performance and durability count qps43-55-65 compressors · 2021. 3. 31. · ±0.4 ±0.5 1 d.p.m....

QPS43-55-65COMPRESSORS

Performance and Durability Count

217-422-0055 I TCCImfg.com I [email protected] I USA-Argentina-China-Ireland-Germany-Spain-India-Mexico

T/CCI QPS SERVICE MANUAL

2


4


6

7

TECHNOLOGY Electromagnetic single-plate dry clutch

RATED VOLTAGE 24V DC or 12V DC

CURRENT CONSUMPTION 50 W maximum

STATIC TORQUE 250 N·m {25.5 kgf·m, 184 lbf·ft}

DIRECTION OF ROTATION Clockwise viewed from clutch

WEIGHT Approx 10~12 kg {22-27 lbs}

V-BELT TYPE V-groove (A or B) or V-ribbed (PK)


8

12

3

4

5

12

3

4

5

12

3

4

5

9

A

MANUFACTURING, L.L.C.DECATUR, ILLINOIS USA

RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/7/2019D.P.M.

6/19/2019D.P.M.

MATERIAL

FIRST ANGLE PROJECTION

CAD GENERATED DRAWINGS,DO NOT MANUALLY UPDATE

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MM. INTERPRET DIM AND

TOL PER ASME Y14.5-2009

FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV

SCALE: 3:4 SHEET 1 OF 1

QPS43-1000

QPS43 COMPRESSOR SUB-ASSEMBLY

26

138

56 5643 47

SECONDARYSUCTION PORT SECONDARY

DISCHARGE PORT

42.334

INVOLUTE SPINE JIS B 160320 O.D. X 38 THEETH X 0.5 DEPTH X 20 LG

1.8

7.33M10-6H 28 0.1

SECTION A-A

112

±0.

2

282.

9

4X 27133 ±0.3

101.

5

COMPRESSOR SPECIFICATIONS

MODEL - QPS43NUMBER OF CYLINDERS / 10

DIAMETER OF CYLINDERS mm 40STROKE mm 33.8

DISPLACEMENT cm³/r 424.5SPEED RANGE r/min 600-5000

ROTATION DIRECTION / CWREFRIGERANT / R-134a

OIL: PAG 46 cc 800WEIGHT kg 19.5

36

49

298.5

128.

9

66 66

132 ±0.6

23

69

138

±0.

3

45

74

8X ( 27)

A

12X M12X1.75 26

1717

1213.5

46 46SUCTION VALVE DISCHARGE VALVE

REVISIONS

REV DESCRIPTION DATE AUTHOR

1 RELEASED 1/10/2020 D.P.M.

A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1


10

A


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/7/2019D.P.M.

6/19/2019D.P.M.

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS43-1000


26

138

56 5643 47


DISCHARGE PORT

42.334


1.8

7.33M10-6H 28 0.1

SECTION A-A

112

±0.

2

282.

9

4X 27133 ±0.3

101.

5







36

49

298.5

128.

9

66 66

132 ±0.6

23

69

138

±0.

3

45

74

8X ( 27)

A

12X M12X1.75 26

1717

12

13.5


REVISIONS



A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

A


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/7/2019D.P.M.

6/19/2019D.P.M.

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS43-1000


26

138

56 5643 47


DISCHARGE PORT

42.334


1.8

7.33M10-6H 28 0.1

SECTION A-A

112

±0.

2

282.

9

4X 27133 ±0.3

101.

5







36

49

298.5

128.

9

66 66

132 ±0.6

23

69

138

±0.

3

45

74

8X ( 27)

A

12X M12X1.75 26

1717

12

13.5


REVISIONS



A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

A


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/7/2019D.P.M.

6/19/2019D.P.M.

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS43-1000


26

138

56 5643 47


DISCHARGE PORT

42.334


1.8

7.33M10-6H 28 0.1

SECTION A-A

112

±0.

2

282.

9

4X 27133 ±0.3

101.

5







36

49

298.5

128.

9

66 66

132 ±0.6

23

69

138

±0.

3

45

74

8X ( 27)

A

12X M12X1.75 26

1717

12

13.5


REVISIONS



A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

11

264.

2

56.5 ±0.3

113 ±0.2194

SUCTION PORT

DISCHARGEPORT

1.8

INVOLUTE SPLINE JIS B 160324(OD)X30(TEETH)X0.75(DEPTH)X20(LENGTH)

38

47.3

SECTION A-A

M10X1.5



DIAMETER OF CYLINDERS mm 38.5STROKE mm 33.7

DISPLACEMENT cm³/r 550SPEED RANGE r/min 600-4000

ROTATION DIRECTION / CWREFRIGERANT / R134a

OIL: cc 1500WEIGHT kg ~19

194

AA

33116

5 ±

0.3

190

84 ±

0.2

50

50 ±

0.00

5

35

85

2970 70

140 ±0.6

12X M12x1.75-6H

127

±0.

3

237

260

306

162 ±0.64X 27


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/11/2019D.P.M.

3/21/2017PAB

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS55-1000

QPS55XD COMPRESSOR SUB ASSM

REVISIONS


0 RELEASED 1/19/2018 BOBW

1 SEE ECN Q10148 1/13/2020 D.P.M.

26MM

31

A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

264.

2

56.5 ±0.3

113 ±0.2194

SUCTION PORT

DISCHARGEPORT

1.8


38

47.3

SECTION A-A

M10X1.5







194

AA

331

165

±0.

319

0

84 ±

0.2

50

50 ±

0.00

5

35

85

2970 70

140 ±0.6

12X M12x1.75-6H 12

7 ±

0.3

237

260

306

162 ±0.64X 27


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/11/2019D.P.M.

3/21/2017PAB

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS55-1000


REVISIONS



1 SEE ECN Q10148 1/13/2020 D.P.M.

26MM

31

A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1


12

264.

2

56.5 ±0.3

113 ±0.2194

SUCTION PORT

DISCHARGEPORT

1.8


38

47.3

SECTION A-A

M10X1.5







194

AA

331

165

±0.

319

0

84 ±

0.2

50

50 ±

0.00

5

3585

2970 70

140 ±0.6

12X M12x1.75-6H

127

±0.

3

237

260

306

162 ±0.64X 27


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/11/2019D.P.M.

3/21/2017PAB

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS55-1000


REVISIONS



1 SEE ECN Q10148 1/13/2020 D.P.M.

26MM

31

A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

264.

2

56.5 ±0.3

113 ±0.2194

SUCTION PORT

DISCHARGEPORT

1.8


38

47.3

SECTION A-A

M10X1.5







194

AA

331

165

±0.

319

0

84 ±

0.2

50

50 ±

0.00

5

35

85

2970 70

140 ±0.6

12X M12x1.75-6H

127

±0.

3

237

260

306

162 ±0.64X 27


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/11/2019D.P.M.

3/21/2017PAB

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS55-1000


REVISIONS



1 SEE ECN Q10148 1/13/2020 D.P.M.

26MM

31

A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

264.

2

56.5 ±0.3

113 ±0.2194

SUCTION PORT

DISCHARGEPORT

1.8


38

47.3

SECTION A-A

M10X1.5







194

AA

331

165

±0.

319

0

84 ±

0.2

50

50 ±

0.00

5

35

85

2970 70

140 ±0.6

12X M12x1.75-6H

127

±0.

3

237

260

306

162 ±0.64X 27


RANGE

LINEAR DIM

CHAMFER

ANGLE DIM

RANGE

>0.5~3 >3~6 >6~30 >30~120

±0.1 ±0.2 ±0.3±0.1

±0.2 ±1.0 ±2.0±0.5

>50~1200~10 >10~50 >120~400

±1° ±30' ±10'±20'

>120~200 >200~300

±0.4 ±0.5

±2.0 ±2.0

1

11/11/2019D.P.M.

3/21/2017PAB

MATERIAL





FINISH

DRAWN

CHECKED

ENG APPR.

MFG APPR.

TITLE:

SIZE

D DWG. NO. REV


QPS55-1000


REVISIONS



1 SEE ECN Q10148 1/13/2020 D.P.M.

26MM

31

A A

B B

C C

D D

E E

F F

G G

H H

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1


14

11

12

13

18

38

17

32

4

20

29

2726

30

22

25

8

3

9

36

23

16

15

14

37

28

6

19

7

24

5

1

10

31

2

35

33

21

34


16


18


20


22

3. TROUBLESHOOTING

23

3. TROUBLESHOOTING

Problem

Compressor is Running

Compressor is Running and Noisy

Possible Source

Loss of System Refrigerant charge

Loose Mounting Bolts

Belt Alignment, loose belt, tensioner loose or

damaged

Lack of Compressor Oil

Compressor Damaged Internally

Tighten compressor mounting bolts and

Bracket Bolts as needed

Check Belt condition and alignment, if ok then remove belt and check

clutch pulley and tensioner pulley by

rotating, a rumble or “catch” indicates a damaged bearing, replace as needed

Shut AC off and check sight glass, if low add oil until the sight glass is full

Remove compressor and replace as needed

Broken Shaft

Possible defective clutch

System is Over-Charged or Non-condensables

are in the system

Condenser Fan is not operational or the Condenser fins are

extremely packed with dirt

Heater Water Valve Leaking

Remove System charge and replace compressor

Check supply voltage, and replace Clutch once it is

confirmed to be defective

Recover System Charge, evacuate properly and recharge with correct

system refrigerant charge

Replace Fan or if the condenser is dirty carefully clean using normal water

pressure and soap

Check Dash Control is at Full Cold, if necessary clamp Heater lines and

check vent cooling. If water valve is defective, replace

Indication

Clutch Engages but no cool air

Rattling Noise

“Squealing” Sound

Clutch Engages but no pressure differential noted

on Manifold Gages

Clutch Engages intermittently

System Operating Pressures are High

Pressures appear normal but no cooling

Action

Using Manifold Gages check system operating pressures - Low Suction and Discharge Pressures

indicate low charge. Perform leak check

procedure, repair leak, evacuate and re-charge

system


24


26

27

Installation


28

29

5. SERVICE PROCEDURES - MAGNETIC CLUTCH

8. Use the allen wrench to insert into the armature and capture the shims on the opposite side as depicted. Align the tool into the threaded shaft hole and install the armature as shown.


30

performance and durability count qps43-55-65 compressors · 2021. 3. 31. · ±0.4 ±0.5 1 d.p.m....

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