c–1 sst and ssm - playnice.org camry 91 repair manual/sst_and_ssm.pdfsst and ssm sst and ssm ......

SST AND SSM–SST AND SSM

C–1

Remarks:* 1 2VZ–FE only* 2 E56F5 only* 3 3S–FE only* 4 FWD/VZV21 and 4WD* 5 Armature front bearing for 1.4 kW type* 6 Speedometer driven gear oil seal

SST (SPECIAL SERVICE TOOLS)

Crankshaft Pulley& Gear Puller Set

(Body with Bolt)

Crankshaft PulleyHolding Tool

(BoIt)

12 mm Socket Wrench for 12 Pointed Head

Valve Guide BushingRemover & Replacer

Valve Guide BushingRemover & Replacer

Hexagon 10 mmWrench

Valve Stem OilSeal Replacer

Hexagon 8 mm Wrench

Valve SpringCompressor

Oil Pan SealCutter

Illustration

Part Name

Part No.

Section

EM P

R

ST

CL

AT

–SST AND SSM SST (Special Service Tools)C–2

Piston PinRemover & Replacer

(Body)

(Spring)

(Bushing ”C”)

(Guide ”I”)

(Guide ”J”)

(Bushing

(Guide ”K”)

SST (SPECIAL SERVICE TOOLS) (Cont’d)

(Handle)

(Bolt Set)

(Bolt Set)

Remarks:* 1 3S–FE only* 2 2VZ–FE only

Crankshaft PulleyHolding Tool

Illustration

Part Name

Part No.

Section

RA

–SST AND SSM SST (Special Service Toots)C–3

Remarks:*1 2VZ–FE only* 2 Transmission case oil seal (E52 and E56F5)* 3 Transaxle side gear shaft oil seal (4WD only)* 4 Crankshaft oil sea!* 5 3S–FE only* 6 Crankshaft front oil seal for 3S–FE* 7 Steering main shaft bearing


Water Pump OverhaulTool Set

Water Pump BearingRemover & Replacer

Crankshaft Front& Rear BearingReplacer

Crankshaft RearOil Seal Replacer



Crankshaft FrontOil Seal Replacer

Radiator ServiceTool Set

Illustration

Oil Filter Wrench

Oil Filter Wrench

Wire Gauge Set

Part Name

Part No.

Section

(Guide ”L”)

RA SR


Remarks:* 1 2VZ–FE only* 2 3S–FE only* 3 Camshaft timing pulley* 4 Armature front bearing for 1.0 kW type* 5 Rotor rear bearing* fi Armature rear bearing* 7 Rectifier end frame* 8 E52 and E56F5

Injection MeasuringTool Set

(No. 3 Union)

(No. 6 Union)

(No. 7 Union)

(No. 1 Union)


Injection PumpCamshaft BearingCone Replacer

ER Fuel PressureGauge

Injection PumpSpline Shaft Puller

Drive Shaft HoldingToot

Valve ClearanceAdjust Tool Set

Torque WrenchAdaptor

Illustration

Clutch Guide Tool

Part Name

Part NO.

Section

SR

–SST AND SSM SST (Special Service ToolsC–5

Remarks:*1 Output shaft front bearing (E52 and E56F5)* 2 4WD only* 3 Differential side bearing* 4 Rear axis hub’(4WD only)* 5 Crankshaft front oil seal for 2VZ–FE* 6 E52 and E56F5* 7 5th driven gear and No. 3 clutch hub (E52 and E56F5)* 8 5th driven gear (E52 and E56F5)

Transaxle GearRemover & Replacer

(Plate)

(Center Bolt)

(Set Bolt)

(Claw)

SST (SPECIAL SERVICE TOOLS.) (Cont’d)

Transmission BearingReplacer

Transmission RearBearing Replacer

Extension HousingBushing Replacer

5th Driven GearReplacer

Part Name

Clutch Guide Tool

Illustration

Oil Sea! Puller

Oil Seal Puller

Section

Part No. EM PR

SR

BO

–SST AND SSM SST (Special Service Toots)C–6

Remarks:* 1 5th driven gear (E52 and E56F5) * 6 Side gear shaft oil seal* 2 S51 only * 7 E52 and E56F5* 3 Universal joint cover set bolts * 8 Differential side bearing* 4 Input shaft rear bearing and outer race and No. 1 hub differential side bearing sleeve (E52 and E56F5) (E52 and E56F5) * 9 E56F5 only* 5 Transaxle case oil seal and differential side bearing outer race

Transmission &Transfer BearingReplacer

(Replacer Pipe)

(Replacer ”A”)

(Replacer ”B”)

(Replacer ”C”)

(Replacer “E”)

(Replacer ”F”)


Transfer BearingReplacer

CountershaftBearing Replacer

Transfer BearingReplacer

Detent Bail PlugSocket

Illustration

Part Name

Part No.

Section

(Adaptor)

EM

RA


TOYOTA AutomaticTransmission ToolSet

(Oil Seal Pullerl

One–way Clutch TestTool

(Stator Stopper)

Counter Driven GearHolding Tool

No. 7 Piston SpringCompressor

SST (SPECIAL SERVICE TOOLS) (Cont”d)

Remarks:* 1 E56F5 only* 2 Extension housing oil seal (E56F5)* 3 4WD only* 4 Crankshaft pulley

Transfer BearingAdjusting NutWrench

Transfer SideBearing AdjustingNut Wrench

Clutch DiaphragmSpring Aligner

Output Shaft BearingLock Nut Wrench

Companion FlangeHolding Tool

Transmission OilPlug

Illustration

Part Name

Part No.

Section

SR

PR

–SST AND SSM SST (Special Service TootsC–8

(Snap Ring .Expanded

(Oil Pump Pulled


(Lock Nut Wrench)

Oil Seal Remover &Replacer

Drive Pinion BearingReptacerSide Searing RaceReplacer–_._–_–_–Overdrive BearingReplacer

(Handle)

(Oil Seal Replacer)

(Oil Seal Replacer)

(Measure Terminal)


Illustration

Part Name

Part No.

Section

BO

SR

RA

AT


Remarks:* 1 4WD only* 2 Output shaft rear bearing (E52 and E56F5)* 3 No. 2 hub sleeve, input shaft rear bearing and differential side bearing (E52 and E56F5)* 4 Steering main shaft bearing* 5 Cross groove joint* 6 Rear hub bearing and rear axle hub oil seal (2WD only)

Replacer Set ”B”

(No. 2 ReplacerHandle)

Differential DrivePinion Oil SealReplacer


Differential SideWasher Remover &Replacer

Differential DrivePinion Rear BearingReplacer

Differential DrivePinion BearingCone Replacer


Differential BearingReplacer

Rear Axle ShaftBearing Remover

Rear Axle ShaftBearing Remover

Differential SideGear Shaft Puller

Differential SideBearing Puller

Illustration

Part No.Part Name

Section

RA

PRST

EM

SR

BO


Remarks:* 1 Rear hub bearing and rear axle hub oil seal (2WD only)* 2 4WD only* 3 S51 only* 4 Input shaft bearing front oil seal and input shaft bearing (E52 and E56F5)* 5 Input shaft bearing (E52 and E56F5)* 6 Output shaft rear bearing (S51 only)

Front Hub & DrivePinion BearingReplacer Set

Remover & Replacer ’Handle

(Drive Pinion FrontBearing Cup Replacer

Drive Pinion RearBearing Cone Replacer


Rear Axle Bearing& Differential ToolSet

(Handle)

(Replacer)

Rear Axle Shaft OilSeal Replacer

Companion FlangeRemover & Replacer

Differential PreloadAdaptor

Drive Pinion FrontBearing Remover

Differential OilSeal Replacer

Illustration

Part Name

Part No.

Section

EM

RA SR

PR


Front Hub &Drive Pinion BearingTool Set

(Replacer)

(Replacer)

(Replacer)

(Handle)

(Replacer)

(Replacer)

Remarks:* 1 Input shaft bearing front oil seal (E52 and E56F5)* 2 Hub bearing (4WD only)* 3 Rotor front bearing*4 Input shaft front oil seal, LH¿side oil seal, LH side bearing outer race, RH side bearing outer race, control shaft cover oil seal and input shaft rear bearing

Front Hub BearingAdjusting Tool

(Bolt & Nut)

(Retainer)


Differential SideBearing ConeReplaoer

Front Hub &Drive Pinion BearingTool Set

Part Name

Illustration

Section

Part No. BREM


Drive Pinion FrontBearing Cup Replacer

(Handle)(Drive Pinion FrontBearing Cup Repiacer

Drive Pinion RearingBearing Cup Replacer

Axle Hub &Drive Pinion BearingTool Set

(Handle)

Front Hub OuterBearing Cup Replacer

Rear Hub InnerBearing Cup Replacer


Remarks:* 1 4WD only* 2 Rear axle hub inner oil seal (4W0 only)* 3 Rear axle hub (4WD only)* 4 E56F5 only* 5 Dust deflector

Front Hub BearingReplacer Set

(Replacer)

(Handle)

Steering Knuckle oilSeal Replacer

Steering Knuckle OilSeal Replacer

Illustration

Part Name

Part No.

Section

EM

MT

CO

CHFl

FAPR

ST SR


Steering GearHousing OverhaulTool Set

(Hexagon Wrench)

Steering PinionBearing Replacer

(Steering Rack Wrench)

Remarks:* 1 Dust deflector* 2 E56F5 only* 3 Tie rod end (FWDlSV21 and 4WD)* 4 No. 3 hub sleeve assembly (S51 only)* 5 Cylinder end stopper


Steering Gear HousingOverhaul Tool Set

Ball Joint Lock NutWrench

Drive Pinion RearBearing Cup Replacer

Rear Axle BearingReplacer

Rack & PinionSteering RackHousing Stand

Tilt Handle BearingReplacer

Steering WheelPuiler

Pitman Arm Puller.

Illustration

Part Name

Part No.

Section

SR


Remarks:* 1 Rack guide spring cap lock * 5 Power steering drive nut and bearing guide lock nut pulley (SV series)* 2 Input shaft front bearing * 6 Rack housing oil seal (E52 and E56F5) and * 7 E56FS only differential side bearing * 8 3S–FE only outer race * 9 Control shaft cover oil* 3 Power steering drive pulley seal (E52 and E56F5) (VZV series) *10 Tie rod end* 4 Oil pump pulley for 2VZ–FE (FWD/VZV21)

Steering Gear BoxRepiacer Set

Steering Sector ShaftOil Seal Replacer

Steering MainShaft BearingReplacer

(Steering Sector ShaftBushing Replacer

(Handle)


Steering Pinion BearingAdjusting ScrewLock Nut Wrench

Steering WormBearing AdjustingScrew Wrench

Steering WormBearing AdjustingSocket



Steering WormBearing Puller

Illustration

Part Name

Ball Joint PuIler

Part No.

Section

BOSR

RA

EM


Steering Rack OilSeal Tool Set

Valve Cup Oil SealRemover

Valve Cup Oil SealReptacer

Valve Cup BearingReplacer


Power SteeringHose Nut 14 x 17 mmWrench Set

Steering Rack OilSeal Test Tool

Oil Seal Replacer

Remark:* 1 Fuel line

Steering RackCover ”C”

Oil Seal ”B” Remover

Illustration

Seal Ring Guide

Seal Ring Tool

Part Name

Part No.

Section

Handle

SR

BO

EM



Remarks:* 1 Rear axle shaft* 2 Dust deflector* 3 Differential (4WD only)* 4 Differential case LH side bearing

Front SuspensionBushing Tool Set

Upper Arm BushingReplacer

Front SuspensionBushing Tool Set

(Bushing Replacer)

Rear SuspensionBushing Tool Set

(Handle)

Upper Ball JointDust Cover Replacer

Power Steering HoseNut Wrench

Brake Shoe ReturnSpring Tool

Brake Shoe ReturnSpring Remover

Hub Bolt Remover

LSPV Gauge Set

Illustration

Part Name

Part No.

Section

–SST AND SSM SST (Special Service TootsC–17


Shock AbsorberOverhaul Tool Set

Front Shock AbsorberRing Nut Wrench

Lower SuspensionArm BushingRemover & Replacer

(Spacer)

Brake Tube UnionNut 10x12mmWrench

Luggage Compart–ment Door Torsion Bar Tool

Brake Shoe ReturnSpring Reptarcer

Front Spring UpperSeat Holder

Remark:* 1 Drive shaft

Shoe Hold DownSpring Driver

Brake BoosterPush Rod Gauge

Coil SpringCompressor

Coil SpringCompressor

Part Name

Illustration

Section

Part No. RA SR



Remarks:* 1 2VZ–FE only* 2 E52 and E56F5* 3 E56F5 only* 4 Speedometer driven gear oil seal* 5 FWD/VZV21 and 4WD

Windshield MouldingRemover

Altemator Pulley SetNut Wrench Set

Diagnosis CheckWiring

Alternator RearBearing Puller

Door Hinge SetBolt Wrench

Wiring ”’A” EFIInspection

Hexagon 8 mmWrench

Oil PressureSwitch Socket

Back–up LightSwitch Tool

Wiring “F”EFI Inspection

Spring Tension Tool

Illustration

Part Name

Section

Part No.

Puller Set

EM

RA

BO



NOTE: For reference to SSTs for the Air Conditioning System see page AC–15.

Remarks:* 1 E52 and E56F5* 2 Drive shaft dust cover* 3 4WD only

A.B.S. ActuatorChecker andSub–harness

A.B.S. ActuatorChecker Sheet ”A”

Bearing RemoverAttachment

Oil PressureGauge Set

Bearing Remover

Illustration

Part Name

Universal Puller

Part No.

Section


(S51)Transmission caseTransmission case coverControl shaft cover flange(E56F5)Transmission caseControl shaft coverTransfer caseTransfer inspection hole coverTransfer right case(E52)Transaxle case coverTransmission caseTransmission case cover

Transfer right case x Transfer left case (A540H)Transfer inspection hole cover (A540H)Transaxie case x Differential carrier coverDifferential LH bearing retainer (A540E, A540H)Differential RH retainer (A540E)

SSM (SPECIAL SERVICE MATERIALS)

Differential LH bearing retainer set boltDifferential carrier cover set boltTorque converter mounting boltDifferential RH retainer set bolt (A540E)Transfer set bolt (A544H)

The contact surface of the outer race and cover of thedrive shaft (for 4WD)Drive shaft inboard joint cover (for VZV series)

Rear bearing retainer set bolt (S51 and E56E5) –Differential intermediate No. 1 case mounting screw(E56F5)

Camshaft bearing capCylinder headRear oil seal retainer for 2VZ–FE

Oil panOil pump oil pan baffle plate for 2VZ–FE

Seal packing 1282B,Three bond 1282B or equivalent

Sun roof guide rail cover set boltSun roof drive motor set bolt

Seal packing 1281,Three bond 1281 or equivalent

Seal packing 1121,Three bond 1121 or equivalent

Adhesive 1324,Three bond 1324 or equivalent

Seal packing or equivalent

Flywheel or drive plate mount bolt

Water by–pass pipe (for 2VZ–FE)

Differential carrier (for 4WD)

Water pump (for 2VZ–FE)

Universal joint cover

Release fork support

EVAP BVSVEG R BVSV

Part Name Use etc.Part No. Sec.

–SST AND SSM SSM (Special Service MaterialsC–21

(S51)Straight screw plug for reverse restrict pinStraight screw plug for shift fork shaft locking ballSide bearing retainer set boltNo. 2 lock ball assemblyTransmission case cover set bolt(E56F5)Straight screw plugTransmission case cover set boltTransmission case set boltTransaxle case set boltTransfer case set boltTransfer right case set boltShift and select lever shaft assembly set bolt(E52)Straight screw plugTransaxle case cover boltControl shaft cover bolt

SSM (SPECIAL SERVICE MATERIALS) (Cont’d)

Windshield glass (35 – 45°C or 95 – 113°F)Rear window glassBack door glass

Windshield glass 05 – 35°C or 59 – 95°F)Rear window glassBack door glass

Windshield glass (0 – 15°C or 32 – 59°F)Rear window glassBack door glass

NOTE: For reference to SSMs for the Air Conditioning System see page AC–15 .

Bearing guide nutBearing guide lock nutRack guide spring capRack guide spring cap lock nut

Adhesive 1131,Three bond 1131,Loctite 518 or equivalent

Adhesive 1344,Three bond 1344,Loctite 242 or equivalent

Windshield glass adhesive setNo. 15



Transaxle case x Transfer assembly (A540H)

Windshield glassRear window glassBack door glass

Side body moulding adhesive

No. 1 idler pulley mount bolt

Rear window defogger wireDupont paste No. 4817

Quarter window glass

Side body moulding

Oil pressure switch

Butyl tape set

Part Name Use etc.Part No.

Dam kit

Sec.

–SST AND SSM SSM (Special Service MaterialsC–22

c–1 sst and ssm - playnice.org camry 91 repair manual/sst_and_ssm.pdfsst and ssm sst and ssm ......

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