personnel vendor & expediting ndt, inspection & quality engineering and... · mactech are...

Mactech Inspection Limited, T/A Mactech Engineering and InspectionHead Office: 17/23 Claremont Road, Whitley Bay, Tyne and Wear, NE26 3TN

+44(0)191 252 1762 ∙ www.mactech.co.uk ∙ [email protected]

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http://www.mactech.co.uk

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Contents

∙ Overview∙ Services: ∙ Personnel Supply ∙ Inspection Services ∙ Vendor and Expediting∙ Sectors∙ Experience∙ HSEQ





Overview

Mactech is a specialist supplier of subcontract personnel for construction and engineering activities, as well as Quality and NDT Inspection services, to the energy sectors worldwide. The company focuses extensively on Power, Nuclear, Oil, Gas, Renewables, Marine and Offshore.

Mactech was established in 1986 and works on large scale EPC projects,maintenance programmes, new build and extension of plant activities. Through the life cycle of a project – fabrication installation, erection, inspection, commissioning handover and maintenance – Mactech can provide personnel or inspection services to support a client’s requirement.

The company has an in-house logistics and operations team that can organise travel, accommodation, visas and any other legislative and domestic requirements needed for the international staffing of projects. With vast understanding and involvement of working in foreign tax environments, clients can be assured that all tax legalities will be met for each in-country worker.

With many years’ experience in both onshore and offshore industries, from nuclear plants and refineries to offshore platforms and jackets, the team have a great deal of hands-on knowledge that strengthens a client’s recruitment and/or inspection service need.





Services - Personnel SupplyMactech is a specialist supplier of trade, engineering and inspection personnel to the Energy Production and Construction sectors, worldwide. A full spectrum of activities in Construction, Engineering, Oil, Gas, Nuclear, Renewables, Marine and Offshore is provided for.For the Nuclear sector, Mactech are one of a limited number of companies that are able to provide security clearance through EDF.Full Discipline ListThe key disciplines supplied are listed below, however this is not exhaustive and Mactech deal with regular technical positions for clients on a daily basis. So should you require something specific that is not listed below, please contact the team.



Mechanical, Piping, Electrical and Instrument Personnel:∙ Tradesmen∙ Technicians

∙ Supervisors∙ Engineers

∙ Inspectors∙ Project Managers

∙ Commissioning∙ Design

∙ Planning∙ Rope Access

SIP Personnel:∙ Scaffolders ∙ Insulators ∙ Painters

QA/QC and Inspection Personnel:∙ Welding∙ Piping

∙ Mechanical/Plant∙ Electrical & Instrumentation

∙ QA Surveillance∙ QA/QC Managers

∙ Third Party Vendor/Client Inspectors

NDT Personnel:∙ Radiography∙ Ultrasonics

∙ Automated Ultrasonics∙ Phased Array

∙ TOFD∙ Eddy Current ∙ Rope Access

Documentation, Cost Control, Completions and Commissioning Personnel:∙ Project Controls∙ Final Handover

∙ Document Review and Compilation∙ Commissioning and Handover



Services - InspectionMactech are an expert provider of Quality and NDT Inspections services to the Oil, Gas, Power, Nuclear, Construction, Engineering, Marine, and Subsea sectors globally.

They work with major inspectorate companies, engineering and construction contractors and Tier 1 energy suppliers and are therefore experienced in supplying at both ends of the scale.

Core Services Include:

Non Destructive Testing (NDT)∙ Ultrasonic Inspection.∙ Automated Ultrasonic Inspection.∙ Phased Array.∙ Time of Flight (TOFD).∙ Radiographic Inspection.∙ Magnetic Particle Inspection.∙ Dye Penetrant Inspection.

Quality Assurance/Quality Control (QA/QC)∙ QA/QC surveillance for construction oversight – Full teams for inspection and project management.∙ Welding, pipework and mechanical inspection services.∙ Electrical and instrument inspection services.∙ Commissioning teams for completions and handover.∙ Onshore and offshore asset integrity services (maintenance, inspection, reporting).





Services - Vendor & ExpeditingVendor InspectionMactech Engineering and Inspection has the proven ability to protect client interests in their procurement of components, by providing vendor inspection services conducted by qualified inspectors and engineers throughout the United Kingdom and in over 40 countries worldwide. The object of the service is:1. To provide control, at the manufacturer or subcontractors premises, of the quality of workmanship and conformity of manufactured equipment with the purchase specification, applicable drawings, codes or standards.2. To identify the cost-effective test plan, which will determine the level of Mactech involvement.3. To apply to the plan rigidly monitored inspection stages, which will secure the level of cover required i.e.:

ExpeditingThe object of the service is:1. To compare the progress of activities with a pre-determined time schedule or critical path analysis.2. To establish potential bottlenecks and examine these activities.3. To suggest constructive solutions in order to meet agreed completion dates. To inform the client of the real situation existing at the manufacturers’ facilities and of all decisions taken or suggested regarding the time schedule.

• Testing and checking of materials• Witnessing of performance tests• Welding inspection• Dimensional control

• Shop inspection during fabrication and assembly• Pre-shipment inspection• Packaging and marking supervision• Loading and unloading supervision





SectorsMactech is able to provide services for a full spectrum of construction, production, operations, maintenance and decommissioning related projects to an array of energysectors:

Power: Mactech has supplied engineering and construction personnel and services to a number of contractors, owners and operators in the UK, Europe and worldwide. From EPC new build, extension of plant, maintenance, outage support and plant life extension, Mactech has provided services extensive experience across the full range of fossil fired power sta-tions.

Oil & Gas: Mactech has provided services across the full lifecycle of oil and gas, from exploration, project development, construction, asset operations, refining and maintenance. Clients vary from oil and gas majors to Tier 1 and 2 contractors and niche business consultancies.

The company has provided personnel and inspection services for surface, subsea, exploration, LNG, refining, construction and maintenance activities on and offshore worldwide. Mactech currently has personnel operating across Europe, North America, the Middle East and Asia Pacific markets.

Mactech also has extensive LNG experience, having worked on some of the major LNG development and new build projects in Europe. Over this time they have built up an exceptional database of personnel with LNG experience, that can be offer to clients involved in the new build markets.





SectorsNuclear and New Build: Mactech has extensive experience operating on nuclear power stations in the UK and Europe. They began with supplying inspection personnel and services to the German nuclear market in the 1980s, and since then have built up project experience on many of the major nuclear power stations in the UK, Germany, Holland, Belgium, Finland and South Africa. Projects include supplying engineering and construction personnel, inspection services, QA/QC management and decommissioning resources to UK nuclear power stations for on-going maintenance, life extension and outage support. Mactech are able to provide security clearance through EDF, for personnel working within the Nuclear sector.

Mactech has worked on a number of new build power stations on the European continent. Most recently they have operated on one of Europe’s largest new build nuclear stations, Olkiluoto 3 in Finland. On this project, they supplied manpower for mechanical erection, supervision, QA/QC, inspection and commissioning activities. The company also developed inspection procedures and database management systems, as well as gaining a wealth of experience in the issues faced with new build nuclear station programmes. Over time Mactech have grown a UK construction team with nuclear new build (NNB) experience and can now offer the following services:• Supply of all types of construction personnel through the lifecycle of the build – fabrication, installation, inspection, commissioning, completions and handover. This includes Tradesmen, Technicians. Supervisors, Inspectors, Engineers and Management• QA/QC and inspection services. • Full QA/QC project surveillance team to oversee construction. • Supervision, management and control of all NDT sub-contractors. • Development of QA procedures, engineering solutions and work instructions prior to, and during construction.





SectorsRenewables: Mactech has supplied personnel to oversee fabrication and offshore construction for a number of wind farm projects in Europe. They have had inspectors at yards in Germany, Holland and the UK monitoring fabrication of wind turbines and associated equipment as well as providing personnel to support offshore construction, erection and associated inspections.

Mactech has worked with some of the major energy and construction contractors involved in rolling out extensive programmes of fabrication and erection activities. They have built a solid resource base of employees who have experience in this growing sector.

The company also have the ability and experience to provide trade and inspection personnel for the construction, installation and maintenance of solar farms and biomass plants.

Marine & Offshore: Whether it is rig construction and repair, ship repair and conversion or specialised ship building, Mactech has been providing construction personnel, NDT and welding inspection services in many of the world’s major shipyards. From head offices in Newcastle upon Tyne the company have been strategically located next to some of the largest ship builders and rig constructors in the UK.

Mactech have found since the decline in ship building in the North East, they have an exceptional skills base of UK workers for overseas marine and offshore projects. They can also offer these personnel with many years of ship building and rig construction experience to clients worldwide who are looking for practiced tradesmen, supervisors, engineers and project managers to support with construction activities.





SectorsSubsea: Mactech has the ability to support clients on a number of subsea developments. A Lagan Tormore contract is one of the examples of significant work completed. Mactech provided third party inspectors for fabrication of all SURF products at supplier basis around Europe.

They also work with a variety of major yards supplying tradesmen, supervision and engineers for the fabrication and construction of a number of risers, umbilicals, monopiles and various mechanical and steel structures associated with subsea oil and gas development projects. Whether it is onshore fabrication and construction, or offshore in-stallation and hook up, Mactech can provide a client with project teams to meet the technical demands of subsea engineering projects.

Construction & Engineering: Mactech’s core experience has been in engineering and construction activities within the energy sectors. From front-end engineering and design support through to construction, completions and handover, Mactech has provided personnel throughout the lifecycle of a project.

Resources cover a full variety of construction disciplines – mechanical, piping, electrical, instrument and commissioning. Clients can be supplied with all types of construction trades, supervisors, engineers and project management to support the installation and building process as well as QA/QC, NDT, welding and mechanical inspection services, for fabrication through to installation and handover.





SectorsCommissioning: Over the years Mactech has been responsible for supplying teams of commissioning and completions personnel, mainly technicians, engineers, supervisors and management for pipework, mechanical and electrical installations. Work has primarily been undertaken with large EPC contracts associated with the energy and construction sectors from power stations to oil rigs and LNG terminals. Mactech has teams of employees available, who are all suitably qualified and experienced to close out, and commission any new build structure associated with the Oil, Gas, Power, Marine, Nuclear and the Offshore sectors.

Decommissioning: As existing infrastructures approach the end of their useful life, decommissioning of offshore assets and onshore conventional and nuclear stations has been a growing sector for Mactech.

To support client needs during the decommissioning process Mactech offer the following:• SQEP teams fully trained in radiological protection including full dosimetry/HSE management.• Supply of fully security cleared personnel for work on nuclear sites.• Mechanical – Fitters, platers, riggers and lifting services for strip out and removal activities.• Electrical and Instrument – Tradesmen, technicians and supervision. Activities associated with power distribution, DCS, fire alarms, lighting, instrumentation, lighting protection etc.• Plant and Equipment Operators – MEWPs and construction hoists, scissor lifts, tractors, tele-handlers, fork lift truck, heavy goods vehicles.• Inspection – Welding, piping, NDT, mechanical plant, electrical and instrument equipment.





ExperienceInpex, Ichthys Gas Field Development Project, South Korea - Supply of NDT and Phased Array Inspection services as well as the associated supply of QC personnel for major offshore plant.Gate LNG, New Build Terminal, Rotterdam - Supply of Tank Erection Supervision, QA/QC personnel, Scaffolding Manager and associated tradesmen.Olkiluoto 3, Nuclear New Build Station, Finland - Supply of construction and QA/QC personnel and associated inspection and development services for QA and construction surveillance oversight.EDF, Nuclear Power Station, Fleet, UK - Working with main mechanical services contract holder supplying mechanical trades, supervisors, engineers and inspectors for outage, maintenance and life extension of plant activities.Wesseling Shutdown (Shell), Germany - NDT Inspection services and personnel supply.RWE/SSE, Greater Gabbard Offshore Windfarm, New Build, UK & Europe - Conducting NDT and weld inspection services, supply of QC personnel at fabricator bases in Europe. Involved in the monopiles inspection and quality processes.Total, Lagan Tormore, Gas Receiving Terminals, Shetland Islands – Conducting vendor inspection/third party client inspection services for clients having surface and subsea equipment fabricated at supplier bases in Europe.Magnox, Bradwell Nuclear Station, Decommissioning Project, UK – SQEP personnel for a full spectrum of decommissioning activities, radiological work, lifting, strip out, removal and inspection.Eskom Rotek, Life Extension of Existing Power Station Fleet, South Africa - Supply of NDT engineers to develop inspection techniques and processes for turbine blades and various other components to help extend the duration of an aging coal fired power station fleet.BP Clare Ridge Project, Kvaerner Verdal Yard, Norway - Supplying NDT teams/supervision for testing and construction oversight during fabrication of steel jackets and associated piles.





Experience

OGN, Apache and Talisman, Jacket & Topside Construction, Wallsend Yard, Newcastle upon Tyne - Supply of mechanical trades, supervision and piping management for the construction of various topside and jackets for major oil companies operating in the North Sea sector. Sellafield Ltd - Sellafield Nuclear Site, EVAP D Project, Cumbria, UK - Supply client and vendor inspectors for third party inspection at fabricator bases in the UK. Supply of SQEP approved mechanical trades for site activities, new build extension of plant.Kearl Lake, Oil Sands and Mine Development Project, Canada - Provision of QC electrical and construction inspection personnel to oversee E&I installation on new build facilities associated with the oil sands mining development works. The Athabasca oil sands deposit in Northern Alberta is one of the largest oil sands deposits in the world.Gorgon LNG Development, Onshore Transmission and Pipelines, Australia - Supply of AUT and Manual UT Inspectors for advanced inspection of pipelines onshore for LNG gas transmission.Sakhalin, Khaborovsk-Vladivostok Gas Pipeline, Offshore Russia - AUT and Inspection personnel for offshore activities.Subsea7 - P55 Gas Export Line, Barracuda and Caratinga Parque das Conchas (BC 10), Offshore Brazil - AUT personnel and inspection personnel for offshore activities.RWE, Eemshaven Power Plant (1600MW), New Build, Netherlands - Providing NDT support in the form of NDT inspection teams and supervision to the main incumbent inspection contract holder for mechanical installation at site. Radiography, Ultrasonics, MPI, DP.INEOS, Grangemouth, TAR and Associated Projects, Scotland, UK - Mactech has supported one of the main mechanical services providers on the site for a series of regular shutdowns and emergent works. They have supplied a large number of mechanical trades and supervi-sion for a variety of activities on this site.





HSEQEthos: Health, safety, environment and quality are at the core of Mactech’s business objectives, operational management system and working culture throughout the company. Whether they are operating on an offshore lay-barge in Russia, or in their head offices in the UK, Mactech understands they are responsible for managing HSEQ as far as their remit and control extends.Given Mactech are a service company and operate a number of different contracting relationships, they face many challenges to ensure they design, input and influence, particularly on overseas construction sites and clients. Since the year 2000, Mactech has developed, through ISO9001 and DNV HSE, a comprehensive management system that reflects these different operational environments in which they operate and work hand-in-hand with clients to ensure the highest level Health and Safety awareness and a minimal environmental impact at all times.The company are aware that some of the site conditions that their personnel will experience are not a controlled environment and they cannot exercise ultimate control over day-to-day activities on a client’s site. Mactech will always ensure that recognised and acceptable Health & Safety regulations and standards are in place and monitor that they are being implemented.Mactech’s aim is to train, educate and provide sufficient information so that employees will be able to make a fair and informed assessment of the inherent risks on different work sites. They will act accordingly with due care and consideration with suitable safety equipment. Where they perceive an unacceptable risk in their working environment they will receive management support to avoid or where feasible, reduce such risks to an acceptable level. Mactech are realistic enough to appreciate that, in the sectors they operate, there are risks which are unavoidable but they seriously believe that these can be reduced to minimum levels with positive attitudes from field operatives and management; with a client’s co-operation.





HSEQMactech’s Management Systems:

ISO 9001 Quality Management Accreditation (DNV)Covered for the provision of inspection services and engineering personnel to the engineering and construction sectors.

ISO 14001 Environmental Management Accreditation (DNV)Covered for the provision of inspection services and engineering personnel to the engineering and construction sectors.

OHSAS 18001 Occupational Health & Safety Management Accreditation (DNV)Covered for the provision of inspection services and engineering person-nel to the engineering and construction sectors.

Memberships:

Registrations





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