phoenix tibial nail system featuring corelocktm · pdf filesurgical technique phoenixtm tibial...

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At Biomet, engineering excellence is our heritage and our passion. For over 25 years, through various divisions worldwide, we have applied the most advanced engineering and manufacturing technology to the development of highly durable systems for a wide variety of surgical applications. Phoenix TM Tibial Nail System Featuring CoreLock TM Technology To learn more about this product, contact your local Biomet Sales Representative today. ©2013 Biomet Orthopedics • Form No. BMET0350.0 • REV011513 All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated. This material is intended for the sole use and benefit of the Biomet sales force and health care professionals. It is not to be redistributed, duplicated or disclosed without the express written consent of Biomet. For product information, including indications, contraindications, warnings, precautions and potential adverse effects, see the package insert and Biomet’s website. Responsible Manufacturer Biomet, Inc. P.O. Box 587 56 E. Bell Drive Warsaw, Indiana 46581-0587 USA www.biomet.com Rx only.

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Page 1: Phoenix Tibial Nail System Featuring CoreLockTM · PDF fileSurgical Technique PhoenixTM Tibial Nail System Featuring CoreLockTM Technology • Each nail features CoreLockTM Technology,

At Biomet, engineering excellence is our heritage and

our passion. For over 25 years, through various

divisions worldwide, we have applied the most

advanced engineering and manufacturing technology

to the development of highly durable systems for a

wide variety of surgical applications.

PhoenixTM Tibial Nail System Featuring CoreLockTM Technology

To learn more about this product,

contact your local Biomet Sales Representative today.

©2013 Biomet Orthopedics • Form No. BMET0350.0 • REV011513

All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated.

This material is intended for the sole use and benefit of the Biomet sales force and health care professionals. It is not to be redistributed, duplicated or disclosed without the express written consent of Biomet.

For product information, including indications, contraindications, warnings, precautions and potential adverse effects, see the package insert and Biomet’s website.

Responsible ManufacturerBiomet, Inc. P.O. Box 58756 E. Bell DriveWarsaw, Indiana 46581-0587 USA

www.biomet.com

Rx only.

Page 2: Phoenix Tibial Nail System Featuring CoreLockTM · PDF fileSurgical Technique PhoenixTM Tibial Nail System Featuring CoreLockTM Technology • Each nail features CoreLockTM Technology,

Surgical Technique

PhoenixTM Tibial Nail System

Featuring CoreLockTM Technology

• Each nail features CoreLockTM Technology, a preassembled, embedded locking mechanism for locking all proximal oblique screws, which can also be used to internally mechanically compress up to 5mm for a variety of tibial fractures

• Distally, the tibial nail offers an exceptionally low distal aspect of 4.5mm from the center of the most distal screw hole to the nail tip and 10mm from the center of the second most distal screw hole from the cluster to the nail tip for treatment of very distal fractures

Page 3: Phoenix Tibial Nail System Featuring CoreLockTM · PDF fileSurgical Technique PhoenixTM Tibial Nail System Featuring CoreLockTM Technology • Each nail features CoreLockTM Technology,

Contents

Introduction .................................................. Page 1

Indications and Contraindications ................. Page 2

Design Features............................................ Page 3

Surgical Technique ...................................... Page 6

Product Ordering Information ....................... Page 31

Package Insert ............................................. Page 36

Further Information ...................................... Page 39

Page 4: Phoenix Tibial Nail System Featuring CoreLockTM · PDF fileSurgical Technique PhoenixTM Tibial Nail System Featuring CoreLockTM Technology • Each nail features CoreLockTM Technology,

1

Introduction

The Phoenix™ Tibial Nail System is composed of titanium alloy

and features CoreLock™ Technology that offers a preassembled,

embedded locking mechanism for locking all proximal oblique

screws, which can also be used to internally mechanically

compress up to 5mm for a variety of tibial fractures. Distally, the

tibial nail offers an exceptionally low distal aspect of 4.5mm from

the center of the most distal screw hole to the nail tip and 10mm

from the center of the second most distal screw hole of the cluster

to the nail tip for treatment of very distal fractures.

The tibial nail is universal and available in outer diameters of

7.5mm, 9mm, 10.5mm, 12mm and 13.5mm for applications

in a wide variety of patients in lengths of 240mm-420mm, in

10mm increments. Additionally, the system features a strong,

lightweight Radiolucent Targeting Arm that permits radiographic

visualization in multiple planes. With its easy to use color-coded

instrumentation conveniently contained in a single tray and its

innovative implant design, the PhoenixTM Tibial Nail System is

designed to address both patient and surgeon needs.

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2

Indications

INDICATIONS

Phoenix Tibial Nail SystemThe Phoenix Tibial Nail System is indicated for alignment, stabilization, and fixation of fractures caused by trauma or disease, and the fixation of long bones that have been surgically prepared (osteotomy) for correction of deformity and for arthrodesis.

CONTRAINDICATIONS

1. Infection.2. Patient conditions including blood supply limitations, and

insufficient quantity or quality of bone.3. Patients with mental or neurologic conditions who are

unwilling or incapable of following postoperative care instructions.

4. Foreign body sensitivity. Where material sensitivity is suspected, testing is to be completed prior to implantation of the device.

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3

Design Features

9° Bend

Proximal ObliqueScrew Holes

Dynamic/CompressionSlot

18.5mm24.5mm

29mm

39mm

49mm

10mm

Static Hole

15.6mm10mm

4.5mm1.8mm*

51mm(Distal Bend Location)

3° Distal Bend

NOTe: Views are not to scale and should be used for reference only.

OBL OBL

OBL

M/L M/L

OBL

90°

45°45°

45°45°

90°

63.5mm(Proximal Bend Location)

*2.4mm for 7.5mm nail only

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Design Features (Continued)

4

Ability to lock proximal oblique screws to nail via preassembled,

embedded setscrew/locking mechanism.

5mm of internal mechanical compression via embedded

setscrew/locking mechanism.

Nail diameters offered: 7.5mm, 9mm, 10.5mm, 12mm and 13.5mm

Offered in lengths ranging from 240mm-420mm (10mm increments)

Proximal diameter for 7.5mm, 9mm and 10.5mm nail is 11mm

Proximal diameter for 12mm nail is 12mm

Proximal diameter for 13.5mm nail is 13.5mm

7.5mm 9mm 10.5mm 12mm 13.5mm

CoreLock™ Technology

Innovation made simple and elegant through deployment of the

preassembled, embedded setscrew/locking mechanism.

Since the holes within the embedded setscrew are grooved,

proximal screw removal can be achieved without disengaging the

embedded setscrew.

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end Caps

3.5mm Inserter Connector retains head of end cap to facilitate easier insertion

5

5mm Screw Lengths:20mm – 60mm(Available in 2mm increments)

65mm – 110mm(Available in 5mm increments)

4mm Screw Lengths:20mm – 58mm(Available in 2mm increments)

4mm Double-Lead Thread Screw - Used distally for locking 7.5mm nail only - Color-coded gold

5mm Double-Lead Thread Screw - Utilized for proximal locking all nail sizes - Used distally for locking 9mm, 10.5mm and 12mm nail sizes - Color-coded light green

3.5mm Inserter Connector (Long & Short) retains head of screw

0mm 5mm 10mm 15mm 20mm

Interior of screw head is threaded for retention to inserter

Double-Lead Thread Screws

- Composed of Titanium Alloy

- Features a double-lead thread design for quick insertion

- Self-tapping tip

- Interior of 4mm and 5mm cortical screw head is threaded for secure retention to inserter

- Threads are closer to screw head and screw tip for better bicortical purchase

Page 9: Phoenix Tibial Nail System Featuring CoreLockTM · PDF fileSurgical Technique PhoenixTM Tibial Nail System Featuring CoreLockTM Technology • Each nail features CoreLockTM Technology,

Surgical Technique

Step 1. Preoperative Planning

Successful nailing of extreme distal tibia fractures is dependent

upon careful preoperative planning and patient evaluation.

To fully understand the fracture pattern, a complete radiographic

evaluation of the entire tibia must be obtained. For those fractures

within 4cm of the physeal scar, formal ankle radiographs are

necessary to accurately assess the bone available for distal

locking. Careful scrutiny is mandatory, in order to delineate the

presence or absence of any intra-articular pathology. Preoperative

planning with the use of implant templates can be helpful to

assess whether distal locking is possible.

If grade IV comminution is present, radiographs of the

contralateral side will be necessary to help obtain the correct

length of the injured extremity. Alternatively, the contralateral

side can be measured with the C-arm intraoperatively, prior to

prepping and draping, using a radiopaque ruler and fluoroscopy.

This will allow for the appropriate length nail to be chosen to

accurately restore the length of the

fractured tibia.

6

Step 2. Patient Positioning And Preparation

The patient is placed in a supine position on a radiolucent

operating table, preferably one without metal sides for ease

of imaging. Flex the knee 90° or greater over a knee triangle

or several rolled towels to provide access for adequate tissue

clearance of instruments.

The affected extremity should be prepped and draped free. A

thigh tourniquet may be used, but should not be left inflated

while intramedullary reaming is performed. Alternatively, a

traction table or femoral distractor can be used to obtain fracture

reduction and maintain length while the nailing is performed.

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7

Step 3. Surgical exposure

A sagittal midline incision, centered over the patellar tendon,

is made from the center of the patella to the top of the tibial

plateau. The patellar tendon should be exposed to the level of the

paratendon. Either a lateral or medial parapatellar approach is

performed, but the knee joint should not be entered. The patella

fat pad should only be cleared anteriorly to permit entry for proper

portal placement.

M L

Step 4. entry Point

A 3.2mm x 460mm Entry Guide Wire (Catalog #27914) is placed

just distal to the articular margin, as viewed on the lateral

radiograph. On an A/P image, the entrance portal will be just

medial to the lateral tibial eminence or just lateral to the midline.

This position decreases risk of injury to the menisci, articular

cartilage and ACL. Confirm placement of the Guide Wire using the

C-arm image.

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Surgical Technique (Continued)

8

Step 5. Opening The Medullary Canal

Place the Working Channel Soft Tissue Sleeve (Catalog #41029)

and the 11.5mm One-Step Reamer (Catalog #41009) over the

Guide Wire to enlarge the entry site and drill until entering the

canal.

Alternatively, a Curved Cannulated Awl (Catalog #41026) attached

to a Modular T-Handle, Non-Ratcheting (Catalog #29407) can be

used to obtain the entrance portal.

11.5mmDiameter

For protection of the Modular T-Handle, Non-Ratcheting during

insertion of the Curved Cannulated Awl, use of the Impactor Cap

(Catalog #14-441047) is recommended.

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9

Step 6. Fracture Reduction And Guide Wire Placement

Fracture reduction is performed manually, with use of an image

intensifier to aide with positioning. If the canal is to be reamed,

a 2.6mm x 80cm Bead Tip Guide Wire (14-410002) is inserted

through the opening in the proximal tibia and advanced to the

level of the fracture. Images are checked as the Guide Wire is

passed across the fracture site. An A/P and lateral image should

confirm an intramedullary position of the Guide Wire in the

center of the distal fragment in both planes. To help facilitate

Guide Wire passage through the fracture site, the Keyless Chuck

T-Handle (Catalog #14-442078) may be used. The Guide Wire

may be gently impacted into the distal metaphysis to the level of

the physeal scar to prevent accidental removal of the guide wire

during reaming.

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Surgical Technique (Continued)

10

In the case of a non-union, where the path to the canal is

blocked and unlikely to advance a guide wire or entry reamer

across the fracture site, a Pseudarthrosis Pin Straight (Catalog

#14-442073) or Curved (Catalog #14-442074) may be used

to create an opening for the passage of a guide wire for canal

reaming.

5mm

In the event of a displaced fracture, the 8.5mm Fracture Reducer

(Bowed) (Catalog #14-442068) may be used to facilitate Guide

Wire insertion through the fracture site.

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11

Step 7. Determining Nail Length

The Telescoping Nail Measuring Gauge (Catalog #14-440047)

is placed over the 2.6mm Bead Tip Guide Wire, until it rests

on the anterior cortex. The nail should come to rest in the

distal metaphysis and can be inserted as distal as the physeal

scar. Choose the appropriate nail on this basis. With the Guide

Wire resting at the desired distal level, the telescoping tube is

extended to the end of the Guide Wire.

To measure nail length, a direct reading can be made at the

juncture of the two tubes. The nail should be countersunk to

prevent any impingement. The selected nail should be at least

1cm shorter than the measured medullary canal to permit

countersinking of the proximal end of the nail.

Alternatively, either a second Guide Wire of equal length may be

used to measure the length of the medullary canal or use of a

Medullary Canal and Length Estimator (Catalog #14-442075) may

be used to determine nail diameter and length.

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Surgical Technique (Continued)

12

Step 8. Intramedullary Reaming

Upon attaching the 8mm diameter Modular Reamer Head to

the Flexible Nitinol Reamer Shaft (40cm-Catalog #27958 or

52cm-Catalog #27940), begin reaming over the Bead Tip Guide

Wire in 1mm increments until cortical chatter occurs and then in

0.5mm increments. It is recommended that the surgeon ream to

1mm greater than the diameter of the nail to be inserted.

Reamer head diameters available from 8mm to 14.5mm (0.5mm increments)

NOTe: The 8mm reamer head is the only forward cutting reamer head; all others are side-cutting.

During medullary canal reaming, the Wire Pusher (Catalog

#41027) can be used to help retain the 2.6mm Bead Tip Guide

Wire during reamer extraction.

NOTe: Since the 2.6mm Bead Tip Guide Wire (Catalog #14-410002)

will pass through all PhoenixTM Tibial Nail diameter cannula, an

exchange technique is not required.

NOTe: Wire Pusher features multiple bores.

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13

Step 9. Nail Assembly

Attach the Driver Handle (Catalog #41018) to the proximal aspect

of the tibial nail, ensure the slope is anterior and the three tangs

on the underside of the Driver Handle engage with the three slots

of the nail. Place the Connecting Bolt (Catalog #41002) into the

Driver Handle and proceed to thread into the nail and secure

using a 5mm Connecting Bolt Inserter (Catalog #41003) attached

to the Modular T-Handle, Non-Ratcheting (Catalog #29407).

NOTe: To ensure accurate proximal targeting, attach the Tibial

Nail Targeting Arm (Catalog #41000) to the Driver Handle and

insert the Soft Tissue Guide, Drill Sleeve and 4.3mm Calibrated

Drill Bit through the associated arm slot to ascertain accuracy.

Upon confirming accurate trajectories, remove the Targeting Arm

and guides, if desired.

Driver Handle nose shown fully seated to the nail

Incorrect

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Surgical Technique (Continued)

14

NOTe: Grooves on the Driver Handle nose help indicate depth

when countersinking.

Step 10. Nail Insertion

The tibial nail is inserted manually over the Bead Tip Guide Wire

and advanced into the medullary canal. The fracture should be

adequately reduced and out to length during insertion of the nail

and should be monitored with the image intensifier. The Bead Tip

Guide Wire is removed after the nail passes the fracture site. The

nail can be countersunk to the level indicated by the groove on

the driver nose. Final nail positioning should be checked in both

A/P and lateral views to ensure proper alignment.

If a Slotted Mallet (Catalog #14-442053) is desired to seat the

nail into the canal, thread the Slap Hammer Adapter (Catalog

#41001) into the Driver Handle and attach the Slap Hammer Shaft

(Catalog #29448). To avoid nail misalignment, do not strike the

Driver Handle directly.

NOTe: It is recommended to only attach the Targeting Arm to the

Driver Handle once the tibial nail has been completely seated into

the canal, to avoid potential loosening.

29mm

20mm

15mm

10mm

5mm

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15

Step 11. Determining Screw Length And Screw Insertion

Determining the length of the appropriate screw size for distal

locking can be achieved by using a Screw Depth Gauge - Extra

Short (Catalog #14-442082) or overlay the 4.3mm x 152mm

Short Drill Bit (Catalog #27984) with the Short 4.3mm Drill

Measuring Sleeve (Catalog #14-442076). Measurement is read

at the end of the drill bit.

NOTe: The 4mm screws are used distally with the

7.5mm nail only.

Determining the appropriate 5mm screw length for proximal

locking can be achieved by using a Screw Depth Gauge - Extra

Long (Catalog #14-442081) or the appropriate screw length is

measured off the 4.3mm Calibrated Drill Bit, at the end of the

Drill Sleeve

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16

Surgical Technique (Continued)

Attach the appropriate screw to the threaded hex tip of the

Inserter Connector (Short or Long) and turn the knob in a

clockwise fashion.

NOTe: When locking very distal screws, an attempt should be

made to countersink slightly, but not through the near cortex.

After confirming the screw is retained to the insertion device,

proceed with inserting the screw into bone and continue placing

additional screws are needed.

When inserting distal screws, place the 3.5mm Inserter Connector,

Short (Catalog #14-441045) through the cannula of either the

Modular T-Handle, Non-Ratcheting (Catalog #29407) or Modular

Straight Handle, Ratcheting (Catalog #29408) and connect the

3.5mm Inserter, Short (Catalog #14-441046).

When inserting proximal screws, place the 3.5mm Inserter

Connector, Long (Catalog #14-441043) through the cannula of

either the Modular T-Handle, Non-Ratcheting (Catalog #29407) or

Modular Straight Handle, Ratcheting (Catalog #29408) and connect

the 3.5mm Inserter, Long (Catalog #14-441044).

Screw Insertion

During proximal screw insertion, line mark on the 3.5mm Inserter,

Long indicates when the screw head is fully seated (Ensure the

Soft Tissue Sleeve is firmly against bone).

NOTe: For final tightening 4mm screws and 5mm screws, the

3.5mm Solid Inserter-Long (Catalog #14-441051) or the 3.5mm

Solid Inserter-Short (Catalog #14-441052) should be used.

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17

Step 12. Targeting Arm Assembly

Assemble the Tibial Nail Targeting Arm (Catalog #41000) to

the Driver Handle and secure with the Thumb Screw (Catalog

#41023).

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Surgical Technique (Continued)

18

Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog

#41005) and insert through the Soft Tissue Sleeve (Catalog

#41004) through the Static hole (Dynamic Compression Slot) of

the Targeting Arm. Advance to the bone to determine and mark

the entry point. Remove the Trocar and advance the assembly to

the near cortex.

Step 13a. Proximal Locking - Static Screws

Static

Dynamic Compression Slot

Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through

the Drill Sleeve to perforate the medial cortex, pass through

the nail and perforate the lateral cortex. With the Drill Sleeve

assembly held firmly against the medial cortex, the appropriate

screw length is measured off the Calibrated Drill Bit, at the end of

the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long)

(Catalog #14-442081) may be used to determine or verify the

length of the screw.

NOTe: All nail diameters utilize 5mm screws proximally.

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19

Step 13a. Proximal Locking - Static Screws (Continued)

The Drill Sleeve is removed and the appropriate 5mm screw

is inserted through the Soft Tissue Sleeve (reference pg. 16

for insertion detail). Ensure position of screw with radiographic

visualization. Be sure not to exceed more than 2mm in the far

cortex.

If desired, the Static screw can be locked with the preassembled,

embedded setscrew/locking mechanism. Insert the 4mm Hex

Driver (Catalog #41024) through the Driver Handle, into the

proximal aspect of the nail and turn in a clockwise motion.

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Surgical Technique (Continued)

20

Step 13a. Proximal Locking - Static Screws (Continued)

An additional screw can be inserted in a similar fashion through

the Static hole of the Targeting Arm (reference pg. 16 for

insertion detail).

To remove the targeting assembly, insert the 5mm Connecting

Bolt Inserter through the Driver Handle to engage the connecting

bolt and turn counterclockwise to release attachment from the

nail.

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21

Step 13b. Proximal Locking - Oblique Screws

Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog

#41005) and insert through the Soft Tissue Sleeve (Catalog

#41004) through either the Distal Oblique or the Proximal Oblique

hole of the Targeting Arm. Advance to the bone to determine

and mark the entry point. Remove the Trocar and advance the

assembly to the near cortex.

The Drill Sleeve is removed and the appropriate 5mm screw

is inserted through the Soft Tissue Sleeve (reference pg. 16

for insertion detail). Ensure position of screw with radiographic

visualization. Be sure not to exceed more than 2mm in the far

cortex.

Repeat this procedure for insertion of the second oblique screw.

Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through

the Drill Sleeve to perforate the medial cortex, pass through

the nail and perforate the lateral cortex. With the Drill Sleeve

assembly held firmly against the medial cortex, the appropriate

screw length is measured off the Calibrated Drill Bit, at the end of

the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long)

(Catalog #14-442081) may be used to determine or verify the

length of the screw.

NOTe: All nail diameters utilize 5mm screws proximally.

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Surgical Technique (Continued)

22

Step 13b. Proximal Locking - Oblique Screws (Continued)

When insertion of the proximal oblique screws are completed,

insert the 4mm Hex Driver through the Driver Handle into the

proximal aspect of the nail and turn in a clockwise motion to lock

the oblique screws with the preassembled, embedded setscrew/

locking mechanism. When complete, remove the hex driver.

To remove the targeting assembly, insert the 5mm Connecting

Bolt Inserter through the Driver Handle to engage the connecting

bolt and turn counterclockwise to release attachment from the

nail.

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23

Step 13c. Proximal Locking - Compression (Optional)

Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog

#41005) and insert through the Soft Tissue Sleeve (Catalog

#41004) through the Dynamic hole (Dynamic Compression Slot)

of the Targeting Arm. Advance to the bone to determine and mark

the entry point. Remove the Trocar and advance the assembly to

the near cortex.

NOTe: Mechanical compression may only be achieved through

the Dynamic hole and deployment of the preassembled,

embedded setscrew/locking mechanism.

The PhoenixTM Tibial Nail offers a preassembled, embedded

setscrew/locking mechanism that can provide up to 5mm of

compression.

NOTe: If compression is desired, first ensure distal locking

has been completed. Prior to compressing, remove the sleeve

assembly from bone.

Dynamic

Dynamic Compression Slot

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Surgical Technique (Continued)

24

Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through

the Drill Sleeve to perforate the medial cortex, pass through

the nail and perforate the lateral cortex. With the Drill Sleeve

assembly held firmly against the medial cortex, the appropriate

screw length is measured off the Calibrated Drill Bit, at the end of

the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long)

(Catalog #14-442081) may be used to determine or verify the

length of the screw.

NOTe: All nail diameters utilize 5mm screws proximally.

The Drill Sleeve is removed and the appropriate 5mm screw

is inserted through the Soft Tissue Sleeve (reference pg. 16

for insertion detail). Ensure position of screw with radiographic

visualization. Be sure not to exceed more than 2mm in the far

cortex.

Step 13c. Proximal Locking - Compression (Optional)Continued

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25

Step 13c. Proximal Locking - Compression (Optional)Continued

If using the preassembled setscrew for compression is desired,

insert the 4mm Hex Driver (Catalog #41024) through the

Driver Handle, into the proximal aspect of the nail and turn

in a clockwise motion. Monitor screw position and fracture

compression under radiographic visualization.

Alternatively, a backstroke technique can be employed for

compressing the fracture by using the Slotted Mallet in a reverse

manner under radiographic visualization monitoring.

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Surgical Technique (Continued)

26

Step 13c. Proximal Locking - Compression (Optional)Continued

After desired compression is achieved, repeat screw insertion

through the Static hole to support the achieved compression.

Upon screw insertion into the Static hole, use the 4mm Hex

Driver to reverse the preassembled setscrew (counterclockwise)

until it stops against the Connecting Bolt. This will ensure correct

positioning of the preassembled setscrew for locking the proximal

oblique screws, if desired.

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27

Step 13c. Proximal Locking - Compression (Optional)Continued

When insertion of the proximal oblique screws are completed,

insert the 4mm Hex Driver through the Driver Handle into the

proximal aspect of the nail and turn in a clockwise motion to lock

the oblique screws with the preassembled, embedded setscrew/

locking mechanism. When complete, remove the hex driver.

To remove the targeting assembly, insert the 5mm Connecting

Bolt Inserter through the Driver Handle to engage the connecting

bolt and turn counterclockwise to release attachment from the

nail.

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M/L View

Step 14. Distal Locking

Verify the depth of the nail distally in both A/P and lateral views.

The PhoenixTM Tibial Nail may be locked distally with screws in

both the sagittal and frontal planes. Distal A/P locking allows for

placement of perpendicular screws for a more secure fixation of

the distal fragment.

When treating distal third fractures, ensure at a minimum, two

distal locking screws are used below the fracture site.

NOTe: When locking from anterior to posterior all instruments

placed to the bone should be done medial to the tibialis anterior

tendon. The tendon should be retracted laterally to allow safe

placement of the locking screw.

Distal locking may be accomplished using a freehand technique

or by using the Biomet® Radiolucent Targeting Device. The

image intensifier is aligned with the more distal hole in the nail,

such that the hole appears as a perfect circle. A knife blade is

placed on the skin, with the incision point verified on the image

intensifier, and a 1cm incision is made over the hole in the nail.

The tip of the drill bit appears as a solid circle in the center of the

screw hole. Proceed to drill through both cortices. The position of

the drill bit is confirmed on the image intensifier in both the A/P

and Lateral planes, before it is withdrawn. Additional screw holes

are drilled in a similar fashion.

NOTe: Distally, a 3.2mm drill bit is used for 4mm screws with the

7.5mm nails only and a 4.3mm drill bit is used for 5mm screws

with 9mm or larger nails.

A/P View

Perfect Circle

Incorrect

Introduction

28

NOTe: For final tightening 4mm screws and 5mm screws, the

3.5mm Solid Inserter-Long (Catalog #14-441051) or the 3.5mm

Solid Inserter-Short (Catalog #14-441052) should be used.

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29

end Cap Insertion

If desired, one of five different profile end caps ranging from

0mm to 20mm (available in 5mm increments) can be inserted

into the proximal end of the PhoenixTM Tibial Nail to prevent bony

in-growth. For insertion, thread the end cap to the insertion device,

in similar fashion for screw insertion (as referenced on pg. 16).

0mm 5mm 10mm 15mm 20mm

NOTe: For final tightening end caps, the 3.5mm Solid Inserter-

Long (Catalog #14-441051) or the 3.5mm Solid Inserter-Short

(Catalog #14-441052) should be used.

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Surgical Technique (Continued)

30

Nail Removal

Remove the end cap if implanted and all but one of the locking

screws with the 3.5mm Inserter Connector. It is important to leave

one screw in the nail to prevent nail rotation when connecting

the nail extractor to the nail. Alternatively, if all screws have been

removed a 4.3mm Drill Bit can be placed through any of the

removed screw holes. If needed, the 3.5mm Hex Screw Extractor*

(Catalog #14-442084) may be used to remove either a 4mm or

5mm screw.

Insert a Guide Wire into the top of the nail to help guide the

extractor to the proximal portion of the nail. Attach the 3/4”

Driver (Catalog #14-442066) to the Nail Extractor Tap* (Catalog

#14-441048) and thread the assembly into the top of the nail. A

tight interference fit should be achieved. The extractor is meant

to cross-thread into the proximal portion of the nail. Thread the

Slap Hammer Shaft (Catalog #29448) into the Nail Extractor Tap

and remove the remaining screw or drill bit. Extract the nail with a

backslapping motion using the Slotted Mallet.

NOTe: Since the holes within the embedded setscrew are grooved,

proximal screw removal can be achieved without disengaging the

embedded setscrew.

*Available sterile packed

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31

Product Ordering Information

7.5mm Tibial Nails

Catalog# Description

40024 Tibial Nail, 7.5mm x 240mm

40025 Tibial Nail, 7.5mm x 250mm

40026 Tibial Nail, 7.5mm x 260mm

40027 Tibial Nail, 7.5mm x 270mm

40028 Tibial Nail, 7.5mm x 280mm

40029 Tibial Nail, 7.5mm x 290mm

40030 Tibial Nail, 7.5mm x 300mm

40031 Tibial Nail, 7.5mm x 310mm

40032 Tibial Nail, 7.5mm x 320mm

40033 Tibial Nail, 7.5mm x 330mm

40034 Tibial Nail, 7.5mm x 340mm

40035 Tibial Nail, 7.5mm x 350mm

40036 Tibial Nail, 7.5mm x 360mm

40037 Tibial Nail, 7.5mm x 370mm

40038 Tibial Nail, 7.5mm x 380mm

40039 Tibial Nail, 7.5mm x 390mm

40040 Tibial Nail, 7.5mm x 400mm

40041 Tibial Nail, 7.5mm x 410mm

40042 Tibial Nail, 7.5mm x 420mm

9mm Tibial Nails

Catalog# Description

40324 Tibial Nail, 9mm x 240mm

40325 Tibial Nail, 9mm x 250mm

40326 Tibial Nail, 9mm x 260mm

40327 Tibial Nail, 9mm x 270mm

40328 Tibial Nail, 9mm x 280mm

40329 Tibial Nail, 9mm x 290mm

40330 Tibial Nail, 9mm x 300mm

40331 Tibial Nail, 9mm x 310mm

40332 Tibial Nail, 9mm x 320mm

40333 Tibial Nail, 9mm x 330mm

40334 Tibial Nail, 9mm x 340mm

40335 Tibial Nail, 9mm x 350mm

40336 Tibial Nail, 9mm x 360mm

9mm Tibial Nails (cont’d)

Catalog# Description

40337 Tibial Nail, 9mm x 370mm

40338 Tibial Nail, 9mm x 380mm

40339 Tibial Nail, 9mm x 390mm

40340 Tibial Nail, 9mm x 400mm

40341 Tibial Nail, 9mm x 410mm

40342 Tibial Nail, 9mm x 420mm

10.5mm Tibial Nails

Catalog# Description

40624 Tibial Nail, 10.5mm x 240mm

40625 Tibial Nail, 10.5mm x 250mm

40626 Tibial Nail, 10.5mm x 260mm

40627 Tibial Nail, 10.5mm x 270mm

40628 Tibial Nail, 10.5mm x 280mm

40629 Tibial Nail, 10.5mm x 290mm

40630 Tibial Nail, 10.5mm x 300mm

40631 Tibial Nail, 10.5mm x 310mm

40632 Tibial Nail, 10.5mm x 320mm

40633 Tibial Nail, 10.5mm x 330mm

40634 Tibial Nail, 10.5mm x 340mm

40635 Tibial Nail, 10.5mm x 350mm

40636 Tibial Nail, 10.5mm x 360mm

40637 Tibial Nail, 10.5mm x 370mm

40638 Tibial Nail, 10.5mm x 380mm

40639 Tibial Nail, 10.5mm x 390mm

40640 Tibial Nail, 10.5mm x 400mm

40641 Tibial Nail, 10.5mm x 410mm

40642 Tibial Nail, 10.5mm x 420mm

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32

Product Ordering Information (Continued)

12mm Tibial Nails

Catalog# Description

40924 Tibial Nail, 12mm x 240mm

40925 Tibial Nail, 12mm x 250mm

40926 Tibial Nail, 12mm x 260mm

40927 Tibial Nail, 12mm x 270mm

40928 Tibial Nail, 12mm x 280mm

40929 Tibial Nail, 12mm x 290mm

40930 Tibial Nail, 12mm x 300mm

40931 Tibial Nail, 12mm x 310mm

40932 Tibial Nail, 12mm x 320mm

40933 Tibial Nail, 12mm x 330mm

40934 Tibial Nail, 12mm x 340mm

40935 Tibial Nail, 12mm x 350mm

40936 Tibial Nail, 12mm x 360mm

40937 Tibial Nail, 12mm x 370mm

40938 Tibial Nail, 12mm x 380mm

40939 Tibial Nail, 12mm x 390mm

40940 Tibial Nail, 12mm x 400mm

40941 Tibial Nail, 12mm x 410mm

40942 Tibial Nail, 12mm x 420mm

13.5mm Tibial Nails

Catalog# Description

14-441224 Tibial Nail, 13.5mm x 240mm

14-441225 Tibial Nail, 13.5mm x 250mm

14-441226 Tibial Nail, 13.5mm x 260mm

14-441227 Tibial Nail, 13.5mm x 270mm

14-441228 Tibial Nail, 13.5mm x 280mm

14-441229 Tibial Nail, 13.5mm x 290mm

14-441230 Tibial Nail, 13.5mm x 300mm

14-441231 Tibial Nail, 13.5mm x 310mm

14-441232 Tibial Nail, 13.5mm x 320mm

14-441233 Tibial Nail, 13.5mm x 330mm

14-441234 Tibial Nail, 13.5mm x 340mm

14-441235 Tibial Nail, 13.5mm x 350mm

14-441236 Tibial Nail, 13.5mm x 360mm

14-441237 Tibial Nail, 13.5mm x 370mm

14-441238 Tibial Nail, 13.5mm x 380mm

14-441239 Tibial Nail, 13.5mm x 390mm

14-441240 Tibial Nail, 13.5mm x 400mm

14-441241 Tibial Nail, 13.5mm x 410mm

14-441242 Tibial Nail, 13.5mm x 420mm

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33

4mm Double-Lead Thread Screws

Catalog# Description

14-400420 4mm x 20mm screw

14-400422 4mm x 22mm screw

14-400424 4mm x 24mm screw

14-400426 4mm x 26mm screw

14-400428 4mm x 28mm screw

14-400430 4mm x 30mm screw

14-400432 4mm x 32mm screw

14-400434 4mm x 34mm screw

14-400436 4mm x 36mm screw

14-400438 4mm x 38mm screw

14-400440 4mm x 40mm screw

14-400442 4mm x 42mm screw

14-400444 4mm x 44mm screw

14-400446 4mm x 46mm screw

14-400448 4mm x 48mm screw

14-400450 4mm x 50mm screw

14-400452 4mm x 52mm screw

14-400454 4mm x 54mm screw

14-400456 4mm x 56mm screw

14-400458 4mm x 58mm screw

5mm Double-Lead Thread Screws

Catalog# Description

14-405020 5mm x 20mm screw

14-405022 5mm x 22mm screw

14-405024 5mm x 24mm screw

14-405026 5mm x 26mm screw

14-405028 5mm x 28mm screw

14-405030 5mm x 30mm screw

14-405032 5mm x 32mm screw

14-405034 5mm x 34mm screw

14-405036 5mm x 36mm screw

14-405038 5mm x 38mm screw

14-405040 5mm x 40mm screw

14-405042 5mm x 42mm screw

14-405044 5mm x 44mm screw

14-405046 5mm x 46mm screw

14-405048 5mm x 48mm screw

14-405050 5mm x 50mm screw

14-405052 5mm x 52mm screw

14-405054 5mm x 54mm screw

14-405056 5mm x 56mm screw

14-405058 5mm x 58mm screw

14-405060 5mm x 60mm screw

14-405065 5mm x 65mm screw

14-405070 5mm x 70mm screw

14-405075 5mm x 75mm screw

14-405080 5mm x 80mm screw

14-405085 5mm x 85mm screw

14-405090 5mm x 90mm screw

14-405095 5mm x 95mm screw

14-405100 5mm x 100mm screw

14-405105 5mm x 105mm screw

14-405110 5mm x 110mm screw

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Product Ordering Information (Continued)

34

end Caps

Catalog# Description

14-441280 End Cap, 0mm

14-441281 End Cap, 5mm

14-441282 End Cap, 10mm

14-441283 End Cap, 15mm

14-441284 End Cap, 20mm

Disposables

Catalog# Description Qty

27914 3.2mm x 460mm Entry Guide Wire 2

27984 4.3mm x 152mm Short Drill Bit 2

41009 One-Step Reamer, 11.5mm 1

41010 4.3mm x 320mm Calibrated Drill Bit 2

467210 3.2mm x 80cm Nail Driving Guide 2

471133 3.2mm x 355mm Entry Guide Wire 2

471830 Radiolucent Targeting Device 1

471835 3.2mm Radiolucent Targeting 1 Device Twist Drill

471843 4.3mm Radiolucent Targeting 1 Device Twist Drill

472060 3.2mm x 180mm Calibrated Drill Bit 2

14-410002 2.6mm x 80cm Bead Tip Guide Wire 2

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35

Instruments

Catalog# Description Qty

27940 52cm Ni-Ti Reamer Shaft 1

27958 40cm Ni-Ti Reamer Shaft 1

27977 Stryker/AO Power Adapter 1

29407 Modular T-Handle, Non-Ratcheting 1

29408 Modular Straight Handle, Ratcheting 1

29448 Slap Hammer Shaft 1

41000 Tibial Nail Targeting Arm 1

41001 Slap Hammer Adapter 1

41002 Connecting Bolt Driver 2

41003 5mm Connecting Bolt Inserter 1

41004 Soft Tissue Sleeve 2

41005 Drill Sleeve 2

41006 Trocar 2

41018 Driver Handle 1

41023 Thumb Screw 2

41024 4mm Hex Driver 1

41026 Curved Cannulated Awl 1

41027 Wire Pusher 1

41029 Working Channel Soft Tissue Sleeve 1

467534 8.0mm Reamer Head 1

467536 8.5mm Reamer Head 1

467538 9.0mm Reamer Head 1

467540 9.5mm Reamer Head 1

467542 10.0mm Reamer Head 1

467544 10.5mm Reamer Head 1

467546 11.0mm Reamer Head 1

467548 11.5mm Reamer Head 1

467550 12.0mm Reamer Head 1

467552 12.5mm Reamer Head 1

467554 13.0mm Reamer Head 1

467556 13.5mm Reamer Head 1

467558 14.0mm Reamer Head 1

467560 14.5mm Reamer Head 1

* Available sterile packed

Instruments (Continued)

Catalog# Description Qty

595400 Tibial Nail Instrument Tray (empty) 1

14-400082 Tibial Nail Instrument Tray (fully kitted)

14-440047 Telescoping Nail Measuring Gauge 1

14-441043 3.5mm Inserter Connector, Long 1

14-441044 3.5mm Inserter, Long 1

14-441045 3.5mm Inserter Connector, Short 1

14-441046 3.5mm Inserter, Short 1

14-441047 Impactor Cap 1

14-441048 Nail Extractor Tap* 1

14-441051 3.5mm Solid Inserter, Long 1

14-441052 3.5mm Solid Inserter, Short 1

14-442053 Slotted Mallet 1

14-442066 3/4” Hex Driver 1

14-442068 8.5mm Fracture Reducer (Bowed) 1

14-442073 Pseudarthrosis Pin Straight 1

14-442074 Pseudarthrosis Pin Curved 1

14-442075 Medullary Canal and Length Estimator 1

14-442076 Short 4.3mm Drill Measuring Sleeve 1

14-442078 Keyless Chuck T-Handle 1

14-442081 Screw Depth Gauge (Extra Long) 1

14-442082 Screw Depth Gauge (Extra Short) 1

14-442084 3.5mm Hex Screw Extractor* 1

14-442085 8.5mm Fracture Reducer Straight 1

14-442089 Hall/Stryker Power Adapter 1

14-442098 Entry Trocar 1

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Phoenix™ Tibial Nail System Package Insert

Biomet Trauma56 East Bell Drive

P.O. Box 587Warsaw, Indiana 46581 USA

01-50-4005Rev.A

Date: 2012-06

Biomet® Intramedullary Nail Implants

ATTeNTION OPeRATING SURGeON

DeSCRIPTIONBiomet® manufactures a variety of titanium intramedullary nails intended to aid in the alignment and stabilization of fractures of bones in the skeletal system, in the skeletal system, and to aid in reconstructive surgery. Implant components used for these applications include: intramedullary nails, screws, and end caps. Osseotite screws may also be used with the Peritrochanteric Nail System.

MATeRIALSTitanium AlloyUHMWPE

INDICATIONSPhoenix Tibial Nail SystemThe Phoenix Tibial Nail System is indicated for alignment, stabilization, and fixation of fractures caused by trauma or disease, and the fixation of long bones that have been surgically prepared (osteotomy) for correction of deformity and for arthrodesis.

CONTRAINDICATIONS1. Infection.2. Patient conditions including blood supply limitations, and insufficient quantity or quality of bone.3. Patients with mental or neurologic conditions who are unwilling or incapable of following postoperative care instructions.4. Foreign body sensitivity. Where material sensitivity is suspected, testing is to be completed prior to implantation of the device.

WARNINGSInternal fixation devices aid the surgeon in the alignment and stabilization of skeletal fractures and provide a means of fracture management in reconstructive surgical applications.

36

While these devices are generally successful in attaining these goals, they cannot be expected to replace normal healthy bone or withstand the stress placed upon the device by full or partial weight bearing or load bearing, particularly in the presence of nonunion, delayed union, or incomplete healing. Metallic bone fixation devices are internal splints that align the fracture until normal healing occurs. The size and shape of bones and soft tissue place limitations on the size and strength of implants. If there is delayed union or nonunion of bone in the presence of weight bearing, or load bearing, the implant could eventually break. Therefore, it is important that immobilization (use of external support, walking aids, braces, etc.) of the fracture site be maintained until firm bony union (confirmed by clinical and radiographic examination) is established. Surgical implants are subject to repeated stresses in use, which can result in fatigue fracture. Factors such as the patient’s weight, activity level, and adherence to weight bearing or load bearing instructions have an effect on the service life of the implant. The surgeon must be thoroughly knowledgeable not only in the medical and surgical aspects of the implant, but also must be aware of the mechanical and metallurgical aspects of the surgical implants. Bone screws, 3mm – 10mm in diameter and 10mm – 75mm in overall length are not approved for screw attachment or fixation to the posterior elements (pedicles) of the cervical, thoracic or lumbar spine.

1. Correct selection of the implant is extremely important. The potential for success in fracture fixation is increased by the selection of the proper type of implant. While proper selection can help minimize risks, the size and shape of human bones present limitations on the size and strength of implants. Internal fixation devices cannot withstand the activity levels and/or loads equal to those placed on normal healthy bone. These devices are not designed to withstand the unsupported stress of full weight bearing, or load bearing.

2. The devices can break when subjected to increased loading associated with nonunion or delayed union. Internal fixation devices are load-sharing devices that hold a fracture in alignment until healing occurs. If healing is delayed, or does not occur, the implant can be expected to break, bend or fail. Loads produced by weight bearing, and activity levels may dictate the longevity of the implant.

3. Implant materials are subject to corrosion. Implanting metals and alloys subjects them to constant changing environments of salts, acids, and alkalis that can cause corrosion. Putting dissimilar metals and alloys in contact with each other can accelerate the corrosion process that may enhance fracture of implants. Every effort should be made to use compatible metals and alloys when marrying them to a common goal, i.e., screws and plates.

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4. Correct handling of implants is extremely important. Do not modify implants. Do not notch or bend implants. Notches or scratches put in the implant during the course of surgery may contribute to breakage. Intraoperative fracture of screws can occur if excessive force (torque) is applied while seating bone screws.

5. Remove after fracture has healed. Implants can loosen, fracture, corrode, migrate, or cause pain. If an implant remains implanted after complete healing, the implant may cause stress shielding, which may increase the risk of, refracture in an active patient. The surgeon should weigh the risks verses benefits when deciding whether to remove the implant. Adequate postoperative management to avoid refracture should follow implant removal.

6. Adequately instruct the patient. Postoperative care is important. The patient’s ability and willingness to follow instruction is one of the most important aspects of successful fracture management. Patients with senility, mental illness, alcoholism, and drug abuse may be at higher risk. These patients may ignore instructions and activity restrictions. The patient is to be instructed in the use of external supports, walking aids, and braces that are intended to immobilize the fracture site and limit weight bearing or load bearing. The patient is to be made fully aware and warned that the device does not replace normal healthy bone, and that the device can break, bend or be damaged as a result of stress, activity, load bearing, or weight bearing. The patient is to be made aware and warned of general surgical risks, possible adverse effects, and to follow the instructions of the treating physician. The patient is to be advised of the need for regular postoperative follow-up examination as long as the device remains implanted.

7. Nails with a diameter of 9mm or less are intended for use in pediatric patients. Do not use these sizes in teenage or adult patients. The size and strength of these nails is inadequate for loads experienced with teenage or adult patients. Laboratory testing demonstrates that 8mm and 9mm diameter nails have a fatigue life approximately one-fourth that of 12mm nails. Where possible, use 12mm or larger diameter nails. In cases where a small nail size was used, the surgeon may want to consider replacing the small nail with a larger nail after three months.

8. To reduce the driving force on the nail and the potential risk of nail damage, the physician should consider reaming 1/2mm to 1 1/2mm larger than the nail implanted.

9. Do not implant a nail with the distal holes or proximal holes at or within the fracture line. If nail is implanted with distal or proximal holes in the fracture line, effective screw fixation will be compromised which may lead to breakage or bending of the implant.

10. Difficult tibial fractures may take 8 to 12 months to heal. Treat with caution due to the extended healing time. When nonreaming techniques are used or when smaller diameter nails are used, the surgeon should consider one or more of the following treatments:

a) Graft the tibial fracture site at time of surgery.b) Remove screws proximally or distally at 2 to 3 months.c) Exchange the tibial nail for a larger diameter tibial nail at

3 to 4 months.11. Patient smoking may result in delayed healing, non-healing

and/or compromised stability in or around the placement site.

PReCAUTIONSDevice is single use only.

Do not reuse implants. While an implant may appear undamaged, previous stress may have created imperfections that would reduce the service life of the implant.

Do not treat patients with implants that have been even momentarily placed in a different patient.

Instruments are available to aid in the accurate implantation of internal fixation devices. Intraoperative fracture or breaking of instruments has been reported.

Surgical instruments are subject to wear with normal usage. Instruments, which have experienced extensive use or excessive force, are susceptible to fracture. Surgical instruments should only be used for their intended purpose. Biomet recommends that all instruments be regularly inspected for wear and disfigurement.

POSSIBLe ADVeRSe eFFeCTS1. Nonunion or delayed union, which may lead to breakage of the

implant.2. Bending or fracture of the implant.3. Loosening or migration of the implant.4. Metal sensitivity, or allergic reaction to a foreign body.5. Limb shortening due to compression of the fracture or bone

resorption.6. Decrease in bone density due to stress shielding.7. Pain, discomfort, or abnormal sensation due to the presence of

the device.8. Nerve damage due to surgical or preexisting trauma.9. Necrosis of bone.10. Postoperative bone fracture and pain.11. Inadequate healing.12 Early or late postoperative infection and allergic reaction.

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Phoenix™ Tibial Nail System Package Insert (Continued)

MAGNeTIC ReSONANCe (MR) STATeMeNTThe effects of the MR environment have not been determined for this device. This device has not been tested for heating or migration in the MR environment.

STeRILITYBiomet Intramedullary Nail implants are provided sterile and clearly marked “STERILE” on the packaging. These implants have been sterilized using a minimum dosage of 2.5 megaRad (25 kGy) of gamma radiation. Where specified, do not use implants after expiration date.

CAUTION: Federal law (USA) restricts this device to sale by or on the order of a physician.

Comments regarding this device can be directed to Attn: Regulatory Dept., Biomet, Inc., P.O. Box 587, Warsaw, IN 46582 USA, Fax: 574-372-3968.

All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated.

CE Mark on the package insert (IFU) is not valid unless there is a CE Mark on the product (description) label.

Authorized Representative: Biomet U.K., Ltd. Waterton Industrial Estate Bridgend, South Wales CF31 3XA UK

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39

Further Information

This brochure describes a surgical technique used by Michael

S. Sirkin, M.D., Cory A. Collinge, M.D. and Kenneth J. Koval,

M.D. The surgeon who performs any implant procedure

is responsible for determining the appropriate products(s)

and utilizing technique(s) for in each individual patient. The

contents of this manual are intended to be only a guide and

are not intended to set a standard of care.

For further information, please contact the Customer Service

Department at:

Biomet Trauma

56 East Bell Drive

P.O. Box 587

Warsaw, Indiana 46581-0587

800.348.9500 x 1501

www.biomet.com

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Notes:

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