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  • 8/12/2019 Petrogas Filtration Catalogue

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    where nature and technology meet

    ETROGAS GAS-SYSTEMS BV

    www.petrogas.nl

    Solutions for filtration applications

    F I L T R A T I O N

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    F I L T R A T I O N

    An introduction

    Baff le plate coalescer seperator skid - designed

    and manufactured by Petrogas Gas-Systems BV

    Petrogas upholds a stringent QC policy ensuring that every filter cartridge

    delivers a performance according to its design. Besides rigorously upholding

    our quality we are also constantly trying to improve upon it. Throughresearch, design and frequent testing we are constantly stimulating

    product development and improvement.

    Clean and aerosol free gas is critical for industrial equipment

    to operate effectively and reliably. Petrogas filtration is dedicated

    to designing and manufacturing dust filter and coalescer cartridges

    that provide high efficiency removal of solids and liquids from

    contaminated gases, ultimately protecting downstream equipment

    and reducing maintenance costs.

    Petrogas filtration is a part of

    Petrogas Gas-Systems, which is a

    renowned Dutch engineering

    company that deve lops ,

    manufactures and supplies turn-

    key gas installations worldwide.

    Our filter cartridges are hence

    mainly designed for application

    in filter-seperators to remove

    particulates from the process

    streams of air, hydrogen and

    natural gas.

    Petrogas Fil ter Separator

    Petrogas Dust F il ter

    Curing heat equipm ent a fter p leating phase B lade type p lea ting equipm ent to bond m ult i layered m ed ia

    We use only high quality grade media materials from a prominent supplier

    that is a global leader in creating, manufacturing and supplying technically

    advanced high efficiency and liquid filtration media.

    Our manufacturing is ISO9001 certified and is carried out to the highest

    standards using the latest manufacturing technology to ensure a high

    quality, consistent product.

    High g rade eng ineeredmedia mater ia ls

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    F I L T R A T I O N

    Filter Element Performance Testing Method

    Petrogas filtration has conducted elaborate filtration efficiency tests at renowned testing facilities.The

    test method and apparatus are in accordance with VDI 3926 standard.

    The performance test for separation of solid particles is operated by negative pressure suction in such a

    way that a fixed quantity of test dust particles are added constantly through the feeder (Palas BEG-1000)

    at air intake. The aerosol enters into the filter and passes through the filter element to achieve filtering.

    The solid particles are discharged finally through the ash hopper. A number of sensors are used in the test

    to check the actual working performance of the filter element at different filtration velocities. The test

    procedure is as shown in Fig. 1. Relevant parameters measured in the test are as below:

    The performance test for separation of liquid particles is also operated

    by negative pressure suction in such a way that a fixed quantity of gas-

    liquid mixture is added constantly through the sprayer at filter inlet. The

    aerosol enters into the filter and passes through the coalescence filter

    element to achieve filtering. The liquid is discharged finally through the

    liquid outlet. A number of sensors are used in the test to check actual

    agglomeration working performance of the filter element at different

    filtration velocities.

    Dust measured: ISO COARSE A.T.D. A4 dust

    gas- l iquid test appa ratus

    Fig. 1 Overview Test Device (Gas-Solid)

    Tes t method and l abora tory appara tus a re in accordance with VDI3926 s tandard.

    Relevant parameters: Test tempera ture 27 C, relat ive humidity 44.8 %, part icle diameter 0.3~17m

    gas-so l id test ap paratus

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    F I L T R A T I O N

    Filter Element Performance Testing Method

    The test for separation of liquid particles is as shown in Fig. 2. Relevant parameters measured in the test

    are as below:

    Atomized liquid: dioctyl sebacate (DOS) ; Sprayer model: SU11 (Spraying Systems Co.)

    Fig. 2 Overview Test Device (Gas-Liquid)

    The measuring of aerosol particle size and distribution in the up-stream and

    down-stream of the filter is done by an optical particle counter (Palas Welas

    3000 Series). This particle measuring system, as shown below in Fig. 3,

    includes a vacuum pump, sampling nozzle, diluter and computed particle

    detection system.

    Sampling is made with the own vacuum pump in WelasControl System and

    the sampling flow is 5 Lmin-1

    . A series of sampling nozzles are fabricated

    aiming at the common flow range. In order to ensure coaxial and isokinetic

    sampling the diameter of the sampling nozzle change with the inlet velocity,

    allowing for the particles to be equally collected regardless of their size.

    Fig. 3 Particle measurement system

    Welas partic le measuring contro l uni t

    Tes t method and l abora tory appara tus a re in accordance with VDI3926 s tandard.

    Relevant parameters: Test tempera ture 27 C, relat ive humidity 44.8 %, part icle diameter 0.3~17m

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    F I L T R A T I O N

    Low T em pera tu re Du s t F i lte r Ca r t ri d ges

    The P-DS LT series filter cartridge is a composite of pleated cellulose and

    polyester fiber and ensures high efficient removal of dust particles in air,

    hydrogen, natural gas and other industrial gases.

    This filter is recommended for low temperature applications with peak

    temperatures up to 90C. The polyester reinforcement stabilizes the

    cellulose and provides greater moisture resistance. Its pleated structure

    maximizes the effective filtration area which assures high flow rate, low

    differential pressure and an ultimately longer service life. The filter has

    an inner and outer metal mesh for support and protection of the filter

    media.

    Due to its high effective filtration area and high efficiency media, this

    filter provides a high solid removal efficiency which ensures optimum

    protection of downstream equipment.

    Product Specifications:

    Materials of ConstructionFilter Media (4): Resin impregnated high cellulose grade with 20% water repellent polyesterfibers.Inner Core (5): Q235 perforated galvanized steelOuter Core (3): Q235 perforated galvanized steelEnd Caps (1): Q235 Galvanized sheet steelGasket (2): Wool felt

    Available Dimensions:

    Inside / outside diameters [mm]:

    170/230; 220/280; 270/330; 350/410

    Lengths [mm]: 500, 600, 750

    Additional sizes upon request.

    Performance Specifications:

    Filter efficiency: refer to graph

    Flow direction: from outside to inside

    Maximum allowable differential pressure: 1.5 bar

    Recommended change cartridge differential pressure: 800-1000 mbar

    Maximum operating temperature: 70

    C ; short peak temperatures of max. 90C (max. 20 min.) are acceptable.

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cum

    ulativevolumetricefficiencyofparticles>DpPart icle Separat ion

    Par t icle diam eter Dp [m ]

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    F I L T R A T I O N

    Med ium T em p e r a tu re Du s t F i lt e r C a r t rid ge s

    The P-DS MT series filter cartridge is a composite of pleated cellulose

    and polyester fiber and ensures high efficient removal of dust particles

    in air, hydrogen, natural gas and other industrial gases.

    This filter is recommended for medium temperature applications with

    peak temperatures up to 150C . The polyester reinforcement stabilizes

    the cellulose and provides greater moisture resistance. Its pleated structure

    maximizes the effective filtration area which assures high flow rate, low

    differential pressure and an ultimately longer service life. The filter has

    an inner and outer metal mesh for support and protection of the filter

    media.

    Due to its high effective filtration area and high efficiency media, this

    filter provides a high solid removal efficiency which ensures optimum

    protection of downstream equipment.

    Product Specifications:

    Materials of ConstructionFilter Media (4): Resin impregnated high cellulose grade with 20% water repellent polyesterfibers.Inner Core (5): Q235 perforated galvanized steelOuter Core (3): Q235 perforated galvanized steelEnd Caps (1): Q235 Galvanized sheet steelGasket (2): Wool felt

    Performance Specifications:

    Filter efficiency: refer to graph

    Flow direction: from outside to inside

    Maximum allowable differential pressure: 1.5 bar

    Recommended change cartridge differential pressure: 800-1000 mbar

    Maximum operating temperature: 120C ;

    short peak temperatures of max. 150C (max. 20 min.) are acceptable.

    Available Dimensions:

    Inside / outside diameters [mm]:

    170/230; 220/280; 270/330; 350/410

    Lengths [mm]: 500, 600, 750

    Additional sizes upon request.

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpPart icle Separat ion

    Par t icle diam eter Dp [m ]

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    F I L T R A T I O N

    Ul tr a H i gh Te m pera tu re D us t F i lte r Ca r t ri d ges

    The P-DS UHT series filter cartridge is a pleated combination of high

    temperature resistant felt on a stable support and ensures high efficient

    removal of solid particles from hot moist gaseous media.

    This filter is recommended for ultra high temperature applications with

    peak temperatures up to 260C. It's pleated structure maximizes the

    effective filtration area which assures high flow rate, low differential

    pressure and an ultimately longer service life. The filter has an inner and

    outer metal mesh for support and protection of the filter media.

    Due to its high effective filtration area and high efficiency media, this

    filter cartrigde provides a high solid removal efficiency which ensures

    optimum protection of downstream equipment.

    Product Specifications:

    Materials of ConstructionFilter Media (4): high temperature resistant feltInner Core (5): Q235 perforated galvanized steelOuter Core (3): Q235 perforated galvanized steelEnd Caps (1): Q235 galvanized sheet steelGasket (2): high temperature resistant felt

    Available Dimensions:

    Inside / outside diameters [mm]: 170/232

    Lengths [mm]: 500, 600, 750

    Additional sizes upon request.

    Performance Specifications:

    Filter effiency: refer to graph

    Flow direction: from outside to inside

    Maximum allowable differential pressure: 3 bar

    Recommended change cartridge differential pressure: 1000 mbar

    Continuous operating temperature: 240C

    short peak temperature of max. 260C (max .30min.) are acceptable

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpParticle Separation

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    F I L T R A T I O N

    L iqu id Sepa rat ion F i lter Car t r idges

    Product Specifications:

    Materials of ConstructionPrefilter Media (6): polyesterCoalescing Media (3): densely wrapped layers of glass microfibersInner Core (5): Q235 perforated galvanized steelOuter Core (4): Q235 perforated galvanized steelEnd Caps (1): Q235 galvanized sheet steelGaskets (2): wool felt

    Available Dimensions:Inside / outside diameters [mm]: 90/150

    Lengths [mm]: 735, 835, 1100

    Additional sizes upon request.

    The P-LS LT series is a cost effective liquid coalescer filter cartridge thatremoves liquid particles from wet gas with an ultra high efficiency whilesimultaneously presenting a very low restriction to gas flow, resulting inlow pressure drop.

    This filter is recommended for low temperature applications with peaktemperatures up to 120C. It's composite structure of wound polyesterand densely wrapped layers of glass microfibers yields maximum efficiency.A cotton sock forms the most outer layer of the filter to absorb thecoalesced moisture.

    Due to its high effective filtration area and high efficiency media, thisfilter provides a low saturated pressure drop and a consistent high liquidremoval efficiency which ensures optimum protection of downstreamequipment.

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpLiquid Separation

    Performance Specifications:

    Filter effiency : refer to graph Flow direction : inside to outside Maximum allowable differential pressure: 2.0 bar Recommended change cartridge differential: 800-1000 mbar Maximum operating temperature: 70C short peak temperature of max. 120C (max .20min ) are acceptable

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    F I L T R A T I O N

    Low T em pera tu re Coa le sce r F i lte r Ca r t ri d ges

    Available Dimensions:Inside / outside diameter [mm]:90/150; 160/240Lengths [mm]: 600, 735, 835, 1100Additional sizes upon request.

    The P-DLS LT series is a cost effective coalescer filter that removesparticles from moist natural gas with an ultra high efficiency whilesimultaneously presenting a very low restriction to the gas flow, resultingin low pressure drop.

    This filter is recommended for low temperature applications with peaktemperatures up to 90C. It's high performance is two-phased: Pre-filteringand Coalescing.Pre-filtering removes dirt particles using a three layered pre-filter thatis composed of resin impregnated pleated cellulose, polyester and glassmicrofibers. The second coalescing phase utilizes a densely wrappedfiberglass for maximum efficiency. A cotton sock forms the most outerlayer of the filter to absorb the coalesced moisture.

    Due to its high effective filtration area and high efficiency media, thisfilter provides a low saturated pressure drop and a consistent high solidand liquid removal efficiency which ensures optimum protection ofdownstream equipment.

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpLiquid Separation

    Particle diameter Dp [m]

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpParticle Separation

    Particle diameter Dp [m]

    Product Specifications:

    Materials of ConstructionPrefilter Media (3): pleated microfiberglass coalescing media, a resinimpregnated cellulose support layer and a polyester drainage layer.Coalescing Media (6):densely wrapped layers of glass microfibersInner Core (4):Q235 perforated galvanized steelOuter Core (5): Q235 perforated galvanized steelEnd Caps (1): Q235 galvanized sheet steelGaskets (2): Wool felt

    Performance Specifications:

    Filter efficiency: refer to graph Flow direction: from inside to outside Maximum allowable differential pressure: 2.0 bar Recommended change cartridge differential pressure: 800-1000 mbar Maximum operating temperature: 70C ; short peak temperatures of max. 90C (max. 20 min.) are acceptable.

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    F I L T R A T I O N

    Med ium T em pera tu re Coa le sce r F il te r Ca r t ri d ges

    Available Dimensions:Inside / outside diameter [mm]: 90/150Lengths [mm]: 600, 735, 835, 1100Additional sizes upon request.

    The P-DLS MT series is a cost effective coalescer filter that removesparticles from moist natural gas with an ultra high efficiency whilesimultaneously presenting a very low restriction to the gas flow, resultingin low pressure drop.

    This filter is recommended for low temperature applications with peaktemperatures up to 150C. It's high performance is two-phased: Pre-filteringand Coalescing.Pre-filtering removes dirt particles using a three layered pre-filter thatis composed of resin impregnated pleated cellulose, polyester and glassmicrofibers. The second coalescing phase utilizes a densely wrappedfiberglass for maximum efficiency. A cotton sock forms the most outerlayer of the filter to absorb the coalesced moisture.

    Due to its high effective filtration area and high efficiency media, thisfilter provides a low saturated pressure drop and a consistent high solidand liquid removal efficiency which ensures optimum protection ofdownstream equipment.

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpLiquid Separation

    Particle diameter Dp [m]

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpParticle Separation

    Particle diameter Dp [m]

    Product Specifications:

    Materials of ConstructionPrefilter Media (3): pleated microfiberglass coalescing media, a resinimpregnated cellulose support layer and a polyester drainage layer.Coalescing Media (6):densely wrapped layers of glass microfibersInner Core (4):Q235 perforated galvanized steelOuter Core (5): Q235 perforated galvanized steelEnd Caps (1): Q235 galvanized sheet steelGaskets (2): Wool felt

    Performance Specifications:

    Filter efficiency: refer to graph Flow direction: from inside to outside Maximum allowable differential pressure: 2.0 bar Recommended change cartridge differential pressure: 800-1000 mbar Maximum operating temperature: 120C ; short peak temperatures of max. 150C (max. 20 min.) are acceptable.

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    F I L T R A T I O N

    High Te m pera tu re Coa le sce r F i lte r Ca r t rid ges

    The P-DLS HT series is a cost effective coalescer filter that removesparticles from moist natural gas with an ultra high efficiency whilesimultaneously presenting a very low restriction to the gas flow, resultingin low pressure drop.

    This filter is recommended for high temperature applications with peaktemperatures up to 190C. It's co-pleated construction of reinforced PolyPhenyl Sulfide (PPS) felt media and densely wrapped fiberglass offersmaximum filtration performance. A terylene sock forms the most outerlayer of the filter to absorb the coalesced moisture.

    Due to its high effective filtration area and high efficiency media, thisfilter provides a low saturated pressure drop and a consistent high solidand liquid removal efficiency which ensures optimum protection ofdownstream equipment.

    Product Specifications:

    Materials of ConstructionFilter Media: Reinforced PPS felt(3)with an outer core of ultra finefiberglass and polyster (6).Inner Core (4): Q235 perforated galvanized steelOuter Core (5): Q235 perforated galvanized steelEnd Caps (1): Q235 galvanized sheet steelGasket (2): PPS

    Available Dimensions:Inside / outside diameter [mm]:90/150; 170/230Lengths [mm]: 600, 735, 835, 1100Additional sizes upon request.

    Performance Specifications:

    Filter efficiency: refer to graph Flow direction: from inside to outside Maximum allowable differential pressure: 2.0 bar Recommended change cartridge differential pressure: 800-1000 mbar Maximum operating temperature: 170C ; short peak temperatures of max. 190C (max. 20 min.) are acceptable.

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpParticle Separation

    Particle diameter Dp [m]

    Test method and apparatus:according to VDI 3926 testingstandards of filtration media.

    cumulativevolumetricefficiencyofparticles>DpLiquid Separation

    Particle diameter Dp [m]

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    Steenoven 115626 DK, Eindhoven

    The Netherlands

    Tel +31 1825 65395

    Fax +31 1825 65325www.petrogas.nl

    F I L T R A T I O N