peie method

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 Ki ne tic Parame te rs E s tima tion for As co rbic Acid De g rada tion i n Fr uit Nectar Us ing th e Partial E q uivalent I so th ermal E xp osures (PE I E ) Me tho d und er No n- I s o the rma l Co ntinuo us Hea ting Conditions Margarida C. Vie ira, Arthur A. Teix eira, a nd Cris t ina L. M. Silva* Escol a Superior de B iotecnologia, Un iv. Ca to ´lica P ortuguesa, Rua Dr. Anto ´nio B ernar dino de Almeida, 4200-072 Porto, Portugal With the purpose of testing the Paired Equivalent Isothermal Exposures (PEIE) method to determine reaction kinetic parameters under non-isothermal conditions, continuous pasteurizations were carried out with a tropical fruit nectar [25%cupuac ¸ u (T he o bro ma gr andifl o r um) pulp and 15%sugar] to estimat e the ascorbic acid t hermal degrada tion kinetic par am eters. Fifteen continuous t hermal exposures w ere studied, with seven being cycled. The experimental ascorbic acid thermal degradation kinetic parameters were estimated by the PEIE method (E a  ) 73 ( 9 k J / m ol,  k 80°C  ) 0.017 ( 0.001 min -1 ). These values compared very well to the previously determined values for t he same product under isothermal co nditions (E a  ) 73  ( 7 k J / m ol,  k 80°C  ) 0.020 (  0.001 min -1 ). The predicted extents of reaction presented a good fit to the experimental da ta , a lthough the cycled t hermal treatments presented some deviat i on . In addition to being easier and faster than the Isothermal method, the PE IE method can be a more reliable method to estimat e first-order reaction kinetic pa ra meters w hen continuous heating is considered. Introduction To date the design of food thermal proc es s es has assumed conservative safety factors, which, although reliable, result in overprocessing that adversely affects food quality. Therefore, reduction of microbial loads to a safe level (pasteurization or commercial sterilization), while avoiding major changes in the product’s quality attributes, became one of the most important fields in foo d research. Know ledge of thermal kinetic parameters of quality and safety attributes along with a reaction model in a food product allows prediction of concentration retention or microbial survivors for a given thermal process. Therefore, optimal thermal processing conditions can be obtained by minimizing the microbial load and maximizing t he retention of quality at tributes in a food product. A therma l proc ess comprises three periods: a h eatin g period, a holding period, and a cooling period. To evaluate a thermal process, the t ime temperat ure profile ha s to be known for t he slowest heating particle (1), which is easier to obtain if the product is in a regular shaped container (e.g., a can or a retortable pouch), but not so easy w hen dealing w ith continuous flow. Depending on the rheological properties of the fluid, e.g., in laminar flo w, a pronounced veloc ity profile might occur. The slowest heating particles will then be the fastest particles tra velling along th e longitudina l axis of the holding t ube. Safe holding tube design in such a system necessarily leads to overprocessing of a ll of the other particles. Especially for low viscosity fluids the flow regime should be turbulent once it approaches plug flow ( 1). In continu- ous systems, the relevance of the heating and cooling periods to t he extent of any reaction depends on various factors: rheologic behavior of the food product, flow rate, temperature of the thermal process, equipment used, and reaction rate. Except for slow ra tes of reaction or condi- tions that lead to very short heating and cooling periods wh en compar ed to the holding period, using th e isother- mal approach to estimate kinetic parameters gives results that can be reliable only to a certa in extent (  2). However, the isothermal approach, although not realistic, is useful when there is a need to determine reaction models (  3). A dynamic approach (  2,  4,  5) has been proposed as a better tool to evaluate kinetic parameters, once it can use the a ctual industrial equipment, ta king into account the whole non-isothermal heating exposure (even in the holding tube there is heat loss along the t ube) and can be applied to uniform (plug flow ) or non- uniform h eat ing fluids (6). Equivalent Point Method (EPM). The equivalent point method (EP M) (  5) is a non-isothermal method tha t considers a dynamic heating process as an equivalent isothermal pro cess. This method was claimed to be independent of the activation energy ( E a ) value. A new  reference time concept wa s int roduced, t he “ G  va lue” (eq  1), similar to the  F 0  value but restricted to use when th e * Corresponding author. Tel: 351- 22-5580058. Fa x: 3 5 1-2 2 - 5090351. Em ail: crislui@esb.ucp.pt. Escola Sup. de Tecnologia, Universidade do Algarve,Campus da P enha, 8000 Far o, Portugal. E-mail: mvieira@ualg.pt. Agricultural and Biological Engineering D epartment, U niver- sity of Florida, P.O. Box 110570, Gainsville, FL 32611-0570. G  ) 0 t ex p ( -  E a R T (t ) ) d t  (1) 175 Biotechnol. Prog.  2001,  17,  175 181 10.102 1/bp00 0132w CCC : $20.00 © 2001 Americ an Chemic al Society an d America n Institute of Chemi cal Engine ers Published on Web 01/03/2001

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With the purpose of testing the Paired Equivalent Isothermal Exposures (PEIE)method to determine reaction kinetic parameters under non-isothermal conditions, continuous pasteurizations were carried out with a tropical fruit nectar [25% cupuaçu (Theobroma grandiflorum) pulp and 15% sugar] to estimate the ascorbic acid thermaldegradation kinetic parameters. Fifteen continuous thermal exposures were studied, with seven being cycled. The experimental ascorbic acid thermal degradation kineticparameters were estimated by the PEIE method (Ea = 73. 9 kJ/mol, k80°C =0.017 +/-0.001 min-1). These values compared very well to the previously determined values for the same product under isothermal conditions (Ea = 73 . 7 kJ/mol, k80°C = 0.020+/- 0.001 min-1). The predicted extents of reaction presented a good fit to theexperimental data, although the cycled thermal treatments presented some deviation.In addition to being easier and faster than the Isothermal method, the PEIE method can be a more reliable method to estimate first-order reaction kinetic parameters when continuous heating is considered.

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  • Kinetic Parameters Estimation for Ascorbic Acid Degradation inFruit Nectar Using the Partial Equivalent Isothermal Exposures(PEIE) Method under Non-Isothermal Continuous HeatingConditions

    Margarida C. Vieira, Arthur A. Teixeira, and Cristina L. M. Silva*

    Escola Superior de Biotecnologia, Univ. Catolica Portuguesa, Rua Dr. Antonio Bernardino de Almeida,4200-072 Porto, Portugal

    With the purpose of testing the Paired Equivalent Isothermal Exposures (PEIE)method to determine reaction kinetic parameters under non-isothermal conditions,continuous pasteurizations were carried out with a tropical fruit nectar [25% cupuacu(Theobroma grandiflorum) pulp and 15% sugar] to estimate the ascorbic acid thermaldegradation kinetic parameters. Fifteen continuous thermal exposures were studied,with seven being cycled. The experimental ascorbic acid thermal degradation kineticparameters were estimated by the PEIE method (Ea ) 73 ( 9 kJ/mol, k80C ) 0.017 (0.001 min-1). These values compared very well to the previously determined valuesfor the same product under isothermal conditions (Ea ) 73 ( 7 kJ/mol, k80C ) 0.020( 0.001 min-1). The predicted extents of reaction presented a good fit to theexperimental data, although the cycled thermal treatments presented some deviation.In addition to being easier and faster than the Isothermal method, the PEIE methodcan be a more reliable method to estimate first-order reaction kinetic parameters whencontinuous heating is considered.

    IntroductionTo date the design of food thermal processes has

    assumed conservative safety factors, which, althoughreliable, result in overprocessing that adversely affectsfood quality. Therefore, reduction of microbial loads to asafe level (pasteurization or commercial sterilization),while avoiding major changes in the products qualityattributes, became one of the most important fields infood research. Knowledge of thermal kinetic parametersof quality and safety attributes along with a reactionmodel in a food product allows prediction of concentrationretention or microbial survivors for a given thermalprocess. Therefore, optimal thermal processing conditionscan be obtained by minimizing the microbial load andmaximizing the retention of quality attributes in a foodproduct.

    A thermal process comprises three periods: a heatingperiod, a holding period, and a cooling period. To evaluatea thermal process, the time temperature profile has tobe known for the slowest heating particle (1), which iseasier to obtain if the product is in a regular shapedcontainer (e.g., a can or a retortable pouch), but not soeasy when dealing with continuous flow. Depending onthe rheological properties of the fluid, e.g., in laminarflow, a pronounced velocity profile might occur. Theslowest heating particles will then be the fastest particlestravelling along the longitudinal axis of the holding tube.

    Safe holding tube design in such a system necessarilyleads to overprocessing of all of the other particles.Especially for low viscosity fluids the flow regime shouldbe turbulent once it approaches plug flow (1). In continu-ous systems, the relevance of the heating and coolingperiods to the extent of any reaction depends on variousfactors: rheologic behavior of the food product, flow rate,temperature of the thermal process, equipment used, andreaction rate. Except for slow rates of reaction or condi-tions that lead to very short heating and cooling periodswhen compared to the holding period, using the isother-mal approach to estimate kinetic parameters givesresults that can be reliable only to a certain extent (2).However, the isothermal approach, although not realistic,is useful when there is a need to determine reactionmodels (3).

    A dynamic approach (2, 4, 5) has been proposed as abetter tool to evaluate kinetic parameters, once it can usethe actual industrial equipment, taking into account thewhole non-isothermal heating exposure (even in theholding tube there is heat loss along the tube) and canbe applied to uniform (plug flow) or non-uniform heatingfluids (6).

    Equivalent Point Method (EPM). The equivalentpoint method (EPM) (5) is a non-isothermal method thatconsiders a dynamic heating process as an equivalentisothermal process. This method was claimed to beindependent of the activation energy (Ea) value. A newreference time concept was introduced, the G value (eq1), similar to the F0 value but restricted to use when the

    * Corresponding author. Tel: 351-22-5580058. Fax: 351-22-5090351. Email: [email protected].

    Escola Sup. de Tecnologia, Universidade do Algarve,Campusda Penha, 8000 Faro, Portugal. E-mail: [email protected].

    Agricultural and Biological Engineering Department, Univer-sity of Florida, P.O. Box 110570, Gainsville, FL 32611-0570.

    G ) 0t exp(- EaRT(t))dt (1)

    175Biotechnol. Prog. 2001, 17, 175181

    10.1021/bp000132w CCC: $20.00 2001 American Chemical Society and American Institute of Chemical EngineersPublished on Web 01/03/2001

  • kinetic characteristics of the quality attribute are known.The G value can also be defined by eq 2 for an equivalent

    thermal exposure. On the basis of the fact that, for first-order reactions and for a given Ea, any change inconcentration of a quality attribute could be defined bya straight line representing all possible combinations oftime-temperature that would cause that change, thismethod postulated that varying Ea would produce aninfinite number of straight lines, all intersecting in onepoint, the equivalent point (EP) with coordinates (tE, TE).However, there were cases where not all lines wouldintersect at the same point. Swartzel (5) considered thecause to be the inherent experimental and calculationerrors. Different numerical methods were later tried (7),but only with nonlinear least square regression (NLSR)or weighted least squares linear regression (WLSR) weregood results obtained. The greatest accuracy was reachedthroughout the range of Ea values with the WLSRmethod, the simpler method to be used. As computationalproblems would arise from the fact that most microcom-puters have a limit for the argument of the exponentialfunction (-96.9) so that Ea e 300 kJ/mol (8), a finitereference temperature was introduced in the method (7,9):

    Validation of the EP method was already attemptedseveral times for non-isothermal heat processes (10-13).Maesmans et al. (12) concluded that when the heatingpattern deviated from isothermal conditions the degrada-tion kinetics of a quality parameter, estimated by thismethod, would start differing from the calculated valuesusing the temperature profile.

    Paired Equivalent Isothermal Exposures (PEIE)Method. Recently, another method was developed tohelp overcome the imperfect intersections of some ther-mal curves when the EPM was applied. The pairedequivalent isothermal exposures (PEIE) (6) estimatesthermal kinetic parameters of reactants in nonuniformheating processes. This method, as the EP method, canalso be a faster and more economic and realistic way ofestimating kinetic parameters of thermal degradation.It differs from the EP method by being iterative andestimates kinetic parameters from at least one pair ofdynamic thermal treatments (6) with correspondingextents of reaction. Two Ea values related (Ea2 ) 2 Ea1;or any other relationship that ensures a significantdifference between the two values) are initially assumed.The G1 and G2 values are then calculated (eq 1), and twostraight lines are obtained:

    The point of intersection of the two lines is now definedas an equivalent isothermal exposure (EIE) (6), althoughthe coordinates are the same as those of the EP method(tE, TE). TE and tE are obtained by solving eqs 4a and 4bsimultaneously. Next, the corresponding isothermal rate

    constants, kEs are determined for each thermal exposure:

    From an Arrhenius plot of ln kE vs 1/TE a new Ea1 andkref are obtained (dynamic set), and the second iterationstarts with the generation of a new Ea2 by doubling thenew Ea1. This iterative procedure continues until thereis no difference between the dynamic sets obtained in twoconsecutive iterations.

    For n thermal exposures, n(n - 1)/2 pairs can beobtained along with corresponding ln kEn and 1/TEnvalues. The Arrenhius plot will next give the dynamicset (Ea and kref) for the equivalent isothermal exposure.

    Line Intersection (LI) Procedure. Very recently, toovercome the intersection problem of the EPM, anotherprocedure was introduced by Kyereme et al. (15), the newline intersection (LI) procedure. This method determines,in a very accurate manner, F0 and thermal impact onquality change using the original EPM. However, togenerate kinetic data during continuous flow an iterativeprocedure has also to be applied, which is in essencesimilar to the PEIE method. In this method, a charac-teristic curve is generated by plotting ln t versus T forselected Ea values. All ln t versus T lines will formtangents to a new curve referred to as the characteristiccurve. By choosing two different initial thermal treat-ments (thermal curves), two different thermal charac-teristic curves are generated. If a set of (t, T) values areselected in one curve, the slope of the line tangent to thatcurve passing through that point is Ea. This slope is thenused to locate in the second curve another set (t, T). Fromthe two pairs of (t, T) two k values are determined usingeq 5, and then, through an Arrhenius plot, Ea and krefare estimated. The kinetic data is then tested using theresults with both sets of t and T, and the retention values,C/C0, and the process becomes iterative until values arein agreement.

    Validation of the PEIE Method. The PEIE methodwas theoretically validated with three different sets ofnon-isothermal processes data (6) with experimentaluncertainty simulated in the final concentration data.The method was also validated for conduction heatingfoods under nonuniform heating (pea puree in cansinoculated with Bacillus stearothermophilus spores) (14).Fourteen experiments were used, which would give intheory 91 experimental pairs. However, it was reportedthat only thermal exposures that yielded significantlydifferent equivalent temperatures could be used, andtherefore, only some pairs were allowed, which accountedfor 34 data points. The method has not been validatedyet for continuous non-isothermal processes.

    In a previous study (16), the kinetic parameters ofthermal degradation of ascorbic and dehydroascorbic acidin a cupuacu (Theobroma grandiflorum) nectar (25% pulpand 15% sugar) were determined in the pasteurizationtemperature range (60-100 C) using the isothermalmethod (steady state) (17). The time range studied wasup to 240 min. A mathematical model was obtained foreach form of vitamin C. For ascorbic acid, the reversiblefirst-order model presented the best fit to the experimen-tal data. However, considering the time range appliedto pasteurization processes in industry (from a fewseconds in continuous processes to 30 min in batchprocesses) (18), the first-order model presented a verygood fit to the experimental data up to 30 min (Table 1).For dehydroascorbic acid, a mechanistic model was

    G ) tE exp(- EaRTE) (2)

    GTref ) 0t exp[(- EaR )( 1T(t) - 1Tref)]dt (3)

    ln tE ) ln G2 +Ea1RTE

    (4a)

    ln tE ) ln G1 +Ea2RTE

    (4b)

    kE ) -ln(C/C0)exp

    tE(5)

    176 Biotechnol. Prog., 2001, Vol. 17, No. 1

  • obtained, and because of its complexity, this form ofvitamin C was not used to compare the PEIE methodwith the isothermal method.

    The objective of this study was to compare the PEIEmethod to the isothermal method in estimating thethermal degradation reaction kinetic parameters of aquality attribute (ascorbic acid) on a fluid food with lowpH (=3.2), cupuacu nectar, under continuous thermalheating in the pasteurization temperature range.

    Materials and Methods

    Cupuacu Nectar Preparation. Cupuacu pulp wasimported frozen from Belem, Brazil, and stored at -20( 2 C. Right before the experiments, it was taken outof the freezer and cut into small chunks. Refined sugarplus deionized water were then added to the pulp in orderto obtain a nectar with 25% pulp and 15% sugar. Themixture was homogenized with a Moulinex Turbomix 2blender during 5 min and passed through a plasticscreen; Brix and pH were measured with an Atago handrefractometer and a Crison micropH meter 2001, respec-tively.

    Continuous System Setup. The tests were conductedunder nonuniform heating conditions. A plate heatexchanger and a holding tube have been used (Armfieldpasteurizer FT-43A). To produce different tE and TE,different processing temperatures and flow rates wereused. The pasteurizer had 32 plates in the heating section(8 cm 12 cm), with an available surface area of 57 cm2.The holding tube (stainless steel, id ) 1 cm) wascomposed of four sections, the last two being immersedin a water bath set at the temperature needed, to avoida great temperature drop due to heat losses. Dependingon the thermal exposure needed, the length of the holdingtube was increased or decreased by adding or subtractingsections, ranging from 4.5 to 21 m.

    Time-Temperature History. To obtain the time-temperature history, an element of volume dv was dyedwith a 2% (w/v) solution of Methylene Blue, by injecting1 mL at the entrance of the feeding tube at time 0 min.The temperature changes in dv were monitored along thepathway by inserting TCT thermocouples between thepasteurizer plates, on the product side, and at theentrance and exit of each holding tube section and coolingtube. The temperature data were recorded by a dataacquisition system (Delta Logger devices). The cor-responding traveling time of dv (from the entrance toeach site of insertion of a thermocouple) was recordedusing a stopwatch and visual detection of the blue-dyednectar (Figure 1).

    Thermal Treatments. Fifteen different thermal ex-posures were applied to cupuacu nectar.

    In eight thermal exposures, heating cycles were applied(Figure 2b and c), e.g., two cycles were produced byfeeding 2 L of nectar to the continuous system to bethermally processed once (first cycle). The whole volumewas then collected at the exit in a refrigerated vessel for0.5 h. A sample was taken for ascorbic acid analysis andthe nectar was put back in the feeding tank to be exposedto a second thermal process (second cycle). Meanwhile,

    the system was cleaned with water. In these experimentsonly two sections of holding tube were used.

    Ascorbic Acid Analysis. For each experiment ascor-bic acid and dehydroascorbic acid content were deter-mined experimentally by HPLC UV detection usingisoascorbic acid (IAA) (Fluka) as internal standard (16).

    Residence Time Distribution (RTD) Study. Assome dispersion was visually detected on the transparenttubing when Methylene Blue was used as tracer, asdescribed above, a study on residence time distribution(RTD) was carried out to verify if the time-temperaturehistories needed to be corrected. Once the spectropho-tometry method could not detect low concentrations ofMethylene Blue in such a thick medium as cupuacunectar, another tracer (5% of NaCl) and detection method(electrical conductimetry, Crison conductimeter) wereused. A calibration curve was first done with different

    Table 1. Kinetic Parameters of Thermal Degradation ofAscorbic Acid (AA) in Cupuacu Nectar Using theIsothermal Method (18 Brix, pH 3.2) (16)

    fitted modelEa

    (kJ/mol) k80C (min-1) CAA R2

    (CAA - CAA)/(CAA0 - CAA) ) e-kt 74 ( 5 0.032 ( 0.003 0.32 0.994CAA/CAA0 ) e-kt 73 ( 7 0.020 ( 0.001 0.00 0.996

    Figure 1. Continuous system setup.

    Figure 2. Time-temperature histories for all 15 runs: (a)single thermal treatments, (b) two cycles thermal treatments,(c) three cycles thermal treatments.

    Biotechnol. Prog., 2001, Vol. 17, No. 1 177

  • concentrations of NaCl in cupuacu nectar. The resultsobtained, for each flow rate at the exit of the cooling tube,showed a RTD curve with a symmetrical Gaussian-likeshape and an extended tail revealing that part of theflowing fluid was held back in dead regions of theequipment (Figure 3).

    Therefore, n fractions of particles could be consideredto travel through the system at different speeds. As theE(t) curves in Figure 3 showed that the major part of thedyed fluid would come out in a short period of timerepresented by the peak, a simplification was made. Itwas assumed that the particles of nectar would flow infour different fractions: fraction z1 ) 0t1 E(t) dt, with t1being the time corresponding to the peak; fraction z2 )t1

    t2 E(t) dt, with t2 corresponding to the base of the peak;

    and the tail then divided into two fractions equally spacedin time, z3 ) t2

    t3 E(t) dt and z4 ) t3t4 E(t) dt. Fraction z1

    would exit the cooling tube at time th1 ) (t1/2), fraction z2at time th2 ) t1 + (t2 - t1)/2, fraction z3 at time th3 ) t2 + (t3- t2)/2, and finally fraction z4 at th4 ) t3 + (t4 - t3)/2. Thetime-temperature histories were corrected adding thn toall the time values of the original profile from the exit ofthe pasteurizer to the end of the system. For each originaltime-temperature history, four profiles were thereforeobtained with a corresponding delay of th1, th2, th3 and th4.The G values were corrected using the following equa-tions:

    Analysis of Results. The FORTRAN program Kin-prm was developed to apply the PEIE method step bystep:

    (1) Enter arbitrarily two activation energy values (Ea11and Ea12 ) 2 Ea11) (in this study Ea11 ) 60 kJ/mol).

    (2) Calculate G value (eq 1) for each thermal profileand for each Ea value. To integrate the equation atrapezoidal method was used.

    (3) Determine the EIE (TE, tE) for each dynamic heatingpair, (eqs 4a and 4b).

    (4) Calculate the isothermal rate constants from EIEdata and experimental thermal degradation of AA (eq 5).

    (5) Calculate the new Ea values for each thermalprocess pair (eq 8) (6):

    (6) Replace the originally selected Eas with the ob-tained ones and repeat the whole procedure until the Eavalues match in consecutive iterations (convergencecriteria, ) 0.0001).

    Another FORTRAN program, Cdegrad, was alsodeveloped to predict extents of reaction. It estimates theG values from the experimental heating profile (eq 3) andnext calculates the AA degradation, when the kineticparameters are known:

    Results and DiscussionData from all of the 15 experiments, thermal profiles

    (Figure 2 a-c) and corresponding ascorbic acid retention(Table 2) were used in the PEIE method to determinethe kinetic parameters. By applying the Arrhenius lawto the data obtained (kEs and corresponding TEs) an Eaof 73 ( 9 kJ/mol and a k80C of 0.017 ( 0.001 min-1 wereobtained (Table 3, Figure 4). From the regression analysisperformed, an R2 of 0.715 could indicate relatively poorcorrelation. However, the residuals analysis showedthat the regression line obtained with the estimatedparameters presented a good fit. Three residues, higherthan 1, were considered as outliers and discarded (Figure

    Figure 3. Residence time distribution (RTD) of cupuacu nectarflowing through the system and detected at the exit of thesystem (the arrow represents tracer injection).

    Gn ) 0thn exp{- EaRT(t)}dt (6)G )

    n)1

    4

    Gnzn (7)

    Ea1 )

    R ln(kE1kE2)(TE1 - TE2TE1TE2 )

    ; Ea2 ) 2Ea1 (8)

    CC0

    ) e-ktrefGTref (9)

    178 Biotechnol. Prog., 2001, Vol. 17, No. 1

  • 5). Correction of the G values, taking into account theresidence time distribution (eqs 6 and 7), had just a slighteffect in approximating the estimated values to theexperimental ones and had the disadvantage of losingcombinations (Table 3, Figure 6).

    When applying the PEIE method, as 15 experimentswere used, 105 combinations were expected to be ob-tained, but some combinations were lost as a result ofseveral reasons (6): (1) Some combinations lead tonegative values of Ea, when in a combination TE1 < TE2and kE1 > kE2 or vice versa. 2) Some combinations lead tovery close values of TE or tE, and the Ea values obtainedwere too high or too low when compared to the averagevalues. Therefore, two conditions were imposed in theprogram Kinprm:

    One way of avoiding more losses of data points was tosort the thermal processes in decreasing order of G. Thisprocedure would work in perfection if the experimentalretention would increase with G decreasing; however,some experimental results were out of order because ofexperimental error.

    Even when the PEIE was tested using retention valuesobtained from eq 9, predicted with the kinetic parameters

    obtained from the isothermal experiments (Table 1), 23combinations of thermal treatments were not valid as aresult of very close thermal treatments. From Figure 7,it can be observed that the predicted values of extent ofreaction using either the results from the isothermalmethod (Table 1) or the PEIE method (Table 3) presenta good fit to the experimental values. However, the valuespredicted by the isothermal method are always slightlylower. This trend is more noticed for higher G values.For the cycled heating experiments, it was observed thatfor temperatures above 70 C a second pass through theequipment leads to more degradation than what shouldoccur if an equivalent one-cycle thermal treatment hadbeen applied. A third cycle enhances this behavior evenmore. This different behavior (between single and cycledheat treatments) suggests that when the product is

    Table 2. Experimental Final Retention for Ascorbic Acid(AA) in Cupuacu Nectar for All Thermal Treatments

    runmax temp

    reached (C)no. ofcycles

    flow rate(L/h) (C/C0)exp

    1 98 2 4.8 0.462 98 1 3.6 0.723 98 1 4.8 0.694 80 1 3.0 0.655 90 1 3.6 0.836 90 3 8.4 0.457 85 1 4.8 0.768 70 1 3.0 0.789 90 2 8.4 0.79

    10 80 3 8.4 0.5611 70 3 8.4 0.7612 90 1 8.4 0.9713 70 2 8.4 0.914 60 3 8.4 0.9415 80 2 8.4 0.79

    Table 3. Kinetic Parameters of Thermal Degradation ofAscorbic Acid (AA) in Cupuacu Nectar Using the PEIEMethod (18 Brix, pH 3.2) (16)

    regression analysis results

    without RTDcorrection

    after RTDcorrection

    Ea 73 ( 9 kJ/mol 74 ( 10 kJ/molk80C 0.017 ( 0.001 min-1 0.013 ( 0.001 min-1R2 0.715 0.716no. of observations 102 90

    Figure 4. PEIE Arrhenius plot obtained using all 15 thermaltreatments, after 12 iterations.

    (TE1 - TE2)/(kE1 - kE2) > 0 and |TE1 - TE2| > 3

    Figure 5. Residual analysis of the regression of ln k vs 1/TE(relative to Figure 4).

    Figure 6. PEIE Arrhenius plot obtained using all 15 thermaltreatments, after 12 iterations and considering the residencetime distribution E(t).

    Figure 7. Scatter diagram of predicted values of C/C0 vsexperimental values C/C0 for all 15 dynamic experiments.Predicted ascorbic acid degradation values obtained with thekinetic parameters estimated by the PEIE method are repre-sented by diamonds (black for one cycle, gray for two cycles,and white for three cycles). Predicted values obtained with thekinetic parameters estimated from the isothermal experiments(16) are represented by triangles (black for one cycle, gray fortwo cycles, and white for three cycles).

    Biotechnol. Prog., 2001, Vol. 17, No. 1 179

  • thermally processed only once, either free radicals areformed or chemical bonds become weaker. However, wethink that the major cause was the increase in dissolvedoxygen in the nectar, allowed by this process and leadingto more degradation, although it has to be taken intoaccount that the process of oxidation will be even moreenhanced during shelf life. Marshal et al. in 1985 (19)alerted to the fact that aseptic processing (as an alterna-tive to hot-fill and hold processing) would only impart ahigher quality to fruit juices that were consumed in ashort period of time after thermal processing. If storedfor long periods of time, the higher oxygen content dueto the kind of processing, would cause a decrease inquality through the appearance of nonenzymatic brown-ing, unpleasant flavors and higher degradation of ascor-bic acid.

    One of the advantages of the PEIE method is todetermine kinetic data in an easy and faster way, savinglaboratory time and reagents. The need of specific equip-ment for the purpose is evident, to have enough flexibilityto produce sufficiently different thermal processes. Amuch longer holding tube with thermocouples insertedthroughout the length of the tube and the possibility ofhaving a wider range of flow rates would avoid losing somany data points, and fewer experiments would also benecessary, leading to a much less time-consuming method.The pasteurizer also has to take into account the rheologyof the fluid.

    ConclusionsCorrection of the G values, considering the residence

    time distribution, did not improve the PEIE methodresults. It had just a slight effect in approximating theestimated values to the experimental ones and had thedisadvantage of losing combinations.

    Pulsed heating exposures produced greater differencebetween the experimental values and the estimatedvalues (% error) than for the single heating set, mainlyfor the higher temperatures, and this was probably dueto the experimental procedure.

    The PEIE method predicts degradation values some-times lower than the values obtained experimentally,underestimating the thermal treatment, which is in favorof safety. The kinetic parameters estimated by the PEIEmethod (Table 3) were very close to the values obtainedpreviously by the isothermal method (Table 1).

    Although the PEIE method is only applicable for first-order reactions at this time, it is easier and faster todetermine kinetic data, saving laboratory time andequipment.

    Notation convergence criteriaAA ascorbic acidC concentrationE(t) resident time distribution functionEa activation energy (kJ/mol)F0 sterilizing value (equivalent processing time at

    121.1 C, with a z value of 10 C)G thermal reduction relationshipk rate of the reaction (min-1)PEIE paired equivalent isothermal exposuresR universal gas constant (8.314 kJ/mol K)RTD resident time distributiont time (min)th average time (min)T absolute temperature (K)

    T(t) time-temperature history (K)

    Subscripts

    exp experimentalpred predictedref at the reference temperaturet total final value; at equilibriumE equivalent0 initial value, at time equal to zero

    AcknowledgmentM. C. Vieira acknowledges a PRODEP Ph.D. grant to

    the University of Algarve and Ministerio da Educacao ofPortugal. This work was supported in part by theEuropean Union, contract STD no. ERB-TS3-CT94-300,project Etude Pluridisciplinaire de Transformations deFruits Amazoniens en Vue de Leur Valorisation Com-merciale par les Organisations Paysannes Existantes.

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    Accepted for publication September 27, 2000.

    BP000132W

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