pharmaceutical cleanroom technology europe · current equipment and methodologies for cleaning and...
TRANSCRIPT
08.30 RegistrationandCoffee
09.00 Chairman’sOpeningRemarks
JamesDrinkwater,Chairman,PharmaceuticalandHealthcare
ScienceSociety
CLEANROOMDESIGNANDENGINEERING
VCCNSPOTLIGHTSESSION
09.10 EffectivecleanroomHVACsystems
• Evaluatingthecontaminationremovalefficiencyby
mechanical ventilation
• ImprovingenergyefficiencyofHVACsystems
• DevelopingtechnologiesinHVACcontrol
KoosAgricola,Contamination Control Expert, VCCN
09.50 Towardsfutureproofhigh-techfacilities
• Whatkeepspushingcontaminationcontrol?
• Distinctivetrendsinscience,technologiesandmarkets
• Newchallengesandsolutions(casestudies)forcleanroom
facility design
• Howcontaminationcontrolcouldlooklikein2050
EricStuiver,Chairman,VCCN
10.30 Morning Coffee
11.00 CFDasaToolforImplementingQualitybyDesignin
PharmaceuticalCleanroomProjects
• IntroductiontoCFD
• CFDinthelife-cycleofapharmaceuticalcleanroomproject
• CFDappliedtothedesignofnewcleanroomsystems
• CFDasatoolfortrouble-shootinganddesignforremediation
in existing systems
• HowCFDcanhelpintheCommissioningandQualification
phases
PierAngeloGalligani,Past-President,BoardMember,ASCCA
ENVIRONMENTALMONITORINGANDCONTAMINATIONCONTROL
11.40 AddressingnewGMPAnnex1requirements-selectionof
adequatecleanroomclothingthatispartofefficientQRMsystem
forasepticmanufacturingprocess
• Thedifferenttypesofrisksforqualitylinkedwithcleanroom
garments
• Elementstobeconsideredintheriskassessmentofcleanroom
clothing
• Mitigatingtheriskscomingfromcleanroomgarments
SteveMarnach,EMEATrainingManager&CriticalEnvironments
Sales and Marketing Specialist,DuPont
12.20 AligningStandardsandBestPracticeinintegratingNon-ViableandViableEnvironmentalMonitoring(EM)inGMPCleanrooms (aspartofacontaminationcontrolplan)• ApplyingISO14644-2:2015forNon-ViableEM• ApplyingQRMandnewconceptsintherevisionofISO14698(prEN17141)forViableEM
• ChallengesofintegratingNon-ViableandViableEMandrealtime vs indirect measurement
• Applying21CR11andAnnex11toqualifiedEMsystemsforcontinuous and periodic EM
ConorMurray,Chairman, IrishCleanroomSociety
13.00 NetworkingLunch
14.00 Personnel,PremisesandCleanlinessRequirementsfromaQualityRiskManagementApproach–Annex1(2008)versusDraftAnnex1(2017)• Cleanlinessrequirementstodayandinthefuture• Areoperatorsneededinthefutureandtowhatextent?• Opensystems,RABS,isolatorsorclosedprocesssystem?• Operatorsincleanrooms–Futureproblemsor…?MattsRamstorp,Professor in Cleanroom Technology,BioTekProAB
14.40 ImpactoftheEUBiocidalProductsRegulation528/2012oncleanroomdisinfection• BackgroundtoEUBiocidalProductsRegulation528/2012• Understandtheregulationinmoredetailwithregardstolife
science disinfectants• Explanationofthecurrentsituationwithregardstocommon
active ingredients• ImpactoftheBPRoncleanroomdisinfectantusersandhowto
prepare for itSiobhanMurphy,European Regulatory Specialist, Contec,Inc.
15.20 AfternoonTea
FRESENIUSKABISPOTLIGHTSESSION15.50 ContaminationControlElementsforManufacturing
UnitsandCompoundingCenters• Importanceofdesignelements(e.g.designofcleanroom&equipment)forcontaminationcontrol
• Importanceofproceduralelements(e.g.cleaning&disinfection)for contamination control
• Tools to verify implemented contamination control elementsare effective
• Challenges, case examples and areas to especially look forAlexanderStoll,Vice President, Head of Competence Centre of MicrobiologyandAsepticTechnique,FreseniusKabi
16.30 Implementationofanasepticmentoringprogram(AMP)inmanufacturingsites• Howitworks,whatarethetargetsandhowtobesuccessful• Howtosetitup,pointstoconsider,asepticmentors,howtoperformauditsforaseptictechnique
• Experiences&lessonslearnedAlanaPoloni,ManagerMicrobiology&AsepticTechnique,FreseniusKabi
17.10 Chairman’sClosingRemarksandCloseofDayOne
PharmaceuticalCleanroomTechnologyEurope DayOne|Wednesday9thOctober2019
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08.30 RegistrationandCoffee
09.00 Chairman’sOpeningRemarksJamesDrinkwater,Chairman,PharmaceuticalandHealthcareScienceSociety
CLEANROOMDESIGNANDENGINEERING
OPENINGADDRESS09.10 DevelopmentofAseptic-Containmentstrategies(ACS)for
processingofnewtoxic,potentorbio-hazardsterilemedicinalproductsandtherapies• RationalefordevelopmentofanAsepticContainmentstrategy(ACS)tositalongsidetheAnnex1ContaminationcontrolstrategyCCSrequiredforsterilemedicinalproductmanufacture
• Aseptic-ContainmentriskcharacterisationandriskcontrolcontainmentlevelsatHealthbasedexposurelevels
• ResearchintoAerosoldistributionandcontainmentinfillingsterile Toxic and Biohazard medicinal and therapy products in barrierandcombinedcleanroomtechnology
JamesDrinkwater,Chairman,PharmaceuticalandHealthcareScienceSociety
09.50 CleanroomCost,Quality,EnvironmentalSustainability–canIaffordtocompromise?Thepresentationwilldiscussthemanyoptionsopentocleanroomusers to minimise the energy consumption and operational costs ofthesehighlyenergyintensivespaces.Therearemanyefficiencyimprovementsavailablethathaveproventohavenodetrimentalimpactonthecriticalproductqualityneeds.Topicsdiscussedwillinclude:• Practical&proventoptipsyoucanapplytodaytomakeareal&significantimprovement
• HeadsuponISO14644part16• Thebusinesscasetosupportaction–illustratedwithcasestudies• FuturegamechanginginnovationincleanroomcontrolsKeithBeattie,Life Sciences Lead,EnergyEfficiencyLtd
10.30 Morning Coffee
11.00 HVAConagreenfieldfillingplantprojectfromCDtoValidation• Istheorganisationalstructureimportant?• HowcanweuseinterfaceagreementsforHVAC?• EnsuringflexibleandsimplevalidationBirgerLerche-Jorgensen,HVACResponsible,SME,ALK-AbellóNordicA/S
ENVIRONMENTALMONITORINGANDCONTAMINATIONCONTROL
11.40 Casestudy:WhathappenedinChinawiththecontaminatedWFIsystem?• Preventivemaintenanceofwatersystems• Correctiveversuspreventiveactions• Phenotypicversusgenotypicidentifications• RiskoffalsenegativetestwithendotoxinOlivierChancel,SterilityandAsepticProcessAssuranceExpert, BoehringerIngelheim
12.20 NetworkingLunch
TAKEDASPOTLIGHTSESSION
13.20 Implementationofaglobalcontamination
controlprogram–Afieldreport
• Overview:Fromtheideatotherolloutofaglobal
contaminationcontrolprogram(CCP)
• Contaminationcontrolprogramkeyelementsanddocuments
• Currentstatus/sustainphaseofthecontaminationcontrol
program
ChristophHansy,SRQCScientist,Takeda
14.00 Microbialcontaminationinvestigationtool
• Backgroundandadvantages
• Overviewandkeyelements
• Casestudy
ChristineArbesser-Rastburg,Director,GlobalMicrobiology,Takeda
14.40 AfternoonTea
15.10 Arisk-basedapproachtocleaninganddisinfection
• WillcovercurrentindustryregulationsintheUS,Europeand
Globallyrelatedtocleaninganddisinfection
• RegulatoryexpectationsincludingthelatestrevisionofAnnexI
andrecentFDAWarningLettersand483’srelatedtocleaning
and disinfection
• Cleaningfrequency,disinfectantrotation,rinsingandresidue
removal, disinfectant coverage calculations and the most
currentequipmentandmethodologiesforcleaningand
disinfectionwillbecoveredindetail
• Thetopicofsterilityrelatingtocleanroomdisinfectantsand
sporicideswillbeexplained
• Thissessionwillprovidetheabilitytodesignaneffectiverisk-
basedapproachtocleaninganddisinfection
JosephMcCall, Technical Services Specialist, STERISCorporation
15.50 Particlecontaminationmonitoringinhigh-techcleanrooms
•Particlecontaminationriskassessment
•Classificationversusmonitoringinparticlecontaminationcontrol
•Exampleofparticledepositionmonitoring
•Exampleofsurfaceparticlecontaminationcontrol
• Linkwithairbornebiocontamination
IsabelleTovena-Pecault,HeadofInternationalandEuropean
Projects,ALPHA-RLH
16.30 Chairman’sClosingRemarksandCloseofDayTwo
PharmaceuticalCleanroomTechnologyEuropeDayTwo|Thursday10thOctober2019
PharmaceuticalCleanroomTechnologyEuropeDayOne|Wednesday9thOctober2019 www.cleanroomtechnology.co.uk
Register online at www.cleanroomtechnology.co.uk
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EnvironmentalClassification,QualificationandMonitoringofGMPControlledareas
referencingISO14644-1andriskbasedGMPWorkshop Leader:
JamesDrinkwater,Chairman, PharmaceuticalandHealthcareScienceSociety
Overviewoftheworkshop:EU GMP Annex 1 differentiates Environmental classification,Qualification and risk based (holistic) monitoring of GMPcontrolled areas that are used in the manufacture of sterile medicines. ISO 14644-1 is generic forCleanroomclassificationsanditisnotalwaysclearhowtoapplyconsideringariskbasedGMP approach. Qualification extends through establishingenvironmental control through process simulations and media fills with strategies required or how to qualify Cleanrooms andBarrier technology (Isolators & RABS). EM programs require aholisticapproachconsideringriskbased/riskassessedsamplinglocationsthatareconnectedthroughallstagesofclassification,qualification and monitoring. This workshop explains therelationship and methodology for Classification, QualificationandEnvironmentalmonitoring.
Whyyoushouldattend?• ClassificationofGMPcontrolledareaswithafocuson0.5micron
particlesizesisaGMPrequirementandreferencedinAnnex1butitisnotalwaysclearonhowISO14644-1isapplied.
• Qualificationcombinesparticlesizesof0.5and5.0micronplusnottoexceedmicrobiologicallevels(surfaceandairborne)andrequiresrationale.ConsiderationprovidedtothePHSSrationale(reviewedbytheMHRA).
• Environmentalmonitoringdataiscriticaltosterileproductreleaseasevidencesterileproductshavenotbeencontaminatedfromtheprocessingenvironment.Currentbestpracticeisexplainedincluding rationales for monitoring environments that may containtoxicorbiologicallyactivesterileproductsortherapies.
Agenda:
08.30 Registration & Coffee
09.00 Workshopleaderintroduction
09.10 Session1-EnvironmentalClassificationofGMPcontrolledareas•ISO14644-1applicationinGMPcleanroomclassification•Classificationsamplingpositions–riskbased•ClassificationofCleanroomsandBarrierGMPZones–whydifferentapproachesarerequired
09.50 Session2-EnvironmentalQualification•GMPComplianceenvironmentalqualificationconsidering1m3samplevolumes
•Environmentalqualificationstart-uptostateofcontrolincludingmicrofloracharacterisation,operational monitoring
•Environmentalqualificationthroughprocesssimulations and Media Fills
10.30 CoffeeBreak
11.00 Session3-Riskbasedenvironmentalmonitoringmethods,programanddatatrending•EMriskassessmentsforsamplelocationsandsample
type •EMprograms:management,structureanddata
processing •PerspectiveonuseofRapidMicroMethods:RMM
11.40 Session4-Casestudy:EnvironmentalClassification,QualificationandRiskbasedmonitoringofavial/syringeFillinglineandrelationshipwithContaminationControlStrategy:CCSforEUGMPAnnex1compliance•OverviewofCasestudy:BiologicalproductVial/SyringeFillingLineinIsolatorBarriertechnologywithuse of pre-sterilised containers transferred to Grade AasepticprocessingzoneviaNTT:No-touch-transfertechnology
•OverviewofRationaleforEnvironmentalClassification,QualificationandMonitoringfortheAsepticprocessingfillingzonesandsurroundingCleanroom
•ApplicationofQRM:QualityRiskManagementappliedwhereapplicationvariesfromconventional/generic GMP
12.20 Closingremarks
12.30 Endofworkshop
AbouttheworkshopleaderJames Drinkwater is a pharmaceutical process engineer with additional education inpharmaceuticalmicrobiology.Havingspent10yearsin the pharma industry (Amersham-GE Healthcare)Jameshaddirector rolesatbarrier technologyandhydrogen peroxide vapor generator companies
achievingsubjectmatterexpertstatus.CurrentrolesincludeHeadofGMPcomplianceandAsepticprocesssupportforFZielGmbH,thelargestIsolatorandRABSmanufacturerinGermanyworkingonmajorfillinglineprojectsandindependentlyanelectedroleasChairmanofthePHSS:Pharmaceutical&HealthcareSciencesSociety and leader of the PHSS Aseptic processing, Aseptic-ContainmentandAnnex1focusgroups.
Aboutthecompany:At F Ziel the role includesprocess integrationofenvironmentalcontrol barrier systems with sterile product aseptic processingand support for GMP compliance including environmental controlandmonitoringriskassessments.ThePHSSisaNotforProfiteducational platform for GMP providing supportive guidance in the form of technical monographs, impact statements and Clarity on GMP guidance notes. PHSS provide workshop andtrainingcourses in theUKhavinga strongconnectionwith theUKMHRA.
HALF-DAYPRE-CONFERENCEWORKSHOPATuesday8thOctober2019
CopthorneTaraHotel,CentralLondon,UK08.30–12.30
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HALF-DAYPRE-CONFERENCEWORKSHOPBTuesday8thOctober2019
CopthorneTaraHotel,CentralLondon,UK13.30–17.30
GowningTheory andBestPracticeImplementation
Workshop Leaders: ConorMurray,Chairman, IrishCleanroomSocietyMattsRamstorp,Professor in Cleanroom Technology,
BioTekProAB
WorkshopOverview:Thiswillbeinteractiveworkshopcombiningtheoryandpractice,wherebestpracticePALdesignandconfigurationwillbeoutlinedalongwithpresentingthetheoryofgowningandselectioncriteria,coupled with participation by attendees in getting real worldexperienceofdifferentgowningtechniquesforasepticprocessingandterminalsterilisationGMPapplications.
Whyshouldyouattend:• Howtosetuserrequirements• UnderstandPAL/Gowningspaceplanningandconfiguration
fordifferentGMPclassifications• Getaninsightintothescience,experimentaldataandissues
aroundlaunderedvsreusablevslimitedusegowns• UnderstandhowGowningmaterialsareassessedand
monitoredduringuse(EM)• Gainpracticalexperienceingowninganddegowning,
AsepticvsNonAseptictechniques
Agenda:
13.30 Registration & Coffee
14.00 Openingremarksandintroductions
14.10 Session1-THEORYSettingRequirements& Gowning/PALPlanning• Settinguserrequirements•Spaceplanningdesign&configurationstomeetdifferentclassifications-establishingcontrol
•EM considerations - demonstrating control
14.50 Session2-THEORYGowningSelectionCharacteristics ofdifferenttypesGownmaterials•Testing methods•Experimental test data•Selection criteria and considerations•GowningvsDegowningdifferences
15.30 TeaBreak
16.00 Session3-THEORY&PRACTICALGowning•ImportanceofHygiene•PreparationforGowning•HandWashingtechniqueanddemonstration
16.30 Session4-PRACTICALGowningApplications•Asepticprocessingvsterminalsterilisation
applications•Gowningexercises•Degowningexercises
17.20 Closingremarks
17.30 Endofworkshop
AbouttheWorkshopLeaders:ConorMurrayhasover30years’experienceindesignand construction of cleanrooms and biosafetylabs,and since 2007 independently inanoversightand auditing role. Conor represents the NationalStandards Authority of Ireland (NSAI), as Head ofDelegation and SME at ISO TC 209 on cleanroom
standardisation. Conor is Convenor of WG-05 in CEN TC243andadvises the Irish Health Service.Conor isChairmanof theIrish Cleanrooms Society (ICS) and a past Chairman of theInternationalConfederationofContaminationControlSocieties,(ICCCS). Conor lectures internationally and gives cleanroomtrainingandeducationcoursesonbehalfoftheICS.
MattsRamstorp has beenworking formore than 30yearswithcleanlinessandhygieneasaresearcher,consultant, and educator. Matts is a Master ofScience in Chemical Engineering, Technology Doctor of Applied Biochemistry (Biotechnology)and Professor of Renewable Engineering and
ProductionHygieneatLTH,LundUniversityofTechnology.Mattshasalsopublishedanumberofbooksinthefieldofcleanroomtechnology.
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