performance retention and fuel saving a330 a340
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Airbus Flight OperationsJune 2015
Getting to grips with
performance retention
and fuel saving
A330/A340 Family
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#1#2
#3
#4#5
Scope
p.003
Introduction
p.004
Industry Issues
p.010
Fuel saving opportunitiesp.017
Summary & Conclusions
p.062
Appendices
p.064
Contents
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Dear Operator,
In spite of some recent stability in fuel prices this commodity continues to
represent the single greatest cost for almost every commercial aircraft operator.
The obvious economic issue is now being complemented by environmental
issues. These are driving airlines to increasingly invest resources to optimise
fuel and operational costs. The process is often complex but the mantra of
"every kilo counts" can be increasingly heard.
In support of this optimisation process, there is a multitude of information
published by both the Aircraft Manufacturers and Industry bodies describing
the mechanisms by which fuel can be economized.
This document represents the latest contribution from Airbus. The document
was designed to provide a holistic view of the subject from the manufacturers
perspective. In producing the document we brought together specialists from
the fields of aircraft performance, aerodynamics and engine and airframe
engineering, and integrated their inputs that were born out of their wide
experience with in-service aircraft. The aim was and is to share best practices
by providing you with a guide to selected initiatives that can reduce both the fuel
bill and the operating cost of your A330/A340 Family aircraft. You will find brief
discussions of the various initiatives that highlight both their pros and cons.
This is an update of the document published in september 2011, which
includes a wide range of refinements.
We wish to express our thanks to those within and outside Airbus who have
contributed to this brochure.
Should you need further information you will find contact details adjacent
to each topic covered by this brochure.
Best regards,
Dominique DESCHAMPS
Vice President Flight Operations
and Training Support
Customer Services
Sabine KLAUKE
Vice President
A330/A340 Family Programme
Customer Services
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#1 ScopeThis document discusses the basicprinciples of fuel efficiency for in-serviceaircraft. It highlights measures thatcan reduce the fuel consumption ofAirbus A330/A340 family of aircraft.
The documents objective is to con-
tribute to the general awareness of
fuel efficiency throughout the airline
and beyond. It is a starting point and not
a definitive guide to what an operator
must do to minimize fuel consumption
or, more precisely, minimize operational
costs. It provides a basis for study.
Implementation of initiatives described
in this document should be evaluated
in the context of the operators specific
operation and in collaboration with all
stakeholders.
The document has been written prin-cipally from the perspective of the
aircraft, its operation, maintenance
and servicing. However, where
appropriate, mention is made of
other influencing factors, such as
scheduling or passenger service level.
Environmental issues are becoming
increasingly important and these too
have been outlined. References and
points of contact within Airbus are pro-
vided throughout for those wishing to
explore any item more fully.
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Introduction#2Elementary physics tell us that for an aircraft to fly it must
generate lift to overcome its weight. Generating lift produces
drag, (as does the movement of the airframe through the
air). The engines generate the thrust necessary to overcome
the drag. The greater the thrust required the more fuel is
burnt. This document discusses methods of minimizing
that fuel burn.
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Like most commodities, the price of
fuel increases with time. However,
fuel prices can be volatile, tending to
be highly influenced by crises of all
kinds: economic, political and natural.
In addition, the rate at which fuel price
grows is greater than the rate at which
the price of other goods and services on
which airlines rely on to operate grows.
Figure 2-1:
Elementary forceson an airframe
Thrust
Weight
Drag
Lift
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Figure 2-2 illustrates the long-term
increasing trend of jet fuel price withits short-term high volatility. As an
example, 2011 price has been influ-
enced by Northern Africa / Middle East
political instability and high demand in
China and other developing countries.
More recently the discovery of further
reserves of fossil fuel in several regions
of the world has had a stabalising effect
on prices.
Speculation also plays a key role in oil
price variations. It is estimated that in
2010 the quantity of crude oil traded
in exchange markets represented
20 times more than the physical world
consumption it has become the most
traded commodity in the world.
Fuel hedging (agreeing a fixed price
for a specified amount of fuel that will
be purchased over a specified period)
offers airlines the opportunity to
maintain a degree of control over fuel
price variations. Deciding when and
how much fuel to "hedge" is typicallythe responsibility of the airlines fuel
purchasing manager.
The cost of fuel is the major contrib-
utor to Cash Operating Cost (COC).
Cash Operating Cost is the aircraft
direct operating costs less the costs of
insurance and ownership of the aircraft
(e.g. finance, depreciation or lease fees)
it may be thought of as the cost of flying.
Figure 2-2:
Monthly Jet Fuel Price Trend(Source: EIA, U.S. Gulf Coast
Kerosene-Type Jet Fuel Spot Price)
2001200220032004200520062007200820092010201120122013 2015(first 3 months)
20140
0.5
1
1.5
2
2.5
3
3.5
0
20
40
60
80
100
120
140
US$
per USGallon
US$ perBarrel
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An aircraft of the A330/A340 Family
will typically consume between 18 and45 tons of fuel (approximately 6 000 to
15 000 US Gallons) per flight. Actual fuel
consumption depends on a multitude
of parameters including aircraft type,
distance flown and payload. Many of
these aspects are discussed in this
document. Figure 2-5 below offers an
insight in to the yearly fuel bill for A330/
A340 aircraft in airline service on typical
missions (described as Short, Medium
and Long) and how it varies with fuel
price. The chart serves to illustrate that
even fuel efficiency measures that offer
only tiny savings in percentage terms
can still generate worthwhile cash
economies.
Figure 2-3:Cost of Operation Breakdown 2004(Fuel at US $1.15 per US Gallon)
Figure 2-4:
Cost of Operation Breakdown 2013(Fuel at US $2.92 per US Gallon)
Direct Operating CostBreakdown - 2004
Direct Operating CostBreakdown - 2013
Crew 18%24%
25%
28%
Nav./Landing
Maintenance
Fuel
Crew 14%
19%
19%
43%
Nav./Landing
Maintenance
Fuel
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Fuel efficiency is not new. However,
fuels increasing price and contribution
to the operating cost pie means that
initiatives that might previously have
been assessed as marginal may merit
re-examination as the cost breakdown
evolves. It should also be borne in
mind that implementing fuel efficiency
measures often has a cost. Furthermore,
the full extent of these costs may not
immediately be visible. To minimize
the risk of unwelcome surprises it is
essential that possible initiatives be
reviewed with all functions within the
Airlines organization.
Much has been written to support
Airlines in wishing to minimize their
fuel and operational costs. Industry
bodies and manufacturers have both
made contributions. Airbus principle
contribution in this field has been thedevelopment of a number of documents
under the generic title of "Getting to
Grips". These documents provide an
in-depth insight into topics such as
cost index, aerodynamic deterioration
and fuel economy (ref. table beside).
This document is a compilation of best
practices, derived from the in-service
experience of Airbus and its Customers.
The init iatives it describes cover
operational, maintenance and servicing
aspects that, in some cases may have
implications for the service and comfort
levels the airline offers its customers.
The document provides, for a broad
range of aircraft standards and a wide
variety of operations, concise advice on
operation and maintenance practices
that have been shown to limit in-service
performance degradation and facilitate
efficient operations.
0
10 000 000
20 000 000
30 000 000
40 000 000
50 000 000
60 000 000
70 000 000
80 000 000
Fuel Price (US$ per US Gallon)
AnnualFuel Cost
(US$)
1.00 2.00 3.00 4.00 5.00
Figure 2-5:Annual fuel consumptionper aircraft
Table 2-2:
Adjustment factors forcalculation of specific fuel costs
Table 2-1:Reference mission profilesfor this document
Calculating costs for a typenot covered in the costcharts:_Example: (refering to Chart 2-5)to estimate the Annual average fuel
cost for an A330-300 with a "Short"
average annual mission profile (asdefined in table 2-1 under A330-200
/ Short) take the annual fuel cost for
a A330-200 "Short" mission andmultiply by the adjustment factor -106% in this case.
from
A330-200
to A330-300
from
A340-300
to A340-200
from
A340-600
to A340-500
Long107% 96%
93%
Medium
Short 106%
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
Average Trip Time (hours) 7.6 8.1 9.1
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
Average Trip Time (hours) 5.6 5.2
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Average Trip Time (hours) 3.4
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Important Note:_None of the information contained in
the Getting to Grips publications is
intended to replace procedures or
recommendations contained inthe Flight Crew Operating Manual(FCOM). The brochures havingdirect influence on fuel economyhighlight the areas where mainte-
nance, operations and flight crewscan contribute significantly to fuelsavings.
All these documents are available in Adobe PDF format on the Airbus World website:
www.airbusworld.com (please note that access to this site is restricted. It is managed by airlines IT administrator).Table 2-3:
Other "Getting to Gripswith" brochures
Getting to Grips brochures
The following titles are available and cover all Airbus types:
Point of contact:
Direct influence on Fuel Economy Issue N Issue Date Available in
Getting to Grips with A330/A340 Family Performance
Retention and Fuel Efficiency2 Apr-15 English
Getting to Grips with A320 Family Performance
Retention and Fuel savings3 Dec-14 English
Getting to grips with Fuel Economy 4 Oct-04 English
Getting hands-on experience with aerodynamic deterioration 2 Oct-01 English
Indirect influence on Fuel Economy
Getting to grips with the Cost Index 2 May-98 English
Getting to grips with Aircraft Performance 1 Jan-02 English, Chinese, Russian
Getting to grips with Aircraft Performance Monitoring 1 Jan-03 English
Getting to grips with Weight and Balance 1 Feb-04 English
Getting to grips with MMEL/MEL 1 Jul-05 English, Chinese, Russian
Getting to grips with RNP AR 2 Feb-09 English
Other titles
Getting to grips with ETOPS Volume 1: Certification and Approval 1 Dec-14 English
Getting to grips with ETOPS Volume 2: The Flight Operations view 1 Dec-14 English
Getting to grips with Cold Weather Operations 1 Jan-00 English, Chinese
Getting to grips with surveillance 1 May-09 English
Getting to grips with Cat II / Cat III operations 3 Oct-01 English
Getting to grips with FANS 4 May-14 English, Chinese
Getting to grips with Aircraft noise 1 Dec-03 English
Getting to grips with Datalink 1 Apr-04 English, Chinese
Getting to grips with Fatigue and Alertness Management 3 Apr-04 English
Getting to grips with Modern Navigation 5 Jun-04 English, Chinese
Getting to grips with Cabin Safety 3 Dec-11 English, Chinese
Getting to grips with Approach and Landing Accidents Reduction 1 Oct-00 English, Chinese, Russian
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Optimizing fuel consumption is an issue
for many groups in commercial avia-
tion. Motivation to deal with the subject
comes not only from the desire to min-
imize fuel expenditure, but to increase
overall efficiency and also from the wish
to address environmental concerns. In
simplistic terms, reducing fuel burn isthe best way to reduce emissions, and
hence the environmental impact, and
fuel expenditure.
The market expects aircraft manufactur-
ers such as Airbus, in cooperation with
their suppliers, to design and deliver the
most economically efficient aircraft with
the best environmental performance
possible. Airbus is indeed committed to
improving the fuel burn and emissions
performance of its aircraft through the
implementation of new technologies
once they reach maturity for airline use
and through research programmes in
emerging technologies. The launch of
the A320 Family neo or New Engine
Option is an excellent example of how
this commitment drives aircraft perfor-
mance development.
The key role for the operator is to
keep the aircraft in good condition and
ensure that they are operated efficiently.
Infrastructure providers and managers
such as aviation authorities, air-traffic
control (ATC), airport authorities and air
navigation service providers (ANSPs)
can all contribute by providing airlines
with the means to use their aircraft in
the most efficient way possible.
Optimum operational conditions can
be compromised by Air Traffic Control(ATC) requirements. For example,
aircraft kept waiting on the taxiway,
restricted to non-optimum flight altitude
Industry
issues#3
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by an ATC requirement or simply not
permitted to fly the most direct route do
not optimize fuel consumption.
Such constraints will always be a feature
of commercial aircraft operations to a
certain extent. However, ATC reformand modernization continues, driven
principally by increasing air traffic.
Airbus also contributed to the Atlantic
Interoperability Initiative to Reduce
Emissions (AIRE) programme launched
by EC and FAA in 2007 to demonstrate
and promote short term improvements
through more efficient ATM proce-
dures based on current technology.
Activities include several initiatives that
have been developed to allow the use
of fuel efficient continuous descent
approaches at various airports.
Ai rbus and industry bodies such
as the A4A and IATA offer support
services such as training courses and
consulting. For example, Airbus Fuel
and Flight Efficiency Consulting Service
(See section 4.2.3.6) seeks to identify
and implement fuel savings through a
combination of route improvements,infrastructure enhancements, reduced
flight times and operational efficiency
recommendations.
Furthermore, Operators may find it ben-
eficial to review their operation require-
ments and capabilities with their local
ATC authorities to both raise mutual
awareness and identify opportunities
for route and schedule optimization.
Focus on Airbus ProSky:_
Airbus ProSky, an Airbus subsidiary, is committed to shaping the future of
global Air Traffic Management (ATM), working side-by-side with ANSPs,aircraft operators and airport authorities to build a truly collaborative system
with greater capacity, better performance and environmental sustaina-bility for all stakeholders. More precisely, Airbus ProSky is comprised of:
Recognised ATM experts providing a comprehensive set of ATMservices for a performance-based, benefit-driven approach to ATMmodernization and gate-to-gate optimization, which is addressedthrough operational, technical, financial and human issues.
Metron Aviation offering an advanced, global Air Traffic FlowManagement (ATFM) solution, called Metron Harmony, for ANSPs,aircraft operators and airport authorities to improve efficiency,increase predictability and enhance safety for the entire air trafficsystem.
Specialists in Performance Based Navigation technics, providingPerformance-Based Navigation techniques to enable aircraft tofly precisely along a pre-defined route by leveraging GPS-basedonboard navigation systems to reduce aircraft separation andoptimize arrival and departure procedures.
ATRiCS offering a Surface Management (SMAN) system thatintelligently controls airfield ground lights, achieving a level ofautomated guidance and control, proven to reduce controllerworkload and improve common situational awareness for pilots.
Airbus ProSky is not only dedicated to supporting overal l globalAir Traffic Management modernization and harmonization, but alsosupporting EUROCONTROLs Single European Sky ATM Research(SESAR) and the Federal Aviation Administrations (FAA) Next Generation
Air Transportation System (NextGen). SESAR and NextGen are twomajor development programmes for ATM launched in 2008. They aimby 2020 to reduce the environmental impact by 10% per flight, triplethe air traffic capacity, halve ATM costs and improve safety. AirbusUpgrade Services team (e-Catalogue can be found on the Airbus Worldwebsite) can provide all the necessary information regarding theembodiment of the service bulletins that can bring aircraft up to thestandards required for operations in the evolving SESAR and NextGenenvironments.
FURTHER READING
IATA Guidance Material and Best
Practices for Fuel and
Environmental Management,
3rdEdition May 2008.
WEB SITES
Cleansky:www.cleansky.eu
SESAR: www.sesarju.eu
NextGen: www.faa.gov/nextgen
AIRE: www.sesarju.eu/environment/aire
Airbus ProSky:
www.airbusprosky.com
Metron Aviation:
www.metronaviation.com
IATA: www.iata.org
A4A: www.airlines.org
Airbus points of contact:
Upgrade Services:
Airbus Fuel and Flight Efficiency
Consulting Services:
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Like many human activities, aviation
and the air transport industry have an
impact on the earths environment.
The consequences of aircraft operations
that are typically of public concern areengine emissions and aircraft noise.
A further source of concern is the
use, handling and disposal of certain
materials that are encountered when
maintaining aircraft (e.g. asbestos,
chromates). Like aircraft noise, these
aspects are not directly related to
fuel efficiency but they are mentioned
in this section to give a more com-
plete picture of environmental issues
(the document and web sites refer-
enced below offer further reading on
these aspects).
When any fossil fuel (gas, coal, oil)is burnt in air, the chemical reaction
that takes place produces heat (that
an engine will convert into power) and
gaseous bi-products. These gases are
principally water vapour (H2O), carbon
dioxide (CO2) and various other oxides
such as (NOx). While these gases are
naturally present in the earths atmos-
phere, it is the additional man-made
contribution that is widely believed to
have detrimental effects on the envi-ronment; known as Greenhouse Gases
(GHG), they are indicated as being the
cause of Global Warming.
3.1 ENVIRONMENTAL ISSUES
_
Focus on CO2:_Carbon Dioxide (CO2) is a
product of the chemical re-action that takes place whenburning any mixture of air anda petroleum-based product.Jet turbine engines producearound 3.1 kg of CO2for everykg of jet fuel burnt. At this pointit is worth noting that today,aviation as a whole, accountsfor only 2% of man-made CO2emissions (this is forecast toreach 3% by 2050).
Focus on NOx:_NOX, or nitrogen oxides, areanother bi-product of burningfuel in an engine. Like CO2,they are believed to have a det-rimental effect on the worldsenvironment.In recognition of this, the airports
of some nations adjust theirlanding charges according to the
amount of NOXproduced by theaircraft (as defined in the certifi-cation datasheet). Airbus aircraft
have always been equipped with
state-of-the-art engines offering
among the lowest NOXlevels intheir class.
0
10
20
30
40
50
60
Energy Industry Roadtraffic
Aviation Othermeans oftransport
Othersources
%
Variation between studies
Figure 3-1:
Human activities contribution toCO2emissions. Sources: IPCC,
UNFCCC, IEA and DLR.
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The Focus on CO2 text box with
Figure 3-1 illustrates that the aviation
industrys consumption of fossil fuel
and the consequent production of CO2
is relatively low. Notwithstanding thisfact, aviation has been in the spotlight
and increasingly targeted by media
and public opinion in general. There
are many references to aviation having
a greater effect than other industries
because of the higher altitude at which
the emissions are released.
Even though the most prevalent green-
house gas, CO2, spreads quickly in the
atmosphere, it does not matter whereor at what altitude it is emitted (sea level
or 39 000 ft), the impact is the same.
However other emissions such as NOx
are believed to have a higher effect at
higher altitudes.
FURTHER READING
Getting to grips with Aircraft noise Issue 1, December 03
WEB SITES
Airbus: www.airbus.com/en/corporate/ethics/environment/index.html
ICAO: www.icao.int/env
Other: www.enviro.aero
FOR FURTHER
INFORMATION on EU-ETS
visit the website of the
European Commission:
http://ec.europa.eu/clima/policies/transport/aviation/
index_en.htm
FOR AIRBUS INPUT on ETS
Monitoring, reporting and
verification plan see:
Airbus OIT SE 999.0071/09
Focus on the EU-ETS:_
The European Union (EU), in its Directive (2003/87) on Greenhouse Gas(GHG) Emissions Trading Schemes defines a "cap and trade" system for
CO2 emissions. The chargeable proportion of emissions is determinedby an assessment of fuel efficiency. For the period 2013-2016 only
emissions from flights within the EEA fall under the EU ETS. Exemptionsfor operators with low emissions have also been introduced. Note thatthe International Civil Aviation Organization (ICAO) is currently develop-ing a global market-based mechanism addressing international aviationemissions with a target of application by 2020.
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Until recently aircraft fuel consisted only
of refined hydrocarbons derived from
conventional fossil sources such as
crude oil. However, fuel can be refined
from other materials including naturalgas, coal and biomass.
Jet fuels produced from alternative sources
produce the same amount of CO2when
they are burnt as their "traditional" equiva-
lents. However, the production of sus-
tainable biofuels (those produced from
sustainable biomass sources, see
next paragraph) contributes to CO2
reduction. Figures 3-2 and 3-3 illus-
trate the emissions produced during the"lifecycle" of fossil fuels and biofuels.
All plants absorb CO2as they grow.
The CO2absorbed by plants used to
produce biofuel is roughly equivalent to
the amount produced when the fuel is
burnt as such sustainable biofuel is
close to CO2neutral.
Sustainable biofuels are those cre-
ated from biomass that does not
compete with food production, use of
fresh water, causes deforestation orreduces biodiversity. A variety of plants
if managed correctly can be grown sus-
tainably e.g. sugar cane, corn, wheat,
jaropha, camelina, halophytes, algae.
As mentioned, fuel can also be pro-
duced from natural gas and coal (both
"fossil" fuels). A coal to fuel process
that does not include CO2sequestra-
tion (capture), results in the release of
more CO2than the crude oil to fuel
refining process. The natural gas to fuel
process produces CO2at comparable
levels to those from the crude oil refining
process. However, burning natural gas
derived fuels produces less particulate
matter. This leads to improved local air
quality at airports.
Airbus strategy for the short to mid-
term is to focus on alternative fuel
sources that are drop-in and derived
from sustainable sources. Drop-in fuels
meet the already established require-ments for jet fuels. They are currently
certified for use when mixed with fuel
derived from traditional sources. This
strategy allows continued use of existing
aircraft and airport supply infrastructure.
With the initial certification challenges
met the use of aviation biofuel can now
grow. The technologies for the pro-
duction of fuels from biofuel sources
are understood. The challenges todayare the sustainable commercialisation
of these fuels and the need to con-
tinue research on suitable feedstocks
and to find the best solutions for local
value chains around the world. Airbus
is therefore partnering with airlines to
connect farmers, refiners and end users
(airlines) to form sustainable biofuel
"value chains" in regions across the
world working with the Round table on
Sustainable Biofuels (RSB) to guarantee
their sustainability-economic, social and
environmental. Six such partnerships
had been established at the time of
writing: Australia (Virgin Australia), Brazil
(TAM), Middle East (Qatar), Romania
(TAROM), Spain (Iberia), China (China
Southern) and research partnerships
are in place in Malaysia, Canada and
China.
3.2 ALTERNATIVE SOURCES FOR JET FUELS
_
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Figure 3-2:
Lifecycle emissions from fossil fuels
At each stage in the distribution chain, CO2is emitted through energy use by extraction,transport, etc. (Source: Beginners Guide
to Aviation Biofuels, www.enviro.aero)
Figure 3-3:
Lifecycle emissions from sustainable biofuels
CO2emitted will be reabsorbed as the nextgeneration of feedstock is grown. (Source:Beginners Guide to Aviation Bioduels,
www.enviro.aero)
FOR FURTHER INFORMATION ON ALTERNATIVE FUELS
VISIT THE FOLLOWING WEBSITES:
Airbus: www.airbus.com/company/environment/
Industry:www.enviro.aero
IATA:www.iata.org/whatwedo/environment/Pages/alternative-fuels.aspx
ICAO: www.icao.int/icao/en/Env2010/ClimateChange/AlternativeFuels.htm
Airbus points of contact:
Sustainable fuel value chain development:[email protected]
Certification of sustainable jet fuel sources:[email protected]
Fuel system engineering:[email protected]
Distributionat airports
Distributionat airports
Feedstockgrowth
Flight
Flight
Transport
Transport
Processing
Extraction
Refining
Refining
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4.1 Introduction ..................... 17
4.2 Operational Initiatives ..... 19
4.2.1 Aircraft operations ........... 19
4.2.2 Cost index ........................ 19
4.2.3 Fuel economy ................... 20
4.2.3.1 Cruise speed...................... 20
4.2.3.2 Flight Level ......................... 22
4.2.3.3 Flight Plan accuracy ........... 23
4.2.3.4 Aircraft performancedegradation........................ 23
4.2.3.5 Fuel reserves...................... 24
4.2.3.6 Airbus OperationalSolutions ............................ 25
4.2.4 Operational procedures .. 27
4.2.4.1 Fuel tankering .................... 27
4.2.4.2 APU use ............................. 28
4.2.4.3 Engine warm-upand cool-down periods ...... 29
4.2.4.4 Reduced Engine Taxiing .... 30
4.2.4.5 Increased power operationat low aircraft speeds ......... 32
4.2.4.6 Bleed Air Use ..................... 32
4.2.4.7 Use of Electrical Power ...... 34
4.2.4.8 Take-off Flap Setting .......... 354.2.4.9 Departure direction ............ 35
4.2.4.10 Take-off AccelerationAltitude............................... 36
4.2.4.11 Approach Procedures ........ 37
4.2.4.12 Landing Flap Configuration 37
4.2.4.13 Landing Lights ................... 39
4.2.4.14 Reverse Thrust ................... 39
4.2.4.15 Center of Gravity ................ 40
4.2.4.16 Take-off thrust reduction .... 40
4.2.4.17 Derated climb .................... 40
4.3 Maintenance initiatives...41
4.3.1 Implications of dispatchingunder MEL and CDL ........ 42
4.3.2 Propulsion SystemsMaintenance .................... 44
4.3.2.1 Trend monitoring ................ 45
4.3.2.2 Routine EngineMaintenance ...................... 45
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FUEL SAVINGOPPORTUNITIES
#4Efficient aircraft operations require
the careful integration of many factors
including regulatory restrictions,
en-route and airport traffic controlrequirements, maintenance, crew
scheduling and fuel costs.
Systematic, effective flight planning
and careful operation and mainte-
nance of the aircraft and its engines
are essential to ensure that all
requirements are properly addressed
and that the aircraft is consistently
being used in the most efficient way
possible.
Like all complex machines, the
aircraft, as it progresses through
its operational life, will experience
performance degradation. Careful
operation and maintenance can limit
this degradation and thus reduce
operational cost.
This section is the largest section of
the document and provides advice
on aircraft operations, operational
procedures and aircraft maintenance.Initially, fundamental operational prin-
ciples are reviewed. This is followed
by discussions of specific proce-
dures, applicable at various flight
phases, which can be employed to
optimize efficiency. The maintenance
sections discuss timely resolution of
specific defects that have a notable
impact on fuel consumption. Finally,
proposals for reducing aircraft weight
can be found. It is important to note
that the implementation of a given
proposal may affect costs elsewhere
in the operation: these aspects are
also highlighted within the discussion
of each fuel saving initiative.
Charts provide an insight into the
potential fuel savings a given initiative
will bring. The savings are presented
in terms of kilograms of fuel per
sector, and for convenience, these
are subsequently converted to dollarvalues for a wide range of jet fuel
prices. As mentioned in chapter 2
the quoted savings are calculated
for typical mission profiles.
4.1 INTRODUCTION
_
4.3.3 Airframe Maintenance ..... 46
4.3.3.1 General .............................. 47
4.3.3.2 Flight Controls .................... 484.3.3.3 Wing root fairing
panel seals ......................... 50
4.3.3.4 Moving surface seals ..........514.3.3.5 Landing Gear Doors .......... 544.3.3.6 Door and Window Seals .... 544.3.3.7 Paint Condition .................. 554.3.3.8 Aircraft exterior cleaning .... 584.3.4 Weight reduction ............. 584.3.4.1 Aircraft INTERIOR cleaning 594.3.4.2 Condensation .................... 594.3.4.3 Cabin Equipment ............... 604.3.4.4 Potable water upload
reduction ............................ 60
4.3.4.5 Waste Tank Emptying ........ 60
4.3.4.6 Other initiatives .................. 61
4.3.4.7 Air data system accuracy .. 61
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Focus on Airline Fuel Efficiency Teams:_
As mentioned in the introduction, this document offersa starting point for airlines wishing to optimise their fuelconsumption, emissions and operating costs.
Fuel saving initiatives are often trade-offs. The fuel saved
through the implementation of a given initiative usuallyneeds to be assessed in the context of global airlinecost breakdown and business model.
For example, the choice of flying at a non-optimumspeed (e.g. flying faster to reduce crew costs or recover
a delay) must balance fuel consumption against bothcrew cost and the cost of reduced aircraft availability(either for flights or maintenance).
These examples serve to illustrate the value of amulti-function team of airline personnel whose role is to
weigh the relative costs and other pros and cons of agiven initiative before it is implemented. The same team
should also co-ordinate the deployment and maintenance
of initiatives. This approach allows achievable objectives
to be first established and then implemented whileassuring that all consequences are understood acrossthe airlines organisation. Equally, given the challengesthat will be faced by the airlines fuel efficiency team, it is
essential that their activities are followed and supported
by the airlines senior management.
When is fuel consumed
during a flight?
A typical flight includes 6 phases: taxi,take-off and initial climb, climb to cruise
altitude, cruise, descent, and approach
& landing.
The longer the flight, the longer the
cruise. The following graphs show the
percentage of the total fuel consumption
for each flight phase for the three typical
mission profiles.
Figure 4-1:
Fuel consumptionper flight phase
2%Taxi3%Descent
Cruise
Climb
short sector
72%
23%
1%Taxi2%Descent
Cruise
Climb
medium sector
81%
16%
1%Taxi1%Descent
Cruise
Climb
long sector
88%
10%
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Efficient flight planning that accurately
and systematically predicts and opti-mizes overall performance for all flights,
is a key contributor to minimizing costs.
The flight planning process produces
Computerized Flight Plans (CFP). CFPs
are produced, as the name suggests,
using commercially available software
or they may be obtained directly from
a specialist sub-contractor.
Carefully produced CFPs need to be
executed with equal care. Following
a CFP and setting the appropriateparameters in the Flight Management
and Guidance System (FMGS), will
contribute to:
Minimizing direct operating costs,
Building Flight Crew confidence that
fuel reserves will be intact on arrival
thus reducing tendencies to load
extra fuel.
Two simple ways of reducing fuel con-
sumption during flight are given by theoptimization of airspeed and altitude.
However, these two conditions may
be difficult to achieve in an operational
environment. Usually ATC constraints
prevail. In any case, these aspects must
be considered from the start and kept
in mind throughout.
The Cost Index represents the trade-off
between the cost of time (crew costs,
aircraft utilization and other parameters
that are influenced by flight time) and
the cost of fuel. It is used to minimize
the total cost of a flight by optimizing
speed to obtain the best overall oper-
ating cost. Although fuel represents ahigh cost per flight it can still be more
cost effective overall to fly faster, burn-
ing more fuel, because of a high "cost
of time".
A cost index of zero will have the
aircraft fly at its maximum range capa-
bility (i.e. most fuel efficient speed), con-
versely a maximum cost index will have
the aircraft flying at maximum speed
(i.e. minimum flight time).
The Cost Index parameter is entered
into the aircrafts Flight Management
System (FMS) and may be varied to
reflect the specific constraints of a given
flight. Operators wishing to optimize
their Cost Index, either for their global
operation, or for specific sectors, will
need to make assessments of all rel-
evant operating costs. Only when this
has been done can an appropriate
Cost Index (or Indices) be determined.The Cost Index may be yet further
optimized in case of departure delays,
variations in on-route conditions or flight
profile/route.
An operator who has completed a Cost
Index review may find that the revised
figures cannot be fully implemented
within the current schedule because
flight times may have increased.
4.2 OPERATIONAL INITIATIVES
_
4.2.2 Cost index
Notes:_In the interest of clarity 3 cost axes
are used in the charts accompa-
nying the operational initiativesdiscussed
Reference documents:
Getting to Grips with the Cost Index
Issue 2 May 1998
Point of contact:
4.2.1 Aircraft operations
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The fo llow ing factors af fect fuel
consumption:
Cruise speed
(see below for further details)
Flight level (see section on page 22
for further details)
Flight Plan accuracy (see section on
page 22 for further details)
Aircraft performance degradation (see
section on page 23 for further details)
Fuel reserves (see section on page 23
for further details)
Accurate tuning of the flight planning
system to the aircrafts performance
and, wherever possible, accurately
flying the aircraft in accordance withthe Flight Plan may only bring a small
gain on each flight, but these small
gains can add up to a measurable and
valuable gain at the end of the year.
One important objective that is worth
repeating is the building of pilot
confidence in the Computerized
Flight Planning (CFP).The production
of an accurate flight plan that precisely
predicts actual fuel usage will help to
remove a pilots tendency, which is
driven by accumulated experience, to
add some extra fuel reserves on top of
those already calculated. The subject
of Fuel Reserves is discussed further
on page 24.
Realistic fuel consumption predic-
tions can be obtained using Airbus
Performance Engineering Program
(PEP) software (refer to the followingtext below), for speeds and flight-levels
as a function of a given cost index,
aircraft weight, and wind conditions.
The cost index selected for a given flight
will determine the speeds and hence
the time needed to cover the journeys
distance. The speed must be optimized
for the flight conditions to minimize the
overall operating cost.
Figure 4-2 provides an indication of how
much additional fuel per flight would be
consumed if there was a deviation from
optimum cruise speed of Mach 0.01
(in this case a cruise speed of Mach
0.83 instead of 0.82).
4.2.3 Fuel economy
4.2.3.1 Cruise speed
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004
Point of contact:
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004Getting to Grips with Aircraft Performance
Issue 1 January 2002
0
500 000
1 000 000
1 500 000
2 000 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
AnnualAdditional
Fuel Cost(US$)
Figure 4-2:
Increase of 0.01Mach number (0.82 to 0.83)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
AdditionalFuel per Sector (kg)
1 400 1 870 1 150
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
AdditionalFuel per Sector (kg)
795 945
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
AdditionalFuel per Sector (kg)
335
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Point of contact:
AIRBUS PERFORMANCE
ENGINEERS PROGRAM (PEP) SOFTWARE PACKAGE:
Several references to this software package are made throughout this
document. Similar software packages are available from other aircraft
manufacturers but the proprietary nature of the data makes the pack-
age applicable to the suppliers products only. As such, Airbus PEP soft-ware provides unrivalled degree of precision in the optimization of efficient
operations of its aircraft.
The Airbus PEP is composed of several modules:
Flight Manual (FM): the FM module of PEP represents the performance
section of the Flight Manual in a digital format for all aircraft (not available
for A300).
Take-off and Landing Optimization (TLO): take-off (landing) calcula-
tion gives the maximum take-off (landing) weight and associated speeds
for a given aircraft, runway and atmospheric conditions. The performance
computation is specific to one airframe/engine/brakes combination.
TLO computes take-off and landing performance on dry, wet and contaminated
runways (except A300 B2/B2K/B4), taking into account runway characteris-
tics, atmospheric conditions, aircraft configuration (flap setting) and some
system failures (Runway and obstacle data are not provided by Airbus).
Flight Planning (FLIP): produces fuel predictions for a given air distance
under simplified meteorological conditions. The fuel prediction accounts
for operational fuel rules (diversion fuel, fuel contingency, etc.), for airline
fuel policy for reserves and for the aircraft performance level. Typical
fields of application are technical and economic feasibility studiesbefore opening operations on a route.
In Flight Performance (IFP): computes general aircraft in-flight perfor-
mance for specific flight phases: climb, cruise, descent and holding.
The IFP works from the aircraft performance database for the appropriate
airframe/engine combination. The IFP can be used to extract digital
aircraft performance data to be fed into programs specifically
devoted to flight planning computation.
Aircraft Performance Monitoring (APM): evaluates the aircraft performance
level with respect to the manufacturers book level. Based on a statisticalapproach, it allows the operator to follow performance degradation over
time and trigger maintenance actions when required to recover in-flight
performance. This tool measures a monitored fuel factor which is used
to update the aircraft FMS "PERF FACTOR" as well as the fuel
consumption factor for the computerized flight plan.
Operational Flight Path (OFP): this module is designed to compute
the aircraft operational performance. It provides details on all engine
performance and also on engine out performance. This engineering
tool gives the actual aircraft behaviour from brake release point or
from any point in flight. It allows the operations department to check the
aircraft capabilities for flying from or to a given airport, based onoperational constraints (Noise abatement procedures, standard
instrument departure, etc.) (Not available for A300).
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Modern commercial jet engines,
including those fitted to Airbus A330/
A340 Family are most efficient at high
altitude. The Optimum Flight Level is
the altitude that will enable the aircraft,
at a given weight, to burn the lowest
amount of fuel over a given distance. It
can be accurately computed for given
flight conditions using the In-Flight
Performance (IFP) module of the Airbus
Performance Engineering Program
(PEP) software package (see section
on page 21 for more information). This
information should systematically be
incorporated into the Flight Plan.
ATC constraints may prevent flight at
this optimum altitude, but the principle
should be accurately followed whenever
possible. Nonetheless, the Flight Plan
should always be an accurate rep-
resentation of the actual flight being
undertaken and include all known ATC
constraints.
4.2.3.2 Flight Level
Figure 4-3:
2000 ft below optimumflight level
Reference documents:
Getting to Grips with Fuel EconomyIssue 4 - October 2004
Getting to Grips with Aircraft PerformanceIssue 1 - January 2002
FCOM Performance PER-CRZ-ALT-10
Point of contact:
0
200 000
600 000
400 000
800 000
10 000 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
AnnualAdditional
Fuel Cost(US$)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
AdditionalFuel per Sector (kg)
840 520 370
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
AdditionalFuel per Sector (kg)
600 310
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
AdditionalFuel per Sector (kg)
360
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With time the airframe and engine deteri-
orate such that the aircraft requires more
fuel for a given mission. These deterio-
rations can be partially or fully recovered
through scheduled maintenance actions.Deterioration will begin from the moment
the aircraft enters service and the rate
will be influenced by the utilization andoperation of the aircraft.
The Aircraft Performance Monitoring(APM) module of the Airbus Performance
Engineering Program (PEP) softwarepackage (see section on page 21 formore information) allows calculation ofaircraft degradation over time. It canalso be used as a means of triggering
maintenance actions to recover some
of the degradation.
The implementation of an AircraftPerformance Monitoring programrequires the processing of data through
the APM software. The required data,
known as "cruise points", are automati-
cally recorded by the aircraft. Depending
on the aircrafts configuration, the trans-
fer of these data can be achieved viaeither printouts from the cockpit printer,
a PCMCIA card or diskette, or via theACARS system.
The performance degradation foreach individual aircraft is an important
parameter. Accurate interpretation ofthis factor will enable the fuel usage
predictions of the Flight ManagementSystem (FMS) to better match those of
the CFP system.
Knowledge of performance levels can
also facilitate an operators discussions
with their local Airworthiness Authority
regarding the decrease of fuel reserves
from a general 5% of the trip fuel to 3%
(see also Airbus Consulting Services on
page 25).
In terms of aircraft operation, an accu-
rate, Computerized Flight Plan (CFP) is
one of the most important means ofreducing fuel burn.
As is the case with most computersystems, the accuracy of the data pro-vided to a CFP system will influencethe accuracy of the CFPs it produces.
However, the nature of some of theparameters can bring a certain degree
of inaccuracy.
For example:
Weather conditions: particularlytemperatures and wind strengths/directions.
Fuel specification (lower heating value):
defines the heat capacity of the fuel.Engine thrust depends on the amountof heat energy coming from the fuel
it is burning. The aircraft databasemay contain a standard or averagevalue that may not correspond to the
actual fuel used. A fuel analysis or data
from the fuel provider can provide the
necessary clarification. Inclusion of actual ATC constraints.
Up-to-date aircraft weight: aircraftweighing is a scheduled maintenance
action and the latest data should be
systematically transferred to the CFP
system. Payload estimation: assessment
of passenger baggage and cargovariations with route and season.
Aircraft performance degradation:refer to following section.
Fuel reserves: refer to section 4.2.3.5
below.
4.2.3.4 Aircraft performancedegradation
4.2.3.3 Flight Plan accuracy
Reference documents:
Getting to Grips with Aircraft Performance
Monitoring Issue 1, January 2003
Point of contact:
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Part of any extra fuel transported to a
destination is just burnt off in carryingitself. It is not uncommon for flight crew
to uplift additional "discretionary" fuelbeyond that called for by the Flight Plan.
These discretionary reserves represent
additional weight that must be trans-ported to the destination.
The practice of adding discretionary
reserves may be the result of accumu-
lated experience that produces a lack of
faith in the fuel usage predictions made
by the flight planning system (sources
of inaccuracy in flight plans were listed
in the previous page). Of course, when
reserves beyond those described in the
flight plan are added, the flight plan pre-
dictions automatically become invalid.
Equally if the flight plan is not or cannot
be precisely followed its predictions will
also be no longer valid. Consequently
all fuel reserves including discretionary
reserves, should be included in the Flight
Plan as should all expected flight restric-
tions (flight level, holding time, etc.).
Reserve requirements vary between
aviation authorities. Some Aviation
Authorities allow a procedure known as
"Reclearance in Flight" on some routes.
This procedure can reduce the reserves
required for a given route and should be
considered when appropriate.
4.2.3.5 Fuel reserves
Figure 4-4:
Per additional1000 kg fuel reserve
0
50 000
150 000
100 000
200 000
250 000
300 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
AnnualAdditional
Fuel Cost(US$)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
AdditionalFuel per Sector (kg)
210 270 265
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
AdditionalFuel per Sector (kg)
155 155
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Additional
Fuel per Sector (kg)85
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2ndPhase1stPhaseDiagnosis Monitoring
Data & process analysis,
Indentification of initiatives,
Define areas of improvement
& establish recommendations,
quick wins and KPIs
,
Operational analysis
per flight phase
,
Follow, control & report
the implementationof initiatives
,
Ensure correct use of adopted
initiatives
,
Continuous monitoring to ensure
promotion of fuel and flight
efficiency measures
,
4.2.3.6 Airbus Operational Solutions
AIRBUS FUEL AND FLIGHT EFFICIENCY
CONSULTING SERVICES
In 2009 Airbus launched a new service for operators wishing to optimise
their Fuel and Flight Efficiency.
Airbus is able to provide its customers with assistance on the identification
and implementation of best practices in the operational domains of flight
preparations, flight operations and maintenance & engineering. Thanks to its
position of OEM Airbus is able to identify the latest recommendations and
tailor them to the airlines specific operations by performing detailed trade-
offs to fine-tune and measure all fuel, time and maintenance related costs.
A dedicated team of Airbus specialists will work in close contact with the
airline, following a modular approach consisting of two main phases that are
customized to each customers context and objectives.
The objective of the Fuel & Flight Efficiency Diagnostics service
is to help operators improve fuel usage and more globally to reduce costs.This service includes an analysis of each flight phase and the relevant
flight parameters, a pre/post flight assessment and where necessary an
evaluation of the cost index.
Recommendations will be made in the Flight Operations, Flight planning
and maintenance and engineering domains.
Airbus has assisted airlines to monitor and track various initiatives
and developed KPIs to measure fuel and flight efficiency as well
as providing benchmark data for comparative purposes.
A typical Fuel & Flight Efficiency service consists of:
Data collection and data analysis (where applicable)
Analysis of current procedures to find areas of improvement Interviews with key departments and flight observation
Identification of initiatives and assessment of expected benefits
Tracking and monitoring with KPIs and benchmark elements
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Aircraft operations fuel optimization action overview:_The following actions have been described in the preceding sectionsand should be implemented to ensure a systematic reduction in fuelconsumption on each flight:
Calculate Computerized Flight Plan (CFP) with Cost Index of flight,
Accurately follow the speed and altitude schedules defined by the CFP,
Regularly monitor aircraft performance to determine performancefactors to be used by Flight Management System (FMS) and CFPsystem and to identify aircraft performance trends,
Use Airbus PEP software to validate optimum speeds and altitudes
used in CFP, Optimize and regularly validate all other CFP system parameters,
Review fuel reserve requirements with local authorities andoptimize for each flight,
Minimize discretionary fuel reserves and include all reserves in CFP.
Such a service has already assisted many airlines to improve their costs
and even those airlines which already have considerable experience in
the fuel and flight efficiency domain have benefited.
The Monitoring Service will provide regular reports with information and
advice on the use of current initiatives employed by the operator. This service
will help keep track of the use of current initiatives and the benefits they
bring whilst more detailed reporting will provide further recommendationsand summarise cost savings.
In addition, Airbus can compare your data with benchmarking elements
and current best industry practices and also identify further areas for
improvement.
Such a service is ideal for an airline which already has fuel and flight
efficiency initiatives in place but is unable to monitor them fully.
Both services complement each other very well.
Airbus Fuel and Flight Efficiency Consulting Services guarantees operators
a rapid return-on-investment thanks to substantial savings in Direct Operating
Costs, without ever compromising safety. Airbus is fully committed toproviding the best-in-class solutions to its Customers; this is why an array
of specific elements has been developed for the fuel and Flight Efficiency
services, including:
Definition of best practices developed with different Airbus Customers
Benchmarking elements comparison with industry standards
Use of dedicated tools
Airbus Consulting Services offer a customized approach that is adapted
to the context and environment of the Customer. Airlines may request full
guidance for identification of potential savings and implementation of fuel
initiatives. On the other hand, airlines with more advanced fuel efficiency
management processes may prefer to request Airbus support to validate
their current initiatives with a quantified status on fuel efficiency and identify
new opportunities for improvement.
Airbus Fuel and Flight Efficiency Consulting Services are a part of
a comprehensive portfolio of services covering the whole array of airline
activities (maintenance and engineering, flight operations, material and
logistics, training) and range from "organizational assessment" up to
"capability assistance".
Airbus point of contact:
customerservices.consulting
@airbus.com
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Having considered the main factors that can influence fuel consumption we
now consider operating procedures that can also play a part in reducing either
the fuel bill or the operational cost.
4.2.4 Operational procedures
Usually the message is, to minimize fuel
burn it is most economical to carry the
minimum required for the sector. Onthe other hand, there are occasionswhen it is, in fact, more cost effectiveto carry more fuel. This can occur when
the price of fuel at the destination issignificantly higher than the price at the
point of departure. However, since the
extra fuel on board leads to an increase
in fuel consumption the breakeven point
must be carefully determined.The PEP FLIP module (see section on
page 21 for details) assist in determining
the optimum fuel quantity to be carried
as a function of initial take-off weight(without additional fuel), stage length,cruise flight level and fuel price ratio.
4.2.4.1 Fuel tankering
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004
Point of contact:
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Ground power and air are usually
significantly cheaper per hour than theAPU (when considering both fuel and
maintenance costs). Consequently
the moment of APU and engine start
should be carefully optimized with
neither being switched on prematurely.
Monitoring average APU usage per
sector can be a useful tool.
The availabil ity and use of ground
equipment for the provision of both
air and electrical power should be
re-evaluated at all destinations and thepossibility of obtaining and operating
additional ground equipment where
necessary should not be dismissedwithout evaluation.On ground, the APU burns 140 kg/h
(A330 and A340-200/300) to 210 kg/h
(A340-500/600) if used only for elec-trical power and 215 kg/h (A330 and
A340-200/300) to 290 kg/h (A340-500/600) if used for both electricalpower and air conditioning.
The following example illustrates the
cost of jet fuel for 10 minutes of APUuse. It is worth noting that in addi-tion to the fuel saved by this initiative,
CO2emissions would also be reduced(10 to 15 kg of CO2saved per minute
of APU operation).
4.2.4.2 APU use
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004
Figure 4-5:
Ten minutes less APU use per flight
0
10 000
20 000
50 000
40 000
30 000
60 000
70 000
80 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
AnnualFuel Saving
(US$)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
Fuel Saved
per Sector (kg)
35 50 50
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
Fuel Savedper Sector (kg)
35 50
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Fuel Savedper Sector (kg)
35
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An engine needs time for all com-
ponents to reach their operatingtemperature. Furthermore the various
components will expand and contract
with temperature at different rates.
Minimum warm-up and cool-down peri-
ods have been determined to minimize
heavy or asymmetrical rubbing at take-
off or rotor seizure after shutdown.
Such rubbing would increase running
clearance that in turn would lead tolosses in efficiency and increased fuel
consumption.
4.2.4.3 Engine warm-up and cool-down periods
Reference documents:
FCOM
Point of contact:
Table 4-1:
Overview of engine warm-up
and cool-down times(reference only)
WARMUP
Engine Start(from cold followingprolonged shutdown
or for warm Engine)
At or near Idle for between3 to 5 minutes (depending uponengine type) before advancing
to higher power thrust*
At or near Idle for between2 to 5 minutes (depending uponengine type) before advancing
to higher power thrust*
Standard OperatingProcedures (After Start)PRO-NOR-SOP-09
COOLDOWN
Engine Shutdown(after Landing)
At or near Idle or low powerfor between 1 to 5 minutes(depending upon engine type)before engine shut down**
At or near Idle or low powerfor between 3 to 5 minutes(depending upon engine type)before engine shut down**
Standard OperatingProcedures (Parking)PRO-NOR-SOP-22
ConditionProcedure
FCOM ReferenceA330 A340
* Taxi time at idle may be included in the warm up period **Taxi time at idle may be included in the cool down period
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At large or busy airports where the
taxi time to and from the runway can
often exceed 15 minutes single engine
taxi can bring considerable benefits.
This procedure would also be benefi-cial to brake units consumption costs
(brake wear and brake oxidation).
For single engine taxi we must con-
sider two different cases with different
constraints: taxi in and taxi out.
Taxi out:the aircraft is heavy and
it may be more difficult to taxi and
perform turns. In addition, in case of
frequents stops, the required thrust
to make the aircraft move again maybe excessive with associated possible
FOD or jet blast damage.
For taxi out, it is also recommended
keeping the APU running for sec-
ond engine start (to avoid X BLEED
start with thrust increase on sup-
plying engine), which reduces
the fuel economy by 150 kg / hr.
Last but not least, late detection of
some failure is also to be considered.
This is mainly applicable to HYD and
F/CTL failures.
Taxi in: Single engine taxi in is
easier to perform (lighter aircraft).
There is no issue with engine start,
no failure to be detected late.
Only controllability (turns on running
engine side), operation on contam-
inated taxiway, situation requiring
excessive thrust (uphill slope) or in
case of probable FOD (taxiway andshoulders in bad condition) may pre-
vent single engine taxi-in.
4.2.4.4 Reduced Engine Taxiing
Focus on Flight CrewDocumentation for FuelEfficiency:_
A clear airline demand for procedural
documentation to support thedeployment in daily operations ofthe fuel saving techniques outlined
in this document has now been met
with the introduction of the "GreenOperating Procedures" (GOPs).
They can be found in the supple-mentary procedures sections ofthe Flight Crew Operating Manuals
(FCOM PRO-SUP-93) and FlightCrew Training Manuals (FCTM SI-100).
The GOPs provide detailed guidance
to flight crews for procedures thatcan contribute to fuel savings.Theguidance includes advice on thefactors that should be consideredbefore using a specific procedurebut it remains the responsibilityof each airline to adapt theseprocedures to their operations.
As is the case with all flight crewdocumentation the GOPs will evolve
as new technologies, environmental
changes, regulation evolutions, new
fuel saving opportunities, etc. areintroduced.
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In any case, various factors need to
be considered before such a policy is
implemented:
Engine start-up, warm up and cool
down times must be respected. Not suitable for crowded ramps:
due to reduct ion in a i rcraf t
manoeuvrability.
Increased thrust setting on operational
engine may increase ingestion of dust
particles (refer to following section).
As is the case with reduced APU use,
this initiative can also contribute to
reduce CO2emissions in and around
the airport terminal area. Reduced
engine taxi can reduce CO2emissions
by 25 to 55kgs per minute (refer to the
text box "Focus on CO2" on page 12 for
additional information).
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004
FCOM Procedures PRO-SUP-93-20
Point of contact:
Figure 4-6:
Reduced engine taxiingfor 10 minutes per flight
0
50 000
100 000
150 000
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250 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
AnnualFuel Saving
(US$)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
Fuel Savedper Sector (kg)
80 100 180
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
Fuel Savedper Sector (kg)
80 100
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Fuel Savedper Sector (kg)
80
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Operating an engine at increased power
whilst the aircraft is stationary or taxiing
at low speed increases suction and the
likelihood of ingesting:
Particles that will erode airfoils orblock High Pressure Turbine (HPT)
blade cooling holes,
Foreign objects that could cause aero
foil damage.
Once again these effects will lead to
losses in engine efficiency and increase
in fuel consumption. To minimize these
effects the following measures should
be considered: Early de-selection of MAX reverse
thrust to IDLE reverse (refer also to
Thrust Reverse section on page 34),
Avoiding high thrust excursions
during taxi,
Progressive thrust increase with
ground speed during take-off
procedure.
Use of the Environmental Control
System (ECS) will increase engine
or APU fuel consumption. Air for the
ECS packs is taken, or bled, directly
from the engine or APU compressors.
Generation of this additional hot, com-
pressed air requires more work to be
done by the engines or APU and to
achieve this, more fuel must be burnt.
4.2.4.5 Increased power operation at low aircraft speeds
4.2.4.6 Bleed Air Use
Point of contact:
Figure 4-7:
Take-off without bleed
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10 000
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1.00 2.00 3.00 4.00 5.00
AnnualFuel Saving
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LongA330
200
A340
300
A340
600
Average
Sector Length (nm)3 520 3 740 4 200
Annual Cycles 650 640 570
Fuel Savedper Sector (kg)
5 5 10
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
Fuel Savedper Sector (kg)
5 5
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Fuel Savedper Sector (kg)
5
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Single pack operation on ground can
save some fuel, however it highly
depends on environmental conditions.
For operations with air conditioning
pack on ground under APU BLEED,
the APU BLEED supplies more air than
required in standard conditions to cool
the cabin. In standard stabilized condi-
tions, even with full passenger load, the
APU demand is already minimal with 2Packs running, and switching 1 Pack
off will result in dumping air out of the
system, but will not change the bleed
demand on the APU.
Economy on fuel burn will be obtained
in cases where the APU demand is
high, for example in non-stabilized sit-
uations where the cabin is hot, and the
requested temperature is lower:
Having 2 Packs running will burn
more fuel but improve the coolingefficiency
Switching off 1 Pack will result in fuel
economy.
However, it is extremely difficult, if not
impossible, to predict the exact bleed
demand, as too many variables will
affect the cooling demand, including
cabin layout/density, daytime, ambient
temperature, weather conditions, cargo
cooling selection, selected cabin tem-
perature, installed/activated IFE/lights,
other heat loads like galley etc., win-
dow blinds shaded. Normal lifetime
deterioration like e.g. pack heat-ex-
changer contamination also has to be
considered.
On the contrary, in standard stabilized
conditions, switching off 1 Pack with
APU BLEED ON will not result in fuelburn reduction. The difference on APU
demand is too low to see significant
savings in APU fuel consumption.
When air conditioning is provided by the
engines, single pack operation is notto be considered on A340 and A330equipped with GE and PW engines, asin this case the minimum ground idlethrust is automatically increased, lead-ing to an increase in fuel consumption.
This is not the case on A330 equippedwith RR engines, and the fuel savingexpected from single pack operation
highly depends on environmental con-
ditions(OAT, desired cabin temperature,
passengers number, airport elevation...)
Take-off with the air conditioning packs
switched off can reduce fuel consumption
or allow take-off thrust to be optimized
(Packs would be selected ON during
initial climb).
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004
Getting to Grips with Aircraft Performance
Issue 1 January 2002
Point of contact:
Aircraft performance:
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When assessing this option, the actual
cabin temperature and its effect on pas-
senger comfort should be considered.
The economic mode (select "LO" or
"ECON" Pack Flow) reduces pack
flow rate by 20% (with an equivalent
reduction in the amount of air takenfrom the engines). This mode can be
used on flights with reduced load fac-
tors: less than 60% of the seats in the
economy class but not more than 200
passengers in all classes for A330 and
A340-200/300. For A340 500/600, the
pack flow is automatically adjusted to
the number of passengers entered in
the MCDU.
However, single pack operation is gen-
erally not recommended.
Electrical power is generated by the
IDGs, led by the engines. It seems then
obvious that the use of electrical power
increases the fuel consumption.
However, this increase in fuel con-
sumption is low, approximately 0.1%
per 10 kW, not worth trying to imple-
ment any measure in this area, which
moreover would be at the expense of
passengers comfort for interior lighting,
or of safety for exterior lighting.
4.2.4.7 Use of Electrical Power
0
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(US$)
Figure 4-8:
Pack Flow selection(LO versus NORM)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
Fuel Savedper Sector (kg)
210 260 370
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
Fuel Savedper Sector (kg)
150 160
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Fuel Savedper Sector (kg)
90
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Ideally departure should be in direc-
tion of the flight. Most airports have
Standard Instrument Departure (SID)
routes that ensure terrain clearance or
noise abatement requirements are met.
The main departure route will usually be
the least demanding in terms of aircraft
performance. Certain combinations
of destination/wind direction/depar-
ture direction can lead to a departure
route that adds several miles to the
flight distance. At many airports, alter-
nate departure routes are available for
use when conditions allow. However,
their use may require a greater climb
performance.
The lowest flap setting for a given
departure will produce the least drag
and so give the lowest fuel burn, lowest
aircraft generated noise and best flight
profile. However other priorities such as
maximizing take-off weight, maximizing
flex temperature, maximizing passenger
comfort, minimizing take-off speeds,
minimizing ground noise, etc will often
require higher flap settings.
The most appropriate flap setting
should be selected for each departure
rather than systematic use of the same
configuration.
4.2.4.9 Departure direction
4.2.4.8 Take-Off Flap Setting
Point of contact:
Reference documents:
Getting to Grips with Fuel EconomyIssue 4 October 2004
Getting to Grips with Aircraft PerformanceIssue 1 January 2002
Point of contact:
0
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40 000
30 000
20 000
50 000
60 000
70 000
80 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
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(US$)
Figure 4-9:
Take-off with CONF 1+Fcompared with CONF 3
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
Fuel Savedper Sector (kg)
25 50 50
Medium
AverageSector Length (nm)
2 550 2 400
Annual Cycles 790 820
Fuel Savedper Sector (kg)
25 50
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Fuel Savedper Sector (kg)
25
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Figure 4-10:
Using 800 ft accelerationaltitude instead of 1 500 ft
The aircrafts climb to its cruising alti-
tude is typically achieved in three basic
steps. Following take-off, the aircraft will
climb to what is known as the "accel-
eration altitude". Once at acceleration
altitude, the aircrafts climb rate is
temporarily reduced while its speed is
increased to the normal climb speed.
Once this speed is reached, the climb
rate is increased so that the chosen
cruising altitude can be achieved quickly
and efficiently.
In many places, ATC restricts the speed
below 10000 ft to 250 kt, while the opti-
mum climb speed is around 300 kt.
It is however possible to ask for a higher
climb speed in particular in case of low
traffic in the area.
A low acceleration altitude will minimize
fuel burn because arrival at the acceler-
ation altitude also implies that the flaps
and slats are retracted. These devices
are used to optimize the initial climb
but they have the effect of increasing
drag, so, the earlier they are retracted
the sooner the aircraft enters a more
efficient aerodynamic configuration.
However, ATC constraints or noise
abatement requirements may often
preclude the use of a lower acceleration
altitude.
4.2.4.10 Take-off Acceleration Altitude
Reference documents:
Getting to Grips with Fuel EconomyIssue 4 October 2004
Getting to Grips with Aircraft PerformanceIssue 1 January 2002
Point of contact:
0
25 000
20 000
15 000
10 000
5 000
30 000
Fuel Price (US$ per US Gallon)
1.00 2.00 3.00 4.00 5.00
AnnualFuel Saving
(US$)
LongA330
200
A340
300
A340
600
AverageSector Length (nm)
3 520 3 740 4 200
Annual Cycles 650 640 570
Fuel Savedper Sector (kg)
10 20 25
Medium
Average
Sector Length (nm)
2 550 2 400
Annual Cycles 790 820
Fuel Savedper Sector (kg)
10 20
Short
AverageSector Length (nm)
1 530
Annual Cycles 1 160
Fuel Savedper Sector (kg)
10
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A number of fuel saving measures
should be considered for the aircrafts
approach:
The aircraft should be kept in an aer-
odynamically clean configuration as
long as possible with landing gear
and flaps only being deployed at the
required moment.
A continuous descent will minimize
the time the aircraft spends at a
non-optimum altitude and projects
to study how this can be achieved
with increased regularity within a
congested air traffic environment are
underway (ref. section 3, Industry
Issues, page 10).
Airbus aircraft include equipment
providing a high navigation accu-
racy. Specific procedures, called RNP
(Required Navigation Performance)
can be developed and implemented,
allowing to reduce the distance flown
during take-off and/or approach.
A RNP approach procedure can save
up to 300 kg fuel per approach com-
pared with the traditionally published
instrument approach.
Visual approaches should also be
considered, as airport instrument
approach paths do not always offer
the most direct route to the runway.
Where conditions enable its use,
"CONF 3" flap configuration will allow
fuel to be saved because it is more aer-
odynamically efficient than the "CONF
FULL" flap configuration which allows
lower approach and landing speeds,
thus shorter landing distances. It isto be noted however that low visibil-
ity landings of categories CAT II and
CAT III nominally require "Conf FULL"
flap configuration.
Furthermore, the following operational
and economic constraints should be
considered when adopting a "Conf 3"
flap configuration at landing:
Aircraft landing weight,
Available runway length,
Suitability of "LOW" automatic brak-ing (reduced deceleration, increased
landing distance),
Preferred runway exit point (potential
increase in runway occupancy and
block times),
Runway surface conditions (effect on
brake efficiency),
Tailwinds (effect on landing ground
speed and distance). CONF3 willincrease energy absorbed by the
brakes, as a consequence the fol-
lowing should be monitored:
- Additional brake cooling time
(increase in Turn-Around-Time),
- Potential increase in brake and tire
wear,
- Potential risk of damage to brakes
due to high brakes temperatures.
4.2.4.11 Approach Procedures
4.2.4.12 Landing Flap Configuration
Point of contact:
Point of contact:
Reference documents:
Getting to Grips with Fuel Economy
Issue 4 October 2004
Reference documents:
Getting to Grips with Fuel EconomyIssue 4 October 2004
Getting to Grips with Aircraft PerformanceIssue 1 January 2002
Point of contact:
Reference documents:
Getting to Grips with Required Navigation
Performance with Authorization Required
Issue 2 February 2009
Important Note:_In order to maximize safety margins the Airbus FCOM (Flight CrewOperating Manual) recommends the use of the FULL configuration forall landings. Nonetheless, where runway length and conditions arefavorable configuration 3 may be considered.
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Figure 4-11:
Landing in Conf 3instead of Conf FULL
Focus on Balancing Costs:_Sections 4.2.4.11 and 4.2.4.12 (Landing Flap Configuration and Reverse
Thrust) both discuss initiatives that can bring worthwhile fuel savings. How-
ever, the potential cost of achieving these savings must not be ignored.
A normal consequence of applying either of the referenced initiatives willbe an increase in landing distance. An increase in landing distance couldmean that the normal runway exit cannot be used and possibly increasethe block time for the flight. For many airlines an increase in block time willmean an increase in flight crew pay for the flight in question. This additional
cost must be weighed against the saving made in fuel cost.
Use of conf 3 and idle reverse will lead to an increase of the brake tem-perature and wear.
An increased brake temperature may lead to departure delays (brakesmust be allowed to cool down to acceptable levels before departure) and/or increased thermal oxidation of the brake carbon (leading to possibleunscheduled, premature brake removal and even brake disc rupture).Increased brake and tire wear would be expected to increase the "perlanding" cost of these components and, once again, the additional costmust be weighed against the saving made in fuel cost.
Reference documents:
ISI 32.42.00002 Carbon Brakes Thermal Oxidation
Operational Procedures Impact
Point of contact:
(Brake System Engineering)
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Avera