piramal clinical trial services
DESCRIPTION
TRANSCRIPT
Piramal Clinical Trial Services
Piramal Healthcare is a global pharmaceuticalcontract manufacturer whose key activities include Active Pharmaceutical Ingredient, Product Formulation and Packaging from development to full commercial scale.
Who are Piramal?
Piramal ClinicalTrial Services adds to our clinical trial manufacturing capabilities.
Piramal OverviewAnnualised revenues of $720m
Total employees ~ 8750
Sourcing office in China
Robust growth @26% (FY08)
Number 4 in the Indian domestic market
Top 10 global custom manufacturing player
On-going investment– Ahmedabad Facility
Investment of $10 Million over 2 Years
Combined Development and GMP CT manufacturing
– Bangalore Facility
Investment of $20 Million in sterile site
Two filling lines, one for CTM supply and one for commercial supply.
Strategic Acquisitions &
Alliances 2005 2008 2002 2000 19961990
•ICI Pharma, Cardiovascular portfolio
•ChennaiCentre of Excellence for Early phase API
•AhmedabadCentre of Excellence for Early phase Forms
•Global Bulk Drugs FDA approved API facility
•Avecia Pharma (UK & Canada) Global custom synthesis player
•Pfizer Morpeth, Dosage form and Logistics
•Haemaccel Brands Group of Plasma Select AG, Germany
•Minrad International Inc. manufacture of inhalation anaesthetics
Initial Indian Base Global Technical Capabilities
Building CMO Assets
•Nicholas labs entry pharmaceuticals
•Roche Products, ethical brands & vitamins
•Boehringer Mannheim, diagnsitics portfollio
•Sarabhai Piramal CNS & NSAIDS portfolio
•Khandelwal Labs, Cefixim based drugs
UNITED KINGDOM
1. MORPETH API & FormulationDevelopment & Manufacturing2. GRANGEMOUTHCytotoxic APIDevelopment & Manufacturing3. BILLINGHAMBiocatalysis & Fermentation
INDIA
1. MUMBAI R&D CENTRE API & Formulation Development2. CHENNAIAPI Development & Manufacturing3. HYDERABADAPI Manufacturing4. PITHAMPURCTM Manufacturing5. BANGALORECTM Manufacturing
CANADA
1. TORCAN API Development & Manufacturing
Where are Piramal ?
Morpeth History
1969 Established by G.D.Searle
1986 Monsanto acquisition of G.D.Searle Searle operated as a division
2000 Searle/Pharmacia merged Solutia/Monsanto spun off
2003 Pharmacia acquired by Pfizer
2005 Pfizer to sell Morpeth
2006 Site acquired by NPIL
2008 Name change to Piramal Healthcare and re-branding
People and Environment
Approximately 340 people employed
Succession planning and talent management
Learning resource centre
The site has been continuouslyrecognised as an “Investor In People”(the UK national standard for training &development) for over 16 years
ISO 14001 awarded September 2005
Licenses
MIA (IMP) 29595 Manufacturer's Authorisation Investigational Medicinal Products
MS 29595 Manufacturer's "Specials" Licence
MIA 29595 Manufacturer's/Importer's Licence
Certificate of GMP Compliance of a Manufacturer Certificate No: UK ManA 29595/18244 - This covers human and veterinary products.
QualityProven QC/QA organisational capabilities
QC sampling/testing/release activitiesStability testing per ICH requirementsMethod development & validationQA EU Import testing & Certification/releaseFour QP’s on Licence plus two 2 in training
Quality Management Systems in line with FDA guidelines, ICH and structured to FDA Quality Systems Inspection approach
Regulatory Compliance group to support site and customer activities
Facility Capabilities
Fully integrated siteAPI
Includes pilot plant and scale up capabilities
Pharmaceutical/drug productSupply to USA & Far East
Pre-formulation & Pilot capabilitiesClinical Trial Manufacturing
PackagingModern equipment and facilities
Clinical trial services
Distribution cGMP warehouse 7000 pallet locations
SAP systemCurrently distribute over 100 countries
Piramal Clinical Trial Services
• Packaging• Storage• Distribution• Reconciliation
As a specialised unit operating within the broader Piramal Healthcare organisation investigational drug supply process from comparator sourcing, manufacture, QP release and distribution through to patient kit returns and reconciliation
What can Piramal offer?
Primary Packaging
Fully Integrated Blister LineStandard tooling in different configurations reducing lead timesCustomised design software, machine creates the designThermoforming and cold forming3-D Blister tool design
Bottle fillingFull capability including HDPE, PP and glassDesiccant & cotton coil insertionIn-line induction sealing, Ink-jet coding & check weighing
Blister Card WalletingRotary heat sealers including child resistant capabilities
Over encapsulationMulti-Pharma MC100 machineCompatible with size 00, 0, 1, 2, 3, 4 and DB capsules
Principle Services
Secondary Packaging
Translations, Kit Design & PrintingApproved technical translatorsSingle and multi-panel/lingual labels and leaflets with over-printing directly on booklet labelOptical Character recognition for printed componentsValidated open-label and randomised printing capabilities within GMP areaElectronic bar-code verification of printed labels
Patient Kit Preparation and CompilationTrakPack® generates assembly instructions and electronic verification of key stepsAutomated label application of vials/syringesTemperature sensitive packaging servicesJust-in-time labelling
Principle Services
Storage and Distribution
Approximately 3,000 dedicated locations-20°C, +2 to +8°C, +15°C to +25°C continuously monitored & alarmedApproved couriers and Cold-Chain vendorsInventory management to the individual kit levelTrakPack® management of IVRS and distribution process
Returns and Destruction Management
3-tier service offeringProcessed within a dedicated areaFull audit trail through TrakPack®
Principle Services
Support Services
QP Declaration and Certification Process
Drug Medication Sourcing – approved wholesalers
GMP Global Depots – Piramal QA audited
Principle Services
SingaporeHong KongTaiwanKoreaThailandMalaysiaPhilippinesIndonesia
FranceAustraliaNew ZealandIndiaFinlandEstoniaIsrael
RussiaUkraineNorth AmericaArgentinaBrazilMexico
Our overriding aim is to offer customers and patients an unsurpassed quality of service and product.
What makes Piramal different?
Piramal take customer feedback very seriously. We want to get better at what we do, so it is important that we spend time talking to clients to find out where we can improve.
We strive to offer continuity of relationships and agility for all customers, irrespective of project scope. Each customer is as important as the next.
Once we understand the scope we work hard to ensure that neither party ‘over commits’ and that we keep project activity focused on the real ‘value-add’ for the client.
Customer service also means regular and rapid communications and a commitment to be transparent with information.
We believe it is important to address issues early and honestly.
Piramal follow a standard documented process which is mapped and procedural.
What does ‘customer service’ mean?
Clinical Trial Service Process
A web based application used to track the status
of manufacturing, distribution and drug returns
Integrates with labelling software and uses barcodes to verify key stages of manufacture and distribution process
Integrates with IVRS using HMTL & CSV formats to permit electronic transfer of data
Provides be-spoke customer and site interface to view status of manufactured and distributed clinical trial kits
How will I know what’s happening?
TrakPack® – Reporting Examples
Report Data Reported
Kit Compilation Status
Quantity of kits completed, expected completion date
Electronic Signatures Full audit trail of status changes to patient kit level
IVRS order receiptsStatus of shipment order (received, processed, packaged, shipped, arrival)
Expiry and re-test monitoring
Returns Management
Site & Deport stock
reports
Alerts on expiring stock based on client defined dates
Patient kits returned, confirmed and full reconciliation
Stock received, despatched and acknowledge to the patient kit level