Valve systems → Valve systems

HF02-LG series

Brochure

2 Rexroth Pneumatics

Valve systems → Valve systemsHF02-LG series

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Multipole ▶ Electr. connection: D-Sub plug, 25-pin, on the side / D-Sub plug, 44-pin, on the side

5

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Direct field bus connection (BDC) ▶ B-design 8

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Optional field bus connection with I/O function (CMS) ▶ B-design

11

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis, optionally with I/O function (DDL) ▶ B-design

13

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis (DDL) ▶ B-design 15

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Field bus connection with AS i ▶ B-design 18

Valves

2x3/2-way valve, Series HF02-LG▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: with detent 23

2x3/2-way valve, Series HF02-LG▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: without detent 25

5/2-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ plate connection ▶ Can be assembled into blocks ▶ Manual override: with detent ▶ single solenoid, double solenoid

27

5/2-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: without detent ▶ single solenoid, double solenoid

29

5/3-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ closed center ▶ plate connection ▶ Manual override: with detent 31

5/3-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ closed center ▶ plate connection ▶ Manual override: without detent 33

3Rexroth Pneumatics

Valve systems → Valve systemsHF02-LG series

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Accessories

Field Bus Modules

Direct field bus connection (BDC), B-design▶ Bus module with driver ▶ Field bus protocol: PROFIBUS DP / CANopen / CANopen sb / DeviceNet / sercos III

35

Optional field bus connection with I/O function (CMS), B-design▶ Bus module with driver ▶ Field bus protocol: PROFIBUS DP / DeviceNet / CANopen / Interbus S / EtherNET/IP

36

Field bus connection with I/O functionality (CMS), B-design▶ Bus module with driver ▶ Field bus protocol: PROFINET IO 42

Connection with diagnosis (DDL), B-design▶ Driver 44

Connection with diagnosis, optionally with I/O function (DDL), B-design▶ Driver 46

Field bus connection with AS i, B-design▶ Bus module with driver ▶ Field bus protocol: AS-i 48

Field bus connection with AS i, B-design▶ Bus module with driver ▶ Field bus protocol: AS i with inputs 50

Other accessories

Multipole plug D-Sub (25-pin)▶ Socket, D-Sub, 25-pin 52

Multipole plug (44-pin)▶ Socket, D-Sub, 44-pin ▶ high density 53

Multipole plug (44-pin)▶ Socket, D-Sub, 44-pin 55

4 Rexroth Pneumatics

Valve systems → Valve systemsHF02-LG series

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

CKD kit, For series HF02-LG▶ compressed air connection output: Ø 10 ▶ Can be assembled into blocks ▶ Single base plate principle ▶ With collective pilot air exhaust

57

Blanking plate, Series HF02-LG, CL03-XL 58

Accessories, HF02-LG 59

Series QR1-S standard▶ Blanking plug ▶ pin bushing ▶ Ø 10 ▶ QR1-S-RBS 59

5Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Multipole ▶ Electr. connection: D-Sub plug, 25-pin, on the side / D-Sub plug, 44-pin, on the side

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00136914

Blocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barAmbient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection classwith electrical connector/plug

IP 65

Number of valve positionsmax.

12 / 16

Number of solenoid coilsmax.

16 / 32

DC operating voltage 24 VVoltage tolerance DC -15% / +20%

Materials:End plate AluminumPlug box PolyamideBase plate Polyamide

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ See the following pages on the series for technical data on individual components.■ For technical data for electronics (link structures), see the Chapter “Field bus connections”.■ For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog.■ It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.

Configurable product

This product is configurable. Please use our Internet configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

6 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Multipole ▶ Electr. connection: D-Sub plug, 25-pin, on the side / D-Sub plug, 44-pin, on the side

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

15

13

12

1110

16

17

18

19

20

21

22

23

24

25

26

30

29

28

27

31

32

33

34

35

36

37

38

39

40

41

44

43

42

98

76

54

32

114

Made in Germany

R XXX

31

R

5

X

IP 65

XXX XXX24V

7291

XXXFD

Pe max 8bar=

4

2

4

2

01

01

OT R

H XE

R

OT R

H XE

R

X

1 3

5

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

01

01

OT R

H XE

R

OT R

H XE

R

14

31

42

5

14 14

12

24

51

3

31

45

82

00

56

10

20

9180

Made in France

140 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

14

12

24

51

3

14

12

24

51

3

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

42

12

14

53

1

2 31

45

21414

31

42

5

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

82

00

56

00

20

9180

Made in France

82

00

56

05

20

9180

Made in France

82

00

56

10

20

9180

Made in France

82

00

56

20

20

9180

Made in France

82

00

56

30

20

9180

Made in France

82

00

56

50

20

9180

Made in France

82

00

56

60

20

9180

Made in France

82

00

56

20

20

9180

Made in France

82

00

56

00

20

9180

Made in France

82

00

56

05

20

9180

Made in France

82

00

56

50

20

9180

Made in France

82

00

56

50

20

9180

Made in France

6,5 20

9

B

A28,5

2

60

69

77,5

105,85

133,8

42

,3

36

23

20

11

8

15,1

23,5

48,5

28

,75

30

,556

,5

66

,5

G1/4G1/2D-SUB 25/44

G1/2

G1/8G1/2

28

,8

9,8

87

,3

67

16

0,4

13

2,6

13

,8

7

G1/465 41,5

2

50

91

,2

12

2

13

9

00136553

n 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5 286.5 306.5 326.5 346.5 366.5 386.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5 269.5 289.5 309.5 329.5 349.5 369.5

7Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Multipole ▶ Electr. connection: D-Sub plug, 25-pin, on the side / D-Sub plug, 44-pin, on the side

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

n 15 16A 406.5 426.5B 389.5 409.5

n = number of base plates

Multipole plug (25-pin), cable identification as per DIN 47100

1

14

13

2500136701

1

14

13

2500137724

Socket (female) Plug (male)

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13Color white brown green yellow gray pink blue red black violet gray/

pinkred/blue white/

green

Pin 14 15 16 17 18 19 20 21 22 23 24 25Color brown/

greenwhite/yellow

yellow/brown

white/gray

gray/brown

white/pink

pink/brown

white/blue

brown/blue

white/red brown/red

white/black

Multipole plug (44-pin), cable identification as per DIN 47100

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16

44 43 42 41 40 39 38 37 36 35 34 33 32 31

15

44

1

3100137727

15

44

1

31

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41 42 43 44

00137727_a

Socket (female) Plug (male)

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13Color white brown green yellow gray pink blue red black violet gray/

pinkred/blue white/

green

Pin 14 15 16 17 18 19 20 21 22 23 24 25Color brown/

greenwhite/yellow

yellow/brown

white/gray

gray/brown

white/pink

pink/brown

white/blue

brown/blue

white/red brown/red

white/black

Pin 26 27 28 29 30 31 32 33 34 35 36 37Color brown/

blackgray/

greenyellow/

graypink/

greenyellow/

pinkgreen/

blueyellow/

bluegreen/

redyellow/

redgreen/black

yellow/black

gray/blue

Pin 38 39 40 41 42 43 44Color pink/blue gray/red pink/red gray/black pink/black blue/black red/black

8 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Direct field bus connection (BDC) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00136915

Version Field busBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barAmbient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection class, with plug IP 65Number of valve positions 16Number of solenoid coils 32Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%

Materials:End plate AluminumSubbase Polyamide

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ See the following pages on the series for technical data on individual components.■ For technical data for electronics (link structures), see the Chapter “Field bus connections”.■ For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog.■ It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.

Configurable product

This product is configurable. Please use our Internet configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

9Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Direct field bus connection (BDC) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

14

31

42

5

14 14

12

24

51

3

31

45

820

056

102

0

9180

Made in France

140 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

14

12

24

51

3

14

12

24

51

3

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

42

12

14

53

1

2 31

45

21414

31

42

5

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

820

056

002

0

9180

Made in France

820

056

052

0

9180

Made in France

820

056

102

0

9180

Made in France

820

056

202

0

9180

Made in France

820

056

302

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

602

0

9180

Made in France

820

056

202

0

9180

Made in France

820

056

002

0

9180

Made in France

820

056

052

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

502

0

9180

Made in France

RUN/BF

UQ2

UQ1

UL/DIA

32BDC-B-DP

A

BTN7291

GermanyMade in

Made in Germany

R XXX

31

R

5

X

IP 65

XXX XXX24V

7291

XXXFD

Pe max 8bar=

4

2

4

2

01

01

OT R

H XE

R

OT R

H XE

R

X

1 3

5

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

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H XE

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4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

01

01

OT R

H XE

R

OT R

H XE

R

X10

X72

X71

820

056

502

0

9180

Made in France

28

,8

9,8

16

0,4

13

2,6

13

,8

7

G1/465 41,5

2

50

13

5

13

9

16

6,4

6,5 20

9

B

A33

2

87

,3

72

,9

60

69

77,5

105,85

133,8

42

,3

36

23

20

11

28

,75

30

,556

,5

66

,5

15,1

23,5

48,5

G1/2M12 G1/4

8

G1/2

G1/8G1/2

Push-In D10 ( 10)

00136552

n 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5 286.5 306.5 326.5 346.5 366.5 386.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5 269.5 289.5 309.5 329.5 349.5 369.5

10 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Direct field bus connection (BDC) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

n 15 16A 406.5 426.5B 389.5 409.5

n = number of base plates

11Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Optional field bus connection with I/O function (CMS) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00136916

Version Field busBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barAmbient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection class, with plug IP 65Number of valve positions 16Number of solenoid coils 32Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%

Materials:End plate AluminumSubbase Polyamide

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ See the following pages on the series for technical data on individual components.■ For technical data for electronics (link structures), see the Chapter “Field bus connections”.■ For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog.■ It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.

Configurable product

This product is configurable. Please use our Internet configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

12 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Optional field bus connection with I/O function (CMS) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

Made in Germany

R XXX

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

14

31

42

5

14 14

12

24

51

3

4

2

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

31

45

82

00

56

10

20

9180

Made in France

O0 O4

O1 O5

O2 X10 O6

UQ1 O3 O7

UQ2

I3

I2

I1

I0

I7

I6

I5

I4

A

B

X72

X10

X71

X

1 3

5

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

Made in Germany 7291

O5

O4

O1

O6O2

O7O3

O0

I5

I4

I1

I6I2

I7I3

I0

8 DI8 D0

Made in Germany 7291 Made in Germany 7291

BF

UQ2

UQ1

UL/DIA

BTNRMV04-DP

140 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

14

12

24

51

3

14

12

24

51

3

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

42

12

14

53

1

2 31

45

21414

31

42

5

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

82

00

56

00

20

9180

Made in France

82

00

56

05

20

9180

Made in France

82

00

56

10

20

9180

Made in France

82

00

56

20

20

9180

Made in France

82

00

56

30

20

9180

Made in France

82

00

56

50

20

9180

Made in France

82

00

56

50

20

9180

Made in France

82

00

56

60

20

9180

Made in France

82

00

56

20

20

9180

Made in France

82

00

56

00

20

9180

Made in France

82

00

56

05

20

9180

Made in France

82

00

56

50

20

9180

Made in France

82

00

56

50

20

9180

Made in France

31

R

5

X

IP 65

XXX XXX24V

7291

XXXFD

Pe max 8bar=

G1/8G1/2M8

M8 G1/2

G1/2

43,5

29

14,5

28,7

5

30,5

56,5

66,5 7,2

511,5 G1/415,1

23,5

48,5

8

160,4

132,6

13,8

7

G1/4

2

50

115

135

139

166,4

65 41,5

206,5

9

606060 B

A

18

9

2

60

69

77,5

105,85

133,8

42,3

36

23

20

11

87,3

67

28,8

9,8

00136551

n 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5 286.5 306.5 326.5 346.5 366.5 386.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5 269.5 289.5 309.5 329.5 349.5 369.5

n 15 16A 406.5 426.5B 389.5 409.5

n = number of base plates

13Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis, optionally with I/O function (DDL) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00136918

Version Link structure DDLBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barAmbient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection class, with plug IP 65Number of valve positions 12Number of solenoid coils 24Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%

Materials:End plate AluminumSubbase Polyamide

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ See the following pages on the series for technical data on individual components.■ For technical data for electronics (link structures), see the Chapter “Field bus connections”.■ For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog.■ It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.

Configurable product

This product is configurable. Please use our Internet configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

14 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis, optionally with I/O function (DDL) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

4

2

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

O0 O4

O1 O5

O2 X10 O6

UQ1 O3 O7

UQ2

I3

I2

I1

I0

I7

I6

I5

I4

A

B

X72

X10

X71

X

1 3

5

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

0 1

0 1

OT R

H XE

R

OT R

H XE

R

31

R

5

X

IP 65

XXX XXX24V

7291

XXXFD

Pe max 8bar=Made in Germany

R XXX

14

12

24

51

3

31

45

820

056

102

0

9180

Made in France

Made in Germany 7291

O5

O4

O1

O6O2

O7O3

O0

I5

I4

I1

I6I2

I7I3

I0

8 DI8 D0

Made in Germany 7291 Made in Germany 7291

BF

UQ2

UQ1

UL/DIA

BTNRMV04-DP

140 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

14

12

24

51

3

14

12

24

51

3

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

42

12

14

53

1

2 31

45

21414

31

42

5

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

820

056

002

0

9180

Made in France

820

056

052

0

9180

Made in France

820

056

102

0

9180

Made in France

820

056

202

0

9180

Made in France

820

056

302

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

602

0

9180

Made in France

820

056

202

0

9180

Made in France

820

056

002

0

9180

Made in France

820

056

052

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

502

0

9180

Made in France

14

31

42

5

14

43,5

29

14,5

28,7

5

30,5

56,5

66,5 7,2

511,5

G1/8G1/2

G1/4

8xM8 8xM8

3xM12M12 G1/2

G1/2

15,1

23,534

48,5

Push-In D10 ( 10)

8

7

160,4

132,6

G1/4 41,5

2

50

115

135

139

166,4

65

206,5

9

606060 B

A

18

9

2

13,8

87,3

67

28,8

9,8

69

77,5

105,85

133,8

42,3

36

23

201160

00136586

n 1 2 3 4 5 6 7 8 9 10 11 12A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5 286.5 306.5 326.5 346.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5 269.5 289.5 309.5 329.5

n = number of base plates

15Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis (DDL) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00136917

Version Link structure DDLBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barAmbient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection class, with plug IP 65Number of valve positions 16Number of solenoid coils 32Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%

Materials:End plate AluminumSubbase Polyamide

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ See the following pages on the series for technical data on individual components.■ For technical data for electronics (link structures), see the Chapter “Field bus connections”.■ For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog.■ It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.

Configurable product

This product is configurable. Please use our Internet configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

16 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis (DDL) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

Made in Germany

R XXX

31

R

5

X

IP 65

XXX XXX24V

7291

XXXFD

Pe max 8bar=

4

2

4

2

01

01

OT R

H XE

R

OT R

H XE

R

X

1 3

5

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

01

01

OT R

H XE

R

OT R

H XE

R

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

4

2

01

01

OT R

H XE

R

OT R

H XE

R

X10

X72

X71

14

31

42

5

14 14

12

24

51

3

31

45

820

056

102

0

9180

Made in France

140 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

0.3

5 W

24 V

140 1

0.3

5 W

24 V

140 1

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

140 1

120 1

0.3

5 W

24 V

14

12

24

51

3

14

12

24

51

3

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

42

12

14

53

1

2 31

45

21414

31

42

5

14

12

24

51

3

42

12

14

53

1

42

12

14

53

1

820

056

002

0

9180

Made in France

820

056

052

0

9180

Made in France

820

056

102

0

9180

Made in France

820

056

202

0

9180

Made in France

820

056

302

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

602

0

9180

Made in France

820

056

202

0

9180

Made in France

820

056

002

0

9180

Made in France

820

056

052

0

9180

Made in France

820

056

502

0

9180

Made in France

820

056

502

0

9180

Made in France

Ubyte 1

Ubyte 2

Ubyte 3

Ubyte

DDL

4

SENSOR

DDL

32BDC-B-DP

A

BTN7291

GermanyMade in

28

,75

30

,556

,5

66

,5

15,1

23,5

48,5

G1/2M12 G1/4

8

G1/2

G1/8G1/2

Push-In D10 ( 10)

87

,3

72

,9

60

69

77,5

105,85

133,8

42

,3

36

23

20

11

28

,8

9,8

16

0,4

13

2,6

13

,8

7G1/4

65 41,5

2

50

13

5

13

9

16

6,4

6,5 20

9

B

A33

2

00136587

n 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5 286.5 306.5 326.5 346.5 366.5 386.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5 269.5 289.5 309.5 329.5 349.5 369.5

17Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Connection with diagnosis (DDL) ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

n 15 16A 406.5 426.5B 389.5 409.5

n = number of base plates

18 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Field bus connection with AS i ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00136922

Version field bus AS-iBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barAmbient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection class, with plug IP 65Number of valve positions 4 / 8Number of solenoid coils 4 / 8Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%Power supply connection Black AS-i flat cableCommunication port Yellow AS-i flat cable

Materials:End plate AluminumSubbase Polyamide

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ See the following pages on the series for technical data on individual components.■ For technical data for electronics (link structures), see the Chapter “Field bus connections”.■ For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog.■ It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.

Configurable product

This product is configurable. Please use our Internet configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

19Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Field bus connection with AS i ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions, 8DI/8DO-AUX

G1/8G1/2

G1/415,127

23,5

48,5

65 41,5

2

50

115

122

139

166,4

6,5

9

60

B

A18

9

2

160,4

132,6

13,8

7

43,5

29

14,5

11,5

28,7

5

30,55

6,5

66,5

M8

G1/2

8

87,3

67

28,8

9,8

G1/2

60

69

77,5

105,85

133,8

42,3

36

23

20

11

00136549

n 1 2 3 4 5 6 7 8A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5

n = number of base plates

20 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Field bus connection with AS i ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions, 4DI/4DO-AUX

16

0

13

2,6

13

,8

7

15,1

23,5 Push-In D10 ( 10)

48,5

6,5

9

60 B

A

18

2

50

11

5

12

2

13

9

16

6,4

86

,7

67

28

,8

9,8

220

41,565

43

,5

29

14

,511

,5

28

,75

30

,556

,5

66

,5

8

G1/4G1/2

G1/2

G1/2M8G1/8

60

69

77,5

105,85

133,8

42

,3

36

23

20

11

00136548

n 1 2 3 4A 126.5 146.5 166.5 186.5B 109.5 129.5 149.5 169.5

n = number of base plates

21Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Field bus connection with AS i ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

8DO-AUX

G1/8G1/2

G1/415,19,3

23,5

48,5

65 41,5

2

50

11

5

13

9

16

6,4

6,5

9

B

A21

20 2

60

69

77,5

105,85

133,8

42

,3

36

23

20

11

Push-In D10 ( 10)

16

0,4

13

2,6

13

,8

7

28

,75

30

,556

,5

66

,5

G1/2

8

87

,3

67

28

,8

9,8

G1/2

00136550

n 1 2 3 4 5 6 7 8A 126.5 146.5 166.5 186.5 206.5 226.5 246.5 266.5B 109.5 129.5 149.5 169.5 189.5 209.5 229.5 249.5

n = number of base plates

22 Rexroth Pneumatics

Valve systems → Valve systems

Valve system, Series HF02-LG▶ Qn Max. = 1400 l/min ▶ Field bus connection with AS i ▶ B-design

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

4DO-AUX

2

50

11

5

13

9

16

6,4

16

0

13

2,6

13

,8

7

21

25,8

30,3

15,1

23,5 Push-In D10 ( 10)

48,5

6,5

9

B

A

220

41,565

28

,75

30

,556

,5

66

,5

8

G1/4G1/2

G1/2

G1/2G1/8

60

69

77,5

105,85

133,8

42

,3

36

23

20

11

86

,7

67

28

,8

9,8

00136585

n 1 2 3 4A 126.5 146.5 166.5 186.5B 109.5 129.5 149.5 169.5

n = number of base plates

23Rexroth Pneumatics

Valve systems → Valve systems

2x3/2-way valve, Series HF02-LG▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: with detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00006435

Certificates UR (Underwriters Laboratories)Version Spool valve, zero overlapPilot external, internalSealing principle soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max.

-- / 10 bar

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³

Degree of protectionwith electrical connec-tor/plug

IP 65

Protective circuit Z-diodeProtected against polarity reversal

Status display LED YellowDuty cycle 100 %Switch-on time 20 msSwitch-off time 33 msGeneric emission standard in accordance with

EN 50081-1

Generic immunity standard in accordance with

EN 50082-2

Mounting screw cross recessed DIN EN ISO 4757-Z2mounting screw tightening torque 1.3 NmWeight 0.144 kg

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Hydrogenat-

ed acrylonitrile butadiene rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system.■ The UL certification refers to the pilot valve.

Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

24 V -15% / +20% 0.35

24 Rexroth Pneumatics

Valve systems → Valve systems

2x3/2-way valve, Series HF02-LG▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: with detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

MO Operating voltage

Flow conductance Flow rate value

Part No.

DC b C Qn[l/(s*bar)] [l/min]

NC/NC 24 V 0.4 5.87 1400 0820056101

NO/NO 24 V 0.4 5.87 1400 0820056201

NC/NO 24 V 0.4 5.87 1400 0820056301

MO = Manual overrideWith collective pilot air exhaustNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

25,7

35

19,3

51,5

53,2

12,4

166,3

1)

00108826_a

1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3

25Rexroth Pneumatics

Valve systems → Valve systems

2x3/2-way valve, Series HF02-LG▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: without detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00006435

Certificates UR (Underwriters Laboratories)Version Spool valve, zero overlapPilot external, internalSealing principle soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max.

-- / 10 bar

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³

Degree of protectionwith electrical connec-tor/plug

IP 65

Protective circuit Z-diodeProtected against polarity reversal

Status display LED YellowDuty cycle 100 %Switch-on time 20 msSwitch-off time 33 msGeneric emission standard in accordance with

EN 50081-1

Generic immunity standard in accordance with

EN 50082-2

Mounting screw cross recessed DIN EN ISO 4757-Z2mounting screw tightening torque 1.3 NmWeight 0.144 kg

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Hydrogenat-

ed acrylonitrile butadiene rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system.■ The UL certification refers to the pilot valve.

Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

24 V -15% / +20% 0.35

26 Rexroth Pneumatics

Valve systems → Valve systems

2x3/2-way valve, Series HF02-LG▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: without detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

MO Operating voltage

Flow conductance Flow rate value

Part No.

DC b C Qn[l/(s*bar)] [l/min]

NC/NC 24 V 0.4 5.87 1400 0820056102

NO/NO 24 V 0.4 5.87 1400 0820056202

NC/NO 24 V 0.4 5.87 1400 0820056302

MO = Manual overrideWith collective pilot air exhaustNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

25,7

35

19,3

51,5

53,2

12,4

166,3

1)

00108826_a

1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3

27Rexroth Pneumatics

Valve systems → Valve systems

5/2-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ plate connection ▶ Can be assembled into blocks ▶ Manual override: with detent ▶ single solenoid, double solenoid

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00006435

Certificates UR (Underwriters Laboratories)Version Spool valve, zero overlapPilot external, internalSealing principle soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max.

2.5 bar / 10 bar

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³

Degree of protectionwith electrical connec-tor/plug

IP 65

Protective circuit Z-diodeProtected against polarity reversal

Status display LED YellowDuty cycle 100 %Generic emission standard in accordance with

EN 50081-1

Generic immunity standard in accordance with

EN 50082-2

Mounting screw cross recessed DIN EN ISO 4757-Z2mounting screw tightening torque 1.3 NmWeight 0.144 kg

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Hydrogenat-

ed acrylonitrile butadiene rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system.■ The UL certification refers to the pilot valve.

Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

24 V -15% / +20% 0.35

28 Rexroth Pneumatics

Valve systems → Valve systems

5/2-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ plate connection ▶ Can be assembled into blocks ▶ Manual override: with detent ▶ single solenoid, double solenoid

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

MO Operating voltage

Flow conductance Flow rate value

Switch-on time Switch-off time

Part No.

DC b C Qn[l/(s*bar)] [l/min] [ms] [ms]

24 V 0.38 6.13 1400 13 40 0820056051

24 V 0.38 6.13 1400 13 15 0820056501

24 V 0.38 6.13 1400 19 30 0820056001

MO = Manual overrideWith collective pilot air exhaustNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

35

12,4

51,5

19,3

25,7

53,2

160,3

00108827

1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3

29Rexroth Pneumatics

Valve systems → Valve systems

5/2-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: without detent ▶ single solenoid, double solenoid

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00006435

Certificates UR (Underwriters Laboratories)Version Spool valve, zero overlapPilot external, internalSealing principle soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max.

2.5 bar / 10 bar

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed air

Degree of protectionwith electrical connec-tor/plug

IP 65

Protective circuit Z-diodeProtected against polarity reversal

Status display LED YellowDuty cycle 100 %Generic emission standard in accordance with

EN 50081-1

Generic immunity standard in accordance with

EN 50082-2

Mounting screw cross recessed DIN EN ISO 4757-Z2mounting screw tightening torque 1.3 NmWeight 0.144 kg

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Hydrogenat-

ed acrylonitrile butadiene rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system.■ The UL certification refers to the pilot valve.

Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

24 V -15% / +20% 0.35

30 Rexroth Pneumatics

Valve systems → Valve systems

5/2-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ plate connection ▶ Manual override: without detent ▶ single solenoid, double solenoid

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

MO Operating voltage

Flow conductance Flow rate value

Switch-on time Switch-off time

Part No.

DC b C Qn[l/(s*bar)] [l/min] [ms] [ms]

24 V 0.38 6.13 1400 13 40 0820056052

24 V 0.38 6.13 1400 13 15 0820056502

24 V 0.38 6.13 1400 19 30 0820056002

MO = Manual overrideWith collective pilot air exhaustNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

35

12,4

51,5

19,3

25,7

53,2

160,3

00108827

1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3

31Rexroth Pneumatics

Valve systems → Valve systems

5/3-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ closed center ▶ plate connection ▶ Manual override: with detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00006435

Certificates UR (Underwriters Laboratories)Version Spool valve, zero overlapPilot external, internalSealing principle soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max.

2.5 bar / 10 bar

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airMax. particle size 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³

Degree of protectionwith electrical connec-tor/plug

IP 65

Protective circuit Z-diodeProtected against polarity reversal

Status display LED YellowDuty cycle 100 %Generic emission standard in accordance with

EN 50081-1

Generic immunity standard in accordance with

EN 50082-2

Mounting screw cross recessed DIN EN ISO 4757-Z2mounting screw tightening torque 1.3 NmWeight 0.144 kg

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Hydrogenat-

ed acrylonitrile butadiene rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system.■ The UL certification refers to the pilot valve.

Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

24 V -15% / +20% 0.35

32 Rexroth Pneumatics

Valve systems → Valve systems

5/3-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ closed center ▶ plate connection ▶ Manual override: with detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

MO Operating voltage

Flow conductance Flow rate value

Switch-on time Switch-off time

Part No.

DC b C Qn[l/(s*bar)] [l/min] [ms] [ms]

24 V 0.4 5.87 1400 14 15 0820056601

MO = Manual overrideWith collective pilot air exhaustNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

35

12,4

51,5

19,3

25,7

53,2

160,3

00108827

1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3

33Rexroth Pneumatics

Valve systems → Valve systems

5/3-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ closed center ▶ plate connection ▶ Manual override: without detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

00006435

Certificates UR (Underwriters Laboratories)Version Spool valve, zero overlapPilot external, internalSealing principle soft sealingBlocking principle Single base plate principleWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max.

2.5 bar / 10 bar

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed air

Degree of protectionwith electrical connec-tor/plug

IP 65

Protective circuit Z-diodeProtected against polarity reversal

Status display LED YellowDuty cycle 100 %Generic emission standard in accordance with

EN 50081-1

Generic immunity standard in accordance with

EN 50082-2

Mounting screw cross recessed DIN EN ISO 4757-Z2mounting screw tightening torque 1.3 NmWeight 0.144 kg

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Hydrogenat-

ed acrylonitrile butadiene rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system.■ The UL certification refers to the pilot valve.

Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

24 V -15% / +20% 0.35

34 Rexroth Pneumatics

Valve systems → Valve systems

5/3-way valve, Series HF02-LG, CL03-XL▶ Qn = 1400 l/min ▶ closed center ▶ plate connection ▶ Manual override: without detent

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

MO Operating voltage

Flow conductance Flow rate value

Switch-on time Switch-off time

Part No.

DC b C Qn[l/(s*bar)] [l/min] [ms] [ms]

24 V 0.4 5.87 1400 14 15 0820056602

MO = Manual overrideWith collective pilot air exhaustNominal flow Qn at 6 bar and Δp = 1 bar

Dimensions

35

12,4

51,5

19,3

25,7

53,2

160,3

00108827

1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3

35Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Direct field bus connection (BDC), B-design▶ Bus module with driver ▶ Field bus protocol: PROFIBUS DP / CANopen / CANopen sb / DeviceNet / sercos III

00130356

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%Power consumption electronics 0.05 AOperational voltage valves 24 V DCNumber of solenoid coils 32Total output for valves 3 AMax. power consumption per coil 0.1 AVS connection Socket

2.0 mm strip3x13-pin

Generic emission standard in accordance with norm

EN 61000-6-4

Generic immunity standard in accordance with norm

IEC 61000-6-2

Materials:Housing Die-cast aluminum

Technical Remarks■ Max. number of valves: 16 double solenoid or 32 single solenoid■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

Field bus protocol Communication port Bus IN X71

Communication port Bus OUT X72

power supplyport for second pow-

er supply

Operating Instructions

Weight Part No.

[kg]

PROFIBUS DP Plug (male), M12x1, 5-pin, B-coded

Socket (female), M12x1, 5-pin, B-coded

Plug (male), M12, 4-pin, A-coded R412009414 0.29 R412008537

CANopen Plug (male), M12x1, 5-pin, A-coded

Socket (female), M12x1, 5-pin, A-coded

Plug (male), M12, 4-pin, A-coded R412009415 0.29 R412008538

CANopen sb Plug (male), M12x1, 5-pin, A-coded

Socket (female), M12x1, 5-pin, A-coded

Plug (male), M12, 4-pin, A-coded R412009415 0.29 R412008990

DeviceNet Plug (male), M12x1, 5-pin, A-coded

Socket (female), M12x1, 5-pin, A-coded

Plug (male), M12, 4-pin, A-coded R412009416 0.29 R412008539

sercos III Socket (female), M12x1, 5-pin, D-coded

Socket (female), M12x1, 5-pin, D-coded

Plug (male), M12, 4-pin, A-coded R412012610 0.29 R412009516

Scope of delivery incl. 2 screws and seal

36 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

33 73

13

5

11

5

X71

X72

X10

00130357_a

Optional field bus connection with I/O function (CMS), B-design▶ Bus module with driver ▶ Field bus protocol: PROFIBUS DP / DeviceNet / CANopen / Interbus S / EtherNET/IP

00119265

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Operational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%Power consumption electronics 0.12 AOperational voltage valves 24 V DCMax. power consumption per coil 0.063 AI/O extension possible, Max. 6Generic emission standard in accordance with norm

EN 61000-6-4

Materials:Housing Die-cast aluminum

The delivered product may vary from that in the illustration.

Technical Remarks■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

37Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Field bus protocol Communication port Bus IN X71

Communication port Bus OUT X72

power supplyport for second pow-

er supply

VS con-nection

Number of outputs for valve coils

Part No.

PROFIBUS DP Plug (male), M12, 5-pin, B-coded

Socket (female), M12, 5-pin, B-coded

Plug (male), M12, 4-pin, A-coded

Socket2.0 mm

strip2x13-pin

24 R412003484

Socket2.0 mm

strip3x13-pin

32 R412008516

DeviceNet Plug (male), M12, 5-pin, A-coded

Socket (female), M12, 5-pin, A-coded

Plug (male), M12, 4-pin, A-coded

Socket2.0 mm

strip2x13-pin

24 R412004346

Socket2.0 mm

strip3x13-pin

32 R412008517

CANopen Plug (male), M12, 5-pin, A-coded

Socket (female), M12, 5-pin, A-coded

Plug (male), M12, 4-pin, A-coded

Socket2.0 mm

strip2x13-pin

24 R412005747

Socket2.0 mm

strip3x13-pin

32 R412008518

Interbus S Plug (male), M12, 5-pin, B-coded

Socket (female), M12, 5-pin, B-coded

Plug (male), M12, 4-pin, A-coded

Socket2.0 mm

strip2x13-pin

24 R412005748

Socket2.0 mm

strip3x13-pin

32 R412008515

EtherNET/IP - Socket (female), M12, 5-pin, D-coded

Plug (male), M12, 4-pin, A-coded

Socket2.0 mm

strip3x13-pin

32 R412012755

Part No. Operating Instructions Weight Fig. Note[kg]

R412003484R499050016 0.84 Fig. 1 -

R412008516R412004346

R499050019 1 Fig. 2 -R412008517R412005747

R412005742 1 Fig. 3 -R412008518R412005748

R412005743 0.91 Fig. 4 -R412008515R412012755 R412012728 1 Fig. 5 1)

1) Only star topologyScope of delivery incl. 2 tie rod extensions and seal

38 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 133

60

135

67

33,3

55

11,5

X71

X72

X10

00116534_b

39Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 233

60

135

67

33,3

55

11,5

X71

X72

X10

00118666_b

40 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 333

60

135

67

33,3

55

11,5

X71

X72

X10

00122511_b

41Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 433

60

135

67

33,3

55

11,5

X71

X72

X10

00122512_b

42 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 5

67

60

11

567

13

5

28

M12x1

X71

X72

X10

00135275

X71 = optional interface X72 = Bus X10 = Power

Field bus connection with I/O functionality (CMS), B-design▶ Bus module with driver ▶ Field bus protocol: PROFINET IO

00119265

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Run-up time 1.2 sOperational voltage electronics 24 V DCElectronics voltage tolerance -15% / +20%Power consumption electronics 0.1 AOperational voltage valves 24 V DCNumber of solenoid coils 32Max. power consumption per coil 0.1 AI/O extension possible, Max. 6Generic emission standard in accordance with norm

EN 61000-6-4

Generic immunity standard in accordance with norm

EN 61000-6-2

43Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Technical Remarks■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

Field bus pro-tocol

Port Port power supply Fig. Note Part No.

PROFINET IO Socket (female), M12x1, 4-pin, D-coded

Socket (female), M12x1, 4-pin, D-coded

Plug (male), M12x1, 4-pin, A-coded Fig. 1 1) R412014581

Plug (male), 7/8″, 5-pin Fig. 2 - R412014583

1) Connection with two valve voltage circuits.Scope of delivery incl. 2 tie rod extensions and seal

Fig. 1

1)

2)

3)

17179

1) Bus IN 2) Bus OUT 3) Power supply3) Connection with two valve voltage circuits.

44 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 2

1)

2)

3)

17180

1) Bus IN 2) Bus OUT 3) Power supply

Connection with diagnosis (DDL), B-design▶ Driver

00130356

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Operational voltage electronics 24 V DCPower consumption electronics 0.05 AOperational voltage valves 24 V DCNumber of solenoid coils 32Total output for valves 3 AMax. power consumption per coil 0.1 AMax. cable length (DDL) 40Max. number of DDL participants 14VS connection Socket (female)

2.0 mm strip2x13-pin

Materials:Housing Die-cast aluminum

45Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Technical Remarks■ Max. current in 0 V line: 4 A■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

Communication port Bus IN X71

Communication port Bus OUT X72

power supplyport for second power

supply

Operating Instruc-tions

Weight Part No.

[kg]Plug (male), M12, 5-pin,

A-codedSocket (female), M12, 5-pin,

A-codedPlug (male), M12, 4-pin,

A-coded R412009417 0.29 R412008541

Scope of delivery incl. 2 tie rod extensions and seal

Dimensions

33 73

13

5

11

5

X71

X72

X10

00130357_a

46 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Connection with diagnosis, optionally with I/O function (DDL), B-design▶ Driver

00119265

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Operational voltage electronics 24 V DCPower consumption electronics 0.2 AOperational voltage valves 24 V DCNumber of solenoid coils 24Total output for valves 3 AMax. power consumption per coil 0.1 AMax. cable length (DDL) 40Max. number of DDL participants 14VS connection Socket (female)

2.0 mm strip3x13-pin

I/O extension possible, Max. 6I/O module extension Input Max. 3I/O module extension Output Max. 3

Materials:Housing Die-cast aluminum

Technical Remarks■ Max. current in 0 V line: 4 A■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

Communication port Bus IN X71

Communication port Bus OUT X72

power supplyport for second power

supply

Operating Instruc-tions

Weight Part No.

[kg]Plug (male), M12, 5-pin,

A-codedSocket (female), M12, 5-pin,

A-codedPlug (male), M12, 4-pin,

A-coded R499050020 1.041 R412006880

Scope of delivery incl. 2 tie rod extensions and seal

47Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

00131839

48 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Field bus connection with AS i, B-design▶ Bus module with driver ▶ Field bus protocol: AS-i

00117212

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Operational voltage electronics AS-i compatibleOperational voltage valves 24 V DCMax. power consumption per coil 0.03 AVS connection Socket

2.0 mm strip2x13-pin

ID Code / ID2 Code F / EI/O Code 8Generic emission standard in accordance with norm

EN 50295

Generic immunity standard in accordance with norm

EN 50295

Materials:Housing Aluminum, Die-cast aluminum

The delivered product may vary from that in the illustration.

Technical Remarks■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

Field bus protocol Communication port Bus X71

power supplyport for second pow-

er supply

Number of outputs for valve coils

Power consump-tion elec-

tronics

Operating Instructions

Part No.

[A] [kg]

AS-i Yellow AS-i flat cable Black AS-i flat cable4 0.05

R499050017 0.14R412003488

8 0.08 R412006761

Part No. Fig.

R412003488 Fig. 1R412006761 Fig. 2

Scope of delivery incl. seal and mounting screws

49Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 1

00132061

AS-i, 4DO-AUX

Fig. 230,3

21

115

17,7

70

22

67

00125351

AS-i, 8DO-AUX

50 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Field bus connection with AS i, B-design▶ Bus module with driver ▶ Field bus protocol: AS i with inputs

00132216

Ambient temperature min./max. +0°C / +50°CProtection class, with plug IP 65Operational voltage electronics AS-i compatibleOperational voltage valves 24 V DCMax. power consumption per coil 0.03 AVS connection Socket

2.0 mm strip2x13-pin

ID Code / ID2 Code F / EI/O Code 7Generic emission standard in accordance with norm

EN 50295

Generic immunity standard in accordance with norm

EN 50295

Materials:Housing Aluminum

The delivered product may vary from that in the illustration.

Technical Remarks■ You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.

Field bus protocol Communication port Bus X71

power supplyport for second power

supply

Number of inputs

Number of out-puts for valve

coils

I/O connection Part No.

AS i with inputs Yellow AS-i flat cable Black AS-i flat cable8 8 input or output,

Socket, M8, 8x R412003486

4 4 input or output, Socket, M8, 4x R412003487

Part No. Power consumption electronics Operating Instructions Fig.[A]

R412003486 0.1R499050017

Fig. 2R412003487 0.05 Fig. 1

Scope of delivery incl. 2 tie rod extensions and seal

51Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 1

00116531_a

4DI/4DO-AUX

Fig. 2

00132064

8DI/8DO-AUX

52 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Multipole plug D-Sub (25-pin)▶ Socket, D-Sub, 25-pin

15845

Ambient temperature min./max. -20°C / +80°CProtection class IP 65Operating voltage DC max. 24 VWire cross-section 0.22 mm²

Materials:Housing Thermoplastic elastomerHousing color BlackCable color Black

Technical Remarks■ The specified protection class is valid only in assembled and tested state.■ The increased wire cross-section of pin 25 is 0.82 mm².

Electrical interface

Cable exit Cable sheath Cable-Ø Cable length L

Weight Fig. Part No.

[Port 1] [mm] [m] [kg]Socket,

D-Sub, 25-pin straight 180° Polyvinyl chloride 8.5 3 - 0.464 Fig. 1 R419500454

Socket, D-Sub, 25-pin straight 180° Polyvinyl

chloride 8.5 5 - 0.685 Fig. 1 R419500455

Socket, D-Sub, 25-pin straight 180° Polyvinyl

chloride 8.5 10 - 1.33 Fig. 1 R419500456

Socket, D-Sub, 25-pin straight 180° Polyurethane 10.5 3 suitable for

dynamic laying 0.502 Fig. 1 R419500457

Socket, D-Sub, 25-pin straight 180° Polyurethane 10.5 5 suitable for

dynamic laying 0.789 Fig. 1 R419500458

Socket, D-Sub, 25-pin straight 180° Polyurethane 10.5 10 suitable for

dynamic laying 1.458 Fig. 1 R419500459

Socket, D-Sub, 25-pin angled 90° Polyvinyl

chloride 8.5 3 - 0.448 Fig. 2 R419500460

Socket, D-Sub, 25-pin angled 90° Polyvinyl

chloride 8.5 5 - 0.7 Fig. 2 R419500461

Socket, D-Sub, 25-pin angled 90° Polyvinyl

chloride 8.5 10 - 1.24 Fig. 2 R419500462

Socket, D-Sub, 25-pin angled 90° Polyurethane 10.5 3 suitable for

dynamic laying 0.487 Fig. 2 R419500463

Socket, D-Sub, 25-pin angled 90° Polyurethane 10.5 5 suitable for

dynamic laying 0.761 Fig. 2 R419500464

Socket, D-Sub, 25-pin angled 90° Polyurethane 10.5 10 suitable for

dynamic laying 1.45 Fig. 2 R419500465

53Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 1 Fig. 2

15841

15840

PIN assignment and cable colors, cable identification as per DIN 47100

1

14

13

2500136701

Socket (female)

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13Color white brown green yellow gray pink blue red black violet gray/

pinkred/blue white/

green

Pin 14 15 16 17 18 19 20 21 22 23 24 25Color brown/

greenwhite/yellow

yellow/brown

white/gray

gray/brown

white/pink

pink/brown

white/blue

brown/blue

white/red brown/red

white/black

Multipole plug (44-pin)▶ Socket, D-Sub, 44-pin ▶ high density

00137718

Ambient temperature min./max. -5°C / +50°CProtection class IP 65Operational voltage DC, max. 24 V

Materials:Housing Polyamide

54 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Technical Remarks■ The specified protection class is valid only in assembled and tested state.■ Note for use with VS LP04: The plug can only be used in the LP04 versions with a side electrical connection.

Cable exit Housing color Weight Part No.[kg]

straight 180° angled 90° Black 0.042 R412011259

Scope of delivery: multipole plug including 1 tube nut and 1 elbow fitting

Dimensions

1)

2)

00133906_1

1) Elbow fitting2) tube nut

Pin assignment

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16

44 43 42 41 40 39 38 37 36 35 34 33 32 31

15

44

1

3100137727

Socket (female)

55Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Multipole plug (44-pin)▶ Socket, D-Sub, 44-pin

15845

Ambient temperature min./max. -20°C / +80°CProtection class IP 65Operating voltage DC max. 24 VWire cross-section 0.22 cm²

Materials:Housing Thermoplastic elastomerHousing color BlackCable color Black

Technical Remarks■ The specified protection class is valid only in assembled and tested state.

Electrical interface

Cable exit Cable sheath Cable-Ø Cable length L

Weight Fig. Part No.

[Port 1] [mm] [m] [kg]Socket,

D-Sub, 44-pin straight 180° Polyvinyl chloride 10.7 3 - 0.619 Fig. 1 R419500466

Socket, D-Sub, 44-pin straight 180° Polyvinyl

chloride 10.7 5 - 0.983 Fig. 1 R419500467

Socket, D-Sub, 44-pin straight 180° Polyvinyl

chloride 10.7 10 - 1.884 Fig. 1 R419500468

Socket, D-Sub, 44-pin straight 180° Polyurethane 13 3 suitable for

dynamic laying 0.722 Fig. 1 R419500469

Socket, D-Sub, 44-pin straight 180° Polyurethane 13 5 suitable for

dynamic laying 1.146 Fig. 1 R419500470

Socket, D-Sub, 44-pin straight 180° Polyurethane 13 10 suitable for

dynamic laying 2.236 Fig. 1 R419500471

Socket, D-Sub, 44-pin angled 90° Polyvinyl

chloride 10.7 3 - 0.608 Fig. 2 R419500472

Socket, D-Sub, 44-pin angled 90° Polyvinyl

chloride 10.7 5 - 0.97 Fig. 2 R419500473

Socket, D-Sub, 44-pin angled 90° Polyvinyl

chloride 10.7 10 - 1.917 Fig. 2 R419500474

Socket, D-Sub, 44-pin angled 90° Polyurethane 13 3 suitable for

dynamic laying 0.709 Fig. 2 R419500475

Socket, D-Sub, 44-pin angled 90° Polyurethane 13 5 suitable for

dynamic laying 1.139 Fig. 2 R419500476

Socket, D-Sub, 44-pin angled 90° Polyurethane 13 10 suitable for

dynamic laying 2.264 Fig. 2 R419500477

56 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Fig. 1 Fig. 2

15843

15844

Multipole plug (44-pin), PIN assignment and cable colors, cable identification as per DIN 47100

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16

44 43 42 41 40 39 38 37 36 35 34 33 32 31

15

44

1

3100137727

Socket (female)

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13Color white brown green yellow gray pink blue red black violet gray/

pinkred/blue white/

green

Pin 14 15 16 17 18 19 20 21 22 23 24 25Color brown/

greenwhite/yellow

yellow/brown

white/gray

gray/brown

white/pink

pink/brown

white/blue

brown/blue

white/red brown/red

white/black

Pin 26 27 28 29 30 31 32 33 34 35 36 37Color brown/

blackgray/

greenyellow/

graypink/

greenyellow/

pinkgreen/

blueyellow/

bluegreen/

redyellow/

redgray/black

yellow/black

gray/blue

Pin 38 39 40 41 42 43 44Color pink/blue gray/red pink/red gray/black pink/black blue/black red/black

57Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

CKD kit, For series HF02-LG▶ compressed air connection output: Ø 10 ▶ Can be assembled into blocks ▶ Single base plate principle ▶ With collective pilot air exhaust

00136941

Ambient temperature min./max. +0°C / +50°CMedium temperature min./max. +0°C / +50°CMedium Compressed airWorking pressure min./max. -0.9 bar / 10 barControl pressure min./max. 2.5 bar / 10 barNumber of valve positions 1Grid dimension 19.8 mmTightening torque for mounting screws 1.1 Nm+0,2Exhaust (3,5) With directional exhaust (3/5)

Ports separated

Materials:Subbase Aluminumpush-in fitting Brass, nickel-platedSeals Nitrile rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ The internal and external pneumatic pilots can be adjusted using the change-over plate on the left end plate. For internal pilot, working

pressure is limited to 2.5 to 10 bar.

Type Compressed air connection Qn Part No.Input Output Exhaust Pilot control

exhaustPilot connec-

tion[1] [2 / 4] [3 / 5] [12] [14] [l/min]

2 x end plates with push-in

fittings 1, 3, 5, R, X and 1 x

base plate with push-in fittings

2, 4, Ø10

G 1/2 Ø 10 G 1/2 G 1/8 G 1/8 1400 R412009658

2 x end plates with push-in

fittings 1, 3, 5, R, X and 1 x

base plate with push-in fittings

2, 4, G1/4

G 1/2 Ø 10 G 1/2 G 1/8 G 1/4 1400 R412009659

1, 3 and 5 = G 1/2, 15 mm deep 2 and 4 = push-in fitting Ø 10 mm or thread connection G 1/4 X and R = G 1/8, 8 mm deep

58 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Blanking plate, Series HF02-LG, CL03-XL

1684

Ambient temperature min./max. -5°C / +50°CMedium Compressed airWorking pressure min./max. -0.9 bar / 10 barMounting screw cross recessed DIN EN ISO 4757-Z2Tightening torque for mounting screws 1.1 Nm+0,2

Materials:Subbase PolyamideSeals Nitrile rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of compressed air must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.

Type Delivery quantity Weight Part No.[kg]

Blanking plate, incl. sealing kit, 2x mounting screws 1 0.093 1825A00087

Dimensions

8,1

36,8

35

10,6

18,4 159,5

96,25

MA = 1,1 +0,2 Nm

15,3

25,7

19,3

105,5

12

21302

59Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Accessories, HF02-LG

00120215

Part No. Type Weight[kg]

Delivery quantity

[Piece]1827030206 Plug box, 25-pin, complete 0.12 1R412013379 HD multipole plug box, 44-pin, com-

plete0.12 1

1827020289 Separator 0.002 1R412004540 subbase gasket, pneumatic part 0.001 10R412008887 Name plates for intermediate plate - 101821015841 valve/subbase seal 0.005 101827010631 Base plate for 1 valve, push-in fitting

Ø 10 mm, 3 tie rod extensions and 1 sealing kit

0.001 1

1827010649 Base plate for 3 valves, push-in fitting Ø 10 mm, 3 tie rod extensions and 1

sealing kit

0.39 1

1827010650 Base plate for 5 valves, push-in fitting Ø 10 mm, 3 tie rod extensions and 1

sealing kit

0.644 5

1827010640 Subbase extension, G 1/4 0.142 11821A39036 Supply plate, incl. sealing kit, 2x

mounting screws0.28 1

Further accessories:For electrical connectors, contact bridges, plugs and cables, etc., see the Chapter “Electrical connection technologies”.For connectors, plastic tubing, etc., see the Chapter “Pneumatic connection technologies”.Field bus connections can be found in the correspondent chapter.

Series QR1-S standard▶ Blanking plug ▶ pin bushing ▶ Ø 10 ▶ QR1-S-RBS

00136364

Ambient temperature min./max. +0°C / +60°CWorking pressure min./max. -0.95 bar / 10 bar

Materials:Screw nickel-platedHousing Polybutyleneterephthalate

Technical Remarks■ The series QR1 (plastic) and QR2 (metal) can not be combined■ For further information about assembling and tolerances of adaptable tubing, see the section “Technical information”.

60 Rexroth Pneumatics

Valve systems → Valve systems

Series HF02-LGAccessories

Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, © Bosch Rexroth Pneumatics GmbH, subject to change

Dimensions

GP2

P1

A

B

00117291

Part No. Port G A B Ø P1 Ø P2 Delivery quantity

[Piece]

Weight[kg]

2123210000 Ø 10 42 21 8 10 20 0.002

CanadaBosch Rexroth Pneumatics Inc.3426 Mainway DriveBurlington, Ontario L7M 1A8Tel. +1 905 332-0399Fax +1 905 332-8596

AustraliaBosch Rexroth Pty. Ltd.3 Valediction RoadKings Park NSW 2148SydneyTel. +61 2 9831-7788Fax +61 2 9831-5553

The data specifi ed above onlyserve to describe the product. Nostatements concerning a certaincondition or suitability for a certain application can be derived from our information. The informationgiven does not release the userfrom the obligation of own judg-ment and verifi cation. It must beremembered that our productsare subject to a natural process ofwear and aging.

© This document, as well asthe data, specifi cations and otherinformations set forth in it, are theexclusive property of Bosch Rex-roth Pneumatics GmbH.Without their consent itmay not be reproduced or givento third parties.

Subject to modifications.

Online-PDF

Your contact:U.S.A.Bosch Rexroth Pneumatics Corp.1953 Mercer RoadLexington, KY 40511USTel. +1 859 254-8031Fax +1 859 254-4188

Great BritainBosch Rexroth Pneumatics Ltd.Broadway LaneCirencester, GL7 5UHTel. +44 0845 60-30025Fax +44 1285 86-3126

further contacts:www.rexrothpneumatics.com/contact

Bosch Rexroth Pneumatics GmbHUlmer Straße 4D - 30880 LaatzenTelefon +49 511 2136 - 0Fax +49 511 2136 - 269info.pneumatics@boschrexroth.dewww.rexrothpneumatics.com

17-06-2013