µ [100 mesh] / 250µ [72 mesh]Sensitive equipment, e.g. suction regulators with low temperature ...................................................... 250µ [72 mesh]

Suction LinesAhead of screw compressor ............................................................................... 250µ [72 mesh]Ahead of piston compressor .............................................................................. 150µ [100 mesh]

The nesh aperture size of the filter must satisfy the requirements stated by the sup pliers of the equipment to be protected.

The following recommendations of aperture size apply in general to refrigeration installations:

Selection of filter size

DefinitionMesh is the number of threads per inch. µ (microns) is the distance between two threads (1µ = 1 /1000 mm).

Flow coefficient (DIN/ANSI)Size

FIA

µ mesh wire

mm

wire

in.

freespace

%

screen areaPlain elements Pleated elementscm2 in2 cm2 in2

15 - 20(1/

2” - 3/

4”)

100 0.068 0.003 35 25 3.9 45 7.0150 100 0.10 0.004 36 25 3.9 45 7.0250 72 0.10 0.004 51 25 3.9 45 7.0500 38 0.16 0.006 57.6 25 3.9 45 7.0

25 - 40(1” - 11/

2”)

100 0.068 0.003 35 71 11 160 25.0150 100 0.10 0.004 36 71 11 160 25.0250 72 0.10 0.004 51 71 11 160 25.0500 38 0.16 0.006 57.6 71 11 160 25.0

50 (2”)

100 0.068 0.003 35 71 11 200 31.2150 100 0.10 0.004 36 87 13.5 200 31.2250 72 0.10 0.004 51 87 13.5 200 31.2500 38 0.16 0.006 57.6 87 13.5 200 31.2

65 (21/2”)

150 100 0.10 0.004 36 127 19.7 305 47.6250 72 0.10 0.004 51 127 19.7 305 47.6500 38 0.16 0.006 57.6 127 19.7 305 47.6

80 (3”)150 100 0.10 0.004 36 205 31.8 450 70.2250 72 0.10 0.004 51 205 31.8 450 70.2500 38 0.16 0.006 57.6 205 31.8 450 70.2

100 (4”)150 100 0.10 0.004 36 370 57.4 790 123.2250 72 0.10 0.004 51 370 57.4 790 123.2500 38 0.16 0.006 57.6 370 57.4 790 123.2

125 (5”)150 100 0.10 0.004 36 510 79.1 1105 172.4250 72 0.10 0.004 51 510 79.1 1105 172.4500 38 0.16 0.006 57.6 510 79.1 1105 172.4

150 (6”)150 100 0.10 0.004 36 726 112.5 1600 249.6250 72 0.10 0.004 51 726 112.5 1600 249.6500 38 0.16 0.006 57.6 726 112.5 1600 249.6

200 (8”)150 100 0.10 0.004 36 1315 203.8250 72 0.10 0.004 51 1315 203.8500 38 0.16 0.006 57.6 1315 203.8

250 (10")150 100 0.10 0.004 36 1800 70.9250 72 0.10 0.004 51 1800 70.9500 38 0.16 0.006 57.6 1800 70.9

300 (12")150 100 0.10 0.004 36 2590 102.0250 72 0.10 0.004 51 2590 102.0500 38 0.16 0.006 57.6 2590 102.0

Filter, types FIA and FIA-SS

Page 42: PK000H102 Chapter 02 Line Components

114 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Selection of filter size(Continued)

Kv values

DN FIA angle - plain filter net FIA angle - pleated filter net

µ100 µ150 µ250 µ500 µ150 µ250 µ500

15 3.3 3.4 3.5 3.7 4.2

20 6.9 7.1 7.3 7.7 8.8

25 13.8 14.0 14.5 15.2 17.2 17.9

32 23.0 23.8 24.7 25.5 29.2 30.5

40 25.1 25.5 26.4 28.1 31.4 32.6

50 45.1 45.9 47.6 50.2 56.7 58.8 62.0

65 56.1 57.8 60.4 69.3 71.4 74.6

80 104.6 108.0 113.1 129.2 133.4 139.7

100 162.4 167.5 176.0 200.6 206.9 217.4

125 275.4 283.9 298.4 340.2 350.7 368.6

150 362.1 373.2 391.9 447.3

200 572.9 590.8 620.5

250 784.5 808.9 849.7

300 1062.3 1095.4 1150.8

DN FIA straight - plain filter net FIA straight- pleated filter net

µ100 µ150 µ250 µ500 µ150 µ250 µ500

15 2.5 2.6 2.7 2.8 3.3

20 5.3 5.4 5.6 5.9 6.9

25 10.5 10.7 11.1 11.6 13.8 14.5

32 17.6 18.2 18.9 19.5 23.9 24.7

40 19.2 19.5 20.2 21.5 25.5 26.4

50 34.5 35.1 36.4 38.4 45.9 47.6 50.2

65 42.9 44.2 46.2 56.1 57.8 60.4

80 80.0 82.6 86.5 104.6 108.0 113.1

100 124.2 128.1 134.6 162.4 167.5 176.0

125 210.6 217.1 228.2 275.4 283.9 298.4

150 276.9 285.4 299.7 362.1

200 438.1 451.8 474.5

Filter, types FIA and FIA-SS

Page 43: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 115

Line C

om

po

nen

ts

FIA, FIA-SS 15 - 65 (1/2" - 2 1/

2") FIA 80 - 200 (3" - 8")

Material specification

FIA, FIA-SS 15-65 (1/2” - 21/

2”)

No. Part Material DIN ISO ASTM

1 Housing Steel G20Mn5QT, 10213-3------------------------------------P285QH+QT, 10222-4

LCC, A352--------------------------------LF2, A350

Stainless steel (FIA-SS only) X5CrNi18-10 EN 10088

AISI 304

2 Gasket Fibre, Non-asbestos

3 Cover Steel P275NL1EN 10028-3

Stainless steel (FIA-SS only) X5CrNi18-10 EN 10088

AISI 304

4 Bolts Stainless steel A2-70 A2-70 Type 308

5 Marking label Aluminium

6 Filter element Stainless steel

FIA 80-300 (3” - 12”)No. Part Material DIN ISO ASTM

1 Housing Steel G20Mn5QT, 10213-3------------------------------------P285QH+QT, 10222-4

LCC, A352--------------------------------LF2, A350

2 Gasket Fibre, Non-asbestos

3 Cover Steel P275NL1EN 10028-3

4 Bolts Stainless steel A2-70 A2-70 Type 308

5 Marking label Aluminium

6 Filter element Stainless steel

7* Pressure relief (screw) Stainless steel

8* Packing washer Aluminium

* pos 7 and 8 used in FIA 50-200

FIA 250 - 300 (10" - 12")

Filter, types FIA and FIA-SS

Page 44: PK000H102 Chapter 02 Line Components

116 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Connections

ANSI

DIN

SOC

FPT

Sizemm

Sizein.

ODmm

Tmm

ODin.

Tin.

Butt-weld DIN (EN 10220)

1520

1/2

3/4

21.326.9

2.32.3

0.8391.059

0.0910.091

253240

111/

4

11/2

33.742.448.3

2.62.62.6

1.3271.6691.902

0.1030.1020.103

5065

221/

2

60.376.1

2.92.9

2.373

0.110.11

80100

34

88.9114.3

3.23.6

3.504.50

0.130.14

125150200

568

139.7168.3219.1

4.04.56.3

5.506.638.63

0.160.180.25

250300

1012

273323.9

6.37.1

10.7512.75

0.250.28

Sizemm

Sizein.

ODmm

Tmm

ODin.

Tin.

Butt-weld ANSI (B 36.10 Schedule 80)

1520

1/2

3/4

21.326.9

3.74.0

0.8391.059

0.1460.158

253240

111/

4

11/2

33.742.448.3

4.64.95.1

1.3271.6691.902

0.1810.1930.201

Butt-weld ANSI (B 36.10 Schedule 40)

5065

221/

2

60.373.0

3.95.2

2.372.87

0.150.20

80100

34

88.9114.3

5.56.0

3.504.50

0.220.24

125150200

568

141.3168.3219.1

6.67.18.2

5.566.638.63

0.260.280.32

250300

1012

273323.9

6.37.1

10.7512.75

0.250.28

Sizemm

Sizein.

IDmm

Tmm

IDin.

Tin.

Lmm

Lin.

Socket welding ANSI (B 16.11)

1520

1/2

3/4

21.827.2

6.04.6

0.8581.071

0.2350.181

1013

0.390.51

253240

111/

4

11/2

33.942.748.8

7.26.16.6

1.3351.7431.921

0.2840.2400.260

131313

0.510.510.51

50 2 61.2 6.2 2.41 0.24 16 0.63

Sizemm

Sizein.

Inside pipe thread

FPT inside pipe thread, NPT (ANSI/ASME B 1.20.1)

1520

1/2

3/4

(1/2 × 14 NPT)

(3/4 × 14 NPT)

2532

111/

4

(1 × 11.5 NPT)(11/

4 ×11.5 NPT)

Filter, types FIA and FIA-SS

Page 45: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 117

Line C

om

po

nen

ts

Straight-wayAngle-way

FIA 15 - 65 Dimensions and weights

Angle-wayFilter size A C H F

min.Weight

FIA 15-20 mm 45 105 60 68 1.1 kg

(1/2” - 3/

4”) in. 1.77 4.13 2.36 2.68 2.4 lbs

FIA 25-40 mm 55 132 70 95 1.7 kg

(1” - 11/2”) in. 2.17 5.20 2.76 3.74 3.7 lbs

FIA 50 mm 60 132 77 92 2.8 kg

(2”) in. 2.36 5.20 3.03 3.62 6.2 lbs

FIA 65 mm 70 152 90 107 3.8 kg

(21/2”) in. 2.76 5.98 3.54 4.21 8.4 lbs

Straight-wayValve size A C C

min.H E F

min.Weight

FIA 15-20 mm 120 99 133 60 20 68 1.4 kg

(1/2” - 3/

4”) in. 4.72 3.90 5.24 2.36 0.79 2.68 3.1 lbs

FIA 25-40 mm 155 129 177 70 26 95 2.4 kg

(1” - 11/2”) in. 6.10 5.08 6.97 2.76 1.02 3.74 5.3 lbs

FIA 50 mm 148 138 184 77 32 92 3.5 kg

(2”) in. 5.83 5.43 7.24 3.03 1.26 3.62 7.7 lbs

FIA 65 mm 176 165 219 90 40 107 5.3 kg

(21/2”) in. 6.93 6.50 8.62 3.54 1.57 4.21 11.7 lbs

Filter, types FIA and FIA-SS

Page 46: PK000H102 Chapter 02 Line Components

118 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Straight-wayAngle-way

FIA 80 - 300 Dimensions and weights

Angle-wayFilter size A C H F

min.Weight

FIA 80 mm 90 189 129 133 7.3 kg

(3”) in. 3.54 7.44 5.08 5.24 16.1 lbs

FIA 100 mm 106 223 156 163 11.9 kg

(4”) in. 4.17 8.78 6.14 6.42 26.2 lbs

FIA 125 mm 128 268 192 190 21.2 kg

(5”) in. 5.04 10.6 7.56 7.48 46.7 lbs

FIA 150 mm 145 303 219 223 30.5 kg

(6”) in. 5.71 11.93 8.62 8.78 67.2 lbs

FIA 200 mm 180 372 276 280 68 kg

(8”) in. 7.09 14.65 10.87 11.02 150 lbs

FIA 250 mm 210 397 334 285 89 kg

(10”) in. 8.27 15.63 13.14 11.22 196.3 lbs

FIA 300 mm 240 458 384 340 125 kg

(12”) in. 9.45 18.03 15.12 13.39 275.5 lbs

Straight-wayFilter size A C C

min.H E F

min.Weight

FIA 80 mm 216 204 271 129 48 133 8.6 kg

(3”) in. 8.50 8.03 10.67 5.08 1.89 5.24 19 lbs

FIA 100 mm 264 256 337 156 60 163 14.9 kg

(4”) in. 10.39 10.08 13.27 6.14 2.36 6.42 32.8 lbs

FIA 125 mm 322 313 408 192 74 190 26.9 kg

(5”) in. 12.68 12.32 16.06 7.56 2.91 7.48 59.3 lbs

FIA 150 mm 370 370 482 219 91 223 51 kg

(6”) in. 14.57 14.57 18.98 8.62 3.58 8.78 112 lbs

FIA 200 mm 464 465 605 276 117 280 95 kg

(8”) in. 18.27 18.31 23.82 10.87 4.61 11.02 209 lbs

Filter, types FIA and FIA-SS

Page 47: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 119

Line C

om

po

nen

ts

The table below is used to identify the filter required. Please note that you have to order FIA filter housing, a filter element and accessories.

Example:FIA 50 D ANG + FIA-X 50 150µFilter Element + Filter Bag = 148H3056 + 148H3130 + 148H3150

D = Butt-weld DIN A = Butt-weld ANSISOC = Socket weldingFPT = Inside pipe thread

Ordering

Code numberSize

TypeWithout

Filter Element

Filter Element

100µ150 mesh

Filter Element

150µ100 mesh

Filter Element

250µ72 mesh

Filter Element

500µ38 mesh

Pleated filter element

150µ100 mesh

Pleated filter element

250µ72 mesh

Pleated filter element

500µ38 meshmm in.

15 ½ FIA 15 D ANG 148H3051

148H3122 148H3124 148H3126 148H3128 148H3303 - -

15 ½ FIA-SS 15 D ANG 52BAR 148H322115 ½ FIA 15 A ANG 148H306315 ½ FIA 15 SOC ANG 148H307515 ½ FIA 15 FPT ANG 148H308115 ½ FIA 15 D STR 148H308515 ½ FIA-SS 15 D STR 52BAR 148H328515 ½ FIA 15 A STR 148H309715 ½ FIA 15 SOC STR 148H310915 ½ FIA 15 FPT STR 148H3115

20 ¾ FIA 20 D ANG 148H3052

148H3122 148H3124 148H3126 148H3128 148H3303 - -

20 ¾ FIA-SS 20 D ANG 52BAR 148H322220 ¾ FIA 20 A ANG 148H306420 ¾ FIA 20 FPT ANG 148H308220 ¾ FIA 20 SOC ANG 148H307620 ¾ FIA 20 D STR 148H308620 ¾ FIA-SS 20 D STR 52BAR 148H328620 ¾ FIA 20 A STR 148H309820 ¾ FIA 20 FPT STR 148H311620 ¾ FIA 20 SOC STR 148H3110

25 1 FIA 25 D ANG 148H3053

148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -

25 1 FIA-SS 25 D ANG 52BAR 148H322325 1 FIA 25 A ANG 148H306525 1 FIA 25 FPT ANG 148H308325 1 FIA 25 SOC ANG 148H307725 1 FIA 25 D STR 148H308725 1 FIA-SS 25 D STR 52BAR 148H328725 1 FIA 25 A STR 148H309925 1 FIA 25 FPT STR 148H3117

25 1 FIA 25 SOC STR 148H3111

32 11/4 FIA 32 D ANG 148H3054

148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -

32 11/4 FIA-SS 32 D ANG 52BAR 148H322432 11/4 FIA 32 A ANG 148H306632 11/4 FIA 32 FPT ANG 148H308432 11/4 FIA 32 SOC ANG 148H307832 11/4 FIA 32 D STR 148H308832 11/4 FIA-SS 32 D STR 52BAR 148H328832 11/4 FIA 32 A STR 148H310032 11/4 FIA 32 FPT STR 148H311832 11/4 FIA 32 SOC STR 148H3112

40 1½ FIA 40 D ANG 148H3055

148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -

40 1½ FIA-SS 40 D ANG 52BAR 148H322540 1½ FIA 40 A ANG 148H306740 1½ FIA 40 SOC ANG 148H307940 1½ FIA 40 D STR 148H308940 1½ FIA-SS 40 D STR 52BAR 148H328940 1½ FIA 40 A STR 148H310140 1½ FIA 40 SOC STR 148H3113

50 2 FIA 50 D ANG 148H3056

148H3157 148H3130 148H3138 148H3144 148H3179 148H3184 148H3189

50 2 FIA-SS 50 D ANG 52BAR 148H328350 2 FIA 50 A ANG 148H306850 2 FIA 50 SOC ANG 148H308050 2 FIA 50 D STR 148H309050 2 FIA-SS 50 D STR 52BAR 148H329050 2 FIA 50 A STR 148H310250 2 FIA 50 SOC STR 148H3114

ANG = Angle-waySTR = Straight-way

Filter, types FIA and FIA-SS

Page 48: PK000H102 Chapter 02 Line Components

120 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Ordering

D = Butt-weld DIN A = Butt-weld ANSI

Code numberSize

TypeWithout

Filter Element

Filter Element

150µ100 mesh

Filter Element

250µ72 mesh

Filter Element

500µ38 mesh

Pleated filter element

150µ100 mesh

Pleated filter element

250µ72 mesh

Pleated filter element

500µ38 meshmm in.

65 2½ FIA 65 D ANG 148H3057

148H3131 148H3139 148H3145 148H3180 148H3185 148H3190

65 2½ FIA-SS 65 D ANG 52BAR 148H328465 2½ FIA 65 A ANG 148H306965 2½ FIA 65 D STR 148H309165 2½ FIA-SS 65 D STR 52BAR 148H329165 2½ FIA 65 A STR 148H3103

80 3 FIA 80 D ANG 148H3058

148H3119 148H3120 148H3121 148H3181 148H3186 148H319180 3 FIA 80 A ANG 148H307080 3 FIA 80 D STR 148H309280 3 FIA 80 A STR 148H3104

100 4 FIA 100 D ANG 148H3059

148H3132 148H3140 148H3146 148H3182 148H3187 148H3192100 4 FIA 100 A ANG 148H3071100 4 FIA 100 D STR 148H3093100 4 FIA 100 A STR 148H3105

125 5 FIA 125 D ANG 148H3060

148H3133 148H3141 148H3147 148H3183 148H3188 148H3193125 5 FIA 125 A ANG 148H3072125 5 FIA 125 D STR 148H3094125 5 FIA 125 A STR 148H3106

150 6 FIA 150 D ANG 148H3061

148H3134 148H3142 148H3148 148H3226 - -150 6 FIA 150 A ANG 148H3073150 6 FIA 150 D STR 148H3095150 6 FIA 150 A STR 148H3107

200 8 FIA 200 D ANG 148H3062

148H3135 148H3143 148H3149 - - -200 8 FIA 200 A ANG 148H3074200 8 FIA 200 D STR 148H3096200 8 FIA 200 A STR 148H3108

250 10 FIA 250 D ANG 148H3171148H3136 148H3175 148H3177 - - -

250 10 FIA 250 A ANG 148H3173

300 12 FIA 300 D ANG 148H3172148H3137 148H3176 148H3178 - - -

300 12 FIA 300 A ANG 148H3174

Part Accessory for Code number

Magnet insertFIA 65-100 2464+596FIA 125-200 2464+597

Part Accessory for Code number

Filter element µ150 with removable element µ50 for the first start up

FIA 15-20 148H3301

FIA 25-40 148H3302

Part Accessory for Code number

Filter bag

FIA 50 148H3150FIA 65 148H3151FIA 80 148H3152FIA 100 148H3153FIA 125 148H3154FIA 150 148H3155FIA 200 148H3156

Part Accessory for Code number

Purge valve complete, blind nut and gasket

FIA 50 - 200 2412+634

Accessories

ANG = Angle-waySTR = Straight-way

Filter, types FIA and FIA-SS

Page 49: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 121

Line C

om

po

nen

ts

The complete technical leaflet (DKRCC.PD.EJ0.A) can be downloaded from the Danfoss web site.

Inserts for DCR housings - solid cores

48 - DM - 100% molecular sieve solid core suitable for HFC refrigerants:

Provides high moisture adsorption at low and high condensing temperatures.

Effective protection against impurities.

48 - DC - 80% molecular sieve and 20% activated alumina solid core suitable for CFC & HCFC refrigerants and compatible with HFC refrigerants:

Adsorbs moisture and acid in the system throughout the entire temperature range.

Introduction

Features

Danfoss Eliminator filter driers with replaceable solid core, type DCR, are for use in liquid and/or suction lines in refrigeration, freezing and air-conditioning systems.

Besides being able to meet the demanding requirements of high working pressure levels when operating with R410A and CO2, the new DCR programme offers flexibility with respect to different pressure versions.

The customers can thus choose between two versions, a normal pressure version and a high pressure version.

DCR housings:

DCR housings (incl.core holder) are made entirely of steel and are thus compatible with all refrigerants.

DCR housings have undergone zinc-phosphate pre-treatment and have a corrosion-resistant powder-paint finish.

DCR housings are helium leak tested.

Top covers for DCR housings:

Zinc-chromated steel top covers with or without external access connection.

48 - DA - 30% molecular sieve and 70% activated alumina solid core suitable after compressor burn-out and compatible with CFC / HCFC / HFC refrigerants:

High acid adsorption and standard water adsorption.

All solid cores have an optimised uniform grain size ensuring effective dirt removal and low pressure drop. The robust solid cores withstand pressure surge and vibration.

Inserts for DCR housings - strainer

48 - F strainer - compatible with all refrigerants:

Retains dirt particles larger than 15 µm.

For use direct in DCR housings.

Utilised in the suction or liquid line.

Approvals CE marked in accordance with the European Pressure Equipment Directive - 97/23/EC

listed 207 and C22.2 no. 140.3

EN 12284

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 50: PK000H102 Chapter 02 Line Components

122 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Technical data Type PS / MWP Refrigerant Temperature range

DCR 048

35 bar / 500 psigCFC / HCFC / HFC –40 → +70°C / –40 → +160°F

DCR 096

DCR 144

DCR 192 28 bar / 400 psig

DCR 048 HP46 bar / 667 psig CFC / HCFC / HFC –40 → +70°C / –40 → +160°F

DCR 096 HP

Copper ODF solder connectorCopper pipe

Steel ODF solder connectorCopper pipe

Steel butt weld connectorSteel pipe

Solder connector Recommended soldering materialCopper Sil-fos 15Steel Silver-flo 55 + Easy-flow flux

Type of connector and recommended soldering material

1) Drying capacity is based on the following moisture contents before and after drying: R22: From 1050 ppm W to 60 ppm W in accordance with ARI 710-86. R134a: From 1050 ppm W to 75 ppm W. If refrigerant is to be dried to 50 ppm W, reduce the stated capacities by 15%. R404A, R407C & R507: From 1020 ppm W to 30 ppm W. R410A: From 1050 ppm W to 60 ppm W.2) Liquid capacity given in accordance with ARI 710-2002 evaporating temperature t

e = –15°C,

condensing temperature tc = +30°C and pressure drop across filter drier ∆p = 0.07 bar.

48-DM

Type Number of cores

Drying capacity [kg refrigerant] 1) Liquid capacity [kW] 2)

R134a R404A / R507 R407C / R410AR134a R404A /

R507R407C / R410A24°C 52°C 24°C 52°C 24°C 52°C

DCR 0485 DCR 0487DCR 0489 DCR 04811 DCR 04813 DCR 04817 DCR 04821

1 82.5 78.5 135.0 74.0 83.0 71.0

79 139 186 227 227 227227

57 99

133 162 162 162 162

88153206259259259259

DCR 0967 DCR 0969 DCR 09611 DCR 09613 DCR 09617

2 165.0 157.0 270.0 148.0 166.0 142.0

140 217 295 358 358

100 155 211 256 256

155240326396 396

DCR 1449DCR 14411 DCR 14413 DCR 14417

3 247.5 235.5 405.0 222.0 249.0 213.0

226356356 356

162 255 255 255

250394394394

DCR 19211 DCR 19213 DCR 19217

4 330.0 314.0 540.0 296.0 332.0 284.0372460 460

266329 329

411509509

48-DC

Type Number of cores

Drying capacity [kg refrigerant] 1) Liquid capacity [kW] 2)

R22 R134a R404A / R507 R407C / R410AR22 R134a R404A /

R507R407C / R410A24°C 52°C 24°C 52°C 24°C 52°C 24°C 52°C

DCR 0485 DCR 0487DCR 0489 DCR 04811 DCR 04813 DCR 04817 DCR 04821

1 67.0 62.0 71.0 67.5 115.0 62.0 70.5 60.0

88 153 206 259259259259

79 139 186 227 227 227227

57 99

133 162 162 162 162

88153206259259259259

DCR 0967 DCR 0969 DCR 09611 DCR 09613 DCR 09617

2 134.0 124.0 142.0 135.0 230.0 124.0 141.0 120.0

155 240 326396 396

140 217 295 358 358

100 155 211 256 256

155240326396 396

DCR 1449DCR 14411 DCR 14413 DCR 14417

3 201.0 186.0 213.0 202.5 345.0 186.0 211.5 180.0

250394 394 394

226356356 356

162 255 255 255

250394394394

DCR 19211 DCR 19213 DCR 19217DCR 19221

4 268.0 248.0 284.0 270.0 460.0 248.0 282.0 240.0

411509 509509

372460 460460

266329 329329

411509509509

Capacity

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 51: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 123

Line C

om

po

nen

ts

48-FRefrigerant R22 R134a R404A / R507 R407C / R410A

Evaporating temperature [°C]

–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4

Pressure drop [∆p bar] 0.04 0.10 0.21 0.04 0.07 0.14 0.04 0.10 0.21 0.04 0.10 0.21

Recommended system capacity [kW]

15 47 113 15 28 69 12 38 93 15 47 113

Data given in accordance with ARI-Standard 710-2002 for te = 4.4°C and t

c = 32.2°C.

48-DA

Type

Recommended plant capacity [kW]

Evaporating temperature te [°C]

–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4

Pressure drop [∆p bar]

0.04 0.10 0.21 0.04 0.07 0.14 0.04 0.10 0.21 0.04 0.10 0.21

R22 R134a R404A/ R507 R407C / R410A

DCR 0485DCR 0487DCR 0489DCR 04811DCR 04813DCR 04817DCR 04821

3.15.87.8

10.010.010.010.0

8.916.121.627.327.327.327.3

21.037.850.763.363.363.363.3

3.05.67.59.69.69.69.6

5.49.9

13.316.816.816.816.8

13.023.431.539.539.539.539.5

2.44.56.07.77.77.77.7

7.112.917.221.821.821.821.8

17.531.241.851.951.951.951.9

3.15.87.8

10.010.010.010.0

8.916.121.627.327.327.327.3

21.037.850.763.363.363.363.3

DCR 0965DCR 0967DCR 0969DCR 09611DCR 09613DCR 09617DCR 09621

3.35.88.7

11.914.114.114.1

9.116.224.633.439.939.939.9

21.438.158.379.395.295.295.2

3.25.68.4

11.413.613.613.6

5.79.9

15.020.424.324.324.3

13.423.635.948.958.558.558.5

2.54.56.89.3

11.011.011.0

7.412.919.726.832.032.032.0

18.031.448.165.478.778.778.7

3.35.88.7

11.914.114.114.1

9.216.224.633.439.939.939.9

21.638.158.379.395.295.295.2

DCR 1445DCR 1447DCR 1449DCR 14411DCR 14413DCR 14417DCR 14421

3.56.68.8

13.213.213.213.2

10.018.925.138.138.138.138.1

22.842.957.292.292.292.292.2

3.46.38.4

12.712.712.712.7

6.011.215.023.023.023.023.0

14.026.435.256.256.256.256.2

2.75.16.8

10.310.310.310.3

7.714.519.430.730.730.730.7

18.935.647.576.676.676.676.6

3.56.68.8

13.213.213.213.2

10.018.925.138.138.138.138.1

22.842.957.292.292.292.292.2

DCR 1925DCR 1927DCR 1929DCR 19211DCR 19213DCR 19217DCR 19221

4.27.9

10.614.818.018.018.0

11.521.628.941.851.151.151.1

27.351.468.999.4

122.1122.1122.1

4.07.6

10.214.317.417.417.4

7.113.418.025.531.131.131.1

16.831.642.161.275.075.075.0

3.26.18.2

11.614.114.114.1

9.217.423.333.641.141.141.1

22.742.757.282.2

101.0101.0101.0

4.27.9

10.614.818.018.018.0

11.521.628.941.851.151.151.1

27.351.468.999.4

122.1122.1122.1

3) Drying capacity is expressed during drying in: R22: EPD = 10 ppm W, corresponding to a dew point temperature = –50°C R134a: EPD = 50 ppm W, corresponding to a dew point temperature = –37°C R404A: EPD = 10 ppm W, corresponding to a dew point temperature = –40°C R407C: EPD = 10 ppm W, corresponding to a dew point temperature = –40°C4) Adsorption capacity of oleic acid at 0.05 TAN (Total Acid Number)

48-DA

TypeNumberof cores

Drying capacity [g of water] 3)Acid

capacity 4)[g]

Evaporating temperature te [°C]

–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4

R22 R134a R404A / R507 R407C / R410A

DCR 048 1 28 19 12 45 38 27 47 30 19 42 35 25 26.6

DCR 096 2 56 37 24 90 77 54 94 60 37 84 70 50 53.3

DCR 144 3 84 56 36 135 115 81 142 90 56 126 105 75 79.9

DCR 192 4 112 74 48 180 153 108 189 120 75 168 140 100 106.5

Capacity (cont.)

Recommended plant capacity in suction line - burn-out

Liquid capacity is given in accordance with ARI 710-2002 at: Evaporating temperature t

e = –15°C

Condensing temperature tc = +30°C

Pressure drop across filter drier ∆p = 0.07 bar

The data given apply to DCR 04811 with 48-F core.

Refrigerant R22 R134a R404A / R507 R407C / R410A

Recommended system capacity [kW] 390 350 260 390

Strainer mounted in suction line

Strainer mounted in liquid line

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 52: PK000H102 Chapter 02 Line Components

124 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

TypeNumber of

cores

Steel connectors

Code numberMax. working

pressure(PS/MWP)

Solder Butt weld

ODFin.

ODFmm in.

DCR 0485

1

5/8 16 1/2 023U7050

35 bar

DCR 0487 7/8 22 3/4 023U7051

DCR 0489 28 1 023U7052

DCR 0489 1 1/8 1 023U7053

DCR 04811 1 3/8 35 1 1/4 023U7054

DCR 04813 1 5/8 1 1/2 023U7055

DCR 04813 42 1 1/2 023U7056

DCR 04817 2 1/8 54 2 023U7057

DCR 04821 2 5/8 2 1/2 023U7076

DCR 0967

2

7/8 22 3/4 023U7058

35 bar

DCR 0969 28 1 023U7059

DCR 0969 1 1/8 1 023U7060

DCR 09611 1 3/8 35 1 1/4 023U7061

DCR 09613 1 5/8 1 1/2 023U7062

DCR 09613 42 1 1/2 023U7063

DCR 09617 2 1/8 54 2 023U7064

DCR 1449

3

28 1 023U7065

35 bar

DCR 1449 1 1/8 1 023U7066

DCR 14411 1 3/8 35 1 1/4 023U7067

DCR 14413 1 5/8 1 1/2 023U7068

DCR 14413 42 1 1/2 023U7069

DCR 14417 2 1/8 54 2 023U7070

DCR 19211

4

1 3/8 35 1 1/4 023U7071

28 barDCR 19213 1 5/8 1 1/2 023U7072

DCR 19213 42 1 1/2 023U7073

DCR 19217 2 1/8 54 2 023U7074

TypeNumber of

cores

Copper connectors

Code numberMax. working

pressure(PS/MWP)

Solder

ODFin.

ODFmm

DCR 0485s

1

5/8 16 023U7250

35 bar

DCR 0487s 7/8 22 023U7251

DCR 0489s 28 023U7252

DCR 0489s 1 1/8 023U7253

DCR 04811s 1 3/8 35 023U7254

DCR 04813s 1 5/8 023U7255

DCR 04813s 42 023U7256

DCR 04817s 2 1/8 54 023U7257

DCR 04821s 2 5/8 023U7276

DCR 0967s

2

7/8 22 023U7258

35 bar

DCR 0969s 28 023U7259

DCR 0969s 1 1/8 023U7260

DCR 09611s 1 3/8 35 023U7261

DCR 09613s 1 5/8 023U7262

DCR 09613s 42 023U7263

DCR 09617s 2 1/8 54 023U7264

DCR 09621s 2 5/8 023U7281

DCR 1449s

3

28 023U7265

35 bar

DCR 14411s 1 3/8 35 023U7267

DCR 14413s 1 5/8 023U7282

DCR 14413s 42 023U7269

DCR 14417s 2 1/8 54 023U7270

DCR 19213s

4

1 5/8 023U7272

28 barDCR 19213s 42 023U7273

DCR 19217s 2 1/8 54 023U7274

Normal pressure versionsDCR housings + top cover

Ordering

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 53: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 125

Line C

om

po

nen

ts

TypeNumber of cores

High-pressure steel connectorsCode no.

Max. working pressure

(PS/MWP)Solder Butt weld

ODF in. ODF mm in.

DCR 0487

1

7/8 22 3/4 023U7451

46 bar

DCR 0489 28 1 023U7452

DCR0489 1 1/8 1 023U7453

DCR 04811 1 3/8 35 1 1/4 023U7454

DCR 04813 1 5/8 1 1/2 023U7455

DCR 04817 2 1/8 54 2 023U7457

DCR 0967

2

7/8 22 3/4 023U7458

46 bar

DCR 0969 28 1 023U7459

DCR 09611 1 3/8 35 1 1/4 023U7461

DCR 09613 1 5/8 1 1/2 023U7462

DCR 09617 2 1/8 54 2 023U7464

Ordering (cont.) High pressure versionsDCR housings + top cover

DCR inserts

Core surfaceDM 048, DC 048 and DA 048 = 435 cm2

DM 096, DC 096 and DA 096 = 870 cm2

DM 144, DC 144 and DA 144 = 1305 cm2

DM 192, DC 192 and DA 192 = 1740 cm2

48-F = 405 cm2

Core volumeDM 048, DC 048 and DA 048 = 760 cm3

DM 096, DC 096 and DA 096 = 1520 cm3

DM 144, DC 144 and DA 144 = 2280 cm3

DM 192, DC 192 and DA 192 = 3040 cm3

Type Material

Code no.

8 pcs. 1 piecewith gasketwith gasket without gasket

48-DM solid core 100% molecular sieve 023U1392 023U1393 023U1391

48-DC solid core 80% molecular sieve & 20% Al3O2 023U4381 023U4382 023U4380

48-DA solid core 30% molecular sieve & 70% Al3O2 023U5381 023U5382 023U5380

48-F strainer 023U1921

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 54: PK000H102 Chapter 02 Line Components

126 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Design

DCR with core holder, one core DCR with core holder, three cores

1. Plug 1/4 in. NPT 2. Top cover bolts M8 × 35, class 10.9 3. Top cover 4. Spring 5. Top cover gasket Ø121.8 × Ø113.6 × 0.8 mm 6. Wing nut M10 (torque max. 3 Nm) 7. Top plate 8. Felt gasket Ø95.5 × Ø45.5 × 2 mm 9. Solid core 10. Extension rod 11. Extension nut 12. Intermediate plate 13. Distance rod 14. Bottom plate / strainer 15. Felt gasket Ø95.5 × Ø78 × 2 mm 16. Filter drier shell

Example:

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 55: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 127

Line C

om

po

nen

ts

Application

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 56: PK000H102 Chapter 02 Line Components

128 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Dimensions and weights for normal-pressure version

WeightTin containing solid core 0.8 kg

* Weights stated without core. All values approximate.

TypeNumber of cores

DCR with steel connectors DCR with copper connectors Weight*

kgL

mmL

1

mmL

2

mmL

3

mmL

4

mmH

1

mmH

5

mmL

mmL

1

mmL

2

mmL

3

mmL

4

mmH

1

mmH

5

mm

DCR 0485(s)DCR 0487(s)DCR 0489(s)DCR 0489(s)DCR 04811(s)DCR 04813(s)DCR 04813(s)DCR 04817(s)DCR 04821(s)

1

245.5239.5243.5243.5245.5250.5250.5256.5254.5

165159162162165170170176174

170

121722222529293338

121722222529293338

9690949497

103103111116

212734344248486073

262.5262.5264.5264.5267.5268.5268.5270.5267.5

182181184184186188188190187

170

121720202529293434

121720202529293434

113113116116119121121125129

192532323946465871

5.2

DCR 0965(s)DCR 0967(s)DCR 0969(s)DCR 0969(s)DCR 09611(s)DCR 09613(s)DCR 09613(s)DCR 09617(s)DCR 09621(s)

2

384.5378.5382.5382.5384.5389.5389.5395.5393.5

304298301301304309309315313

310

121722222529293338

121722222529293338

9690949497

103103111116

212734344248486073

401.5401.5403.5403.5406.5407.5407.5409.5406.5

321320323323325327327329326

310

121720202529293434

121720202529293434

113113116116119121121125129

192532323946465871

6.6

DCR 1445(s)DCR 1447(s)DCR 1449(s)DCR 1449(s)DCR 14411(s)DCR 14413(s)DCR 14413(s)DCR 14417(s)DCR 14421(s)

3

526.5520.5524.5524.5526.5531.5531.5537.5535.5

446440443443446451451457455

310

121722222529293338

121722222529293338

9690949497

103103111116

212734344248486073

543.5543.5545.5545.5548.5549.5549.5551.5548.5

463462465465467469469471468

310

121720202529293434

121720202529293434

113113116116119121121125129

192532323946465871

7.8

DCR 1925(s)DCR 1927(s)DCR 1929(s)DCR 1929(s)DCR 19211(s)DCR 19213(s)DCR 19213(s)DCR 19217(s)DCR 19221(s)

4

666.5660.5664.5664.5666.5671.5671.5677.5675.5

586580583583586591591597595

310

121722222529293338

121722222529293338

9690949497

103103111116

212734344248486073

683.5683.5685.5685.5688.5689.5689.5691.5688.5

603602605605607609609611608

310

121720202529293434

121720202529293434

113113116116119121121125129

192532323946465871

9.1

DCR housing DCR top cover DCR solid core

Solid core

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 57: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 129

Line C

om

po

nen

ts

Dimensions and weights for high-pressure version

WeightTin containing solid core 0.8 kg

TypeNumber of cores

High-pressure DCR with steel connectorsL

mmL

1

mmL

2

mmL

3

mmL

4

mmH

1

mmH

5

mmWeight*

kg

DCR 0487(s)DCR 0489(s)DCR 04811DCR 04813DCR 04817

1

245.5248.5251.5256.5262.5

159162165170176

170

1722252933

1722252933

909497

103111

2532394658

6.8

DCR 0967DCR 0969DCR 09611DCR 09613DCR 09617

2

384.5387.5390.5395.5401.5

298301304309315

310

1722252933

1722252933

909497

103111

2532394658

8.2

* Weights stated without core. All values approximate.

DCR housing DCR top cover DCR solid core

Solid core

Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Page 58: PK000H102 Chapter 02 Line Components
Page 59: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 131

Line C

om

po

nen

ts

The complete technical leaflet (DKRCI.PD.GH0.A) can be downloaded from the Danfoss web site.

Introduction The MLI sight glass is mainly used to indicate the condition of the refrigerant as well as the liquid level in the receiver or the oil level in the compressor.

The MLI is equipped with a sensitive indicator that reflects a colour, depending on the moisture content in the refrigerant.

Features MLI are moisture indicators suitable for use with liquid halocarbon refrigerants e.g. R404a, R134a or R22.

MLI can be used for refrigerants within the temperature range +80/–40°C (+176/–40°F) to maximum operating pressure of 25 bar.

MLI are available with weld or solder connections.

MLI 100 can, when the indicator element has been removed, alternatively be used as a normal sight glass for all refrigerants inclusive R717 (ammonia). Note: MLI Sight glasses sizes 32 and 40 are not PED approved and cannot be used in PED areas.

Design Housing The MLI housing is made of special, cold resistant steel approved for low temperature applications.

Connections - Welding DIN (2448), DN 20 to 40- Welding ANSI (B 36.10 Schedule 80), DN 20 to 40- Soldering ANSI (B 16.22)

InstallationFor further information refer to installation instruction for MLI

Technical data Max. operating pressure is 25 bar.

The MLI 20-40 are designed for: Strength test: 50 bar g (725 psig). Leakage test: 25 bar g (362 psig).

The moisture liquid indicators are designed as sight glasses with an integral moisture indicator element.

The indicator element is a filter paper impregnated with a chemical salt, which is sensitive to moisture. The indicator element will

change color upon detection of moisture within the system. The color change is reversible.

New systems or systems where the drier has been replaced may cause the element to change color almost immediately. However, it is recommended that the plant is allowed to operate for at least 12 hours to allow the system to reach equilibrium before deciding if the drier should be changed.

The drying of the system should be continued until the indicator element stays dark green.

Moisture content Moisture content ppm = parts per million

MLI 100

25°C 43°C

Green/dryIntermediate

colorYellow/wet Green/dry

Intermediate color

Yellow/wet

R22 < 30 30 - 90 > 90 < 45 45 - 130 > 130

MLI for CFC and HCFC refrigerants

MLI for HFC and HCFC refrigerantsMoisture content ppm = parts per million

MLI 200

25°C 43°C

Green/dry Intermediate color

Yellow/wet Green/dry Intermediate color

Yellow/wet

R134a < 30 30 - 100 > 100 < 45 45 - 170 > 170

R404A < 20 20 - 70 > 70 < 25 25 - 100 > 100

R407C < 30 30 – 140 > 140 < 60 60 – 225 > 225

R507 < 15 15 - 60 > 60 < 30 30 - 110 > 110

Sight glass, type MLI

Page 60: PK000H102 Chapter 02 Line Components

132 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009

Material specification

MLI 100

No. Part Material DIN/EN ISO ASTM

1 Housing Steel TTSt 35N17173

TW62604/3

Grade 1A 333, A 334A350 LF2*

2 Indicator MLI 100Indicator MLI 200

steel/glassbrass/glass

3 O-ring Rubber

4 Adapter Steel

* - alternative material

Connections

mm inchOD / IDØ mm

OD / IDØ inch

20 ¾” 26.9 / 22.3 1.059 / 0.878

25 1” 33.7 / 28.5 1.327 / 1.122

32 1 1/4” 42.4 / 37.2 1.669 / 1.465

40 1 ½” 48.3 / 43.1 1.902 / 1.697

Welding DIN (2448)

mm inchOD / IDØ mm

OD / IDØ inch

20 ¾” 26.9 / 18.9 1.059 / 0.744

25 1” 33.7 / 24.5 1.327 / 0.965

32 1 1/4” 42.4 / 32.6 1.669 / 1.283

40 1 ½” 48.3 / 38.1 1.902 / 1.500

mm inchID

Ø mmL

mmID

Ø inchL

inch

22 7/8” 22.30 19 0.878 0.75

27 11/8” 28.65 23 1.128 0.91

32 13/8” 35.00 25 1.378 0.98

40 15/8” 41.35 28 1.628 1.10

Welding ANSI (B 36.10 Schedule 80)

Soldering (ANSI B 16.22)

MLI 200

Sight glass, type MLI

Page 61: PK000H102 Chapter 02 Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 133

Line C

om

po

nen

ts

Dimensions

Size ConnectionA B C NV Weight

mm in. mm in. mm in. mm in. kg lb

DN 20 D / A

85 3.35 45 1.77 46 1.81 35 1.38 0.6 1.32DN 25 D / A

DN 22 SA

DN 27 SA

DN 32 D / A / SA110 4.33 50 1.97 60 2.36 35 1.38 1.0 2.20

DN 40 D / A / SA

D = Welding DIN (2448)A = Welding ANSI (B 36.10 Schedule 80)SA = Soldering (ANSI B 16.22)

Ordering DIN weld connection/ANSI solder connection ANSI connection

Size welding Size solderType Code no. mm inch Type Code no.

mm inch mm inch

20 ¾” 22 7/8” MLI 20 D 100 2511+019 20 ¾” MLI 20 A 100 2511+088

25 1” 27 11/8” MLI 25 D 100 2511+020 25 1” MLI 25 A 100 2511+089

32 1 1/4” 32 13/8” MLI 32 D 100 2511+021 32 1 1/4” MLI 32 A 100 2511+090

40 1 ½” 40 15/8” MLI 40 D 100 2511+022 40 1 ½” MLI 40 A 100 2511+091

20 ¾” 22 7/8” MLI 20 D 200 2511+093 20 ¾” MLI 20 A 200 2511+097

25 1” 27 11/8” MLI 25 D 200 2511+094 25 1” MLI 25 A 200 2511+098

32 1 1/4” 32 13/8” MLI 32 D 200 2511+095 32 1 1/4” MLI 32 A 200 2511+099

40 1 ½” 40 15/8” MLI 40 D 200 2511+096 40 1 ½” MLI 40 A 200 2511+100

Sight glass, type MLI

Page 62: PK000H102 Chapter 02 Line Components