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Lane Miller PHMSA Training and Qualification Phone – (405) 954-4969 Email – [email protected]

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Page 1: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Lane MillerPHMSA

Training and Qualification

Phone –(405) 954-4969

Email – [email protected]

Page 2: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Recent Issues

Page 3: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Plastic Installations

Page 4: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Plastics and Composites

Page 5: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Change in DeratingFactor for PA-11

From .32 to .40

Page 6: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Previous Design Pressure of PA-11

For SDR 11 @ 73º F:

( ) psigP 16032.111

)2500(2=

−=

Page 7: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

New Design Pressure of PA-11

For SDR 11 @ 73º F:

( ) psigP 20040.111

)2500(2=

−=

Page 8: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Petition for PE

Petition for raising the design factor from .32 to .40 for PE.

Current design for PE, 3408, SDR 11 @ 73ºF:

( ) psigP 10232.111

)1600(2=

−=

Page 9: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Petition for PE

Project design for PE, 3408, SDR 11 @ 73ºF:

( ) psigP 12840.111

)1600(2=

−=

Page 10: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Petition for PE

Design for PE, 3408, SDR 9.3 @ 73ºF:

( ) psigP 12332.13.9)1600(2

=−

=

Page 11: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Petition for PE

Design for PE, 3408, SDR 9.3 @ 73ºF:

( ) psigP 15440.13.9)1600(2

=−

=

Page 12: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Issues w/ Petition for PE

Project design for PE, 3408, SDR 17 @ 73ºF:

( ) psigP 8040.117

)1600(2=

−=

Page 13: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Issues w/ Petition for PE

Project design for PE, 2406, SDR 17 @ 73ºF:

( ) psigP 6340.117

)1250(2=

−=

Page 14: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Issues w/ Petition for PE

Project design for PE, 3408, SDR 21 @ 73ºF:

( ) psigP 6440.121

)1600(2=

−=

Page 15: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

API 5L and 1104

ANSI/API Specification 5L/ISO 3183 “Specification for Line Pipe” (43rd edition and errata, 2004, and 44th edition, 2007).

API 1104 “Welding of Pipelines and Related Facilities” (19th edition 1999, including errata October 31, 2001; and 20th edition 2007, including errata 2008).

Page 16: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Advisory Bulletins

Page 17: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

ADB-07-01 (02)

To: Owners and Operators of Natural Gas Pipeline Distribution Systems. Subject: Updated Notification of the Susceptibility of Older Plastic Pipes to Premature Brittle-Like Cracking.

Page 18: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

ADB-07-01 (02)

Premature brittle-like cracking requires relatively high localized stress intensification that may result from geometrical discontinuities, excessive bending, improper installation of fittings, dents and/or gouges. Because this failure mode exhibits no evidence of gross yielding at the failure location, the term brittle-like cracking is used. This phenomenon is different from brittle fracture, in which the pipe failure causes fragmentation of the pipe.

Page 19: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

ADB-07-01 (02)

ADB–99–01 Century Utility Products, Inc. -

ADB–99–02 Installed between the 1960s and early 1980s

ADB–02–07 - Century Utility Products, Inc. Products; Low-ductile inner wall ‘‘Aldyl A’’ piping

manufactured by DuPont Company before 1973; and

Polyethylene gas pipe designated PE 3306

Page 20: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

ADB-07-01 (02)

Adding:

Delrin insert tap tees

Plexco service tee Celcon (polyacetal) caps.

Page 21: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified
Page 22: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified
Page 23: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

PipelineInspection, Protection,

Enforcement, and Safety Act of 2006

PIPES 2006

Page 24: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

INCIDENT REPORTING By December 31, 2007 - shall review the

incident reporting requirements for operators of natural gas pipelines and modify the reporting criteria as appropriate to ensure that the incident data gathered accurately reflects incident trends over time, taking into consideration the recommendations from the Comptroller General in GAO report 06–946.

Page 25: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Outstanding Topics

Page 26: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Failure Investigation

Page 27: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified
Page 28: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified
Page 29: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

Double/Triple Stamped Pipe

Page 30: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

API 1104Changes Requiring Requalification 5.4.2.2 Base Material A change in base material constitutes an

essential variable. When welding materials of two separate material groups, the procedure for the higher strength group shall be used. For the purposes of this standard, all materials shall be grouped as follows:

Page 31: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified

API 1104Changes Requiring Requalification a. Specified minimum yield strength less

than or equal to 42,000 psi. b. Specified minimum yield strength

greater than 42,000 psi but less than 65,000 psi.

c. For materials with a specified minimum yield strength greater than or equal to 65,000 psi, each grade shall receive a separate qualification test.

Page 32: PHMSA Training and Qualification · 2010. 8. 11. · API 1104. Changes Requiring Requalification a. Specified minimum yield strength less than or equal to 42,000 psi. b. Specified