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M/s. DHANLAXMI PIGMENTS PVT.LTD. PROJECT PRE-FEASIBILITY REPORT ON PROPOSED PROJECT FOR MANUFACTURING OF SYNTHETIC ORGANIC PIGMENTS OF M/s. DHANLAXMI PIGMENTS PVT.LTD. AT PLOT NO:3020-21, GIDC ESTATE,PANOLI, DIST:BHARUCH STATE:-GUJARAT

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M/s. DHANLAXMI PIGMENTS PVT.LTD.

PROJECT PRE-FEASIBILITY REPORT

ON

PROPOSED PROJECT

FOR

MANUFACTURING OF SYNTHETIC ORGANIC PIGMENTS

OF M/s. DHANLAXMI PIGMENTS PVT.LTD.

AT

PLOT NO:3020-21,

GIDC ESTATE,PANOLI,

DIST:BHARUCH STATE:-GUJARAT

M/s. DHANLAXMI PIGMENTS PVT.LTD.

1.0 EXECUTIVE SUMMARY

M/s. Dhanlaxmi Pigments Pvt.Ltd. is an existing small scale unit located at Plot No:-3020-21,

GIDC Industrial Estate, 3rd Phase, Near.Garuda Cotex, Panoli-394116, Dist:-Bharuch, Gujarat

for the manufacturing of Copper Phthalocyanine Blue- with installed capacity of 75 MT/Month

and ammonium sulphate 77 MT/Month as per valid CCA-AWH-80717.Unit has also a valid

CTE-83481.Shortly Unit will convert this CTE into CCA.

Now as per market demand, unit has decided to increase existing product capacity and introduce

new product Pigment alpha blue, Pigment beta blue and Mono Sulpho wet cake. List of the

product is given in below Table No:-1.

TABLE: 1

List of Product

Sr. No

Name of product Existing capacity in

MT/Month as per AWH-

80717

Proposed capacity in MT/Month

Total capacity in MT/Month

1. Copper Pthalocyanine Blue

75 325 400

2. Pigment Alpha Blue 0 65 65 3. Pigment Beta Blue 0 60 60 4. Mono sulpho(real) 0 60 60 5. Ammonium Sulphate 77 136 213

COST OF PROJECT The expected cost of project is Rs 280 Lacs. The total plot area of the unit is 3000 sqmt. The total plantation and green belt area is 785 sqmt.Unit has allotted 26% green belt area of the total area. FUEL AND ELECTRICITY CONSUMPTION The Unit is using Natural gas as a fuel. The existing consumption of Natural gas is 3000 m3/day

as per current CCA-AWH-80717.Unit has also granted CTE-83481 of 4000 M3/day(3000 as per

CCA + 1000 proposed in CTE) natural gas and 100 lit/Hr diesel. Shortly unit will apply for CCA

of this CTE-83481.After proposed expansion unit will use Natural gas, Coal and Diesel. The

proposed quantity of Natural gas, Coal and Diesel will be 3000 M3/day, 12 MT/Month, and 100

M/s. DHANLAXMI PIGMENTS PVT.LTD.

Lit/Hr. So total fuel consumption of Natural gas, Bio-coal and Diesel after proposed expansion

will be 7000 M3/day, 12 MT/day and 200 Lit/Hr.

At present the total connected load of power is about 250 KVA, which is expected to be

increased up to about 475 KVA after proposed expansion. Thus, the additional power

requirement for the proposed expansion will be 225 KVA, which will be procured from Dakshin

Gujarat Vij Company Ltd. (DGVCL).

WATER CONSUMPTION Water consumption permission for Domestic purpose and Industrial purpose is 6 KL/Day and

44 KL/Day. After proposed expansion Industrial, Gardening and Domestic water requirement

will be 122 KL/Day, 10 KL/Day and 10 KL/Day.

WASTEWATER GENERATION

As per current CCA unit is having permission for industrial discharge is 38 KL/Day and

domestic waste water discharge permission is 6 KL/Day. Unit will send 10 KL/Day effluent into

Spray dryer.

FLUE GAS EMISSION

There is a flue gas emission from the Boiler, Thermic Fluid Heater and Hot air generator. Unit

will install Boiler, Thermic fluid Heater, Hot air generator, and D.G.Set for proposed expansion.

PROCESS GAS EMISSION

The source of the process gas emission from the manufacturing of CPC is NH3 and Co2.Unit has

installed proper facility to prevent it. Unit will install Reaction vessel as an additional

equipments.

HAZARDOUS WASTE MANAGEMENT The Hazardous wastes from the unit are Sludge, Used Oil, Discarded Containers/Bags/Liners.

2. INTRODUCTION

2.1 THE PROJECT

M/s. Dhanlaxmi Pigments Pvt.Ltd. is an existing small scale unit located at Plot No:-3020-21,

GIDC Industrial Estate, 3rd Phase, Near.Garuda Cotex, Panoli-394116, Dist:-Bharuch, Gujarat

for the manufacturing of Copper Phthalocyanine Blue- with installed capacity of 75 MT/Month

and ammonium sulphate 77 MT/Month as per valid CCA-AWH-80717.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

Now as per market demand, unit has decided to increase existing product capacity and introduce

new product Pigment Alpha Blue, Pigment Beta Blue and Mono Sulpho wet cake. List of the

product is given in below Table No:-1.

2.2 PROJECT PROPONENT

M/s.Dhanlaxmi Pigments Pvt LTd is involving in the manufacturing of Synthetic Organic

Pigments. The promoters have well experienced in this field. Now to meet the market demand

promoters want to increase the production capacity of the unit. The plant boasts of contemporary

infrastructure facilities with advanced machinery and automated processes. They are conscious

of environment protection measures and from the conception stage itself necessary care has been

taken.

The unit believes in sustainable development and equally concern about environment

preservation and pollution control. The unit has already provided adequate Environment

Management System to meet desired norms of effluent discharge as per the statutory recruitment

and also propose to expand its continuous endeavor for the pollution prevention and betterment

of environment.

A vision, a mission and a will to succeed are the basic ingredients in the foundation of the

company. A team of well-qualified engineers and financial experts supports the company. Main

promoters as well as staff of the company have very good industrial as well as business

experience.

QUALITY POLICY

The company’s commitment is to manufacturing of pigments. The company has in house testing

facility with modern testing equipments to ascertain the quality of raw materials as well as

finished products. Continued emphasis towards process and technology up gradation is being

done effectively to enrich the product quality. R & D with initiative & innovative ideas had

resulted into excellent performance in respect of quality products.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

ENVIRONMENTAL POLICY

The unit is committed to execute all operations, products and services by environmental

protection activities to the extent possible.

As a means of achieving these, the unit pledge to company with the legal & other requirements

to their core and focus on continually improving products, systems & operations.

TABLE: 3

CONTACT DEAILS OF DIRECTORS

Sr. No

Name Present Residential Address

Designation Contact No.

1. Mr.Yash Chaturbhai Ramolia 74/5 Yakeen banglow opp. Suflam app.

New colony GIDC Ankleshwar

Director 9925207676

2. Ms.Neeta Chaturbhai Ramolia 74/5 Yakeen banglow opp. Suflam app.

New colony GIDC Ankleshwar

Director 9925207676

The directors of the company have good experience in handling the production management,

financial management and all the allied areas.

2.3 NATURE OF PROJECT

M/s. Dhanlaxmi Pigments Pvt.Ltd. is an existing small scale unit located at Plot No:-3020-21,

GIDC Industrial Estate, 3rd Phase, Near.Garuda Cotex, Panoli-394116, Dist:-Bharuch, Gujarat

for the manufacturing of Copper Phthalocyanine Blue- with installed capacity of 75 MT/Month

and ammonium sulphate 77 MT/Month as per valid CCA-AWH-80717.

Now as per market demand, unit has decided to increase existing product capacity and introduce

new product Pigment alpha Blue, Pigment beta Blue and Mono Sulpho wet cake. As per EIA

notification 2006, the proposed project falls under category 5(f)-B.

2.4 MARKET FEASIBILITY

M/s. Dhanlaxmi Pigments is a leading pigment group in India ventured into manufacture of

Synthetic Organic Pigments. This chemical is commonly used as a coloring agent in different

substances. The offered chemical is processed by using optimum quality chemical and advanced

technology as per set market norms. This product is used into Plastic, Rubber, Textile, Inks, and

Paints Industries.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

3.0 PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed project is not including any interlinked and interdependent project

3.2 PROJECT LOCATION

The proposed project site is located at Plot No: 3020, 3021 GIDC industrial Estate, Panoli-

394116, Dis: - Bharuch, Gujarat which is one of the fastest growing industrial estate and having

all the essential facilities & infrastructure for the management & disposal of effluent discharge.

The approximate geographical positioning of the project site is at Latitude: 21°32'50.98"N

Longitude: 72°59'29.27"E. The location of the project site can be identified from the location

map shown in Figure-1.

The salient features of the location of the project site are presented in Table 4.

TABLE: 4

SALIENT FEATURES OF THE PROJECT SITE

Particulars Details Distance from Site

Villages Shanjali 0.488 Km E

Approx. Geographical positioning Latitude:

Longitude:

21°32'50.98"N

72°59'29.27"E

Nearest City Ankleshwar

Bharuch

9 Km NE

16 Km NE

Nearest Railway line/ Railway station

Panoli 0.96 Km N

Domestic Airport Surat 55 Km South

International Airport Ahmedabad 180 Km N

M/s. DHANLAXMI PIGMENTS PVT.LTD.

FIGURE -1

LOCATION OF THE PROJECT SITE

M/s. DHANLAXMI PIGMENTS PVT.LTD.

PANOLI

M/s. DHANLAXMI PIGMENTS PVT.LTD.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

FIGURE-2

Aerial view of the 5km radial periphery from the project Site

M/s. DHANLAXMI PIGMENTS PVT.LTD.

3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed project.

3.4 NEIGHBORING INDUSTRIES

The industry is located in an area, which is already industrialized. The industries in the vicinity

of the proposed project are given in the table-5 below:

TABLE: 5

NEARBY INDUSTRIES IN THE VICINITY

Sr. No. Industries Name

1 M/s.Dhanveen Pigments Pvt.Ltd

2 M/s. Vishmita Intermediates Pvt.Ltd

3. M/s.Gujarat Agro Public Ltd

4. M/s. Maharshee Laboratories Pvt.Ltd

3.5 SIZE OF PROJECT

M/s. Dhanlaxmi Pigments Pvt.Ltd. is an existing small scale unit located at Plot No:-3020-21,

GIDC Industrial Estate, 3rd Phase, Near.Garuda Cotex, Panoli-394116, Dist:-Bharuch, Gujarat

for the manufacturing of Copper Phthalocyanine Blue- with installed capacity of 75 MT/Month

and ammonium sulphate 77 MT/Month as per valid CCA-AWH-80717.

Now as per market demand, unit has decided to increase existing product capacity and introduce

new product Pigment alpha blue,Pigment beta Blue and Mono Sulpho wet cake. List of the

product is given in below Table No:-1.

As per EIA notification 2006, the proposed project falls under category 5(f)-B.

New Plant and machinery installations will also have to be acquired and installed. Environment

Protection and safety systems have also been considered in planning the Cost Projection. The

break-up of the proposed project cost is given in below table 6.

TABLE: 6

CAPITAL COST PROJECTION

Sr. No. Purpose Total (Rs. In Lacs)

1. Site Development 20 2. Building 50 3. Plant and Machinery 150

M/s. DHANLAXMI PIGMENTS PVT.LTD.

4. Environment Protection & Safety a) Effluent treatment Plant 50 b) Safety Equipment (PPE, fire

extinguishers, Ventilation, etc.) 5

c) Green belt development 5 Total 280

3.6 PROCESS TECHNOLOGY

Unit is involving in the manufacturing of Synthetic Organic Pigments. These are characterized

for their physicochemical properties. Process details like Process description, chemical reactions

and mass balance for each product is attached as Aannexure-6 of FORM-I.

3.7 RAW MATERIAL

Unit is involving in the manufacturing of Synthetic Organic Pigments and purchasing required

raw material from local/Indian market. Detail of Raw material consumption is attached as

Annexure-5 of FORM-I.

3.8 RESOURCE REQUIREMENTS

3.8.1 LAND

The total plot area of the unit is 3000 Sqmeter. Unit has allotted 785 Sqmeter for green belt

development.

3.8.2 FUEL

For production activity, fuel requirement and Power consumption is as per below table 8 and

table 9.

TABLE: 8

FUEL CONSUMPTION

SR.

NO

FUEL QUANTITY

(As per current

CCA No:-

AWH-80717)

QUANTITY*

(As per CTE-

83481)

QUANTITY

(As per

proposed

expansion)

TOTAL

1. Natural

Gas 3000 M3/day

3000 + 1000

(additional)M3/day

3000 M3/day 7000 M3/day

2. Coal --- ---- 12 MT/Month 12 MT/Month

3. Diesel --- 100 Lit/Hr 100 Lit/Hr 200 Lit/Hr

M/s. DHANLAXMI PIGMENTS PVT.LTD.

*CTE is granted. Shortly unit will apply for CCA of CTE-83481.

TABLE: 9

POWER CONSUMPTION

3.8.3 WATER

3.8.3.1 WATER CONSUMPTION

Existing water and Proposed water consumption is incorporated in Table No:-10

TABLE: 10

WATER CONSUMPTION

Sr. No

Particulars Existing Water

Consumption KL/Day

(As per CCA-No:-AWH-

80717)

Proposed Water Consumption KL/Day

(As per proposed expansion)

Total Water Consumption

KL/Day

Fresh Recycle Total Fresh Recycle Total 1. Domestic 6 4 0 4 10 0 10 2. Gardening 0 10 0 10 10 0 10

INDUSTRIAL WATER CONSUMPTION 3. Process 22.5 31.5 212* 243.5 54 212* 266 4. Boiler 5 38 0 38 43 0 43 5. Cooling 1.5 23.5 0 23.5 25 0 25 6. Washing 15 -15 0 -15 0 0 0 Total Industrial 44 78 212* 290 122 212* 334

TOTAL (Industrial + Domestic )

50

304

(Fresh water=92 KL/Day+ Internal recycle=212 KL/Day)

354

(Fresh water=142 KL/Day + Internal

Recycle=212KL/Day)

*Breakup of 212 KL/Day:-Internal Recycle : - 187 KL/Day From Boiler Steam: - 25 KL/Day

SR. NO

POWER QUANTITY

(As per current CCA No:-AWH-80717)

QUANTITY (As per proposed

expansion)

TOTAL QUANTITY

1. Electricity 250 KVA 225 KVA 475 KVA

M/s. DHANLAXMI PIGMENTS PVT.LTD.

3.8.4 WASTEWATER MANAGEMENT

The category-wise bifurcation of the wastewater generation is given in Table 11.

TABLE: 11

WASTE WATER GENERATION

Sr. No.

Particulars Existing Waste Water Generation in

KL/Day

Proposed Waste Water Generation in

KL/Day

Final waste Water Generation in

KL/Day 1. Domestic 6 4 10 INDUSTRIAL WASTE WATER GENERATION

2. Process 20 3 23 3. Boiler 3 9 12 4. Cooling Tower NIL 9 9 5. Washing 15 -15 0 Total Industrial 38 6 44 Total (Industrial

+ Domestic) 44 10 54*

*As per current CCA, Total discharge permission is 44 KL/Day. Industrial effluent discharge permission is 38 KL/Day and Domestic effluent permission is 6 KL/Day.

Unit will send additional 10 KL/Day effluent to spray dryer.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

WATER BALANCE DIAGRAM

TOTAL WATER REQUIREMENT (142 KL/Day GIDC FRESH WATER)

TOTAL WATER (266 KL/Day) (54 FRESH+187 INTERNAL

RECYCLE+25BOILER STEAM)

DOMESTIC (10 KL/Day)

COOLING TOWER (25KL/Day)

GARDENING (10 KL/Day)

BOILER (43 KL/Day)

EFFLUENT GENERATION (225 KL/DAY)

Reused (187 KL/Day)

TO Treated collection Tank (44 KL/Day)

STEAM (25 KL/Day) LOSS

(6 KL/Day)

BLOW DOWN (12 KL/DAY)

BLOW DOWN (9 KL/DAY)

LOSS (16 KL/Day)

SOAK PIT (10 KL/DAY)

Evaporation loss 40KL/Day

(38 KL/DAY) Acidic effluent for neutralization

Neutralization

Sludge (15 MT) Water

(13 KL/DAY)

FINAL DISCHARGE (44 KL/Day)

Send to Spray dryer (10 KL/Day)

M/s. DHANLAXMI PIGMENTS PVT.LTD.

3.8.4.1 WASTEWATER CHARACTERISTICS

Existing & proposed effluent characteristic before treatment and after treatment in ETP is

covered in Annexure-7 of FORM I.

3.8.4.2 WASTEWATER TREATMENT & DISPOSAL

A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7 of

FORM I.

3.9 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been

proposed by the company for the control of the anticipated pollution load.

3.9.1 GASEOUS EMISSIONS & CONTROL

3.9.1.1 FLUE GAS EMISSION

Existing flue gas emission and proposed flue gas emission is mentioned in Table No: 12.

TABLE: 12

FLUE GAS EMISSION

Sr. No

Stack Attached To

Stack Height in Meter

Type Fuel

Air Pollution Control System

Parameter Permissible Limit

EXISTING EQUIPMENTS(AS PER CCA-AWH-80717) 1. Boiler-1

(Capacity :-3 TPH)

13 Natural Gas

--- Particulate Matter SOx NOx

150mg/NM3

100 ppm 50 ppm

2. Thermic Fluid

Heater (Capacity:-

4 Lac Kcal/Hr)

13 Natural Gas

--- Particulate Matter SOx

NOx

150mg/NM3

100 ppm 50 ppm

3. HAG (Capacity:-

4 Lac Kcal/Hr)

13 Natural Gas

--- Particulate Matter SOx

NOx

150mg/NM3

100 ppm 50 ppm

(AS PER CTE-83481*)

M/s. DHANLAXMI PIGMENTS PVT.LTD.

4. Thermic fluid heater (Capacity:-

4 Lac Kcal/Hr)

13

Natural gas

--- Particulate Matter SOx NOx

150mg/NM3

100 ppm 50 ppm

5. Thermic fluid heater (Capacity:-

2 Lac Kcal/Hr)

---

6. Hot air generator for SFD

(Capacity:-4 Lac

Kcal/Hr)

13

Natural gas

--- Particulate Matter SOx NOx

150mg/NM3

100 ppm 50 ppm

7. D.G.Set (Capacity 320 KVA)

9 Diesel --- Particulate Matter SOx NOx

150mg/NM3

100 ppm 50 ppm

PROPOSED FLUE GAS EMISSION Sr. No

Stack Attached To

Stack Height in Meter

Type Fuel

Air Pollution Control System

Parameter Permissible Limit

PROPOSED EQUIPMENTS

8. Boiler 13 Coal fire

Multi cyclone

separator

Particulate Matter SOx NOx

150mg/NM3

100 ppm 50 ppm

9. Thermic Fluid Heater (Capacity:-20 Lac Kcal/Hr)

13 Coal fire

--- Particulate Matter SOx NOx

150mg/NM3

100 ppm 50 ppm

*CTE is granted. Shorty unit will apply for CCA of this CTE-83481.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

3.9.1.2 PROCESS EMISSIONS Existing process gas emission and proposed flue gas emission is mentioned in Table No: 13. TABLE:-13 PROCESS GAS EMISSION Sr. No

Stack Attached To

Stack Height in Meter

Air Pollution Control System

Parameter Permissible Limit

EXISTING EQUIPMETNS 1. Reaction

Vessel 16 2-stage water

scrubber NH3 SPM SO2

175 mg/NM3

150 mg/NM3 40 mg/NM3

PROPOSED EQUIPMETNS

2. Reaction Vessel

(Nos:-2)

16 (Common

stack)

2-stage water scrubber (For each reactor)

NH3 SPM SO2

175 mg/NM3

150 mg/NM3 40 mg/NM3

3. Reaction Vessel

(Nos:-2)

16 (Common

stack)

2-stage water scrubber (For each reactor)

NH3 SPM SO2

175 mg/NM3

150 mg/NM3 40 mg/NM3

3.9.2 HAZARDOUS WASTE MANAGEMENT The following types of hazardous wastes are being generated during the operational activities.

All the wastes are being stored separately in a designated storage area. The details of hazardous

waste are below given Table 14.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

TABLE 14

DETAILS OF HAZARDOUS WASTE

3.9.3 NOISE CONTROL & ODOUR

The major noise generating installation is the D.G. Set. Unit has installed it in a closed room and

provided acoustic enclosure around it. Unit has also provided ear plugs to the operating person of

Boiler room.

Unit is following below steps to Noise control and Odour.

• Raw-material feeding is being carried out by pumps.

• All reactions are being taken in closed reactor system.

• Roof top ventilation is installed in the entire plant area.

• Regular monitoring of piping and fittings is carried out to prevent the leakages.

3.9.4 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS

The storage and mode of transport of chemicals are being done as per detailed MSDS and

chemical hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Sr. No.

Waste Category Quantity/Month (As per existing)

Quantity/ Month (As per

Proposed Expansion)

Total/ Month

Facility

1 ETP Sludge 35.3 10 MT 440 MT 450 MT TSDF Site/ Cement industry

2 Discarded Containers

Bags/Liners

33.1 20 No 6000 No.

80 No

18000 No.

100 No 24000 No.

Collection, Storage,

Decontamination and

Transportation 3 Used Oil 5.1 1.5 Lit 3.5 Lit 5 Lit Collection,

Storage, Reuse and sell to register re-processor

M/s. DHANLAXMI PIGMENTS PVT.LTD.

3.9.5 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of

large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of

MSIHC Rules,

Moreover transport activity is being done through drums, so there is a manual loading and

unloading and no unloading through pipe at the site. Hence, the risk of static charge generation

during transfer of such chemicals is not significant.

3.9.6 MAN POWER

The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area.

TABLE NO:-15

MAN POWER REQUIREMENT

Phase of project Type of Labor No of Workers Total

During construction Contractual 10 10

Existing Proposed

During operations Managerial 1 0 1

Supervisor 3 1 4 Clerical 4 2 6

Un-Skilled 12 23 35

M/s. DHANLAXMI PIGMENTS PVT.LTD.

4.0 SITE ANALYSIS

4.1 CONNECTIVITY

Panoli estate is connected with Ankleshwar. Ankleshwar is known for Pigment and

Pharmaceutical Industry. Ankleshwar is connected by Indian National Highway

8 (Mumbai to New Delhi) and by the Western Railway Division of Indian Railways. The railway

division runs the broad gauge train services to Rajpipla. The 133-year-old Golden

Bridge connects Ankleshwar to Bharuch across the Narmada on the station front while a new

bridge connects the highway, the other bridge on the highway is now ready to use.

Ankleshwar railway station is centrally located at the intersection of NH8 & Station Road.

Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western

section).Development projects of Ankleshwar Airport & City Bus are in last stage.

4.2 LAND USE AND LAND OWNERSHIP

The proposed project site is located at plot No: 3020 & 3021, GIDC Estate, Panoli, and Dist:

Bharuch. The total plot area of the unit is 3000 sq meter in which 1691 sq meter is Plant/Process

area and 785 sq meter is total green belt area.

4.3 EXISTING LAND USE

The proposed project site is located at plot No: 3020 & 3021, GIDC Estate, Panoli and

Dist:Bharuch. The plot is notified by GIDC for industrial purpose.

4.4 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which has all essential facilities such as

internal roads, arrangement for supply of water and power to industries, effluent disposal

facilities, gas etc.

The proposed project is relatively small in size and will be employing some skilled and unskilled

people. First preference will be given to local people, so there will be no change in population

pattern due to the proposed project.

4.5 SOIL CLASSIFICATION

The soil of the district can be classified as light, medium and heavy according to depth, texture

and location. There is sandy loam to loamy in texture, brownish black in color.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

4.6 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season period

between the Oct-2016 to Dec-2016. The wind rose diagram prepared from same data is shown

at Figure 3, Figure 3.1.

TABLE: 16

METEOROLOGICAL DATA

Month -- Temp. (°C) Relative Humidity (%)

Wind Speed km/hr

October-16 Min. 23 28 0

Max. 35 94 13

Average 29 61 6.5

November-16 Min. 20 24 0

Max. 34 51 10

Average 27 37.5 5

December-16 Min. 17 23 0

Max. 32 52 11

Average 24.5 37.5 5.5

M/s. DHANLAXMI PIGMENTS PVT.LTD.

FIGURE: 3

WIND ROSE DIAGRAM FOR PERIOD OF OCTOBER-2016 TO DECEMBER-2016

M/s. DHANLAXMI PIGMENTS PVT.LTD.

FIGURE: 3.1

WIND CLASS FREQUENCY DISRTIBUTION

Observation: It observed that wind is blowing mainly towards the SW direction from NE.

Average wind speed was 2.38 m/s.

4.7 SOCIAL INFRASTRUCTURE

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT:

Jhagadia is largely an industrial area dominated by large scale industries, especially chemical

Plants. Government agencies provide many basic facilities like uninterrupted water supply,

power and road network.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

5.2 POPULATION PROJECTION.

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

5.3 LAND USE PLANNING

The names of prominent industries are shown in table no: 17

TABLE: 17

NAME OF SOME PROMINENT INDUSTRIES

Sr. No. Name of industry 1 M/s.Dhanveen Pigments Pvt.Ltd

2 M/s. Vishmita Intermediates Pvt.Ltd

3 M/s.Gujarat Agro Public Ltd

4 M/s. Maharshee Laboratories Pvt.Ltd

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area is covered plant area, raw material storage area, hazardous waste storage area,

workshop and utilities.

6.2 NON PROCESSING AREA

The non process area is covered Admin Building, toilet blocks, change room and security cabin.

6.3 GREEN BELT AREA

Total plot area of the unit is 3000 Sq-meter. Total Plant/Process area of the unit is 1691 Sq-

meter. Unit has allotted 785 Sq-meter area for green belt. There will be provision of budget of 5

lakh rupees for green belt development.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

• Training & Education: All the employees are being trained and educated periodically about

the hazardous nature of chemicals used in the process. Also, training for fire fighting, work

permits system, first aid, safe handling of hazardous chemicals and integrating safety, in all

activities.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

• Medical facility: Pre-employment medical checkup at the time of employment. In order to

safe guard the health of the employees, all the employees undergo periodic health checkup.

• Drinking water: Unit has provided Aqua Guard/R.O at different places to provide purified

water for drinking purpose.

• Transportation: The unit is providing basic transportation facility to workers.

• Telegraph & Post: Unit has all the facilities like telephone, fax and internet for the

employees.

6.5 CONNECTIVITY

This industrial estate is well connected to Ahmadabad/Mumbai/Vadodara through the

Ankleshwar. Rail services and Road services are available in Ankleshwar.

6.6 DRINKING WATER MANAGEMENT

Average daily water consumption of unit is 10 KL/day for domestic purpose. GIDC water is a

source of domestic water.

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste management and disposal is shown in table 14

6.8 SOLID WASTE MANAGEMENT

The Solid waste management and disposal is shown in table 14.

6.9 SOURCE OF POWER

DGVCL is a main source of Power.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in GIDC Estate, Jhagadia. There will be no any human settlement

affected by proposed project. So, there is no requirement of any R & R Plan.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

The details of project Implementation Schedule is given in below table.

M/s. DHANLAXMI PIGMENTS PVT.LTD.

TABLE: 18

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB Sr. No. Activity Required Period1. Civil work Immediately after getting NOC 2. Procurement of machinery 1 month after getting NOC

3. Eraction & installation of machinery

Immediately after competition of activity no.2

4. Trial of machinery & equipment

Within 1 months after competition of activity no.3

5. Commercial activity 1 months after competition of activity no.4 8.2 ESTIMATED PROJECT COST

The details of Capital cost projection are given in table no. 6.

9.0 ANALYSIS OF PROPOSAL First preference will be given to local people for employment and Company will also try to

provide indirect employment opportunities by availing local contract services during

transportation and operational phase.

The company intends to donate 2 % of the profit to agencies like NGOs or social welfare

societies for projects carried out in nearby villages for their welfare and upliftment.