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PAX_SOLUTIONS IMO2020 EMISSIONS MANAGEMENT November 2018

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  • PAX_SOLUTIONS IMO2020 EMISSIONS MANAGEMENT

    November 2018

  • OUTLINE

    IMO2020 BACKGROUND

    Effective 1st Jan 2020, IMO will impose a 100% compliance to 0.5% Sulphur emissions globally.

    Compliance monitored by port state authorities (USCG etc). Non-compliant vessels to prove they could not secure

    compliant fuels. Enforcement methods and penalties (vessel detention, fines or commercial restrictions) are not

    finalized. We await Marine Environment Protection Committee (MEPC) 22-26th Oct 2018 for more updates

    ECONOMICS

    -Availability of low sulphur fuel

    -Oil price uncertainty

    -Cost of EGCS and EGR/SCR

    -Market based measures

    EMISSIONS REGULATIONS

    -SOx, NOx, CO2, PM

    -Emission Control Areas (ECAs)

    -Local emissions regulations

    • CARB, EU, Chinese

    http://www.imo.org/en/MediaCentre/MeetingSummaries/MEPC/Pages/Default.aspx

  • Economics - Marine Fuel Demand

    • Significant change in demand

    profile overnight from 1 Jan

    2020.

    • Approximately 3million

    barrel/day (155million

    tonnes/year) switch.

    • Predominantly met with MGO

    and 0.1/0.5% S fuels.

    • LNG and other alternative

    fuels may play increasing role.

    Courtesy: Shell

  • Economics - Compliance Options

    Fuels/Technologies Pros Cons

    Low sulphur distillate fuels • Widely used with few limitations• Very low CAPEX and small modifications

    • Price difference compared to HFO• Low viscosity and lubricity• Existing vessels may need modifications in FO storage, systems, boiler, etc.

    Exhaust Gas Cleaning Systems (EGCS) • Reduces both SOX and PM• Continue using low cost HFO• Pay back period accelerated with high price differential

    • High installation costs• Relatively new marine technology• Limitations on washwater discharge• Fuel oil availability after 2020?

    LNG and other alternative fuels • Clean fuel meets 0.1% SOX requirements• Potential low fuel costs

    • High CAPEX• Limited bunkering infrastructure• Lower energy density -need higher volume tank

    Low sulphur ‘hybrid’ fuels • Price expected lower than distillate fuel oil• No modifications required for existing vessels• Low Sulphur content, but behave like conventional fuels

    • Limited availability• Not yet categorized in ISO:8217 marine fuel standard• Compatibility/stability issues?

  • EMISSIONS REGULATIONS – GLOBAL & REGIONAL

    Effective & Phase-in Dates

  • PAX_SOLUTIONS IMO2020 EMISSIONS MANAGEMENT

    CUSTOMER PRESENTATION

    Corporate Office : No. 1 Kim Seng Promenade

    #07-02

    Singapore 237994

    Tel : (65) 6737 7300

    Email : [email protected]

    PaxOcean Group

  • Kuok Group Worldwide

  • PaxOcean Group Structure

    Kuok Singapore Limited

    SINGAPORE CHINA CHINA BATAM

    Marketing &

    Commercial

    ProcurementEngineering

    & Design

    PaxOcean Engineering Pte Ltd

    PaxOcean Holdings Pte Ltd

    (PHPL)

    PaxOcean

    BatamPaxOcean

    ZhoushanPaxOcean

    Zhuhai

    PaxOcean

    Singapore

    Newbuilding

    Ship Repairs & Conversion

    O&G and Offshore Activities

    Legend

  • SHIPYARDS

    INTRODUCTION

  • PaxOcean Group of Shipyards

    PaxOcean Singapore PaxOcean Zhuhai

    PaxOcean Graha

    Zhoushan, China

    Zhuhai, China

    Singapore

    Batam, Indonesia

    PaxOcean Zhoushan

    PaxOcean Pertama PaxOcean Nanindah

  • PaxOcean Singapore Yard

    Total Area: 110,000 m2Docking up to Handymax-Sized Vessels

    Afloat repairs up to Panamax-Sized Vessels

    Floating DockDOCK LENGTH WIDTH TLC

    No. 1 122 M 22 M 3,400

    No. 2 195 M 34 M 16,000

    No. 3 187 M 36 M 16,000

    123

  • PaxOcean Pertama Yard (Batam)

    Total Area: 272,000 m2Floating Dock

    DOCK LENGTH WIDTH TLC

    No. 1 97 M 24 M 3,200

    No. 2 186 M 36 M 16,000

    Dock V 235 M 40 M 22,000

    Docking up to Panamax-Sized Vessels

    Afloat repairs up to VLCC-Sized Vessels

  • PaxOcean Graha Yard (Batam)

    Total Area: 495,000 m2Building Berths 3 nos. 80 M x 80 M

    2 nos. 170 M x 50 M

    Berth 455 M

    Equipment Mobile cranes up to 1,250 T

    Building Berths

  • PaxOcean Nanindah Yard (Batam)

    Total Area: 546,000 m2Berthing Wharf 2,500 M

    Workshop Area 31,900 M2

    Equipment Cranes up to 600 tons SWL

    Building Berths

  • PaxOcean Zhoushan Yard (China)

    Total Area: 800,000 m2

    Graving Dock

    DOCK LENGTH WIDTH

    Central 400 M 106 M

    West 380 M 80 M

    900T Crane

  • PaxOcean Zhuhai Yard (China)

    Total Area: 200,000 m2Covered Launchways

    LAUNCHWAY LENGTH WIDTH

    No. 1 210 M 27 M

    No. 2 210 M 27 M

    No. 3 110 M 38 M

    312

  • Group Achievement

    NEWBUILDING600+ Vessels and Barges

    Across major vessel classes, including

    15 Jack up Rigs and Liftboats

    “Aurora V”

    56m RoRo/Passenger Ship

    “Ocean Swagman”

    8,000m2 Livestock Carrier

    Jack-Up Rig L209 CJ46

    Drilling Jack-Up Barge

  • Group Achievement

    CONVERSIONS Successfully delivered

    46 Conversions

    “Posh Bawean”

    Upgrading to Accommodation Vessel

    “Sea Good 101”

    Tanker to FPSO

    “Pearl River”

    Lengthening of Vessel

    “Frontier Duchess”

    Drillship Upgrading

  • Group Achievement

    REPAIRS

    Repaired over 2000 Vessels

    “COSL 942”

    Jack Up Drilling Rig

    “Ore Brasil”

    400,000 DWT VLOC

    “Leiv Eiriksson”

    Heavy Dredger

    Avg. 370 vessels per year

    “Rio Illapel”

    47,020 DWT Vehicle Carrier

    CSAV

  • PAX_SOLUTIONS – BWTS TRACK RECORD (RECENT 2 YEARS)

    YEAR COMPANY VESSEL TYPE DWT COUNTRY MAKER SHIPYARDS

    2017 Solvang ASA LPGC 18,110 Norway Optimarin PaxOcean Singapore

    2017 Hartmann Schiffahrts Gmbg & Co KG

    LPGC 9,133 Germany Qingdao Headway Technology

    PaxOcean Singapore

    2018 Mediterranean Shipping Company Container 117,247 Italy Alfa Laval PaxOcean Zhoushan

    2018 Mediterranean Shipping Company Container 73,355 Italy Alfa Laval PaxOcean Zhoushan

    2018 Ahrenkiel Steamship GmbH & Co.KG

    Container 55,313 Germany Optimarin PaxOcean Zhoushan

    2018 SDSC Ship Management Co., Ltd. Bulk Carrier 94,710 China Sun-Rui PaxOcean Zhoushan

    2018 SITC Ships Management Co.,Ltd Bulk Carrier 76,202 China Sun-Rui PaxOcean Zhoushan

    2018 John T. Essberger Gmbh & Co. KG Bulk Carrier 34,274 Germany Alfa Laval PaxOcean Singapore

    2018 V-Ships Monaco Research Survey 1,506 United Kingdom Alfa Laval PaxOcean Singapore

  • PAX_SOLUTIONS – EGCS RETROFIT CAPACITY

    SHIPYARDS SINGAPORE BATAM ZHOUSHAN

    CAPACITY 20 SCRUBBERS A YEAR 20 SCRUBBERS A YEAR 50 SCRUBBERS A YEAR

    AVAILABILITY FROM IMMEDIATE IMMEDIATE IMMEDIATE

    ON-SITE SCRUBBERFABRICATION/ ASSEMBLY

    YES YES YES

    RETROFITTING(Max. Size)

    BERTH – PANAMAXDOCK – SUPRAMAX

    BERTH – VLCCDOCK – PANAMAX

    BERTH – ULOCDOCK – ULOC

    CLASS (APPROVAL) ABS, DNV, LR, NK ABS, DNV, LR, NK ABS, DNV, LR, NK

    CURRENT ORDERS 4 10 29

  • PAX_SOLUTIONS – 3D SCANNING FOR SCRUBBER RETROFIT TRACK RECORD YEAR VESSEL VESSEL TYPE DWT

    Jun-2018 Pac Schedar General Cargo 26,406

    Jul-2018 Ikan Bawal Bulk Carrier 83,476

    Aug-2018 Jubilant Devotion Bulk Carrier 117,549

    Aug-2018 Ikan Pulas Bulk Carrier 63,590

    Aug-2018 Pac Suhail General Cargo 27,230

    Sept-2018 Ikan Parang Bulk Carrier 56,618

  • EGCS (Exhaust Gas Cleaning System)INTRODUCTION | PROCESS & SOLUTION

  • EGCS Pros Cons Application

    Open

    Loop

    • Uses seawater for scrubbing; does not usually involve storage or handling of hazardous chemical (caustic soda)

    • Comparatively simple system; less equipment/system compared to closed loop

    • CAPEX and OPEX relatively low

    • Not suitable for low alkalinity water

    • Restriction of washwater discharge in certain coastal/port areas

    • Large washwater demand

    • Vessels operating most of the time in the ocean/open sea.

    • Vessels not entering areas with washwaterdischarge restriction.

    Closed

    Loop

    • Independent of operation location –in low alkalinity water; in discharge restricted coastal/port areas

    • Effluent is stored onboard for the duration that the tank volumes will permit

    • Complex washwater system

    • Additional equipment/system for water treatment

    • More space required

    • Special care for handling and storage of NaOHsolution, a hazardous substance.

    • Operation duration limited by effluent tank size

    • Relatively higher CAPEX

    • Relatively higher OPEX due to use of NaOH and residue handling

    • Vessels trading constantly in areas with discharge restriction or low alkalinity Water

    Hybrid • Significant flexibility for operating in all regions regardless of seawater alkalinity or temperature

    • Effluent may be stored onboard for the duration that the tank volumes will permit

    • Complicated system with more components

    • More space required

    • Handling and storage of NaOH, and residue disposal for closed mode operation

    • Highest CAPEX

    • Higher OPEX due to use of NaOH and residue handling

    • Both in ocean/ open sea and discharge/ operation restricted areas

    EGCS - INTRODUCTION

  • EGCS - INTRODUCTION

    OPEN LOOP EGC SYSTEM CLOSE LOOP EGC SYSTEM HYBRID EGC SYSTEM

  • EGCS - INTRODUCTION

    Courtesy: ABS

  • EGCS - INTRODUCTION

    MANUFACTURERS A B C D

    INTRODUCTION U-Type U-Type L_SH type, U-Type

    PROS Customized product is more compact.Long reference list.

    Customized product is more compact.Long reference list.

    Short Lead time Customized product is more compact.

    CONS Longer lead time due to customize and long order book

    Longer lead time due to customize and long order book

    Standard Product, heavy, and no flexible for sizing

    No long reference list

    PRICE RANGES (LR / Panamax)

    USD 1.4mil – USD 1.8mil

    USD 1.4mil – USD 1.8mil

    USD 1.0mil – USD 1.2mil

    USD 800k– USD 1.0mil (Conditions applies)

    DELIVERY SCHEDULES

    18 – 20 Months 16 – 18 Months 12 – 15 Months 6 to 8 Months

  • EGCS (Exhaust Gas Cleaning System)INTRODUCTION | PROCESS & SOLUTION

  • EGCS – PAX_SOLUTIONS ENGAGEMENT PROCESS

    Select Candidate Vessel

    Economic/feasibility Study

    Select EGCS Manufacturer

    Engineering Design

    Contract for EGCS Design & Fabrication

    Class Approval

    EGCS installation

    Commissioning/Testing

    After Sale Support

    Pax_Solutions3D Scanning / Pre-engineering

  • EGCS – PAX_SOLUTIONS RETROFIT SCHEDULE

    Task/ Schedule (week) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

    Pre-Study

    Finish 3D Scanning

    Basic & Detail Design

    Basic Design Approval

    Production Design

    Order EGCS, Design

    EGCS Sytem Fabrication

    Bulk Material Purchase

    Yard Pre-Fabrication

    Retrofit - Installation

    Commissioning / Test

    EGCS Retrofit Work Schedule

    Note: above schedule was based on Package D. The schedule subject time place order

  • 3D Scan---Ideal for retrofitting work on existing ship

    EGCS - Pre-Engineering

    3D scan can be conducted prior to vessel arrival in shipyard

    A team of engineers are readily deployable to the ship anywhere in the world

    3D scan can be conducted without affecting the normal ship routine

    3D scan results can be incorporated into 3D Design for subsequent engineering works

    Engineering can work on the proposals or solutions while vessel is underway or working with

    Customer head office, or

    Technical office, or

    Ship crew

    No downtime required from the vessel for engineering

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

  • Arrange the Scrubber components into the existing ship systems

    EGCS - Pre-Engineering to Engineering

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

  • EGCS – Retrofit Experience and Engineering

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

    Exhaust Gas System Sea Water System

    • Revised piping diagram to be reflected suitable valve and instrument for Scrubber system.

    • Below revised exhaust gas system and sea water system are shown for retrofitting Post Panamax vessel.

  • EGCS - Managing Class Approval

    Approval requirements, managed by Pax_Solutions.

    1 Exhaust gas cleaning system diagram

    2 General arrangement

    3 Engine room arrangement plan(Including funnel)

    4 Piping diagram related to the EGCS

    5 New added room/tanks construction and arrangement plan

    6 Electrical system, electrical power balance chart, circuit current calculation, Ex-proof grade

    7 Wiring diagram for main circuit of power supply

    8 Test procedure for the EGCS on board

    9 Others (if class consider it’s necessary)

    10 EGCS Vendor will supply these documents:SECP -- Sox Emissions Compliance PlanETM-B -- EGC system - Technical Manual for Scheme BOMM -- Onboard Monitoring ManualEGC Record Book

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

  • EGC System Fabrication

    Order placed, monitoring of fabrication process and inspection of components before Vessel arrival

    Open loop Scrubber for MR tanker

    Open loop Scrubber for VLCC – Main Engine & Boiler

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

  • EGCS - Pre-Retrofitting work in Yard

    All class approval drawings to be released to PaxOcean facilities for

    • Production drawings, • Material procurement• Pre-Fabrication of work before vessel arrival.

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

  • EGCS – Execution from Design to Implementation

    • Housing of Scrubber to be prefabricated.

    • This shall include support structure, scrubber, exhaust

    gas pipes, sea water pipes and other necessary accessories.

    • Exhaust pipes might have interference with lifeboat

    platform.

    Pre-Study to Design ApprovalProcurement to

    Delivery of Scrubber

    Pre-Fabrication at Yard to Complete

    Installation & Testing

  • PROPOSAL AND NEXT STEPS

  • EGCS – NEXT STEPS

    SUBMIT LETTER OF INTEREST & COMPLETE LIST OF INTENDED VESSEL

    PAXOCEAN TO PROVIDE ENGINEERING OFFER AND HIGH LEVEL TURNKEY PAX_SOLUTIONS QUOTATIONS

    CONTRACT SIGNING

    (ENGINEERING SERVICES)

    3D SCANNING & SELECTION OF MAKER

    PLACED ORDER TO BOOK FACILTIIES SLOT OF SHIPYARD AND SCRUBBER MAKER

    WEEK 1 – WEEK 2

    WEEK 1 – WEEK 2

    WEEK 3

    WEEK 3 – WEEK 4

    WEEK 3 – WEEK 8

  • Thank Youwww.paxocean.com

    Corporate Office : No. 1 Kim Seng Promenade

    #07-02

    Singapore 237994

    Tel : (65) 6737 7300

    Email : [email protected]

    PaxOcean Group