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Page 1: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

P PCBTECHNOLOGY

PCBWAY.COM

Page 2: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

CONTENTS

1 WHAT IS PCB

2 PCB CLASSFICATION

3PCB MANUFACTURING PROCESS

PCBWAY.COM

Page 3: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

WHAT IS PCB01

PCBWAY.COM

Page 4: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

A printed circuit board (PCB)

mechanically supports and electrically

connects electronic components using

conductive tracks, pads and other

features etched from copper sheets

laminated onto a non-conductive

substrate. Components are generally

soldered on the PCB.--------wiki

01 WHAT IS PCB

PCBWAY.COM

Page 5: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCB CLASSFICATION02

PCBWAY.COM

Page 6: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

BY MATERIAL01 BY LAYER02

BY VIAS03 BY SURFACE FINISH04

02 PCB CLASSFICATION

05 BY HARDNEDDPCBWAY.COM

Page 7: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCBWay technology

02 PCB CLASSFICATION BY MATERIAL01

Organic material Inorganic material

Phenolic resin, glass

fiber/epoxy,

Polyimide, BT/Epoxy,

etc.

Aluminum, Copper-

invar-copper,

ceramic, etc.

PCBWAY.COM

Page 8: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCBWay technology

02 PCB CLASSFICATION

Single layer pcb

Phenolic resin, glass

fiber/epoxy,

Polyimide, BT/Epoxy,

etc.

Aluminum, Copper-

invar-copper,

ceramic, etc.

BY LAYER02

Two layer pcb Multi layer pcb

PCBWAY.COM

Page 9: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCBWay technology

02 PCB CLASSFICATION BY VIAS03

a. Buried via hole

board

b. Blind via hole board

c. Plated through hole

board

PCBWAY.COM

Page 10: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCBWay technology

02 PCB CLASSFICATION BY SURFACE FINISH04

1

2

3

4

Hot Air Levelling 5

6

7

8

Gold finger board

Carbon oil board

Gold plating board

Entek/OSP

Immersion gold

Immersion Tin

Immersion Silver

Page 11: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCBWay technology

02 PCB CLASSFICATION

Rigid pcb

Phenolic resin, glass

fiber/epoxy,

Polyimide, BT/Epoxy,

etc.

Aluminum, Copper-

invar-copper,

ceramic, etc.

Flexible pcb Rigid-Flex pcb

05 BY HARDNEDD

PCBWAY.COM

Page 12: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCB MANUFACTURINGPROCESS

03

PCBWAY.COM

Page 13: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

Double sided PCB manufacturing process

03 PCB manufacturing process

PCBWAY.COMPCBWAY.COM

Page 14: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

Multilayer PCB manufacturing process

03 PCB manufacturing process

PCBWAY.COM

Page 15: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

03 PCB manufacturing process

PCBWAY.COM

Page 16: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

Dry film is a kind of polymer compound, which can produce polymerization after irradiation of ultraviolet rays. Then will form a stable substance attached to the board surface, so as to achieve the function of blocking plating and etching.

03 PCB manufacturing process

Dry film/ image transfer

PCBWAY.COM

Page 17: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

03 PCB manufacturing process

Etching

标题数字等都可以通过点

击和重新输入进行更改

顶部“开始”面板中可以

对字体、字号、颜色、行

距等进行修改

Brown Oxide

Etching is using chemical way to remove

unwanted copper from pcb. Then the circuit is

appeared, usually acid is used to etch .

Making chemical oxidation of copper surfaces

to generate oxides on the surface to increase

roughness. It will improve adhesion.

PCBWAY.COM

Page 18: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

Automated optical inspection (AOI) is an automated visual inspection of printed circuit board manufacture where a camera autonomously scans the device under test for both catastrophic failure (such as missing component) and quality defects.

It is commonly used in the manufacturing process because it is a non-contact test method. This guarantees the high reliability of Multi-CB multilayer circuit boards.

03 PCB manufacturing process

AOI

PCBWAY.COM

Page 19: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

Combine Automatic optical alignment system and the traditional flying needle machine together , with the help of image-processing software and flying-pin-only cameras, flying probe test is easier and more accurate.

The layout is analysed according to the pcb file for short circuits and interruptions. This is important because only the E-test detects incorrect and broken conductors. And the detected defective circuit board will be marked.

Check https://www.youtube.com/watch?v=3wtkQx66mxk

03 PCB manufacturing process

Electronic test/probe test

PCBWAY.COM

Page 20: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

Note:This flow is based on the most common pcb manufacturing process . Sometimes the manufacturing process will be adjusted accordingly to your pcb design requirement .

03 PCB manufacturing process

PCBWAY.COM

Page 21: PCB TECHNOLOGY - pcbway.com · A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other …

PCBWAY.COM

PCB prototype easy way