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Control Units Datasheet 930COM v1.0 Control Units Datasheet 930COM v1.0

Control Units

Phuel Modular Control Units

Phuel Modular Control Units, like our market leading Modular BOPs, provide an efficient flexible solution to suit any customer’s needs.Each unit is constructed from the best of materials and supportable, market proven components to ensure reliability & extended operational life.

Phuel Control Modules can be used as stand alone or combined to form the Control Unit you need to suit specific operations. We offer a wide menu of Modules to choose from:Grease Injection module, Pressure Test module, Chemical Injection module, PCE Control module, Wellhead Valve Control module, Electric Drive or Diesel Drive Power Pack modules.

The Modular approach allows for sharing of certain features reducing costs whilst offering unlimited flexibility in approach of supplying these Control Packages

The Phuel Modular control unit is ideal for service companies who want to maximise the return on their asset investment while saving both money and time.

Standard Features• All Stainless steel construction• Lockable door access on all sides (including control panel

side) provides market leading access to all areas for easy maintenance and inspection

• Lifting Eyes and forklift pockets for safe lifting operations• Wet centre reels with Hydraulic or Pneumatic driven

return mechanism with reel selector and speed control • Highest quality of hydraulic components common

throughout the range with spares available off the shelf globally

• Range of external connections for adaptability to existing systems and to allow the functionality to be shared between units

• Supplied fully certified to whatever standard is requested • CE marked /ATEX approved

Maintenance AccessibilityUncompromised access to all components for maintenance with no loss of floor space.With the Phuel product range the best comes as standard.

FlexibilityModular construction provides a high level of customisation with improved usability.


Control Units Datasheet 930COM v1.0

Control Units

Phuel Modular Concept

Control PanelsUnits are fitted with an Operators Panel that details the fluid circuits & control instruction. Each panel is constructed from precision laser cut stainless steel, engraved and infilled with a colour representation (mimic) diagram of the circuits. The panels aid the operator, simplify the operation and reduce the risk of control input errors.

This diagram illustrates the Phuel Modular Concept. Units are made up from a range of standardised frames and components providing the client with a unique specification to fit their exact needs.

This approach allows ‘future-proofing’ of operations. The modules can be reconfigured as and when needed.

Typical Control Panels

Control Panels Functional Modules

Wet Centre Reels

Enclosures



Control Units

Phuel Modular Control Units

EnclosuresDifferent types of enclosures are available to meet customer requirements. Customers can specify types of access and protection available.• Open Stainless Steel frame enclosure • Stainless Steel enclosure with weather proof sealed

doors• Stainless Steel enclosure with Roller Shutter doors• Optional weather-proof seals for maximum protection

available for all units• Full certification to various standards available (DNV

2.7-1)

Wet Centre ReelsPhuel have designed & manufactured the firstAll Stainless Steel full-bore Wet Centre Reels.

All of our units can be fitted with Stainless Steel Hydraulic, or Air Driven Wet Centre Reels.

The layout of the reels is highly configurable meaning that clients can specify the order and exact positioning of the reels.

Functional ModulesThe Modules can be mixed and matched to meet exact requirements. Available modules are:Grease Injection module, Pressure Test module, Chemical Injection module, PCE Control module, Wellhead Valve Control module, Electric Drive or Diesel Drive Power Pack modules.



Control Units

Internal layoutTo further demonstrate the level of flexibility offered by the modular approach units can be assembled with wet centre reels on the back (Layout option 1) or on the side of the unit (Layout option 2) as shown on following layout sketch. Connection between individual modules is provided via flexible hoses.

Key Information for OrderingThe following form is used to specify basic configurations:Tick the desired boxes and fill in the required amounts.

Modular Control Unit RequirementsFunctional Module

Certification

Enclosure

Drive

Maximum Working Pressure (psi)

Backup Accumulators

Zone Rating

Pressure Control Equipment

Zone 1

Electric

Open Frame

DNV 2.7-1

Wellhead Control

Zone 2

Diesel

Sealed Doors

API 16D

Grease Injection

Non-rated

Air

Roller Doors

Standard

Pressure Test

Rig Safe

Chemical Injection

Diesel Driven HPU

Diesel Driven HPU

Layout Option 1 Layout Option 2

Wet Centre Reels

Wet Centre Reels

PCE Functional Module PCE Functional Module

Grease InjectionFunctional Module

Grease InjectionFunctional Module

10,000

10 litres 20 litres 28 litres 35 litres

15,000 3,000 Other -



Control Units

Phuel Grease Injection UnitOperable Functions

• Air On/Off (toggle switch)• Grease Pump(s) On/Off. (dial air

regulator)• Grease Pump(s) working pressure

adjustment. (dial air regulator)• Grease Injection Selection (ball valves)• Grease Supply #1• Grease Supply #2.• Grease BOP• Dump Tank #1• Dump Tank #2• Air Wiper Working Pressure Adjustment

(dial air regulator)

Indicators

• Grease Supply Pressure #1 (4” gauge)• Grease Supply Pressure #2 (4” gauge)• Air Supply Pressure (1.5” gauge)• Grease Flowrate (stroke counters)• Visual Indication of Valve Position

(panel engraving + handle position)• Air Wiper Pressure (dial air regulator)

Key Ordering Information (example shown for 10k, Air Drive GI Unit)

Typical Control Panel


Certification

Enclosure

Drive


Backup Accumulators

Zone Rating


Zone 1

Electric

Open Frame

DNV 2.7-1

Wellhead Control

Zone 2

Diesel

Sealed Doors

API 16D

Grease Injection

Non-rated

Air

Roller Doors

Standard

Pressure Test

Rig Safe

Chemical Injection

10,000

10 litres 20 litres 28 litres 35 litres N/A

15,000 3,000 Other -



Control Units

Phuel PCE Control Unit

Key Ordering Information (example shown for 3k PCE, 35l Accumulator Control Unit)

Indicators

• Stuffing box pressure (2.5” gauge)• System hydraulic pressure (2.5” gauge)• Accumulator pressure (2.5” gauge)• Air supply pressure (1.5” gauge)• Visual indication of valve position

(panel engraving + valve handle position)

• BOP, Tool Trap & Tool Catcher Actuation Pressure (1.5” Gauges - optional)

Operable Functions

• Air On/Off (Toggle switch)• Normal Stuffing Box Operation (Hand

pump)• Optional Stuffing Box Operation

(Needle valve)• Tool Trap Operation (Rotary valve)• Tool Catcher Operation (Rotary valve)• BOP Operation (Rotary valves)• System Dump (Needle valve)• Stuffing Box Dump (Needle valve)• System Back Up (Hand pump)• Pressure Adjustment (Hydraulic

regulator)

Control Panel Layout


Certification

Enclosure

Drive


Backup Accumulators

Zone Rating


Zone 1

Electric

Open Frame

DNV 2.7-1

Wellhead Control

Zone 2

Diesel

Sealed Doors

API 16D

Grease Injection

Non-rated

Air

Roller Doors

Standard

Pressure Test

Rig Safe

Chemical Injection

10,000


15,000 3,000 Other -



Control Units

Phuel Pressure Test Unit

Operable Functions

• Air On/Off (Toggle switch) • System Dump (Needle valve)• Pressure Adjustment (Air regulator ) • Test line isolation (Needle valve)• Chart recorder isolation (Needle valve)• Stroke counter reset (stroke counter button) • Emergency shutdown (push button)

Indicators

• Air supply pressure (1.5”gauge)• Test pressure (3.0”gauge)• Volume/Flowrate (stroke counters )

Typical Control Panel Layout

Key Ordering Information (example shown 10k Pressure Test Unit)


Certification

Enclosure

Drive


Backup Accumulators

Zone Rating


Zone 1

Electric

Open Frame

DNV 2.7-1

Wellhead Control

Zone 2

Diesel

Sealed Doors

API 16D

Grease Injection

Non-rated

Air

Roller Doors

Standard

Pressure Test

Rig Safe

Chemical Injection

10,000


15,000 3,000 Other -



Control Units

Phuel PCE & Grease Injection UnitOperable Functions• Air On/Off (Toggle Switch)• Normal Stuffing Box Operation (Hand pump) • Optional Stuffing Box Operation (Needle Valve)• Tool Trap Operation (Rotary Valve)• Tool Catcher operation (Rotary Valve)• BOP operation (Rotary Valve)• System Dump (Needle Valve)• Stuffing Box Dump (Needle Valve)• Hydraulic system Back up (Hand Pump)• Hydraulic Pressure adjustment (Hydraulic Regulator)• Grease pumps On/Off (Dial Air Regulator)• Grease pressure adjustment (Dial Air Regulator)• Grease injection selection (Ball Valves)• Air Wiper On/off (Dial Air Regulator)• Air Wiper pressure adjustment (Dial Air Regulator)

Indicators• Air Supply pressure (1.5” Gauge)• System hydraulic pressure (2.5” Gauge)• Accumulator pressure (2.5” Gauge)• Stuffing Box pressure (2.5” Gauge)• BOP, Tool Trap & Tool Catcher actuation pressure (1.5” Gauge)• Visual indication of Valve position (Panel Engraving & Valve

Handle position)• Grease supply #1 pressure (3.0”gauge)• Grease supply #2 pressure (3.0”gauge)• Grease Flowrate (Stroke Counters)

Key Ordering Information (example shown combined 10k GI & PCE Unit, 35l Accumulator Control Unit)

Typical Control Panels


Certification

Enclosure

Drive


Backup Accumulators

Zone Rating


Zone 1

Electric

Open Frame

DNV 2.7-1

Wellhead Control

Zone 2

Diesel

Sealed Doors

API 16D

Grease Injection

Non-rated

Air

Roller Doors

Standard

Pressure Test

Rig Safe

Chemical Injection

10,000


15,000 3,000 Other -

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