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BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12 - FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION

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Page 1: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12

Overview for T-Tammer

• FACTORY LAYOUT DESIGN 5S WORKPLACE ORGANISATION

- FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION

Page 2: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization

•Facility layout design

•Summary

15 May 2012

Page 3: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization –introduction

–pilot overview and before / after

–conclusions / further steps

•Facility layout

•Summary

15 May 2012

Page 4: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization –introduction

–pilot overview and before / after

–conclusions / further steps

•Facility layout

•Summary

15 May 2012

Page 5: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5S Workplace Organization and

Standardization

Page 6: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda • Introduction to 5S

– Sort / SORTEERI

– Set-in-order / SEA KORDA

– Shine / SÄRA – Standardize / STANDARTISEERI

– Sustain / SÄILITA

• 5S and other Building Blocks of Lean

• A model for implementation

Page 7: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda • Introduction to 5S

– Sort / SORTEERI

– Set-in-order / SEA KORDA

– Shine / SÄRA – Standardize / STANDARTISEERI

– Sustain / SÄILITA

• 5S and other Building Blocks of Lean

• A model for implementation

Page 8: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5S and Other Building Blocks of Lean

Page 9: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda • Introduction to 5S

– Sort / SORTEERI

– Set-in-order / SEA KORDA

– Shine / SÄRA – Standardize / STANDARTISEERI

– Sustain / SÄILITA

• 5S and other Building Blocks of Lean

• A model for implementation

Page 10: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

1. Define the Target Area • Use masking tape,

existing boundaries (walls, floors, etc.), chalk line, etc. to etc. mark the official boundaries of the target area

• Make sure the target area is sized appropriately for the event

Page 11: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 12: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

0. VASTUTUSALAD

Page 13: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

2. Draw a Spaghetti Diagram

• Have a (scaled) drawing of the target area

• Draw the typical “flow” of people, materials and information

• This identifies motion and transportation waste

• May use to help re- layout area

Page 14: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

MATERJALID

TÖÖTAJAD

INFO

Page 15: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

3. Audit and Score • Use an audit checklist to set

a baseline score

• Train the auditors

• Understand that the first score typically is not high at the baseline

• Numerical (vs. yes/no)

• Use of 5S “Levels”

• Standardize and customize your audit checklists

Page 16: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 17: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

4. Before Photos A picture is worth one- thousand

words

• Issues “pop” off the picture

• Take overall area shots

• Safety issues

• Anything that would be a good Before and After photo

• Mark the locations on an area map or Photo Log to be able to take after photos

Page 18: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5. Communication Board • Use to keep everyone

informed

• Audit Scores

• Before and After photos

• Spaghetti diagram

• 5S News

• Have short meetings by the board

• Put it in a convenient location

• Keep it current!

Page 19: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 20: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization –introduction

–pilot overview and before / after

–conclusions / further steps

•Facility layout

•Summary

15 May 2012

Page 21: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 22: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 23: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 24: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 25: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 26: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 27: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
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Page 31: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
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Page 34: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 35: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 36: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 37: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 38: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 39: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 40: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 41: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 42: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 43: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 44: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 45: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 46: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 47: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 48: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 49: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 50: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 51: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 52: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 53: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 54: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 55: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 56: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 57: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 58: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 59: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 60: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 61: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 62: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 63: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 64: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 65: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 66: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 67: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 68: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 69: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 70: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 71: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization –introduction

–pilot overview and before / after

–conclusions / further steps

•Facility layout

•Summary

15 May 2012

Page 72: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

1. SORTEERI

ALUSTATUD

LÕPETATUD

Page 73: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

2. SEA KORDA

ALUSTATUD

LÕPETATUD

Page 74: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

3. SÄRA

ALUSTATUD

LÕPETATUD

Page 75: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

4. STANDARTISEERI

ALUSTATUD

LÕPETATUD

Page 76: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5. SÄILITA

ALUSTATUD

LÕPETATUD

Page 77: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5S KAS PARIM VOOG?

Page 78: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5S KES JÄRGMINE?

Page 79: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

DIMA 1.1

DIMA 1.2

SERGEI

TIIT 3.1

BORIS 4.1

5S TSOONID JA VASTUTAJAD

2.1

2.2

2.3

Page 80: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Made with Office Timeline 2010 www.officetimeline.com 5S EDASISED SAMMUD

' 12 veebr 2012

märts apr mai ' 12

Today

5S TOOTMISES JUURUTATUD VÄRVIMINE: •OEE EFEKTIIVSUSE MÕÕTMINE •SMED SEADISTAMISAJADE VÄHENDAMINE

11.5.12

1S ISESEISVALT TEHTUD KOGU TOOTMISE ULATUSES

1.4.12

1S DIMA 20.2.12 20.3.12

1S BORIS 20.2.12 20.3.12

1S SERGEI 15.3.12 30.3.12

1S TIIT 15.3.12 30.3.12

4S, 5S DIMA 20.3.12 30.4.12

VÄRV OEE MÕÕTMINE PILOOT 2.4.12 13.4.12

5S JUURUTAMINE KOGU TOOTMINE 2.4.12 11.5.12

VÄRV SMED SEADISTAMISAJADE VÄHENDAMINE 13.4.12 4.5.12

Page 81: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

5S and Other Building Blocks of Lean

OEE – seadmete efektiivne

kasutus

SMED – kiired üleminekud

Kanban – voogu juhtimine

MÕÕDAME PROTSESSI !

Page 82: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization –introduction

–pilot overview and before / after

–conclusions / further steps

•Facility layout

•Summary

15 May 2012

Page 83: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization

•Facility layout – sisejuhatus / introduction – algandmed / basic data

– võimsuste arvestus / capacity calculations

– tsehhi plaan / facility layout

– pudelikaelad / bottle necks

– kokkuvõte / conclusions

•Summary

15 May 2012

Page 84: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

sissejuhatus • tsükli aeg / cycle time

• vajalik kapasiteet / desired capacity

• takti aeg / tact time

• takti kestus / tact duration

• protsessi partii / batch size

• tsükli aeg tk. kohta / cycle time per pc

• balanseerimine / balancing

Page 85: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization

•Facility layout – sissejuhatus / introduction

– algandmed / basic data – võimsuste arvestus / capacity calculations

– tsehhi plaan / facility layout

– pudelikaelad / bottle necks

– kokkuvõte / conclusions

•Summary

15 May 2012

Page 86: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

algandmed – mahud

Page 87: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

algandmed – mahtude kasv

Page 88: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

algandmed – olevik vs tulevik

Page 89: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

algandmed – 2012 takt * 7 h/day

Page 90: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

algandmed – flush door

Page 91: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization

•Facility layout – sisejuhatus / introduction

– algandmed / basic data

– võimsuste arvestus / capacity calculations

– tsehhi plaan / facility layout

– pudelikaelad / bottle necks

– kokkuvõte / conclusions

•Summary

15 May 2012

Page 92: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

võimsuste arvestus – flush door

Page 93: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

võimsuste arvestus – flush door

Page 94: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

võimsuste arvestus – flush door

Page 95: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

võimsuste arvestus – flush door

Page 96: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

võimsuste arvestus – flush door

takt

Page 97: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda

•5S workplace organization

•Facility layout – sisejuhatus / introduction

– algandmed / basic data

– võimsuste arvestus / capacity calculations

– tsehhi plaan / facility layout

– pudelikaelad / bottle necks

– kokkuvõte / conclusions

•Summary

15 May 2012

Page 98: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 99: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary
Page 100: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

•5S workplace organization

•Facility layout – sisejuhatus / introduction

– algandmed / basic data

– võimsuste arvestus / capacity calculations

– tsehhi plaan / facility layout

– pudelikaelad / bottle necks

– kokkuvõte / conclusions

•Summary

Agenda

15 May 2012

Page 101: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

pudelikaelad

• Plekikeskus 1tk * 1,5 vahetust

• Painutuspink 2tk * 2,0 vahetust

• Liimimispress 1tk * 1,5 vahetust

• Enne värvimist pooltoodang

• Peale värvimist pooltoodang

• Värvimine 1tk * 3,0 vahetust

Page 102: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

•5S workplace organization

•Facility layout – sisejuhatus / introduction

– algandmed / basic data

– võimsuste arvestus / capacity calculations

– tsehhi plaan / facility layout

– pudelikaelad / bottle necks

– kokkuvõte / conclusions

•Summary

Agenda

15 May 2012

Page 103: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

kokkuvõte • Takti-põhine voogu määramine

• U-kujuga “liinide” kasutamine

• 1,5 jne ressurside hõivatus

• prognoositavate mahtude täpsus

• töömahukate prossesside analüüs

• otsustada: lisa masin või 3 vahetust?

• seadmete reaalne effektiivus OEE%?

• seadmete seadistamise ajad – SMED ?

Page 104: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda • 5S

•Facility layout • Summary

15 May 2012

Page 105: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

Agenda • 5S

• Facility layout

•Summary

15 May 2012

Page 106: FACTORY LAYOUT DESIGN 5S WORKPLACE … •5S workplace organization –introduction –pilot overview and before / after –conclusions / further steps •Facility layout •Summary

BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12

- FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION