pdf for machino therm-plc & mcc_08.07.11

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04-06-2011

MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.

SATS AUTOMATION PVT. LTD. E73, PLOT-I142RAJDANGA MAIN ROADKOLKATA - 700107PHONE:- (033)24035647FAX:- (033)24031152

COMPANY/CUSTOMER:-

PROJECT DESCRIPTION:-

DANIELI PROJECT NUMBER:-

MANUFACTURER :-

SATS DWG. NUMBER:-

TYPE OF PROJECT :-

APPROVED BY:- DWG. CHECKED BY:- S.C

DRAWN BY:- S.K.GHOSH NUMBER PAGES:- 49

MACHINOTHERM ENGINEERS-A/C DANIELI INDIA LTD.

TUNDISH PRE-HEATING MACHINE AT D.S.P.

WP026W01

MACHINOTHERM DWG NO.: ME-4/TD/E/01.....49

SATS AUTOMATION PVT. LTD

SATS/MT/S00020

ELECTRICAL ARRANGEMENT OF PLC CUM MCC PANELFOR TUNDISH PRE-HEATING MACHINE

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MCC PANEL

MASTER RECORD OF DRAWING

Sl. No. Drawing No. Page Description Page ID

1. SATS/CBIL/S00020 TITLE PAGE = 1/1

MANUFACTURING INSTRUCTION = 1.MI1/13.

BILL OF MATERIALS = 1.EQ1/44.

5.

SINGLE LINE DIAGRAM = 1.S1/36.

GA & LAYOUT OF PANEL = 1.FV1/2

7.

8. CONTROL CIRCUIT DIAGRAM = 1.M1/2

2. SATS/CBIL/S00020 MASTER RECORD OF DRAWINGS = 1.RD1/1

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

9. TERMINAL DIAGRAM = 1.TD1/4SATS/CBIL/S00020

THREE LINE DIAGRAM = 1.D1/3SATS/CBIL/S00020

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04-06-2011


1.RD1

1

1


MANUFACTURING INSTRUCTIONS

1. CLIENT'S SUPPLY-1 - THREE PHASE, 4 WIRE, 415VAC, +10%, -15%, 50 Hz, +/- 3%2. PANEL DIMENSIONS - H 1450MM+100MM X W 1400MM X D 600MM.

5. PAINT SHADE - RAL 7032 (INSIDE / OUTSIDE)6. CABLE ENTRY FROM BOTTOM.

8. EARTH BUS BAR (AS PER REQUIREMET) WITH BOLT, NUT & WASHER AT EACH END TO BE PROVIDE,

9. DRILLING OF GLAND PLATE TO BE DONE AT SITE BY CLIENT10. AUXILLIARY CONTROL WIRES TO BE USED - AS REQUIRED11. REAR ACCESS IS PROVIDED.12. ROUTING OF ELECTRONICS AND SIGNAL CABLE TO BE SEPARATE FROM POWER AND CONTROL CABLES.

7. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.

13. NAME PLATE WILL BE WHITE ENGRAVED IN BLACK ANODISED ALUMINIUM .14. PANEL SHEET THICKNESS :- 2mm15. ALL DIMENSION IN mm.16. TOLERANCE IN DIMENSION +/- 2mm .

3. LIFTING HOOKS SHALL BE PROVIDED.4. DEGREE OF PROTECTION - IP54(MCC PANEL)

EARTH BUS BAR SHOULD BE THROUGHOUT THE PANEL

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1.MI1

1

1

MANUFACTURING INSTRUCTION

BILL OF MATERIALS

Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.;

DOCUMENT No.; EQUIPMENT CODE ETC.)

QUANTITY

PER

ITEMTOTAL

ITEM

DESIGNATION

REMARKS

5

8

9

10

MCCBRATING: 100 AMAKE: SIEMENS

3VL1710-1DD36-0AA0 1X 1X

2

-Q11

4

6

7

3

FUNCTIONAL

UNIT/LOCATION

=1.D1

MAIN INCOMER

ROTARY DRIVE KIT (INCLUDING 8UC HANDLE WITHDOOR INTERLOCK DEFEAT & PADLOCKING FACILITY)MAKE: SIEMENS

1F01X 1X

1F0

SPREADER LINKMAKE: SIEMENS

1F01X 1X

POTENTIAL TRANSFORMERRATING: 415

240V, 50 VAMAKE: KAPPA

1X 1X =1.D1

MCBRATING: 2 AmpMAKE: SIEMENS

1X 1X =1.D1-Q2

PT

1F0

1F0

AMPERE METERRATING: 0-100 AMPMAKE: AE

1X 1X =1.D1 -A1 1F0

VOLT METERRATING: 0-500 VOLTMAKE: AE

1X 1X =1.D1 -V 1F0

AMPERE METER SELECTOR SWITCHRATING: 100 AMPMAKE: AE

1X 1X =1.D1 -ASS1 1F0

VOLT METER SELECTOR SWITCHRATING: 500 VOLTMAKE: AE

1X 1X =1.D1 -VSS 1F0

INDICATION LAMP FOR PHASE: RED YELLOW BLUE

MAKE: SIEMENS

1X 1X =1.D1

1X 1X =1.D1 1F0

1X 1X =1.D1

CURRENT TRANSFORMERRATING: 100:5MAKE: KAPPA

1X 1X =1.D1 1F0-CT1

11

3VL9216-4ED30

3VL9 100-3HQ00 =1.D1

=1.D1

3SB52 85-6HC013SB52 85-6HD023SB52 85-6HF01

----------------------------

----------------------------

----------------------------

----------------------------

----------------------------

----------------------------

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1.EQ1

1

4

BILL OF MATARIAL

BILL OF MATERIALS



QUANTITY

PER

ITEMTOTAL

ITEM

DESIGNATION

REMARKS

5

8

9

10

MPCBRATING: 16 AMAKE: SIEMENS

3RV1021-4AA10 1X 1X

2

-Q31

4

6

7

3

FUNCTIONAL

UNIT/LOCATION

=1.D1

5.5 KW HYD. PUMP DOL FEEDER

CONTACTORRATING: 32 AMAKE: SIEMENS

1F11X 1X

1F1

1X 1X =1.D1 1F1


1X 1X =1.D1 -A2 1F1


1X 1X =1.D1 -ASS2 1F1

INDICATION LAMP FOR PHASE: RED (ON) GREEN (OFF) AMBER (TRIP)

MAKE: SIEMENS

1X 1X =1.D1

1X 1X =1.D1 1F1

1X 1X =1.D1

3TF34-00-0A


-CT2

-C1=1.D1

START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS

TEST PUSH BUTTON + 1 NO (BLACK)RATING: 6 AMPMAKE: SIEMENS

STOP PUSH BUTTON + 1 NC (RED)RATING: 6 AMPMAKE: SIEMENS

1X 1X =1.D1

1X 1X =1.D1

1X 1X =1.D1

PB2

PB5

PB1

1F1

1F1

1F1

H1

H2

H3

11

THREE POSITION SELECTOR SWITCH + 2NO(WITH HOLDER AND CONTACT BLOCK)MAKE: SIEMENS

3SB50 00-2DB01 + 3SB54 00-0E 1X 1X =1.D1 SS1 1F1

3SB50 00-2DB01 + 3SB54 00 0C

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-2DB01 + 3SB54 00 0B

3SB52 85-6HC013SB52 85-6HE013SB52 85-6HL01

AUXILIARY CONTACT - 1NO + 1NC &TRIP CONTACT - 1NO + 1NC(FOR MPCB)MAKE: SIEMENS

3RV19 01 1E 1X 1X =1.D1 1F1

----------------------------

----------------------------

----------------------------

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1.EQ1

2

4

BILL OF MATARIAL

BILL OF MATERIALS



QUANTITY

PER

ITEMTOTAL

ITEM

DESIGNATION

REMARKS

5

8

9

10

MCCBRATING: 20 AMAKE: SIEMENS

3VL1702-1DD36-0AA0 1X 1X

2

-Q41

4

6

7

3

FUNCTIONAL

UNIT/LOCATION

=1.D1

7.5 KW COMBUSTION BLOWER DOL FEEDER

CONTACTORRATING: 32 AMAKE: SIEMENS

1F21X 1X

1F2

THERMAL OVER LOAD RELAYRATING: 10-16 AMAKE: SIEMENS

1F21X 1X

1X 1X =1.D1 1F2


1X 1X =1.D1 -A3 1F2


1X 1X =1.D1 -ASS3 1F2

INDICATION LAMP FOR PHASE: RED (ON) GREEN (OFF) AMBER (TRIP)

MAKE: SIEMENS

1X 1X =1.D1

1X 1X =1.D1 1F2

1X 1X =1.D1

3TF34-00-0A

3UA55-00-2A


-CT3

-C2

OL

=1.D1

=1.D1

START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS

TEST PUSH BUTTON + 1 NO (BLACK)RATING: 6 AMPMAKE: SIEMENS

STOP PUSH BUTTON + 1 NC (RED)RATING: 6 AMPMAKE: SIEMENS

1X 1X =1.D1

1X 1X =1.D1

1X 1X =1.D1

PB4

PB6

PB3

1F2

1F2

1F2

H4

H5

H6

11

THREE POSITION SELECTOR SWITCH + 2NO(WITH HOLDER AND CONTACT BLOCK)MAKE: SIEMENS

3SB50 00-2DB01 + 3SB54 00-0E 1X 1X =1.D1 SS2 1F2

3SB50 00-2DB01 + 3SB54 00 0C

3SB50 00-2DB01 + 3SB54 00 0B

3SB50 00-2DB01 + 3SB54 00 0B

3SB52 85-6HC013SB52 85-6HE013SB52 85-6HL01

12 AUXILIARY CONTACT - 1NO + 1NC(FOR MCCB)MAKE: SIEMENS

3RV19 01 1E 1X 1X =1.D1 1F2

----------------------------

----------------------------

----------------------------

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1.EQ1

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BILL OF MATARIAL

BILL OF MATERIALS



QUANTITY

PER

ITEMTOTAL

ITEM

DESIGNATION

REMARKS

1X 2X

2

-Q41

4

3

FUNCTIONAL

UNIT/LOCATION

=1.D1

ACCESSORIES

1F21X 1X

1F2

1F21X 2X

1X 1X =1.D1 1F2AC

-C2

OL

=1.D1

=1.D1

PANEL ILLUMINATION LIGHT (FLUROCENT)RATING : 8W

PHILIPS

5 PIN PLUG SOCKETRATING : 5A

ANCHOR

DOOR LIMIT SWITCH WITH PUSH ROD & PLASTIC

PROTECTIVE COVER, NORMAL ACTION (1NO+1NC)MAKE : SIEMENSRATING : 5A

3SE3 020-0A

AIR CONDITIONERRATING: 680W, 400V, 2~MAKE: RITTAL

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1 2 3 4 5 6 7 8 9 10

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1.EQ1

4

4

SK 3269.140

51X 1X =1.D1 1F2TRX

TRANSFORMER

RATING: 1KVA, 415V/240VMAKE: KAPPA

4 START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS

1X 10X =1.FV1 PB7.........PB163SB50 00-2DB01 + 3SB54 00 0B

4 START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS

1X 1X =1.FV1 PB7.........PB163SB50 00-0TC01 + 3SB54 00 0C

--------------------------------------------

BILL OF MATARIAL

SIEMENS

100A

MCCB

CT1 CT2 CT3

-R -Y -B

PANEL FIXING

(GROUTING HOLE80x80x100 mm DEEPSUITABLE FOR M10 BOLT)

REMOVABLEGLANDPLATE

BOTTOM VIEW SHOWING CABLE TRENCH

FRONT VIEW WITHOUT DOOR FRONT VIEW WITH DOOR

OP 177 PN/DP

1. DEPTH OF PANEL IS 600mm

2. CABLE ENTRY FROM BOTTOM


4. PAINT SHADE INSIDE-OUTSIDE - RAL7032

5. REAR ACCESS IS NOT PROVIDED

6. DEGREE OF PROTECTION - IP54

7. PANEL SHEET THICKNESS - 2mm

8. AC ONLY FOR PLC PANEL

NOTES:- LOCATIONS OF SOME ITEMS MAY VARY SLIGHTLY FROM WHAT IS SHOWN HERE.

SIDE VIEW

CT4 CT5 CT6

20A

MCCB

32A

CONTACTOR

32A

CONTACTOR

CT7 CT8 CT9

TEST

PB

TEST

PB

415240V, 50VA

POTENTIALTRANSFORMER

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

35

36

37

38

39

40

31

32

33

34

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

100 mm BASE CHANNEL

R

Y

B

A V

R

Y

B

RY

YB

BR

R Y B

ON OFF TRIP

A

C

M

R

Y

B

A

ON OFF TRIP

A

C

M

R

Y

B

A

100 mm BASE CHANNEL

20A

MCCB

REARACCESS ISPROVIDED

1F0

1F1

1F2

H1 H2 H3

H4 H5 H6

1.FV1

1

2

XL1XM1

XL+1XM1

PLC

PANELAC

PLC

PANELAC

CA

BL

E A

LL

EY

E

415240 V

CNTRL.

TRAFO.

FITTED ON

BASE PLATE

CUT OUT FOR

TEMP. CONTROLLER

96mm x 96mm

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1 2 3 4 5 6 7 8 9 10

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04-06-2011


GENERAL ARRANGEMENT OFMCC & PLC PANEL

PB1 PB2 PB4PB3

HYD. PUMP COMB. BLWR.

PB7 PB8 PB9 PB10 PB11

BRNR. START

N2 PURGE NZL. PR-HETRLID-UP/DWN

PB12 PB13 PB14 PB15 PB16

EM STOP

PB17

SIDE VIEWFRONT VIEW

PANEL FIXING

(GROUTING HOLE80x80x100 mm DEEPSUITABLE FOR M10BOLT)

REMOVABLEGLANDPLATE

WITHOUT DOORFRONT VIEWWITH DOOR


GENERAL ARRANGEMENT OFLCS

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1 2 3 4 5 6 7 8 9 10

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1.FV1

2

2

START

START START START START START

START START START START START

STOP STARTSTOP

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1 2 3 4 5 6 7 8 9 10

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SINGLE LINE DIAGRAM

SAT/MT/TISCO/S190511 3

1

1.S1

INCOMING SUPPLY 3-PH,

415V/AC, 50Hz

10A 0-500V

E

E

10A 0-100A

-0C

T1

,0C

T2

,

0C

T3

10

0/5

A

PHASE INDI.

LAMP

/2.1

E

10A 0-10A

-0C

T4

,0C

T5

,0

CT

6

10

/5A

1F0

100A

MAIN INCOMER5.5 KW

1F1

16A

HYD. PUMP DOL FEEDER

2A

Q2

415240V,

50VA

PT


1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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04-06-2011


3

2

1.S1

/3.1

1F3

20A

7.5 KWCOMBUSTION BLOWER DOL FEEDER

/1.9

SINGLE LINE DIAGRAM

SAT/MT/TISCO/S190511COMBUSTION BLOWER DOL FEEDER

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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3

3

1.S1

/2.9

CONTROL TRAFO. -TR1

Q5

DP MCB4Amp

415240VAC

-TR1KVA

Q7

DP MCB6Amp

E1

PANEL

ILLUMINATION

LAMP-1 & 2

AC

Q6

DP MCB6Amp

PANELPLUG SOCKET

SW1

(5A)

SINGLE LINE DIAGRAM

SAT/MT/TISCO/S190511

E2

AUXILIARY SUPPLY

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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2A

10A

V1

V2

0-500V

E

E

10A

A1

A2

0-100A

-0C

T1 -0

CT

2 -0C

T3

10

0/5

A

INCOMING SUPPLY FROM CLIENT

/2.1

/2.1

/2.1

65

43

21

E

10A

A1

A2

0-10A

-0C

T7 -0

CT

8 -0C

T9

10

/5A

3

1

THREE LINE DIAGRAM

3-PH, 4W, 415V/AC, 50Hz 3-PH, 4W, 415V/AC, 50Hz

PE /2.1


65

43

21

1F0

100A

MAIN INCOMER5.5 KW

1F1

16A


1.D1

6 5

4 3

2 1

Q2415240V,50VA


N

R

Y

B

1.M

1/1

.4

1.M

1/1

.2

1.M

1/1

.9

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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04-06-2011


E

10A

A1

A2

0-20A

-0C

T4 -0

CT

5 -0C

T6

20

/5A

3

2

/3.1

/3.1

/3.1

/3.1

/1.10

/1.10

/1.10

/1.10

THREE LINE DIAGRAM


65

43

21

1F3

20A

7.5 KWCOMBUSTION BLOWER DOL FEEDER

1.D1

N

R

Y

B

N

R

Y

B

1.M

1/2

.4

1.M

1/2

.21

.M1/2

.9

/2.9

/2.9

/2.9

415240V

AC

-TR

1KVA

E

1 3

-Q5DPMCB

4Amp2 4

1 3

-Q6DPMCB

6Amp2 4

-Q7DP

MCB6Amp

2 4

CONTROL SUPPLY

(240V AC)

E1

2

1SD1

L N

E

SW1(5A)

E2

2

1SD2

/2.9

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


3

3

1.D1THREE LINE DIAGRAM


PANELILLUMINATION

LAMP-1

PANELILLUMINATION

LAMP-2

PANELPLUG SOCKET

TOCONTROLCIRCUIT

N

R

Y

B

N

R

Y

B

1.M1/1.1 1.M1/1.1

AC

1.D1/3.4

2

1

1.M1

4

3

13 14

33 3443 44

X1

X2

X1

X2

X1

X2

-C1 -C1 -Q3

PLC INPUT

1.D1/3.4

1X1:1

1X1:2

CONTROL CIRCUIT DIAGRAM


1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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Qty.:-

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1/2.1

1.M1/2.1

1X1:3

1X1:4

1X1:5

PB1

STOP

OF LCS

PB2START

OF LCS


21 22

1.M1/1.7

1.M1/1.8

1.M1/1.3

4

3

13 14

33 3443 44

X1

X2

X1

X2

X1

X2

-C2 -C2 -OL

2

2

1.M1CONTROL CIRCUIT DIAGRAM

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

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Qty.:-

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1X2:1

1X2:2

1X2:3


1.M1/1.10

1.M1/1.10


21 22

PB3

STOP

OF LCS

PB4START

OF LCS

1.M1/2.7

1.M1/2.8

1.M1/2.3

INCOMING TERMINAL

OUT GOING TERMINAL

OUT GOING TERMINAL

OUT GOING TERMINAL

GENERAL TERMINAL

DIAGRAM

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


4

1

1.TD1

FOR 2 NOS.DOL FOR CNTRL.FEEDER CKT FOR LCS

LCS TERMINAL DIAGRAM

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


4

2

1.TD1

PB1 PB2 PB3 PB4 PB7 PB8 PB9 PB10 PB11 PB12 PB13 PB14 PB15 PB16

PB17

START START START START START START START START START START

EM STOP

5.5 KW HYD. PUMP 7.5 KW COMBUSTION BLOWER BURNER START LID UP/DOWN N2 PURGING NOZZLE PRE-HEATER

1X3:

STOP START STOP START

LCS TERMINAL BLOCK CONECTN.

'IN' & 'OUT'

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


LCS TERMINALS PLC CUM MCC PANEL TERMINALS

5.5 KWHYDRAULIC

PUMP

7.5 KWCOMBUSTION

BLOWER

STOP

START

1.M1/1.4

1X3:1

1X3:2

1X3:3

1X3:4

1X1:3

1X1:4

1X1:4

1X1:5

7.5 KWCOMBUSTION

BLOWER

STOP

START

1X3:5

1X3:6

1X3:7

1X3:8

1X2:1

1X2:2

1X2:2

1X2:3

5.5 KWHYDRAULIC

PUMP


START

START

START

START

START

BURNER START-1

BURNER START-2

BURNER START-3

BURNER START-4

BURNER START-5

1X3:9

1X3:10

1X3:11

1X3:12

1X3:13

1X3:14

1X3:15

1X3:16

1X3:17

1X3:18

PB1 -

PB2 -

PB3 -

PB4 -

PB7 -

PB8 -

PB9 -

PB10 -

PB11 -

1.FV1/ 2 of 2

1.FV1/ 2 of 2

1.D1/ 1.4

1.D1/ 2.4

MCC PANELPLC PANEL

-------------

-------------

-------------

-------------

-------------

-------------

-------------

1.M1/1.4

1.M1/2.4

1.M1/2.4

CPU-313C-X2DI2

XL+:4

16DI/16DO-X3DI3

1.D1/1.5

1.E1/2.4 I2.7:19

XL+:41.D1/1.5

XL+:41.D1/1.5

XL+:41.D1/1.5

XL+:41.D1/1.5

1.E1/3.4 I3.0:2

16DI/16DO-X3

DI3

16DI/16DO-X3

DI3

16DI/16DO-X3DI3

1.E1/3.4

1.E1/3.4

1.E1/3.4

I3.1:3

I3.2:4

I3.3:5

4

3

1.TD1

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

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W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011



START

START

START

START

START

LID 'UP'

LID 'DOWN'

NITROGEN (N2) PURGING START

NOZZLE PRE-HEATER- 'IN'

NOZZLE PRE-HEATER- 'OUT'

1X3:19

1X3:20

1X3:21

1X3:22

1X3:23

1X3:24

1X3:25

1X3:26

1X3:27

1X3:28

PB12 -

PB13 -

PB14 -

PB15 -

PB16 -

STOPEMERGENCY STOP

1X3:29

1X3:30

PB17 -

MCC PANELPLC PANEL

LCS TERMINAL PLC CUM MCC PANEL TERMINAL

-------------

-------------

-------------

-------------

-------------

-------------

XL+:41.D1/1.5CPU-313C-X2

DI21.E1/2.4 I1.6:8

I1.7:9

XL+:41.D1/1.5

1.E1/2.4

XL+:41.D1/1.516DI/16DO-X3DI3

1.E1/3.4 I3.4:6

XL+:41.D1/1.5CPU-313C-X2DI2

1.E1/2.4

XL+:41.D1/1.5CPU-313C-X2

DI21.E1/2.4

I2.4:16

I2.5:17

CPU-313C-X2DI2

XL+:41.D1/1.5CPU-313C-X2

DI21.E1/2.4 I2.6:18

4

4

1.TD1

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

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Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


PLC PANEL


Sl. No. Drawing No. Page Description Page ID

1. SATS/CBIL/S00020 TITLE PAGE = 1/1

MANUFACTURING INSTRUCTION = 1.MI1/13.

BILL OF MATERIALS = 1.EQ1/14.

SYSTEMS CONFIGURATION = 1.S1/15.

TWO LINE DIAGRAM = 1.D1/16.

GA & LAYOUT OF PANEL = 1.FV1/17.

PLC I/O MODULE = 1.E1/48.

WIRING DIAGRAM = 1.M1/9

2. SATS/CBIL/S00020 MASTER RECORD OF DRAWINGS = 1.RD1/1

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S00020

SATS/CBIL/S000209.

TERMINAL DIAGRAM = 1.TD1/7SATS/CBIL/S0002010.

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.RD1

1

1


MANUFACTURING INSTRUCTIONS

2. PANEL DIMENSIONS - H 1450MM+100MM X W 1400MM X D 600MM.

5. PAINT SHADE - RAL 7032 (INSIDE / OUTSIDE)6. CABLE ENTRY FROM BOTTOM.

8. EARTH BUS BAR (40 X 10 AL.) WITH BOLT, NUT & WASHER AT EACH END TO BE PROVIDE,

9. DRILLING OF GLAND PLATE TO BE DONE AT SITE BY CLIENT10. AUXILLIARY CONTROL WIRES TO BE USED - AS REQUIRED11. REAR ACCESS IS NOT PROVIDED FOR PLC FEEDER.12. ROUTING OF ELECTRONICS AND SIGNAL CABLE TO BE SEPARATE FROM POWER AND CONTROL CABLES.


13. NAME PLATE WILL BE WHITE ENGRAVED IN BLACK ANODISED ALUMINIUM .14. PANEL SHEET THICKNESS :- 2mm15. ALL DIMENSION IN mm.16. TOLERANCE IN DIMENSION +/- 2mm .

3. LIFTING HOOKS SHALL BE PROVIDED.4. DEGREE OF PROTECTION - IP54(PLC PANEL)

EARTH BUS BAR SHOULD BE THROUGHOUT THE PANEL

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.MI1

1

1

1. CLIENT'S SUPPLY-1 - THREE PHASE, 4 WIRE, 415VAC, +10%, -15%, 50 Hz, +/- 3%

MANUFACTURING INSTRUCTION

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


BILL OF MATERIALS



QUANTITY

PER

ITEMTOTAL

ITEM

DESIGNATION

REMARKS

MMC CARD 64 KBMAKE:- SIEMENS

5 6ES7 953-8LFOO1-0AA0 1X 1X

8

9

10

11

SITOP MODULAR POWER SUPPLYRATING: 24V/12AMAKE: SIEMENS

6EP1234-1AA00 1X 1X

CPU 313C-24DI/16DO & 4+1AI/2AOMAKE: SIEMENS

2 CPU-313C

12

PS 4071

6ES7313-5BE00-0AB0 1X 1X

4AI/2AO ANALOG INPUT/OUTPUT MODULEMAKE:- SIEMENS

4 1X 1X X4

13

14

40 PIN FRONT CONNECTORMAKE: SIEMENS

1X 2X6ES7 392-IAMO0-0AA0

15

20 PIN FRONT CONNECTORMAKE: SIEMENS

1X 1X6ES7 332-5HD01-0AB0

16

RAIL FOR MODULEMAKE:- SIEMENS

6 6SE7 390-1AB60-0AA0 1X 1X RAIL

7 OPERATOR PANEL-OP177 PN/DP

MAKE: SIEMENS6AV6642-0DA01-1AX0 1X 1X OP-177B

6ES7334-0CE01-0AA0

16DI/16DO DIGITAL INPUT/OUTPUT MODULEMAKE: SIEMENS

6ES7323 -1BL00-0AA0 1X 1X X33

MCB 2PRATING: 6AMAKE: SIEMENS

5SX42068RC 1X 2X Q8, Q11


1X 1X Q95SX42048RC =1.D1

=1.D1

FUNCTIONAL

UNIT/LOCATION

=1.S1

=1.S1

=1.S1

=1.FV1

=1.S1

=1.E1

=1.S1

-----------

MPI CABLEMAKE:- SIEMENS

1.EQ1

1

1

1X 1X =1.S1 MPI CABLE


1X 1X Q105SX42108RC =1.D1

BILL OF MATARIAL

CPU POWER SUPPLY

PS-1 5A

CPU 313CPS-1

6EP1234-1AA00 6ES7313-5BE00-0AB0

6AV6643-0BA01-0AX0

PLC SYSTEM CONFIGURATION

16DI/16DO 4AI/2AO

6ES7323-

1BL00-0AA0

6ES7334-

OCE01-0AA0

313CX1 X2

AI/AO DI/DO

X3 X4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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Qty.:-

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.S1

1

1

MPI CABLE

OP 177B

PLC SYSTEM CONFIGURATION

1 3

2 4

PS-407

12A

LN

Q8

6A

1.S1/1.3

L-1

M-1

CPU313C

XL+ XM

1 3

2 4

Q10

10A

24V DC

POWER

SUPPLY

FOR FIELDINSTRUMENT

1.S1/1.3

INCOMINGPOWER

SUPPLY

240V AC

L

N

123456789

10

123456789

10

1 3

Q9

4A

123456789

10

123456789

10

FOR

MODULE

SUPPLY

POWER SUPPLY TO PLC

L+ M

24V DC

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

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Qty.:-

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W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.D1

1

1

~=

1 3

2 4

Q11

6A

123456789

10

123456789

10

P N

240V AC

POWER

SUPPLY

FOR FIELDINSTRUMENT

TWO LINE POWER SUPPLYDIAGRAGRAM

TEMPERATURE

CONTROLLER

CLIENT SCOPE

SUPPLY

P:2

1.D1/1.7

N:2

1.D1/1.7

PLC PANEL FEEDER

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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Qty.:-

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Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


REARACCESS ISPROVIDEDONLY FOR

MCCFEEDERS

1.FV1

1

1

SIEMENS

100A

MCCB

CT1 CT2 CT3

-R -Y -B

PANEL FIXING

(GROUTING HOLE80x80x100 mm DEEPSUITABLE FOR M10 BOLT)

REMOVABLEGLANDPLATE


FRONT VIEW WITHOUT DOOR FRONT VIEW WITH DOOR

OP 177 PN/DP

1. DEPTH OF PANEL IS 600mm

2. CABLE ENTRY FROM BOTTOM


4. PAINT SHADE INSIDE-OUTSIDE - RAL7032

5. REAR ACCESS IS NOT PROVIDED

6. DEGREE OF PROTECTION - IP54

7. PANEL SHEET THICKNESS - 2mm

8. AC ONLY FOR PLC PANEL

NOTES:- LOCATIONS OF SOME ITEMS MAY VARY SLIGHTLY FROM WHAT IS SHOWN HERE.

SIDE VIEW

CT4 CT5 CT6

20A

MCCB

32A

CONTACTOR

32A

CONTACTOR

CT7 CT8 CT9

TEST

PB

TEST

PB

415240V, 50VA


01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

35

36

37

38

39

40

31

32

33

34

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

100 mm BASE CHANNEL

R

Y

B

A V

R

Y

B

RY

YB

BR

R Y B

ON OFF TRIP

A

C

M

R

Y

B

A

ON OFF TRIP

A

C

M

R

Y

B

A

100 mm BASE CHANNEL

20A

MCCB

1F0

1F1

1F2

H1 H2 H3

H4 H5 H6

XL1XM1

XL+1XM1

PLC

PANELAC

PLC

PANELAC

CA

BL

E A

LL

EY

E

415240 V

CNTRL.

TRAFO.

FITTED ON

BASE PLATE

CUT OUT FOR

TEMP. CONTROLLER

96mm x 96mm

PLC PANEL FEEDER

GENERAL ARRANGEMENT

Function : Analog Inputs/Outputs

Firm : Siemens

Address : AI0/AO0

Plug - in place : RAIL-1

1 10 11 20

M

15

14

13

12

19

18

17

16

20

1.M1/8.3

1.M1/8.3

1.M1/8.5

1.M1/8.5

1.M1/8.6

1.M1/8.7

1.M1/8.7

1.M1/8.8

1.M1/8.8

1.M1/8.8

1.M1/8.9

1.M1/8.9

=1.D1/1.3

M:1

Function : Digital Inputs

Firm : Siemens

Address : I0.0


M

I0.0

I0.1

I0.2

I0.3

I0.4

I0.5

I0.6

I0.7

1.M1/1.4

1.M1/1.5

1.M1/1.5

1.M1/1.6

1.M1/1.6

1.M1/1.7

1.M1/1.7

1.M1/1.8

=1.E1/1.3

DI1 6ES7313-5BE00-0AB0

AI1/AO1 6ES7313-5BE00-0AB0

CPU-313C-X1CPU-313C-X1

10

11

2

4

5

6

7

8

9

3

1

V

A

V

A

V

A

V

A

22

24

25

26

27

28

29

23

21

30

21 30

AI0

AI1

AI2

AI3

AI4

AO0

AO1

V

A

V

A

39

38

37

40

35

34

33

32

36

31

GAS PRESSURE LOW

COMBUSTION AIR PRESSURE LOW

COMBUSTION BLOWER MOTOR 'ON'

COMBUSTION BLOWER MOTOR 'STOP'

COMBUSTION BLOWER MOTOR 'TRIP'

HYDRAULIC PUMP MOTOR 'ON'

HYDRAULIC PUMP MOTOR 'STOP'

HYDRAULIC PUMP MOTOR 'TRIP'

=1.E1/1.6 =1.E1/2.2

0V DC0V DC

1.M1/8.4

1.M1/8.3

1.M1/8.4

1.M1/8.4

1.M1/8.6

1.M1/8.6

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.E1

1

4

THERMOCOUPLE (THROUGH TT)

GAS FLOW

AIR FLOW

GAS PRESSURE

GAS CONTROL VALVE ACTUATOR

AIR CONTROL VALVE ACTUATOR

SPARE

ANALOG AND DIGITAL I/P & O/P

CPU-313C-X1- 4+1AI/2AO & DI


Firm : Siemens

Address : I1.0


DI2 6ES7313-5BE00-0AB0

+

1.M1/2.2

1.M1/2.2

1.M1/2.3

1.M1/2.3

1.M1/2.4

1.M1/2.4

1.M1/2.5

1.M1/2.5

1.M1/2.6

1.M1/2.6

1.M1/2.7

1.M1/2.7

1.M1/2.8

1.M1/2.8

1.M1/2.9

1.M1/2.9

M

Function : Digital Output

Firm : Siemens

Address : Q0.0


21 30 31 40

39

38

37

40

22

24

25

26

27

28

29

35

34

33

32

36

Q0.0

Q0.1

Q0.2

Q0.3

Q0.4

Q0.5

Q0.6

Q0.7

23

21

1.M1/4.3

1.M1/4.4

1.M1/4.4

1.M1/4.5

1.M1/4.6

1.M1/4.7

1.M1/4.8

1.M1/4.9

M

2

4

5

6

7

8

9

15

14

13

12

19

18

17

16

3

1

20

I2.0

I2.3

I2.2

I2.1

I2.7

I2.6

I2.5

I2.4

1 10 11 20CPU-313C-X2

DO1 6ES7313-5BE00-0AB0

CPU-313C-X2

L+

24V DC

L+ L+M

24V DC

0V DC

NYTROGEN PRESSURE LOW

CO LEVEL HIGH

HYDRAULIC OIL TEMP. HIGH

HYDRAULIC OIL LEVEL LOW

GAS SHUT-OFF VALVE OPEN LIMIT SWITCH

GAS SHUT-OFF VALVE CLOSE LIMIT SWITCH

LID UP PUSH BUTTON

LID DOWN PUSH BUTTON

NOZZLE PRE-HEATER 'IN' PUSH BUTTON

NOZZLE PRE-HEATER 'OUT' PUSH BUTTON

EMERGENCY STOP

BURNER START-1

LID UP LIMIT SWITCH

LID DOWN LIMIT SWITCH

NOZZLE PRE-HEATER 'IN' LIMIT SWITCH

NOZZLE PRE-HEATER 'OUT' LIMIT SWITCH

MAIN GAS SHUT-OFF VALVE 'ON'

BURNER SHUT-OFF VALVE 'ON'





START IGNITION TRANSFORMER 'ON'





SPARE

SPARE

SPARE

SPARE

SPARE

=1.D1/1.3

L+:1

0V DC=1.E1/1.7 =1.E1/2.3 =1.E1/3.2

=1.E1/2.6 =1.E1/2.2 =1.E1/3.2

I1.0

I1.3

I1.2

I1.1

I1.7

I1.6

I1.5

I1.4

Q1.0

Q1.3

Q1.2

Q1.1

Q1.7

Q1.6

Q1.5

Q1.4

=1.E1/2.6

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.E1

2

4

1.M1/5.3

1.M1/5.4

1.M1/5.4

1.M1/5.5

1.M1/5.6

1.M1/5.7

1.M1/5.8

1.M1/5.9

(1)

(2)

(3)

(4)

(5)

(1)

(2)

(3)

(4)

(5)

30

31

DIGITAL I/P & O/P

CPU-313C-X2- 16DI & 16DO

PILOT SOV 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'


Firm : Siemens

Address : I3.0


+

1.M1/3.2

1.M1/3.2

1.M1/3.3

1.M1/3.3

1.M1/3.4

1.M1/3.4

1.M1/3.5

1.M1/3.5

1.M1/3.6

1.M1/3.6

1.M1/3.7

1.M1/3.7

1.M1/3.8

1.M1/3.8

1.M1/3.9

1.M1/3.9

M

Function : Digital Outputs

Firm : Siemens

Address : Q2.0


21 30 31 40

39

38

37

40

22

24

25

26

27

28

29

35

34

33

32

36

Q2.0

Q3.0

Q2.1

Q2.2

Q2.3

Q2.4

Q2.5

Q2.6

Q2.7

Q3.3

Q3.2

Q3.1

23

21

M

2

4

5

6

7

8

9

15

14

13

12

19

18

17

16

3

1

20

I4.0

I3.5

I3.6

I3.7

I4.3

I4.2

I4.1

I4.7

I4.6

I4.5

I4.4

I3.0

I3.1

I3.2

I3.3

I3.4

1 10 11 20

16DI/16DO

DO2 6ES7323-1BL00-0AA0

L+

24V DC

L+ L+M

24V DC

0V DC

NITROGEN PURGING 'START'

START NITROGEN PURGING (FSV - 1301)

ENABLE HYDRAULIC PUMP MOTOR

LID SOV UP

LID SOV DOWN

NOZZLE PRE-HEATER 'IN'

NOZZLE PRE-HEATER 'OUT'

16DI/16DO

DI3 6ES7323-1BL00-0AA0

ASPIRATOR FAN 'ON'

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

0V DC

=1.E1/2.7 =1.E1/3.6=1.E1/3.3 =1.E1/4.2

=1.E1/2.7=1.E1/3.6

=1.E1/3.2 =1.E1/4.2

Q3.5

Q3.6

Q3.7

Q3.4

X3 X3

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.E1

3

4

1.M1/6.3

1.M1/6.4

1.M1/6.4

1.M1/6.5

1.M1/6.6

1.M1/6.7

1.M1/6.8

1.M1/6.9

1.M1/7.3

1.M1/7.4

1.M1/7.4

1.M1/7.5

1.M1/7.6

1.M1/7.7

1.M1/7.8

1.M1/7.9

(1)

(2)

(3)

(4)

(5)

S.V.

DIGITAL I/P & O/P

I/P & O/P MODULE-X3- 16DI & 16DO

BURNER START-2

BURNER START-3

BURNER START-4

BURNER START-5

Function : Analog Inputs/Outputs

Firm : Siemens

Address : AI0/AO0


1 10 11 20

M

15

14

13

12

19

18

17

16

20

1.M1/9.3

1.M1/9.3

1.M1/9.3

1.M1/9.4

1.M1/9.4

1.M1/9.4

1.M1/9.5

1.M1/9.5

1.M1/9.6

1.M1/9.7

1.M1/9.7

1.M1/9.8

1.M1/9.8

1.M1/9.8

1.M1/9.9

1.M1/9.10

AI2/AO2 6ES7334-0CE01-0AA0

4AI/2AO

10

11

2

4

5

6

7

8

9

3

1

A

A

A

A

AI0

AI1

AI2

AI3

AO0

AO1

L+

L+

MV0+

M0+

MI0+

MV1+

M1-

MI1+

MV2+

M2-

MI2+

MV3+

M3-

MI3+

QV0

MANA

QV1

QI0

MANA

QI1

M

=1.E1/3.7

=1.E1/3.7

1.M1/9.6

1.M1/9.6

X4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.E1

4

4

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

ANALOG I/P & O/P

AI & AO MODULE-X4- 4AI & 2AO

I0.0

=1.E1/1.8

DI1:

I0.1

=1.E1/1.8

I0.2

=1.E1/1.8

I0.3

=1.E1/1.8

I0.4

=1.E1/1.8

I0.5

=1.E1/1.8

I0.6

=1.E1/1.8

I0.7

=1.E1/1.8

1 2 3 4 5 876

22 23 24 25 26 27 28 29

DI16ES7313-5BE00-0AB0

CPU-313C-X1

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

1

9

DIGITAL INPUT STRUCTURE

CPU-313C-X1- DI

I2.0

=1.E1/3.4

I2.1

=1.E1/3.4

I2.2

=1.E1/3.4

I2.3

=1.E1/3.4

I2.4

=1.E1/3.4

I2.5

=1.E1/3.4

I2.6

=1.E1/3.4

I2.7

=1.E1/3.4

DI2: 14131211109 1615

02 03 04 05 06 07 08 09

I1.0

=1.E1/2.4

I1.1

=1.E1/2.4

I1.2

=1.E1/2.4

I1.3

=1.E1/2.4

I1.4

=1.E1/2.4 I1.5

=1.E1/2.4

I1.6

=1.E1/2.4

I1.7

=1.E1/2.4

12 13 14 15 16 17 18 19

DI2 6ES7313-5BE00-0AB0

CPU-313C-X2

17 18 19 20 21 242322

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

2

9


CPU-313C-X2- 16DI

DI3: 383736353433 4039

I4.0

=1.E1/3.4

I4.1

=1.E1/3.4

I4.2

=1.E1/3.4

I4.3

=1.E1/3.4

I4.4

=1.E1/3.4 I4.5

=1.E1/3.4

I4.6

=1.E1/3.4

I4.7

=1.E1/3.4

16DI/16DO

DI3 6ES7323-1BL00-0AA0

302928272625 3231

02 03 04 05 06 07 08 09 12 13 14 15 16 17 18 19

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

3

9

X3

I3.0

=1.E1/3.4

I3.1

=1.E1/3.4

I3.2

=1.E1/3.4

I3.3

=1.E1/3.4

I3.4

=1.E1/3.4 I3.5

=1.E1/3.4

I3.6

=1.E1/3.4

I3.7

=1.E1/3.4


X3- 16DI

Q0.1

=1.E1/2.8

Q0.2

=1.E1/2.8

Q0.0=1.E1/2.8

Q0.5

=1.E1/2.8

Q0.6

=1.E1/2.8

Q0.4

=1.E1/2.8

Q0.3

=1.E1/2.8

Q0.7

=1.E1/2.8

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

RB1-3 RB1-4RB1-2RB1-1 RB1-7 RB1-8RB1-6RB1-5

DO1:ODO1:P

DO1:

DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P

P

RB1-8

/16.2

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

P

RB1-7

/16.2

P

RB1-6

/16.2

P

RB1-5

/16.2

P

RB1-4

/16.2

P

RB1-3

/16.2

P

RB1-2

/16.2

P

RB1-1

/16.2

04030201 0605 0807 1009 1211 14 1615

DO1 6ES7313-5BE00-0AB0

CPU-313C-X2

=1.D1/1.5

M:4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

4

9

24V DC POWER SUPPLY

XL

+:2

1.D

1/1

.5

XM

:2

1.D

1/1

.6

DIGITAL OUTPUT STRUCTURE

CPU-313C-X2- 16DO

Q1.1

=1.E1/2.8

P0

A1

A2

Q1.2

=1.E1/2.8

P0

A1

A2

Q1.0

=1.E1/2.8

P0

A1

A2

P0

A1

A2

Q1.5

=1.E1/2.8

P0

A1

A2

Q1.6

=1.E1/2.8

P0

A1

A2

Q1.4

=1.E1/2.8

P0

A1

A2

Q1.3

=1.E1/2.8

P0

A1

A2


Q1.7

=1.E1/2.8

DO1:ODO1:P

DO1:

DO1:ODO1:P

19

DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P

P

RB2-8

/16.2

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

1817 2221 2423 2625 2827 3029 3231

P

RB2-7

/16.2

P

RB2-6

/16.2

P

RB2-5

/16.2

P

RB2-4

/16.2

P

RB2-3

/16.2

P

RB2-2

/16.2

P

RB2-1

/16.2

DO1 6ES7313-5BE00-0AB0

CPU-313C-X2

=1.D1/1.5

M:4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

5

9

P:1

1.D

1/1

.7

N:1

1.D

1/1

.7

20

24V DC POWER SUPPLY

XL

+:2

1.D

1/1

.5

XM

:2

1.D

1/1

.6


CPU-313C-X2- 16DO

Q2.1

=1.E1/3.8

Q2.2

=1.E1/3.8

Q2.0=1.E1/3.8

Q2.5

=1.E1/3.8

Q2.6

=1.E1/3.8

Q2.4

=1.E1/3.8

Q2.3

=1.E1/3.8

Q2.7

=1.E1/3.8

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2

P0

A1

A2


DO2:ODO2:P

DO2:

DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P

P

RB3-8

/16.2

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

P

RB3-7

/16.2

P

RB3-6

/16.2

P

RB3-5

/16.2

P

RB3-4

/16.2

P

RB3-3

/16.2

P

RB3-2

/16.2

P

RB3-1

/16.2

36353433 3837 4039 4241 4443 4645 4847

DO2 6ES7323-1BL00-0AA0

16DI/16DO

=1.D1/1.5

M:4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

6

9

X3

XL

+:2

1.D

1/1

.5

XM

:2

1.D

1/1

.6

24V DC POWER SUPPLY


X3- 16DO

Q3.1

=1.E1/3.8

P0

A1

A2

Q3.2

=1.E1/3.8

P0

A1

A2

Q3.0

=1.E1/3.8

P0

A1

A2

P0

A1

A2

Q3.5

=1.E1/3.8

P0

A1

A2

Q3.6

=1.E1/3.8

P0

A1

A2

Q3.4

=1.E1/3.8

P0

A1

A2

Q3.3

=1.E1/3.8

P0

A1

A2


Q3.7

=1.E1/3.8

DO2:ODO2:P

DO2:

DO2:ODO2:P

5251

DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P

P

RB4-8

/16.2

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

NC

NO

5049 5453 5655 5857 6059 6261 6463

P

RB4-7

/16.2

P

RB4-6

/16.2

P

RB4-5

/16.2

P

RB4-4

/16.2

P

RB4-3

/16.2

P

RB4-2

/16.2

P

RB4-1

/16.2

DO2 6ES7323-1BL00-0AA0

16DI/16DO

=1.D1/1.5

M:4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G

H

I

J

A

B

C

D

E

F

G

H

I

J

Prep.

Ckd.

Date


Work:-

Details:-

Description:- Sheet

Qty.:-

Sales Ref.:-

Item No.:-

W.O.:-

Client:-

DWG NO.-

S.K.G

S. C

04-06-2011

04-06-2011


1.M1

7

9

X3

XL

+:2

1.D

1/1

.5

XM

:2

1.D

1/1

.6

24V DC POWER SUPPLY


X3- 16DO

01

=1.E1/1.4

4+1AI/2AO:2 3 4 12111098765 1413

AI1/AO1 6ES7313-5BE00-0AB0

CPU-313C-X1

02

=1.E1/1.4

03

=1.E1/1.4

04

=1.E1/1.4

05

=1.E1/1.4

06

=1.E1/1.4

07

=1.E1/1.4

08

=1.E1/1.4

09

=1.E1/1.4

10

=1.E1/1.4

11

=1.E1/1.4

12

=1.E1/1.4

13

=1.E1/1.4

14

=1.E1/1.4

15

=1.E1/1.4

16

=1.E1/1.4

17

=1.E1/1.4

18

=1.E1/1.4

19

=1.E1/1.4

20

=1.E1/1.4

V A V A V A V A

AI-CH0 AI-CH1 AI-CH2 AI-CH3 AI-PT100 AO-CH0 AO-CH0 MANA

1

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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04-06-2011


1.M1

8

9

X4

TRANSMITTER FORGAS FLOW

4-20mA

TRANSMITTER FORAIR FLOW

4-20mA

TRANSMITTER FORGAS PRESSURE

4-20mA

TRANSMITTER FORSPARE4-20mA

XL+:3

1.D1/1.5

24V DC

ANALOG I/P & O/P STRUCTURE

CPU-313C-X1- 4+1AI/2AO

17 18 19 20 21 3231302928272625242322

AI2/AO2 6ES7334-0CE01-0AA0

4AI/2AO

4AI/2AO:15 16

01

=1.E1/4.4

02

=1.E1/4.4

03

=1.E1/4.4

04

=1.E1/4.4

05

=1.E1/4.4

06

=1.E1/4.4

07

=1.E1/4.4

08

=1.E1/4.4

09

=1.E1/4.4

10

=1.E1/4.4

11

=1.E1/4.4

12

=1.E1/4.4

13

=1.E1/4.4

14

=1.E1/4.4

15

=1.E1/4.4

16

=1.E1/4.4

17

=1.E1/4.4

18

=1.E1/4.4

19

=1.E1/4.4

20

=1.E1/4.4

A A A A

AI-CH0 AI-CH1 AI-CH2 AI-CH3 AO-CH0 AO-CH1

ML+ MO+ MIO+ MV1+ M1- MI1+ MV2+ M2- MI2+ MV3+ M3- MI3+ QVO MANA QV1QIO MANA QI1MVO+

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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Client:-

DWG NO.-

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04-06-2011

04-06-2011


1.M1

9

9

X4

ANALOG I/P & O/P STRUCTURE

X4- 4AI/2AO

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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INCOMING SUPPLY 230V AC BY CLIENT L =1.D1/1.4

FUNCTION TEXT TARGET DESIGN TARGET DESIGN

REFERANCE

ST

RA

P -

JO

INT

TY

PE

CA

BL

E N

AM

E

CA

BL

E N

AM

ET

YP

E

CO

NN

EC

TIO

N

CO

NN

EC

TIO

N

CO

NN

EC

TIO

N

TE

RM

INA

L

=1.D1/1.4

PAGE

TE

RM

INA

L

P

AN

EL

NO

.

INCOMING SUPPLY 0V AC BY CLIENT N

DC 24V SUPPLY TO ALL MODULE L+

1

3

2

5

4

7

6

9

8

10

DC 0V NEUTRAL SUPPLY TO ALL MODULE M

1

3

2

5

4

7

6

9

8

10

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

=1.E1/2.2

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

=1.E1/1.2

1.TD1

1

7

TERMINAL DIAGRAM OF I/OMODULE

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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04-06-2011

04-06-2011


FUNCTION TEXT TARGET DESIGN TARGET DESIGN

REFERANCE

ST

RA

P -

JO

INT

TY

PE

CA

BL

E N

AM

E

CA

BL

E N

AM

ET

YP

E

CO

NN

EC

TIO

N

CO

NN

EC

TIO

N

CO

NN

EC

TIO

N

TE

RM

INA

L PAGE

TE

RM

INA

L

P

AN

EL

NO

.

DC 24V SUPPLY TO ALL INSTRUMENT XL+2

1

3

2

5

4

7

6

9

8

10

DC 0V NEUTRAL SUPPLY TO ALL INSTRUMENT XM2

1

3

2

5

4

7

6

9

8

10

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

11 =1.D1/1.7

12 =1.D1/1.7

13 =1.D1/1.7

14 =1.D1/1.7

15 =1.D1/1.7

11

12

13

14

15

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

=1.D1/1.7

1.TD1

2

7


6ES7321-1BL00-0AA0

FUNCTION TEXT

X1:DI1

8

7

6

5

4

3

2

13

12

9

I0.0

I2.7

I2.6

I2.5

I2.4

I2.3

I2.2

I2.1

I2.0

I1.7

I1.6

I1.5

I1.4

I1.3

I1.2

I1.1

I1.0

I0.7

I0.6

I0.5

I0.4

I0.3

I0.2

I0.1

=1.M1/1.4

=1.M1/1.5

=1.M1/1.5

=1.M1/1.6

=1.M1/1.6

=1.M1/1.7

=1.M1/1.7

=1.M1/1.8

=1.M1/2.2

=1.M1/2.3

=1.M1/2.3

=1.M1/2.4

=1.M1/2.4

14

15

16

=1.M1/2.2

24

23

22

19

18

17

29

28

27

26

25

=1.M1/2.5

=1.M1/2.5

=1.M1/2.6

=1.M1/2.6

=1.M1/2.7

=1.M1/2.7

=1.M1/2.8

=1.M1/2.8

=1.M1/2.9

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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04-06-2011


X2:DI2

GAS PRESSURE LOW

COMBUSTION AIR PRESSURE LOW

COMBUSTION BLOWER MOTOR 'ON'

COMBUSTION BLOWER MOTOR 'STOP'

COMBUSTION BLOWER MOTOR 'TRIP'

HYDRAULIC PUMP MOTOR 'ON'

HYDRAULIC PUMP MOTOR 'STOP'

HYDRAULIC PUMP MOTOR 'TRIP'

NYTROGEN PRESSURE LOW

CO LEVEL HIGH

HYDRAULIC OIL TEMP. HIGH

HYDRAULIC OIL LEVEL LOW

GAS SHUT-OFF VALVE OPEN LIMIT SWITCH

GAS SHUT-OFF VALVE CLOSE LIMIT SWITCH

LID UP PUSH BUTTON

LID DOWN PUSH BUTTON

NOZZLE PRE-HEATER 'IN' PUSH BUTTON

NOZZLE PRE-HEATER 'OUT' PUSH BUTTON

EMERGENCY STOP

BURNER START-1

LID UP LIMIT SWITCH

LID DOWN LIMIT SWITCH

NOZZLE PRE-HEATER 'IN' LIMIT SWITCH

NOZZLE PRE-HEATER 'OUT' LIMIT SWITCH

=1.M1/2.9

1.TD1

3

7


6ES7321-1BL00-0AA0

FUNCTION TEXT

X3:-DI3

8

7

6

5

4

3

2

13

12

9

I3.0

I4.7

I4.6

I4.5

I4.4

I4.3

I4.2

I4.1

I4.0

I3.7

I3.6

I3.5

I3.4

I3.3

I3.2

I3.1

=1.M1/3.2

=1.M1/3.2

=1.M1/3.3

=1.M1/3.3

=1.M1/3.4

=1.M1/3.4

=1.M1/3.5

=1.M1/3.5

=1.M1/3.7

=1.M1/3.7

=1.M1/3.8

=1.M1/3.8

=1.M1/3.9

14

15

16

=1.M1/3.6

=1.M1/3.6

19

18

17

=1.M1/3.9

=1.M1/4.3

=1.M1/4.4

=1.M1/4.4

=1.M1/4.5

=1.M1/4.6

=1.M1/4.7

=1.M1/4.8

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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X2:DO1

Q0.0

Q0.7

Q0.6

Q0.5

Q0.4

Q0.3

Q0.2

Q0.1

24

23

22

29

28

27

26

25

NITROGEN PURGING 'START'

ASPIRATOR FAN 'ON'

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE






=1.M1/4.9

SPARE

SPARE

1.TD1

4

7

SPARE

BURNER START-2

BURNER START-3

BURNER START-4

BURNER START-5


6ES7321-1BL00-0AA0

FUNCTION TEXT

38

37

36

35

34

33

32

39

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

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04-06-2011


X2:DO1

Q1.0

Q1.7

Q1.6

Q1.5

Q1.4

Q1.3

Q1.2

Q1.1

24

23

22

29

28

27

26

25

X3:DO2

38

37

36

35

34

33

32

39

Q2.0

Q2.7

Q2.6

Q2.5

Q2.4

Q2.3

Q2.2

Q2.1

Q3.0

Q3.7

Q3.6

Q3.5

Q3.4

Q3.3

Q3.2

Q3.1

MAIN GAS SHUT-OFF VALVE 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'

PILOT SOV 'ON'






=1.M1/6.3

=1.M1/6.4

=1.M1/6.4

=1.M1/6.5

=1.M1/6.6

=1.M1/6.7

=1.M1/6.8

=1.M1/6.9

=1.M1/7.3

=1.M1/7.4

=1.M1/7.4

=1.M1/7.5

=1.M1/7.6

=1.M1/7.7

=1.M1/7.8

=1.M1/7.9

=1.M1/5.3

=1.M1/5.4

=1.M1/5.4

=1.M1/5.5

=1.M1/5.6

=1.M1/5.7

=1.M1/5.8

=1.M1/5.9

START NITROGEN PURGING (FSV - 1301)

ENABLE HYDRAULIC PUMP MOTOR

LID SOV UP

LID SOV DOWN

NOZZLE PRE-HEATER 'IN'

NOZZLE PRE-HEATER 'OUT'

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

1.TD1

5

7


6ES7321-1BL00-0AA0

FUNCTION TEXT

X1:AI1/AO1

8

7

6

5

4

3

2

13

12

9

=1.M1/8.3

=1.M1/8.3

=1.M1/8.3

=1.M1/8.4

=1.M1/8.4

=1.M1/8.4

=1.M1/8.5

=1.M1/8.5

=1.M1/8.7

=1.M1/8.8

14

15

16

=1.M1/8.6

19

18

17

=1.M1/8.9

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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04-06-2011


11

10

AI0

AI1

AI2

AI3

AI4

AO0

AO1

=1.M1/8.6

=1.M1/8.6

=1.M1/8.7

=1.M1/8.8

=1.M1/8.8

=1.M1/8.9

THERMOCOUPLE (THROUGH TT)

GAS FLOW

AIR FLOW

GAS PRESSURE

GAS CONTROL VALVE ACTUATOR

AIR CONTROL VALVE ACTUATOR

SPARE

1.TD1

6

7


6ES7321-1BL00-0AA0

FUNCTION TEXT

X4:AI2/AO2

8

7

6

5

4

3

2

13

12

9

=1.M1/9.3

=1.M1/9.3

=1.M1/9.3

=1.M1/9.4

=1.M1/9.4

=1.M1/9.4

=1.M1/9.5

=1.M1/9.5

=1.M1/9.7

=1.M1/9.8

14

15

16

=1.M1/9.6

19

18

17

=1.M1/9.9

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

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S.K.G

S. C

04-06-2011

04-06-2011


11

10

AI0

AI1

AI2

AI3

AO0

AO1

=1.M1/9.6

=1.M1/9.6

=1.M1/9.7

=1.M1/9.8

=1.M1/9.8

=1.M1/9.10

MVO+

MO+

MIO+

MV1+

M1-

MI1+

MV2+

M2-

MI2+

MV3+

M3-

MI3+

QVO

MANA

QV1

QIO

MANA

QI1

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

1.TD1

7

7


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