performance, performance, performance…. ……opening the envelope · 2018. 8. 1. · nb hi tool...
TRANSCRIPT
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Frank’s International | Page 1
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Performance, performance, performance….
……opening the envelope
IADC SAPC February 2018
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FRANK’S INTERNATIONAL
Over the course of 80 years in business, Frank’s has emerged
as a recognized industry-leading global provider of highly-
engineered tubular running services, tubular fabrication, and
specialty well construction and well intervention solutions
with a focus on complex and technically demanding wells.
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
FRANK’S INTERNATIONAL
Frank’s International:-
o Tubular Running Services
o Blackhawk Specialty Tools
o Tubular and Drilling Technologies
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
DRILLING TECHNOLOGIES DIVISION……DTD
• Started in 2009 after the successful acquisition of Pilot Drilling
Controls
• Portfolio includes:
• Performance drilling technologies
• Lateral shock absorber, torque reduction & hole
cleaning sub
• Fill up-flow back tool
• Wiper plug anti-rotation device
• Heavy duty DP spiders and automated DP tongs
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
WHY THE PRESENTATION TITLE?
• We’ve always ‘performed’; always striven to do things better,
faster, safer, more accurately, to name a few…..it’s what sets us
apart commercially from a technical perspective.
• We’ve always done our best to ensure NPT is a low as is
possible.
• As well complexity increases, so do the challenges for the well
construction team as a whole.
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
WHY THE PRESENTATION TITLE?
• Recent Sakhalin well was 15 km long (9.3 miles)
• The distance from JAFZA Gate 1 to Hessa Street
• Typical ‘local’ wells around 28,000’ or 8.5 km long (5.3 miles)
• Gate 1 to Garn Al Sabhka – JLT/Marina junction
• This is nearly a straight line
• These wells are ERD horizontals; vertical/nudge, kick off, build
to sail angle, drill step out, land to horizontal, drill for victory.
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
WHY THE PRESENTATION TITLE?
• Tops drives capable of 50,000 + ft-lbs of torque while running
at over 180 rpm
• Two 600 HP electric motors i.e. two McLarens on the top drive
or for vintage bike lovers, 20 Norton 750 cc Commando’s
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
TYPICAL WELL PROFILE AND THE ‘LOSS’ ZONES
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
ACTUAL 3D WELL PROFILE
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
0
4,000
8,000
12,000
16,000
20,000
24,000
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000
Me
asu
re
d D
ep
th
(ft)
Surface Torque Reading (ft-lbs)
Off-bottom with DSTRs
Off-bottom without DSTRs
ACTUAL WELL PROFILE AND THE ‘LOSS’ ZONES
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
Open or cased hole compatibility
Near zero μ
High side force capability
DSTR’S MAIN FEATURES
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THE DSTR’S UNIQUE DESIGN
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
DRILLING TORQUE FLUCTUATIONS (SLIP-STICK)
Offset well showing drilling
slip-stick coming from the
string while in the drilling
phase.
DSTRs reduced the effective
coefficient of friction resulting
in no slip-stick.
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
FROM TENSION TO COMPRESSION
Compression
Tension
Chaos zone
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
HARMONIC ISOLATION TOOL; HI TOOL ®
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
THE HI TOOL DESIGN
Drilling animations for PP use/introHI.mp4
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
THE HI TOOL PRINCIPAL
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
HI TOOL AT NB FOR BIT STICK SLIP MITIGATION
STOP BIT ‘TILT’ / STOP BIT ‘STICK SLIP’
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
Rotary RSS
HI TOOL PLACEMENT
OR
UR/HO BHAs
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
Case Study
HI-1200-N UTILIZED ON 12¼” SECTION WITH
SPERRY GP (RSS) BHA
ME CUSTOMER TRIALS
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
TYPICAL WELL PROFILE AND THE ‘LOSS’ ZONES
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
HD Black Box Sensors in Bit, At MWD.
NB HI Tool below Sperry GeoPilot.
Drilled 12¼” Hole from 4,944ft to 9,780ft.
Built from 28° – 54°.
HI Tool is active fulcrum point for point
RSS system; allowed less deflection of tool
to achieve same doglegs
HI TOOL AT ‘ACTIVE’ NB POSITION IN BHA
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Greater than 20g RMS shocks seen at the bit
Less than 2g RMS shocks above HI Tool
Best MWD detection to date seen on project
SNAPSHOT OF LATERAL SHOCKS ABOVE AND BELOW THE HI
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1ST LATERAL RESULTS (NO HI TOOL)
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
2ND LATERAL RESULTS (HI TOOL INCLUDED)
20 rpm increase, same BHA RIH, TD the section one run; great results
Use the HI Tool to help tune the Stick Slip out of your run; open the operating parameters window up
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
30 rpm increase no laterals and no slip-stick; best results in field
3RD LATERAL RESULTS (HI TOOL INCLUDED)
Use the HI Tool to help tune the Stick Slip out of your run; open the operating parameters window up
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
AND FINALLY……………….
• Now…..
• we can transmit the torque in a smoother manner
• we can manage the drilling related vibrations
• Let’s make hole……….
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
HOLE CLEANING OVER THE YEARS
• Circulate Hi vis pill
• Low vis - Hi vis pills
• Weighted Low vis – Hi vis pills
• Ditto but with Hi weight instead of Hi vis
• High rpms
• Wiper trips
• Back reaming
• But can you trip out on elevators?
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
ERD Well; CBI Placement
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
CUTTING BEDS IMPELLOR CBI ®
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distributed or used without prior written consent from Frank’s International. © Frank’s International. All rights reserved.
TYPICAL SPACING OF THE CBIS (FRANK’S SIMULATION ‘CUTTING PERIOD’ C
P PROPRIETARY SOFTWARE)
(0° to 30°) No CBIs required)
(30° to 65°) 2-3 stand spacing
(65°+) 1-2 stand spacing
DP
FAST
N0
Cuttings
N0
Pipe RPM 120 140 180
100%
Effective
Cuttings
Transport
0
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TYPICAL PLACEMENT OF THE CBIS (CRITICAL ANNULAR VELOCITY (V
A))
(RULE OF THUMB 200FPM OR 60MPM)
If spacing is 1 tool
per 2 stands (180’)
Then VA must carry the
cuttings at least 180’
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ERD Well; Hole Cleaning Analysis
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ERD Well; T&D analysis; Map to Success
• Friction Factors reduced.
• No back reaming
• Trip on elevators
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Thank you for your time
&
Please see Gavin about our
training rig….
Finally, on behalf of Frank’s International….