pipe cutting and beveling clamshells - hydratight | … · 2018-07-03 · hydratight.com 3...

Pipe Cutting and Beveling Clamshells

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Because ensuring a leak-free solution is critical. It has to be Hydratight.

For more than 100 years, Hydratight has provided world-class bolted joint solutions, assessing and managing joints to ensure leak-free start-ups. Today, we continue to set international standards in joint integrity—but we’re so much more than just a bolting and on-site machining company.

Because even the tiniest leak can be costly and time consuming to repair, we manage every joint on a project for leak-free start-ups and production, which in turn removes the threat of environmental impact caused by unsafe joints. Safety continues to be the most important aspect of our business. We are a global organization making a real difference to the industries and communities we work in, committed to improving safety, operational efficiency and uptime.

Because you require the support of an innovative partner committed to your success, we not only offer unrivalled service on a global scale, including customer training and software development; but also design and manufacture quality tools and equipment for bolted joint solutions to the highest standards. Our certified teams are dedicated to working closely with you, assessing and managing every joint on your project to prevent leaks from ever occurring, year in, year out.

Because you value safety and reliability, we work to ISO 9001, ISO 14001 and OHSAS 18001 standards in everything we produce, from manufacturing torque and tension bolting equipment to mechanical connectors, from on-site service to creating custom solutions in line with client specifications.

It means that whenever you need a complete joint integrity solution, whichever industry sector you’re in, you can rely on us to get it 100% right first time, every time. This is why it has to be Hydratight.

Engineering Driven Safety Focused Solutions

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Machining SolutionsHydratight’s portable machining solutions are ideally suited for applications within new construction, decommissioning, component replacement and refurbishment industries. Our patented tools are available through sales, rental or with on-site technical support; as well as custom fabrication. The machines are engineered to cut and bevel pipe, machine shafts, bore, grind, end-prep and more.

Split Frame ClamshellsThe Hydratight series of clamshells are highly portable split frame lathes ideally suited for machining applications within new construction, decommissioning, component replacement, fabrication and refurbishment industries.

The machines are engineered to cut, bevel, counter bore, single point and flange face on pipe and tubing ranging from: 0.84" (21.34 mm) to 177" (4,495.8 mm) on all types of materials and wall thicknesses. With six distinct series of machines, an array of accessories and many drive options, there is an ideal configuration to meet most any on-site machining application.

Each machine within the Hydratight series of clamshells is engineered to operate safely and accurately even in the most demanding environments and critical applications. The rugged fixed base, steel pinion gear and high bearing count within each machine result in a rugged combination ready to perform when called upon.

NB Clamshell Series 1.90" (48.3 mm) to 36" (914.4 mm) ODThe NB series (Narrow Body) clamshells are designed with a lower profile for reduced weight and increased functionality in confined work spaces.

MS Clamshell Series 4.125" (104.8 mm) to 48.25" (1,225.6 mm) ODMS series (Mid-Size) clamshells weigh less than the HD machines but provide greater rigidity than the NB machines.

HD Clamshell Series 20" (508 mm) to 86" (2,184.4 mm) ODThe robust design of the HD series (Heavy Duty) clamshells make them ideal for large diameter heavy wall pipe machining applications.

MM Clamshell SeriesMM180 Clamshell 144" (3,657.6 mm) to 177" (4,495.8 mm) ODMM120 Clamshell 85.9" (2,181.9 mm) to 121.5" (3,086.1 mm) ODThe MM series clamshells are ideally suited for cutting, beveling, facing and counter boring large diameter pipes, vessels and flanges

NB Subsea Clamshell Series 4.5" (114.3 mm) to 36" (914.4 mm) OD The Hydratight range of subsea clamshells offer the same reliable topside performance upgraded for demanding underwater applications.

MC2A Clamshell 0.84" (21.34 mm) up to 2.375" (60.33 mm) OD The perfect choice for small diameter severing and beveling of pipe and tubing.

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NB Clamshell SeriesHydratight’s NB (Narrow Body) portable clamshells are ideal when space is at a premium. Each of the machines within the NB series have a height of 3" (76.2 mm) and a width of 2.25" (57.2 mm). The resulting narrow body low profile design makes the NB series the perfect choice in tight spaces or if obstructions are present.

Features• 15 models cover a range from 1.90" (48.3 mm) to 36" (917.4 mm) OD• Pneumatic, hydraulic and electric drive options provide increased versatility• Fully adjustable heavy duty bearing design provides greater serviceability• Stepped and keyed gear clamps equipped with a through bolt provide a

positive fit at each assembly joint• Several different drive options are available to best position the motor for a

specific machining application• NB series clamshells accept a wide range of accessories to increase

performance and expand capabilities• Locator extensions are compatible with the MS series clamshells

Model Mounting Min Max Machine ID A Machine WeightNB4 2.0–4.5" (50.8–114.0 mm) 4.8" (120.7 mm) 9.3" (235.0 mm) 25.0 lbs (11.4 kg)NB6 2.4–6.6" (60.3–168.3 mm) 6.9" (174.6 mm) 11.4" (288.9 mm) 37.0 lbs (16.8 kg)NB8 3.5–8.6" (88.9–219.1 mm) 8.9" (225.4 mm) 13.4" (339.7 mm) 43.0 lbs (19.5 kg)

NB10 4.5–10.8" (114.3–273.1 mm) 11.3" (285.8 mm) 15.8" (400.1 mm) 50.0 lbs (22.7 kg)NB12 6.6–12.8" (168.3–323.9 mm) 13.3" (336.6 mm) 17.8" (450.9 mm) 56.0 lbs (25.4 kg)NB14 8.6–14.0" (219.1–355.6 mm) 14.5" (368.3 mm) 19.0" (482.6 mm) 63.0 lbs (28.6 kg)NB16 10.6–16.0" (219.1–406.4 mm) 16.5" (419.1 mm) 21.0" (533.4 mm) 70.0 lbs (31.8 kg)NB18 12.8–18.0" (323.9–457.2 mm) 18.5" (469.9 mm) 23.0" (584.2 mm) 75.0 lbs (34.1 kg)NB20 14.0–20.0" (355.6–508.0 mm) 20.5" (520.7 mm) 25.0" (635.0 mm) 83.0 lbs (37.7 kg)NB24 18.0–24.0" (457.2–609.6 mm) 24.5" (622.3 mm) 29.0" (736.6 mm) 98.0 lbs (44.5 kg)NB26 20.0–26.0" (508.0–660.4 mm) 26.5" (673.1 mm) 31.0" (787.4 mm) 104.0 lbs (47.2 kg)NB28 22.0–28.0" (558.8–711.2 mm) 28.5" (723.9 mm) 33.0" (838.2 mm) 112.0 lbs (50.8 kg)NB30 24.0–30.0" (609.6–762.0 mm) 30.5" (774.7 mm) 35.0" (889.0 mm) 118.0 lbs (53.6 kg)NB32 26.0–32.0" (660.4–812.8 mm) 32.5" (825.5 mm) 37.0" (939.8 mm) 124.0 lbs (56.3 kg)NB36 30.0–36.0" (762.0–914.4 mm) 36.5" (927.1 mm) 41.0" (1,041.4 mm) 135.0 lbs (61.3 kg)

C

I.D.

Mounting Min. / Max.

A

B

D

Cutline

B = 3" (76.2 mm)C = 2.25" (57.2 mm)D = 4.5" (114.3 mm)

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MS Clamshell SeriesThe MS Series or mid-size portable clamshells weigh less than the HD machines but provide greater rigidity than the NB machines. The series is comprised of 12 standard models covering a range of 4.125" (104.8 mm) to 48.25" (1,225.6 mm) OD. The machines within the MS series use a patented fully adjustable heavy duty bearing design which provides greater serviceability and increased life.

Features• 12 models cover a range of 4.125" (104.8 mm) to 48.25" (1225.6 mm) OD• Pneumatic and hydraulic drive options provide increased versatility• Fully adjustable heavy duty bearing design provides greater serviceability• Stepped and keyed gear clamps equipped with a through bolt provide a


specific machining application• MS series clamshells accept a wide range of accessories to increase

performance and expand capabilities• Locator extensions are compatible with the NB series clamshells

B = 3.83" (97.28mm)C = 3.03" (76.96mm)D = 5.33" (135.38mm)

C

I.D.


A

B

D

Cutline

Model Mounting Min Max Machine ID A Machine WeightMS12 4.1–13.0" (104.8–330.2mm) 13.3" (336.6mm) 19.3" (490.5mm) 98.0 lbs (44.5 kg)MS16 7.4–16.3" (187.3–412.8mm) 16.5" (419.1mm) 22.6" (573.1mm) 119.0 lbs (54.0 kg)MS18 9.4–18.3" (238.1–463.6mm) 18.5" (469.9mm) 24.6" (623.9mm) 130.0 lbs (59.0 kg)MS20 11.4–20.3" (288.9–514.4mm) 20.5" (520.7mm) 26.6" (674.7mm) 141.0 lbs (64.0 kg)MS24 15.4–24.3" (390.5–616.0mm) 24.5" (622.3mm) 30.6" (776.3mm) 163.0 lbs (74.0 kg)MS28 19.4–28.3" (492.1–717.6mm) 28.5" (723.9mm) 34.6" (877.9mm) 185.0 lbs (85.0 kg)MS30 21.4–30.3" (542.9–768.4mm) 30.5" (774.7mm) 36.6" (928.7mm) 196.0 lbs (89.0 kg)MS32 23.4–32.3" (593.7–819.2mm) 32.5" (825.5mm) 38.6" (979.5mm) 209.0 lbs (94.9 kg)MS36 27.4–36.3" (695.3–920.8mm) 36.5" (927.1mm) 42.6" (1081.1mm) 231.0 lbs (104.9 kg)

MS36.5 27.9–36.8" (708.0–933.5mm) 37.0" (939.8mm) 43.1" (1093.8mm) 233.0 lbs (105.8 kg)MS42 33.4–42.3" (847.7–1073.2mm) 42.5" (1079.5mm) 48.6" (1233.5mm) 264.0 lbs (119.9 kg)MS48 39.4–48.3" (1000.1–1225.6mm) 48.5" (1231.9mm) 54.6" (1385.9mm) 296.0 lbs (134.4 kg)

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HD Clamshell SeriesThese portable split frame machines are capable of pipe cutting, beveling, facing, ID boring and OD turning on a wide range of wall thicknesses. The robust design of the HD series (Heavy Duty) clamshells make them ideal for large diameter heavy wall pipe machining applications in new construction, decommissioning, component replacement and fabrication projects.

Features• 16 standard models cover a range of 20" (508 mm) to 86" (2184.4 mm) pipe• Pneumatic and hydraulic drive options provide increased versatility• Fully adjustable heavy duty bearing design provides greater serviceability

and increased life• Stepped and keyed gear clamps equipped with a through bolt provide a


specific machining application• HD series clamshells accept a wide range of accessories to increase

performance and expand capabilities

Model Mounting Min Max Machine ID A Machine WeightHD32 20.0–32.0" (508.0–812.8 mm) 33.0" (838.2 mm) 42.4" (1076.3 mm) 469.0 lbs (212.9 kg)HD36 24.0–36.0" (609.6–914.4 mm) 37.0" (939.8 mm) 46.4" (1177.9 mm) 509.0 lbs (231.1 kg)HD39 27.0–39.0" (609.6–914.4 mm) 40.0" (1016.0 mm) 49.4" (1254.1 mm) 538.0 lbs (244.3 kg)HD43 31.0–43.0" (787.4–1092.2 mm) 44.0" (1117.6 mm) 53.4" (1355.7 mm) 595.0 lbs (270.1 kg)HD45 33.0–45.0" (838.2–1143.0 mm) 46.0" (1168.4 mm) 55.4" (1406.5 mm) 614.0 lbs (278.8 kg)HD48 36.0–48.0" (914.4–1219.2 mm) 49.0" (1244.6 mm) 58.4" (1482.7 mm) 643.0 lbs (291.9 kg)HD50 38.0–50.0" (965.2–1270.0 mm) 51.0" (1295.4 mm) 60.4" (1533.5 mm) 663.0 lbs (301.0 kg)HD53 41.0–53.0" (1041.4–1346.2 mm) 54.0" (1371.6 mm) 63.4" (1609.7 mm) 692.0 lbs (314.2 kg)HD54 42.0–54.0" (1041.4–1346.2 mm) 55.0" (1397.0 mm) 64.4" (1635.1 mm) 702.0 lbs (318.8 kg)HD55 43.0–55.0" (1092.2–1397.0 mm) 56.0" (1422.4 mm) 65.4" (1660.5 mm) 716.0 lbs (325.1 kg)HD57 45.0–57.0" (1092.2–1397.0 mm) 58.0" (1473.2 mm) 67.4" (1711.3 mm) 735.0 lbs (333.7 kg)HD60 48.0–60.0" (1219.2–1524.0 mm) 61.0" (1549.4 mm) 70.6" (1793.9 mm) 831.0 lbs (377.3 kg)HD66 54.0–66.0" (1371.6–1676.4 mm) 67.0" (1701.8 mm) 76.6" (1946.3 mm) 891.0 lbs (404.5 kg)HD72 60.0–72.0" (1524.0–1828.8 mm) 73.0" (1854.2 mm) 82.6" (2098.7 mm) 952.0 lbs (432.2 kg)HD80 68.0–80.0" (1727.2–2032.0 mm) 81.0" (2057.4 mm) 90.6" (2301.9 mm) 1063.0 lbs (482.6 kg)HD86 74.0–86.0" (1879.6–2184.4 mm) 87.0" (2209.8 mm) 96.6" (2454.3 mm) 1115.0 lbs (506.2 kg)

C

I.D.


A

B

D

Cutline

B = 6.25" (158.8 mm)C = 4.689" (119.1 mm)D = 8.5" (215.9 mm)

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MM Series ClamshellThe MM series clamshell lathes are designed for very large diameter applications. Using our patented, fully adjustable, heavy duty bearing design, these portable pipe-cutting machines are capable of cutting, beveling, facing, boring and OD turning on all types of wall thicknesses.

The MM style clamshells are the largest within the Hydratight portable clamshell offering.

The series utilizes a patented, fully adjustable bearing design for increased accuracy and performance, and is comprised of four parts making it ideally suited for deployment and installation. The stacked steel base design of the MM clamshells help maintain rigidity even under the most demanding applications, and its superior strength is unmatched for all on-site machining applications in new construction, decommissioning, component replacement and fabrication projects.

ModelUnit of

Measure Mounting Max A B C D Machine Weight

MM120 Std–in. 121.5 13.6 10.6 122.0 137.3 6300 lbsMetric–mm 3086.1 345.4 269.2 3098.8 3487.4 2857 kg

MM180 Std–in. 177 18.6 15.1 177.0 195.5 10000 lbsMetric–mm 4495.8 472.4 383.5 4495.8 4965.7 4535.9 kg

A = Overall widthB = Housing widthC = Max work piece ODD = Clamshell OD

AD

C

B

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NB Subsea Clamshell SeriesHydratight’s range of subsea clamshells offer the same reliable topside performance upgraded for demanding underwater applications. The series is comprised of 5 standard models covering a range of 4.5" (114.3 mm) up to 36" (914.4 mm) OD, and are dimensioned off the NB low profile design, making them ideal for operation within tight spaces.

Features• Come standard with steel shipping/storage crates• Aluminum components are hard coat black anodized• Steel components are coated with electroless nickel producing superior

corrosion protection• For ease of installation each machine is fitted with a hinge set at one of the

split points• Maintain the same dimensional measurements of the NB series making

them ideal for tight spaces

B = 3" (76.2 mm)C = 2.25" (57.2 mm)D = 4.5" (114.3 mm)

C

I.D.


AB

D

Cutline

Model Mounting Min Max Machine ID A Machine WeightNB10SS 4.5–10.8" (114.3–273.1 mm) 11.3" (285.8 mm) 15.8" (400.1 mm) 50.0 lbs (22.7 kg)NB16SS 10.6–16.0" (219.1–406.4 mm) 16.5" (419.1 mm) 21.0" (533.4 mm) 70.0 lbs (31.8 kg)NB24SS 18.0–24.0" (457.2–609.6 mm) 24.5" (622.3 mm) 29.0" (736.6 mm) 98.0 lbs (44.5 kg)NB30SS 24.0–30.0" (609.6–762.0 mm) 30.5" (774.7 mm) 35.0" (889.0 mm) 118.0 lbs (53.6 kg)NB36SS 30.0–36.0" (762.0–914.4 mm) 36.5" (927.1 mm) 41.0" (1041.4 mm) 135.0 lbs (61.3 kg)

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MC2A ClamshellHydratight’s portable MC2A clamshell is the perfect choice for small diameter severing and beveling of pipe and tubing.

Features• Four locators securely mount the machine to the material• Equipped with a right angle adjustable motor mount for increased versatility

in tight spaces• Optional axial cutter head available for removal of socket weld joints• Specially designed tool block slides for optimal radial clearance• High bearing count in a compact frame to maintain tolerance and increase

the life of the machine

A = 6.4" (162.6 mm)B = 3.3" (82.8 mm)C = 1.9" (48.3 mm)D = 4.3" (109.2 mm)

I.D.


CA

BD

Cut

line

Model Mounting Min Max Machine ID Machine WeightMC2A 0.8–2.4" (20.3–61.0 mm) 2.6" (66.0 mm) 45.2 lbs (20.5 kg)

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Features• Models cover a range from 4.125" (104.8 mm) to 32.5" (825.5 mm) OD • Bi-directional drive and low profile pneumatic motor allow for flush mounting• Drive motor can be adjusted if obstructions are present• Utilizes the proven NB series split frame clamshell platform• Accepts a wide range of standard clamshell accessories

Machining Capacity

Part Number DriveClamshell

Size

Machine ID AExtension

Size

Mounting RangeMachine Weight

inches mm inches mm inches mm lbs kg

F0185A0060XA-SK AirNB6 6.88 174.63 11.60 294.64

None 6.13–6.88 155.58–174.63 70.4 31.91/2" 5.13–5.88 130.18–149.23

F0185H0060XA-SK Hydraulic 84.8 38.51" 4.13–4.88 104.78–123.83F0185A0080XA-SK Air

NB8 8.75 222.25 13.60 345.44None 8.00–8.75 203.20–222.25 74.2 33.71/2" 7.00–7.75 177.80–196.85

F0185H0080XA-SK Hydraulic 88.6 40.23/4" 6.50–7.25 165.10–184.15F0185A0100XA-SK Air NB10 11.25 287.75 16.00 406.40 None 10.50–11.25 266.70–285.75 77.0 34.9F0185H0100XA-SK Hydraulic 3/4" 9.75–10.50 247.65–266.70 92.0 41.7

F0185A0140XA-SK AirNB14 14.50 368.30 19.20 487.68

None 13.75–14.50 349.25–368.30 104.0 47.21/2" 12.75–13.50 323.85–342.90

F0185H0140XA-SK Hydraulic 1-1/4" 11.25–12.00 285.75–304.80 118.0 53.51-3/4" 10.25–11.00 260.35–279.40F0185A0200XA-SK Air

NB20 20.50 520.70 25.20 640.08None 19.75–20.50 501.65–520.70 116.0 52.63/4" 18.25–19.00 463.55–482.60

F0185H0200XA-SK Hydraulic 131.0 59.42" 15.75–16.50 400.05–419.10F0185A0260XA-SK Air NB26 26.50 673.10 31.20 792.48 None 25.75–26.50 654.05–673.10 133.0 60.3F0185H0260XA-SK Hydraulic 1" 23.75–24.50 603.25–622.30 147.0 66.7F0185A0320XA-SK Air NB32 32.50 825.50 37.20 944.88 None 31.75–32.50 806.45–825.50 153.0 69.4F0185H0320XA-SK Hydraulic 1" 29.75–30.50 755.65–774.70 167.0 75.7

C

Adjust


A

E

D

Cutline

B

B = 3" (76.2 mm)C = 2.25" (57.2 mm)D = 4.5" (114.3 mm)E = 4.75" (120.7 mm)

External Casing CutterThe Hydratight series of external casing cutters utilize the NB clamshell narrow body platform equipped with a low profile motor and mount configuration. This combination makes the Hydratight external casing cutters ideal for flush mount applications.

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Hydratight provides certified and experienced technicians to perform the job safely and provides operators a full turnkey testing package, delivering a first-class maintenance solution for facility assets.

Features• Internal mounting system activated with screw pump technology• Interchangeable locators to accommodate multiple size casings• Ability to sever and bevel existing casing• Variety of high speed tooling solutions available• Digital counter allows for remote monitoring of tool bit positioning• Reversible drive motors• Internal cutter depth up to 50" (1270 mm) from wellhead flange• Removable drive plate to accommodate easy set up• Wellhead flange mounting assemblies are not part of the standard

kit, but can be customized and provided; contact us for additional details and pricing

Machining Capacity

Part Number DriveClamshell

Size

Extension Size Mounting Range

inches inches mmF0190A0100XA-SK Air NB10 None 10.50–11.25 266.70–285.75F0190H0100XA-SK Hydraulic 3/4" 9.0–9.75 228.60–247.65

F0190A0140XA-SK AirNB14

None 13.75–14.50 349.25–368.301/2" 12.75–13.50 323.85–342.90

F0190H0140XA-SK Hydraulic 1-1/4" 11.25–12.00 285.75–304.801-3/4" 10.25–11.00 260.35–279.40

F0190A0200XA-SK AirNB20

None 19.75–20.50 501.65–520.703/4" 18.25–19.00 463.55–482.60

F0190H0200XA-SK Hydraulic 2" 15.75–16.50 400.05–419.10F0190A0260XA-SK Air NB26 None 25.75–26.50 654.05–673.10F0190H0260XA-SK Hydraulic 1" 23.75–24.50 603.25–622.30

SpecificationsOD Casing Size 9.625–13.375 API casingsMounting System Three-leg with single-leg hydraulic

Tool Holders 8.54" (217 mm) to 13.5" (343 mm) mechanical star wheel feed

Counter Digital with proximity sensorTooling High speed steel severs and bevelsFeed Rate 0.004" (0.10 mm) per revolutionPower Pneumatic or HydraulicWeight 69 lbs. (31.3 kg) Internal assembly

Bcut depth

C

Awellhead

adapter height

internal casing cutter assembly

drive plate assemblyexternal

casing cutterdigital

counter

wellhead adapter(custom designed per

customer specifications)

wellhead

casing

A = 1.20" (30 mm)B = 66.35" (1685.3 mm)C = 1.47"–49.57" (37.3 mm–1259 mm)

Internal-External Casing CutterHydratight has recently expanded its line of portable casing cutters, to include an internal-external casing cutter option. This new technology utilizes the industry leading NB series clamshell. Users can attach our internal casing cutter assembly to our NB clamshell and internally sever and bevel for a variety of applications.

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Profile Slide AttachmentThe profile slide attachment can be mounted on all NB, MS and HD clamshells from 8" (203.2 mm) to 50" (1270 mm) and are available in two models. It is especially useful on heavy wall weld preps.

Features• PSS for 8"–24" (203.2 mm–609.6 mm) clamshell diameters and uses two

pairs of standard length shafts • PSL for 26"–50" (660.4 mm–1270.0 mm) clamshell diameters and uses one

pair of fixed length shafts and two pairs of adjustable length shafts • Profile can cut up to 5" (127.0 mm) wall with standard templates • Assembly will produce safe hands free weld preps• Bolts directly to Hydratight clamshells using quick slide bolt hole

configuration or standard hole configuration• Slide can be fixed in a stationary position for counterboring• The optional cable fed counterbore automates the process during operation

and thus improves safety • Optional weld prep templates are also available

ModelUnit of

Measure A B C Clamshell Compatibility

PSS

Std - in 21.5 — 13.9–21.6 NB8, NB10, NB12, MS12, NB14, MS14, NB16, MS16Metric - mm 546.1 — 352.6–549.4Std - in 29.5 — 23.5–29.6 NB18, MS18, NB20, MS20, NB24, MS24Metric - mm 749.3 — 596.9–752.6

PSL

Std - in 29.5 18.5 31.5–44.5 NB26, NB28, MS28, NB30, MS30, HD28, NB32, MS32, HD30, HD32, NB36, MS36, MS36.5, HD36, NB39, MS39Metric - mm 749.3 469.9 800.1–1130.3

Std - in 29.5 31.5 45.3–58.0 NB40, HD39, MS42, NB43, HD43, HD45, MS48, MS50, HD48, HD50Metric - mm 749.3 800.1 1150.6–1473.2

Part Number DescriptionF0152C0001XX-SK PSS 8"–24" (203.2 mm–609.6 mm)F0152C0002XX-SK PSL 26"–50" (660.4 mm–1270.0 mm)F0152C0003XX-SK PSS 8"–24" (203.2 mm–609.6 mm) with CounterboreF0152C0004XX-SK PSL 26"–50" (660.4 mm–1270.0 mm) with Counterbore

Mounts to any NB, MS, or HD clamshell

Cam feed with spring return

E

H Radial Travel

F

F

Fixed Base

G

I Radial Adjust

J Axial Travel

A

C

A

B

C

H Radial Travel

D

D = 11.3"–13.3" (287.0–337.8 mm)E = 7.08" (179.8 mm)F = 2.42" (61.5 mm)G = 2.57" (65.3 mm)H = 7.06" (179.3 mm)I = 12.7" (322.6 mm)J = 3" (76.2 mm)

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Bolt-on AssembliesHydratight offers a wide range of bolt-on accessories which expand the operational capabilities of a standard clamshell configuration. Each accessory is engineered and manufactured to the same exacting standards as the machines themselves.

Counter Bore AssemblyThis assembly attaches directly to the tool block slide to aid in positioning and can be installed immediately following sever / bevel applications. Utilizing the same machine set-up assures that the counter bore assembly is concentric to the sever / bevel cut and perpendicular to the sever line.

Swivel Head AssemblyThe swivel head attaches directly to the tool block and provides angle cutting–with up to 60° of adjustability in the head. This bolt-on accessory is ideally suited for facing, RTJ grooves, boring and angle boring.

Single Point AssemblyThis assembly is comprised of a single point facing head matched with a clamshell specific facing bar. The single point head attaches to the bar and is fed radially as the clamshell rotates. In a fixed position the head can be axially advanced manually.

Each of the above assemblies attach to all NB, MS and HD clamshells and are available in 6" (152.4 mm) (2.5" (63.5 mm) of travel) and 10" (254.0 mm) (6.5" (165.1 mm) of travel) lengths.

Model Unit of Measure(A) Tube Travel

(B) Feed Stroke

(C) Max Clearance

Machine Weight

Counter Bore 6"

Std. - in 2.5 2 9.03 11.25 lbsMetric - mm 63.5 50.8 229.4 5.1 kg

Counter Bore 10"

Std. - in 6.5 6 13 15.25 lbsMetric - mm 165.1 152.4 318.3 6.9 kg

Swivel Head 6"

Std. - in 2.5 2 9.03 18 lbsMetric - mm 63.5 50.8 229.4 8.2 kg

Swivel Head 10"

Std. - in 6.5 6 13 22.0 lbsMetric - mm 165.1 152.4 318.3 10.0 kg

Single Point 6"*


Single Point 10"*


*Must be matched with a clamshell specific bridge

C

B

A

Single Point

C

Swivel Head

A

B

C

B

A

Counter Bore

14 hydratight.com

QuickSlidesQuickSlide Tool Block Slides are devices that mount directly to the face of a clamshell and hold the bits that actually cut or bevel pipe. QuickSlides from Hydratight are available in various lengths allowing multiple mounting positions to account for radial clearance issues and wall thickness prep requirements.

Features• External side mount clamps provide quick repositioning of the tool block slide• Electroless nickel plating provides increased corrosion resistance• Lengthened tool block provides increased gib contact• Single gib construction allows for faster adjustment and set-up• Side position hash marks assure correct alignment of opposing QuickSlides

Hydratight maintains a wide assortment of specialty tool block slides as well, which extend the capabilities of our NB, MS and HD Clamshells, including:

• Out of round slides, which work with up to 1" (25.4 mm) out of round pipe• Low profile slides, which allow cutting and beveling on as little as

2-1/2"–3-1/2" (63.5 mm–88.9 mm) pipe, depending on the prep• Axial feed slides, ideal for weld overlay removal and for journal turning

applications where certain areas of the shaft are worn

Externally mounted clamps allow for quick and easy positioning

Model*Unit of

Measure Tool Block Travel A B C Weight

#2 TBS Std. - in 1.5 3.24 6.37 3.37 9.9 lbsMetric - mm 38.1 82.3 161.8 85.6 251.5 kg




* Although new Quickslides are now available, Hydratight continues to support original tool block slide designs.

B

A C

hydratight.com 15

Out of Round and Low Profile SlidesHydratight offers an assortment of optional tool block slides which extend the operational capabilities of a standard clamshell configuration. Tool block slides mount directly to the face of the clamshells and accept the full array of Hydratight bits.

Out of Round SlidesUsed for machining deformed pipe, the block rides on the OD of the pipe and reacts to the errors in roundness with a dual compensating spring assembly.

Low Profile SlidesLow profile tool block slides bring the cut line closer to the back of the machine by reducing axial clearance required for cutting. This makes the low profile slide ideal when severing or beveling is required on short runs of straight pipes.

• Requires a clamshell 8" (203.2 mm) larger than the nominal pipe size• Can be used to sever and bore on as little as 2-1/2"–3-1/2" of pipe

(63.5 mm to 88.9 mm)

Model Part Number Unit of MeasureTool Block

Travel A B CMachine Weight

Low Profile F0130A0016XX Std. - in 3.25 7.0 6.0 2.86 18.9 lbsMetric - mm 82.6 177.8 152.4 72.6 8.6 kg

OORS F0130A0022XX Std. - in 1.00 10.24 8.26 3.79 28.9 lbsMetric - mm 25.4 260.1 209.8 96.3 13.1 kg

A

B

C

Out of Round

B

A

Low Profile

C

16 hydratight.com

Axial Feed Tool Block SlidesHydratight offers a wide range of bolt-on accessories which expand the operational capabilities of a standard clamshell configuration. Tool block slides mount directly to the face of the clamshells and accept the full array of Hydratight bits.

Axial Feed SlidesThe axial feed tool block slide bolts directly to all NB, MS and HD clamshells and is designed to remove materials from the OD of a pipe. It is available in three standard ranges including 7.25" (184.2 mm), 5.25" (133.4 mm), and 2.25" (57.2 mm) of axial travel. Combined with a clamshell, the axial feed is ideal for weld overlay removal and for journal turning applications where certain areas of shaft are worn.

Hydratight also offers an axial feed assembly for the MC2A for the removal of socket weld joints.

Model Part Number Unit of MeasureTool Block

Travel A B CMachine Weight

7.25 AFS F0140A1304XX Std. - in 7.25 5.56 6 10.99 34.5 lbsMetric - mm 184.2 141.2 152.4 279.1 15.6 kg

5.25 AFS F0140A1139XX Std. - in 5.25 5.56 6 8.99 29.4 lbsMetric - mm 133.4 141.2 152.4 228.3 13.3 kg

2.25 AFS 903-1606 Std. - in 2.25 5.56 6 5.99 23.2 lbsMetric - mm 57.2 141.2 152.4 152.1 10.5 kg

MC2A AFS F0135A0020AD Std. - in 2 1.9 4.2 5.75 5.5 lbsMetric - mm 50.8 48.3 106.7 146.1 2.5 kg

7.25 Slim F0140A2002XX Std. - in 7.25 1.94 4.2 5.75 26.9 lbsMetric - mm 184.2 49.28 106.68 146.05 12.20 kg

A B

C

Axial Feed

C

B

MC2 Axial Feed

A

C

B

Slim Line Axial Feed

A

hydratight.com 17

Clamshell Tool BitsHydratight designs and manufactures a broad range of tool bits to enhance and extend the capabilities of our pipe cutting and beveling machines.

The Hydratight range includes sever, bevel, double-bevel, compound bevel and counter bore bits as well as a chipless cutter insert. The bit assortment is available in different lengths and types of tool steel to precisely mate tooling with applications. We also offer custom designed tooling for applications not covered by our standard listing.

Features and Benefits • Made from high speed tool steel which can be re-sharpened, extending tool life• Carbide and tungsten steel options are available for harder surfaces or

exotic alloys• Severing tools are 1/2" x 1" (12.7 mm x 25.4 mm) and beveling tools are

1" x 1" (25.4 mm x 25.4 mm)• All tooling is interchangeable between all the Hydratight clamshell models

(NB, MS, HD)• Custom configurations available upon request• Tooling Regrind Program reduces project costs• Chipless Cutter ensures chip free severing is accomplished in rapid time

and with minimal cleanup

Part Number Description006EX0045174 Chipless (Pizza) Cutter

Left Hand Sever & Bevel

Right Hand Sever & Bevel

37° sever bevels are

used on less than 3/4"

(19.05 mm) wall pipe

37°–10° sever bevels

are used on 3/4"

(19.05 mm) and greater

wall pipe

37° sever bevels are

used on less than 3/4"

(19.05 mm) wall pipe

37°–10° sever bevels

are used on 3/4"

(19.05 mm) and greater

wall pipe

Straight SeversSever

Double Bevel

Used on less than

1-1/4" (31.75 mm)

wall pipe

Used on greater

than 1-1/4" (31.75 mm)

wall pipe

3.5" long sever

double bevel 37° for

up to 1/2" (12.7 mm) wall pipe

7.0" long sever

double bevel 37° for

up to 1/2" (12.7 mm) wall pipe

Chipless cutter

Popular Tool Bits – Grade M2

Part Number Description Std - in Metric - mm006EA0040962 Bevel Ctr - 37° RH 1 x 1 x 3.5 25.4 X 25.4 X 88.9006EF0041053 Sever Ctr - Bevel 1/8" (3.175 mm) 1 x 1 x 3.5 25.4 X 25.4 X 88.9006EA0040967 Bevel Ctr - 37° LH 1 x 1 x 3.5 25.4 X 25.4 X 88.9006EF0041050 Sever Ctr - Bevel 1/8" (3.175 mm) 1 x 1 x 3.5 25.4 X 25.4 X 88.9006EA0040970 Bevel Ctr - Dbl 37° 1 x 1 x 3.5 25.4 X 25.4 X 88.9006EF0041063 Sever Ctr - Bevel Dbl 37° 1 x 1 x 3.5 25.4 X 25.4 X 88.9006EA0040965 Bevel Ctr - 37-10° 0.092 LAND LH 1 x 1 x 7 25.4 X 25.4 X 177.8006EF0041054 Sever Ctr - Bevel 1/8" (3.175 mm) 1 x 1 x 7 25.4 X 25.4 X 177.8006EA0040966 Bevel Ctr - 37-10° 0.092 LAND RH 1 x 1 x 7 25.4 X 25.4 X 177.8006EF0041055 Sever Ctr - Bevel 1/8" (3.175 mm) 1 x 1 x 7 25.4 X 25.4 X 177.8006EF0041041 Sever Ctr - 3/8" (9.525 mm) 1/2 x 1 x 3.5 12.7 X 25.4 X 88.9006EF0041034 Sever Ctr - 1/4" (6.35 mm) 1/2 x 1 x 3.5 12.7 X 25.4 X 88.9006EF0041042 Sever Ctr - 3/8" (9.525 mm) 1/2 x 1 x 7 12.7 X 25.4 X 177.8006EF0041035 Sever Ctr - 1/4" (6.35 mm) 1/2 x 1 x 7 12.7 X 25.4 X 177.8

18 hydratight.com

Drive Motors and MountsHydratight offers an assortment of motor and motor mount configurations to meet onsite power and machining application needs.

MotorsDrive motors are available in hydraulic, pneumatic and electric options. Varying speed and torque ratings are available to match the motor with the machining application being performed.

MountsMotor mounts attach the chosen drive option to the clamshell. Mounts allow the machine to be configured to specific applications to optimize radial / axial clearance and increase operator safety. They are available in straight back, right angle and front drive reversible options.

• Straight back mounts are most common and position the drive away from the face of the clamshell and parallel with the pipe

• Right angle mount positions the drive at 45° to the pipe and can rotate to avoid obstructions

• Front drive reverse mounts position the drive up and out allowing the clamshell to be flush mounted

Model Part Number Unit of Measure A B Machine Weight

Straight Back F4022A1014XX Std. - in 2.8 3.0 3.4 lbsMetric - mm 69.9 76.2 1.5 kg

Right Angle Adj F4022A1354XX Std. - in 7.9 5.0 16 lbsMetric - mm 200.7 127.0 7.3 kg

Front Drive Rev F4022A1336XX Std. - in 3.5 8.1 10.7 lbsMetric - mm 89.4 206.5 4.9 kg

BA

Front DriveStraight Back

AB

A

Right Angle

B

hydratight.com 19

Hydraulic Power UnitsThe Hydratight line of portable hydraulic power supplies incorporate robust engineering in a compact footprint. The range includes both electric and diesel drive options. Each unit is equipped with performance minded features, designed for safety and engineered to perform even in the harshest conditions.

All Power Units Feature• An air-to-oil heat exchanger which maintains oil temperature during

long cycles• A variable frequency drive which maintains flow rates regardless of load

changes; assuring constant machine speed during operation• A NEMA 4 rated pendant with a 50' (15.24 m) cord to provide full control • High temperature and low oil level automatic shut-offs

Each unit comes with a remote electrical pendant equipped with hydraulic flow and direction controls as well as an automatic shut-off button.

20HP Hydraulic Unit 10HP Hydraulic Unit

Dimensions w/Roller Base

Length 34.0" (863.6 mm) 28.0" (711.2 mm)Width 25.0" (635.0 mm) 20.5" (520.7 mm)Height 50.8" (1289.1 mm) 46.0" (1168.4 mm)

w/o Roller Base Height 45.0" (1143.0 mm) 40.5" (1028.7 mm)Hydraulic Flow Rate 3–18 GPM (11.4–68.1 LPM) 3–9 GPM (11.4–34.1 LPM)Hydraulic Pressure 1800 psi (124.1 bar) 1800 psi (124.1 bar)Oil Capacity 30 gallons (113.6 liters) 15 gallons (56.8 liters)Volt/Phase/Hz 380/3/50 and 480/3/60 380/3/50 and 480/3/60Current Draw 26 (Amps) 20 (Amps)Weight w/ Oil 850.0 lbs (385.6 kg) 605.0 lbs (274.4 kg)

26 HP Diesel Unit Unit of MeasurementWidth 25.0" (635.0 mm)Height 47.0" (1194.0 mm)Length 46.0" (1168.0 mm)Engine Type Kohler (Diesel)HP 26.1 @ 3600 RPMFuel Capacity 7.7 gallons (29.0 liters)Noise Level 77db no load @ 3600 RPMSpark Arrestor YesHydraulic Oil 20.0 gallons (75.7 liters)Oil Cooler Air to OilPort flow 12.0 - 19.0 GPM (45.4 – 71.9 LPM)Port PSI 1800 psi (124.1 bar)Weight (dry) 895.0 lbs (406.0 kg)

Hydratight provides support through strategic service centers, and in additional locations worldwide through channel partners.

Email us at: [email protected] find your local representative at:hydratight.com/contact

Our global network means that you can rely on the right people, products, and services wherever you are in the world.

HT_BR_001_0317_US

pipe cutting and beveling clamshells - hydratight | … · 2018-07-03 · hydratight.com 3...

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