pk000h102 chapter 02 line components
TRANSCRIPT
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 73
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Introduction
Features
SCA are check valves with a built-in stop valve function. CHV are check valves only. The valves are designed to open at very low differential pressures, allow favourable flow conditions and are easy to disassemble for inspection and service.
SCA are equipped with vented cap and haveinternal backseating enabling the spindle seal to be replaced whilst the valve still under pressure.
Laser cut V-ports provide excellent opening characteristics (SCA/CHV 50-125).
The valve cone has a built-in flexibility to ensure a precise and tight closing towards the valve seat.
A well balanced dampening effect between the piston and the cylinder gives an optimal protection during low loads and against pulsations.
Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing material compatibility
Designed to open at a very low differential pressure of 0.04 bar (0.58 psig)
Designed with a built-in damping chamber preventing valve flutter, due to low refrigerant velocity and/or low density
Each valve is clearly marked with type, size and performance range
Easy to disassemble for inspection and service
Internal backseating enables replacement of the spindle seal whilst the valve is active, i.e. under pressure
Optimal flow characteristics ensuring quick opening to the fully open position
Protection against pulsation by built-in damping facility
Housing and bonnet material is low temperature steel (SCA-SS and CHV-SS are in stainless steel) according to requirements of the Pressure Equipment Directive and other international classification authorities
Stainless steel bolts
Pressure range SCA/CHV: 40 bar g (580 psig) SCA-SS/CHV-SS: 52 bar g (754 psi g)
Temperature range –60°C/+150° (–76°F/+302°F)
Classification: To get an updated list of certification on the products please contact your local Danfoss Sales Company.
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The complete technical leaflet (DKRCI.PD.FL0.A) can be downloaded from the Danfoss web site.
74 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Design
Refrigerants Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing materials compatibility. For further information refer to installation instruction for SCA/CHV. Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales company.
ConnectionsAvailable with the following connections:
Welding DIN (EN 10220)
Butt-weld ANSI (B 36.10 Schedule 80), - DN 15 - 40 (½ - 1½ in.)
Butt-weld ANSI (B 36.10 Schedule 40), - DN 50 - 200 (2 - 8 in.)
Socket-weld ANSI (B 16.11), - DN 50 (2 in.)
HousingMade from special, cold resistant steel (SCA-SS and CHV-SS are made from stainless steel) approved for low temperature operations.
Valve ConeValve cone with built in metallic stop - prevents damage to teflon ring in case of overtightening.
Damping chamberThe chamber is filled with refrigerants (gas or liquid), which provides a damping effect, when the valve opens and closes.
Spindle (SCA)Made of polished stainless steel, which is ideal for O-ring sealing.
Packing Gland (SCA)The “full temperature range” packing gland consists of a double O-ring sealing arrangement combined with permanent lubrication from a grease reservoir. This ensures perfect tightness throughout the whole temperature range: –60/+150°C (–76/+302°F).
Pressure Equipment Directive (PED)The SCA / CHV valves are approved and CE marked in accordance with Pressure Equipment Directive - 97/23/EC.
For further details / restrictions - see Installation Instruction.
InstallationThe valve must be mounted vertically with the cone downwards.
The valve is designed to resist very high internal pressure. However, the piping system in general should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal expansion.
For further information refer to installation instructions for SCA/CHV.
If cold refrigeration oil having low viscosities enters and settles in the damping chamber, problems with the check valve may arise. Consequently, it may be necessary to modify the valve for more viscous liquids by enlarging the hole to the damping chamber.
Temperature range –60/+150°C (–76/+302°F).
Pressure range Max. working pressure: SCA/CHV 40 bar g (580 psig). SCA-SS/CHV-SS 52 bar g (754 psi g) Valves for higher working pressure are available on request.
Example of marking ring, CHV
Technical data
SCA / CHV valves
Nominal boreStandard application DN 50-80 mm (2-3 in.) DN 100-125 mm (4-5 in.)
High pressure application DN 50-65 mm (2-2½ in.) DN 80-125 mm (3-5 in.)
Classified for Fluid group I
Category II III
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 75
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Computation and selection IntroductionWhen dimensioning SCA/CHV, it is important to select a valve that is best suited to all operating conditions. Therefore, it is necessary to consider both the nominal and part load working conditions.
Fig. 1
Selection example continued on following page.
.
Example
.
Densitykg/m3
[lb/feet3]
Velocitym/s[ft/min]
Recommendedvelocity
Not recommended
Cmin, rec
= 3 m/sC
min, rec = 591 ft/min
ρ = 3.0 kg/m3
ρ = 0.187 lb/feet3
Crec
= 14 m/sC
rec = 2756 ft/min
SI-UnitsAssumed working conditions:Maximum flow V = 1000 m3/hDensity ρ = 3.0 kg/m3
Minimum part load = 33%
Used expressions:Recommended velocity - C
rec [m/s]
Minimum recommended velocity - Cmin, rec
[m/s]Maximum velocity - C
max [m/s]
Part load velocity - Cpart
[m/s]
We know the density ρ≈ 3.0 kg/m3, consequently C
rec as well as C
min, rec can be found in the figure
(standard valve).
Crec
≈14 m/sC
min, rec ≈ 3 m/s
US-UnitsAssumed working conditions:Maximum flow V = 1160 gpmDensity ρ = 0.187 lb/feet3
Minimum part load = 33%
Used expressions:Recommended velocity - C
rec [ft/min]
Minimum recommended velocity - Cmin, rec
[ft/min]Maximum velocity - C
max [ft/min]
Part load velocity - Cpart
[ft/min]
We know the density ρ≈ 0.187 lb/feet3, consequently C
rec as well as C
min, rec can be found
in the figure (standard valve).
Crec
≈2756 ft/minC
min, rec ≈ 591 ft/min
The SCA/CHV valve can be calculated in two ways:– Using the tables below.– Using DIRcalc version 1.14 or higher.
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76 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Computation and selection (continued)
In conclusion SCA in size DN 125 is selected be-cause C
max ≈ 20 m/s (3900 ft/min) comes nearest
to the recommended velocity Crec
≈ 14 m/s (2756 ft/min) and at the same time part load conditions fulfil the requirements, as described:
We know that Cmax
≈ 20 m/s (3900 ft/min) and that minimum part load is 33%. lt fol lows that C
part ≈ 6.5 m/s (1290 ft/min). Thus, C
part (6.5 m/s) >
Cmin, rec
(3.0 m/s) and the sele cted SCA model DN125 is the perfect choice.
lf the valve in question, for instance under part load conditions provides a velocity less than C
min, rec the valve might start hammering and
become noisy. As a result the valve may wear prematurely.
Fig. 2
Knowing that V = 1000 m3/h (1160 gpm) fig. 2 gives the following choices:
For SCA/CHV in size DN 100 the maximum velocity Cmax
≈ 31 m/s (6100 ft/min)For SCA/CHV in size DN 125 the maximum velocity C
max ≈ 20 m/s (3900 ft/min)
.
DN 15 - 40
m/s[ft/min]
m3/h[gpm]
DN 50 - 125
SCA/CHV 100
SCA/CHV 125
m/s[ft/min]
m3/h[gpm]
V = 1000 m3/hV = 1160 gpm
..
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 77
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Application Figure 3 shows the stop/check valve SCA in the discharge line of a screw compressor unit.The SCA valve in the discharge line prevents “back condensation” in the oil separator as well as pressure equalising through the compressor. Compared to an ordinary stop and check valve arrangement, the combined stop/check valve solution, as shown is easier to install and has lower flow resistance.
Installation of the SCA/CHV in the economizer line is not recommended. O
il se
per
ator
Compressor
Oil cooler
Fig. 3
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78 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Material specification
CHV 15 - 40SCA 15 - 40
No. Part Material DIN/EN ISO ASTM
1 Housing Steel P285QHEN10222-4
LF2A350
2 Bonnet, Flange Steel P275NL1EN10028-3
3 Bonnet, Insert Steel
4 Spindle Stainless steel X 10CrNiS18-9 Type 17, 17440 AISI 303, 683/13
5 Cone SteelTeflon (PTFE)
8 Packing glandO-rings
SteelCloroprene (Neoprene)
9 Packing washer Aluminium
12 Bolts Stainless steel A2-70 A2-70 Type 308
13 Gasket Fiber, non-asbestos
14 Spring Steel
17 Spindle seal cap Aluminium
18 Seal cap gasket Nylon
20 Identification ring Stainless steel
22 Spindle extension Steel
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 79
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
CHV-SS 15 - 40 (1/2 - 11/
2")SCA-SS 15 - 40 (1/
2 - 11/
2")
No. Part Material DIN/EN ISO ASTM
1 Housing Stainless steel X5CrNi18-10EN10088
AISI 304
2 Bonnet, Flange Stainless steel X5CrNi18-10EN10088
AISI 304
3 Bonnet, Insert Stainless steel
4 Spindle Stainless steel X8CrNiS18-9 Type 17, 17440 AISI 303, 683/13
5 Cone SteelTeflon (PTFE)
8 Packing glandO-rings
Stainless steelCloroprene (Neoprene)
9 Packing washer Aluminium
12 Bolts Stainless steel A2-70 A2-70 Type 308
13 Gasket Fiber, non-asbestos
14 Spring Steel
17 Spindle seal cap Aluminium
18 Seal cap gasket Nylon
20 Identification ring Stainless steel
22 Spindle extension Steel
Material specification
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80 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Material specification
CHV 50 - 125SCA 50 - 125
No. Part Material DIN/EN ISO ASTM
1 Housing DN 50-65 Steel P285 QHEN 10222-4
LF2A350
Housing DN 80-125 Steel G20Mn5 QTSEW 685
LCC, A352
2 Gasket Fiber, Non-asbestos
3SCA: Valve bonnetCHV: End cover
SteelP285 QHEN 10222-4
LF2A350
4 Bolts Stainless steel A2-70 A2-70 A-276
5 Tube Steel
6 Seat Steel
7 Valve plate Steel
8 Guide sleeve Steel
9 Spring ring Steel
10 Spring Steel
11 O-ring Cloroprene (Neoprene)
12 Teflon ring Teflon (PTFE)
13 Soft back seal Teflon (PTFE)
14 Spindle DN 50-65 Stainless steel X8CrNiS18-917440
Type 17R 683/13
AISI 303
Spindle DN 80-125 Stainless steel X5CrNi181017440
Type 11683/13
AISI 304A-276
15 Packing gland Steel 9Mn28, 1651 Type 2, R 683/9 1213, SAE J403
16 Spindle seal cap and gasket Aluminium
17 Marking label Stainless steel
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 81
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Connections
DIN
ANSI
50 2 61.2 6.2 2.41 0.24 16 0.63 80 93
Welding ANSI (B 36.10 Schedule 80)
Welding DIN (EN 10220)
Welding ANSI (B 36.10 Schedule 40)
Socket welding ANSI (B 16.11)
SOC
50 2 60.3 2.9 2.37 0.11 45 5365 2½ 76.1 2.9 3.00 0.11 72 85
80 3 88.9 3.2 3.50 0.13 103 129100 4 114.3 3.6 4.50 0.14 196 232125 5 139.7 4.0 5.50 0.16 301 356
Sizemm
Sizein.
ODmm
Tmm
ODin.
Tin.
kv-anglem3/h
Cv-angle
USgal/min
15 ½ 21.3 2.3 0.839 0.091 8.0 9.320 ¾ 26.9 2.3 1.059 0.091 10.0 11.6
25 1 33.7 2.6 1.327 0.102 24.0 27.832 11/4 42.4 2.6 1.669 0.102 30.0 34.840 1½ 48.3 2.6 1.902 0.102 30.0 34.8
15 ½ 21.3 3.7 0.839 0.146 8.0 9.320 ¾ 26.9 4.0 1.059 0.158 10.0 11.6
25 1 33.7 4.6 1.327 0.181 24.0 27.832 11/4 42.4 4.9 1.669 0.193 30.0 34.840 1½ 48.3 5.1 1.902 0.201 30.0 34.8
50 2 60.3 3.9 2.37 0.15 45 5365 2½ 73.0 5.2 2.87 0.20 72 85
80 3 88.9 5.5 3.50 0.22 103 129100 4 114.3 6.0 4.50 0.24 196 232125 5 141.3 6.6 5.56 0.26 301 356
Sizemm
Sizein.
IDmm
Tmm
IDin.
Tin.
Lmm
Lin.
kv-anglem3/h
Cv-angle
USgal/min
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82 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Dimensions and weights
SCA 15 - 40 CHV 15 - 40
SCA/CHV 15 - 40 (½- 1½ in.)
SCA 15 (½ in.) mm 212 45 38 60 601.6 kgin. 8.35 1.77 1.50 2.36 2.36
SCA 20 (¾ in.) mm 212 45 38 60 601.6 kgin. 8.35 1.77 1.50 2.36 2.36
SCA 25 (1 in.) mm 295 55 50 85 703.2 kgin. 11.61 2.17 1.97 3.35 2.76
SCA 32 (11/4 in.) mm 295 55 50 85 703.2 kgin. 11.61 2.17 1.97 3.35 2.76
SCA 40 (1½ in.) mm 295 55 50 85 703.2 kgin. 11.61 2.17 1.97 3.35 2.76
Valve size C G ∅D Fmin H Weight
SCA 15 - 40
CHV 15 (½ in.) mm 103 45 60 60 1.2 kgin. 4.06 1.77 2.36 2.36
CHV 20 (¾ in.) mm 103 45 60 60 1.2 kgin. 4.06 1.77 2.36 2.36
CHV 25 (1 in.) mm 143 55 85 70 2.3 kgin. 5.63 2.17 3.35 2.76
CHV 32 (11/4 in.) mm 143 55 85 70 2.3 kgin. 5.63 2.17 3.35 2.76
CHV 40 (1½ in.) mm 143 55 85 70 2.3 kgin. 5.63 2.17 3.35 2.76
Valve size C G Fmin H Weight
CHV 15 - 40
Specified weights are approximate values only.
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 83
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
SCA/CHV 50 - 65 (2 - 2½ in.) Dimensions and weights
SCA 50 mm 70 315 60 50 77 3.8 kgSCA (2) in. 2.76 12.40 2.36 1.97 3.03 8.40 lb
SCA 65 mm 70 335 70 50 90 5.5 kgSCA (2½) in. 2.76 12.20 13.19 2.76 3.94 1.97 3.54 12.16 lb
Valve size K C G ∅D H Weight
SCA
CHV
Specified weights are approximate values only.
Valve size C G Fmin. H Weight
CHV 50 mm 132 60 92 77 3.2 kgCHV (2) in. 5.20 2.36 3.62 3.03 7.10 lb
CHV 65 mm 152 70 107 90 4.5 kgCHV (2½) in. 5.98 2.76 4.21 3.54 9.95 lb
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84 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Dimensions and weights SCA/CHV 80 - 125 (3 - 5 in.)
Valve size K C G ∅D ∅H Weight
SCA 80 mm 76 388 90 58 129 9.7 kgSCA (3) in. 3.00 15.28 3.54 2.28 5.08 21.4 lb
SCA 100 mm 90 437 106 58 156 15.3 kgSCA (4) in. 3.54 17.20 4.17 2.28 6.14 33.7 lb
SCA125 mm 90 533 128 74 193 28.1 kgSCA (5) in. 3.54 20.98 5.04 2.91 7.60 61.9 lb
SCA
CHV
Valve size C G Fmin.
∅H Weight
CHV 80 mm 189 90 133 129 8.7 kgCHV (3) in. 7.44 3.54 5.24 5.08 19.23 lb
CHV 100 mm 223 106 163 156 14.3 kgCHV(4) in. 8.78 4.17 6.43 6.14 31.60 lb
CHV125 mm 268 128 190 193 25.6 kgCHV(5) in. 10.55 5.04 7.48 7.60 56.58 lb
Specified weights are approximate values only.
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 85
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Ordering How to orderThe table below is used to identify the valve re-quired.
Please note that the type codes only serve to identify the valves, some of wich may not form part of the standard product range.
Important!Where products need to be certified according to specific certification societies, or where higher pressures are required, the relevant information should be included at the time of order.
CHV, butt-weld DIN SCA, butt-weld DIN
CHV, butt-weld ANSI SCA, butt-weld ANSI
For further information please contact your local Danfoss Sales Company.
Valve type SCACHV
Stop Check ValveCheck Valve
(valve size measured on the connection diameter)
ANSI D I N SOC
15 DN 15 x x
20 DN 20 x x
25 DN 25 x x
32 DN 32 x x
40 DN 40 x x
50 DN 50 x x x
65 DN 65 x x
80 DN 80 x x
100 DN 100 x x
125 DN 125 x x
Connections A
D
Welding branches: ANSI B 31.5 schedule 80 DN 15 - 40 (½ - 1½ in.)Welding branches: ANSI B 31.5 schedule 40 DN 50 - 125 (2 - 5 in.)Welding branches: DIN 2448
Valve housing ANG Angle flow
SizeType Code No.
mm in.15 ½ SCA 15 D ANG 148G307615 ½ SCA-SS 15 D ANG 52BAR 148G353220 ¾ SCA 20 D ANG 148G307820 ¾ SCA-SS 20 D ANG 52BAR 148G353325 1 SCA 25 D ANG 148G308625 1 SCA-SS 25 D ANG 52BAR 148G353432 11/4 SCA 32 D ANG 148G308832 11/4 SCA-SS 32 D ANG 52BAR 148G353540 1½ SCA 40 D ANG 148G309040 1½ SCA-SS 40 D ANG 52BAR 148G353650 2 SCA 50 D ANG 148G313465 2½ SCA 65 D ANG 148G313580 3 SCA 80 D ANG 148G3136
100 4 SCA 100 D ANG 148G3137125 5 SCA 125 D ANG 148G3138
SizeType Code No.
mm in.15 ½ CHV 15 A ANG 148G307320 ¾ CHV 20 A ANG 148G307525 1 CHV 25 A ANG 148G308132 11/4 CHV 32 A ANG 148G308340 1½ CHV 40 A ANG 148G308550 2 CHV 50 A ANG 148G313965 2½ CHV 65 A ANG 148G314080 3 CHV 80 A ANG 148G3141
100 4 CHV 100 A ANG 148G3142125 5 CHV 125 A ANG 148G3143
SizeType Code No.
mm in.15 ½ CHV 15 D ANG 148G307215 ½ CHV-SS 15 D ANG 52BAR 148G353720 ¾ CHV 20 D ANG 148G307420 ¾ CHV-SS 20 D ANG 52BAR 148G353825 1 CHV 25 D ANG 148G308025 1 CHV-SS 25 D ANG 52BAR 148G353932 11/4 CHV 32 D ANG 148G308232 11/4 CHV-SS 32 D ANG 52BAR 148G354040 1½ CHV 40 D ANG 148G308440 1½ CHV-SS 40 D ANG 52BAR 148G354150 2 CHV 50 D ANG 148G312965 2½ CHV 65 D ANG 148G313080 3 CHV 80 D ANG 148G3131
100 4 CHV 100 D ANG 148G3132125 5 CHV 125 D ANG 148G3133
SizeType Code No.
mm in.15 ½ SCA 15 A ANG 148G307720 ¾ SCA 20 A ANG 148G307925 1 SCA 25 A ANG 148G308732 11/4 SCA 32 A ANG 148G308940 1½ SCA 40 A ANG 148G309150 2 SCA 50 A ANG 148G314465 2½ SCA 65 A ANG 148G314580 3 SCA 80 A ANG 148G3146
100 4 SCA 100 A ANG 148G3147125 5 SCA 125 A ANG 148G3148
SCA, socket weld SOCCHV, socket weld SOCSize
Type Code No.mm in.50 2 CHV 50 SOC ANG 148G3149
SizeType Code No.
mm in.50 2 SCA 50 SOC ANG 148G3150
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© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 87
Check valves for ammonia and fluorinated refrigerants, type NRVA
Introduction
Check valve type NRVA can be used in liquid, suction and hot gas lines in refrigeration and air conditioning plant with ammonia.NRVA can also be used in refrigerating systems with fluorinated refrigerants.
When the NRVA is used in liquid lines where cold, thick oil or impurities may be present, it is recommended that the standard spring be replaced by a special spring. See ordering table.
Features Ensures correct direction of flow.
Valve housing made of steel.
Available for 40 bar g (580 psig) working pressure.
Large range of flanges with connection dimensions in accordance with standards: DIN, ANSI, SOC, SA and FPT.
Fitted with damping piston that makes the valves suitable for installation in lines where pulsation can occur, e.g. in the discharge line from the compressor.
Technical data Refrigerants Can be used for all normal, non-flammable refrigerants, including R 717, and non-corrosive gases/liquids - assuming seals of the correct material are used.For further information please see installation instruction for NRVA. Use with flammable hydrocarbons cannot be recommended; please contact Danfoss.
Design Connections There is a very wide range of connection possibilities with NRVA check valves:
Welding, DIN (2448)
Welding, ANSI (B 36.10)
Welding socket, ANSI (B 16.11)
Solder connection, DIN (2856)
Solder connection, ANSI (B 16.22)
FPT internal thread, NPT (ANSI/ASME B 1.20.1)
Gaskets:Do not contain asbestos.
Valve cone:The valve cone has a teflon tightening ring. Teflon tightening ring renders perfect sealing at a minimum closing force.
Temperature range –50°C / +140°C (–58°F / +284°F).
Pressure range The valve is designed for: Max. working pressure: 40 bar g (580 psig).
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The complete technical leaflet (RD6HA) can be downloaded from the Danfoss web site.
88 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Material specification
Ordering
Material specification for NRVA check valvesNo. Part Material DIN ISO ASTM
1 Housing Steel G20Mn5QT *)EN 10213-3
LCC, A352
2 Flanges Steel RSt. 37-2, 10025 Fe360 B, 630 Grade C, A 283
3 Valve cone Stainless steelTeflon
5 Spring Steel
9 Bolts Stainless steel A2-70
10 Nut Stainless steel
11 Gasket Non asbestos
12 Valve seat Steel
Complete valves incl. DIN 2448 flange:
TypeWeld flange connection
Code no. ∆p 2)k
v value 3) C
v value 4)
Valve Spec. spring 1)With
standard springWith
spec. spring 1)
in. bar psig bar psig m3/h gal/min
NRVA 15 1/2
020-2000 020-2307 0.12 1.7 0.3 4.4 5 6
NRVA 20 3/4
020-2001 020-2307 0.12 1.7 0.3 4.4 6 7
NRVA 25 1 020-2002 020-2317 0.12 1.7 0.3 4.4 19 22
NRVA 32 11/4
020-2003 020-2317 0.12 1.7 0.3 4.4 20 23
NRVA 40 11/2
020-2004 020-2327 0.07 1.0 0.4 5.8 44 51
NRVA 50 2 020-2005 020-2327 0.07 1.0 0.4 5.8 44 51
NRVA 65 21/2
020-2006 020-2337 0.07 1.0 0.4 5.8 75 871) A special type spring can be supplied to replace the standard valve spring.2) ∆p = the minimum pressure differential at which the valve is completely open.3) The k
v value is the flow of water in m3/h at a pressure drop across valve of 1 bar, ρ = 1000 kg/m3.
4) The Cv value is the flow of water in gal/min at a pressure drop across valve of 1 psig, ρ = 10 lbs/gal.
Valve body without flanges: Type Code no.
NRVA 15 020-2020
NRVA 20 020-2020
NRVA 25 020-2022
NRVA 32 020-2022
NRVA 40 020-2024
NRVA 50 020-2024
NRVA 65 020-2026
Staybolts and gasketsType Dimensions Code no.
NRVA 15 / 20 M 12 × 115 mm 006-1107
NRVA 25 / 32 M 12 × 148 mm 006-1135
NRVA 40 / 50 M 12 × 167 mm 006-1137
NRVA 65 M 16 × 200 mm 006-1138
*) NRVA 40 / NRVA 50 housing material is TTSt 35N until January 2006
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 89
Check valves for ammonia and fluorinated refrigerants, type NRVA
Flange connections Danfoss flange sets excluding gaskets, bolts and nuts, are specially made for the Danfoss product range and must only be used for the purpose described.
Select the valve based on capacity and then select the size of flanges most suitable for the application, which can be mounted on the valve.
To be continued next page.
ANSI
SOC
DIN
Sizemm
Sizein.
ODmm
Tmm
ODin.
Tin.
Flangetype
For use with valve housing size Code no.
Butt welding DIN (2448)10 3/
818 2 0.710 0.079 1.3 NRVA 15/20 027N1112
15 1/2
22 2.5 0.866 0.098 1.3 NRVA 15/20 027N1115
20 3/4
26.9 2.3 1.059 0.091 1.3 NRVA 15/20 027N1120
25 1 33.7 2.6 1.327 0.103 4 NRVA 25/32 027N1026
32 11/4
42.4 2.6 1.669 0.102 4 NRVA 25/32 027N1033
40 11/2
48.3 2.6 1.902 0.103 6 NRVA 40/50 027N1042
50 2 60.3 2.9 2.370 0.110 6 NRVA 40/50 027N1051
65 21/2
76.1 2.9 3.000 0.110 8 NRVA 65 027N1055
Sizemm
Sizein.
ODmm
Tmm
ODin.
Tin.
Flange type
For use with valve housing size Code no.
Butt welding ANSI B 36.1010 3/
817.2 3.2 0.677 0.126 1.3 NRVA 15/20 027N2020
15 1/2
21.3 3.7 0.839 0.146 1.3 NRVA 15/20 027N2021
20 3/4
26.9 4.0 1.059 0.158 1.3 NRVA 15/20 027N2022
25 1 33.7 4.6 1.327 0.181 4 NRVA 25/32 027N2023
32 11/4
42.4 4.9 1.669 0.193 4 NRVA 25/32 027N2024
40 11/2
48.3 5.1 1.902 0.201 6 NRVA 40/50 027N2025
50 2 60.3 3.9 2.370 0.150 6 NRVA 40/50 027N2026
65 21/2
73.0 5.2 3.000 0.200 8 NRVA 65 027N2027
Sizemm
Sizein.
IDmm
Tmm
IDin.
Tin.
Lmm
Lin.
Flangetype
For use with valve housing size
Code no.
Socket welding ANSI (B 16.11)10 3/
817.8 4.1 0.701 0.161 10 0.394 1.3 NRVA 15/20 027N2010
15 1/2
22 4.8 0.866 0.189 10 0.394 1.3 NRVA 15/20 027N2011
20 3/4
27.4 5.0 1.079 0.197 13 0.512 4 NRVA 25/32 027N2012
25 1 34.1 5.8 1.343 0.228 13 0.512 4 NRVA 25/32 027N2013
32 11/4
42.9 6.0 1.689 0.236 13 0.512 4 NRVA 25/32 027N2016
32 11/4
42.9 6.2 1.689 0.244 13 0.512 6 NRVA 40/50 027N2014
40 11/2
49.0 6.5 1.929 0.254 13 0.512 6 NRVA 40/50 027N2015
SA
Sizemm
Sizein.
IDmm
IDin.
Lmm
Lin.
Flange type
For use with valve housing size
Code no.
Soldering DIN (2856)16 16.07 15 1.3 NRVA 15/20 027L1116
22 22.08 22 1.3 NRVA 15/20 027L1122
35 35.07 25 4 NRVA 25/32 027L2335
54 54.09 33 4 NRVA 40/50 027L2554
Soldering (ANSI B 16.22)5/
80.628 0.807 1.3 NRVA 15/20 027L1117
7/8
0.878 0.866 1.3 NRVA 15/20 027L1123
13/8
1.375 0.984 4 NRVA 25/32 027L2335
21/8
2.125 1.300 4 NRVA 40/50 027L2554
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90 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Flange connections(Continued)
Dimensions and weights
ExampleNRVA 32 with 1 1/
4" flanges for ANSI butt welding:
NRVA 32 + bolts + flanges (set) =020-2022 + 006-1135 + 027N2024
FPT Sizemm
Sizein.
Inside pipe threadFlange
typeFor use with valve housing size
Code no.
FPT inside pipe thread, NPT (ANSI/ASME B 1.20.1)10 3/
8(3/
8 × 18 NPT) 1.3 NRVA 15/20 027G1005
15 1/2
(1/2 × 14 NPT) 1.3 NRVA 15/20 027G1006
20 3/4
(3/4 × 14 NPT) 4 NRVA 25/32 027G1007
25 1 (1 × 11.5 NPT) 4 NRVA 25/32 027G1008
NOTE: The flanges sets are exclusive gaskets, bolts and nuts.
Type L L1
1) B Weight
NRVA 15 - 20mmin.
115 50 80 1.4 kg
4.53 1.97 3.15 3.09 lb
NRVA 25 - 32 mmin.
138 74 ∅ 83 3.0 kg
5.43 2.91 ∅ 3.27 6.61 lb
NRVA 40 - 50 mmin.
172 94.5 ∅ 103 5.0 kg
6.77 3.72 ∅ 4.05 11.02 lb
NRVA 65 mm
in.
226 124 ∅ 185 13.0 kg
8.90 4.88 ∅ 7.28 28.66 lb1) Without flanges
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 91
Check valves for ammonia and fluorinated refrigerants, type NRVA
PumpLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
Nominal capacities Liquid line with/without phase change
GravityLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
DXLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Liquid line without phase change
Dry suction line
Line C
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92 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Liquid line with/without phase changeNominal capacities
Capacity table for nominal conditions, Q
N [kW],
Tliq
= 30°C, ∆P = 0.2 bar
SI units
US units
* 2°F below min. operating temperature.
Capacity table for nominal conditions, Q
N [Tons of
Refrigeration], T
liq = 90°F,
∆P = 3 psi
Correction factor for liquid temperature (T
liq)
Liquid temperature
Correction factor
–20°C 0.82
–10°C 0.86
0°C 0.88
10°C 0.92
20°C 0.96
30°C 1.00
40°C 1.04
50°C 1.09
R 717Type
kv
m3/h Evaporating temperature T
e
–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C
NRVA 15 5 504 512 519 526 532 537 542 546
NRVA 20 6 605 614 623 631 638 645 651 655
NRVA 25 19 1916 1945 1973 1998 2022 2042 2060 2075
NRVA 32 20 2016 2048 2077 2104 2128 2150 2169 2185
NRVA 40 44 4436 4505 4569 4628 4682 4730 4771 4806
NRVA 50 44 4436 4505 4569 4628 4682 4730 4771 4806
NRVA 65 75 7562 7678 7787 7889 7981 8062 8133 8192
Correction factor for ∆P (f∆P)
∆P (bar) Correction factor
0.2 1.00
0.25 0.89
0.3 0.82
0.4 0.71
0.5 0.63
0.6 0.58
R 717Type
Cv
USgal/min Evaporating temperature T
e
–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F
NRVA 15 6 143.9 145.9 147.7 149.2 150.6 151.7 152.5 153.0
NRVA 20 7 173 175 177 179 181 182 183 184
NRVA 25 22 547 554 561 567 572 576 580 581
NRVA 32 23 576 583 591 597 602 607 610 612
NRVA 40 51 1266 1284 1300 1313 1325 1335 1342 1347
NRVA 50 51 1266 1284 1300 1313 1325 1335 1342 1347
NRVA 65 87 2158 2188 2215 2239 2259 2276 2288 2295
Correction factor for ∆P (f∆P)
∆P (psi) Correction factor
3 1.00
4 0.87
5 0.79
6 0.72
7 0.66
8 0.62
Correction factor for liquid temperature (T
liq)
Liquid temperature
Correction factor
–10°F 0.82
10°F 0.85
30°F 0.88
50°F 0.92
70°F 0.96
90°F 1.00
110°F 1.04
130°F 1.09
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 93
Check valves for ammonia and fluorinated refrigerants, type NRVA
DXLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Liquid line without phase change
Dry suction line
Nominal capacities
PumpLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
Liquid line without phase change
Line C
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94 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities
Capacity table for nominal conditions, Q
N [kW],
circulation rate = 4,∆P = 0.2 bar
SI units
US units
* 2°F below min. operating temperature.
Capacity table for nominal conditions, Q
N [Tons of
Refrigeration], circulation rate = 4,∆P = 3 psi
R 717Type
kv
m3/h Evaporating temperature T
e
–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C
NRVA 15 5 182.5 177.1 171.9 166.4 160.7 154.9 148.8 142.5
NRVA 20 6 219 213 206 200 193 186 179 171
NRVA 25 19 693 673 653 632 611 589 566 541
NRVA 32 20 730 708 687 665 643 620 595 570
NRVA 40 44 1606 1559 1512 1464 1414 1363 1310 1254
NRVA 50 44 1606 1559 1512 1464 1414 1363 1310 1254
NRVA 65 75 2737 2657 2578 2495 2411 2324 2232 2137
Correction factor for ∆P (f∆P)
∆P (bar) Correction factor
0.2 1.00
0.25 0.89
0.3 0.82
0.4 0.71
0.5 0.63
0.6 0.58
Correction factor for circulation rate (f
rec)
Circulation rate Correction factor
2 0.5
3 0.75
4 1
6 1.5
8 2
10 2.5
R 717Type
Cv
USgal/min Evaporating temperature T
e
–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F
NRVA 15 6 52.8 51.1 49.5 47.8 45.9 44.0 41.9 39.8
NRVA 20 7 63.3 61.4 59.4 57.4 55.1 52.8 50.3 47.8
NRVA 25 22 200.5 194.4 188.2 181.7 174.5 167.3 159.2 151.4
NRVA 32 23 211 205 198 191 184 176 168 159
NRVA 40 51 464 450 436 421 404 387 369 351
NRVA 50 51 464 450 436 421 404 387 369 351
NRVA 65 87 792 767 743 717 689 660 628 598
Correction factor for ∆P (f∆P)
∆P (psi) Correction factor
3 1.00
4 0.87
5 0.79
6 0.72
7 0.66
8 0.62
Correction factor for circulation rate (f
rec)
Circulation rate Correction factor
2 0.5
3 0.75
4 1
6 1.5
8 2
10 2.5
Liquid line without phase change
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 95
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities Wet suction line
PumpLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
GravityLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
Line C
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96 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities Wet suction line
SI units
US units
Calculation example (R 717 capacities):
Running conditions in a plant are as follows:
Te = –20°C
Q0 = 100 kW
Circulation rate = 3 Max. ∆P = 0.3 bar
The capacity table is based on nominal conditions (pressure drop ∆P = 0.2 bar, circulation rate = 4).
The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.
Correction factor for ∆P 0.3 bar f∆P = 0.82
Correction factor for circulation rate frec
= 0.9.
Qn = Q
0 × f∆P
× frec
= 100 × 0.82 × 0.9 = 73,8 kW.
From the capacity table a NRVA 40 with Q
n = 157 kW is the correct selection for the
application.
Choosing NRVA 32 would give a slightly higher pressure drop than 0.3. Accepting this requires a plant evaluation.
Calculation example (R 717 capacities):
Running conditions in a plant are as follows:
Te = – 20°F
Q0 = 10 TR
Circulation rate = 3 Max. ∆P = 5 psi
The capacity table is based on nominal conditions (pressure drop ∆P = 3 psi, circulation rate = 4).
The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.
Correction factor for ∆P 5 psi f∆p = 0.79
Correction factor for circulation rate frec
= 0.9.
Qn = Q
0 × f∆P
× fcirc
= 10 × 0.79 × 0.9 = 7.1 TR
From the capacity table a NRVA 25 with Qn = 16.5
TR is the correct selection for the application.
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 97
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities Wet suction line
SI units
US units
Capacity table for nominal conditions, Q
N [kW],
circulation rate = 4, ∆P = 0.2 bar
* 2°F below min. operating temperature.
Capacity table for nominal conditions, Q
N [Tons of
Refrigeration], circulation rate = 4, ∆P = 3 psi
R 717Type
kv
m3/h Evaporating temperature T
e
–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C
NRVA 15 5 9.1 11.8 14.7 17.9 21.3 24.9 28.7 32.6
NRVA 20 6 11.0 14.2 17.6 21.4 25.5 29.9 34.5 39.2
NRVA 25 19 34.7 45.0 55.9 67.9 80.9 94.7 109.1 124.0
NRVA 32 20 36.6 47.3 58.8 71.5 85.1 99.7 115 131
NRVA 40 44 80.4 104.1 129.4 157 187 219 253 287
NRVA 50 44 80.4 104 129 157 187 219 253 287
NRVA 65 75 137 178 221 268 319 374 431 490
Correction factor for ∆P (f∆P)
∆P (bar) Correction factor
0.2 1.00
0.25 0.89
0.3 0.82
0.4 0.71
0.5 0.63
0.6 0.58
Correction factor for circulation rate (f
rec)
Circulation rate Correction factor
2 0.77
3 0.90
4 1
6 1.13
8 1.20
10 1.25
R 717Type
Cv
USgal/min Evaporating temperature T
e
–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F
NRVA 15 6 2.5 3.4 4.3 5.4 6.5 7.7 8.9 10.1
NRVA 20 7 3.1 4.1 5.2 6.5 7.8 9.2 10.7 12.1
NRVA 25 22 9.7 13.0 16.5 20.5 24.7 29.2 33.8 38.5
NRVA 32 23 10.2 13.7 17.3 21.6 26.0 30.8 35.5 40.5
NRVA 40 51 22.4 30.1 38.1 47.5 57.2 67.7 78.2 89.1
NRVA 50 51 22.4 30.1 38.1 47.5 57.2 67.7 78.2 89.1
NRVA 65 87 38.2 51.3 65.0 80.9 97.6 115 133 152
Correction factor for ∆P (f∆P)
∆P (psi) Correction factor
3 1.00
4 0.87
5 0.79
6 0.72
7 0.66
8 0.62
Correction factor for circulation rate (f
rec)
Circulation rate Correction factor
2 0.77
3 0.90
4 1
6 1.13
8 1.20
10 1.25
Line C
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98 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities Dry suction line
PumpLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
GravityLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Liquid line without phase change Liquid line with or without phase change
DXLocation of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Liquid line with or without phase change
Dry suction line
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 99
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities Dry suction line
SI units
US units
Capacity table for nominal conditions, Q
N [kW],
Tliq
= 30°C, ∆P = 0.2 bar
* 2°F below min. operating temperature.
Capacity table for nominal conditions, Q
N [Tons of
Refrigeration], T
liq = 90°F,
∆P = 3 psi
R 717Type
kv
m3/h Evaporating temperature T
e
–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C
NRVA 15 5 12.9 17.0 21.8 27.5 33.7 41.0 49.0 57.9
NRVA 20 6 15.5 20.4 26.2 32.9 40.5 49.2 58.9 69.5
NRVA 25 19 49.0 64.7 82.8 104.3 128.2 155.7 186 220
NRVA 32 20 51.6 68.1 87.2 109.8 135 164 196 232
NRVA 40 44 113.5 149.7 192 242 297 361 432 510
NRVA 50 44 113 150 192 242 297 361 432 510
NRVA 65 75 193 255 327 412 506 615 736 869
Correction factor for ∆P (f∆P)
∆P (bar) Correction factor
0.2 1.00
0.25 0.89
0.3 0.82
0.4 0.71
0.5 0.63
0.6 0.58
Correction factor for superheat (T
S)
Τs
Correction factor
6°C 1.00
8°C 1.00
10°C 1.00
12°C 1.00
Correction factor for liquid temperature (T
liq)
Liquid temperature Correction factor
–20°C 0.82
–10°C 0.86
0°C 0.88
10°C 0.92
20°C 0.96
30°C 1.00
40°C 1.04
50°C 1.09
R 717Type
Cv
USgal/min Evaporating temperature T
e
–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F
NRVA 15 6 3.6 4.9 6.4 8.2 10.4 12.8 15.4 18.3
NRVA 20 7 4.3 5.9 7.7 9.8 12.4 15.4 18.5 22.0
NRVA 25 22 13.6 18.7 24.4 31.2 39.4 48.6 58.5 69.7
NRVA 32 23 14.3 19.7 25.7 32.8 41.4 51.2 61.5 73.3
NRVA 40 51 31.5 43.2 56.5 72.2 91.2 112.6 135.4 161
NRVA 50 51 31.5 43.2 56.5 72.2 91.2 113 135 161
NRVA 65 87 53.6 73.7 96.3 123 155 192 231 275
Correction factor for ∆P (f∆P)
∆P (psi) Correction factor
3 1.00
4 0.87
5 0.79
6 0.72
7 0.66
8 0.62
Correction factor for superheat (T
S)
Τs
Correction factor
10°F 1.00
14°F 1.00
18°F 1.00
20°F 1.00
Correction factor for liquid temperature (T
liq)
Liquid temperature Correction factor
–10°F 0.82
10°F 0.85
30°F 0.88
50°F 0.92
70°F 0.96
90°F 1.00
110°F 1.04
130°F 1.09
Line C
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100 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities Discharge line
Location of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Wet suction line
Dry suction line
Liquid line without phase change Liquid line with or without phase change
Pump
Location of valve in system (marked with grey)Gravity
Location of valve in system (marked with grey)
Hot gas bypass & defrost line
Discharge line
Liquid line with or without phase change
Dry suction line
DX
Hot gas bypass & defrost line
Discharge line
Liquid line with or without phase change
Dry suction line
Liquid line without phase change
Wet suction line
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 101
Check valves for ammonia and fluorinated refrigerants, type NRVA
Nominal capacities
Calculation example (R 717 capacities):
Running conditions in a plant are as follows:
Te = –20 °C
Qo = 90 kW
Tliq
= 10 °C Max. ∆P = 0.4 bar T
disch = 60°C
The capacity table is based on nominel conditions (∆P = 0.2 bar, T
liq = 30°C,
Pdisch
= 12 bar, T
disch = 80°C).
The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.
Correction factor for ∆P 0.4 bar f∆P = 0.72.
Correction factor for liquid temperature fTliq
= 0.92.Correction factor for T
disch 60°C, f
disch = 0.97.
Correction factor for Pdisch
12 bar, fpdisch
= 1.0.
Qn = Q
o × f∆P
× fTliq
× fTdisch
× fPdisch
= 90 × 0.72 × 0.92 × 0.97 × 1.0 = 58 kW.
From the capacity table a NRVA 20 with Qn = 67.5
kW is the correct selection for the application.
SI units
Calculation example (R 717 capacities):
Running conditions in a plant are as follows:
Te = 0°F
Qo = 18 TR
Tliq
= 50 °F Max. ∆P = 7 psi T
disch = 120°F
The capacity table is based on nominel conditions (∆P = 3 psi, T
liq = 90 °F,
Pdisch
= 185 psi, T
disch = 180°F).
The actual capacity must therefore be corrected to a nominal condition by multiplication with correction factors.
US units
Discharge line
Correction factor for ∆P 7 psi f∆P = 0.67.
Correction factor for liquid temperature f Tliq
= 0.92.Correction factor for T
disch 120°F, f
disch = 0.95.
Correction factor for Pdisch
185 psi, fpdisch
= 1.0.
Qn = Q
o × f∆P
× fTliq
× fcirc
× fPdisch
= 18 × 0.67 × 0.92 × 0.95 × 1.0 = 10.5 TR
From the capacity table a NRVA 15 with Qn= 16.4
TR is the correct selection for the application.
Line C
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102 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA
Capacity table for nominal conditions, Q
N [kW],
Tliq
= 30°C, P
disch. = 12 bar,
∆P = 0.2 bar, T
disch. = 80°C
Nominal capacities Discharge line
SI units
US units
* 2°F below min. operating temperature.
R 717Type
Cv
USgal/minEvaporating temperature T
e
–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F
NRVA 15 6 15.8 16.0 16.3 16.4 16.5 16.7 16.7 16.8
NRVA 20 7 19.0 19.2 19.5 19.7 19.8 20.1 20.1 20.2
NRVA 25 22 60.1 60.9 61.8 62.3 62.8 63.5 63.6 63.9
NRVA 32 23 63 64 65 66 66 67 67 67
NRVA 40 51 139 141 143 144 145 147 147 148
NRVA 50 51 139 141 143 144 145 147 147 148
NRVA 65 87 237 241 244 246 248 251 251 252
Capacity table for nominal conditions, Q
N [Tons of
Refrigeration], T
liq = 90°F,
∆P = 3 psi, P
disch. = 185 psi,
Tdisch.
= 180°F
R 717Type
kv
m3/h Evaporating temperature T
e
–50°C –40°C –30°C –20°C –10°C 0°C 10°C 20°C
NRVA 15 5 53.9 54.8 55.5 56.3 56.9 57.5 58.0 58.4
NRVA 20 6 64.7 65.7 66.6 67.5 68.3 69.0 69.6 70.1
NRVA 25 19 205 208 211 214 216 218 220 222
NRVA 32 20 216 219 222 225 228 230 232 234
NRVA 40 44 475 482 489 495 501 506 510 514
NRVA 50 44 475 482 489 495 501 506 510 514
NRVA 65 75 809 821 833 844 854 862 870 876
Correction factor for discharge pressure (Pdisch)
Pdisch
(bar) Correction factor
12 1.00
16 0.87
20 0.78
Correction factor for ∆P (f∆P)
∆P (bar) Correction factor
0.2 1.00
0.4 0.72
0.6 0.59
0.8 0.52
1 0.46
1.5 0.39
2 0.34
4 0.27
Correction factor for discharge temperature (T
disch).
Discharge temperature
Correction factor
50°C 0.96
60°C 0.97
80°C 1.00
90°C 1.01
100°C 1.03
110°C 1.04
120°C 1.06
Correction factor for liquid temperature (T
liq).
Liquid temperature
Correction factor
–20°C 0.82
–10°C 0.86
0°C 0.88
10°C 0.92
20°C 0.96
30°C 1.00
40°C 1.04
50°C 1.09
Correction factor for discharge pressure (Pdisch)
Pdisch
(psi) Correction factor
185 1.00
240 0.87
300 0.78
Correction factor for ∆P (f∆P)
∆P (psi) Correction factor
3 1.00
5 0.79
7 0.67
10 0.56
15 0.47
20 0.41
30 0.35
60 0.28
Correction factor for discharge temperature (T
disch).
Discharge temperature
Correction factor
120°F 0.95
140°F 0.97
180°F 1.00
200°F 1.02
210°F 1.02
230°F 1.04
250°F 1.06
Correction factor for liquid temperature (T
liq).
Liquid temperature
Correction factor
–10°F 0.82
10°F 0.85
30°F 0.88
50°F 0.92
70°F 0.96
90°F 1.00
110°F 1.04
130°F 1.09
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 103
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS
NRVS
Introduction
Features
Check valve type NRVS has no damping feature and therefore can only be used for liquid line applications. NRVS is designed to be mounted directly to PM or solenoid valves EVRA/EVRAT.
Ensures correct direction of flow
Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing material compatability.
Technical data Temperature of medium:–50°C → +140°C
Maximum working pressure PS = 28 bar/406 psig
Materials Valve housing made of Stainless Steel
Gaskets are non-asbestos
NRVS mounted on PM and EVRA valve
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The complete technical leaflet (RD6NA) can be downloaded from the Danfoss web site.
104 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS
Capacities
Valve combinationEVRA/EVRAT 10 +
NRVS 15EVRA/EVRAT 15 +
NRVS 15EVRA/EVRAT 20 +
NRVS 25EVRA +
NRVS 25
kv (m3/h) 1.4 2.2 4.1 7.0
Evaporating temperature
Te
Pressure∆p (bar)
Capacities (kW) Q0 at circulation rate 1
R717
–40°C
0.15 172 270 504 960
0.25 222 349 650 1110
0.30 243 382 713 1216
0.40 281 441 823 1405
0.50 314 493 920 1570
–30°C
0.15 167 262 489 835
0.25 215 338 631 1078
0.30 236 371 691 1180
0.40 273 428 798 1363
0.50 305 479 893 1524
–20°C
0.15 161 254 473 808
0.25 208 327 610 1042
0.30 228 359 669 1142
0.40 264 414 772 1319
0.50 295 463 863 1475
–10°C
0.15 156 245 456 780
0.25 201 316 589 1005
0.30 220 346 645 1102
0.40 254 399 745 1271
0.50 284 447 833 1422
Note: The capacities in the table must be divided by the actual circulation rate, or the evaporator capacities must be multiplied with the actual circulation rate.
Minimum opening differential pressure: EVRA/EVRAT 10 - 20 + NRVS 0.07 bar
EVRA/EVRAT 25 + NRVS 0.11 bar
ExampleAn application has the following operating conditions:Refrigerant: .................................................................R717Evaporating temperature: ................................... –30°CEvaporator capacity (Q
0): ..................................290 kW
Circulation rate: ................................................................ 4∆p ≤ 0.3 bar
Location of valve in system (marked with grey)
Hot gas by-pass & defrost line
Discharge line
Wet suction lineDry suction line
Liquid line without phase change Liquid line with or without phase change
NRVS
Low pressure liquid line
Solution290 × 4 = 1160 kWEVRAT 25 + NRVS 25: Q
0 = 1180 kW, at
∆p = 0.3 bar is chosen.
Precise valve capacities can be calculated for various refrigerants by using the “DIRcalc™” (Danfoss Industrial Refrigeration calculation programme).
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 105
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS
Capacities (continued) Location of valve in system (marked with grey)
Hot gas by-pass & defrost line
Discharge line
Wet suction lineDry suction line
Liquid line without phase change Liquid line with or without phase change
NRVS
Low pressure liquid line
Note: The capacities in the table must be divided by the actual circulation rate, or the evaporator capacities must be multiplied with the actual circulation rate.
Minimum opening differential pressure:PM + NRVS will be fully open at ∆p = 0.25 bar.
Precise valve capacities can be calculated for various refrigerants by using the “DIRcalc™” (Danfoss Industrial Refrigeration calculation programme).
Valve combinationPM 15 PM 20 PM 25
NRVS 25 NRVS 25 NRVS 25
kv (m3/h) 4.0 6.0 7.5
Evaporatingtemperature
Te
Pressure∆p (bar)
Capacities (kW) Q0 at circulation rate 1
R717
–50°C
0.15 - - -
0.25 653 979 1224
0.30 715 1072 1340
0.40 825 1238 1547
0.50 923 1384 1730
–40°C
0.15 - - -
0.25 635 951 1188
0.30 695 1043 1303
0.40 803 1204 1506
0.50 897 1346 1683
–30°C
0.15 - - -
0.25 615 922 1152
0.30 675 1011 1265
0.40 779 1169 1460
0.50 871 1306 1632
–20°C
0.15 - - -
0.25 595 894 1114
0.30 653 979 1224
0.40 753 1130 1412
0.50 852 1264 1580
–10°C
0.15 - - -
0.25 575 862 1075
0.30 629 944 1180
0.40 727 1090 1362
0.50 812 1219 1523
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106 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS
Dimensions and weights
1) NRVS without flanges and bolts
TypeL
mmB
mmWeight 1)
kg
NRVS 15 47.5 78.0 0.1
NRVS 25 60.5 96.0 0.25
Ordering
1) Consists of one standard and one special flange, one gasket and bolts.2) Flange and bolts only.
Check valve Flanges, gaskets and bolts 1)
Valve type Code. no. For valve type Code. no.Weight 2)
[kg]Flange
typeConnection
size
NRVS 15 020-2032 EVRA/T 10, EVRA/T 15 027N1255 0.7 3/4 in.
NRVS 25 020-2033 EVRA/T 20, EVRA/T 25, PM 15, PM 20, PM 25 027N1254 1.1 1 in.
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 107
Strainers, type FA
Introduction Strainer type FA with interchangeable filter insert is used in lines carrying fluorinated refrigerants, ammonia, water, brine, oil, and gas.
Features Retains contaminants, e.g. slag, and weld beads and swarf.
Technical data Temperature of media−50 → +140°C
Max. working pressurePS = 28 bar
Max. test pressurep' = 42 bar
Filter insertStainless steel weave, mesh size 150µ (100 mesh)
Type ApplicationConnection to valve
or pipelineStrainer area
cm2
Strainer vol.cm3
kv value 1)m3/h
Staybolts Code no.
FA 15
For direct fitting on
valve
6 F, TE 12, CVM
40 68
3.3 M12 × 180 006-0040 2)
TEA 20, TEAT 20, TEVA 20 3.3 M12 × 170 006-0042 2)
EVR 15, EVRA 3 3.3 M12 × 188 006-0043 2)
EVRA/T 10-15 3.3 M12 × 107 006-1012 2)
FA 20
EVR 20
60 145
7.0 M12 × 240 006-0046 2)
TEA 85, TEAT 85, TEVA 85 7.0 M12 × 206 006-0048 2)
EVRA/T 20 7.0 M12 × 127 006-1013 2)
FA 15
For fitting in
pipelines
1/4 in. weld flanges
40 68
1.9 M12 × 127 006-0050 3)
3/8 in. weld flanges 2.6 M12 × 127 006-0051 3)
1/2 in. weld flanges 3.5 M12 × 127 006-0052 3)
3/4 in. weld flanges 3.5 M12 × 127 006-0053 3)
1/2 in. solder flanges 2.6 M12 × 127 006-0057 3)
5/8 in. solder flanges 3.4 M12 × 127 006-0058 3)
3/4 in. solder flanges 3.2 M12 × 127 006-0059 3)
7/8 in. solder flanges 3.5 M12 × 127 006-0075 3)
1 in. solder flanges 3.5 M12 × 127 006-0060 3)
FA 20
1/2 in. weld flanges
60 145
5.1 M12 × 160 006-0065 3)
3/4 in. weld flanges 7.4 M12 × 160 006-0066 3)
1 in. weld flanges 7.4 M12 × 160 006-0067 3)
5/8 in. solder flanges 5.1 M12 × 160 006-0071 3)
11/8 in. solder flanges 7.3 M12 × 160 006-0074 3)
Ordering
Complete valves
1) The kv value is the flow of water
in m3/h at a pressure drop in the strainer of 1 bar, ρ =1000 kg/m3.
2) Code no. with bolts, screws and gaskets but without flanges
3) Code no. with flanges, bolts, screws and gaskets.
Materials Gaskets are non asbestos Valve housing made of GGG - 40.3
Pressure drop insignificant
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The complete technical leaflet (DKRCI.PD.FM0.A) can be downloaded from the Danfoss web site.
108 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Strainers, type FA
Ordering (continued)
Components / Accessories
Strainer housing without flanges
1) The kv value is the flow of water in m3/h at a pressure drop in the strainer of 1 bar, ρ = 1000 kg/m3.
2) For direct fitting in pipeline.3) For direct fitting on to valves.
Single flanges with flange gaskets for FA 15
Single flanges with flange gaskets for FA 20 1)
Staybolt set with gaskets
1) Only for code no. 036-0061.
TypeStrainer area
cm2
Strainer volumecm3
kv value 1)m3/h
Code no.
FA 15 40 68 3.3 036-0060
FA 20 60 145 7.0 036-0061 2)
FA 20 60 145 7.0 036-0062 3)
Version Type Code no.
3/8 in. weld
T 006-1120
G 006-1121
1/2 in. weld
T 006-1122
G 006-1123
3/4 in. weld
T 006-1124
G 006-1125
5/8 in. solder
T 006-1162
G 006-1163
7/8 in. solder
T 006-1176
G 006-1177
Version Type Code no.
3/4 in. weld
T 006-1128
G 006-1129
1 in. weldT 006-1130
G 006-1131
11/8 in. solder
T 006-1174
G 006-1175
22 mm solderT 006-1178
G 006-1179
Version Code no.
M12 ×107 mm 006-1101
M12 ×127 mm 006-1108
M12 ×160 mm 006-1136
M12 ×170 mm 006-1103
M12 ×180 mm 006-1102
M12 ×188 mm 006-1104
M12 ×206 mm 006-1106
M12 ×240 mm 006-1105
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 109
Strainers, type FA
Design
FA 15 and 20
1. Strainer housing 2. Strainer 3. Gasket 4. Cover 5. Screw11. Flange (tongue)12. Flange (groove)13. Flange gasket14. Flange screw
Dimensions and weights
FA 15 and 20
Type Code no.
Weld flanges
Solder flanges
H1
mmH
2
mmL
mmL
1
mmL
1
mmB
mm∅ Dmm
Weightkg
FA 15 006-0040 → 006-0043 95 20 54 51 1.2
FA 15 006-0050 → 006-0058 95 20 116 109 80 51 1.7
FA 20 006-0046 → 006-0048 106 26 72 60 2.2
FA 20 006-0065 → 006-0074 106 26 142 137 96 60 2.9
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© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 111
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FIA 50-300 (2 - 12 in.) can be equipped with a magnetic insert for detension of iron particles and other magnetic particles.
Each filter clearly marked with type, size and performance range
Housing and bonnet of low temperature steel (FIA) or stainless steel (FIA-SS) in accordance with the requirements of the Pressure Equipment Directive and those of other international classification authorities
Temperature range –60/+150°C (–76/+302°F)
Pressure range: FIA: 40 bar g (580 psi g) FIA-SS: 52 bar g (754 psi g)
Classification: DNV, LR, SAQ, CRN, BV etc. To obtain an updated product certification list please contact your local Danfoss Sales Company
Applicable to all common refrigerants and all non-corrosive gases/liquids.
Filter net of stainless steel mounted direct without extra gaskets means easy servicing.
FIA filter housing compatible with housings belonging to other Danfoss products. A compatibility overview can be obtained from local Danfoss Sales Company
Two types of filter inserts are available: - A plain insert of stainless steel - A pleated insert (DN 15-200) with extra large surface, which ensures long intervals between cleaning and low pressure drop.
FIA 15-40 (½ – 1 ½ in.): A special insert (50µ) can be used in combination with a standard version when cleaning a plant during commissioning.
FIA 50-300 (2 - 12 in.): A large capacity filter bag (50µ) can be inserted for cleaning plant during commissioning
* Mesh is the number of threads per inch. µ (microns) is the distance between two threads (1µ = 1 /1000 mm).
FIA filters are a range of angle-way and straight-way filters which are carefully designed to give favourable flow conditions. The design makes the filter easy to install, and ensures quick filter inspection and cleaning.
FIA filters are used ahead of automatic controls, pumps, compressors etc. for initial plant start-up and where permanent filtration of the refrigerant is required. The filter reduces the risk of undesirable system breakdowns and reduces wear and tear on plant components.
FIA filters are equipped with a screen mesh of stainless steel, avail able in sizes 100, 150, 250 and 500µ (microns*), (US 150, 100, 72, 38 mesh*).
Introduction
Features
Filter, types FIA and FIA-SS
The complete technical leaflet (DKRCI.PD.FN0.A) can be downloaded from the Danfoss web site.
112 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
ConnectionsAvailable with the following connections:
Butt-weld DIN (EN 10220)
Butt-weld ANSI (B 36.10 Schedule 80), DN 15 - 40 (1/
2 - 11/
2 in.)
Butt-weld ANSI (B 36.10 Schedule 40), DN 50 - 300 (2 - 12 in.)
Socket Weld (ANSI B 16.11), DN 15 - DN 50 (1/
2 - 2 in.)
FPT Female Pipe Thread, NPT (ANSI/ASME B 1.20.1) , DN 15 - 32 (1/
2 - 11/
4 in.)
Filter InsertA filter grid and filter net of stainless steel ensure long element life. The filter net offers a very high degree of cleanability.
Housing The filter housing is made of special, cold resistant steel (FIA) or stainless steel (FIA-SS) approved for low temperature application.
Pressure Equipment Directive (PED)FIA filters are approved in accordance with the European standard specified in the Pressure Equipment Directive and are CE marked.For further details / restrictions - see Installation Instruction
Installation/MaintenanceThe filter is designed to resist high internal pressures. However, the piping system in general should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal expansion.
Install the filter with the cover downwards. Danfoss recommends to replacement/cleaning
of the filter when the differential pressure loss >0.5 bar (7.3 psi) in the liquid line and >0.05 bar (0.7 psi) in the suction line. The max. permissible differential pressure is 1 bar (15 psi).
For further information refer to installation instruction for FIA.
DN 15 - 25(1/
2 - 1 in.)
DN 32 - 300(11/
4 - 12 in.)
Identification:
Design
Technical data Refrigerants Applicable to all common refrigerants including flammable refrigerants and all non-corrosive gases/liquids. For further information please see installation instruction for FIA.
Temperature range –60°C/+150°C (–76°F/+302°F).
Pressure range Max. working pressure: FIA: 40 bar g (580 psi g). FIA-SS: 52 bar g (754 psi g).
Nominal bore DN ≤25 (1 in.) DN 32-80 mm (11/4 - 3 in.) DN 100-250 mm (4-10 in.) DN 300 (12 in.)
Classified for Fluid group I
Category Article 3, paragraph 3 II III IV
Filter, types FIA and FIA-SS
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 113
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All linesFirst start up:.............................................................................................................. 50µ(Use filter element with removable insert for FIA DN15-40 or separate filter bag for FIA DN 50-200. 50µ insert should normally be removed after the first 24 hours of operation)
Liquid LinesAhead of pumps: ..................................................................................................... 500µ [38 mesh]After pumps: ............................................................................................................. 150µ [100 mesh] / 250µ [72 mesh]In front of AKVA valves .......................................................................................... 100µ [150 mesh]
Protection of automatic regulation equipmentGenerally ................................................................................................................... 150µ [100 mesh] / 250µ [72 mesh]Sensitive equipment, e.g. suction regulators with low temperature ...................................................... 250µ [72 mesh]
Suction LinesAhead of screw compressor ............................................................................... 250µ [72 mesh]Ahead of piston compressor .............................................................................. 150µ [100 mesh]
The nesh aperture size of the filter must satisfy the requirements stated by the sup pliers of the equipment to be protected.
The following recommendations of aperture size apply in general to refrigeration installations:
Selection of filter size
DefinitionMesh is the number of threads per inch. µ (microns) is the distance between two threads (1µ = 1 /1000 mm).
Flow coefficient (DIN/ANSI)Size
FIA
µ mesh wire
mm
wire
in.
freespace
%
screen areaPlain elements Pleated elementscm2 in2 cm2 in2
15 - 20(1/
2” - 3/
4”)
100 0.068 0.003 35 25 3.9 45 7.0150 100 0.10 0.004 36 25 3.9 45 7.0250 72 0.10 0.004 51 25 3.9 45 7.0500 38 0.16 0.006 57.6 25 3.9 45 7.0
25 - 40(1” - 11/
2”)
100 0.068 0.003 35 71 11 160 25.0150 100 0.10 0.004 36 71 11 160 25.0250 72 0.10 0.004 51 71 11 160 25.0500 38 0.16 0.006 57.6 71 11 160 25.0
50 (2”)
100 0.068 0.003 35 71 11 200 31.2150 100 0.10 0.004 36 87 13.5 200 31.2250 72 0.10 0.004 51 87 13.5 200 31.2500 38 0.16 0.006 57.6 87 13.5 200 31.2
65 (21/2”)
150 100 0.10 0.004 36 127 19.7 305 47.6250 72 0.10 0.004 51 127 19.7 305 47.6500 38 0.16 0.006 57.6 127 19.7 305 47.6
80 (3”)150 100 0.10 0.004 36 205 31.8 450 70.2250 72 0.10 0.004 51 205 31.8 450 70.2500 38 0.16 0.006 57.6 205 31.8 450 70.2
100 (4”)150 100 0.10 0.004 36 370 57.4 790 123.2250 72 0.10 0.004 51 370 57.4 790 123.2500 38 0.16 0.006 57.6 370 57.4 790 123.2
125 (5”)150 100 0.10 0.004 36 510 79.1 1105 172.4250 72 0.10 0.004 51 510 79.1 1105 172.4500 38 0.16 0.006 57.6 510 79.1 1105 172.4
150 (6”)150 100 0.10 0.004 36 726 112.5 1600 249.6250 72 0.10 0.004 51 726 112.5 1600 249.6500 38 0.16 0.006 57.6 726 112.5 1600 249.6
200 (8”)150 100 0.10 0.004 36 1315 203.8250 72 0.10 0.004 51 1315 203.8500 38 0.16 0.006 57.6 1315 203.8
250 (10")150 100 0.10 0.004 36 1800 70.9250 72 0.10 0.004 51 1800 70.9500 38 0.16 0.006 57.6 1800 70.9
300 (12")150 100 0.10 0.004 36 2590 102.0250 72 0.10 0.004 51 2590 102.0500 38 0.16 0.006 57.6 2590 102.0
Filter, types FIA and FIA-SS
114 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Selection of filter size(Continued)
Kv values
DN FIA angle - plain filter net FIA angle - pleated filter net
µ100 µ150 µ250 µ500 µ150 µ250 µ500
15 3.3 3.4 3.5 3.7 4.2
20 6.9 7.1 7.3 7.7 8.8
25 13.8 14.0 14.5 15.2 17.2 17.9
32 23.0 23.8 24.7 25.5 29.2 30.5
40 25.1 25.5 26.4 28.1 31.4 32.6
50 45.1 45.9 47.6 50.2 56.7 58.8 62.0
65 56.1 57.8 60.4 69.3 71.4 74.6
80 104.6 108.0 113.1 129.2 133.4 139.7
100 162.4 167.5 176.0 200.6 206.9 217.4
125 275.4 283.9 298.4 340.2 350.7 368.6
150 362.1 373.2 391.9 447.3
200 572.9 590.8 620.5
250 784.5 808.9 849.7
300 1062.3 1095.4 1150.8
DN FIA straight - plain filter net FIA straight- pleated filter net
µ100 µ150 µ250 µ500 µ150 µ250 µ500
15 2.5 2.6 2.7 2.8 3.3
20 5.3 5.4 5.6 5.9 6.9
25 10.5 10.7 11.1 11.6 13.8 14.5
32 17.6 18.2 18.9 19.5 23.9 24.7
40 19.2 19.5 20.2 21.5 25.5 26.4
50 34.5 35.1 36.4 38.4 45.9 47.6 50.2
65 42.9 44.2 46.2 56.1 57.8 60.4
80 80.0 82.6 86.5 104.6 108.0 113.1
100 124.2 128.1 134.6 162.4 167.5 176.0
125 210.6 217.1 228.2 275.4 283.9 298.4
150 276.9 285.4 299.7 362.1
200 438.1 451.8 474.5
Filter, types FIA and FIA-SS
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 115
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FIA, FIA-SS 15 - 65 (1/2" - 2 1/
2") FIA 80 - 200 (3" - 8")
Material specification
FIA, FIA-SS 15-65 (1/2” - 21/
2”)
No. Part Material DIN ISO ASTM
1 Housing Steel G20Mn5QT, 10213-3------------------------------------P285QH+QT, 10222-4
LCC, A352--------------------------------LF2, A350
Stainless steel (FIA-SS only) X5CrNi18-10 EN 10088
AISI 304
2 Gasket Fibre, Non-asbestos
3 Cover Steel P275NL1EN 10028-3
Stainless steel (FIA-SS only) X5CrNi18-10 EN 10088
AISI 304
4 Bolts Stainless steel A2-70 A2-70 Type 308
5 Marking label Aluminium
6 Filter element Stainless steel
FIA 80-300 (3” - 12”)No. Part Material DIN ISO ASTM
1 Housing Steel G20Mn5QT, 10213-3------------------------------------P285QH+QT, 10222-4
LCC, A352--------------------------------LF2, A350
2 Gasket Fibre, Non-asbestos
3 Cover Steel P275NL1EN 10028-3
4 Bolts Stainless steel A2-70 A2-70 Type 308
5 Marking label Aluminium
6 Filter element Stainless steel
7* Pressure relief (screw) Stainless steel
8* Packing washer Aluminium
* pos 7 and 8 used in FIA 50-200
FIA 250 - 300 (10" - 12")
Filter, types FIA and FIA-SS
116 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Connections
ANSI
DIN
SOC
FPT
Sizemm
Sizein.
ODmm
Tmm
ODin.
Tin.
Butt-weld DIN (EN 10220)
1520
1/2
3/4
21.326.9
2.32.3
0.8391.059
0.0910.091
253240
111/
4
11/2
33.742.448.3
2.62.62.6
1.3271.6691.902
0.1030.1020.103
5065
221/
2
60.376.1
2.92.9
2.373
0.110.11
80100
34
88.9114.3
3.23.6
3.504.50
0.130.14
125150200
568
139.7168.3219.1
4.04.56.3
5.506.638.63
0.160.180.25
250300
1012
273323.9
6.37.1
10.7512.75
0.250.28
Sizemm
Sizein.
ODmm
Tmm
ODin.
Tin.
Butt-weld ANSI (B 36.10 Schedule 80)
1520
1/2
3/4
21.326.9
3.74.0
0.8391.059
0.1460.158
253240
111/
4
11/2
33.742.448.3
4.64.95.1
1.3271.6691.902
0.1810.1930.201
Butt-weld ANSI (B 36.10 Schedule 40)
5065
221/
2
60.373.0
3.95.2
2.372.87
0.150.20
80100
34
88.9114.3
5.56.0
3.504.50
0.220.24
125150200
568
141.3168.3219.1
6.67.18.2
5.566.638.63
0.260.280.32
250300
1012
273323.9
6.37.1
10.7512.75
0.250.28
Sizemm
Sizein.
IDmm
Tmm
IDin.
Tin.
Lmm
Lin.
Socket welding ANSI (B 16.11)
1520
1/2
3/4
21.827.2
6.04.6
0.8581.071
0.2350.181
1013
0.390.51
253240
111/
4
11/2
33.942.748.8
7.26.16.6
1.3351.7431.921
0.2840.2400.260
131313
0.510.510.51
50 2 61.2 6.2 2.41 0.24 16 0.63
Sizemm
Sizein.
Inside pipe thread
FPT inside pipe thread, NPT (ANSI/ASME B 1.20.1)
1520
1/2
3/4
(1/2 × 14 NPT)
(3/4 × 14 NPT)
2532
111/
4
(1 × 11.5 NPT)(11/
4 ×11.5 NPT)
Filter, types FIA and FIA-SS
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 117
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Straight-wayAngle-way
FIA 15 - 65 Dimensions and weights
Angle-wayFilter size A C H F
min.Weight
FIA 15-20 mm 45 105 60 68 1.1 kg
(1/2” - 3/
4”) in. 1.77 4.13 2.36 2.68 2.4 lbs
FIA 25-40 mm 55 132 70 95 1.7 kg
(1” - 11/2”) in. 2.17 5.20 2.76 3.74 3.7 lbs
FIA 50 mm 60 132 77 92 2.8 kg
(2”) in. 2.36 5.20 3.03 3.62 6.2 lbs
FIA 65 mm 70 152 90 107 3.8 kg
(21/2”) in. 2.76 5.98 3.54 4.21 8.4 lbs
Straight-wayValve size A C C
min.H E F
min.Weight
FIA 15-20 mm 120 99 133 60 20 68 1.4 kg
(1/2” - 3/
4”) in. 4.72 3.90 5.24 2.36 0.79 2.68 3.1 lbs
FIA 25-40 mm 155 129 177 70 26 95 2.4 kg
(1” - 11/2”) in. 6.10 5.08 6.97 2.76 1.02 3.74 5.3 lbs
FIA 50 mm 148 138 184 77 32 92 3.5 kg
(2”) in. 5.83 5.43 7.24 3.03 1.26 3.62 7.7 lbs
FIA 65 mm 176 165 219 90 40 107 5.3 kg
(21/2”) in. 6.93 6.50 8.62 3.54 1.57 4.21 11.7 lbs
Filter, types FIA and FIA-SS
118 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Straight-wayAngle-way
FIA 80 - 300 Dimensions and weights
Angle-wayFilter size A C H F
min.Weight
FIA 80 mm 90 189 129 133 7.3 kg
(3”) in. 3.54 7.44 5.08 5.24 16.1 lbs
FIA 100 mm 106 223 156 163 11.9 kg
(4”) in. 4.17 8.78 6.14 6.42 26.2 lbs
FIA 125 mm 128 268 192 190 21.2 kg
(5”) in. 5.04 10.6 7.56 7.48 46.7 lbs
FIA 150 mm 145 303 219 223 30.5 kg
(6”) in. 5.71 11.93 8.62 8.78 67.2 lbs
FIA 200 mm 180 372 276 280 68 kg
(8”) in. 7.09 14.65 10.87 11.02 150 lbs
FIA 250 mm 210 397 334 285 89 kg
(10”) in. 8.27 15.63 13.14 11.22 196.3 lbs
FIA 300 mm 240 458 384 340 125 kg
(12”) in. 9.45 18.03 15.12 13.39 275.5 lbs
Straight-wayFilter size A C C
min.H E F
min.Weight
FIA 80 mm 216 204 271 129 48 133 8.6 kg
(3”) in. 8.50 8.03 10.67 5.08 1.89 5.24 19 lbs
FIA 100 mm 264 256 337 156 60 163 14.9 kg
(4”) in. 10.39 10.08 13.27 6.14 2.36 6.42 32.8 lbs
FIA 125 mm 322 313 408 192 74 190 26.9 kg
(5”) in. 12.68 12.32 16.06 7.56 2.91 7.48 59.3 lbs
FIA 150 mm 370 370 482 219 91 223 51 kg
(6”) in. 14.57 14.57 18.98 8.62 3.58 8.78 112 lbs
FIA 200 mm 464 465 605 276 117 280 95 kg
(8”) in. 18.27 18.31 23.82 10.87 4.61 11.02 209 lbs
Filter, types FIA and FIA-SS
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 119
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The table below is used to identify the filter required. Please note that you have to order FIA filter housing, a filter element and accessories.
Example:FIA 50 D ANG + FIA-X 50 150µFilter Element + Filter Bag = 148H3056 + 148H3130 + 148H3150
D = Butt-weld DIN A = Butt-weld ANSISOC = Socket weldingFPT = Inside pipe thread
Ordering
Code numberSize
TypeWithout
Filter Element
Filter Element
100µ150 mesh
Filter Element
150µ100 mesh
Filter Element
250µ72 mesh
Filter Element
500µ38 mesh
Pleated filter element
150µ100 mesh
Pleated filter element
250µ72 mesh
Pleated filter element
500µ38 meshmm in.
15 ½ FIA 15 D ANG 148H3051
148H3122 148H3124 148H3126 148H3128 148H3303 - -
15 ½ FIA-SS 15 D ANG 52BAR 148H322115 ½ FIA 15 A ANG 148H306315 ½ FIA 15 SOC ANG 148H307515 ½ FIA 15 FPT ANG 148H308115 ½ FIA 15 D STR 148H308515 ½ FIA-SS 15 D STR 52BAR 148H328515 ½ FIA 15 A STR 148H309715 ½ FIA 15 SOC STR 148H310915 ½ FIA 15 FPT STR 148H3115
20 ¾ FIA 20 D ANG 148H3052
148H3122 148H3124 148H3126 148H3128 148H3303 - -
20 ¾ FIA-SS 20 D ANG 52BAR 148H322220 ¾ FIA 20 A ANG 148H306420 ¾ FIA 20 FPT ANG 148H308220 ¾ FIA 20 SOC ANG 148H307620 ¾ FIA 20 D STR 148H308620 ¾ FIA-SS 20 D STR 52BAR 148H328620 ¾ FIA 20 A STR 148H309820 ¾ FIA 20 FPT STR 148H311620 ¾ FIA 20 SOC STR 148H3110
25 1 FIA 25 D ANG 148H3053
148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -
25 1 FIA-SS 25 D ANG 52BAR 148H322325 1 FIA 25 A ANG 148H306525 1 FIA 25 FPT ANG 148H308325 1 FIA 25 SOC ANG 148H307725 1 FIA 25 D STR 148H308725 1 FIA-SS 25 D STR 52BAR 148H328725 1 FIA 25 A STR 148H309925 1 FIA 25 FPT STR 148H3117
25 1 FIA 25 SOC STR 148H3111
32 11/4 FIA 32 D ANG 148H3054
148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -
32 11/4 FIA-SS 32 D ANG 52BAR 148H322432 11/4 FIA 32 A ANG 148H306632 11/4 FIA 32 FPT ANG 148H308432 11/4 FIA 32 SOC ANG 148H307832 11/4 FIA 32 D STR 148H308832 11/4 FIA-SS 32 D STR 52BAR 148H328832 11/4 FIA 32 A STR 148H310032 11/4 FIA 32 FPT STR 148H311832 11/4 FIA 32 SOC STR 148H3112
40 1½ FIA 40 D ANG 148H3055
148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -
40 1½ FIA-SS 40 D ANG 52BAR 148H322540 1½ FIA 40 A ANG 148H306740 1½ FIA 40 SOC ANG 148H307940 1½ FIA 40 D STR 148H308940 1½ FIA-SS 40 D STR 52BAR 148H328940 1½ FIA 40 A STR 148H310140 1½ FIA 40 SOC STR 148H3113
50 2 FIA 50 D ANG 148H3056
148H3157 148H3130 148H3138 148H3144 148H3179 148H3184 148H3189
50 2 FIA-SS 50 D ANG 52BAR 148H328350 2 FIA 50 A ANG 148H306850 2 FIA 50 SOC ANG 148H308050 2 FIA 50 D STR 148H309050 2 FIA-SS 50 D STR 52BAR 148H329050 2 FIA 50 A STR 148H310250 2 FIA 50 SOC STR 148H3114
ANG = Angle-waySTR = Straight-way
Filter, types FIA and FIA-SS
120 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Ordering
D = Butt-weld DIN A = Butt-weld ANSI
Code numberSize
TypeWithout
Filter Element
Filter Element
150µ100 mesh
Filter Element
250µ72 mesh
Filter Element
500µ38 mesh
Pleated filter element
150µ100 mesh
Pleated filter element
250µ72 mesh
Pleated filter element
500µ38 meshmm in.
65 2½ FIA 65 D ANG 148H3057
148H3131 148H3139 148H3145 148H3180 148H3185 148H3190
65 2½ FIA-SS 65 D ANG 52BAR 148H328465 2½ FIA 65 A ANG 148H306965 2½ FIA 65 D STR 148H309165 2½ FIA-SS 65 D STR 52BAR 148H329165 2½ FIA 65 A STR 148H3103
80 3 FIA 80 D ANG 148H3058
148H3119 148H3120 148H3121 148H3181 148H3186 148H319180 3 FIA 80 A ANG 148H307080 3 FIA 80 D STR 148H309280 3 FIA 80 A STR 148H3104
100 4 FIA 100 D ANG 148H3059
148H3132 148H3140 148H3146 148H3182 148H3187 148H3192100 4 FIA 100 A ANG 148H3071100 4 FIA 100 D STR 148H3093100 4 FIA 100 A STR 148H3105
125 5 FIA 125 D ANG 148H3060
148H3133 148H3141 148H3147 148H3183 148H3188 148H3193125 5 FIA 125 A ANG 148H3072125 5 FIA 125 D STR 148H3094125 5 FIA 125 A STR 148H3106
150 6 FIA 150 D ANG 148H3061
148H3134 148H3142 148H3148 148H3226 - -150 6 FIA 150 A ANG 148H3073150 6 FIA 150 D STR 148H3095150 6 FIA 150 A STR 148H3107
200 8 FIA 200 D ANG 148H3062
148H3135 148H3143 148H3149 - - -200 8 FIA 200 A ANG 148H3074200 8 FIA 200 D STR 148H3096200 8 FIA 200 A STR 148H3108
250 10 FIA 250 D ANG 148H3171148H3136 148H3175 148H3177 - - -
250 10 FIA 250 A ANG 148H3173
300 12 FIA 300 D ANG 148H3172148H3137 148H3176 148H3178 - - -
300 12 FIA 300 A ANG 148H3174
Part Accessory for Code number
Magnet insertFIA 65-100 2464+596FIA 125-200 2464+597
Part Accessory for Code number
Filter element µ150 with removable element µ50 for the first start up
FIA 15-20 148H3301
FIA 25-40 148H3302
Part Accessory for Code number
Filter bag
FIA 50 148H3150FIA 65 148H3151FIA 80 148H3152FIA 100 148H3153FIA 125 148H3154FIA 150 148H3155FIA 200 148H3156
Part Accessory for Code number
Purge valve complete, blind nut and gasket
FIA 50 - 200 2412+634
Accessories
ANG = Angle-waySTR = Straight-way
Filter, types FIA and FIA-SS
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 121
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The complete technical leaflet (DKRCC.PD.EJ0.A) can be downloaded from the Danfoss web site.
Inserts for DCR housings - solid cores
48 - DM - 100% molecular sieve solid core suitable for HFC refrigerants:
Provides high moisture adsorption at low and high condensing temperatures.
Effective protection against impurities.
48 - DC - 80% molecular sieve and 20% activated alumina solid core suitable for CFC & HCFC refrigerants and compatible with HFC refrigerants:
Adsorbs moisture and acid in the system throughout the entire temperature range.
Introduction
Features
Danfoss Eliminator filter driers with replaceable solid core, type DCR, are for use in liquid and/or suction lines in refrigeration, freezing and air-conditioning systems.
Besides being able to meet the demanding requirements of high working pressure levels when operating with R410A and CO2, the new DCR programme offers flexibility with respect to different pressure versions.
The customers can thus choose between two versions, a normal pressure version and a high pressure version.
DCR housings:
DCR housings (incl.core holder) are made entirely of steel and are thus compatible with all refrigerants.
DCR housings have undergone zinc-phosphate pre-treatment and have a corrosion-resistant powder-paint finish.
DCR housings are helium leak tested.
Top covers for DCR housings:
Zinc-chromated steel top covers with or without external access connection.
48 - DA - 30% molecular sieve and 70% activated alumina solid core suitable after compressor burn-out and compatible with CFC / HCFC / HFC refrigerants:
High acid adsorption and standard water adsorption.
All solid cores have an optimised uniform grain size ensuring effective dirt removal and low pressure drop. The robust solid cores withstand pressure surge and vibration.
Inserts for DCR housings - strainer
48 - F strainer - compatible with all refrigerants:
Retains dirt particles larger than 15 µm.
For use direct in DCR housings.
Utilised in the suction or liquid line.
Approvals CE marked in accordance with the European Pressure Equipment Directive - 97/23/EC
listed 207 and C22.2 no. 140.3
EN 12284
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
122 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Technical data Type PS / MWP Refrigerant Temperature range
DCR 048
35 bar / 500 psigCFC / HCFC / HFC –40 → +70°C / –40 → +160°F
DCR 096
DCR 144
DCR 192 28 bar / 400 psig
DCR 048 HP46 bar / 667 psig CFC / HCFC / HFC –40 → +70°C / –40 → +160°F
DCR 096 HP
Copper ODF solder connectorCopper pipe
Steel ODF solder connectorCopper pipe
Steel butt weld connectorSteel pipe
Solder connector Recommended soldering materialCopper Sil-fos 15Steel Silver-flo 55 + Easy-flow flux
Type of connector and recommended soldering material
1) Drying capacity is based on the following moisture contents before and after drying: R22: From 1050 ppm W to 60 ppm W in accordance with ARI 710-86. R134a: From 1050 ppm W to 75 ppm W. If refrigerant is to be dried to 50 ppm W, reduce the stated capacities by 15%. R404A, R407C & R507: From 1020 ppm W to 30 ppm W. R410A: From 1050 ppm W to 60 ppm W.2) Liquid capacity given in accordance with ARI 710-2002 evaporating temperature t
e = –15°C,
condensing temperature tc = +30°C and pressure drop across filter drier ∆p = 0.07 bar.
48-DM
Type Number of cores
Drying capacity [kg refrigerant] 1) Liquid capacity [kW] 2)
R134a R404A / R507 R407C / R410AR134a R404A /
R507R407C / R410A24°C 52°C 24°C 52°C 24°C 52°C
DCR 0485 DCR 0487DCR 0489 DCR 04811 DCR 04813 DCR 04817 DCR 04821
1 82.5 78.5 135.0 74.0 83.0 71.0
79 139 186 227 227 227227
57 99
133 162 162 162 162
88153206259259259259
DCR 0967 DCR 0969 DCR 09611 DCR 09613 DCR 09617
2 165.0 157.0 270.0 148.0 166.0 142.0
140 217 295 358 358
100 155 211 256 256
155240326396 396
DCR 1449DCR 14411 DCR 14413 DCR 14417
3 247.5 235.5 405.0 222.0 249.0 213.0
226356356 356
162 255 255 255
250394394394
DCR 19211 DCR 19213 DCR 19217
4 330.0 314.0 540.0 296.0 332.0 284.0372460 460
266329 329
411509509
48-DC
Type Number of cores
Drying capacity [kg refrigerant] 1) Liquid capacity [kW] 2)
R22 R134a R404A / R507 R407C / R410AR22 R134a R404A /
R507R407C / R410A24°C 52°C 24°C 52°C 24°C 52°C 24°C 52°C
DCR 0485 DCR 0487DCR 0489 DCR 04811 DCR 04813 DCR 04817 DCR 04821
1 67.0 62.0 71.0 67.5 115.0 62.0 70.5 60.0
88 153 206 259259259259
79 139 186 227 227 227227
57 99
133 162 162 162 162
88153206259259259259
DCR 0967 DCR 0969 DCR 09611 DCR 09613 DCR 09617
2 134.0 124.0 142.0 135.0 230.0 124.0 141.0 120.0
155 240 326396 396
140 217 295 358 358
100 155 211 256 256
155240326396 396
DCR 1449DCR 14411 DCR 14413 DCR 14417
3 201.0 186.0 213.0 202.5 345.0 186.0 211.5 180.0
250394 394 394
226356356 356
162 255 255 255
250394394394
DCR 19211 DCR 19213 DCR 19217DCR 19221
4 268.0 248.0 284.0 270.0 460.0 248.0 282.0 240.0
411509 509509
372460 460460
266329 329329
411509509509
Capacity
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 123
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48-FRefrigerant R22 R134a R404A / R507 R407C / R410A
Evaporating temperature [°C]
–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4
Pressure drop [∆p bar] 0.04 0.10 0.21 0.04 0.07 0.14 0.04 0.10 0.21 0.04 0.10 0.21
Recommended system capacity [kW]
15 47 113 15 28 69 12 38 93 15 47 113
Data given in accordance with ARI-Standard 710-2002 for te = 4.4°C and t
c = 32.2°C.
48-DA
Type
Recommended plant capacity [kW]
Evaporating temperature te [°C]
–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4
Pressure drop [∆p bar]
0.04 0.10 0.21 0.04 0.07 0.14 0.04 0.10 0.21 0.04 0.10 0.21
R22 R134a R404A/ R507 R407C / R410A
DCR 0485DCR 0487DCR 0489DCR 04811DCR 04813DCR 04817DCR 04821
3.15.87.8
10.010.010.010.0
8.916.121.627.327.327.327.3
21.037.850.763.363.363.363.3
3.05.67.59.69.69.69.6
5.49.9
13.316.816.816.816.8
13.023.431.539.539.539.539.5
2.44.56.07.77.77.77.7
7.112.917.221.821.821.821.8
17.531.241.851.951.951.951.9
3.15.87.8
10.010.010.010.0
8.916.121.627.327.327.327.3
21.037.850.763.363.363.363.3
DCR 0965DCR 0967DCR 0969DCR 09611DCR 09613DCR 09617DCR 09621
3.35.88.7
11.914.114.114.1
9.116.224.633.439.939.939.9
21.438.158.379.395.295.295.2
3.25.68.4
11.413.613.613.6
5.79.9
15.020.424.324.324.3
13.423.635.948.958.558.558.5
2.54.56.89.3
11.011.011.0
7.412.919.726.832.032.032.0
18.031.448.165.478.778.778.7
3.35.88.7
11.914.114.114.1
9.216.224.633.439.939.939.9
21.638.158.379.395.295.295.2
DCR 1445DCR 1447DCR 1449DCR 14411DCR 14413DCR 14417DCR 14421
3.56.68.8
13.213.213.213.2
10.018.925.138.138.138.138.1
22.842.957.292.292.292.292.2
3.46.38.4
12.712.712.712.7
6.011.215.023.023.023.023.0
14.026.435.256.256.256.256.2
2.75.16.8
10.310.310.310.3
7.714.519.430.730.730.730.7
18.935.647.576.676.676.676.6
3.56.68.8
13.213.213.213.2
10.018.925.138.138.138.138.1
22.842.957.292.292.292.292.2
DCR 1925DCR 1927DCR 1929DCR 19211DCR 19213DCR 19217DCR 19221
4.27.9
10.614.818.018.018.0
11.521.628.941.851.151.151.1
27.351.468.999.4
122.1122.1122.1
4.07.6
10.214.317.417.417.4
7.113.418.025.531.131.131.1
16.831.642.161.275.075.075.0
3.26.18.2
11.614.114.114.1
9.217.423.333.641.141.141.1
22.742.757.282.2
101.0101.0101.0
4.27.9
10.614.818.018.018.0
11.521.628.941.851.151.151.1
27.351.468.999.4
122.1122.1122.1
3) Drying capacity is expressed during drying in: R22: EPD = 10 ppm W, corresponding to a dew point temperature = –50°C R134a: EPD = 50 ppm W, corresponding to a dew point temperature = –37°C R404A: EPD = 10 ppm W, corresponding to a dew point temperature = –40°C R407C: EPD = 10 ppm W, corresponding to a dew point temperature = –40°C4) Adsorption capacity of oleic acid at 0.05 TAN (Total Acid Number)
48-DA
TypeNumberof cores
Drying capacity [g of water] 3)Acid
capacity 4)[g]
Evaporating temperature te [°C]
–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4
R22 R134a R404A / R507 R407C / R410A
DCR 048 1 28 19 12 45 38 27 47 30 19 42 35 25 26.6
DCR 096 2 56 37 24 90 77 54 94 60 37 84 70 50 53.3
DCR 144 3 84 56 36 135 115 81 142 90 56 126 105 75 79.9
DCR 192 4 112 74 48 180 153 108 189 120 75 168 140 100 106.5
Capacity (cont.)
Recommended plant capacity in suction line - burn-out
Liquid capacity is given in accordance with ARI 710-2002 at: Evaporating temperature t
e = –15°C
Condensing temperature tc = +30°C
Pressure drop across filter drier ∆p = 0.07 bar
The data given apply to DCR 04811 with 48-F core.
Refrigerant R22 R134a R404A / R507 R407C / R410A
Recommended system capacity [kW] 390 350 260 390
Strainer mounted in suction line
Strainer mounted in liquid line
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
124 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
TypeNumber of
cores
Steel connectors
Code numberMax. working
pressure(PS/MWP)
Solder Butt weld
ODFin.
ODFmm in.
DCR 0485
1
5/8 16 1/2 023U7050
35 bar
DCR 0487 7/8 22 3/4 023U7051
DCR 0489 28 1 023U7052
DCR 0489 1 1/8 1 023U7053
DCR 04811 1 3/8 35 1 1/4 023U7054
DCR 04813 1 5/8 1 1/2 023U7055
DCR 04813 42 1 1/2 023U7056
DCR 04817 2 1/8 54 2 023U7057
DCR 04821 2 5/8 2 1/2 023U7076
DCR 0967
2
7/8 22 3/4 023U7058
35 bar
DCR 0969 28 1 023U7059
DCR 0969 1 1/8 1 023U7060
DCR 09611 1 3/8 35 1 1/4 023U7061
DCR 09613 1 5/8 1 1/2 023U7062
DCR 09613 42 1 1/2 023U7063
DCR 09617 2 1/8 54 2 023U7064
DCR 1449
3
28 1 023U7065
35 bar
DCR 1449 1 1/8 1 023U7066
DCR 14411 1 3/8 35 1 1/4 023U7067
DCR 14413 1 5/8 1 1/2 023U7068
DCR 14413 42 1 1/2 023U7069
DCR 14417 2 1/8 54 2 023U7070
DCR 19211
4
1 3/8 35 1 1/4 023U7071
28 barDCR 19213 1 5/8 1 1/2 023U7072
DCR 19213 42 1 1/2 023U7073
DCR 19217 2 1/8 54 2 023U7074
TypeNumber of
cores
Copper connectors
Code numberMax. working
pressure(PS/MWP)
Solder
ODFin.
ODFmm
DCR 0485s
1
5/8 16 023U7250
35 bar
DCR 0487s 7/8 22 023U7251
DCR 0489s 28 023U7252
DCR 0489s 1 1/8 023U7253
DCR 04811s 1 3/8 35 023U7254
DCR 04813s 1 5/8 023U7255
DCR 04813s 42 023U7256
DCR 04817s 2 1/8 54 023U7257
DCR 04821s 2 5/8 023U7276
DCR 0967s
2
7/8 22 023U7258
35 bar
DCR 0969s 28 023U7259
DCR 0969s 1 1/8 023U7260
DCR 09611s 1 3/8 35 023U7261
DCR 09613s 1 5/8 023U7262
DCR 09613s 42 023U7263
DCR 09617s 2 1/8 54 023U7264
DCR 09621s 2 5/8 023U7281
DCR 1449s
3
28 023U7265
35 bar
DCR 14411s 1 3/8 35 023U7267
DCR 14413s 1 5/8 023U7282
DCR 14413s 42 023U7269
DCR 14417s 2 1/8 54 023U7270
DCR 19213s
4
1 5/8 023U7272
28 barDCR 19213s 42 023U7273
DCR 19217s 2 1/8 54 023U7274
Normal pressure versionsDCR housings + top cover
Ordering
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 125
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TypeNumber of cores
High-pressure steel connectorsCode no.
Max. working pressure
(PS/MWP)Solder Butt weld
ODF in. ODF mm in.
DCR 0487
1
7/8 22 3/4 023U7451
46 bar
DCR 0489 28 1 023U7452
DCR0489 1 1/8 1 023U7453
DCR 04811 1 3/8 35 1 1/4 023U7454
DCR 04813 1 5/8 1 1/2 023U7455
DCR 04817 2 1/8 54 2 023U7457
DCR 0967
2
7/8 22 3/4 023U7458
46 bar
DCR 0969 28 1 023U7459
DCR 09611 1 3/8 35 1 1/4 023U7461
DCR 09613 1 5/8 1 1/2 023U7462
DCR 09617 2 1/8 54 2 023U7464
Ordering (cont.) High pressure versionsDCR housings + top cover
DCR inserts
Core surfaceDM 048, DC 048 and DA 048 = 435 cm2
DM 096, DC 096 and DA 096 = 870 cm2
DM 144, DC 144 and DA 144 = 1305 cm2
DM 192, DC 192 and DA 192 = 1740 cm2
48-F = 405 cm2
Core volumeDM 048, DC 048 and DA 048 = 760 cm3
DM 096, DC 096 and DA 096 = 1520 cm3
DM 144, DC 144 and DA 144 = 2280 cm3
DM 192, DC 192 and DA 192 = 3040 cm3
Type Material
Code no.
8 pcs. 1 piecewith gasketwith gasket without gasket
48-DM solid core 100% molecular sieve 023U1392 023U1393 023U1391
48-DC solid core 80% molecular sieve & 20% Al3O2 023U4381 023U4382 023U4380
48-DA solid core 30% molecular sieve & 70% Al3O2 023U5381 023U5382 023U5380
48-F strainer 023U1921
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
126 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Design
DCR with core holder, one core DCR with core holder, three cores
1. Plug 1/4 in. NPT 2. Top cover bolts M8 × 35, class 10.9 3. Top cover 4. Spring 5. Top cover gasket Ø121.8 × Ø113.6 × 0.8 mm 6. Wing nut M10 (torque max. 3 Nm) 7. Top plate 8. Felt gasket Ø95.5 × Ø45.5 × 2 mm 9. Solid core 10. Extension rod 11. Extension nut 12. Intermediate plate 13. Distance rod 14. Bottom plate / strainer 15. Felt gasket Ø95.5 × Ø78 × 2 mm 16. Filter drier shell
Example:
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 127
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Application
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
128 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Dimensions and weights for normal-pressure version
WeightTin containing solid core 0.8 kg
* Weights stated without core. All values approximate.
TypeNumber of cores
DCR with steel connectors DCR with copper connectors Weight*
kgL
mmL
1
mmL
2
mmL
3
mmL
4
mmH
1
mmH
5
mmL
mmL
1
mmL
2
mmL
3
mmL
4
mmH
1
mmH
5
mm
DCR 0485(s)DCR 0487(s)DCR 0489(s)DCR 0489(s)DCR 04811(s)DCR 04813(s)DCR 04813(s)DCR 04817(s)DCR 04821(s)
1
245.5239.5243.5243.5245.5250.5250.5256.5254.5
165159162162165170170176174
170
121722222529293338
121722222529293338
9690949497
103103111116
212734344248486073
262.5262.5264.5264.5267.5268.5268.5270.5267.5
182181184184186188188190187
170
121720202529293434
121720202529293434
113113116116119121121125129
192532323946465871
5.2
DCR 0965(s)DCR 0967(s)DCR 0969(s)DCR 0969(s)DCR 09611(s)DCR 09613(s)DCR 09613(s)DCR 09617(s)DCR 09621(s)
2
384.5378.5382.5382.5384.5389.5389.5395.5393.5
304298301301304309309315313
310
121722222529293338
121722222529293338
9690949497
103103111116
212734344248486073
401.5401.5403.5403.5406.5407.5407.5409.5406.5
321320323323325327327329326
310
121720202529293434
121720202529293434
113113116116119121121125129
192532323946465871
6.6
DCR 1445(s)DCR 1447(s)DCR 1449(s)DCR 1449(s)DCR 14411(s)DCR 14413(s)DCR 14413(s)DCR 14417(s)DCR 14421(s)
3
526.5520.5524.5524.5526.5531.5531.5537.5535.5
446440443443446451451457455
310
121722222529293338
121722222529293338
9690949497
103103111116
212734344248486073
543.5543.5545.5545.5548.5549.5549.5551.5548.5
463462465465467469469471468
310
121720202529293434
121720202529293434
113113116116119121121125129
192532323946465871
7.8
DCR 1925(s)DCR 1927(s)DCR 1929(s)DCR 1929(s)DCR 19211(s)DCR 19213(s)DCR 19213(s)DCR 19217(s)DCR 19221(s)
4
666.5660.5664.5664.5666.5671.5671.5677.5675.5
586580583583586591591597595
310
121722222529293338
121722222529293338
9690949497
103103111116
212734344248486073
683.5683.5685.5685.5688.5689.5689.5691.5688.5
603602605605607609609611608
310
121720202529293434
121720202529293434
113113116116119121121125129
192532323946465871
9.1
DCR housing DCR top cover DCR solid core
Solid core
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 129
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Dimensions and weights for high-pressure version
WeightTin containing solid core 0.8 kg
TypeNumber of cores
High-pressure DCR with steel connectorsL
mmL
1
mmL
2
mmL
3
mmL
4
mmH
1
mmH
5
mmWeight*
kg
DCR 0487(s)DCR 0489(s)DCR 04811DCR 04813DCR 04817
1
245.5248.5251.5256.5262.5
159162165170176
170
1722252933
1722252933
909497
103111
2532394658
6.8
DCR 0967DCR 0969DCR 09611DCR 09613DCR 09617
2
384.5387.5390.5395.5401.5
298301304309315
310
1722252933
1722252933
909497
103111
2532394658
8.2
* Weights stated without core. All values approximate.
DCR housing DCR top cover DCR solid core
Solid core
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 131
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The complete technical leaflet (DKRCI.PD.GH0.A) can be downloaded from the Danfoss web site.
Introduction The MLI sight glass is mainly used to indicate the condition of the refrigerant as well as the liquid level in the receiver or the oil level in the compressor.
The MLI is equipped with a sensitive indicator that reflects a colour, depending on the moisture content in the refrigerant.
Features MLI are moisture indicators suitable for use with liquid halocarbon refrigerants e.g. R404a, R134a or R22.
MLI can be used for refrigerants within the temperature range +80/–40°C (+176/–40°F) to maximum operating pressure of 25 bar.
MLI are available with weld or solder connections.
MLI 100 can, when the indicator element has been removed, alternatively be used as a normal sight glass for all refrigerants inclusive R717 (ammonia). Note: MLI Sight glasses sizes 32 and 40 are not PED approved and cannot be used in PED areas.
Design Housing The MLI housing is made of special, cold resistant steel approved for low temperature applications.
Connections - Welding DIN (2448), DN 20 to 40- Welding ANSI (B 36.10 Schedule 80), DN 20 to 40- Soldering ANSI (B 16.22)
InstallationFor further information refer to installation instruction for MLI
Technical data Max. operating pressure is 25 bar.
The MLI 20-40 are designed for: Strength test: 50 bar g (725 psig). Leakage test: 25 bar g (362 psig).
The moisture liquid indicators are designed as sight glasses with an integral moisture indicator element.
The indicator element is a filter paper impregnated with a chemical salt, which is sensitive to moisture. The indicator element will
change color upon detection of moisture within the system. The color change is reversible.
New systems or systems where the drier has been replaced may cause the element to change color almost immediately. However, it is recommended that the plant is allowed to operate for at least 12 hours to allow the system to reach equilibrium before deciding if the drier should be changed.
The drying of the system should be continued until the indicator element stays dark green.
Moisture content Moisture content ppm = parts per million
MLI 100
25°C 43°C
Green/dryIntermediate
colorYellow/wet Green/dry
Intermediate color
Yellow/wet
R22 < 30 30 - 90 > 90 < 45 45 - 130 > 130
MLI for CFC and HCFC refrigerants
MLI for HFC and HCFC refrigerantsMoisture content ppm = parts per million
MLI 200
25°C 43°C
Green/dry Intermediate color
Yellow/wet Green/dry Intermediate color
Yellow/wet
R134a < 30 30 - 100 > 100 < 45 45 - 170 > 170
R404A < 20 20 - 70 > 70 < 25 25 - 100 > 100
R407C < 30 30 – 140 > 140 < 60 60 – 225 > 225
R507 < 15 15 - 60 > 60 < 30 30 - 110 > 110
Sight glass, type MLI
132 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Material specification
MLI 100
No. Part Material DIN/EN ISO ASTM
1 Housing Steel TTSt 35N17173
TW62604/3
Grade 1A 333, A 334A350 LF2*
2 Indicator MLI 100Indicator MLI 200
steel/glassbrass/glass
3 O-ring Rubber
4 Adapter Steel
* - alternative material
Connections
mm inchOD / IDØ mm
OD / IDØ inch
20 ¾” 26.9 / 22.3 1.059 / 0.878
25 1” 33.7 / 28.5 1.327 / 1.122
32 1 1/4” 42.4 / 37.2 1.669 / 1.465
40 1 ½” 48.3 / 43.1 1.902 / 1.697
Welding DIN (2448)
mm inchOD / IDØ mm
OD / IDØ inch
20 ¾” 26.9 / 18.9 1.059 / 0.744
25 1” 33.7 / 24.5 1.327 / 0.965
32 1 1/4” 42.4 / 32.6 1.669 / 1.283
40 1 ½” 48.3 / 38.1 1.902 / 1.500
mm inchID
Ø mmL
mmID
Ø inchL
inch
22 7/8” 22.30 19 0.878 0.75
27 11/8” 28.65 23 1.128 0.91
32 13/8” 35.00 25 1.378 0.98
40 15/8” 41.35 28 1.628 1.10
Welding ANSI (B 36.10 Schedule 80)
Soldering (ANSI B 16.22)
MLI 200
Sight glass, type MLI
© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 133
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Dimensions
Size ConnectionA B C NV Weight
mm in. mm in. mm in. mm in. kg lb
DN 20 D / A
85 3.35 45 1.77 46 1.81 35 1.38 0.6 1.32DN 25 D / A
DN 22 SA
DN 27 SA
DN 32 D / A / SA110 4.33 50 1.97 60 2.36 35 1.38 1.0 2.20
DN 40 D / A / SA
D = Welding DIN (2448)A = Welding ANSI (B 36.10 Schedule 80)SA = Soldering (ANSI B 16.22)
Ordering DIN weld connection/ANSI solder connection ANSI connection
Size welding Size solderType Code no. mm inch Type Code no.
mm inch mm inch
20 ¾” 22 7/8” MLI 20 D 100 2511+019 20 ¾” MLI 20 A 100 2511+088
25 1” 27 11/8” MLI 25 D 100 2511+020 25 1” MLI 25 A 100 2511+089
32 1 1/4” 32 13/8” MLI 32 D 100 2511+021 32 1 1/4” MLI 32 A 100 2511+090
40 1 ½” 40 15/8” MLI 40 D 100 2511+022 40 1 ½” MLI 40 A 100 2511+091
20 ¾” 22 7/8” MLI 20 D 200 2511+093 20 ¾” MLI 20 A 200 2511+097
25 1” 27 11/8” MLI 25 D 200 2511+094 25 1” MLI 25 A 200 2511+098
32 1 1/4” 32 13/8” MLI 32 D 200 2511+095 32 1 1/4” MLI 32 A 200 2511+099
40 1 ½” 40 15/8” MLI 40 D 200 2511+096 40 1 ½” MLI 40 A 200 2511+100
Sight glass, type MLI