pi-13022-005_mounded bullets.pdf

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Petrofac International Ltd

Mailing Address: Petrofac House, P.O. Box 23467, Sharjah, UAETel + 9716 5740999, Fax +97165740099

INQUIRY PURCHASE REQUISITIONVENDOR: Job No. : PI-13022

Inquiry / P.R. No. : PI-13022-005 Rev No : 0

Date : 18-09-2013

Acct. Code :

SHIPPING INSTRUCTIONS Delivery Date :

SHIP TO: Delivery Point :

TUNISIA Terms :

Reference :

Vendor Tel No. :

Vendor Fax No. :

Destination: TUNISIA

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ITEM QTY. DESCRIPTION UNIT

PRICE

TOTAL

PRICE

Title: MOUNDED BULLETS

Area/Plant : GAS TREATMENT PLANT

Petrofac Inquiry No.: PI-13022-005

Requisition no.:

Project: NAWARA GAS TREATMENT PROJECT

PRODUCT VERIFICATION REQUIREMENTS (To be Completed for allPurchase Requisitions)

Product Verification Required at Vendor’s Premises Yes No

- If Yes, product verification will be carried out by:

Petrofac / Nominated Inspector, or,

Third Party Inspection Agency

Documented product release from Petrofac required

Yes No

SCOPE :

Vendor’s scope shall include but not limited to mechanical design,issue of design calculations, FEA, General Arrangement and

fabrication drawings/documents, procurement of materials,fabrication, supply of welded external and internal attachments likevortex breakers, internal ladder and grab rungs, inlet distributor pipe,stiffening rings, lifting lugs, manhole/body flange davits, PWHT, NDE,inspection & testing, internal & external surface preparation andpainting (including primer, intermediate & final coat), supply ofspares, steel shipping saddles, sea worthy export packing, preparationfor shipment, delivery, documentation, guarantees for mechanicaldesign, material and workmanship for “Mounded bullets” inaccordance with this inquiry requisition and its attachments.

Checked by (Engg.) Amod Gokhale Prepared by : Monica Joshi

Checked by (Proc.) : Authorized by : Timir Mehta



INQUIRY PURCHASE REQUISITIONInquiry / P.O. No: PI-13022-005 Rev No : 0

ITEM QTY DESCRIPTION UNIT

PRICE

TOTAL

PRICE

Checked by (Engg) Amod Gokhale Prepared by : Monica Joshi

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1. 2 Nos. Propane Storage Bullet (Tag. No.STGP-20-D-301A/B)

ID X TL-TL : 3500 X 16000 mm

Design Pressure: 22barg

Design Temperature (Min/Max): (-)46/85°C

Material: LTCS+1.5 mm C.A.

2. 2 Nos. Butane Storage Bullet (Tag. No.STGP-20-D-302A/B)

ID X TL-TL : 4000 X 16000 mm



Material: CS+1.5 mm C.A.

3. 2 Nos. Off-spec Storage Bullet (Tag. No.STGP-20-D-303A/B)

ID X TL-TL : 3500 X 12000 mm



Material: LTCS+1.5mm C.A.

4. 3 Nos. Steel templates of curvature of vessel

5. 6 Sets Insulating joint for nozzle flanges (1 lot per vessel, total 6 lots)

6. 1 Lot Surface preparation, painting & galvanizing as per Projectspecifications

7. 6 sets Steel Transportation Saddles

8. - Inspection and testing shall be in accordance with projectspecifications, codes and standards, data sheets, PreliminaryInspection & Test plan shall be submitted along with the offer.

9. 1 Lot Documentation shall be as listed in SDRL and other relateddocuments attached with this inquiry requisition, referenced

specifications. All documentation shall be in English.

10. 6 Lots Export packing / boxing suitable for seaworthy transport as perspecification and suitable for outdoor storage for more than 12months, for the complete scope of supply

11. 1 Lot Participation in kick-off and engineering review meetings at Petrofacoffices

12. 1 Lot Guarantees –Mechanical design, Materials & Workmanship.

OPTIONAL

13. -- Nitrogen filling @ 1.0 barg during transportation with N2 bottle,necessary valves, piping & instruments for each item (1 lot for each

mounded bullet total 6 lots)





PRICE

TOTAL

PRICE


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14. 1 Lot Start-up & Commissioning Spare Parts: - To be recommended byvendor). However as a minimum,

200% Gaskets and 10% bolting (minimum 2 sets Bolts/4 nutsper size) shall be provided per gasketted internal andexternal joints (for nozzles with B/F)

100 % sleeve assembly for all nozzles / domes protrudingthrough the mound. (1 lot for each bullet, total 6 lots)

15. 1 Lot Two (2)-Year Operation Spares: these are spare parts identified bythe Vendor to cover a 2-year period of full operations. They supportboth planned and unplanned maintenance of the equipment

16. 1 No. TPI Certified lifting scheme (design & supply) to handle themaximum size & weight and suitable for lifting all the equipment atshop, point of loading, unloading & erection, along with all necessarylifting accessories.

17. -- Unit rates per 100 mm increase in shell length including all necessaryattachments & inspection.

18. -- Unit rates per kg, for addition/deletion of cleats for cathodicprotection, piping and structural support.

19. -- Separate Unit rates for Nozzles for all ratings as per following

options, with and without blind flange & manway with davit. Nozzle

with Blind flange shall include Stud with two nuts, service gasket and

commissioning spares.

a) Nozzles on top Dome #150 & #300, with nozzle neck length ofapproximately 250 mm (+/- 50 mm)

b) Top Nozzle on vessel #150 & #300 (LWN / Self Reinforced Type),with nozzle projection suitable for the specified mound depth.

c) Unit rate per Kg for addition / deletion of still wells & dip pipes

Technical Notes:

1. Design life of the Mounded Bullets shall be 25 years.

2. Mounded Bullets shall be designed in accordance with EEMUApublication 190.

3. The design & construction shall comply with all Regulation ofthe applicable governmental agencies.

4. The height of the mound shall be taken as 1 m above thevessel.

5. All the internals are in vendor’s scope of supply & shall bedesigned to pass through the manhole.

6. Ladders at the manholes are under vendor’s scope of supply.Ladder clips and pipe support clips shall be supplied byvendor.

7. Temporary transportation steel saddles shall be included in





PRICE

TOTAL

PRICE


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vendor’s scope.

8. Inspection requirements shall be in line with the Projectspecifications.

9. All vessels within this requisition shall be subjected to thirdparty inspection, which will be arranged by Petrofac. Vendorshall provide full support and free access to his works andthat of sub vendors / sub suppliers for TPI / Petrofac / Client

10. EEMUA 190 (chapter 6) recommends executing every 10 years

a hydrostatic re-test for mounded storage vessels. Vendorshall consider the same while designing the bullets.

EXCLUSIONS

Civil Foundations

Site erection

Information required with bid

Compliance statement with inquiry requisition, data sheets

and all attached project specification Filled in Datasheet for with material & thickness of major

components (Shell, head).

Company profile, Reference list of mounded bullets of similarsize supplied in the last 5 years

Lifting and transport drawing / procedure

Unit Rates as requested in RFQ above

ISO 9001 certificate

Shipping dimensions / weight of each skid

Deviations / clarifications list, if any

Assumption / Exclusions made, if any

List of recommended spares for Start-up & Commissioning(priced)

List of recommended spares for Two years normal operation(priced)

List of sub-vendors

Price and Delivery

ATTACHMENTS:

Sr. No. Description Document Number Rev.No

No. ofPages

A GENERAL

1. Supplier Data Requirements List (SDRL) --- -- 07

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