ph: 07 4922 2313 - mining - trucks · 797b, 795f, 793c/d/f, 789c, 785c, d11t, d11r, d10t, 24h,...

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www.coxonsradiators.com.au Rockhampton: 151 Maloney Street (Alexandra), QLD, 4701 | Ph: 07 4922 2313 Brisbane: Level 19, 10 Eagle Street, QLD, 4000 | Ph: 07 3303 0397

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Page 1: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

www.coxonsradiators.com.au Rockhampton: 151 Maloney Street (Alexandra), QLD, 4701 | Ph: 07 4922 2313

Brisbane: Level 19, 10 Eagle Street, QLD, 4000 | Ph: 07 3303 0397

Page 2: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Coxon’s Radiator ServiceWorkshop andHead Office

Corporate Office

151 Maloney Street (off Alexandra St)North Rockhampton, QLD 4701

Level 19, 10 Eagle StreetBrisbane QLD, 4000

Operations Manager Joel Heazelwood

Head Office Phone 07 4922 2313

Email [email protected]

Web Address www.coxonsradiators.com.au

Postal Address PO Box 6043Red Hill, Rockhampton QLD 4701

Year Established 1997

ABN 49 064 306 690

Page 3: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Radiators and heats exchangers are only a small part of your mining equipment, yet a component vital to your productivity and maintenance costs.

Coxon’s Radiators are focused on saving time, increasing productivity and lowering the cost of your equipment maintenance with our comprehensive cooling system overhaul, maintenance and repair service for the mining industry. We aim to build strong relationships with our clients and will tailor our service packages directly to your needs.

We’ve been working with industry and suppliers for years to make the overhaul process more efficient which has led to the development of our Parts Exchange system – a market leader in cost effective solutions for OEM parts exchange, and fully customised to your needs.

The Coxon’s Radiators Parts Exchange will get your trucks and HME equipment operating with minimal downtime for planned maintenance and emergency breakdowns. Truck availability ultimately affects production, and we can help keep your trucks operating. Even in the case of a breakdown, we can have exchange units to you within 12 hours. Our conveniently located Rockhampton facility also saves on freight costs throughout the Bowen and Galilee Basins.

Whether you’re looking for ways to get more out of your equipment, save on maintenance costs or have a reliable partner for planned maintenance and emergency breakdowns, Coxon’s Radiators is your answer.

VALUESRELATIONSHIPSCoxon’s are committed to building strong relationships with clients. We work collaboratively with you to find the best solutions for your specific site and equipment, and we will always go the extra mile for customers.

RELIABILITYWe deliver on time, every time! Coxon’s have reliable service and reliable products, as well as professional service and high quality workmanship.

INNOVATIONWhether it’s through engineering or service delivery, we will strive to provide innovative solutions to any problem presented.

SAFETYCoxon’s provide a safe and supportive work environment for all employees. This is a non-negotiable.

TRANSPARENCYWe will always give you an itemised list of works so you’ll know exactly what’s been done to your equipment. You will always get value for money at Coxon’s Radiators.

ABOUT US

Page 4: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Notable exchange units include a complete 797F nose cone module (including radiator, ataac, cowling, stairs and fan), as well as radiators for 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available and our parts exchange range is constantly expanding.

For fleets, ongoing contracts can be arranged to provide continuity, guarantee availability and provide assurance of uptime, along with significant cost savings.

Our parts exchange is a swift and simple process available to clients Australia wide and we are ideally located in Rockhampton’s transport hub, which often means savings on freight costs for clients in Queensland.

PRODUCTIVITYParts Exchange

The idea behind our Parts Exchange is simple – we want to keep your equipment moving. For planned maintenance, this means exchange units will be ready onsite for change out, preventing any costly delays and guaranteeing maximum productivity for your equipment.

For emergency breakdowns, it means getting the exchange units to site as soon as possible, usually within 12 hours.

Our current parts exchange range consists of:• Caterpillar Dump Truck Radiators & Charge Air

Coolers & Nose Cone Modules• Caterpillar Dozers Radiators & Charge Air

Coolers• Caterpillar Grader Radiators & Charge Air

Coolers• Komatsu Dump Truck Radiators• Hitachi Excavator Radiators

SERVICESEmergency and Breakdown Repair

At Coxon’s, we understand that keeping your fleet operational is of the highest priority. Our teams are ready to act immediately for emergency breakdown repair or overhaul.If a component does not meet the requirements for our parts exchange, we can repair or overhaul swiftly and in accordance with OEM specifications, either on-site or in our workshop.

Page 5: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

COMPLIANCE & QUALITYWarranty

Coxon’s have a strong focus on compliance with client requirements and perform all rebuilds in accordance with OEM manufacturer standards, only using genuine parts. Coxon’s are an ISO9001:2015 accredited service provider, with systems in place to ensure high quality service is delivered every time.

Coxon’s are committed to providing high quality and reliable service. We confidently back that up with a minimum 12 month warranty on all parts exchange units and overhauls and 36 month warranty on Mesabi units.

Mine Safe Caps & Mansafes

Coxon’s are a leading Australian supplier of minesafe radiator caps and mansafes, a compliance requirement on the majority of mine sites.

Our mine safe radiator caps with brass pin lever release allows pressure to be released prior to removing the radiator cap in order to prevent scalding injuries.

The mansafes enable Caterpillar and Komatsu machinery to adapt to using minesafe caps. We supply these high-quality adaptors, painted to OEM specifications and at a competitive price.

SERVICES

Page 6: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Radiator Service and Overhaul

The overhaul, maintenance, repair and supply of radiators is our core business at Coxon’s. We have extensive experience with equipment from all major OEMs, including Caterpillar, Komatsu, Liebherr, Hitachi, Atlas Copco and Mesabi.While we do focus on the maintenance of your existing parts, we also source new and rebuilt replacements where necessary – sometimes a part is cheaper to replace than repair, and we strive to provide the best value possible.

Mesabi Service Centre

Coxon’s Radiator Service is an authorised MESABI Service Centre, specialising in the rebuild of all MESABI units. A MESABI rebuild from Coxon’s Radiators will return 100% cooling efficiency to your heat exchanger every time. Our rebuilds are performed by trained fitters with extensive experience to assure strict quality standards are achieved, providing guaranteed cooling performance.We perform all MESABI rebuilds in accordance with manufacturer standards and only use genuine MESABI tubes and seals. All MESABI rebuilds performed by Coxon’s Radiator Service come with a 36-month warranty against seal leakage.

SERVICESOil and Charge Air Cooler Service and Overhaul

Along with radiators, Coxon’s specialise in oil cooler and charge air cooler service, repair and overhaul. We service all heat transfer components including hydraulic, compressor, transmission, differential and axle oil coolers, along with aftercoolers and intercoolers. If components cannot be repaired we also source high quality replacements for your equipment.

OVERHAUL AND SERVICE

Page 7: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Radiator Design and Manufacture

Coxon’s also design and manufacture heat transfer solutions to meet the needs of your specific site or fleet.

In mining, we understand that your equipment needs reliable and efficient cooling solutions that can withstand harsh and unique operating conditions. OEM products are sometimes not designed to last in corrosive environments or when subject to blasting, therefore we provide innovative and custom-designed solutions.

These engineered solutions can prevent costly machine breakdowns and save money in the long run by significantly increasing the life of the radiator and protecting your engine from overheating. Our extensive network of designers, engineers and manufacturers make it possible to provide custom cooling solutions for any application.

Fleet Maintenance

Coxon’s offer a variety of fleet maintenance services, including radiator and cooler maintenance for large mining equipment fleets. We can offer reduced pricing on fleet overhauls, depending on the size of the fleet. We also can arrange exclusive service exchange units for your fleets, to minimise downtime and maximise productivity.

We aim to exceed our customers’ expectations by providing the following services:

• High quality, low cost overhauls • Onsite inspections• A dedicated after-hours contact• Customisation to your specific requirements• Service exchange units• Fast turnarounds as a priority, to ensure

minimal downtime• Emergency breakdown repairs• Up to 36 month overhaul warranty

SERVICESCoolant Supply

Coolant is an essential consumable on any mine site. Coxon’s can supply coolant in quantities that support large-scale mining operations, designed specifically to replace OEM coolants and to suit Australian conditions. We can provide a simple, per litre price for coolant that includes the mandatory compliance testing, and ship large quantities direct to your site.Developed for extended service performance, our coolant has been proven to last up to 6 years / 18,000 hours for off road heavy duty diesel applications in conjunction with periodic coolant analysis testing.

OVERHAUL AND SERVICE

Page 8: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Our state-of-the-art workshop in Rockhampton’s industrial district of Parkhurst was purpose built in 2015 to specifically fit large-scale mining components securely undercover and enable optimum workflow for the overhaul process. Our facility has the capacity to store all parts exchange components onsite and a designated area to service light vehicles and trucks within the workshop.

Our workshop is equipped with the following: • 2 x 5T overhead gantry crane • 4T & 2T jib cranes • 3T & 12T forklift • Test Tanks including 4m x 4m tank • 4 radiator jigs • Fabrication area • Spray booth • Sandblasting facilities • Light vehicle & truck service bays (with capacity for up to six vehicles at once) • Vehicle hoists

FACILITIES

Page 9: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

OUR TEAMThe Coxon’s Radiators team has grown over the past two decades to include 15 specialised team members, with a range of expertise in cooling systems for the mining industry.

From qualified diesel fitters to engineers, tradesmen and radiator experts, the Coxon’s team have the knowledge to get the job done.Our in-house training program provides a holistic 3 to 4 years of training for each new staff member that we bring on board. With ISO9001:2015 accreditation, you can be assured that the service you receive from Coxon’s is of the highest standard.

HSEQHealth, safety, environment and quality are of utmost importance to Coxon’s Radiators.

We have a dedicated health and safety manager in-house, to ensure our workshop systems and procedures are up to on-site standards. When our team is on-site, we are fully compliant with your SOPs and safety protocols.

We aim to be as carbon-neutral as possible in our operations, recycling and minimising our impact on the local environment.

When you choose Coxon’s, you choose an ISO9001:2015 accredited service provider. Quality is at the forefront of everything we do, and we provide above-standard warranties to back up the quality of our service.

Specialising in mining, heavy haulage and automotive, the Coxon’s Radiators client base includes some of the biggest names in industry today.

CLIENTS Mining- Hastings Deering- Komatsu- BHP Billiton- Anglo American- Yancoal- Jellinbah- Downer Group- Glencore

- Hitachi- Rio Tinto- Thiess- HSE Mining- Gladstone Ports Corporation- SMW- REO

Transport- Emerald Carrying Company- Rocky’s Own Transport- Kalari- LCR Mining

Page 10: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

Equipment: Caterpillar D11R and D11TJob: Overhaul radiators for a fleet of 12 dozers, to OEM specifications every 12 months. This project has been ongoing for multiple years, a testament to the quality of service that Coxon’s provide.

Equipment: Komatsu 830eJob: Coxon’s have overhauled a fleet of 20 Komatsu 830e trucks on a rolling basis as part of module change outs being performed by Komatsu. This fleet maintenance is in conjunction with our parts exchange service, ensuring maximum uptime for the fleet.

Equipment: Caterpillar 797F Nosecone Job: Coxons were awarded a contract to supply service exchange 797F nosecones for fleets of 797F trucks across multiple Bowen Basin sites. This is planned maintenance with exchange nosecones overhauled and supplied to site in 14 day intervals.

Equipment: Caterpillar 793F Job: Coxon’s have used their parts exchange system to overhaul a fleet of 793F trucks for a site in the Bowen Basin. This was planned maintenance with exchange radiators overhauled and supplied to site in 3 week intervals.

PROJECTSEquipment: Heavy Haulage Job: Coxons service a large fleet of Kenworth trucks which run throughout Queensland. Coxon’s have worked closely with this client for over 15 years, servicing cooling systems to ensure maximum uptime for the fleet as well as cost savings on fuel. As an authorised radiator service depot for Air Radiators, Coxon’s are the choice for planned cooling system maintenance on heavy haulage.

PLANNED MAINTENANCE

EMERGENCY / BREAKDOWN REPAIREquipment: Caterpillar 797FJob: A Bowen Basin mine site had an emergency breakdown with a Caterpillar 797F radiator. The radiator had significant damage to cores and steelwork. Coxon’s were able to overhaul the radiator and repair damaged steelwork, avoiding the replacement of expensive components and costly delays due to unavailable parts.

Equipment: Caterpillar 793DJob: Coxon’s received an urgent request for a Caterpillar 793D radiator from a mine in the Hunter Valley region. Using our parts exchange system we were able to arrange express freight on the weekend so that our client was operating again within 48 hours.

Equipment: Caterpillar 795FJob: A Bowen Basin mine site had an emergency breakdown with a Caterpillar 795F radiator. We were able to overhaul the radiator and return it to site within 2 days, well below the expected overhaul time; this was done by working overtime and prioritising the breakdown job. Coxon’s understand the importance of machine availability and go the extra mile for their clients.

Equipment: Caterpillar 789CJob: Coxons received an urgent request from a client in the Bowen Basin for a Caterpillar 789C radiator which had sustained significant fan damage. A replacement radiator was sent to site immediately for same day delivery using our parts exchange system.

Page 11: Ph: 07 4922 2313  - Mining - Trucks · 797B, 795F, 793C/D/F, 789C, 785C, D11T, D11R, D10T, 24H, 830E and EX5500. Please enquire with our office as there are many more available

www.coxonsradiators.com.au Rockhampton: 151 Maloney Street (Alexandra), QLD, 4701 | Ph: 07 4922 2313

Brisbane: Level 19, 10 Eagle Street, QLD, 4000 | Ph: 07 3303 0397