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PARTS, MANUAL MODEL 5500

MANUAL'TB093 MANUAL PART NO. 2023051

Revision 11

PARTS. MANUAL

Machine Serial No ....

Engine Model .. . .............. Serial No.. ......................... .

Transmission Part No. . ....... Serial No •.......................

Front Axle Part No ..... . . .... Serial No •.............................

Rear Axle Part No •. . ...... Serial No •..............................

MODEL 5500 MANUAL TB093

MANUAL PART NO. 2023051

Revi s ion 11

TRO .. AN INDUSTRIES INC. September, 1984

•

I NTRODUCTI ON

This manual illustrates and identifies maintenance parts for the Model 5500 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is ;;ov,cred in the front of this manual to help you determine which illustration contains the part you want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will ref~rence the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the tompany's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

Because we are constantly upgrading our equipment, it ;s necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the prappr part, it is essential that the following information be included with your parts order:

MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT

USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.

Cert!tn abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows:

AIR - As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

N.S.S. - Not Serviced Separately: "This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another -assembly.

N.I. Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS:

Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

INDEX

Accelerator Pedal & Linkage (GM) Accelerator Pedal & Linkage (CD) Accessory Control Panel Accessory Panel Wiring Accessory Hydraulic Piping Air Cleaner (GM) Air Cleaner (CD) Air Chamber~ont & Rear) Air Intake (GM) ~ Air Intake System (CD) Air Reservoir Piping (GM) Air Reservoir Piping (CD) A ir Governor Air Shift, Alternator

A

Alternator and Mounting (70 Amp) (GM) Alternator and Mounting (70 Amp)(CO) Automatic Bucket Leveler and Indicator Automatic Hoist Cut-Out Automatic Lubrication Manifolds Automatic Lubrication System (Front Frame) Automatic Lubrication System (Rear Frame) Axle Assembly (Front) Axle Assembly (Rear) Ax le Brake Group Axle Cradle

Ball Slip Assembly Back-Up Warning Alarm Battery & Wiring (Main) Belly Pans and Guards Brake Control and Lines

B

Brake Control and Lines (2 Pedal Option) Brake Assembly Bucket Assembly Bucket Leveler, Automatic Bucket Cylinder Assembly

Cab Carrier Assembly, Planet Clutch Cut-Out Switch Connector, Watertight· Controls, Main Hydraulic Valve

C

(2 Spool) (3 Spool)(Also See Hyd. Sys., Servo) Controls, Transmission Control Valve Assembly, Main

34-35 42-43 149 150- 151 7lA-71B 48 49 128, 129 44-45

. 46-47 120-123G 124-125J 126, 127 l11-11lA 56-58 31 C-3lO 33C- 330 60-61 59 164- 166 170-172 168- 169 139 140 146-147 10-11

134-135 56-58A 56-58A 11 C-11D 116-1180 118F-118G 146-147 26-27 60-61 86-87

152-1540 144-145 131 59

88-91 112-114 80-83

Revision 11 - September, 1984

Control Valve Assembly, Transmission Control Valve Console Counterwe i ght Converter, Torque Cradle, Ax 1e Cylinder, Bucket Cylinder, lift Cylinder, Steering

Defroster, Fan Decals & Identification Differential Group (Front) Differential Group (Rear) Differential No-Spin Assembly Draw Bar Pin

Electrical System, Main Electrical System, Accessory Emergency Steering System Engine & Related Parts (GM) Engine & Related Parts (CD) Engine Cooling (GM) Engine Cooling (CD) Engine Controls (GM) Engine Controls (CD) Engine Mounting (GM) Engine Mounting (CD) Ether Start Kit Ether Start Switch Exhaust System (GM) Exhaust System (CD)

Fenders

o

E

F

Filter Assembly, Engine Oil (GM) Filter Assembly, Engine Oil (CD) Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel (CD) Floor Plates & Seat Support Frame, Front & Rear Fuel Tank Fuel Tank & Lines (GM) Fuel Tank & Lines (CD)

Gauges, Instrument Pane 1 Governor, Air Guards, Belly Pans

Revision 1.1 - September, 1984

G

See Note 18-21C 10-11 See Note 10-11 86-87 84-85 104-105

160-161B 158- 159 140-142 143A-143G 143H 10-11A

56-58A 150- 151 174-175 30-31 32-33 38-39 40-41 34-35 36-37 30-31 32-33 64-65 64-65 50-SOC 51-518

17A-17B 30-31 32-33 28-29 110 53 18- 21 10-11 28-29 54-55 52

62-63 126-127 11 C- 11 0

Headl ights Heater Hood Hub Axle Hoist Cut-Out, Automatic Hydraulic Piping, Accessory

H

Hydraulic Control Valve Levers, 'Main (Also See Hydraulic System, Servo)

Hydraulic Control Valve, Main (2 Spool) Hydraulic P~Main & Steering Hydraulic Pump, ~n Steering & Servo Hydraulic Reservoir Hydraulic System, Buck~t Cylinder Hydraulic System, Emergency Steering Hydraulic System, Main Hydraulic System, Steering Hydraulic System, Servo Hydraulic System, Transmission

Identification, Decals and Instrument Pane 1

Lift Arm Lift Arm Linkage Lift Cyl inder Lights Lights, Dash

I

L

Lubrication System (Front Frame), Automatic Lubrication System (Rear Frame), Automatic Lubricator and Air Piping

Main Hydraulic System Main Hydraulic Pump Manifolds, Automatic Lubrication Muffler (GM) Muffler (CD)

Oil Cooler Oil Cooler System

M

o

Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering

66-67 160- 161 12- 13K 144- 145 59 71A-71 B 88-91

80-83 76,79B9 72-74 28-29 7lL-71N 174-175 68-71K 98-1000 96-97R 108-109

158-159 62-63

14-15 14-15 84-85 66-67 149 170- 172 168-169 163

68-71R 72-79B 164-166 50-50C 51-51B

100H-101B 100H-101B 28-29 110 106


Paint Pans and Guards, Belly Pillow Block Pivot Group, Main Planetary, Axle Pre c 1 e a ne r (GM ) Propeller Shaft Assemblies Pump, Emergency Steering Pump, Main Steering Hydraulic

P

Pump, Main Steering & Servo Hydraulic

Radiator Assembly (GM) Radiator Assembly (CD) Reservoir, Air Reservoir, Fuel Reservoir, Hydraulic

Seat Assembly Seat Support Servo Valve Assembly (2 Spool) Servo Valve Assembly (3 Spool) Shaft Assemblies, Propeller Sheetmeta 1 Shroud, Front Starter, Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steering Pump

R

S

Steering Valve Assembly (flow Control) Steering Valve Assembly (Orbitrol) Switch, Back-Up Alarm Switch, Battery Switch, Clutch Cut-Out Switch, Ether Start Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter

Tires & Wheels Tools Torque Converter Assembly Transmission Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts


T

25 11 C-11D 132- 1338 16-17 144-145 47C-47D 136-138 178- 179 76-79B 72-74

42-42A 421)-43 120-125J 28-29 28-29

22-23 18-21 92-94, 95E-95M 95A-95C 136-138 12- 13K 12- 13K 56-58A 104-105 106 98-1000 72-79B 102- 103 106 56-58 62-63 131 62-63 56-58 56-58 62-63

24 25 See Note See Note 112-114 110 108-109 115

v

Valve Controls, Main (Also See Hyd. Sys. Servo) Valve, Cushion Valve, Emergency Brake Valve, Flow Control Valve, Main Hydraulic Control Valve, Pressure Reducing Valve, Orbitro1 Valve, Servo (2 Spool) Valve, Servo (3 Spool) Valve, Shuttle

Wheels Windshield Wiper Kit Winterization Kit Wiring, Main Wiring, Accessory Wiring, Emergency Steering

W

TROJAN STANDARD PARTS LISTING (See Index Rear of Manual)

88-91 100F-100G 62-63 102-103 80-83 96-97 106 92-94, 95E-95M 95A-95C 96-97

24-24A 156-157 160-161B 176-177 150- 151 176-177

NOTE: Refer to Detroit Diesel Allison Manual for Transmission and Torque Converter information.


QUICK REFERENCE

TROJAN FAUN FILTERS PART NO. PART NO. QTY.

Air (Large Insert)(GM) 6953107 0746916 (Small Insert) (GM) 6953106 4194702 (Large Insert) (CD) 6960003 4197646 (Sma 11 Insert) (CD) 6954999 4197619

Engine Oil - GM 6955303 4194770 CD - By-Pass 6956022 4198280 CD (Spi n-On) 6960390 0746870 CD - Lube (Spin-On) 6954962 4199645

Eng i ne F ue 1 - GM - Primary 6954847 4197615 1 Secondary 6954525 4197612 1

CD - 2078834 4191413 2

Hydraulic Oil, Trans. 6955910 4194827 1 , Tank 2092442 4191560 6

Corrosion Resistor (CD) 6851950 4789552

BELTS

Alternator - GM (Set of 2) 2052051 4195642 CD Serial No. Thru

59-1245 (Set 2) 2085015 4195766 59-12246-59-1266 (Set 2) 2088356 4198220 59-1267 & Higher (Set '2) 2045744 4198749 (70 Amp) 59-1267 & Higher 2108317 4199106

Fan GM (Set of 3) 6851949 4197276 1 ,. CD (Set of 2) 6953036 4197578 1

Water ~ump CD (Set of 2) 6960442 1

Revision 11 - September, 1984 9

.-.-~~~~~-

1\ -

on

------

- ...

... ... ... ...

10

.... -

-~---:~~·-e-

=

lOZlL

REVISION 1 - MARCH 1978

TROJAN

Item

*1 #1 @1 Xl $2 $3 $3 ¢3 $4 $5

$6 ¢6 ¢6A ¢6B ¢6C ¢6D ¢6E

7 8 9

10

11 12 13 14 15 16 17 18 19 20 21 22 23

*24 +24

25 26 27

Y27A 28 29 30

$31 ¢31 ¢31

32 33

Trojan Faun Part No. Part No.

2105608 4196307 211661 7 4199190 2115933 4199164 4600251 2105896 4196349 2031167 4195458 2107209 4196493 2114891 4198479 2036826 4195576 2032989 4190425 2041078 4195609 2105897 4196350 2115548 4199152 2115545 4199151 2115563 4199153 2115542 4199150 2031588 4195488 2041074 4195607 2107616 4196529 2032007 4197763 210350~ 4196123 2037662 2037661 2106212 4196367 2106217 4196368 2106220 4196370 2106222 4196371 2099118 4195896 2107666 4196535 2106190 4196366 2075186 4195144 2107447 4196513 2107416 4196507 2116073 4198441 2301210 4196768 2107418 4196508 2115367 4199145 2116599 2031562 4190339 4602255 2099226 4195901 0040408 2080946 4195747 2031624 4195491 2099299 4195908 2103871 4196141 2114907 4198478 2114906 4198477 2115438 4198442 2115436 4198443

FRAME & COUNTERWEIGHT

Description

Rear Frame Assy. Rear Frame Assy .. Rear Frame Assy. Rear Frame Assy. Step Assy., Upper Bolt Bolt (Used with Counterweight) Bolt Washer, Flat Nut Locknut (Used with Counterweight) Step Assy., Lower Step, Folding (N.I.) Le ve r (N. 1. ) Loop, Chain End (N.I.) Chain (N.1.) Bolt, Step Pivot (N.I.) Nut (N. 1.) Cradle Assy. (Incl. Item 14) Elbow, 90° Tube Assy., Grease Line (Rear Cradle Pin) Bolt, Cradle Pin to Support - Rear Bolt, Cradle Pin to Support - Front Cradle Pin Assy. Shim Seal . Bearing, Axle Cradle Seal Tube Assy., Grease Line (Front Axle Pin) Bolt Nut Link, Steering Safety Pin Assy., Safety Link Spacer Pin, Hair Cotter Lock Pin Assy., Safety Link Frame Assy., Front (Supersedes 2106410) Frame Assy., Front Bolt Plate, Lock (Supersedes 2099227) Pin, Hoist Cylinder to Front Frame Seal (N.1.) Bolt Nut Spacer Counterweight (1786 Lbs = 810 Kg) Counterweight - LH (1820 Lbs = 825 Kg) Counterweight - RH (1820 Lbs = 825 Kg) Pin, Draw Bar (Optiona1)(N.I.) Pin, Draw Bar Pin Locking (N.I.)

Revision 11 - September, 1984 0115A-5351A

Qty.

1 1 1 1 2 8 8 8 8 8 8 2 2 2 2 2 2 2 1 2 1 8 8 2

18 2 2 2 1

16 16 1 1 1 2 1 1 1 6 2 2 4 2 2 2 2 1 1 1 1

11

TROIAN

Item Trojan Faun Part No. Part No.

llA

FRAME AND COUNTERWEIGHT

Description Qty.

For Machines Having the Following Serial Numbers:

* 59-1245, 1248, 1250, 1252, 1253, 1.256, 1257 & 1260 + 59-1246, 1247, 1251, 1254, 1255, 1258, 1259, 1261

and Hi gher ~222, 1224 thru 1240, 1244, 1245, 1249 thru 1260

¢ 223, 1241 thru 1243, 1246 thru 1248, 1261 & HighE r # 59-1246, 1247, 1251, 1254, 1255, 1258, 1259 & 1261 @ 59-1267 thru 1296 X 59-1297 - 1510 Y 59-1310 & Higher

.

-

.


IROd ..

"r n ........ ..:,. ....... _ 0 , .. ,.. '00'

TROd ..

Item Part No.

1 2108223 2 8100296 3 8100425 4 8100021 5 2108225 6 8100299 7 8100425 8 8100021 9 8100297

10 2108222 11 2031613 12 8100429 13 2036824 14 2108227 15 8100298 16 8100425 17 8100021 18 2108291 19 2094027 20 2094028 21 2108430 22 2108431 23 8100222 24 8100026 25 2108435 26 2108436 27 8100222 28 8100026 29 8100223 30 8100064 31 8100062 32 8100026 33 2108434 34 8100224 35 8100062 36 8100026 37 2108323 38 2108324 39 8100055 40 2071517 41 8100244 42 8100050 43 8100048 44 2108322 45 2108325 46 8100055 47 8100050 48 8100048

BELLY PANS AND GUARDS

Descript~on

Pan Assembly, Front Frame Belly Bolt Nut Flatwasher Pan Assembly, Transmission Belly Bolt Nut FJatwasher Bolt Pan Assembly, Cradle Belly Bolt Nut Flatwasher Pan Assembly, Rear Frame Belly Bolt Nut Flatwasher Guard Assembly, Radiator Pin, Clevis Wire, Spring Guard Assembly, Brake Cylinder - oR. H. Guard Assembly, Brake Cylinder - L. H. Bolt Lockwasher Guard Assembly, Brake Line - R. H • Guard Ass'embly, Brake Line - L. H. Bolt Lockwasher Bolt Flatwasher Nut Lockwasher Guard, Lever Bolt Nut Lockwasher Reinforcement, Hydraulic Tank - Front Reinforcement, Hydraulic Tank - Rear Bolt Spacer Bolt Bolt Nut Reinforcement, Fuel Tank - Front Reinforcement, Fuel Tank - Rear Bolt Bolt Nut

Revision 8 - Julv. 1981

Qty.

1 4 4 4 1 2 2 4 2 1 4 4 4 1 4 4 4 1i

4 4 1 1 4 4 1 4 4 4 2 2 2 2 2 8 8 8 1 1 5 2 2 2 4 1 1 5 4 4

11n

::-, t'

-

I031L

Item

*1 +1

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

33 34

@35 ¢35

36 37 38

39 40 41 42

I 43

Part No

2106322 2109347 8100223 8100026 8100064 2108639 8100240 8100077 2106300 8100240 2314392 8100245

8102435 2104475 8400454 2104389 2106295 2107441 2107831 2107442 8101980 8100026 2106296 2107698 2108163 2107700 8106700 2106164 8100299 8100021 2041074 2107277 2107278 8100242 8100048 2106166 2109246 8100055 2032962 2104473 2104472

8100077

8102123 2104471

SHEETMETAL SHROUDING

Description

{For Machines Having Serial Numbers 59-1011 through 59-1219) . Shroud, Front Shroud, Front Bolt Washer, Lock Washer, Flat Bulkhead (Supersedes PIN 2106439) Bolt, Bulkhead to Frame Washer, Flat Support, Hood Bolt, Hood Centre Section to Support Washer, Flat (Bulkhead and Rear Cowl) Bolt, Hood Support to Bulkhead and Rear Cowl (Supersedes

PIN 2031525) Not Applicable Nut Pin, Clevis Pin, Cotter Cylinder, Spring (Front) Hood, Side Section R.H. Hinge, Continuous R.H. Hood, Centre Section Hinge, Continuous L.H. Bolt, Hood Sides to Centre (Supersedes PIN 2031473) Washer, Lock Hood, Side Section L.H. Cylinder, Spring (Rear) Catch, Hood Spring, Torsion Pin, Cotter Rear Cowl Assembly Bolt, Rear Cowl to Rear Frame (Supersedes PIN 2031581) Washer, Flat Nut Handrail Assembly, Right Side Handrail Assembly, Left Side Bolt Nut Grill Assembly Grill Assembly . Bolt, Grt11 AssemBly to Rear Cowl Washer, Flat Lock Assembly, Rtght Side (Includes Item 39 and 41) Lock Assembly, Left Side (Includes Items 39 and 41) Handle (N.S.S.) (Order Item 38) Washer,.Lock Assemb1v

. Latch (N. S. S.). (Order Item 38) .. Nut Yoke, End

Revision 5 - February, 1980

Qty

1 1 4 4 4 1 4 4 2 4 4

4

4 8 8 2 1 1 1 1

42 42 1 2 2 2 2 1 4 8 4 1 1 6 4 1 1 6 6 1 1

4

4 4

13

SHEETMETAL SHROUDING

Item Part No Description Qty

44 2104468 Pin, Yoke 4 45 8400454 Pin, Cotter 4 46 8101934 Screw, Cap (Lock Assembly to Hood) 24 47 8100029 Washer, Lock > 24

~ * For Machines Having Serial Numbers 59-1011 through 59-1028 + For Machines Having Serial Numbers 59-1029 and Higher @ For Machines Having Serial Numbers 59-1011 through 59-1052 ¢ For Machines Having Serial Numbers 59-1053 and Higher

--

-

13A Revision 5 - February, 1980

-_ .. / ::-~

r-.-.J j

\~ to

1161L'

13C Revision 5 - February, 1980

TROdAN

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

*43 +43

44 45 46

2106164 2031484 2032965 2041074 2109246 2031519 2032962 2108639 2036818 2031517 2110636 2039565 2031525 2036818 2031393 2031619 2036653 2031531 2036818 2031393 2031619 2031496 2031392 2036817 2111203 2111204 2111201 2111202 2110495 2036816 2041069 2100320 2036818 2031761 2031450 2031390 2031616 2110588 2110589 2031475 2031391 2036816 2109347 2113512 2031477 2031391 2036816

Sheetmeta1 Shrouding

Description

(For Machines Having Serial Numbers 59-1220 thru 59-1245, thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257)

Cowl Assembly, Rear I

Bolt - Rear Cowl Assembly to Rear Frame F1atwasher Nut Stop Grill Assembly Bolt - Grille Assembly to Rear Cowl F1atwasher Bulkhead Assembly Flatwasher Bolt - Bulkhead to Frame Hood Assembly Spacer Bolt F1atwasher Lockwasher Nut Spacer Bolt - Hood to Bu1khe~d ~Top) F1atwasher Lockwasher Nut Bolt - Hood to Bulkhead (Side) Lockwasher F1atwasher Panel Assembly, Rear Side - R.H. Panel Assembly, Rear Side - L.H. Panel Assembly, Forward Side - R.H. Panel Assembly, Forward Side - L.H. Swivel Assembly F1atwasher Locknut Rod, Hood F1 atwasher Pin, Cotter Bolt - Hinge to Hood Lockwasher Nut Panel Assembly, Lower Side - R.H. Panel Assembly, Lower Side - L.H. Bolt - Lower Panel to Frame Lockwasher F1atwasher Shroud, Front. Shroud, Front Bolt - Front Shroud to Frame Lockwasher Flatwasher

Revision 7 - May, 1981

Qty

1 4 8 4 1 6 6 1 4 4 1 6 6 6 6 6 2 2 2 2 2 4 4 4 1 1 1 1 4 8 4 4 4 4

20 20 20 1 1

12 12 12 1 1 4 4 4

130

•• aDdAN

Sheetmeta1 Shrouding


47 2110889 Latch Assembly, Draw 8 ,

* For Machines Having Serial Numbers 59-1220 thru 59-1236.

--------~ + For Machines Having Serial Numbers 59-1237 and Higher.

..

.

,..,,.. n_ .. .:_.: __ " M~.. 1001

r---j I ,

_ _ 1161L

13G Revision 7 M - ay, 1981

TROJAN

SHEETMETAL SHROUDING For Machines Having Serial Numbers °59-1246, 1247, 1251, 1254, 1255, 1258 & Higher

Item

1 *lA

lB 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47


2120099 2106052 4601574 2031582 2031965 2041074 2109246 2071028 N/A 2114234 2036818 2031517 2114218 N/A 2031521 2036818 2031393 2041071 2020422 2031525 2036818 2314392 2041071 2031525 2314392 2036818 2116756 2116757 2111201 2111202 211 0495 2036816 2041069 2100320 2036818 2031761 2031450 2031390 2031616 2110588 2110589 2031475 2031391 2036816 2113512 2031477 2031391 2036816 2110889

4198481

4195485 4190376 4190838 4198281 4199084

4199129 4195573 4190327 4199128

4190329 4195573 4190306 4195607 4198486 4190332 4195573 4196818 4195607 4190332 4196818 4195573

4198289 4198290 4198291 4195572 4195606 4198292 4195573 4198491 4190312 4190303 4190346 4198294 4198295 4190317 4190304 4195572 4199121 4190318 4190304 4195572 4198265

Revision 11 - September 0115A-5352A

Description

Cowl Assy., Rear (Supersedes PIN 2116736) Cover, Radiator,Lock (N.I.) Padlock (N.I.)(Supersedes 2114085) Bolt-Rear Cowl Assy. to Rear Frame F1 atwasher Nut Stop Grill Assy. Bolt-Grille Assy. Not Applicable Bulkhead Assy. F1atwasher Bolt-Bulkhead to Frame Hood Assy. Not Applicable Bolt Flatwasher Lockwasher Nut Spacer Bolt - Hood to Bulkhead (Top) F1 atwasher Washer, Hardened Nut Bolt-Hood to Bulkhead (Side) Washer, Hardened Fl atwasher Panel Assy., Rear Side - RH Panel Assy., Rear Side - LH Panel Assy., Forward Side - RH Panel Assy., Forward Side - LH Swi ve 1 Assy. F1atwasher Locknut Rod, Hood F1 atwasher Pin, Cotter Bolt, Hinge to Hood Lockwasher Nut Panel Assy., Lower Side - RH Panel Assy., Lower Side - LH Bolt Lower Panel to Frame Lockwasher Fl atwasher Shroud, Front Bolt - Front Shroud to Frame Lockwasher Fl atwasher Latch Assy., Draw

Qty.

1 1 1 4 8 4 1 6

1 4 4 1

5 5 5 5 5 3 3 3 3 2 2 2 1 1 1 1 4 8 4 4 4 4

20 20 20

1 1

12 12 12 1 4 4 4 8

13H

TROJAN

SHEETMETAL SHROUDING For Machines Ha~ing Serial Numbers 59-1246, 1247, 1251, 1254, 1255, 1258 & Higher


48 4601574

13J

Description aty.

Padlock, Side Panels (N.I.)(Supersedes 2114085) 4

For Machines Having' the Following Serial Numbers:

* 59-1262 & Higher


TROJAN

Trojan Faun Part No. Part No. Item

$ 1 2114678 4199167 ¢ 1 2115063 4199097

2 2030225 4197650 3 2112276 4198199 4 2067439 4198200 5 2106516 4196411 6 2112371 4196747

2112738 4198194 7 2114961 4198193 8 2114388 4198201 9 2037709 4198445

2112279 4198197 10 2067437 4191237 11 2106514 4196409 12 2114691 4198202 13 2037710 4190664 14 4603419 15 2112039 4196746

2072353 4191330 16 2114962 4198204

$17 2114389 4199086 ¢17 2115416 4198203

18 2099205 4195899 $19 2104686 4196234 ¢19 2115061 4198299

20 2099045 4195889 21 2102890 4196090

2099045 4195889 22 2114386 4198192 23 2099040 4195885 24 2099042 4195886

$25 2104687 4196235 ¢25 2115059 4199065

26 4603476 27 2031577 0027473 28 2099097 4195895 29 2112900 4196752 30 2103878 4196142 31 2111985 4196744

2112740 4198190

Lift Arm & Linkage

Description

Lift Arm Assembly Lift Arm Assembly (Incl. Items 8 & 17) Fitting, Grease Bolt Nut, Cone 1 ok Pin Spacer (Lift Arm @ Frame) - 1/4 Spacer (Lift ARm @ Frame) - 1/8 Seal (Supersedes 2102823) Bushing Bolt (Lever @ Cylinder, Lever @ Link,

Bucket Cylinder @ Frame) Bolt (lift Arm @ Bucket, Link @ Bucket) Nut, Cone1ok Pin, Hoist Cylinder to lift Arm Pin, lift Arm to lever (Supersedes PIN 2107436) Bolt, (Corr. PIN) Pin, Lift Arm to Bucket Pivot(Supersedes PIN 2106515) Spacer (lift Arm @ Bucket) - 1/4 Spacer (Lift Arm @ Bucket) - 1/8(Supersedes 2112739) Sea 1 (Supersedes 2102849) Bushing Bushing Pin, Bucket Cylinder to Frame Front lever Assembly (Includes Items 22, 23 and 24) Front lever Assembly (Includes Items 22, 23 and 24) Pin, Lever to Link Pin, Bucket Cylinder to lever (R.H.) Pin, Bucket Cylinder to lever (L.H.) Seal, Grease (Supersedes PIN 2099043) Bushing Spacer link Assembly (Includes Items 29 and 30) Link Assembly (Includes Items 29 and 30) Pin, Link to Bucket (Supersedes 4602128) Bolt P1 ate, Capture Seal, Grease (Supersedes PIN 2099118) Bushing Spacer (lever @ lift Arm) - 1/4 Spacer (Lever @ Lift Arm) - 1/8

For machines having the following serial numbers:

$ Thru 59-1257. ¢ 59-1258 and higher.


Qty.

1 1

10 2 2 2 2 2 4 2

6 4

14 2 2 4 2 2 2 4 2 2 2 2 2 2 1 1 4 4 2 2 2 2 6 2 8 4 2 2

15

TROd ..

3--_~_

4

5

8

9

12

16

6

~~r--=---t---_______ .

1981 . ·on 7 - May, Revlsl

TROJAN

LOWER PIVOT GROUP

Item Trojan Faun Description Part No. Part No.

*A ------- Lower Frame Pivot Assy. ( Inc 1 • Items 8-10)(See Note) +A 2116623 4199192 Lower Frame Pivot Assy. (Inc 1. I terns 8- 1 0 & 13) @A 2118907 Lower Frame Pivot Assy. ( Inc 1 • Items 8-10 & 13)

1 2116654 4199194 Bolt lA 2094042 4191573 Washer, Flat 2 2037718 4195587 Bolt 2A 2094042 4191573 Washer, Flat 3 2313580 4196806 P1 ate, Capture

*4 N.S.S. Sleeve (Order Item +4 & +A) (Supersedes 2313579 ) +4 2116655 4199195 Sleeve 5 2102823 4196079 Seal 6 2037704 4198300. Bolt 7 2313578 4196804 Retainer, Lower 8 4601579 Be ari ng (Supersede s· 2106218) 9 2102823 4196079 Seal

10 N.S.S. Housing (Order Item A) 11 2030225 4190265 Fitting, Grease 12 2313589 4196807 Pi n, Lower

@12A 2118261 Insert Sleeve - Bottom of Rear Frame @13 4602974 Kit, Shim (Use As Required)

NOTE: When Replacing Lower Pivot Assy. *A Order ITEMS +A & +4.

For Machines Having the Following Serial Numbers: * 59-1245, 1248-1250, 1252,' 1253, 1256 & 1257 + 59-1246, 1247, 1251, 1254, 1255, 1258-1309 @ 59-1310 & Higher

.

-


. Qty.

-1 1 3 3 2 2 1 -1 1 8 1 1 1 -1 1 1 1

16A

TROJAN

. UPPER PIVOT GROUP

For Machines Having Serial Numbers Thru 59-1309

Item Trojan Faun

Description Part No. Part No. Qty.

A 2116622 4199191 Upper Frame Pivot Assembly (Incl. 1 of Item 3, Item 6 and 7)(Supersedes 2106401 ) 1

1 2031571 4195480 Bolt 1 1A 2031621 4190350 Nut 1 2 2313572 4196802 Pin, Upper 1 3 2102849 4196086 Seal 2 4 2037664 4198301 Bolt 6 5 2313573 4196803 Retainer, Upper 1 6 2057987 4195663 Bearing 1 7 ------- Housing, Bearing N.S.S. (Order Item A) -8 2030225 4190265 Fitting, Grease 1 9 2112298 4198302 Bracket, Cable and Hose Guide (N.!.) 1 9A 2301447 4196771 Nut, Jam (N.!.) 1

.16B Revision 11 - September, 1984

TROJAN

2-----

3 ____ _ -4

5---

-aP-1

3-----

UPPER PIVOT GROUP For Machines Having Seri~l Numbers 59-1310 & Higher

Trojan Faun Part No. Part No. Item

A 2118908 1 2031571 4195480 1A 2067437 4191237 2 2313572 4196802 2A4602043 3 2102849 4196086 4 2037664 4198301 5 2313573 4196803 6 2057987 4195663 7 N.S.S. 7A 4602042 7B 2031473 4190315 7C 2031391 4190304 70 2049224 8 2030225 4190265

Description

Upper Frame Pivot Assy. (Include Items 3, 6, 7) Bolt Nut Pin Bushing, Rear Frame Top (N.I.) Seal Bolt Retainer, Upper Be ar; ng Housing (Order Item A) Insert, Sleeve, Rear Frame Bottom (N.I.) Bolt Lockwasher Fl atwasher Grease Fitting


Qty.

1 1 1 1 1 6 1 1

1 1 1 1 1

17

TROJAN

/

/

17A Revision 11 - September, 1984

TROIAN

FENDER INSTALLATION


1 2108126 4198404 Fender Assy., R.H. Front 2 2108127 4198405 Fender Assy., L:H. Front 3 2031578 4195400 Bolt, Front Fender to Frame 4 2031622 4190351 Nut 5 N/A Not Applicable 6 N/A Not Applicable 7 N/A Not Applicable 8 2115484 4198406 Fender Assy., R.H. Rear (Opt)(Inc1. 9 2115485 4198407 Fender Assy., L.H. Rear (Opt)(Inc1.

10 2110890 4198410 Latch Assy., Rear Fender 11 2115469 4198411 Keeper Bracket 12 2031522 4190330 Bolt, Hinge to Tank 13 2031619 419'0349 Nut 14 2036818 4195573 Washer, Flat 15 2031477 4190318 Bolt, Keeper to Side Pane 1 16 2031617 4190347 Nut 17 2031391 4190304 Lockwasher 18 2115467 4198412 Hinge Assy. (Welded to Fender)

.


Qty.

1 1 8 8 ---

2 of Item 18) 1 2 of Item 18) 1

2 2 8 8 8 4 4 4 4

.

17B

... 1ft

/ I I

l022L

.ROdAN

Item Part No

1 2106519 $2 2108191 ¢2 2114699 ¢2A 2031475 ¢2B 2036816 ¢2C 2031391 ¢2D 2031617 $3 2102792 $4 2078429 $5 2032962 $6 2032982

7 2031475 8 2036816 9 2031391

10 2031617 11 2106738 12 2090256 13 2036815 14 2031390 15 2031616 16 2031471 17 2031391 18 2106703 19 2031475 20 2031391 21 2106697 22 2031473 23 2031391 24 2107541 25 2107540 26 2031475 27 2031391 28 2036816 29 2031475 30 2031391 31 2036816

*32 2106539 +32 2111290

32 2114874 33 2078673 34 695088C; 35 695088c 36 2104565 37 203161<: 38 210318C 39 203152.::

Floorplates, Console and Seat Support

Description

For Machines Having Serial Numbers Thru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256, 59-1257 & 59-1260. Floorplate Assembly Support Assembly~ Seat Support Assembly, Seat (Not As Illustrated) Bolt, Seat to Support (N.I.) Washer, Flat Washer, Lock Nut Tilt Adjust Assembly, Seat Rod Washer, Fl at Nut Bolt Washer, Flat Washer, Lock Nut Mount Plate Assembly, Arm Cushion Cushion, Arm Washer, Flat Washer, Lock Nut, Arm CuShion Bolt, Cover to Console Washer, Lock Cover, Console Bolt, Cover to Console Washer, Lock Plate Assembly, Cover Bolt, Plate to Cover Washer, Lock Plate, Cover (Bottom) Plate, Cover (Top) Bolt Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Floorplate Assembly, Front Floorplate Assembly, Front Floorplate Assembly, Front {See Note 1) Block, Terminal Screw Washer, Lock (N.I.) Stud Nut Console, Valve Controls and Seat Support Mount Bolt (Console Base to Rear Frame)


Qty

1 1 1 4 4 4 4 1 1 2 2 3 3 3 3 1 1 2 2 2 2 2 1 2 2 1 2 2 1 1 4 4 4 4 4 4 1 1 1 1 2 2 3 3 1 4

19

TROdAN

Item Part No

40 2031619 41 2031475 42 2031391 43 2036816 44 2031475 45 2031391 46 2036816 47 2106522 47 2115464 47A 2115506 48 2102729 49 2041067 50 2106544 51 2031475 52 2031391 53 2031617

20

F100rplates, Console and Seat Support

Description

Nut Bolt . Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Floorplate Assembly, Rear Floorplate Assembly, Rear (See Note 2) Strap Assy, Tool Box (N.I.)(See Note 2) Handle, Rear F100rplate Nut, Elastic Stop Support Assembly, Rear Floorplate Bolt -Washer, Lock Nut

Note 1: For machines equi~~ed with optional two pedal brake system 2114813 (TBG) only.

Note 2: For machines equipped with optional tool kit 2114887 (TBG) only.

* For machines having serial numbers thru 59-1120. + For macnines having serial numbers 59-1121 and higher •. $ For Machines having serial numbers thru 59-1222, 59-1224

thru 59-1240, 59-1244, 59-1245, 59-1249 - 59-1250, 59-1252, 59-1253, 59-1256, 59-1257 and 59-1260.

¢ For machines naving serial numbers 59-1223, 59-1241 tnru 59-1243 and 59-1248.

Qty

4 4 4 4 6 6 6 1 1 1 1 2 1 3 3 3

Revision 7-May, 1981

TROdAN

21A Revision 7 - May, 1981

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 12 13

*14 +14 *15 +15

16 17 18 19 19 20 21 22 -23

·24 25 26 27 28 29 30 31

*32 +32 *32 +32

32A 33 34

2116558 2031621 2031475 2036816 2031391 2031617 2116556 2031522 2031619 2113541 2101258. 2113932 2113602 2101258 2106519 2115792

2115791 2036816 2031391 2071029 2111290 2114874 2036816 2031391 2031475 2107541 2107540 2036816 2031391 2071029 2106517 2031475 2031391 2031617 2106522 2115793 2115464 2117480 2115506 2036816 2031391

~

FLOORPLATES, CONSOLE AND SEAT SUPPORT •

Description

(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, '59-1255, 59-1258 & Higher). Support Assy., Seat Nut Bolt Washer, Flat Washer, Lock Nut Console, Valve Controls Bolt Nut Shroud, Console Bolt Cover (2-Spool) Cover (3-Spoo 1 ) Bolt F1oorplate, Assy., Center Floorp1ate Assy., Center Front Not Applicable F100rplate Assy., Center Rear Washer, Flat Washer, Lock Bolt Floorplate Assy., Front F1oorp1ate Assy, Front (See Note 1) Washer, Flat Washer, Lock Bolt Cover Plate, Bottom Cover Plate, Top Washer, Flat. Washer, Lock Bolt Support Assy., Rear Floorplate Bolt Washer, Lock Nut Floorp1ate, Rear F1oorp1ate, Rear F1oorp1ate, Rear (See Note 2) Floorp1ate, Rear (See Note 2) Strap Assy., Tool Box (N.I.)(See Note 2) Washer, Flat Washer, Lock

Revision 8 - July. 1981

Qty

1 3 4 4 4 4 1 4 4 1 4 1 1 3 1 1

1 4 4 4 1 1 4 4 4 1 1 4 4 4 1 3 3 3 1 1 1 1 1 4 4

218

FLOORPLATES, CONSOLE AND SEAT SUPPORT


(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 5Q-1255, 59-1258 & Higher).

35 2071029 Bolt 4 36 2102729 Handle, Rear Floorplate 4 37 2041067 Nut 8

NOTE 1: For Machines EQuipped witn Optional Two PEDAL BRAKE SYSTEM 2114813 (TBG) Only.

NOTE 2: For Machines EQuipped with Optional Tool Kit*2114887 or +2117511 (TBG) Only.

* For Machines Having SIN thru 59-1266. + For Machines Having SIN 59-1267 & Higher.

.

. .

.

.

• .'

?,,. Revision 8 - July, 1981

'-

,-

•

-... -22.

lRO.IAN

SEAT ASSEMBLY

Item Part No Description

For Machines Having Serial Numbers thru 59-1222, 59-1224 thru 59-1240, 59-1244, 59-1245; 59-1249, 59-1250, 59-1252, 59-1253, 59-1256, 59-1257 and 59-1260.

A 2104014 Seat Assembly with I.C.P. (Includes Items 1 tnru 19) 1 6953380 Back Cushion Assembly 2 6953378 Seat Cushion Assembly 3 6953637 Clip, Fastener 4 6953619 Side Panel Assembly, L.H. 5 6953620 Side Panel Assembly, R.H. 6 6953625 Bearing, Tnrust Ball 7 6953621 Adjuster Screw and Lever Assembly 8 6953623 Spring, Tension 9 6953613 Shock Absorber Assembly Kit

10 6953615 Bearing, Flanged" 11 6953609 Snock Lever Assembly Kit 12 6953630 Roller (Nylon) 13 6953606 Ring, Snap 14 6953608 Washer 15 6953610 Shock, Hinge Shaft 16 6953633 Roller and Bearing Assembly 17 6953599 Bearing, Flanged 18 6851896 Slide Rail Kit 19 6851898 Intermediate Connecting Point Kit 20 2301636 Seat Belt Assembly (Includes Lap Belts, Seat to F1oo!

-Retaining Bolts and Hardware)


Qty

1 1 1

12 1 1 1 1 1 1 4 1 2

10 2 2 4 4 1 1

1

23

TROd ..

6082

23A Revision 7 - May, 1981

TROIAN

SEA T ASSEMBL Y·

Item Trojan Faun

Description Part No. Part No.

A 2113972 4198474 Seat & Suspension Assy., Complete B 6960339 4198744 Seat Assy. (Incl. Items 2,10,14,29,31,33,34,26-28) 1 2031475 4190317 Bolt 2 6960108 4198835 Cushion Assy. (Incl. Item 3) 3 N.S.S. Clip 4 REF Suspension Assy (See Page 230) 5 6960147 4198860 Cap, Height Adjustment 6 6960356 4198883 Cap, Sl ide Lever 7 2031475 4190317 Bolt 8 2032960 4195527 Washer 9 6960148 4198861 Shaft & Latch Assy., Tilt

10 6960107 4198741 Cushion Assy., Back (Incl. Item 3,11,12,14,16,28 &30) 11 N.S.S. Se a 1 (Orde r I tern 10) 12 N.S.S. Pan Assy. (Order Item 10) 13 N/A Not Appl icab1e 14 6960343 Screw 15 N/A Not Applicable 16 N.S.S. Cushion (Order Item 10) 17 N/A Not Applicable . 18 N/A Not Applicable 19 2041069 4195606 Nut 20 2032960 4195527 Washer 21 N/A Not Applicable 22 6960149 4198862 Spring 23 6960152 4198864 Cable 24 6960150 4198863 Cap, Tilt

. 25 6960367 Bar, Spacer 26 6960151 Bo 1 t, Shoul der 26A 6960368 Nut 26B 2036820 4198308 Washer, Flat 26C 2036818 4195573 Washer, Flat 27 6960341 Spring 28 6960112 Spacer 29 6960372 Spacer 30 6960370 4298892 Link Assy., Tilt 31 6960109 4198836 Bracket Assy., L.H. (Not As Illustrated)

69601]0 4199030 Bracket Assy., R.H. (Not As Illustrated) 32 N/A Not Applicable 33 4601258 Bo lt, Ti lt Back (N.I.) 34 2031521 4190329 Bo1 t tN.!.)


Qty.

1 1 2 1 --1 1 2 2 1 1 ---2 ----6 4 -2 2 2 1 2 2 2 2 2 2 2 2 1 1 -2 2

238

TROd ..

10

18

23C Revision 7 - May, 1981

TROJAN

SEAT SUSPENSION

Item Trojan Faun


A 6960344 Suspension Assy. (Incl. Item 1-25 & 1 6960365 4198890 Lever Assy. 2 6960142 4198855 Bolt 3 6960127 4198847 Block, Sliding 4 6960124 4198843 Housing, Upper 5 6960120 4198742 Arm Assy., Suspension (Incl. 6 N.S.S. Bearing (Order Item 5) 7 6960359 4198886 Bolt 7A 2041067 4195605 Nut 8 6960143 4198856 Link, Connecting 9 6960144 4198857 Spring

10 6960139 4198853 Link Assy., Cross 11 6960143 4198856 Link, Connecting 12 6960353 4198880 Retainer 13 6960130 4198980 Shock Absorbe r 14 6960137 4198852 Boot Assy. 15 6960131 4198849 Bolt 15A 2041069 4195606 Nut 16 . 6960361 4198887 Bearing, Shock Absorber 17 6960133 4198850 Bumper 18 6960364 4198889 Fastener, Push On 19 N/A Not Applicable 20 69p0129 4198848 Block, Sliding 21 N/A Not Applicable 22 6960146 4198859 latch Assy. 23 6960115 4198837 Spring 24 N/A Not Applicable 25 6960141 4198854 Spring, latch Return

Revision 11 - September, 1984 01l5A-5357A

Item 6)

Qty.

Page ) 1 1 4 1 1 1 -2 2 1 2 2 1 4 1 1 1 1 2 2

22 -1 -1

. 1 -1

230

IROd ..

JW ~. liE I ~---V-IM-A-'A--------- IL

I 3 3 5 6 2 B

A 12

-7

o 0 o o

I '\ 0 " .. ,_, 15 ~34 ~ ~r---m-- 6083

Seat Suspension Group .


For Machines Having Serial Numbers 59-1223, 59-1241 thru 59-1243 59-1246 thru 59-1248, 59-1251, 59-1254, 59-1255, 59-1261 & Highe .

1 2041071 Nut 2 2 6960361 Bearing 2 3 6960121 Bearing 4 4 6960363 Shaft 2 5 6960117 Shaft and Gear Assy. 1 SA 6960125 Washer, Thrust 1 6 6960116 Washer, Spring 1 7 6960369 Pin 1 8 6960128 Block, Sliding L.H. 1 9 6960126 Block, Sliding R.H. 1

10 ------- Not Applicable -11 6960136 Knob Assy. (Incl. item 12) 1 12 ------- Handle (N.S.S. - Order item 11) -13 6960358 Pin 1 14 6960134 Indicator 1 15 ------- Pad, Spring (N.S.S.) -16 6960118 Snaft and Gear Assy. 1 17 6960119 Bracket 1

23E Revision 7 - M&y, 1981

TROd ..

II

6085

\

Seat Adjusting Arrangement


For Machines Having Serial Numbers 59-1223, 59-1241 thru 59-124~, 59-1246 thru 59-1248, 59-1251, 59-1254, 59-1255, 59-1261 & Highe r.

1 6960357 Roller and Bearing Assy. 4 2 6960352 Lever Assembly . 1 2A 6960356 Cap, Slide Lever 1 3 6960347 Housing Assy. 1 4 6960346 Slide Track Assy. 1 5 6960348 Latch, L.H. 1 6 6960350 Rod, Latch Connecting 1 7 6960149 Spring 2 8 6960355 Capscrew 1 SA 6960354 Spacer, Slide Stop 1 9 ------- Not Applicable -

10 6960349 Latch, R.H. 1 11 6960353 Fastener, Pusn-On 7

Revision 7 - May, 1981 23F

TROIAN

.

TIRES & WHEELS (26.5x25)

Item Trojan Faun Description Part No. Part No. Qty.

A 2115614 4199155 Wheel Assy. (Incl. 1 & 4-7A) 4 1 2116539 4199183 Rim Base 4 2 2030210 4195448 Stem, Valve 4 2A 2056824 4198766 Cap, Valve 4 2B 2030204 4195447 Adapter 4 3* REF Tire, Tubeless -4 2041541 4195613 Flange 8 5 2107711 4196543 Band, Bead Seat 4 6 2031147 4190375 o Ring 4 7 2107712 4196544 Ring, Lock 4 7A 2107716 2509049 Key, Drive (N.I.) 4

*Not Sold For Replacement

24 - Revision 11 - September, 1984

TRO.JAN

3 4 5 6 7

TP2182

TIRES & WHEELS 29.5 x 25 (OPTIONAL)


A 2107708 Wheel Assy. (Includes Items 1 & 4 thru 7A) 4 1 2107709 Rim Base 4 2 2030210 Valve Stem 4 2A 2056824 Valve Cap 4 28 2030204 Adapter 4

*3 ------- Tire, Tubeless 4 4 2057098 Flange 8 's 2107711 Band, Bead Seat 4 6 2031147 10lRing 4 7 2107712 Ring, Lock 4 7A 2107716 Key, Driver (N.I.) 4

* Not Sold For Replacement

Revision 8 - July, 1981 24A

TROIAN

TOOLS (Optional)

Item Trojan Faun Part No. Part No. Description

1 2030340 4195449 Wrench Assy., Wheel 2 2030341 4195450 Socket . 3 2030342 4195451 Handle 4 2062739 4195676 Gun, Grease 5 2089294 4195791 Wrench,- Whee 1 Brg. Nut 6 6951719 4197523 Quadrigage 7 2094912 4195845 Kit, Test Adapter 8 2114916 Tool Set with Box (Export) 9 2115506 4199026 Strap Assy., Hold Down

10 2114919 Socket, 1-1/2, 3/4 Drive 11 2114917 Flex Handle, 3/4 Drive

DECALS (N. 1. )

1 6955987 4197640 Decal Identification Kit

PAINT

1 6960207 Black (1 u. s. GAL) 2 4602235 Ye 110w (1 U. s. GAL) 3 6960210 Black (12 Oz. Aerosol Can) 4 4602236 Ye 11 ow (12 Oz. Aerosol Can) 5 4602234 Ye llow (5 U.S. GAL)

1 4601820 Manual Set - Complete

.

.


. .. ... . ~ ..

Qty.

1 1 1 1 1 1 1 1 1 1 1

1

-----.

1

25

TRO.lAN

2

·6055

BUCKET ASSEMBLY


A ------- Bucket Assembly (Inc 1. Items 1-4) 1 1 ------- Corner, L.H. 1 2 ------- Edge, Cutting 1 3 ------- Cutters, Side 2 4 ------- Corner, R.H. 1

NOTE: Refer to chart on facing page for corresponding part numbers.

26 Revision 8 - July, 1981

.:: ", :. ':: .. ' . '. ';,

Bucket Chart

Bucket Type Size Item Item Item Item AssX· Cu.Yd. No. 1 No. 2 No. 3 No. 4

2106726 Rock 5.50 2106530 2106527 2105115 2106798 2106847 GP 6.00 2106529 2106528 2106825 2106831 2107799 Rock 5.40 2107798 21'06528 2107796 2107797 2108079 MH 7.00 2106529 2106528 ?105115 2106831 2110740 GP 6.00 2110884 Note 1 2106825 ·2110883 2111322 GP 6.00 2106529 Note 2 2106825 2106831 2112541 GP 6.00 2106529 Note 3 2106825 2106831 2112825 GP 6.00 2117413 2106528 2110279 2117412 2113878 GP 6.00 2117413 Note 3 2110279 2117412 2118203 Exc 5.50 2106529 2106528 2116416 2106831 2116414 GP 6.00 2106529 2106528 2116416 2106831 2116444 GP 6.00 2106529 Note 4 2116416 2106831 2116442 LP 6.00 2106529 Note 4 2106825 2106831 2112165 Coal 10.00 2112287 2112283 2110008 2112286 *4600168 Rock 5.50 2107798 2106528 2107796 2107797 4600167 Rock 5.50 2107798 2106528 2107796 2107797

Note 1: This bucket utilized three piece, bolt-on edge. Order 1-2110887 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2110881 plow bolt and 21-2116033 nut.

Note 2: This bucket utilizes three piece, bolt-on edge. Order 1-2111326 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2112504 plow bolt and 21-2116033 nut.

Note 3: This bucket utilizes three piece, bolt-on edge. Order 1-211 J326 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21~2110881 plow bolt and 21-2116033 nut.

Note 4: This bucket utilizes three piece bolt-on edge. Order 1-2106528 cutting edge, 2-2111324 outer edge, 1-2111325 inner edge, 21-2111058 plow bolts & 21-2116033 nut (Bucket made from 2106414 GP)(Bucket -2106847 GP).

*Note 5: This bucket utilizes bolt-on wear plates - order 3-4600157 wear plate, 1-4600158 wear plate RH, 1-4600159 wear plate LH, 17-2037748 bolt & 17-2031624 nut (Made from bucket 4600167).


TROd ..

28 - Lulv. 1981 Revision -8 1

TROJAN

Item

*1 +1

2 3" 4 5 6 7 8 9

10

*11 +11

12 13 14 15 16 17

*18 +18

19 A

20 21 22 23 24 25 26 " 27 28 29

*30 *31

32 33 34 35

*36 *37 *37A *37B *37C

370 38

39


2106321 4196384 2115738 4196323 2077067 4195724 2077038 4195723 2089475 4195797 2031613 4195490 2032967 4195529 2041076 4190833 2089477 4191529 2103965 4196158 2115581 4198737 2107566 4196521 2105580 4198306 2106286 4196380 2113181 4199118 2117947 2097242 4191603 2096989 4195855 2031617 4190347 2031391 4190304 2036816 4195572 2100516 4195933 2115631 2067433 4195697 2089387 2088197 4195792 2089389 4195794 2089388 4195793 2089390 4195795 2067435 4195698 2088331 4195779 2089391 4195796 2067425 4195693 6750769 4198270 2077833 4195732 2072696 4195717 6750336 4197858 2089477 4191529 2092442 4191560 2092449 4195824 2041074 4190838 2111189 4196732 2111269 4196736 2113726 4198309 2036820 4198308 2039493 7395254 2031779 4198307 2103966 4196159 2115582 4198808 2107567 4196522

FUEL & HYDRAULIC RESERVOIRS

Fuel Tank Assy. Fuel Tank Assy.· Cap, Fuel Gasket, Fue 1 Cap Gauge, Fue 1

Description

Bolt, Tank to Frame (Fuel & Hyd.) Washer, Flat Nut, Elastic Stop Plug, Drain Handrail Assy. - Right Front

".-. ~-

Handrail Assy. - Right Front (German TBG Only) Handrail Assy. - Left Rear Handrail Assy. - Left Rear (German TBG Only) Hydraulic Tank Assy. Hydrau1ic Tank Assy. Cover, Access Hole (Supersedes 2097243) Gasket Stud - Cover to Tank Nut Washer, Lock Washer, Flat (Supersedes 2032962) Screen Screen Nut, Lock (Supersedes 2067431) Pressure Relief Valve Assy. (Incl. Items 29-24) Screw, Shou 1 de r P1 ate, Capture Spring Plate, Val ve Nut, Lock Rod, Threaded - Relief Valve Spacer, Pipe Nut, Lock o Ring Cap Assy. (Incl. Item 28) Glass, Sight o Ring Plug, Drain Fi lter Assy. P1 ate, Cover Nut, Elastic Stop Gasket Cover Assy. (Not As Il1.)(Inc1. Items 36, 37A-37D) Bolt (N.I.) Washer (N.!.) o Ring (N.!.) Pin, Cotter (N.I.) Hand Rail Assy. - Left Front Hand Rail Assy. - Left Front (German TBG Only) Hand Rail Assy. - Rear


Qty.

1 1 1 1 1 6 6 6 1 1 1 1 1 1 1 2 2

16 16 " 16 16 1 1 1 2 2 2 2 2 2 4 4 4 1 1 1 1 1 4 3 3 1 1 1 1 1 1 1 1 1

29

TROIAN

FUEL & HYDRAULIC "RESERVOIRS

Item Trojan Faun Description Qty. Part No. Part No.

39 2115582 4198808 Hand Rail - Left Rear (German TBG Only) 1 40 2103968 4196160 Hand Rail - Lower' 1 41 2031473 4190315 Bolt 8 42 2031391 4190304 Washer, Lock 8 43 2031519 4190328 Bolt 16 44 2031619 4190349 Nut 16

+45 2115644 4199156 Step Assy., Fuel & Hydraulic Tanks 2 +46 2031477 4190318 Bolt 4 +47 2031391 4190304 Washer, Lock 4 +48 2031617 4190347 Nut 4 +49 2115744 4198812 Gauge, Oil Level 1 +50 4601574 Padlock, Tanks & Battery Box(N.I.)(Supersedes 2114085) 3

For Mach"ines Having the Following Serial Numbers:

* Thru 59- 1266 + 59-1267 & Higher

.


TROdAN

6009

TROdAN

Item Part No

1 2104268 2 -------3 2106093 4 2037618 5 2031391 6 2106092 7 2031496 8 2036817 9 2031392

10 -------11 2100540 12 2083724 13 2067437 14 2103564 15 2031587 16 2100543 17 2067438 18 2106477 19 2031572

*+20 2111074 @20 2112309

21 2067437 22 2103564 23 2031587 24 2100543 25 2067438 26 2091313 27 2084210 28 2032007 29 2032310 30 -------31 -------32 2035717 33 2053266 34 2053268 35 -------36 2104562 37 2031475 38 2031391 39 -------391\ 6955303 40 2031479 41 2031391 42 2031617 43 2032003 44 2104694 45 2031992 46 2032014 47 2106123

Engine And Related Parts (GM)

Description

Engine Assembly Shaft, Propeller - Upper (See Page 137) Plate, Drive ) Bolt, Drive Plate to Flywheel Lockwasher Cover, Flywheel Housing Bolt, Cover to Flywheel Housing F1atwasher Lockwasher Transmission and Torque Converter (See Allison Parts Manual) Bracket, Engine Mount - Rear Stud - Bracket to Engine Locknut Mount, Shock Bolt - Bracket to Frame Washer, Snubbing Locknut Angle, Engine Mount - Front Bolt, ~ngine to Front Mount Spacer (Supercedes PIN 2106506) Spacer . Locknut Mount, Shock Bolt, Bracket to Frame Washer, Snubbing Locknut Hose Assy., Engine Oil Pressure to Instrument Panel Connector, Straight Elbow, 90 0

Tee Switch, Pressure (See -58) Gauge, Engine Oil Pressure (See Pages 62, 63) Valve, Shut-Off (Heater) Bushing, Reducer Bushing, Reducer Valve, Drain (Furnished with Engine) Mount, Engine Oil Filter Bolt, Mount To Engine Lockwasher Filter, Engine Lube Oil (Furnished with Engine) Element, Lube Oil Filter Bolt, Filter to Mount Lockwasher Nut Elbow, 45 0

Hose Assy, Engine Oil Filter Adapter, Straight Elbow, 900

Hose Assy, Engine Oil Filter

Revision 6-Apri1, 1981

Qty

1

1 12 12 1 6 6 6

2 8 8 4 4 4 4 1 2 2 2 2 2 2 2 2 1 1 1 1

2 1 1

1 2 2

1 4 4 4 1 1 1 1 1

31

TRO.IAN

Engine And Related Parts (GM)


48 2031992 Adapter, Straight 49 2105534 Plate, Mount - Primary Fuel Filter 50 2031473 Bolt, Mount to Engine >

51 2031391 Lockwasher 52 6954847 Element, Primary Fuel Filter 52 6954525 Element, Secondary Fuel Filter 53 2031477 Bolt, Filter to Mount 54 2031617 Nut 55 2031391 Lockwasher 56 ------- Alternator (See Pages 56-58) 57 2068779 Pulley, Alternator

*58 2106111 Bracket, Mount - Alternator +58 2109707 Bracket, Mount - Alternator @58 2114320 Bracket, Mount - Alternator *59 2031523 Bolt, Alternator to- Mount +59 2031484 Bolt, Alternator to Mount @59 2037624 Bolt, Alternator to Mount *60 2031619 Nut @60 2031617 Nut *61 2036818 Flatwasher

@+61 2031391 Lockwasher *+62 2081010 Strap, Adjusting

@62 2114714 Strap, Adjusting 63 2031454 Bolt, Strap to Alternator 64 2031390 Lockwasher

*65 2036816 F1atwasher @+65 2036815 F1atwasher *66 2031479 Bolt, Alternator Mount to Engine +66 2031484 Bolt, Alternator Mount to Engine @66 2031475 Bolt, Alternator Mount to Engine *67 2036816 F1atwasher *68 2031391 Lockwasher

@+68 2031391 Lockwasher 69 ------- Valve, Drain (Furnished with Engine) 70 2052051 Belt, Alternator (Set of 2) 71 6851949 Belt, Fan (Set of 3) 72 6851948 Fan

+73 2031517 Bolt, Strap to Engine @73 2031521 Bolt, Strap to Engine

@+74 2036818 F1atwasher +75 2082389 Spacer @75 2079418 Spacer

.." "

* For machines having serial numbers thru 59-1031. + For machines having serial numbers 59-1032 thru 59-1234,

59-1237 thru 59-1245 & 59-1248 thru 59-1254. @ For machines having serial number 59-1235, 59-1236,

59-1246, 59-1247, 59-1255 and higher.

Qty

1 1 2 2 1 1 2 2 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 3 3 2

1 1 1 1 1 1 1 1

- ~.. .. -_ ..

IROdAli

6114

31C

. OPTIONAL ALTERNATOR INSTALLATION (GM)


1 2093818 Alternator, 70 AMP 1 lA 2092129 Pulley • 1 2 2052051 Be 1 t (Set of 2) 1 3 2106111 Bracket, Alternator Mount 1 4 2098077 Spacer 3 5 2036816 Washer, Flat 3 6 2031391 Washer, Lock 3 7 2031479 Bolt 3 8 2031533 Bolt 1 9 2036818 Washer, Flat 2

10' 2031393 Washer, Lock 1 11 2031619 Nut 1 12 2112468 Strap, Adjusting 1 13 2031393 Washer, Lock 1 14 2031517 Bolt 1 15 2036816 Washer, Flat 1 16 2031391 Washer, Lock 1 17 2031477 Bolt 1

NOTE: Standard Alternator Mounting Parts Are Listed on Page 30-31A.

-

Revision 8 - Ju1y~ 1981 310

TROd ..

32 Revision 7 - May, 1981

TROJAN

ENGINE AND RELATED PARTS . (CD)


#1 2104210 4196184 Engine Assy. (Incl. Items lA, 29, 48, 51-53, 66 & 68) 1 %1 2115981 4199034 Engine Assy. (Ihc1. Items lA, 29, 48, 51-53, 66 & 68) 1

lA 2115525 4199149 Elbow, Water Outlet (N.I.) 1 2 2106093 4196359 Pl ate, Dri ve 1 3 2037618 4199071 Bolt, Plate to Flywheel 12 4 2031391 4190304 Washer, Lock 12 5 2106092 4196358 Cover, Flywheel Housing 1 6 2031494 4195471 Bolt, Cover to Housing 6 7 2031392 4190305 Washe r, Lock 6 8 2036817 4190641 Washer, Flat 6 9 REF Shaft, Propeller - Upper (See Page 136-137) -

10 REF Transmission and Torque Converter (See Index) -#11 2106469 4196407 Angle, Engine Mount 2 %11 2116220 4199180 Angle, Engine Mount 2

12 2083724 4191455 Stud; Bracket to Engine 8 13 2067437 4191237 Locknut 8 14 2103564 4196130 Mount, Shock 4 15 2031587 4195487 Bolt 4 16 2100543 4195935 Washer, Snubbing 4 17 2067438 4~95699 Locknut 4 18 2106477 4196408 Angle, Engine Mount 1 19 2031580 4195484 Bolt 2 20 2067438 4195699 Locknut 2 21 2103564 4196130 Mount, Shock 2 22 2031587 4195487 Bolt 2 23 2100543 4195935 Washer, Snubbing

. 2 24 2067438 4195699 Locknut 2

#25 2107129 4196482 Pl ate, Mount (By Pass Filter) 1 %25 2117503 4199201 P1 ate, Mount (By Pass Filter) 1 #26 2031526 4195477 Bolt 2 %26 2031477 .4190318 Bolt 3 %26A 2031391 4190304 Washer, Lock (N.I.) 3 #27 2107130 4196483 Spacer 2 #28 2031517 4190327 Bolt 2 %28 2031524 4195476 Bolt 2 #29 6952669 4197552 Filter, By-Pass Oil (Incl. Item 29A) 1 #29A 6956022 4198280 Element Kit 1 %29A 6960390 0746870 Element, By-~ass Oil (Spin-On) 1

30 2033256 4190429 Valve, Drain 1 31 2031475 4190317 Bolt 8 32 2031391 4190304 Washer, Lock 8 33 2031611 4190347 Nut 8 34 2038545 4195593 Connector Straight 1

#35 231481" 4196837 Hose 1 %35 210112€ 4199091 Hose 1

36 203200S 4190385 Elbow, 90° 1 #37 203199<; 4190383 Elbow, 45° 1 %37 2038544 4199074 Elbow, 90° 1 #38 2]14812 4196836 Hose 1 %38 211751C 4199202 Hose 1


TROJAN

ENGINE AND RELATED PARTS (CD)

ftem Trojan Faun Description Qty. Part No. Part No.

#39 2036543 4195565 Elbow, 45° 1 %39 2079161 4195741 Elbow, 90° , 1 #40 2114611 4199135 Bracket Assy. (Super PIN 2107608) 1 #40 2115426 4199147 . Spacer (N.I.) 2 %40 2117615 4199204 Bracket, Trans. & Fuel Filter Mount (N.lo) 1

41 2032202 4199066 Bolt (Super PIN 2030852) 4 42 REF Filter, Transmission (See Page 110) -43 2031475 4190317 Bolt 4 44 2031391 4190304 Washer, Lock 4

#45 2107133 4196484 Mount, Fuel Filter 1 46 2030789 4190278 Bolt 2 47 2031391 4190304 Washer, Lock 2 48 REF Filter, Fuel (See Page 53) -49 2031473 4190315 Bolt 4 50 2031391 4190304 Washer, Lock 4 51 6851950 4789552 Resistor, Corrosion 1 52 REF Filter, Engine Oil (Furnished with Engine) -53 6954962 4799645 Element, Lube Oil (Spin-On) 1 54 REF Alternator (See Page 56-58) 1

*55 2107103 4196476 Bracket, Alternator 1 +55 2114317 4199130 Bracket, Alternator 1 x55 2115107 4199144 Bracket, Alternator 1 %55 2117461 4199198 Bracket, Alternator 1

*+56 2031475 4190317 Bolt, Mount to Engine 2 @56 2031475 4190317 Bolt, Mount to Engine 3

*+57 2031391 4190304 Washer, Lock . 3

@57 2031391 4190304 Washer, Lock 4 *+58 2031486 4195469 Bolt, Alternator to Mount 1

@58 2037624 4199073 Bolt, Alternator to Mount 1 59 2036816 4195572 Washer, Flat 1 60 2031617 4190347 Nut 1

*+61 2090694 4195809 Strap, Adjusting 1 @61 2114714 4199137 Strap, Adjusting 1

62 2031452 4190313 Bolt, Strap to Alternator 1 63 2031390 4190303 Washer, Lock 1 64 2036815 4195571 Washer, Flat 1 65 2068779 4195702 Pulley 1 66 6953036 4197578 Belt, Fan (Set of 2) 1

*+67 2085015 4195766 Belt, Alternator (Set of 2) 1 x67 2088356 4198220 Belt, Alternator (Set of 2) 1

%67 2045744 4198749 Belt, Alternator (Set of 2) 1 68 6960442 Belt, Water Pump (Set of 2) 1 69 2031985 4190378 Adapter, Straight 1 70 2090050 4199088 Hose 1 71 2032007 4197763 Elbow, 90° 1 72 2032310 4195517 Tee 1 73 REF Switch, Pressure (See Page 56-58) -74 REF Gauge, Engine Oi 1 Pressure (see -63) -

. ;


TROIAN

ENGINE AND RELATED PARTS (CD) .


* For Mach i ne s 'Havi ng Seri a 1 Numbers thru 59-1031. + For Machines Having Serial Numbers 59-1032 thru 59- 245. @ For Machines Having Serial Numbers 59-1246 and High r. # For Machines Having Serial Numbers thru 59-1266. x For Machines Having Serial Numbers 59-1246 thru 59- 266. % For Machines Having Serial Numbers 59-1267 & Higher

.

.


-NOwlAN

..

, -

33C

IROdAil

OPTIONAL ALTERNATOR INSTALLATION (CD) .,


1 2093818 Alternator, 70 AMP 1

2 2068681 Pulley . 1

*3 2085015 Belt (Set of 2) 1

+3 2108317 Belt (Set of 2) 1

*4 2107985 Mount 1 +4 2117523 Mount 1

5 ------- Washer, Lock (Furnished W/Engine) -6 ------- Bolt (Furnished W/Engine) -7 2031534 Bolt 1

*8 2037556 Spacer 1 9 2036818 Washer, Flat 1

• 10 2041071 Nut 1 *11 2114819 Strap, Adjusting 1 +11 2114714 Strap, Adjusting 1 +l1A 2109325 Spacer, Strap To Engine (N.!.) 1

12 2031392 Wasner, Lock 1 *13 2030823 Bolt 1 +13 2030820 Bolt 1

14 2036816 Wasner, Flat 1 15 2031391 Washer, Lock 1 16 2031475 Bolt 1

NOTE: Standard alternator parts are listed on Page 32-33A. -

* For Machines Having Serial Numbers thru 59-1266. + For Macnines Having Serial Numbers 59-1267 & Higher.

Revision 8 - JulY9 1981 330

I . '" '~

34

'---&- -1 5 tl

/1 7--

- ----.. . . ---......\

'\)

22

. , .//

/

J /

/ /

-25

"1--24

I

!

l052L

MARCH 1979 REVISION 3 -

. ENGINE CONTROLS

. (GM)

Item Part Description Qty

1 2102725 Housing, Engine Shut-Down 1 2 2007026 Cable, Fuel and Air Shut-Down 2 3 8100028 Nut 3 4 8100029 Lockwasher 3 5 2040074 Pellet, Cable (Engine Shut-Down) 1 6 2031816 Screw 1 7 8107157 Pin, Cotter 1

* 8 2102592 Pedal, Accelerator 1 9 2054810 Pin, Brake Valve Fulcrum 1

10 8100533 Pin, Cotter 1 *11 2031479 Bolt 1 *12 2031617 Nut 1 *13 2102702 Spring, Extension 1

14 8101801 Bolt, Accelerator Stop 1 15 8100083 Nut 1 16 2102689 Joint, Ball 1 17 8100516 Nut, Jam (Supersedes PIN 2033513) 2

*18 2102596 Cable, Control 1 19 2104358 Clevis, Adjustable 1 20 8107029 Pin, Clevis 1 21 8107158 Pin, Cotter 1 22 2107474 Bracket, Throttle 1 23 2104983 Stud 2 24 8100052 Nut . 4 25 8100435 Flatwasher 2 26 8100418 -Nut 1 27 8100029 Lockwasher - 1

+28 2111251 Pe9al, Accelerator 1 +29 2111265 Cable, Push-Pull 1 +30 2092332 Spring, Extension 1

* For Machines Having Serial Number 59-1011 Through 59-1120 + For Machines Having Serial Number 59-1121 and Higher

REVISION 3 - MARCH 1979 35

TROIAN

I

)

t8

"" 19 __ ~ ®

17

6654

36 ReviSion 11 . - September, J984

TROJAN

ENGiNE CONTROLS (CD)


*1 2102592 4196063 Pedal, Accelerator 1 2111251 4196733 Pedal, Acce 1erator *2 2054810 4195654 Pin, Fulcrum 3 2031770 4198585 Pin, Cotter

*4 2031479 4190319 Bolt *5 2031617 4190347 Nut +6 2092332 4195819 Spring (At Pedal) *6 2102702 4196067 Spring (At Pedal) *7 2108640 4196639 Cable, Control (Supersedes 2102596) +7 2111266 4196735 Cab 1 e, Contro 1 8 2102702 4196067 Spring (At Pump) 9 2102689 4196066 Joint, Ball

10 2031433 4190310 Bolt 11 2033513 4195545 Nut 12 2031369 4197704 Nut 13 2031389 4195460 Washer, Lock 14 2112037 4196745 Bracket (Supersedes 2107610) 15 2030852 4195457 Bolt 16 2032962 4195528 Washer, Flat . 17 2107605 4196526 Mount, Spring 18 2031427 4195462 Bolt 19 2036814 4195570 Washer, Flat 20 2031389 4195460 Lockwasher 21 iW31616 4190346 Nut 22 2031390 4190303 Lockwasher

For Machines Having the Following Serial

* 59-1011 Thru 1120 + 59-1120 Thru 1299 @ 59-1300 & Higher


aty.

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 2 1 1 1 1 1

-

Numbers:

37

38 RevisionS - February, 1980

TROIAN

ENGINE COOLING SYSTEM (GM)


1 REF Radiator Assy. (See Page 42) ¢lA 2115194 4198806 'Cap (Center Port on Bottom of Radiator)(N.I.) ¢lB 2116019 4198813 Clamp 2 2106333 4196386 Shroud Fan 3 REF Oil Cooler Assy. (See Page 101) 4 2031452 4190313 Bolt 5 2031390 4190303 Washer, Lock 6 2036815 4195571 Washer, Flat 7 2108143 4196585 baffle 8 2104466 4196216 Mount, Upper Rubber 9 2041071 4195607 Nut

10 2314392 4196818 Washer, Flat *11 2106548 4196421 Angle, Radiator Mount - Upper +11 2110578 4198311 Angle, Radiator Mount - Upper

12 2031581 4190329 Bolt . 13 2041074 4190838 Nut 14 2036822 4195574 Washer, Flat 15 6750822 4197026 Plug 16 2033256 4190429 Cock, Radiator Drain 17 2104515 4196223 Stud 18 2103564 4196130 Mount, Stud 19 2301447 4196771 Nut, Jam 20 2100543 4'195935 Washer, Snubbing 21 2092369 4195821 .. Elbow, Hose 90 0

22 2032039 4195513 Clamp, Hose 23 2106545 4196420 Tube, By-Pass . 24 2032820 4195524 Clip, By-Pass Tube 25 2031473 4190315 Bolt, Tube to Shroud 26 2041069 4195606 Nut 27 203915C 4190691 Hose, Upper Radiator 28 2032041 419039C Clamp, Hose 29 2109025 Hose, Deaeration Line (Supersedes 2101719) 30. 2038545 4195593 Adapter, Straight 31 2079161 4195741 Adapter, 90 0

32 210159~ 4196026 Hose, Radiator to Suction Line 33 21072lE 4196494 Tube, Lower Radiator 34 '210654<; 4196422 Hose, Suction Line to Engine 35 206388C 419567S Clamp, Hose 36 206743S 419569C; Nut, Cone Lock

#37 203203~ 4195512 Clamp, Hose #38 211699~ Hose #39 2116992 Nipple #40 209236c 4195821 Elbow #41 211615~ Nipple

For Machines Having The Following Serial Numbers: * Thru 59-1219 + 59-1220 & Higher ¢ 59-1248 - 1280

. # 59-1281 & Higher


Oty.

-1 1 1 -

20 20 20 2 2 4 2 2 2 4 4 8 1 1 2 2 .2 2 2 4 1 2 2 2 2 7 2 2 ·2 1 1 1 1 2 4 1 1 1 1

39

TROd ..

I I I ' I

... --'

-

:,~/--'-\~ Ii

~~:::::!~==:c.. =:z~~1!-C::C= ~ ®@

40

.. l~~-'L-

'''---.II • C\ '

-l~~~\ I ~) \ ~'=/' ::::: - / /@ = = ~ I - .;


TROJAN

Engine Cooling System (CD)

Trojan Faun Description Item Part No. Part No.

1 ------- Radiator Assembly (See Page 43) %lA 2115194 4195806 Cap (Center Port on Bottom of Radiator)(N.I.) %lB 2116019 4198813 C1 amp (N. 1. ) 2 2106334 4196387 Shroud, Fan 3 ------- Oil Cooler Assembly (See Page 101) 4 2031452 4190313 Bolt 5 2031390 4190303 Washer, lock 6 2036815 4195571 Washer, Flat 7 2108143 4196585 Baffle

$8 2104466 4196216 Mount, Upper Rubber $9 2041071 4195607 Nut

$10 2314392 4196818 Washer, F 1 at *11 2106548 4'196421 Angle, Radiator Mount - Upper +11 2110578 4198311 Angle, Radiator Mount - Upper $12 2031581 4190341 Bolt $13 2041074 4190838 Nut $14 2036822 4195574 Washer, F1 at

15 2034287 4190478 Plug (Supersedes 6750822) 16 2033256 4190429 Cock, Radiator Drain 17 2104515 4196223 Stud

y18 2103564 4196130 Mount, Shock z18 2093620 4198750 Mount, Shock

19 2301447 4196771 Nut, Jam 20 2100543 4195935 Washer, Snubbing 21 2092369 4195821 Elbow, Hose ~O 22 2032039 4195513 Clamp, Hose 23 2106545 4196420 Tube, By-Pass 24 2032820 4195524 Clip, By-Pass Tube to Fan Shroud 25 2031473 4190315 Bolt 26 2041069 4195606 Nut 27 2039150 4190691 Hose, Upper Radiator (Supersedes 2057607) 28 2032041 4190390 Clamp, Hose 29 2314537 4196829 Hose, Assembly - Vent line 30 2053262 4195646 Reducer 31 2084210 4195761 Adapter, Straight 32 2053265 4198312 Reducer (Corr. PIN) 33 2101594 4196026 Hose - Radiator to Suction line 34 2106565 '4196423 Water Suction line Assembly 35 2106361 4196391 Hose - Suction Line to Engine 36 2067438 4195699 Nut, Conelock

x37 2116573 4199187 Rod, Radiator Brace z37 2117840 4199205 Rod, Radiator Brace ¢38 2056469 4198764 Bolt x39 2301447 4196771 Nut, Jam z39 2057129 4199078 Nut x40 2031622 4190351 Nut z40 2031621 4190350 Nut x41 2100543 4195935 Washer, Flat z41 2102286 4198790 Washer x42 2116577 4198814 Mount, Shock

Revision 11 - September, 1984 o 115A- 1648A

.

Qty.

-1 1

• 1 -

20 20 20 2 2 4 2 2 2 4 4 8 1 1 2 2 2 2 2 2 4 . 1 2 2 2 1 6 1 1 1 1 1 1 1 2 2

'2 2 2 2 2 2 4 4 2

41

TROJAN


z42 2117818 4198820 x43 2067438 4195699 z43 2067437 4191237 @44 2114788 4i99141 @44A 2031452 4190313 @44B 2036815 4195571 @44C .2031390 4190304 @44C 2031616 4190346

41A

Engine Cooling System (CD)

Description

Mount, Shock Nut Nut Baffle, Lower Radiator (N.!.) 801t (N.!.) Washer, Flat (N.l.) Washer, Lock (N.l.) Nut (N.l.)

* For Machines Having Serial Numbers thru 59-1219. + For Machines Having Serial Numbers 59-1220 thru

59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

% For Machines Having Serial Numbers 59-1248 & Higher $ For Machines Having Serial Numbers thru 59-1245,

59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

¢ For Machines Having S~ria1 Numbers 59-1246, 59-124/, 59-1251, 59-1254, 59-1255, 59-1258 and Higher.

@ For Machines Havinq Serial Numbers 59-1223, 59-1241 thru 59-1243, 59-1246 thru 59-1248, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259, 59-1261 and Higher.

x For Machines Having Serial Numbers 59-1246, 50-124/, 59-1251, 59-1254, 59-1255 & 59-1258 thru 59-1274.

y For Machines Having Serial Numbers through-S9-1274.

aty.

2 2 2 1 2 6 6 6

z For Machines Having Serial Numbers 59-1275 and Hign~r •

•


TROJAN

-\

®-7

41C

... ...


.~

TROJAN

ENGINE COOLING SYSTEM (CD) For Machines Having Serial Number 59-1282 & Higher


1 REF Radiator Assy. (See Page 43) 2 2116334 Shroud, Fan . 3 REF Cooler Assy. (See Page 101) 4 2031452 4190313 Bolt 5 2031390 4190303 Lockwasher 6 2036815 4195571 Flatwahser 7 2108143 4196585 Baffle 8 2115983 Plug 9 2031316 4190346 Nut

10 2031390 4190303 Washer, Lock 11 2036815 4195571 Washer, Flat 12 2114788 4199141 Baffle 13 2031452 4190313 Bolt 14 2031617 4190347 Nut 15 2034287 4190478 Plug 16 2033256 4190429 Drain Cock 17 2104515 4196223 Stud 18 2093620 4198750 Mount, Rubber 19 2301447 4196771 Nut 20 2100543 4195935 Washer, Snubbing 21 2092369 4195821 ElbOW, Rubber 22 2032039 4195513 Clamp 23 2106545 41"96420 Tube, By-Pass 24 2032820 4195524 Clip 25 2031473 4190315 Bolt 26 2041069 4195606 Nut 27 2039150 4190691 Hose 28 . 2032041 4190390 Clamp 29 2112741 Hose 30 2053262 4195646 Adapter 31 2031985 4190378 Adapter 32 N/A Not Applicable 33 2101594 4196026 Hose 34 2106565 4196423 Hose 35 2106361 4196391 Hose 36 2067438 4195699 Nut 37 2117840 4199205 Tie Rod Assy. 39 2056469 4198764 Bolt 39 2057129 4199078 Nut 40 2031621 4190350 Nut 41 2102286 4198790 Washer, Snubbing 42 2117818 4198820 Mount, Rubber 43 2067437 4191237 Nut 44 2032041 4190390 Clamp 45 2116019 4198813 Clamp 46 2116019 4198813 Clamp 47 2115982 Elbow, Rubber 90°

*48 2119630 Elbow, Rubber 90° 49 2115985 Tube

*49 2115985 Tube

Revision 11 - September, 1984 01l5A-5364A

.

aty.

-1 -

20 20 20 2 1 6 6 6 1 2 3 1 1 2 2 2 2 2 4 1 2 2 2 1 6 1 1 1 -1 1 1 2 2 2 2 2 4 2 2 1 3 2 1 1 1 2

410

TROIAN

ENGINE" COOLING SYSTEM (CD) For Machines Having Serial Number 59-1282 & Higher

Item Trojan Faun

Description Qty. Part No. Part No.

50 2116676 Tube 1 *51 2070860 4198611 Clip 3 *52 2031475 4190317 Bolt 3 *53 2031391 4190304 Lockwasher 3

*For Machines Having Serial Numbers 59-1300 & Up

• .

41E Revision 11 - September, 1984

TROd ..

d

Item Part No

A 2106005 1 6851975 2 6851974 3 6852017 4 6852016 5 6851970 6 6851977 7 6851978 8 6851973 9 2031452

10 2031616 11 2031390 12 2031450

42

I

"'-t ~" e

.................

Radiator Assembly (GM)

Description

(For machines having serial numbers thru 59-1247) Radiator Assembly (Incl. Items 1 thru 12) Tank, Top Cap, Pressure Gasket, Header Gasket, Header Tank, Bottom (Supersedes 6851976) Core Member, Side Washer, Core Capscrew Nut Lockwasher Caps crew

Qty

1 1 1 4 4 1 1 2 4

92 92

116 24

Revision 9 - March. 1982

TROdAN·

Item Part No

A 2115076 1 6960194 2 6851833 3 6953226 4 -------5 6960188 6 6960190 7 6960189 8 6960192 9 2031452

10 -------11 2031390 12 2031456 12 2031449 12 2031454 13 6960193

.

12~ 11_11 "!--.

. 4

(For machines having Radiator Assembly Tank, Top Cap, Pressure Gasket, Header Not Applicable Tank, Bottom Core Member, Side Washer, Core

RADIATOR ASSEMBLY (GM)

Description

serial number 59-1248 and

Capscrew (5/16 - 18 x 1) Not Applicable Lockwasher Caps crew (5/16 - 18 x 1 1/2) Caps crew (5/16 - 18 x 5/8) Capscrew (5/16 - 18 x 1 1/4) Bar, Backing (N.I.)

.

Qty

higher) 1 1 1 6 -1 1 2 4

16 -

114 32 ·2 64 4

42A

TROdAN

.

RADIATOR ASSEMBLY (CD)


(For machines having serial numbers thru 59-1247) A 2105974 Radiator Assembly (Inc1 udes Items 1 - 12) 1 1 6851969 Tank, Top 1 2 6851974 Cap, Pressure 1 3 6852017 Gasket, Header 4 4 6852016 Gasket, Header 4 5 6851970 Tank, Bottom 1 6 6851971 Core 1 7 6851972 Member, Side 2 8 6851973 Washer, Core 4 9 2031452 Capscrew 92

10 2031616 Nut 92 11 2031390 Lockwasher 116 12 2031450 Caps crew 24

,

TROdAN

Item Part No

IZ

11""-.11 ". --

l064L

.

Radiator Assembly (CD)

Description

(For machines having serial number 59-1248 and higher) A 2115077 Radiator Assembly (Includes Items 1-13) 1 6960187 Tank, Top 2 6851833 Cap, Pressure 3 6953226 Gasket, Header 4 Not Applicable 5 6960188 Tank, Bottom 6 6960190 Core 7 6960189 Member, Side 8 6960192 Washer, Core 9 2031452 Capscrew (5/16 - 18 xl)

10 Not Applicable 11 2031390 Lockwasher 12 2031456 Caps crew (5/16 - 18 x 1-1/2) 12 2031449 Capscrew (5/16 - 18 x 518)

l 12 2031454 Caps crew (5/16 - 18 x 1-1/4) 13 6960193 Bar, Backing (N.I.)

Revision 6 - April, 1981

Qty

1 1 1 6 -1 1 2 4

16 -

114 32 2

64 4

43

4 \ 3

. .//'~ I ~

12- -i I

13---$ I

7

14

10331.

AIR INTAKE (G.M.)

Item Part No. Description Qty

1 ------- Air Cleaner (See Index) -2 2046329 Band, Air Cleaner 4 3 2031475 Bolt 14 4 2031391 Washer, Lock , 14 5 2031617 Nut 8 6 2106388 Hose, Air Intake 1 7 2098646 Hose Clamp, T-Bolt 6 8 2070465 Elbow, 900 2 9 2106408 -I ntake Tube Assembly 1

10 2089189 Gasket 1 11 2106391 Bracket, Air Cleaner - Left 1 12 2031496 Bolt 2 13 2036817 Washer, Flat 7 14 2106390 Bracket, Air Cleaner - Right 1 15 2031500 Bolt 2 16 2031618 Nut 2 17 2104768 Bracket, Air Cleaner and Transmission Filter 1 18 2031498 Bolt 2 19 2031501 Bolt 1 20 2031392 Washer, Lock 1 21 2106389 Intake Tube Assembly 1

.

45

I I I

I

!

~:

I03SL

TROIAN

Item Part No

1 ------2 2046329 3 2031475 4 2031391 5 2031617 6 2070465 7 2064659 8 2049424 9 2054680

*10 2108872 +10 2109938 *11 2108891 +11 2109936

12 2053395 13 2030875

*13A 2086507 +13A 2109944

14 2036820 15 -------

AIR INTAKE (C.D.)

Description

Air Cleaner (See Page 49) Band, Air Cleaner ' Bolt - Air Cleaner Bracket to Band Lockwasher Nut Elbow, 90° Clamp, Hose Hose, Reducing Clamp, Hose Air Intake Tube Assy. Air Intake Tube Assy. (Not As Illustrated) Bracket Assy., Air Cleaner Bracket Assy., Air Cleaner Bolt - Bracket to Engine (Top) Bolt - Bracket to Engine (Bottom) (Corr. PIN) Spacer (N.!.) Spacer (N.!.) Flatwasher Indicator, Restriction (See Air Cleaner)

*For Machines Having Serial Numbers through 59-1219.

+For Machines Having Serial Numbers 59-1220 and Higher.

Revision 9 - March, 1982

Qty

2 4 4 4 1 3 1 1 1 1 1 1 2 2 2 2 2

47

TROJAN

PRE CLEANER INSTALLATION (GM)

Item Part No Description Oty

(For Machines Having Serial Numbers 59-1261 & Higher) 1 2113821 Precleaner Assy. (Incl. I~em 6) . 2 2 2110838 Mounting Plate 2 3 2031475 Bolt 8 4 2031391 Washer, Lock 8 5 2031617 Nut 8 6 ------- Clamp (Furn. With Item 1) -7 2070303 Clamp 1 8 2114587 Tube, R.H. 1 9 2070303 Clamp 1

10 2113753 Sleeve 1 11 2064659 Clamp 1 12 2104805 Elbow 1 13 2064659 Clamp 1 14 ------- Air Cleaner Assy. (See Page 48) -15 2064659 Clamp 1 16 2104805 Elbow 1 17 2064659 Clamp 1 18 2113753 Sleeve 1 19 2070303 Clamp 1 20 2114588 Tube, L.H. 1 21 2113790 Bracket 1 22 2031473 Bolt 1 23 2031391 Washer, Lock

. 1

24 2031617 Nut . 1 25 2070303 Clamp 1 26 2113753 Sleeve 1 27 2064659 Clamp 1 28 2104805 Elbow 1 29 2064659 Clamp 1

...

,

Revision 9 - March, 1982 470

.. . AIR CLEANER

(G.M. ) -

Item Part No Description Qty.

(Two Air Cleaners Per Machine; Quantity Shown is For One)

A 2081099 Air Cleaner Assembly (Includes Items 2 and 4 through 11) 1 1 2065858 Indicator, Restriction 1 2 6953060 Body Assembly 1 3 ------- Band (See Air Intake) -4 6950176 Clamp Assembly 1 5 6953106 Element Assembly 1 6 6953107 Element Assembly 1 7 6953035 Nut Assembly 2 8 6953063 Baffle Assembly 1 9 6953065 '0' Ring 1

10 6953064 Cup Assembly 1 11 2057939 Valve, Vacuator 1

48

Item Part No

A 2108862 1 6960016 2 6954999 3 6960000 4 6960001 5 6960002 6 6960003 7 6960004 8 ·6960005 9 2057939

10 2065858 11 2046329

I e \

9

. AIR CLEANER

(C.D.)

Description

Air Cleaner Assembly (Includes Items 1 through 9) Body Assembly Element Assembly (Safety) Gasket Nut Pin Element Assembly (Primary) . Nut Clip Valve Indicator, Restriction Band

.

lUlL

Qty

1 1 1 2 1 1 1 1 1 1 1 2

.ROd"

50 Revision 9 - March~ 1982

TROJAN

EXHAUST SYSTEM (G.M.)


(For Machines Having Serial Numbers Through 59-1260) *1 2107825 Muffler I 1 +1 2114744 Muffler 1 2 2064667 Clamp, Muffler 2

*3 2107570 Tube 1 +3 2114362 Tube 1 4 2107060 Connector, Wye 1 5 2107110 Plate 1 6 2031477 Bolt 4 7 2031617 Nut 4 8 2031391 Washer, Lock 4

*9 2107822 Mount, Shock 1 *10 2031373 Nut 2 *11 2092428 Washer, Lock 2 +12 2031498 Bolt, Muffler to Hood (N.!.) 4 +12A 2031392 Washer, Lock (N.l.) 4 +12B 2031618 Nut (N.!.) 4

*For Machines Having Serial Numbers Through 59-1244.

+For Machines Having Serial Numbers 59-1245 & Higher.

-

-

Revision 9 - March, 1982 50A

TROJAN

EXHAUST SYSTEM (GM)


(For Machines Having Seri~l Numbers 59-1261 & Higher) 1 2105892 Muffler 1 2 2031473 Bolt 4 3 2031391 Washer, Lock 4 4 2032960 Washer, Flat 4 5 2031617 Nut 4 6 2114370 Tailpipe 1 7 2064667 Clamp 1 8 2064667 Clamp 1 9 2106046 Bracket 1

10 2031473 Bolt 2 11 2032960 Washer, Flat 2 12 2031391 Washer, Lock 2 13 2031617 Nut 2 14 2106012 Elbow 1 15 2064667 Clamp 1 16 2114362 Tube, Flex 1 17 2064667 Clamp 1 18 2107060 Connector 1 19 2064667 Clamp 1 20 2107110 Plate 1 21 2031498 Bolt 4 22 2031392 Washer, Lock 4 23 2031618 Nut 4

-

-

Revision 9 - March, 1982 SOC

TRO.JAN

l039L

EXHAUST SYSTEM (C.D. )


(For Machines Having Serial Numbers Through 59-1260) *1 2107825 Muffler Assem1y 1 +1 2114744 Muffler 1 *2 2064667 Clamp, Muffler 2 +2 2064667 Clamp, Muffler 3 *3 2107149 Exhaust Pipe Assembly 1 +3 2114752 -Exhaust Pipe Assembly 1 +3A 2109718 Tube, Flex (N.I.) 1

4 2107150 Bracket, Lower 1 *5 2107822 Mount, Shock 1 *6 2031373 Nut 2 *7 2031393 Washer, Lock 2 +8 2031473 Bolt, Muffler to Hood (N.I.) 4 +8A 2031617 Nut (N.I.) 4 +8B 2031391 Washer, Lock (N.I.) 4 +8C 2032960 Washer, Flat (N.I.) 4

*For-Machines Having Serial Numbers Through 59-1219. +For Machines Having Serial Numbers 59-1220 and Higher.

Revision 9 - March, 1982 . 51

TROd ..

I

~ ,:=1

I

. 51A

6003

TROJAN

. Exhaust System (CD)

Item Trojan Faun


(For Ma hines Having Serial Number 59-1261 1 2064661 Clamp (Carr. PIN) 2 2114363 4199131 Elbow 3 2031763 4197829 Pin, Cotter 4 2110489 4198221 Tube, Flex 5 2106012 4199099 Elbow, Exhaust 6 2064667 4195134 Clamp . 7 2105892 4197996 Muffler 8 2031473 41903·15 Bolt (3/8 - 16 x 3/4) 9 2031391 4190304 Lockwasher (3/8)

10 2032960 4195527 Washer, Flat (3/8) 11 2031617 4190347 Nut (3/8 - 16) 12 2114370 4199132 Pipe, Tail 13 2106046 4198796 Bracket 14 2031473 4190315 Bolt (3/8 - 16 x 3/4) 15 2031391 4190304 Lockwashe r (3/8) 16 2031617 4190347 Nut (3/8 - 16) 17 2032960 4195527 Washer, Flat (3/8) 18 2107150 4196488 Bracket, Lower (N.I.) 18A 2064667 419S134 Clamp

.

.


Qty.

and Higher) 1 1 1 1 1 5 1 4 4 4 1 1 1 2 2 2 2 1 1

.

51B

FUEL TANK AND LINES (CD)


1 ------- Engine (See Index) -2 2314831 Hose, Return to Tank 1 3 ------- Adapter, Straight (Furnished with Engine) -4 2038471 Connector, . Straight Male 1 5 2066787 Hose, Tank to Filter 1 6 2031989 Connector, Straight Male 1 7 2031947 Elbow, 90° 1 8 2036256 Nipple 1 9 ------- Elbow, 90° (Furnished with Engine) -

10 2033386 Plug, Pipe 1 11 ------- Tank, Fuel (See Index) -12 ------- Fuel Filter, Primary and Secondary (See Index) -13 2078834 Element, Fuel Filter (Primary and Secondary) 2

1

~~A-.!------~~-3

I

0-' ~-----;--4 /

5

. TP-2362

FUEL FILTER . . (CD) ..

Jtem Part No Decription -. . Qty.

A 2079431 Filter Assembly, Fuel (Include Items 1 through 5) 1 1 2078834 Cartridge 2 2 6952879 Head 1 3 6952880 Bolt 2 4 6952881 Ring 2 5 6950956 Seal 2

.'. 53

\ ... .~ \

-~\ \ \

\V \ i /.,

/ \ \ \---=

\ \

~,.:~ V~

'\---~-=-=~~

FUEL TANK AND LINES (G.M. )


1 ------- Engine (See Index) -2 2107178 Hose Assembly - Return to Tank 1 3 2090453 Adapter, Straight 1 4 2301008 Adapter, Straight 1 5 ------- Tank, Fuel (See Index) . -6 2053266 Bushing, Reducing 1 7 2004358 Nipple, Pipe 1 8 2031946 Elbow, 90° 1 9 2033635 Nipple, Pipe 1

10 ------- Valve, Check (Furnished with Engine) -11 2033084 Coupling, Pipe 1 12 2031988 Adapter, Straight 1 13 2033386 Plug, Tank 1 14 2104717 Hose Assembly - Tank to Primary Fuel Filter 1 15 ------- Fuel Filter Assembly, Secondary (Furnished with Engine) - ".

16 6954525 Element, Fuel Filter (Secondary) 1 17 ------ Fuel Filter Assembly (Primary) (Furnished with Engine) -18 6954847 Element, Fuel Filter (Primary) 1 19 2031999 Elbow, 45° 2 20 2005266 Plug, Pipe 3 21 2104719 Hose Assembly - Primary Fuel Filter to Pump 1 22 2032010 Elbow, 90° 1

.

55:

2 4

1 3 \. 5

~~l ~!-L~ \ ...-

F\\-- . ~"~ .. T •

... , 57 .-{

56 '0J-q,

55 /+

52 50 48 146 I 44

51 49 47 45

y._l ULI.a_ I P I PUfl,Pll Iftow.. AI liLAC_

8 10 12 14

\ 9 111 113

42 140 , 3 •

~IT GU"

16

"'.. IPK f 'IN_ ."01 ..... 1

18

17

43 41 39 37 35 33 31 29 21

20

19 21 22

~~/

24

~~ ~>- •.... . " .

"~

~ 26

25 TP3248

TROJAN

BATTERY & WIRING

Trojan Faun .. Item Part No. Part No. Description

1 2107464 4196516 Alternator 1A 2108822 4199108 Connector, Alt. to Resistor (N.I.) 1B 2111048 4198471 Resistor & Bracket (N.I.)

#lC 2118033 Harness, Alternator (N.I.) %2 6952104 Starter (CD)(Supersedes 6851596) @2 6952104 Starter (CD)(Supersedes 6960391) 2 6951693 4197522 Starter (GM) 2A 2113880 4198996 Solenoid Relay (Not As 111)(Supersedes 2086825) 3 2033414 4195540 Cable, Ground 3A 2105628 4196309 Strap Engine to Frame 4 2006136 4195431 Cable, Ground (GM) 4 2058300 4195664 Cable, Ground (To flywheel Hsy)(CD) 5 2087661 4195773 Cable, Battery (GM) 5 2006136 4195431 Cable, Battery (CD) 6 REF Battery (Obtain Locally) 6A 2101288 4196012 Hold Down Assy. (N.I.) 6B 2101285 4196011 J-Bo1t, Battery Hold Down (N.!.) 6C 2036816 4195572 Washer, Plain (N.I.) 60 2041069 4195606 Nut, Lock (N. I.) 6E 2106032 4196355 Mat (N.I.) 6F 2107895 4196569 Spacer 7 2033412 4190449 Cab 1e, Jumper

*8 2104499 4196222 Wire +8 2114765 4198515 Wire (To Air Horn Solenoid) *9 2301466 4196772 Relay (Horn) . *9A 2031429 4195463 Bolt (N. I.) *9B 2031389 4195460 Washer, Lock (N.I.) *9C 2031615 4190345 Nut (N.I.)

*10 2104875 4196263 Wire Assy., Stop Light Switch Relay +10 2114764 4196250 Wire, Air Horn Solenoid To Stop Light Switch

11 2046238 4195125 Switch, Stop Light 12 2096400 4195851 Cable, Circuit Breaker 13 REF Switch, Light (See Page 63) 14 2096400 4195851 Cable, Main Light Switch 15 2104420 4196209 Cable, Dash Lights 16 2078490 4195735 Wire 17 REF Light, Dash (See Page 149) 18 2091550 4195153 Breaker, Circuit l8A 2104336 4196193 Capscrew - Breaker to Panel (N.I. ) 18B 2031389 4195460 Washer, Lock {N.I.} 18C 2031615· 4190345 Nut {N.l.} 19 2104390 4196205 Wire 20 2104418 4196207 Harness, Left Panel Connector

*21 2102781 4196073 Harness, Front Electrical +21 . 2109979 4198516 Harness, Front Electrical

22 REF Lamp, Headlight (See Page 66-67) 23 REF lamp, Floodlight (See Page 66-67) 24 REF Switch, Hoist & Bucket Cut-Out (See Page 59) 25 2102782 4196074 Cable, Dash lights 26 N/A Not Applicable

Revision 11 - September, 1984 011SA-S36SA

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 1 1 1 1 2 2 2 1 1 1 1 -1 1 1 -1 2 2 2 1 1 1 1 ---1 -

57

TROJAN

Item

27 28 29 29A 29B 29C 30 31 32 33 34 34A 35 36 37 38 39 39A 39B 39C

*40 41 42 43

*43 *43B *43C *430 +43E +43F

44 44A 44B 45 46 47

x48 #48 *49 +49

50

51 52 53 54 55

*56 +56

57

58

Trojan Part No.

2103317 2104398 2047972 2104336 2031389 2031615 2305156 2083437 2083982 2096475 REF 2035671 REF 2096399 REF REF REF 2114721 2114722 2075587 2104873 REF 2102882 REF 207750"3 2051065 2079410 2046559 2116561 2314833 2078673 6950889 6950888 REF 2116084 2107311 210180~ 2115091 210731~ 2117991 2118064 21073H REF REF REF REF 2303297 2095942 211 0152 2117913

Faun Part No.

4196112 4196206 4199077 4196193 4195460 4190345 4196785 4191450· 4195760 4195852

4190610

4195850

4198323 4198235 4191364 4198262

4"196089

4195727 4195638 4195743 4190990 4199186 4198523 4195738 4197501 4197500

4197895 4196500 4196040 4198998 4196501

4196499

4196779 4195848 419$222

BATTERY & WIRING

Description

Switch, Heater Wire ' Buzzer, Low Air Pressurer Screw (N.!.) Washer, Lock (N.I.) Nut (N.!.) Cable, Buzzer to Pressure Switch Switch, Low Pressure Cable, Battery Switch to Buzzer Cable, Battery Switch to Ether Start Switch Hourmeter (See Page 62-63) Switch, Pressure (N.I.) Switch, Starter (See Pages 62-63) Cable, Battery Switch to Start Switch Switch, Battery (See Page 62-63) Switch, Ether Start (See Page 62-63) Solenoid, Air Horn (See Page 116-1180) Electric'Horn, Lo-Tone (N.I.)(See Note) Electric Horn, Hi-Tone (N.I.)(See Note) Cap, Air Shift Solenoid (See Note) Wi~ Valve, Air Shift Solenoid (See Page 111) Cable Assy., Stop Light Switch Valve, Servo (See" Page 92-95C) Connector Terminal (Female) Terminal (Knife) Sleeve Harness, Servo Valve (N.I.) Sleeve, Neoprene Block, Terminal Screw (N.!.) Washer, Lock (N.I.) Switch, Air Shift (See Page 88-91) Switch, Neutral Start (Supersedes 2099509) Harness, Right Main Electrical Switch, Back-Up Switch, Back-Up (Steer Column Mounted)

"Harness, Left Main Electrical Harness, Left Main Electrical (Supersedes 2116785) Harness, Engine (CO) Electrical (Supersedes 2117519) Harness, Engine (GM) Electrical Valve, Fuel (Furn. with Engine)(CO) Ether Start (See Page 64-65) Lamp, Stop & Tail Light (See Page 66-67) Lamp, Work Light (See Page 66-67) Cable, Back-Up Horn Ground Horn, Back-Up Horn, Back-Up Cable, Alternator Ground (Supersedes 2084646)

aty.

1 1 1 2 2 2 1 1 1 1

1

1

1 1 1 1

1 1 2 2 2 4 1 1 1 2 2

1 1 1 1 1 1 1 1

1 1 1 1


TROJAN

BATTERY & WIRING

Item Trojan Faun


NOTE: •

Items 39A & 39C replace Item 39 on machines equipped with optional electric horn kit PIN 2114762 only.

For Machines With the Following Serial Numbers:

* 59-1245, 1248-1250, 1252, 1253, 1256 & 1257 + 59-1246, 1247, 1251, 1254, 1255, 1258 & Higher % Thru 59-1266 @ 59-1267 & Higher x Thru 59- 1226 # 59-1227 & Higher

.

.

.

Revision 11 - September, 1984 58A

TROJAN

-AUTOMATIC HOIST CUT-OUT


1 2109999 4196691 Wire Assemb 1y (Supersedes P Iff -21U3 144)

*2 2091178 4191551 Connector, Watertight +2 2105613 4196308 Connector, Watertight *3 2110046 4196692 Proximity Switch Assembly '+3 2108972 Proximity Switch Assembly (Supersedes 2116628)

4 2031819 4195501 Screw (Supersedes PIN 2031830) 5 6950888 4197500 Lockwasher 6 ------- Not Applicable 7 2101816 4196041 Block, Actuating 8 2093708 4191572 Magnet 9 2043261 4195619 Screw, Set

10 2036820 4198308 F1atwasher 11 2031621 4190350 Nut 12 2104540 4196225 Grommet

For Machines Having Serial Numbers: * Thru 59-1232, 59-1234-59-1239, 59-1241-59-1245',

59-1248-59-1250, 59-1252, 59-1253, 59-1256 & 1257. + 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-125

59-1255, 59-1258 & Higher


Qty.

I 1 1 1 1 2 2 1 1 1 2 2 2 1

,

59

• I

-----~

------

--:

....

-----= ----------~

==------ :::

I .,

..

l034L _

I~

TROJAN

AUTOMATIC BUCKET LEVELER & INDICATOR


A 2108762 4196650 Tube Assembly (Incl. Items 6-10, 22&23) (S'uper. PIN 2106645)

1 ------- Cylinder, Bucket (See Pages 86,87) 2 2103381 4196116 Clamp (Corr. PIN) 3 2036815 4195571 F1atwasher 4 2031616 4190346 Nut (Corr. PIN) 5 2106638 4196427 Plate, Pointer 6 2092410 4191556 Rod 7 2104883 4196264 Magnet, Round Bar 8 2106640 4196428 Dowe 1, Woode n 9 2108760 4196648 Tube - With Sweged on Adapter (Supersedes PIN 2108760)

10 2104887 4196267 Plug 11 2031507 0027552 Bolt (Supersedes PIN 2031508) 12 2031392 4190305 Lockwasher 13 2031830 4195502 Screw, Switch to Support 14 6950888 4197500 Lockwasher 15 2031860 4195503 Nut 16 REF Switch Assembly, Proximity (See Pages 58-60) 17 REF Connector (See Pages 58-60) 18 2108752 4196647 Support Assy (Incl. Items 19-21)(Super. PIN 2106643) 19 2104869 4196261 Bearing Assembly 20 2104888 4196268 Ring, Snap 21 2030225 4190265 Fitting, Grease 22 2108761 4196649 Dowe 1, Wooden (Supersedes PIN 2106639) 23 2106636 4196426 Rod -24 2092433 4191558 Nut, Jam 25 2088950 4195789 End, Rod 26 2092458 4195825 Bolt 27 2036822 4195574 F1 atwasher 28 2097583 4195859 Spacer

-

Revision 11 - September, 1984 n1 QI::ILI::'~Qll

Qty.

1 -1 2 2 1 1 2 1 1 1 4 4 2 2 2 --1 1 1 1 1 1 1 1 1 1 1

61

TROJAN

5 & 7 I I 10 11 12

20 19 11 15 14

TP3239

TROJAN

INSTRUMENT PANELS


1 2110362 4196706 Gauge, Engine Oil Pressure (C.D.) 2109078 4196672 Gauge, Engine on Pressure (G.M.)

2 2108723 4196646 Gauge, Transmission Oil Pressure 3 2108717 4196645 Ammeter 4 2111167 4196726 Panel, Instrument L.H.

*5 2103317 4196112 Switch, Heater 6 2111076 4196722 Panel, Instrument Center (Supersedes PIN 2106582) 7 2104337 4196194 Screw 8 2104338 4196195 Retianer, Nut 9 2104347 4196196 Panel, Instrument R.H.

10 2106583 4196425 Plate, Blockout 11 2097713 4195860 Gauge, Air Pressure 12 2092923 4195831 Valve, Emergency Brake Control 13 2048300 4195629 Switch, Clutch Disconnect 13A 2036099 4195562 Screw

+14 4600255 Hourmeter, Assembly (Supersedes 2105232) 15 2042896 4198236 Switch, Starter 16 2062644 4194857 Switch, Ignition 17 6954737 4197613 Switch, Ether Start 18 23033e7 4191654 Swi tch, Li ght 19 2115269 4198331 Gauge, Transmission Temperature (Super. PIN 2104982) 20 2104981 4196277 Gauge, Engine Temperature

*For Machines ~aving Serial Numbers Through 59-1028 +Service with new Hourmeter .

.

Revision 11 - September, 1984 0195.A-5369A

Qty.

1 1 1 1 1 1 1

10 10 1 1 1 1 1 2 1 1 1 1 2 1 1

63

-~ / p~!! . (~/ "

i ___

.-/1 ~

I ... / - / I

----------~

-\

-~ -- ~

-~ ,

ci-_____ _ @------

e _____ ---=--

'~

l041L

, \

. IROdAN

ETHER START KIT


A 2103111 Ether Start Kit (G.M.) (Includes Items 2, 7, 8, 9, 11, 14-16) 1

A 2110173 Ether Start Kit (C.D.) (Includes Items 2, 7, 8, 9, 11, 14-16) 1 1 2104767 B"faCket.," Jther Star~ Mount (G oM 0 ) " . 1

Bracket, Et " Stift Mount fr n \ , .....

'I * 1 2107127 ,""oLl.}

+ 1 2114626 Bracket, Ether Start Mount (CD) 1 2 6851829 Clamp Assembly 1 3 2031427 Bolt, Etner Kit to Bracket 4 4 2031615 Nut 4 5 2031389 Washer, Lock 4 6 2036814 Wasner, Flat 4 7 6954997 Valve Assembly (Supersedes 6954767) 1 8 6954953 Gasket, Valve 1 9 2036555 Cy1 inder 1

10 2062296 Terminal - 1 11 6954738 Fitting, Valve 1 12 ------- Sleeve (N.S.S.) (Order Item 14) -13 ------- Nut (N.S.So) (Order Item 14) -14 6954324 Tube 1 15 6851831 Atomizer (G.M.) 1

6851832 Ato~izer (C.D.) 1 16 6954737 Switch, PUSh 1

"17 2096475 Wire Assembly 1 18 2046559 Sleeve, Neoprene 1 19 2062302 Terminal (Male Spade) 1 20 ------- SwitCh, Battery (See Index) . -

* For Macnines Having Serial Numbers thru 59-1266.

+ For Machines Having Serial Numbers 59-1267 & Higher.

Revision 8 - July, 1981 65

3

'----------------4

13----------- -------------------5

6 12

8

11

TP3244

66

LIGHTS AND MOUNTING


A 2060809 Light, Stop & Tail (Includes Items 1, 1A,2 & 3) 2 B 2048130 Light, Rea .... Work (Includes Items 1,1A,2 & 4) 2 C 2074852 Lamp Assembly, Flood (Incl. Items 5,6,8,9,12 & 13) (Top) 2 1 6951120 Frame , 4 1A 6951121 Screw 12 2 6950508 Retainer 4 3 6951356 Lamp (Red) 2 4 2051982 Lamp (Clear) 2 5 6952580 Shel I Assembly 4 6 6950846 Bushing, Pivot 4 7 2031521 Bolt 4 7A 2031393 Washer, Lock 4 7B 2031619 Nut 4 8 6950847 Washer 4 9 2032982 . Nut 4

10 2081491 Bracket Assembly Light 2 11 2074851 Lamp Assy., Headlight ( Includes Items 5,6,8,9,12, 13)(Bottom) 2 12 6952579 Retainer 4 13 2048234 Lamp, Headlight (Bottom) 2 13 2034911 Lamp, Floodlight (Top) 2

.

61

~'l~ ......... 0 :;

-:II

::

CI \

REVIS ...... ION 3 - MARCH 1979

TROJAN

MAIN HYDRAULIC SYSTEM


For Machines Having Serial Numbers thru 59-1232, 59-12 thru 59-1239, 59-1241 thru 59-1245, 59-1248 thru 59-12 59-1252, 59-1253,59-1256 & 59-1257 (See Note)

1 ------- 4190430 Main Hydra~lic Pump - Left Side (See Pages 72-74) 2 2033268 4190430 Gasket 3 2109403 4196685 Stud - Pump to Transmission 4 2314392 4196818 F1 atwasher 5 2031373 4190298 Nut 6 2108028 4196575 Manifold Assembly, Suction 7 2072635 4191335 '0' Ring 8 2108782 4196653 Half, Flange 9 2031393 4190306 Lockwasher

10 2031522 4190330 Bolt 11 2033319 4190441 Half, Flange 12 2111282 4196737 Hose, Suction 13 2069891 4195705 Clamp, Hose 14 2111130 4196724 Elbow, Suction 15 2111131 4196725 Hose, Suction 16 2108029 4196576 Manifold Assembly 17 2072635 4191335 '0' Ring 18 ------- Reservoir, Hydraulic (See Pages 28, 29) 19 2070772 4191288 Check Valve, Vacuum Breaker 20 ------ Main Hydraulic Pump - Right Side (See Pages 76-78) 21 2033268 4190430 Gasket 22 2109403 4196685 Stud - Pump to Transmission

.

23 2314392 4196818 Flatwasher 24 2031373 4190315 Nut 25 2108029 4196576 Manifold Assembly, Suction 26 2072635 4191335 '0' Ring 27 2033319 4190441 Ha.1f, Flange 28 2031393 4190306 Lockwasher 29 2031522 4190330 Bolt 30 2111282 4196737 Hose, Suct ion 31 2069891 4195705 Clamp, Hose 32 2111130 4196724 Elbow, Suction 33 2111131 4196725 Hose, Suet ion 34 2108105 4196584 Hose Assemb ly - Main Pump to Manifold 35 2072632 4195139 '0' Ring 36 2033316 4190439 Ha 1 f, Flange 37 2031392 4190305 Lockwasher 38 2031500 4190325 Bolt 39 2107087 4196470 Hose Assembly - Main Pump to Manifold 40 2072632 41951"39 '0' Ring 41 2033316 4190439 Half, Flange 42 2031392 4190305 Loekwasher 43 2031500 4190325 Bolt 44 2107168 4196490 Hose Assembly - Manifold to Main Valve 45 2072633 4191333 '0' Ring


Qty.

4 0,

-1 4 4 4 1 1 1 8 8 3 1 4 1 1 1 1 -1 1 1 4 4 4 2 2 4 8 8 1 4 1 1 1 2 4 8 8 1 2 4 8 8 1 2

69

TROJAN

... Item Trojan Faun

Part No. Part No.

46 2070816 4195712 47 2031393 4190306 48 2031521 4190329 49 -------50 2053396 4198524 51 2031619 4190349 52 2108035 4196580 53 2072632 4195139 54 2033316 4190439 55 2031392 4190305 56 2031500 4190325 57 2031508 58 -------59 2108034 4198024 60 2072632 4195139 61 2033316 4190439 62 2031392 4190305 63 2031500 4190325 64 2108033 4196578 65 2072632 4195139 66 2033316 4190439 67 2031392 4190305 68 2031500 4190325 69 2100858 4195977 70 2072632 4195139 71 2033316 4190439 72 2031392 4190305 73 2031500 4190325 74 2031498 7392165 75 2100862 4195981 76 2072632 4195139 77 2033316 190439 78 2031392 4190305 79 2031500 4190325 80 2031498 7392165 81 2106261 4196378 82 2072632 4195139 83 2036815 4195571 84 2031505 0027508 85 -------86 -------87 2103381 4196116 88 2036815 4195571 89 2031616 4190346 90 2100861 4195980 91 2072632 4195139 92 2033316 4190439 93 2031500 4190325 94 2031392 4190305 95 2031498 7392165

70


Description aty.

Half, Flange 4 Lockwasher 8 Bolt 8 Valve, Main Control (See Pages 80-83) -Bolt - Control Valve to Bracket , 3 Nut 3 Hose Assemb 1y - Control Valve to tift Cylinder 2 '0' Ring 4 Half, F1 ange 8 Lockwasher 16 Bolt 12 Bolt 4 Cylinder Assembly, Lift (See Pages 84, 85) -Hose Assembly - Control Valve to Lift Cylinder (R.H.) 1 '0' Ring 2 Half, Flange 4 Lockwasher 8 Bolt 8 Hose Assemb 1y - Control Valve to Lift Cylinder (L.H.) 1 '0' Ring 2 Half, Fl ange 4 Lockwasher 8 Bolt 8 Hose Assemb ly - Control Valve to Bulkhead 1 '0' Ring 2 Half, Flange 4 Lockwasher 8 Bolt 4 Bolt - Hose to Bulkhead 4 Hose Assemb 1y - Bulkhead to Bucket Cylinder 1 '0' Ring 2 Half, Flange 4 Lockwasher 8 Bolt 4 Bolt - Hose to Bulkhead 4 Manifold, Bucket Cylinder 2 '0' Ring 2 Fl atwasher 4 Bolt 4 Lockwasher (See Pages 60, 61) -Bolt (See Pages 60, 61) -Clamp - Manifold to Cylinder (Includes Item 89) 2 Fl atwasher 4 Nut 4 Hose Assembly - Bucket Cylinder Manifold to Bulkhead 2 'a' Ring 4 Half, Flange 8 Bolt 8 Lockwasher 16 Bolt - Hose to Bulkhead 8

Revision 11 - September, 1984 Q195A-5370A

TROJAN

Item

96 97 98 99

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125

1ir126 '*127 ~128 1*129

, 130 131

Trojan . Faun' Part No. Part No.

2100857 4195976 2072632 4195139 2033316 4190439 2031500 4190325 2031392 4190305 2031498 7392165 2100859 4195978 2072632 4195139 2033316 4190439 2031392 4190305 2031511 0027554 2031498 7392165 2100860 4195979 2072632 4195139 2033316 4190439 2031392 4190305 2031511 0027554. 2031498 7392165 2100863 4195982 2072632 4195139 2033316 4190439 2031392 4190305 2031500 2031498 7392165 2107167 4196489 2072634 4191334 2070817 4195137 2031393 4190306 2031521 4190329 2031519 4190328 2103169 4196098 2072635 4191335 2045381 4195622 6751059 4199212 2041342 4194943


Description

Hose Assembly - Control Valve to Bulkhead 'a' Ring I

Half, Split Bolt Lockwasher Bo 1t - Hose to Bulkhead Hose Assembly - Control Valve to Bulkhead '0' Ring Half, Flange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assembly - Control Valve to Bulkhead '0' Ring Ha 1f, Fl ange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assembly - Bucket Cylinder to Bulkhead '0' Ring Half, Flange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assembly,' Return - Control Valve to T9nk '0' Ring Half, Flange Lokwasher Bolt - At Control Valve Bolt - At Manifold Block Block, Return Manifold '0' Ring Screw, Socket Head - Block to Tank Plug (Includes Item 130) '0' Ring Cylinder Assembly, Bucket (See Pages 86, 87)

*For Machines Having Serial Numbers thru 59-1247.

NOTE: Bucket Rol~er Relief-Field Fix Kit Serial Numbers 59-1011 - 59-1257 Order Kit PIN 4600316


Qty.

1 2 4 4 8 4 1 2 4 8 4 4 1 2 4 8 4 4 1 2 4 8 4 4 1 2 4 8 4 4 1 1 4 1 1

71

____ 10

71A ..

REVISION 1 - MARCH 1978·

, -

iRO.lAN

Item Part No

1 -------2 2107894 3 2108034 4 2072632 5 2033316

·6 2031500 7 2031392 8 2031508 9 2031618

*10 2107086 +10 2116749

11 2107828 12 2107829 13 2068076 13 2031704 14 2031523 15 2031393 16 2046318 17 2031964

Accessory Hydraulic Piping

Description

Main Control Valve - 3 Spool (See Pages 95A - 95C) Hose Assembly - Valve to B~lkhead Hose Assembly - Valve to Bulkhead (Corr PIN) '0' Ring Half, Split Flange

. Bolt Lockwasher Bolt Nut Hose Assembly - Lift Arm Pipes Hose Assembly - Lift Arm Pipes Pipe Assembly, R.H. Pipe Assembly, L.H. Clamp, Mount Block, Upper Clamp, Mount Block, Lower Bolt Lockwasher Adaptor, 90° Swivel (Includes Item 17) '0' Ring

* For Machines Having Serial Numbers tnru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

+ For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251 59-1254, 59-1255, 59-1258 and Higner.


Qty

1 1 1 8

16 16 24 8 8 2 2 1 1 2 2 8 8 2 2

71B

....... -' n

:0 D c:: .I.

1'1 .I.

) :s -./

1: ~

:

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'-~.Jt'-~""'-~o-.~~ I ~~v. "' -/Dr ~ .~I

~ ~

'-..--/ \. --./-2&

-u-...~ .• ~'l

12

6102

i i

TROJAN


Item Trojan Faun


For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-T251, 59-1254, 59-1255, 59-1258 thru 59-1266. (See Note)

1 ------- Hydraulic Reservoir (See Pages 28-29) 2 ------- Cylinder Assy. L.H. Lift (See Page 84-85) 3 ------- Cylinder Assy. R.H. Lift (See Page 84-85) 4 ------- Valve Assy., Main Control (See Page 83A-830) 5 2053396 4198524 Bolt 6 2032962 4195528 Washer 7 2031619 4190349 Nut 8 ------- Pump Assy., Main, Steer & Servo (See Pages 72-74) 9 ------- Pump Assy., Main & Steer (See Pages 76-78)

10 2033268 4190430 Gasket, Pump Mounting 11 2109403 4196685 Stud 12 2314392 4196818 Washer 13 2031373 4190298 Mit 14 2072635 4191335 . OIRing 15 2108029 4196576 Elbow 16 2033319 4190441 Half, Flange 17 2031393 4190306 Wasi,cr, Lock 18 2031522 4190330 Bolt 19 2033319 4190441 Half, Flange 20 2031393 41"90306 Washer, Lock 21 2031522 4190330 Bolt 22 2069891 4195705 Clamp 23 2111131 4196725 Hose -24 2111130 4196724 Elbow 25 2111282 4196737 Hose 26 2072635 4191335 OIRing 27 2108028 4196575 Elbow 28 2033319 4190441 Half, Flange 29 2031393 4190306 Washer, Lock 30 2031522 4190330 Bolt 31 2072635 4191335 OIRing 32 2108029 4196576 Elbow 33 2033319 4190441 Half, Flange 34 2031393 4190306 Wasner, Lock 35 2031522 4190330 Bolt 36 2072632 4195139 OIRing 37 2107087 4196470 Hose 38 2033316 4190439 Half, Flange 39 2031392 4190305 Washer', Lock 40 2031500 4190325 Bolt 41 2072632 4195139 OIRing 42 2033316 4190439 Half Fl ange 43 2031392 4190305 Washer, Lock 44 2031500 4190325 Bolt 45 2072632 4195139 OIRing 46 2108105. 4196584 Hose -47 2033316 4190439 Half, Flange

Revision 11 - September, 1984 0] 95A-5371A

Qty.

1 ---3 6 3 --2 8 8 8 2 2 2 4 4 2 4 4 8 2 2 2 1 1 2 4 4 1 2 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2

710

TROIAN



48 2031392 4190305 Washer, Lock 4 49 2031500 4190325 Bolt , 4 50 2072632 4195139 OIRing 1 51 2033316 4190439 Flange, Half 2 52 2031392 4190305 Washer, Lock 4 53 2031500 4190325 Bolt 4 54 2072633 4191333 OIRing 1 55 2107168 4196490 Hose 1 56 2070816 4195712 Half, Flange 2 57 2031393 4190306 Washer, Lock 4 58 2031521 4190329 Bolt 4 59 2072633 4191333 OIRing 1 60 2070816 4195712 Half, Flange. 2 61 2031393 4190306 Washer, Lock 4 62 2031521 4190329 Bolt 4 63 2072634 4191334 OIRing 1 64 2107167 4196489 Hose 1 65 2070817 4195137 Half, Flange 2 66 2031393 4190306 Washer, Lock 4 67 2031521 4190329 Bolt 4 68 2072634 4191334 OIRing 1 69 2070817 4195137 Half, Flange 2 70 2031393 4190306 Washer, Lock 4 71 2031519 4190328 Bolt 4 72 2072632 4195139 OIRing 1 73 2108035 4196580 Hose . 1 74 2033316 4190439 Half, Flange 2 75 2031392 4190305 Washer, Lock 4 76 2031500 4190325 Bolt 4 77 2072632 4195139 OIRing 1 78 2033316 4190439 Half, Flange 2 79 2031392 4190305 Washer, Lock 4 80 2031500 4190325 Bolt 4 81 2072632 4195139 OIRing 1 82 2108034 4196579 Hose 1 83 2033316 4190439 Half, Flange 2 84 2031392 4190305 Washer, Lock 4 85 2031500 4190325 Bolt 4 86 2072632 4195139 OIRing 1 87 2033316 4190439 Ha 1 f, Flange 2 88 2031392 4190305 Washe r, Lock 4 89 2031500 4190325 Bolt 4 90 2072632 4195139 OIRing 1 91 ------- Block, Manifold (See Page 97G-97H) , 1 92 2072632 4195139 OIRing 1 93 2108035 4196580 Hose 1 94 2033316 4190439 Half, Flange 2 95 2031392 4190305 Washer, Lock 4 96 2031508 4198024 Bolt 4 97 2072632 4195139 OIRing 1

71E Revision 11 - September, 1984 _""'~A ,... ... ...,'A

TROJAN



98 2033316 4190439 Half, Flange 99 2031392 4190305 Washer, Lock .

100 2031500 4190325 Bolt 101 2072632 4195139 OIRing 102 2108033 4196578 Hose 103 2033316 4190439 Half, Flange 104 2031392 4190305 Washer, Lock 105 2031511 0027554 Bolt 106 2072632 4195139 OIRing 107 2033316 4190439 Half, Flange 108 2031392 4190305 Washer, Lock 109 2031500 4190325 Bolt 110 2034663 4190521 Plug 111 2072633 4191333 OIRing 112 2031985 4190378 Adapter, Straight (Inc1- Item 111) 113 2075587 4191364 Cap 114 2070772 4191288 Valve, Vacuum

NOTE: Bucket Rollover Relief - Field Fix Kit

Reviion 11 - September, 1984 0195A-5371A

Serial Numbers 59-1011 - 59-1257 Order Kit PIN - 4600316

Serial Numbers 59-1258 & Higher Order Kit PIN - 4600265. .

Qty.

2 4 4 1 1 2 4 4 1 2 4 4 1 1 1 1 1

71F

TROd ..

71G

G :--4 '= -,. -~.

Dovicinn 1n _ ~on+omho~ 1aQ~

TROJAN


Item Part No Descri pt ion Oty

(For Machines Having Serial Numbers 59-1267 & Higher) 1 ------- Hydraulic Reservoir (See Page 28-29A) -2 ------- Cylinder Assy. L.H. Lift (See Page 84-850) -3 ------- Cy1i.nder Assy. R.H. Lift (See Page 84-85D) -4 ------- Valve Assy., Main Control (See Page 80-83E) -5 2053396 Bolt 3 6 2032962 Washer 6 7 2031619 Nut -3 8 ------- Pump, Main Hydrau1 i c (See Page 72-79B) -9 2033268 Gasket 1

10 2113233 Adapter 2 11 2116117 Bolt 4 12 2033268 Gasket 1 13 2084290 Stud 4 14 2068799 Washer 4 15 2031619 Nut 4 16 2047014 OIRing 1 17 2116083 Elbow, 90° 1 18 2033320 Half, Flange 2 19 2031393 Wash er, Lock . ·4

20 2031522 Bolt 4 21· 2112710 Clamp 4 22 2116104 Hose 1 23 2116082 Tube 1 24 2116105 Hose 1 25 2047014 OIRing - 1 26 2112742 Elbow 1 27 2033320 Half, Flange 2 28 2031393 Washer, Lock 4 29 2031522 Bolt 4 30 2072633 OIRing 1 31 2116077 Block, Manifold 1 32 2031393 Wash er, Lock 4 33 2031533 Bolt 4 34 2072633 OIRing 1 35 2116013 Hose 1 36 2070816 Half, Flange 2

. 37 2031393 Washer, Lock 4 38 2031521 Bolt 4 39 2072633 OIRing 1 40 2116126 Adapter, 90° 1 41 2070816 Half, Flange 2 42 2031393 Washer, Lock 4 43 2031519 Bolt 1 44 2072633 OIRing 1 45 2107168 Hose 1 46 2070816 Half, Flange 2 47 2031393 Washer, Lock 4 48 2031519 Bolt 4 49 2072633 OIRing 1

Revision 10 - September, 1983 71H

TRDlAN



(For Machines Ha vi n g Ser i a 1 Numbers 59-1267 & Higher) 50 2070816 Half, Flange . 2 51 2031393 Washer, Lock 4 52 2031521 Bolt 4 53 2072634 OIRing 1 54 2107167 Hose 1 55 2070817 Ha lf, F1 ange 2 56 2031393 Washer, Lock 4 57 2031521 Bolt 4. 58 2072634 OIRing 1 59 2070817 Ha 1 f, F1 ange 2 60 2031393 Washer, Lock 4 61 2031519 Bolt 4 62 2072632 OIRing 1 63 2108035 Hose 1 64 2033316 Half, Flange 2 65 2031392 Washer, Lock 4 66 2031500 Bolt 4 67 2072632 OIRing 1 68 2033316 Ha 1 f, Fl an ge 2 69 2031392 Washer, Lock 4 70 2031500 Bolt 4 71 2072632 OIRing 1 72 2108034 Hose 1 73 2033316 Half, Flange . 2 74 2031392 Washer, Lock 4 75 2031500 Bolt 4 76 2072632 OIRing 1 77 2033316 Half, Flange 2 78 2031392 Wash~r, Lock 4 79 2031500 Bolt 4 80 ------- OIRing (Furnished W/Valve) -81 ------- Valve, Relief (Furnished W/Valve) -82 2072632 OIRing 1 83 2108035 Hose 1 84 2033316 Half, Flange 2 85 2031392 Washer, Lock ,

4 86 2031511 Bolt 4 87 2072632 OIRing 1 88 2033316 Half, Flange 2 89 2031392 Washer, Lock 4 90 2031500 Bolt 4 91 2072632 OIRing 1 92 2108033 Hose 1 93 2033316 Half, Flange 2 94 .2031392 Washer, Lock 4 95 2031500 Bolt 4 96 2072632 O'Ring 1 97 2033316 Half, Flange 2 98 2031392 Washer, Lock 4

71.1

TROJAN


Item Part No . Description Qty

(For Machines Having Seri,al Numbers 59-1267 & Higher) 99 2031500 Bolt 4

100 2006298 Plug 1 101 2072633 OIRing 1 102 2031911 Adapter 1 103 2075587 Cap 1 104 2009846 Nipple 1 105 2032311 Tee 1 106 2070772 Valve, Check 1 107 2115757 Val ve, Re 1 i ef 1 108 2033038 Bushing, Reducer 1 109 2039441 Nipple 1 110 2032038 Clamp 1 111 2075598 Hose 1 112 2032817 Clip 1 113 2031391 Washer, Lock 1 114 2031617 Nut 1

*115 ------- "0" Ring (Furn. wlItem 116) -*116 2031922 Adapter, 90 . 1 *117 4600307 Hose 1 *118 2101406 Union, Bulkhead 1 *119 2075587 Cap 1

*For Machines Having Serial Numbers 59-1297 & Higher

Revision 10 - September, 1983 71K

TROd ..

711 Revision 10 - Seotember. 1983

TROJAN

Bucket Cylinder Hydraulic System

,


For machines having serial numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254~ 59-1255, 59-1258 & higher.

1 ------- Valve Assy. Main Control (See Pages 80-83E) -2 ------- Cylinder, L.H. Bucket (See Page 86-870) -3 ------- Cylinder, R.H. Bucket (See Page 86-870) -4 2106261 Manifold, L.H. Cylinder 1 5 2072632 OIRing 1 6 2031392 Washer, Lock 4 7 2031505 Bolt 4 8 2103381 Clamp (Includes Item 10) 1 9 2036815 Washer, F1 at 2

10 2031616 Nut 2 11 2106261 Manifold, R.H. Cylinder 1 12 2072632 OIRing 1 13 ------- Support Assy. (See Pages 60-61) -14 2031392 Washer, Lock 4 15 2031507 Bolt 4 16 2103381 C1 amp (Inc1. Item 18) 1 17 2036815 Washer, Flat 2 18 2031616 Nut 2 19 2100860 Hose 1 20 2072632 OIRing 1 21 2033316 Ha 1 f, F1 an ge 2 22 2031392 Washer, Lock 4 23 2031500 Bolt

. 4

24 2072632 OIRing 1 25 2033316 Half, F1 ange 2 26 2031392 Washer, Lock 4 27 2031496 Bolt 4 28 2100863 Hose 1 29 2072632 OIRing 1 30 2033316 Half, Flange 2 31 2031392 Washer, Lock 4 32 2031496 Bolt 4 33 2072632 OIRing 1 34 2033316 Half, Flange 2 35 2031392 Washer, Lock

. 4 36 2031500 BO.1t 4 37 2100859 Hose 1. 38 2072632 OIRing 1 39 2033316 Half, Flange 2 40 2031392 Washer, Lock 4 41 2031500 Bolt 4 42 2072632 OIRing 1 43 2033316 Half, Fl ange 2 44 2031392 Washer, Lock 4 45 2031498 Bolt 4 46 2100861 Hose 1 47 2072632 OIRing 1

Revision 10 - September, 1983 71M

TROIAN

Bucket Cylinder Hydraulic System


For machines having serial numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59~1255, 59-1258 & higher.

48 2033316 Half, Fl ange 2 49 2031392 Washer, Lock 4 50 2031496 Bolt 4 51 2072632 o IRing 1 52 2033316 Half, Fl ange 2 53 2031392 Washer, Lock 4 54 2031506 Bolt 4 55 2100858 Hose 1 56 2072632 OIRing 1 57 2033316 Half, Flange 2 58 2031392 Washer, Lock 4 59 2031500 Bolt 4 60 2072632 OIRing 1 61 2033316 Half, Flange 2 62 2031392 Washer, Lock 4 63 2031498 Bolt 4 64 2100862 Hose 1 65 2072632 OIRing 1 66 2033316 Half, Flange 2 67 2031392 Washer, Lock 4 68 2031498 Bolt 4 69 2072632 OIRing . 1 70 2033316 Ha 1 f, Fl ange 2 71 2031392 Washer, Lock 4 72 2031500 Bolt 4 73 2100857 Hose 1

*73 4600263 Hose 1 74 2072632 OIRing 1 75 2033316 Ha 1 f, Fl ange 2 76 2031392 Wash er, Lock 4 77 2031500 Bolt 4 78 2072632 OIRing 1 79 2033316 Half, Flange 2 80 2031392 Washer, Lock 4 81 2031498 Bolt 4 82 2100861 Hose 1 83 2072632 OIRing 1 84 2033316 Half, Fl ange 2 85 2031392 Washer, Lock 4 86 2031496 Bolt 4 87 2072632 OIRing 1 88 2033316 Half, Flange 2 89 2031392 Washer, Lock 4 90 2031506 Bolt . 4

*91 ------- Relief Assy. Overload Furn. w/Valve, Main Control (See Page 83B-83E)

*For Machines Having Serial Numbers 59-1297 & Hi Qher

7lN Revision 10 - September, 1983

72 . SEPTEMBER 1979 REVISION 4 -

TROJAN

Item

*A +A

B C D E F G H I J K L 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36


2106145 4196362 2116584 4198432 6801260 4197158 6955939 4197628 6955940 4197629 6955836 4197620 6955837 4197621 6801286 4197164 6955941 4197630 6955943 4197632 6955944 4197633 6956059 6956058 6800722 4197125 6800738 4197135 6801201 4197155 6800733 4197132 6800728 4197127 N.S.S. N.S.S.

6800727 4197126 6800737 4197134 6801282 4197160 6800731 4197130 6800739 4197136 6801504 6800730 4197129 2031395 4190308 6800759 4197149 6800747 4197140 6801547 4199246 6801508 6951656 4194638 6801525 6801547 4199246 6801285 4197163 2031393 4190306 6800761 4197150 6800729 4197128 6951656 4194638 2005174 4195427 2031393 4190306 6750363 4197012 2033308 4195535 6800730 4197129 2031395 4190308 6801301 4197167 6801521 6801547 4199246

MAIN, STEER AND SERVO HYDRAULIC PUMP

Description

For Machines Having Serial Numbers Thru 59-1266 Pump, Main Steer and Servo (Includes Item 1 - 64) Pump, Main Steer and Servo (Includes Item 1 - 64) Pump, "Main (Includes Items 1 - 15, 26, 27, 60 - 63) Kit, Gear (Includes Items 6 and 7) Kit, Intermediate (Includes Items 3, 8 and, E) Kit, Minor (Includes Items 2, 9, 10, 27 and E) Kit, Seal (Includes 60 - 63) Pump, Steer(Inc1udes Items 17-19, 32,33,42,43, 45-53 Kit, Gear (Includes Items 47 and 48) Kit, Intermediate (Includes Items 49 and J) Kit, Minor (Includes Items 18, 43, 50, 51 and 53) Kit, Connection (Includes Items 16 and 20 - 25) Kit, Connection(Inc1 Items 34,35,36-41,44,55 & 57-59 Adapter Ring, Seal Pl ate, Wear Pin, Roll Spacer Gear, Driven Order Item C Gear, Drive Order Item C P1 ate, Wear Seal, Back-Up Seal Bearing Dowel Cover (Supersedes 6801277) Capscrew Lockwasher Coupling Plug '0' Ring (Corr. PIN) Adapter (Supersedes 6800743) '0' Ring (When Required) Dowel (Supersedes 6800758) '0' Ring (When Required) Capscrew Lockwasher Ring, Seal (When Required) Plug '0' Ring Capscrew Lockwasher Cover '0' Ring Caps crew Lockwasher Coupling Plate, Spacer (Supersedes 6801300) '0' Ring (When 'Required)

Revision 1·1 - September, 1984 0195A-2473A

Qty.

1 1 1 2 1

1 1 1 4 2 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 1 4 4 1 1 1

73

TROJAN

MAIN, STEER AND SERVO HYDRAULIC PUMP

Item Trojan Faun Description aty. Part No. Part No.

For Mach nes Having Serial Numbers Thru 59-1266 37 6801522 Dowe 1 (Supersedes '6800797) 1 38 6801305 4197171 Snap Ring 1 39 6801547 4199246 '0' Ring (When Required) 1 40 6801303 4197169 Capscrew 2 41 2031393 4190306 Lockwasher . 2 42 6800747 4197140 Plug 1 43 6801547 4199246 '0' Ring 1 44 6801324 4197177 Ring, Seal (When Required) 1 45 N.S.S. Cover (Order Item G) 1 46 6800752 4197143 Dowel 2 47 N.S.S. Drive Gear (Order Item H) -48 N.S.S. Driven Gear (Order Item H) -49 6800746 4197139 P1 ate, Wear 2 50 6800754 4197145 Ring, Seal 2 51 6800755 4197146 Ring, Back-Up 2 52 6800751 4197142 Beari n9 4 53 6800895 4197152 Seal 1 54 6801569 Gasket (Supersedes 6801322) 1 54A 6801523 Shim (N.1.) 1 55 6801323 .4197176 Gasket (Supersedes 6800080) 1

*56 6801308 4197172 Pump, Servo 1 +56 6801484 4198431 Pump, Servo

. 1 57 6801302 4197168 Capscrew 2 58 2031391 4190304 Lockwasher 2 59 6801304 4197170 Washer

. 2

60 6800740 4197137 Deflector, Oil (When Required) 2 61 6801153 4197153 Spacer (When Required) 1 62 6800735 4197133 Seal, L.P. 1 63 6800732 4197131 Seal, Dust 1 64 6801527 Gasket (Supersedes 6801318) 1 64A 6801526 Shim (N. 1. ) 1 65 2033268 4190430 Gasket, Pump to Transmission (N.1.) 1

For machines having serial numbers: *59-1232, 59-1234, 59-1239, 59-1241-1245, 59-1248-1250, 59-1252, 59-1253, 59-1256 & 59-1257.

+59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 and higher •

.

711 Revision 11 - Seotember. 1984

= \

l059L

7F. po ,

TROJAN

MAIN AND STEER HYDRAULIC PUMP .

Item Trojan Faun Description Part No. Part No. (For Machines Having Serial Numbers thru 59-1266)

A 2106146 4196363 Pump, Main and Steer (Includes Items 1-47) B 6801260 4197158 Pump, Main (Includes Items 1-15, 26, 27, 44-47) C 6955939 4197628 Kit, Gear (Includes Items 6 and 7) D 6955940 4197629 Kit, Intermediate (Includes Items 3 and E) E 6955836 4197620 Kit, Minor (Includes Items 2, 9, 10, 27 and F) F 6955837 4197621 Kit, Seal (Includes Items 44-47) G 6801283 4197161 Pump, Steer (Includes Items 17-19, 28-43) H 6955942 4197631 Kit, Gear (Includes Items 37 and 38) I 6955839 4197623 Kit, Intermediate (Includes Items 39 and J) J 6955840 4197624 Kit, Minor (Includes Items 18, 43, 50, 51 and 53) K 6956059 Kit, Connection (Inc1 Items 16,20-25,48 & 48A)

(Supersedes 6800757) 1 6800722 4197125 Adapter 2 6800738 4197135 Ring, Seal 3 6801201 4197155 P1 ate, Wear 4 6800733 4197132 Pin, Roll 5 6800728 7197127 Spacer 6 N.S.S. Gear, Driven (Order Item C) 7 N.S.S. Gear, Drive (Order Item C) 8 6800727 4197126 P1 ate 9 6800737 4197134 Seal, Back-Up

10 6801282 .41.97160 Seal 11 6800731 4197130 Beari ng 12 6800739 4197136 Oowe 1 13 6801277 4197159 Cover -14 6800730 4197129 Capscrew 15 2031395 4190308 Lockwasher 16 6800759 4197149 Coupling 17 6800747 4197140 Plug 18 6801547 4199246 '0' Ring 19 6800743 4197138 Adapter 20 6951656 4194638 '0'. Ring (When Required) 21 6801525 Dowe 1 (Super'sedes 6800758) 22 6801547 4199246 '0' Ring (When Required) 23 6801285 4197163 Capscrew 24 2031393 4190306 Lockwasher 25 6800761 4197160 Ring, Seal (When Required) 26 6800729 4197128 Plug 27 6951656 4194638 '0' Ring 28 2031522 4190330 Capscrew 29 2031393 4190306 Lockwasher 30 6800071 4197120 Washer 31 6750363 4197012 Cover 32 6800753 4197144 '0' Ring 33 6800730 4197129 Capscrew 34 2031395 4190308 Lockwasher 35 6801284 4197162 Cover 36 6800752 4197143 Dowe 1 37 N.S.S. Drive Gear (Order Item H)


Qty.

1 1 1 1 1 1 1 1 1 1

1 1 1 1 2 1 --1 1 1 4 2 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1

-4 4 4 1 1 4 4 1 2 -

77

TROJAN

MAIN AND STEER HYDRAULIC PUMP

Item Trojan Faun


38 N.S.S. Driven Gear (Order Item H) -39 6800746 4197139 Pl ate sWear . 2 40 6800754 4197145 Ring, Seal 2 41 6800755 4197146 Ring, Back-Up 2 42 6800751 4197142 Bear; ng 4 43 6800895 4197152 Seal 1 44 6800740 4197137 Deflector, Oi 1 1 45 6801153 4197153 Spacer 2 46 6800735 4197133 Seal, L.P. 1 47 6800732 4197131 Seal, Dust 1 48 6801527 Gasket (Supersedes 6801318) 1 48A 6801526 Shim (N.I.) 1 49 2033268 4190430 Gasket, Pump to Transmission (N.I.) 1

..

. .

78 Revision 11 - September, 1984 _ .. ,,..,. ",..~r-I\

TROdAli

Item

A B C 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22

Part No

2112957 6956045 6956048 675334'3 6801472 6753345 6801475 6801476 2036822 2031376 6753352

6753340 6753353 6753337 6753336 6753350 6753348 6753349

6753351 6753341 6801420 6800338

MAIN HYDRAULIC PUMP

Description

(For Machines Having Serial Numbers 59-1267 ~ Higher) Pump Asy. (Incl. Items 1 thru 22) Kit, Seal (Incl. Items 10, 12, 13, 14, 16, 19 & 20) Kit, Ge a r (I n c 1. I t em 1, 1 7 & 18) Flange Assy. (Incl. Item 9) Section, Center Plate, End (Incl. Item 9) Stud, Short. Stud, Long Wasner Nut Dowel Bushing (N.S.S. - Order Item 1 or 3) OIRing Ring, Steel Ring, Back-Up OIRing Ring, Retainer Plate, Pressure Plate, Isolation Gear & Shaft, Idler (N.S.S. - Order Item C) Gear & Shaft, Drive (N.S.S. - Order Item C) Ring, Spacer Seal Plug Ball

Qty

1 1 1 1 1 1 4 4 8 8 4 4 2 4 2 2 2 2 2 1 1 1 2 1 2

70R

)0

:>

11 18 15 16 \\ 19

14 ,,~ '{;) , 20 I 12 13 " ,;'" 22 21

9 10 11,,~~!"" 24 23 I ·l/~ 8 ~ '" ~ 'V I .n.c)'~

1 ~ .... G""~ 25 1 ,~'yr 5 6 '" / ~~.. 26 1 0 $1;;;)

3 4 ",\ ~ 21 I ~~ 1 2 ~ '-..... ~t 30 29%U?8 I? ~ ...

\J~/ '0 31 2\.' "'~ 3 32 :: 114-: ~ \. ~O ~'V:l 102 ,J,. -,.,~ ",C,,' ....., .... / "-

101 " ~>cg r; ~-:"J. (j "" 44 ~.; ."" \ 50 99 100 \ " ~,:.,J1'5. -:p,!-.. 43/. ",-, ~ V 49 .,~----~' ~~' '>.\~' _.~a\ '~34 1;:,,:1/. (l'~ , ,,,}:< .R Af;:,"~-5-3 52

51

"' 't .... '~I:~'I" • - , .J-::-!o 0 ~\jj -" \ ." , C) ~------.' ~ .. _~" .' \ 36 35 (f';i;')'';V I 41""-'- 55

54

, ' • I[' j'V 31 ;';;;-:'. j ',' 46 0"-------- 56 " ~_::§.., \ 38' ~, ',10 450)0

0

,,:""':::::---"'-59

5851

~\W'fl- \ 39 ,,'\ --- 0 oo~, ~ 61

60

\j' 40 ~...,,- 80 0_0

(X);) \' \ \'.6362

\ 41 6)) ~:':--82 81 1l.£.,?~ ".i(' \ ~.666564 42 .-p '- 84 83 ,<ir!!J \ 68

61

>'IliJ i""-. 85 69 ~~ ......... 86 /00 91_

98- _~'WJ,-'88 81 19 t ~

96 _ -(j;/Y'", ,.~9 18 I O~ 95 __ ,.,ity . ,~ .. ' 17 ! / ~ y ... ~ 16 Oq;;

.. /', .. n(j ' .... !..9 15 I \,f \ .. V \ \ 91 0 14 \ '\. 93 92 13

" n

TP1246

TROJAN

~IN CONTROL VALVE ASSEMBLY (2 Spoo 1)


For machines having serial numbers thru 59-1232, 59-1234-59-1239~ 59-1241-1245, 59-1248-59-1250, 59-1252, 59-1253, 59-1256 & 59-1257)(See Note)

A 2094910 4195844 Valve Assembly, Control (Includes Items 1-102) 1 B 6753062 4197116 Valve Assembly, Overload Relief (Includes Items 51-70 1 1 6752918 41971 04 Cap 1

*2 2035394 4190602 '0' Ring 1 3 6752915 4197101 Seat, Check 1 4 2108555 4196628 Cover, Flange 1 4A 2031911 4190364 Adapter (N.!.) 1 4B 2075587 4191364 Cap (N.!.) 1

*4C 2072633 4191333 '0' Ring 1 5 6750379 4197015 Capscrew 4 5A 2031393 4190306 Washer, Lock 4 6 6752482 4197080 Plug, Pipe 1 6A 2031958 4190371 • O' Ring (N.!.) 1 7 6752916 4197102 Check 1 8 6752919 4197105 Spring 1 9 6752914 4197100 Seat, Re 1 ief . 1

*10 2033306 4198578 '0' Ring 1 11 6750035 4193994 Poppet 1 12 6750057 4193999 Spring 1

*13 2035394 4190602 '0' Ring 1 14 6752917 4197103 Cap 1 15 6750050 4197010 Screw, Adjustment 1 16 6750406 4194021 Washer

. 2 17 2033517 4197823 Nut, Jam 1 18 . 6750907 4197039 Nut, Acorn 1 19 6750404 4197021 Eye, Plunger 1

*20 2035400 4190603 '0' Ring 1 21 6750400 4197020 Spring 1 22 6750396 4197018 Check 1 23 6752892 4197085 Cap 1

*24 2033304 4190434 '0' Ring 1 25 ------- Plunger Assembly, Bucket Spool (N.S.S.) (Order Item } )

(Includes Items 19-27, 36-42 and 102) 26 6752893 4197086 Spring 1 27 6752891 4197084 Check Assemb 1y 1 28 6751500 4197050 P1 ate, Retainer 1 29 6751501 4197051 . Plate, R~tainer 1

*30 6751502 4194997 Wiper 1 *31 6753380 4198579 Seal 1 *32 675338C 4198579 Seal 1 -*33 6750386 4197016 Ring, Back-Up 1

34 6750856 4197028 P1 ate, Retai ner 1 35 ------- Not Applicable -36 6752478 4197077 Check 1 37 6752479 4197078 Spring 1 38 6752480 4197079 Spring 1

*39 2035400 4190603 '0' Ring 1

Revision 11 - September, 1984 81 nn..,rll ,on')/\

TROJAN


40 6750395 4195313 41 6751089 4197040 42 6750395 4195313

*43 6753380 4198579 *44 6751502 4194997

45 6751501 4197051 46 6751500 4197050 47 2031450 4190312 47A 2031390 4190303 48 -------

*49 2035400 4190603 50 6750404 4197021 51 6750907 4197039 52 2033517 4197823 53 6750406 4194021 54 6751247 4197042 55 6752908 4197096

*56 2035400 4190603 57 6750057 4193999 58 6750035 4193994 59 6752904 4197093

*60 6750347 4197011 61 6752893 4197086

*62 2039190 t!190695 :*63 6752909 4197097

64 6752907 4197095 65 6752905 4197094

*66 6752910 4197098 *67 2041333 4190857 *68 2072631 4199227

69 -------*70 6750999 4194100

71 6753126 4197118 72 6752900 4197091

*73 2033304 4190434 74 6752901 4197092 75 6752899 4197090 76 6752898 4197089 77 -------

*78 6750999 4194100 *79 2072631 4199227 80 -------

*81 6753380 4198579 *82 6750386 4197016

83 6750856 4197028 84 675085E 4194075 85 6750396 4197018 86 675040C 4197020

*87 203540C 4190603

82

MAIN CONTROL VALVE ASSEMBLY (2 Spoo 1)

Description Qty.

Spring, Retainer 1 Spring I 1 Spring, Retainer 1 Seal 1 Wiper 1 Plate, Retainer 1 Plate, Retainer 1 Capscrew 8 Washer, Lock 8 Plunger Assembly

(Includes Items 48-50, and 85-95) -'0' Ring Eye, Plunger Nut, Acorn Nut, Jam Washer Screw, Adjustment Cap '0' Ring Spring Poppet Seat, Pilot '0' Ring Spring '0' Ring Ring, Back-Up Check . Seat, Check Ring, Back-Up '0' Ring '0' Ring Housing (N.S.S.) (Order Item B) '0' Ring Valve Assy. Anticavitation (Incl. Cap '0' Ring Spring Check Seat, Check Housing (N.S.S.) (Order Item 71) '0' Ring '0' Ring Housing (N.S.S.) (Order Item A) . Seal .Ring, Back-Up Pl ate, Retainer Spacer Check Spring '0' Ring

1 1 1 1 2 1 1 1 1 1 1 1 1 1 . 1 1 1 1 1 1 -1

I terns 72-79) 2 2 2 2 2 2 -2 2 -1 1 1 1 . 1 1 1

Revision 11 - September, 1984 nn7C:;_1~Q?A

TROJAN

MAIN CONTROL VALVE ASSEMBLY (2 Spool)

Item Trojan Faun


88 6752895 4197087 Cap 89 6750848 4194074 Retainer, Spring 90 2031452 4190313 Capscrew 90A 2031390 4190303 Washer, Lock 9.1 6752911 4197099 Cover 92 6750390 4197017 Ring, Retainer 93 6750374 4197014 Plug 94 6750047 4193995 Plug, Bleeder 95 2031479 4190319 Capscrew 95A 2031391 4190304 Washer, Lock 96 6752896 4197088 Spacer 97 6750395 4195313 Retainer, Spring 98 6750851 "4197027 Spring 99 6750047 4193995 Plug, Bleeder

100 6750365 4197013 Cover 101 2031450 4190312 Capscrew lOlA 2031390 4190303 Washer, Lock 102 6750397 4197019 Cap 103 ·6753117 4197117 Cover, Flange (N.I.)

* Indicates Items Included In Seal Kit PIN 6955974

NOTE:

Revision 11 - September, 1984 nn7C:A_1QO?LI

Bucket Rollover Relief Field Fix . Serial Numbers 59-1011 - 59-1257

Order Kit PIN 4600316

Qty.

1 1 4 4 1 2 1 1 1 1 1 1 1 1 1 4 4 1 1

83

ex> w )::0

::c m < .... 11\ .... o :::s ~

o

Vl m "0 rt m 3 0-m -s .. ~

\0 ex> w

16 11 14 15 \ I

12 11\ \ \ ~ 51 10 11 I ~o~ 5J~ 56 1 I, i ~&%~ . ~14' '9 50 5, y~~~, /1

• \_,,0" ' _ . . I ~11I 55"/. /' ...J /' (lr ~. · '( ~wJ'1!Y ,Y ~ I-<? W" ,// 2 j' Lf] 1,'5 11. t\) ~ ,~~ ",t 1\ c.

()/V/'" ' .Jof.;l6:Y /Ill r =, / ~~ I 15 1 II V' w ~ ,141, !/112 • v'/ \\91' I~ 41 ~~ , I 11 19 21 2i ~ 1'140,! I /139 ~f,)~1 i , II 12 ,~' I JI j I ' n I ~ wJ ' 1-1 \»\l" I I :n II ;'1" It 1~2 V, LI ~ ~. J.' ~1!1~!2 It I~ U!lll ~fSJ ' ~I ~' I ~r-;;;; r:5" 0 \Y / ~. J ~' I ~ f.YI/ I II AI" • ' , • ,~ ~ II " I I~ II 102 101 7' /.'~~ ~1 I !fl .' /,1 ~ 1 II 100 IGL~ 11.7

Jo G~ ~.t 1 L II l'Y<l, :1-.~: ~:.~~- i f\.~~ \ II 96 9,1" ~"'f' -, 105 . PI'" 29 69 .' "---~ \ I II I ~~ 'I 103 . I 21 61 I .."" \ 11 2 92 I ~d? I 101

I 21 ... 11 'f'V' / . '/>~;~ ,), II 9,0 ~\)"'C)I I 99 .

28 1 ~~ \J I ~' <-.,/111' 'I' .:---....IJ".. I ~~ t 91 I .,5 ,~ _./"_ 1!5_'O..o;~. ~ fJ.... 15-o.:(it{-. \)(1J I 83 95 1212 1

5

14 ..JIlt. ./' ~ ( > 7., 0 t ~ '0 I 91 . 121 I ~ 83 .k~ .,.., ./" ~ (J - t 121 ~ • '\ 19 11

9

I ~®@) I ~V' ~'~OO JI.l ~, III II~(~~' II III Td?,jOOI;)~! III d6 ~ /,/ €Jr;:jV' ~ 112 /O~llf111 ~~t· t tlo '-./. ~ 113 / I If Ii 11

"'()) . .. '~' ' '~IOI~~~ 112 III III I ~V~ ...-/ -51 ~IO 2 ~ /...-/ • " ID;-:~ -0...

.'-'-/ ....... -51 I v-

51

101

6298

TROJAN

Item

*A

+A

1 2 3 4 5 6 7 8 9

10 11 12 ~3 14 15 16 17 18 19 20 20A 20B 20C 200 20E 20F 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37


2116615 4198433

4602852

6752918 4197104 2035394 4190602 6752915 4197101 6752916 4197102 6752919 4197105 6752914 4197100 2033306 4198578 6750035 4193994 6750057 4193999 2035394 4190602 6752917 4197103 6750050 4197010 6750406 4194021 2033517 4197828 6750406 4194021 6750907 4197039 2056294 4198899 2031390 4190303 4602866 4603472 6750406 4194020 6750907 4197039 2033517 4197823 4603480 6700679 4198924 6753227 4198941 6753319 4198971 6753225 4198939 6753230 4198944 6753225 4198939 6750680 4198928

6752480 4197079 6752478 4197077 6753242 4198953 6700679 4198924 6700679 4198924 6753242 4.198953

6752891 4197084

MAIN CONTROL VALVE (2 SPOOL)

Description

(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 & Higher) (See Note)

Valve Assy., Control (Incl. Items 1-143) (Supersedes 2112682)

Valve Assy., Control (Incl. Items 1-146) (Supersedes 4600272)

Housing (N.S.S. - Order Item A) Cap O'Ring Seat, Check Check Spring Seat, Re 1 ief O'Ring Poppet Spring O'Ring Cap Screw, Adjustment Washer Nut Washer Nut, Acorn Capscrew Washer, Lock Cover, Remote (Supersedes·6753234) Spring Washer Nut, Acorn Nut Screw o Ring Cap Spacer Retainer, Spring Spring Retainer, Spring OIRing N/A Spring Check P1 ate, Retainer OIRing OIRing Plate, Retainer Spool, Bucket (N.S.S. - Order-Item A) Check Assy. (Incl. Items 36-40) OIRing (N.S.S. - Order Item 35) Ring, Seal (N.S.S. - Order Item 35)

•


aty.

1

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

83B

TROJAN


38 -------39 -------40 -------41 6752893 4197086 42 6752804 4198935 43 6752892 4197085 44 6750396 4197018 45 6750400 4197020 46 6750680 4198928 47 6753226 4198940 48 6750395 4195313 49 6753229 4198943 50 6750395 4195313 51 6753228 4198942 52 2031391 4190304 53 6753320 4198972 54 6i53235 4198947 55 2031390 4190303 56 2056294 4198899 57 2056294 4198899 58 2031390 4190303 59 6753236 4198948 60 6753239 4198951 61 6753227 4198941 62 2035400 4190603 63 6753225 4198939 64 6753230 4198944 65 6753225 4198939 66 6750400 4197020 67 6750396 4197018 68 6753242 4198953 69 6700679 4198924 70 6700679 4198924 71 6753242 4198953 72 6753240 4198952 73 -------74 2035400 4190603 75 6753232 4198945 76 6750395 4195313 77 6753229 4198943 78 6750395 4195313 79 6753228 4198942 80 2031393 4190306 81 67533H 4198970 82 6753237 4198949 83 2056294 4198899 84 203139C 4190303 85 6750999 4194100 86 2072631 4199227 87 6753062 4197116

83C


Description Qty.

Poppet (N.S.S. - Order Item 35) -Spring (N.S.S. - Order Item 35) -Cap (N.S.S. - Order Item 35) -Spring 1 OIRing 1 Cap 1 Check 1 Spring 1 OIRing 1 Cap 1 Retainer, Spring 1 Spring 1 Retainer, Spring 1 Retainer 1 Washe r, Lock 1 Bolt (40-60 Ft. Lbs.) 1 Cap 1 Washer, Lock . 4 Capscrew 4 Capscrew 4 Washer, Lock 4 Cap 1 Spring, Pack Assy. 1 Cap 1 OIRing 1 Retainer, Spring

. 1

Spring 1 Retainer, Spring 1 Spring 1 Check 1 Pl ate, Retainer 1 OIRing 1 OIRing 1 Plate, Retainer 1 Spacer 1 Spool, Hoist (N.S.S.) (Order Item A) -OIRing Cap Retainer, Spring Spring Retai ner, !pring Retainer Washer, Lock Bolt (40-60 Ft. Lbs.) Cover Capscrew Washer, Lock OIRing OIRing Valve, Overload Relief (Incl.

1 1 1 1 1 1 1 1 1 4 4 1 1

Items 85, 86 & 88-105) 1

Revision 11 - September, 1984 nn ~A-403BA

TROJAN



88 2041333 4190857 OIRing 1 89 6753444 4198978 Ring, Back-Up .

1 90 6752905 4197094 Seat, Chec~ 1 91 6752907 4197095 I- Check 1 92 6752909 4197097 Ring, Back-Up 1 93 2039190 4190695 OIRing 1 94 6752893 4197086 Spring 1 95 6750347 4197011 OIRing 1 96 6752904 4197093 Seat, Pi lot 1 97 6750035 4193994 Poppet 1 98 6750057 4193999 Spring 1 99 2035400 4190603 OIRing 1

100 6752908 4197096 Cap 1 101 6751247 4197042 Screw, Adjusting 1 102 6750406 4194021 Washer 1 103 2033517 4197823 Nut, Jam 1 104 6750406 4194021 Washer· 1 105 6750907 4197039 Nut, Acorn 1 106 2072631 4199227 OIRing 1 107 6750999 4194100 OIRing 1 108 6956100 Valve, Overload Relief (Incl. Items 106,107 & 109-12611 1 109 2041333 4190857 OIRing 1 110 6753444 4198978 Ring, Back-Up 1 111 6752905 4197094 Seat, Check 1 112 6752907 4197095 Check . 1 113 6752909 4197097 Ring, Back-Up 1 114 2039190 4190695 OIRing 1 115 6752893 4197086 Spring 1 116 6750347 4197011 OIRing 1 117 6752904 4197093 Seat, Pilot 1 118 6~50035 4193994 Poppet 1 119 6750057 4193999 Spring 1 120 2035400 4190603 OIRing 1 121 6752908 4197096 Cap 1 122 6751247 4197042 Screw, Adjusting 1 123 6750406 4194021 Washer 1 124 2033517 4197823 Nut, Jam 1 125 6750406 4194021 Washer 1 . 126 .6750907 4197095 Nut, Acorn 1 127 2072631 4199227 OIRing 1 128 6750999 4194100 OIRing 1 129 ------- Housing (N.S.S. Order Item 137) -130 6752898 4197089 Seat, Check 2 131 6752899 4197090 Check 2

. 132 6752901 4197092 Spring 2 133 2033304 4190434 OIRing 2 134 6752900 4197091 Cap 2 135 2072631 4199227 OIRing 1 136 6750999 4194100 OIRing 1


TROJAN


137 6753126 4197118

138 2072633 4191333 138 2072634 4191334 139 6753238 4198950 139 6750363 4197012 140 2031393 4190306 141 6750379 4197015 142 2031956 4190370 143 6752660 4198934

+144 6753062 4197116

+145 2072631 4199227 +146 6750999 4194100

83E


Description Qty.

Valve Assy., Anticavitation . (Incl. Items '127, 128 & 130-136)

OIRing OIRing, Plain Cover to Housing (N.I.) Cover Cover, Plain (N.I.) Washer, Lock Capscrew OIRing Plug Valve, Overload Relief

(Incl. Items 145, 146 & 88 Thru 105) "0" Ring "0" Ring

*For Machines Having Serial Numbers Thru 59-1296

+For Machines Having Serial Numbers 59-1297 & Higher

NOTE: Bucket Rollover Relief Field Fix Kit

Serial Numbers 59-1011-5901257 - Order Kit PIN 4600316

Serial Numbers 59-1258 & Higher - Ord~r Kit PIN 4600265

Replacement of Complete Valve Assy. For Machin~s Serial Numbers 59-1261 & Higher

Order Kit PIN 4600356.

2 1 "1 1 1 8 8 1 1

1 1 1

•


IICIJ.IAN

Item Part No

A 2105760 B 2105810 1 2105816 2 2099313 3 2094026 4 2302573 5 2105738 6 2105747 7 2105741 8 2105740 9 6750988

10 2116512 11 2105750 12 2099315 13 2105815 1~ 209398e 15 2030225 16 2105755 17 2105316 1e 2105317 1 ~ 2308026 2C 2105746 21 2308024 22 2105742 2.) 210574~ 24 210573, 2' 211009C 2E 21 1027~

Lift Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One)

Description

(For machines having serial numbers 59-1011 through 59-1239 & 59-1241 thru 59-1261). I

Cylinder Assembly, Lift (Incl. Items 1 Kit, Service (Incl. Items 5, 7-10, 19, Body Assembly (Includes Items 1, 3 & 1 Bearing, Spherical (Shank) Ring, Retaining Locknut Bearing, Piston Rear Piston, Cylinder Seal, Piston Bearing, Piston Front '0' Ring, Rod (Supersedes PIN 2102829) '0' Ring, Spacer (Supersedes 8103196) Spacer, Rod

through 26)(See Note) 21-25) of Item 15)

Bearing, Spherical (Rod) Rod Assembly (Includes Items 12, 14 & 1 of Item 15) Ring, Retaining Fitting, Grease Nut, Cararidge Plug ScreW,Set Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Oust Seal Ring, Back-Up (Corr. PIN) '0' Ring, Tube Bearing, Rod (Corr. PIN) Washer

Note: Use pages 85A & 858 for machines which have been converted to 3/8" cross section rod seals supplied in PIN 2112891 kit.


Qty

1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1

85

85A . ·1 1981 Revision 6 - Apr, ,

TROJAN

Lift Cylinder Assembly (Two Cylinders Used Per Machine; Quanttty Shown Is For One)


A 2113327 *B 2112887 1 2105816 2 2099313 3 2094026 4 2302573 5 2105738 6 2105747 7 2105741 8 2105740 9 6750988

10 2116512 11 2105750 12 2099315 13 2105815 14 2093988 15 2030225 16 2105755 17 2105316 18 2105317 19 2112902

*20 2112909 21 2116477 22 2105742 23 2105743 24 2105737 25 2112906 26 2110273

(For machines having ser~a1 numbers 59-1240 59-1262 thru 59-129 ) Cylinder Asserrb1y, Lift (Incl. Items 1 through 26) 1 Kit, Service (Incl. Items 5,7-10,19,21-25) 1 Body Assembly (Includes Items 1, 3 & 1 of Item 15) 1 Bearing, Spherical (Shank) 1 Ring, Retaining 2 Locknut 1 Bearing, Piston Rear 2 Pi ston, Cy1 inder 1 Seal, Piston 1 Bearing, Piston Front 1 '0' Ring, Rod 2 '0' Ring, Spacer (Supersedes 8103196) 1 Spacer, Rod 1 Bearing, Spherical (Rod) 1 Rod Assembly (Includes Items 12, 14 & 1 of Item 15) 1 Ring, Retaining 2 Fitting, Grease 2 Nut, Cartridge 1 Pl ug 2 Screw, Set 2 Wiper, Rod 1 Gland, Rod 1 Seal, Rod (Supersedes 2112897) 1 '0' Ring, Dust Seal . 1 Ring, Back-Up 1 '0' Ring, Tube 1 Bearing, Rod 1 Washer 1

* Indicates parts included in conversion kit PIN 2112891

Revision 10 - September, 1983 85B

TROd ..

8SC Revision 10 - September, 1983

TROJAN

Hoist Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One)


For Machines Having Serial Nos. 59-1294,59-1297 & High r A 4602487 Cylinder Assembly, Hoist (Incl. Items 1 through 25) 1 B 4602492 Service Kit, Cylinder Packing (Incl. Items 4,6-11

and 15-17) 'C 4602494 Service Kit, Body & Bearing (Incl. Items 1 & 23-25) 1 0 4602493 Service Kit, Rod & Bearing (Incl. Items 18-20 & 22) 1 1 N.S.S. Body (Order Item C) -2 4174429 Lock 1 3 4174428 Nut, Piston 1 4 0042439 Bearing Set, Piston 1 5 4174571 Piston 1 6 4149398 "0" Ring 1 7 0040279 Bearing, Rear Rod 1 8 0042416 Bearing Set, Rod 1 9 0042237 Seal, Rod 1

10 0040411 "0" Ring 1 11 0040412 Ring, Back-Up 1 12 4174570 Box, Stuffing 1 13 2036820 1500068 Washer 20 14 2030883 0027584 Bolt 20 15 0042438 U-Packing 1 16 0040410 Ring, Back-Up 1 17 0040409 Wiper, Rod 1 18 N.S.S. Rod (Order Item D) -19 2099315 4195911 Bearin~, SlJherical . 1 20 2093988 4195837 Ring, etaining 2 21 0040408 Sea 1, Face 2 22 2030225 4197650 Fitting, Grease 1 23 2099313 4195909 Bearing, Spherical 1 24 2094026 4195838 Ring, Retaining 1 25 2030225 4197650 Fitting, Grease 1 26 0040408 Sea 1, Face 2


TROJAN - .

10191.

86 REVISION 2' -" SEPTEMBER, 1978 .

iRO.lAN

Item Part No

A 2108702

B 2105809 1 2088224 2 2030225 3 2099157 4 2108703 5 2083703 6 2105696 7 2105709 8 2109896 9 2105694

10 2105695 11 2072635 12 2105704 13 2105813 14 2105711 15 2314062 16 2314265 17 2313907

*18 2108549 +18 2105708

19 2105692 20 2105693 21 2105691 22 2105697 23 2110089 24 2110271

Bucket Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One)

Description

(For machines having serial numbers 59-1011 through 59-1239 and 59-1241 through 59-1261)

Cylinder Assembly, Bucket (Incl. Items 1 through 24) (Supersedes PIN 2105724)(See Note)

Kit, Service (Incl. Items 6, 8-11, 17 & 19 - 23) Ring, Retaining F itt i ng, Grease Bearing, Spherical Body Assembly (Incl. 2 of Item 1, 1 of Item 2 & 2 of Item 3) Locknut Bearing, Piston Rear Piston,. Cylinder '0' Ring, Rod (Supersedes PIN 8107814) Seal, Piston Bearing, Piston Front '0' Ring, Spacer Spacer, Rod Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Nut, Cartridge Plug, Nylon Setscrew Wiper, Rod Gland, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod (Corr. PIN) Washer

* For machines having serial numbers 59-1011 through 59-1025. + For machines having serial numbers 59-1026 and higher.

Qty

1 1 4 3 2 1 1 2 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1

Note: Use pages 87A and 87B for machines which have been convl rted to 3/8" cross section rod seals supplied in PIN 2112892 kit.

. ,

Revision 7 - May, 1981 87

. TROd ..

\

A71'.

. :=

n_ .. ~_~ __

l019L

., "',..., ft _._~.,

TROJAN


Item Part No Descri pt ion Qty

(For machines having serial numbers 59-1240, 59-1262 through 59-1293 )

A 2113329 Cylinder Assembly, Bucket (Incl. Items 1 through 24) 1 B 2112888 Kit, Service (Incl. Items 6, 8-11, 17 & 19 - 23) 1 1 2088224 Ring, Retaining 4 2 2030225 Fitting, Grease 3 3 2099157 Bearing, Spherical 2 4 2108703 Body Assembly (Incl. 2 o~ Item 1, 1 of Item 2 & 2 of Item 3) 1 5 2083703 Locknut 1 6 2105696 Bearing, Piston Rear 2 7 2105709 Piston, Cylinder 1 8 2109896 • O' Ring, Rod 2 9 2105694 Seal, Piston 1

10 2105695 Bearing, Piston Front 1 11 2072635 '0' Ring, Spacer 2 12 2105704 Spacer, Rod 1 13 2105813 Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) 1 14 2105711 Nut, Cartridge 1 15 2314062 Plug, Nylon 2 16 2314265 Setscrew 2 17 2112901 Wiper, Rod 1 18 2112910 Gland, Rod 1 19 2116475 Seal, Rod (Supersedes 2112898) 1 20 2105693 '0' Ring, Dust Seal 1 21 2105691 Ring, Back-Up . 1 22 2105697 '0' Ring, Tube 1 23 2112905 Bearing, Rod 1 24 2110271 Washer 1


a7e Revision 10 - September, 1983

TROJAN


Item Trojan Faun

Part No. Part No.

A 4602488 B 4602495

C 4602497 o 4602496

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

N.S.S. 4155988 4174502 0040151 0042433 4174393 4149249 0042345 0040283 4149149 4149350 4149014 4174392 2036820 1500068 2030880 0027582 0042432 0040398 0040302 N.S.S.

2099157 4195898 2088224 4195778 0040399 2030225 2099157 4195898 2088224 4195778 0040408 2030225 4197650

Description aty.

For Machines Having Serial Nos 59-1294,59-1297 & Highe . Cylinder Assembly," Bucket (Incl. Items 1 through 27) 1 Service Kit, Cylinder Packing (Incl. Items

4, 5, 7 through 12 & 16 through 18) 1 Service Kit,Body & Bearing(!ncl. Items 1, 24, 25 & 27) 1 Service Kit, Rod & Bearing (Incl. Items 19-21 & 23) 1

Body Assy. (Order Item C) Lock Nut, Lock Bearing, Rear Piston Bearing Set, Piston Piston "a" Ring Bearing, Rod Bearing Set, Rod Seal Set, Rod 110" Ring Ring, Back-Up Box, Stuffing Washer Bolt U-Packing Ring, Back-Up Wiper, Rod Rod (Order Item D) Bearing, Spherical Ring, Retaining Seal, Face Fitting, Grease Bearing, Spherical Ring, Retaining Seal, Face Fitt i ng, Grease

"f _-::t .... ,

. ".

1 1 1 1 1 1 1 1 1 1 1 1

14 14 1 1 1

1 1 2 1 1 2 2 2

Revision 11 - September, 1984 870 "',r:~ ~"..,~.

TROIAN

104%1.

88 REVISION 1 - MARCH 1978 )84

iRiidAN

Item Part No

1 *2 +2 *3 +3 *4 +4

5 X6 Y6 X7 Y7 Y7P *8 +8

9 10 11

*12 +12 *13 +13 *14 +14 *15 +15 *16 +16

17 18 19

*20 +20 *21 +21 *22 +22 *23 +23 @*2L @*2 L

!*2L !*2L *2~ +2~

@*2t @+2t

2106730 2077717 2077717 6950131 6950131 2077719 2077719 2106731

2112614

2112616 2112618 2048821 2107727 2100246 203148C 2031391 2103212 2103212 2067423 2067423 2077720 2077720 2031456 2031456 206743;: 206743~

-------20316H

675297~ 675297' 675155~ 675155~ 209694L 209696L 203351~ 203351! 210327L 210327£ 21 0931 ~ 210931~ 207987f 207987f 2103271 210327'

VALVE CONTROLS

Description

For Machines Having Serial Numbers tnru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59~1245, 59-1248 tnru 59-1250, 59-1252, 59-1253, 59-1256 ~ 59-1257 . Lever Assy., Bucket Control (Incl. 2 of Items 2 and 3) Bearing, Needle Bearing, Needle Seal Seal Bearing, Thrust Bearing, Thrust Lever Assy., Hoist Control (Incl. 2 of Item 2 and 3) Switch (See Note 1) Switch Knob (See Note 1) Knob Screw, Set (N.I.) Spacer Lever Assembly, Auxiliary (Includes 2 of Items 2 and 3) Shaft (Control Pivot) Bolt Washer, Lock Rod, Control Hoist and Bucket Rod, Control Hoist, Bucket and Auxiliary Locknut Locknut End, Rod End, Rod Bolt Bolt Locknut Locknut Valve, Servo (See Page 92-95C) Nut (Servo to Console Base) Not Applicable Ann, External Arm, External Pin, Spiral Pin, Spiral Rod End, Spherical Bearing (Servo to Link) Rod End, Spherical ~earing (Servo to Link) Nut, Jam Nut, Jam Be11crank Assy. (Incl. 1 of Bellcrank Assy. (Incl. 1 of Bellcrank Assy. (Incl. 1 of Be11crank Assy. (Incl. 1 of Bearing, Spherical Bearing, Spherical Bearing, Thrust Bearing, Thrust

Item 25; Item 25; Item 25; Item 25;

2 of Items 2 of Items 2 of Items 2 of Items

27 and 28) 27 and 28) 27 and 28) 27 and 28)

Revision 7 - May~ 1981

Qty

1 4 6 4 6 4 5 1 2 2 2 2 2 1 1 1 2 2 2 3 4 6 4 6 4 6 4 6

3

2 3 2 3 2 3 2 3 2 3 2 3 2 3 3 3

89

TROIAN

Item Part No

!*26 !+26 @*27 @+27 !*27 !+27 @*28 @+28 !*28 !+28 @*29 !*29

@30 !30 31 32 33

*34 +34

**35 +35 *36 +36 *37 +37 *38 +38 *39 +39 *40 +40 *41 +41 *42 +42 *43 +43 *44 +44 *45 +45 *46 +46 *47 +47 48 49 50 51 52

90

2077719 2077719 2099459 2099459 8107017 8107017 2103269 2103269 6950131 6950131 2103272 2109313 2103273 2109311 2031483 2031617 2031391 2103279 2103279 2031521 2031521 2031619 2031619 2031479 2031479 2031617 2031617 2031391 2031391, 2090373 2090373 2031662 2031662 2031764 2031764 2033515 2033515 2117197 2117197 2103132 2103132 2091254 2091254 2031769 2031769

2104219 2031475 2031617 2031391

VALVE CONTROLS

Description

Bearing, Thrust Bearing, Thrust . Bearing Bearing Bearing Bearing Seal Seal Seal Seal Spacer Spacer Shaft, Bel1crank Pivot Shaft Bolt Nut Lockwasher Link (Servo to Bellcrank) Link (Servo to Bel1crank) Bolt (Link to Bellcrank) Bolt (Link to Be11crank) Nut Nut Bolt (Link to Servo Rod End) Bolt (Link to Servo Rod End) Nut Nut Lockwasher Lockwasher Clevis, Adjustable (Control Cable to Bellcrank) Clevis, Adjustable (Control Cable to Be11crank) Pin, Clevis Pin, Clevis Pin, Cotter Pin, Cotter Nut, Jam Nut, Jam Cable, Control (Supersedes 2108986)(See Note 3) Cable, Control (Supersedes 2108986)(See Note 3) Yoke Yoke Pin, Clevis Pin, Clevis Pin, Cotter Pin, Cotter Valve, Main Control (See Page 80-83) Half, Clamp Bolt Nut Lockwasher

Qty

3 4 4 6 4 6 4 6 4 6 1 1 1 1 2 2 2 4 6 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 4 6 2 3 2 3 2 3 2 3

6 6 2 6

Revision 9 - M~rch, 1982

TROJAN

Valve Controls


X53 ------- Boot, Rubber (See Note 1) y53 2112617 Boot )

54 2107729 Knob

* 2-Spoo1 Installation + 3-Spool Installation @ For Machines Having Serial Numbers 59-1011 through 59-1052 ! For Machines Having Serial Numbers 59-1053 and Higher X For Machines Having Serial Numbers 59-1011 through 59-1148 y For Machines Having Serial Numbers 59-1149 and Higher

Note 1: When replacing Items 6, 7, and/or 53 for machines having S/N's 59-1011 through 59-1148, order kit PIN 2112978. The new kit includes Items 6, 7, 7A and 53 to convert one lever to the new switch and knob.

Note 2: For Valve Controls parts listing covering machines having serial numbers other than those listed on Page 89, refer to Servo Hydraulic System (Page 97J -_ 97R)

Note 3: 2117197 consists of 2116869 cable and 2117196 Installation Diagram. Reference Bulletin 740.


Qty

2 2 1

91

59

\ ~- 12

\

REVISION __ " UUL ,

. Z .. SE" . " PT-EMS" " . ER, 1978

·RiLlAN

Item Part No

SERVO VALVE ASSEMBLY (2 - SPOOL)

Description

(For Machines Having Serial Numbers thru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59-1245, 59-1248 thru 59-1250, 59-1252,

Qty

59-1253, 59-1256 & 59-1257) . A 2104589 Servo Valve Assembly (Includes Items 1 through 60) 1 B 6955935 Kit, Seal (Includes Items 1, 7, 14, 26, 32, 42, 44,

1 2 3 4 5 6 7 8 9

10 lOA 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

6753158 6751532

6751534 6751533 2079410 2051065 2046559 6751707 6751708 6752982 6751539 6751694 6751699 6753042 6751705 6751543 6751703 6751711 2037572 203757~ 2102132 675154~ 6800572 675153f 6751545 6751541 675160~ 675298C 675268S 6751551 675297~ 6751555 6750991 675169, 675154E 6751686 203761a 6751684 675168:

47, 53, 55, 57) Retainer (Supercedes PIN 6753092) Detent, Electric (Includes Items 1 and 3 through 7) Support (N.S.S.) Order Item 2 Collar (N.S.S.) Order Item 2 '0' Ring (N.S.S.) Order Item 2 Plunger (N.S.S.) Order Item 2 '0' Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve (N.I.) Used with Item 10 Shaft, Detent (Bucket Spool) Spacer (Bucket Spool) Plug '0' Ring Guide, Spring Spring, Retainer Spring, Centering (Corr. PIN) Spacer (Hoist Spool) Retainer, Spring Shaft, Detent (Hoist Spool) Housing, Upper Capscrew Caps crew Spacer Plug '0' Ring Spring, Detent Plunger Pin, Spiral Arm, Internal Shaft '0' Ring Back-Up Ring Ann Pin, Spiral

. '0 • Ring Pin, Roll '0' Ring Body Caps crew Ring, Piston '0' Ring


1 2 2

2 2 2 2 2 1 1 2 2 2. 2 2 1 2 1 2 6 2 2 4 4 4 4 2 2 2 4 4 2 2 2 2 2 2 4 2 2

93

.ROdAN



43 6751556 Plug 2 44 6751546 'a' Ring

, 2

45 6751683 Piston 2 46 6751687 Ring 2 47 6751688 '0' Ring 2 48 6902461 Pin, Spiral 2 49 6751682 Spoo 1, Pilot 2 50 6751689 Manifold 1 51 2104588 Stud 3 52 6751706 Plug 1 53 2015448 '0' Ring 1 54 6752983 Spool 2 55 6752688 '0' Ring 2 56 6751690 Plate, Retainer 2 57 6751691 Wiper 2 58 6751692 Retainer 2 59 2037609 Capscrew 4 60 2108618 Guard 1

-

94 Revision 7 - May, 1981

.J

____ .. 1117L'

ilCii.JAN



(For Machines Having Serial Numbers thru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59-l245, 59-1248 tnru 59-1250, 59-1252, 59-1253, 59-1256 & 59-1257).

A 2105968 Servo Valve Assembly (Includes Items 1 through 62) 1 B 6955936 Kit, Seal (Includes Items 1, 7, 14, 26, 32, 42, 44,

47, 53, 55, 57) 1 1 6753158 Retainer (Supercedes PIN 6753092) 2 2 6751532 Detent, Electric (Includes Items 1 and 3 througn 7) 2 3 ------- Support (N.S.S.) Order Item 2 -4 ------- Collar (N.S.S.) Order Item 2 -5 ------- '0' Ring (N.S.S.) Order Item 2 -6 ------- Plunger (N.S.S.) Order Item 2 -7 6751534 '0' Ring 2 8 6751533 Seat 2 9 2079410 Terminal (Knife Connector) 2 10 2051065 Terminal (Ring) 2 lOA 2046559 Sleeve(N.I.) Used with Item 10 2 11 6751707 Shaft, Detent (Bucket Spool) 1 12 6751708 Spacer (Bucket Spool and Accessory Spool) 2 13 6752982 Plug 3 14 6751539 '0' Ring 3 15 6751694 Guide, Spring 3 16 675169S Retainer, Spring 3 17 6753042 Spring, Centering (Corr. PIN) 3 18 6751705 Spacer (Hoist Spool) 1 19 6751543 Retainer, Spring

. 2 20 6751703 Snaft, Detent (Hoist Spool) 1 21 6751711 Housing, Upper 2 22 2037572 Capscrew 6 23 203757~ Caps crew 2 24 210213~ Spacer 2 25 675154L Plug 4 26 680057~ '0' Ring 4 27 675153€ Spring, Detent 4 28 675154~ Plunger 4 29 6751541 Pin, Spiral 3 30 675160L Arm, Internal 3 31 675298{ Shaft 3 32 675268< '0' Ring 6 33 6751551 Back--Up Ring 6 34 675297S Arm 3 35 675155~ Pin, Spiral 3 36 675099' '0' Ring 3 37 675169i Pin, Roll 3 38 675154E '0' Ring 3 39 675168E Body 3 40 203761~ Capscrew 6 41 675168~ Ring, Piston 3 42 675168' '0' Ring 3 43 6751551 Plug 3


iRO.lAN



44 6751546 '0' Ring . 3 45 6751683 Piston 3 46 6751687 Ring 3 47 6751688 '0' Ring 2 48 6902461 Pin, Spiral 2 49 6751682 Spool, Pilot 2 50 6751693 Manifold 1 51 2104588 Stud 3 52 6751706 Plug 1 53 2015448 '0' Ring 1 54 6752983 Spool 2 55 6752688 '0' Ring 2 56 6751690 Plate, Retainer 2 57 6751691 Wiper 2 58 6751692 Retainer 2 59 2037609 Capscrew 4 60 6751693 Housing (Accessory Spool) 1 61 6751709 Shaft (Accessory Spool) 1 62 2108618 Guard 1

.

95C Revision 7 - May. 1981

IROdAli

95E

-.... --

Revision 8-Ju1y, 1981

TRO.IAN

~. - SERVO VALVE ASSEMBLY (2-SPOOL )"


(For Machines Having Serial, Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259 ~ 59-1261 tnru 59-1266)

A 2113035 Servo Valve Assy. (Incl. Items 1-22) 1 1 ------- Housing (N.S.S. - Order Item A) -2 6753265 Flange, Mounting 1 3 6752307 Plate, Retainer 1 4 ------- Spool (N.S.S. - Order Item A) -5 ------- Retainer (See Page 95G - 95H) -6 2039493 OIRing 4 7 6750032 Seal 2 8 6753259 Retainer 2 9 6752311 Pin- 1

10 2056486 Bolt 2 11 2056485 Bolt 1 12 6753262 BloCk, Lever 1 13 6753261 BloCk, Pivot 1 14 6753263 BloCk, Lever 1 15 6753443 Pin 1 16 2031390 Wasner~ Lock 1 17 2031461 Bolt 1 18 ------- Screw, Drive (N.S.S.) -19 ------- Plate, Identification (N.S.S.) -20 ------- Receptacle (See Page 95G - 95H) -21 6753253 Detent Assy. (See Page 95G - 95H~

. 1

22 6753245 Detent Assy. (See Page 95G - 95H 1

.

. .

:

,

.

IWOdAN

21

6

95G

1 2 / \

4 3 6148

TRO.IAN

I DETENT ASSEMBLIES, SERVO VALVE


(For Machines Having Serial. Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259 & 59-1261 tnru 59-1266)

,A 6753253 Detent Assy, Bucket (Incl. Items 1-25) 1

B 6753245 Detent Assy, Hoist (Incl. Item 1-25) 1 1 6753246 Cover 1 2 6753313 Adapter 1 3 2031390 Washer, Lock 2 4 2031450 Bolt 2 5 2031390 Washer, LOCk 2 6 2031464 Bolt 2 7 6753256 Cap, Bucket Spool 1 8 6753258 Spring, Bucket Spool - 1 9 6753317 Spacer, Bucket Spool 1 9 6753315 Spacer, Hoist Spool 1

10 6753254 Retainer, Ball, Bucket Spool 1 11 6753252 Armature 1 11A 6800450 Capscrew, Hoist Spool (N.I.) 1 llB 6753316 Spacer, Hoist Spool (N.I.) 1 12 6753314 Spacer 1 13 6753251 Coil 1 14 6752301 Spring 1 15 6752297 Retainer, Spring 2 16 6753247 Cap, Detent . 1 17 6750316 Washer 1 18 6753248 Retainer 1 19 ------- Spool (See Page 95E - 95F) -20 6753255 Retainer, Ball, Bucket Spool 1 21 6751243 Ball, Bucket Spool 4 ~2 6750526 OlRing 1 23 6753217 Receptacle l' 24 6753218 Connector (N.I.) 4 25 6753034 Screw, Receptacle To Valve (N.!.) 4

. '

,

-

,

.

-- --

95J Revision 8-July, 1981

. TRO.IAII

I SERVO VALVE ASSEMBLY (2 SPOOL)

Item Part No Descri pt ion Qty·

(For Machines Having Serial Numbers 59-1267 & Higher) A 2116614 Servo Valve Assy. (Incl. Items 1-22) 1

1 ------- Housing (N.S.S. - Order Item A) -2 6753265 Flange, Mounting 1

3 6752307 Plate, Retainer 1

4 ------- Spool (N.S.S. - Order Item A) -5 ------- Retainer (See Page 95L - 95M) -6 2039493 O'Ring 4

7 6750032 Seal 2

8 6753259 Retainer 2

9 6752311 Pin 1

10 2056486 Bolt 2

1r 2056485 Bolt 1

12 6753262 Block, Lever 1

13 6753261 Block, Pivot 1

14 6753263 Block, Lever 1

15 6753443 Pin 1

16 2031390 Washer, LocI< 1

17 2031452 Bolt 1

18 ------- Screw, Orive (N.S.S.) -19 ------- Plate, Identification (N.S.S.) -20 ------- Receptacle (See Page 95L - 95M) -21 6753433 Oetent Assy. (See Page 95L - 95M) 1

22 6753424 Detent Assy. (See Page 95L - 95M) 1 .

..

. ..

,

.

TiCOdAN

-, 6 5

95L

1 2 I \

4 3 6148

Revision 8-Ju1y, 1981

TROJAN

DETENT ASSEMBLIES, SERVO VALVE


A 6753433 4198974 Detent Assy, Bucket (Incl. Items 1-25) B 6753424 4198973 Detent Assy, HoiSt (Incl. Item 1-25) 1 6753246 4198954 Cover 2 6753314 4198968 Adapter 3 2031390 4190303 Washer, Lock 4 2031450 4190350 Bolt 5 2031390 4198968 Washer, Lock 6 2031464 4198759 Bolt 7 6753434 4198976 Cap, Bucket Spool 7 6753432 4198975 Cap, Hoist Spool 8 6753258 4198961 Spring 9 6753317 4198969 Spacer

10 6753254 4198959 Retainer, Ball 11 6753252 4198758 Armature 12 6753314 4198968 Spacer 13 6753251 4198957 Coil 14 6752301 4198931 Spring 15 6752297 4198930 Retainer, Spring 16 6753247 4198955 Cap, Dete,nt 17 675031€ 4198926 Washer 18 6753248 4198956 Retainer 19 N.S.S. Spool 20 6753255 4198960 Retainer, Ball 21 6751243 4198929 Ball 22 6750526 4198927 aiRing 23 6753217 4198937 Receptacle 24 6753218 4198938 Connector (N. 1.) 25 6753034 4198936 Screw, Receptacle To Valve (N.L) 26 6752758 Plug & Cable (N.L)

Revision 11 - September, 1984 ()1QI;A_,I;,QA

aty.

1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 -1 4 1 . 1 4 4 2

95M

· \ .

96

/ / .... --

REVISION 3

.~

-~-

--~ = \ \ . .. ~/

l068L

- MARCH 1979

Item Part No

1 2 3 4 5 6 7

* 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

8101555 8402870 2090132 8402871 2053103 2103557 2100691 2031992 2053277

2107348 8101121 8402870 2108285 8105295 2300493 8402870 8103504 8100073 2301341 8104716

2059596 8105295

8105647 8105295 2031913 8105295 2107346 2036105 81053n 8102805 8105295 2307020 2085422 8105295 8106591 8105651

8102805 8105295 8107622 8105647

SERVO HYDRAULIC SYSTEM

Description

(For Machines Having Serial Numbers 59-1011 Through 59-1058. 59-1118 Through 59-1120)

Main, Steer and Servo Hydraulic Pump (See Pages 72-74) Adapter, Straight (Includes Item 3) '0' Ring Reducer (Includes Item 5) '0' Ring Adapter, Straight Hose Assembly - Pump to Relief Valve Hose Assembly - Hydraulic Tank to Servo Pump Adapter, Straight Reducer Hydraulic Reservoir (See Pages 28,29) Valve, Relie! Adapter, 45 (Includes Item 14) '0' Ring Adapter, Straight (Includes Items 16 and 26) '0' Ring Tee (Includes Item 18) '0' Ring Bolt - Relief Valve to Support Lockwasher . Hose Assembly - Relief Valve to Tank Connector, Straight Tee (See Pages 98-100A) Valve, Flow Control (See Pages 102, 103) Hose Assembly - Servo to Relief Valve '0' Ring Valve, Servg (See Pages 92-95C) Adapter, 45 (Includes Item 29) '0' Ring Adapter, Straight (I ncludes Item 31) '0' Ring Valve, Shuttle Screw - Shuttle Valve to Support Lockwasher Adapter, 900 (Includes Item 36) '0' Ring Hose Assembly - Shuttle Valve -to Pressure Reducing Valve Tee (Includes Item 39) '0' Ring Cap Reducer Valve, Main oControl (See Pages 80-82) Adapter, 90 (Includes Item 44) '0' Ring Hose Assem~IY-Pressure Reducing Valve to Main Control Valve Adapter, 45 (Includes Item 47)

Qty.

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 2 2 1 1

1 1

1 1 1 1 1 2 2 1 1 1 1 1 1 1

1 1 1 1

0.,

. Item Part No

47 8105295 48 2107347 49 8102805 50 8105295 51 8105647 52 8105295 53 2108565 54 8105647 55 8105295 56 2106946 57 2072632 58 2092581 59 8101932 60 8100073 61 2108284 62 8402870

+63 2109699 +64 8102366

97A


Description

'0' Ring Valve, Presi>ure Reducing Adapter, 90 (Includes I~em 50) '0' Ring Adapter, 450 (I ncludes Item 52) '0' Ring Hose Assem~ly - Manifold to Pressure Reducing Valve Adapter, 45 (Includes Item 55) '0' Ring Block, Manifold '0' Ring - Manifold Block Hose Assembly - Shuttle Valve to Servo Bolt - Pressure Reducing Valve to Manifold Block Lockwasher Reducer - Expander (Includes Item 62) '0' Ring Hose Assem~ly - Hydraulic Reservoir to Servo Pump Adapter, 45

*For Machines Having Serial Numbers Through 59-1055 +For Machines Having Serial Numbers 59-1056 and Higher

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

. . oc:",e,~", ? _ M/\ Ol'"'U 10""70

116ZL

97C w." ." u. 1 MARCH 1979 I" _ _;,;." ..... _ .... _ REVISION 3 -

.ROdAN

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

2090132 6750674 2053103 2109699 2032003

2081037 2044992 2109169 2031935 2044992 2109162 2031486 2031391 2031924 2044992 2111097 2031913 2044992 2031935 2044992

2031935 2044992 210916E 2116127

-------20842lC 207558, 230285E 204499~ 211116c 230285c 204499~ 2109161 203152~ 203139~ 207263,


Description

(For Machines Having Serial Numbers 59-1059 thru 59-1117, 59-1121 thru 59-1222, 59-1224 thru 59-1232, 59-1234 thru 59-1239,59-1244, 59-1249,59-1252, 59-1253, 59-1256, 59-1257, and 59-1260). Pump, Main, Steer and Servo Hydraulic (See Pages 72-74) Reducer (Includes Item 3) '0' Ring Adapter, Straight Hose Assembly - Hydraulic Reservoir' to Servo Pump Adapter, 45° Reservoir, Hydraulic (See Pages 28, 29) Adapter, 90° (Includes Item 9) '0' Ring Hose Assembly - Servo Valve to Modular Valve Adapter, 45° (Includes Item 12) '0' Ring Valve, Modular Bolt - Modular Valve to Frame Lockwasher Adapier, 90° (Includes Item 17) 'a' Ring Hose Assembly - Modular Valve to Servo Valve Adapter (Includes Item 20) 'a' Ring Adapter, 45° (Includes Item 22) '0' Ring Valve, Servo (See Pages 92-95C) Adapter, 45° (Includes Item 25) 'a' Ring Hose Assembly - Modular Valve to Reservoir Adapter, Straight Tee (See Pages 98-100A) Valve, Flow Control (See Pages 102, 103) Adapter, Straight Cap, Tube Adapter, 90° (Includes Item 33) 'a' Ring Hose Assembly - Control Valve to Modular Valve Adapter, 90° (Includes Item 36) 'a' Ring Block, Manifold Bolt - Manifold Block to Valve Lockwasher 'a' Ring Valve, Main Control (See Pages 80-82)


Qty

1 1 1

·1 1

1 1 1 1 1 1 2 2 2 2 2 1 1 1 1

1 1 1 1

1 1 1 1 1 1 1 1 4 4 1

970

TROd ..

97E

... ...

--

:--110


TROdAN

Item

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Part No

2070035 6750674 2102591 2109699 2032003

2081037 2044992 2109169 2031935 2044992 2109162 2031486 2031391 2031924 2044992 2111097 2031913 2044992 2031935 2044992

2031935 2044992 2112457 2044992 2042660 2114781 2084210 2075587 2114783 2044992 2113242 2040732 2044992 2109161 2031529 2031392 2072632 2113236 2031435 2036814 2031389 2031615 2044992 2031925


Description

(For Machines Having Serial Numbers 59-1223, 59-1241, 59-1242, 59-1243 & 59-1248). . Pump Assy, Main, Steer and Servo (See Page 72-74) Tee OIRing Adapter, Straight (Incl. Item 3) Hose Elbow, 45° Reservoir, Hydraulic (See Page 28-29) Elbow, 90° (Incl. Item 12) OIRing Hose Elbow (Incl. Item 11) OIRing Valve, Modular Bolt Washer, Lock Elbow 90° (Incl. Item 17) OIRing Hose Adapter, Straight (Incl. Item 20) OIRing Elbow, 45° (Incl. Item 22) OIRing Valve, Servo (See Pages 92-95C) Elbow (Incl. Item 25) OIRing Hose OIRing Adapter (Incl. Item 27) Reducer Adapter, Straight Cap Plug (Incl. Item 33) aiRing Hose Adapter, Straight (Incl. Item 36) OIRing Block, Manifold Bolt Washer, Lock aiRing Valve, Manual Relief Bolt Washer, Flat Washer, Lock Nut aiRing Elbow, 90°


Qty

1 1 1 1 1

1 1 1 1 1 1 2 2 2 2 2 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2 4 2 2 1 1

97F

tROdAN


Item Part No Descri pt ion Qty

48 2112245 Hose 1 49 2044992 OIRing . 1 50 2031914 Adapter, Straight 1 51 ------- Valve, Main Control (See Pages 80-82) -

.

97G Revision 7 - May, 1981

TROd ..

97J

- -i ·i ~ i ~ 4

• t -~

Rev;slon 9 . - March, 1982

TROJAN



(For machines having serial numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259 & 59-1261-1266)

1 ------- Reservoir, Hydraulic (See Page 28-29) 2 ------- Pump, Steer and Servo (See Page 72-74) 3 ------- Valve, Main Control (See Page 80-83) 4 2114123 4198905 Valve Assy., Relief 4A 2116780 4198921 Block, Manifold (N.I.) 4B 2039190 4190695 0 1 Ring (N. 1. ) 4C 2031462 4198700 Bolt 40 2031390 4190303 Washer, Lock 5 2031391 4190304 Washer, Lock 6 2031489 0027550 Bolt 7 2031956 4190370 OIRing 8 2031911 4190364 Adapter (Incl. Item 7) 9 2075587 4191364 Cap

10 2116551 4198436 Filter (Incl. Item lOA & lOB) lOA 6960332 4198447 Element lOB 2035425 4195557 OIRin-g . 11 2031389 4153460 Washer, Lock 12 2030743 4198894 Bolt 13 2113236 4198212 Valve, Manual Lowering 14 2031435 4198594 Bolt 15 2036814 4195570 Washer, Flat 16 2031389 4195460 Washer, Lock . 17 2031615 4190345 Nut

$18 2113272 4199120 Valve, Assy., Servo (3 SpoolJ(Optional) $18 2113053 4198462 Valve, Assy., Servo (2 Spool) @18 2116618 4198913 ValYe Assy., Servo (3 Spool)(Optiona1) @18 2116614 4198440 Valve Assy., Servo (2 Spool)

19 2031479 4190319 Bolt 20 2031617 4190347 Washer, Lock 21 2040073 4198897 Nut 22 2116723 4198916 Block, Hoist Spool 23 2116722 4199191 Block, Bucket Spool

+23A 2116747 4198918 Block, Aux. Spoo 1 (N • r. ) 24 N.S.S. Switch (Order 2120223/4197944) 25 2116562 4198908 Wire-, Bucket Lever 25 2314926 4198909 Wire, Hoist Lever 26 N.S.S. Boot, Rubber (Order 212Q223/4197944) 27 N.S.S. Knob (Order 2120223/4197944)

+27 2116632 4198914 Knob, Aux. 28 N.S.S. Set Screw (Order 2120223/4197944) 29 2116568 4198912 Lever

+29 2116568 4198912 Lever, Aux. 30 2033537 4195546 Nut, Jam (Bucket & Aux. Lever) 30 2116767 .4198920 Nut, Jam (Hoist Lever) 31 2093555 4198903 Terminal 32 2116566 4198911 Hanger Assy. 33 2056469 4198764 Bolt

- Revision 11 - September, 1984 0115A-2893A

aty.

---1 1 1 4 4 2 2 1 1 1 1 1 1 4 4 1 2 2 2 2 1 1 1 1 4 4 4 1 1 1 2 2 2 2 2 1 2 2 1 2 1 4 2_ 2

97K

TRDlAN


34 2049228 4198898 35 2116564 4198910 36 2041342 4194943 37 2031914 4198599

*38 2116542 4198454 +38 2116742 4198455

39 2041342 4194943 40 2031925 4198598 41 2041342 4194943 42 2031925 4198598

*43 2116542 4198454 +43 2116742 4198455 +43 2116542 4198454 +43A 2031925 4198598 +438 2031914 4198599 44 2041342 4194943 45 2031914 4198599 46 2041342 4194943

*47 2031914 4198599 +47 2031925 4198598 *48 2116593 4198452 +48 2116741 4198456 49 2041342 4194943 50 2031914 4198599 51 2041342 4194943 52 2031914 4198599

*53 2116593 4198452 +53 2116741 4198456 +53 2116593 4198452 +53A 2031914 4198599

54 2041342 4194943 55 2031914 4198599 56 2041342 4194943 57 2116613 4199189 57A 2035236 4199069 578 2075587 4191364 58 2116595 4198453 59 2041342 4194943 60 2031914 4198599 61 2041342 4194943 62 2031914 4198599 63 2116595 4198453 64 2041342 4194943 65 2116612 4199188 65A 2035236 4199069 658 2075587 4191364 66 2031961 4190373 67 2031938 4197782 68 2077626 4198450 69 2031960 4194984

97l

SERVO HYDRAU~IC SYSTEM

Description aty.

Washer, Fl at 2 Clamp Assy. 14 O'Ring 1 Adapter (Incl. Item 36) 1 Hose 1 Hose (Main Valve Port shown to Servo Valve) 1 O'Ring 1 Elbow, 90° (Incl. Item 39) 1 O'Ring 1 Elbow, 90° (Incl. Item 41) 1 Hose 1 Hose (Main Valve Port shown to Servo Valve) 1 Hose, Aux. Spool to Servo Valve (N.I.) 1 Elbow, 90° (N.I.) 1 Adapter, Straight (N.!.) 1 O'Ring 1 Adapter, Straight (Incl. Item 44) 1 O'Ring 1 Adapter, Straight (Incl. Item 46) 1 Elbow, 90° (Incl. Item 46) 1 Hose 1 Hose (Main Valve Port shown to Servo Valve) 1 O'Ring 1 Adapter, Straight (Incl. Item 49) 1 O'Ring 1 Adapter, Straight (Inc l. Item 51) . 1 Hose . 1 Hose (Main Valve Port shown to Servo Valve) 1 Hose, Aux. Spool to Servo Valve (N.I.) 1 Adapter, Straight (N.I.) 2 O'Ring 1 Adapter, Straight (I nc 1. Item 54) 1 O'Ring 1 Elbow, 90° (Inc1. Item 56) 1 Elbow, 90° (N.!.) 1 Cap (N.!.) 1 Hose 1 O'Ring 1 Adapter (Incl. Item 59) 1 O'Ring 1 Adapter, Straight 1 Hose 1 O'Ring 1 Elbow, 90° (Incl. Item 64) 1 Elbow, 90° (N.!.) 1 Cap (N.I.) 1 O'Ring 1 Elbow, 45° (Incl. Item 66) 1 Hose 1 O'Ring 1


TROJAN



70 2041320 4199075 Elbow, 90° ( Incl,. Item 69) 1 71 2031961 4190373 OIRing 1 72 2031927 4190366 Elbow, 90° (Incl. Item 71) 1 73 2077626 4198450 Hose 1 74 2031961 4190373 OIRing 1 75 2031916 4198895 Adapter (Incl. Item 74) 1 76 2031961 4190373 OIRing 1 77 2031927 4190366 Elbow, 90° (Incl. Item 76) 1 78 2116597 4198460 Hose 1 79 2072631 4199227 OIRing 1 80 2038541 4198372 Adapter 1 81 2088322 4198459 Hose 1 82 2070035 4198902 Tee 1 83 2032003 4190384 Elbow, 45° 1 84 2114781 4198906 Reducer 1 85 2116594 4198449 Hose 1 86 2031959 4190372 OIRing 1 87 2031925 4198598 . Elbow, 90° ( Inc l. Item 86) 1 88 2031959 4190372 OIRing 1 89 2031925 4198598 Elbow, 90° (Incl. Item 88) 1

$90 2116592 4198458 Hose 1 @90 2116730 4198451 Hose 1

91 2031959 4190372 OIRing 1 92 2058381 4191103 Elbow 90° (Incl. Item 91) 1

$93 2072632 4195139 OIRing . 1 @93 ------- OIRing (Furnished W/Valve) -$94 2109161 4196676 Block, Manifold 1 @94 ------- Valve, Relief (Furnished W/Main Valve) -

95 2072632 4195139 OIRing 1 96 ------- Hose (To L.H. Lift Cy1inder)(See Page 71C-71F) -97 2033316 4190439 Half, Flange 2 98 2031392 4190305 Washe r, Lock 4 99 2031511 0027554 Bolt 4

* For 2-Spool Installations Only. + For 3-Spool Installations Only. $ For Machines Having Serial Numbers Through 59-1258

and 59-1261. @ For Machinees Having Serial Numbers 59-1259,

59-1260, 59-1262 & Higher.

Revision 11 - September, 1984 97M

~,-",

97N .. 8 - July. 1981 Rev1S10n

TROJAN


Trojan Faun Description - aty. Item Part No. Part No.

(For machines having serial numbers 59-1267-1296.) 1 ------- Reservoir~ Hydra'ulic (See Page 28-29) -2 2116859 4198429 Pump~ Steer and Servo -3 2116615 4198433 Va1ve~ Main Control -4 2114123 4198905 Valve Assy.~ Relief 1 4A 2116780 4198921 B1ock~ Manifold (N.I.) 1 4B 2039190 4190695 OIRing (N.!.) 1 4C 2031462 4198700 Bolt 4 40 2031390 4190303 Washer~ Lock 4 5 2031391 4190304 Washe r, Lock 2 6 2031489 0027550 Bolt 2 7 2031956 4190370 OIRing 1 8 2031985 4190378 Adapter (Incl. Item 7) 1 9 2075587 4191364 Cap 1

10 2116551 4198436 Fi lter (lncl. Item lOA & lOB) 1 lOA 6960332 4198447 Element 1 lOB 2035425 4195557 OIRing 1 11 2031389 4195460 Washer~ Lock 4 12 2030743 4198894 Bolt 4 13 2113236 4198212 Va 1ve ~ Manual LowerinSl 1 14 2031435 4198594 Bolt 2 15 2036814 4195570 Washer, Flat 2 16 2031389 4195460 Washer, Lock 2 17 2031615 4190345 Nut 2 18 2116618 4199120 Valve Assy., Servo ~3 SPOO1~(OPtiona1} - 1 18 2116614 4198440 Valve Assy.~ Servo 2 Spool 1 19 2031479 4190314 Bolt '4 20 2031617 4190347 Washer, Lock 4 21 2040073 4198897 Nut 4 22 2116723 4198916 Block, Hoist Spool 1 23 2116722 4199191 Block, Bucket Spool 1

+23A 2116747 419.8918 Block, Aux. Spool (N.I.) 1 24 N.S.S. Switch (Order Kit PIN 2120223) -25 2116562 Wire, Bucket Lever 2 25 2314926 Wire~ Hoist Lever 2 26 N.S.S. Boot~ Rubber (Order Kit PIN 2120223/4197944) - . 27 N.S.S. Knob (Order Kit PIN 2120223/4197944) -

+27 2116632 4198914 Knob'~ Aux. 1 28 N.S.S. Set Screw (Order Kit PIN 2120223/4197944) -29 2116568 4198912 Lever- . 2

+29 2116468 4198912 Lever~ Aux. 1 30 2033537 4195546 Nut~ Jam (Bucket & Aux. Lever) 2 30 2116767 4198920 Nut~ Jam (HOist Lever) 1 31 2093555 4198903 Terminal 4 32 2116566 4198911 Hanger Assy. 2 33 2056469 4198764 Bolt 2 34 2049228 41.98898 Washer, Flat 2 35 2116564 4198910 Clamp Assy. 14 36 2041342 4194943 OIRing 1 37 2031914 4198599 Adapter (1ncl. Item 36) 1

Revision 11 - September~ 1984 97P "." r-" ""..,,.,,

TROIAN

.

Item Trojan Faun

Part No. Part No.

*38 2116542 4198454 +38 2116742 4198455

39 2041342 4194943 40 2031925 4198598 41 2041342 4194943 42 2031925 4198598

*43 2116542 4198454 +43 2116742 4198455 +43 2116542 4198454-+43A 2031925 4198598 +438 2031914 4198599

44 2041342 4194943 45 2031914 4198454

46 2041342 4194943 *47 2031914 4198599 +47 2031925 4198598 *48 2116593 4198452 +48 2116741 4198456

49 2041342 4194943 50 2031914 4198599 51 2041342 4194943

52 2031914 4198599 *53 2116593 4198452 +53 2116741 4198456 +53 2116593 4198452 +53A 2031914 4198599 54 2041342 4194943 55 2031914 4198599 56 2041342 4194943 57 2031925 4198598 58 2116595 4198453 59 2041342 4194943 60 2031914 4198599 61 2041342 4194943 62 2031914 4198599 63 2116595 4198453 64 2041342 4194943 65 2031925 4198598 66 2031961 4190373 67 2031938 4197782 68 2077626 4198450 69 2031960 4194984 70 2116049 4198374 71 2031961 4190373 72 2031927 4190366 73 2077626 4198450 74 2031961 4190373 75 2031916 4198895 76 2031961 4190373 77 2031927 4190366

97Q


Description aty.

Hose 1 Hose (Main Valve Port Shown to Servo Valve) 1 OIRing 1 Elbow, 90° (Incl. Item 39) 1 OIRing 1 Elbow, 90° (Incl. Item 41) 1 Hose 1 Hose (Main Valve Port shown to Servo Valve) 1 Hose, Aux. Spool to Servo Valve (N.I.) 1 Elbow, 90° (N.I.) 1 Adapter, Straight 1 OIRing 1 Adapter, Straight (Incl. Item 44) 1 OIRing 1 Adapter, Straight (Incl. Item 46) 1 Elbow, 90° (Incl. Item 46) 1 Hose 1 Hose (Main Valve Port shown to Servo Valve) 1 OIRing . 1 Adapter, Straight (Incl. Item 49) 1 OIRing 1 Adapter, Straight (Incl. Item 51) . 1 Hose 1 Hose (Main Valve Port shown to Servo Valve) 1 Hose, Aux. Spool to Servo Valve (~.I.) 1 Adapter, Straight (N.I.) . . 2 OIRing 1 Adapter,. Straight (Incl. Item 54) 1 OIRing 1 Elbow, 90° (Incl. Item 56) 1 Hose 1 OIRing 1 Adapter (Incl. Item 59) 1 OIRing 1 Adapter, Straight 1 Hose 1 OIRing 1 Elbow, 90° ( Incl. Item 64) 1 OIRing 1 Elbow, 45° (Incl. Item 66) 1 Hose 1 OIRing 1 Elbow, 90° (Incl. Item 69) 1 OIRing 1 Elbow, 90° (Incl. Itein 71) 1 Hose 1 OIRing 1 Adapter (Incl. Item 74) 1 OIRing 1 Elbow, 90° (Incl. Item 71)


TROJAN



78 2116597 4198460 Hose 79 4602875 OIRing (Supersedes 2072631) 80 2117497 4199200 Adapter 81 2033314 4198596 Half, Flange (Supersedes 2070814) 82 2031391 4190304 Washer, Lock 83 2031477 4190318 Bolt 84 2072632 4195139 OIRing 85 2071501 4199085 Elbow, 90° 86 2033316 4190439 Half, Flange 87 2031392 4190305 Washer, Lock 88 2031500 4190325 Bolt 89 2088322 4198459 Hose 90 2070035 4198902 Tee 91 2032003 4190384 ElbOW, 45° 92 2114781 4198906 Reducer 93 2116594 4198449 Hose 94 2031959 4190372 OIRing 95 2031925 4198598 Elbow, 90° (Incl. Item 94) 96 2031959 4190372 OIRing 97 2031925 4198598 Elbow, 90° (Incl. Item 96) 98 2116730 4198451 Hose 99 2031959 4190372 OIRing

100 2031925 4198598 Elbow, 90° (Incl. Item 99) 101 ------- OIRing (Furnished W/Va1ve) 102 ------- Valve, Relief (Furnished W/Main Valve) . 103 2072632 4195139 OIRing 104 ------- Hose (To L.H. Lift Cyl inder )(See Page 71 G-71K) 105 2033316 4190439 Ha 1 f, F 1 an ge 106 2031392 4190305 Washer, Lock 107 2031511 0027554 Bolt 108 2033268 4190430 Gasket 109 2113233 4199119 Adapter 110 2116117 4199177 Bolt 111 2033268 4190430 Gasket 112 2118168 4199206 Stud (Corr. PIN) 113 2068799 4195702 Washer, Lock • 114 2031619 4190349 Nut

*For 2-Spoo1 Installations Only +For 3-Spoo1 Installations Only

Revision 11 - September, 1984 n11t:1I IIn.,CII

Qty.

1 1 1 2 4 4 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 --1 -2 4 4 1 1 4 1 4 4 4

97R

TROd ..

97S 1983 .. 10 - September, Revlsl0n

TROIAN

Servo Hydraulic System


(For machines having serial numbers 59-1297 & Higher) 1 ------- Reservoir, Hydraulic (See Page 28-29A) -2 ------- Pump, Steer and Servo (See Page 100F-l00G) -3 ------- Valve, Main Control (See Page 83A-83E) -4 ------- Valve Assy., Relief (Incl. Items 4A Thru 4F) 1 4A ------- Valve Relief (See Page 97W) -4B 2116780 Manifold 1 4C 2031985 Adapter, Straight (N.I~) 1 40 2075587 Cap, Tube (N. 1. ) 1 4E 2031462 Bo lt (N. 1.) 4 4F 2031390 Washer, Lock (N.I.) 4 5 2031391 Washer, Lock 2 6 2031489 Bolt 2 7 2105289 Hose 1 8 2101406 Union, Bulkhead 1 9 2075587 Cap 1

10 2116551 Filter (Incl. Item lOA & lOB) 1 lOA 6960332 Element 1 lOB 2035425 OIRing 1 11 2031389 Washer, Lock 4 12 2030743 Bolt 4 13 2113236 Valve, Manual Lowering 1 14 2031435 Bolt 2 15 2036814 Washer, Fl at 4 16 2031389 Washer, Lock . 2 17 ------- (N.A. ) -18 ------- Valve Assy., Servo (2 Spool)(See Page 95J-95M) 1

. 19 2031479 Bolt 4 20 2031617 Washer, Lock 4 21 2040073 Nut 4 22 ------- Block, Hoist Spool (Furn. w/Item 18) -23 ------- Block, Bucket Spool (Furn. w/Item 18) -24 2120217 Sw itch & Adapter 2 25 2116562 Wire, Bucket Lever 2 25 2116562 Wire, Hoist Lever 2 26 ------- (N.A.) -27 2119914 Handle, Control 2 28 ------- (N.A.) -29 2117655 lever Assy. (Incl. Items 24, 25, 27, 29A, 31, 117 & 118) 2 30 2116767 Nut, Jam 2 31 2093555 Terminal 4 32 2116566 Hanger Assy. 2 33 2056469 Bolt 2 34 2049228 Washer, Flat 2 35 2116564 Clamp Assy. 14 36 2041342 OIRing 1 37 2031914 Adapter (Inc 1 • Item 36) 1 38 2116542 Hose 1 39 2041342 OIRing 1 40 2031925 Elbow, 90° (Incl. Item 39) 1

Revision 10 - September, 1983 97T

TROJAN



41 2041342 OIRing 1 42 2031925 Elbow, 90° (Incl. Item 41 ) . 1 43 2116542 Hose 1 44 2041342 OIRing 1 45 2031914 Adapter, Straight (Inc 1. Item 44) 1 46 2041342 OIRing 1 47 2031914 Adapter, Straight (Inc 1. Item 46) 1 48 2116593 Hose 1 49 2041342 OIRing 1 50 2031914 Adapter, Stra i ght (Incl. Item 49) 1 51 2041342 OIRing 1 52 2031914 Adapter, Straight ( Incl. Item 51) 1 53 2116593 Hose 1 54 2041342 o I Ring 1 55 2031914 Adapter, Straight (Inc l. Item 54) 1 56 2041342 OIRing . 1 57 2031925 Elbow, 90° (Incl. Item 56) 1 58 ------- Hose 1 59 2041342 OIRing 1 60 2031914 Adapter (Incl. Item 59) 1 61 2041342 OIRing 1 62 2031914 Adapter, Straight 1 63 2116595 Hose 1 64 2041342 OIRing 1 65 2031925 Elbow, 90° Oncl. Item 64) . 1 66 2031961 OIRing . 1 67 2031938 E1 bow, 45° (Inc 1. Item 66) 1 68 2077626 Hose 1 69 ------- OIRing (See Page 100F-100J) -70 ------- Adapter, Straight (See Page 100F-100J) -71 2031961 OIRing 1 72 2031927 Elbow, 90° (Incl. Item 71) 1 73 2077626 Hose 1 74 2031961 01 Ring 1 75 2031916 Adapter (Inc 1. Item 74) 1 76 2031961 OIRing 1 77 2031927 Elbow, 90° (Incl. Item 76) 1 78 4600164 Hose 1 79 2093728 OIRing 1 80 ------- Nipple, Pipe (See Page 100F-100J) -B-1 2033314 Half, Flange 2 82 2031391 Washer, Lock 4 83 2031477 Bolt 4 84 2093728 OIRing 1 85 2116760 Adapter, 90° 1 86 2033314 Half, Flange 2 87 2031391 Washer, Lock 4 88 2031477 Bolt 4 89 4600162 Hose 1 90 2070035 Tee 1

97U Revision 10 - September, 1983

TRDlAN

Item Part No

91 92 93 94 95 96 97 98 99

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

2032003 2114781 2116594 2031959 2031925 2031959 2031925 2116730 2031959 2031925

2072632

2033316 2031392 2031500

2032012

2035236 2006298


. Elbow, 45° Reducer Hose O'Ring Elbow, 90° (Incl. Item 94) O'Ring Elbow, 90° (Incl. Item 96) Hose aiRing Elbow, 90° (Incl. Item 99) aiRing (Furnished W/Valve)

Description

Valve, Relief (Furnished W/Main Valve) O'Ring Hose (To L.H. Lift Cylinder)(See Page 71L-71P) Half, Flange Washer, Lock Bolt Gasket (See Page 100F-l00J) Adapter, Pump Drive (See Page 100F-l00J) Tee (See Page 100F-100J) Adapter, 90 Stud (See Page 100F-l00J) Washer, Flat (Hardened)(See Page 100F-l00J) Nut (See Page 100F-l00J) Adapter, 90 Plug, Pipe Washer, Lock (Furn. W/Item 24) Screw (Furn. W/Item 24)

( N. A.) No t Ap p 1 i cab 1 e


Qty

1 1 1 1 1 1 1 1 1 1

1

2 4 4

1 4 4 4 1 1 2 2

97V

TROJAN

~ o

Item Trojan

Part No.

A 2114123 1 4602888 2 6750035 3 4602885 4 4602889 5 4602890 6 4602886 7 6751247 8 2033517 9 2039492

10 2039493 11 6750406 12 6750907 13 4602891 14 4602887 15 6750991 16 2039190

97W

0

0

- o 0

~o -0 0

..

RELIEF VALVE

Faun Part No. Description

4198905 Va 1 ve, Re 1 i e f (I nc 1. I terns Housing

4193994 Poppet Seat

6753310 Seat 6753311 Check 6752081 Cap 4197042 Screw, Adj.

Nut, Jam . 7395118 110 11 Ring

4194944 110 11 Ring 4194021 Washer 4197039 Nut, Acorn

Spring Spring

4194099 110 11 Ring 4190695 110 11 Ring

-

Qty.

1 thru 16) -1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2


97Y Revision 10 - September, 1983

I ROlAN

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

2116618

2116767 2116568 2116632

2038407 2116742

2038407 2116742

2031925

2031925 2116741

2031925 2116741

2031914

Servo Hydraulic System Three Spoo 1

Description

For Machines Having Seri~l Numbers 5~-1297 & Higher Valve, Servo Bolt (See Page 97S-97V) Washer, Lock (See Page 97S-97V) Nut (See Page 97S-97V) Block, Aux. Spool (N.S.S.)(Order Item 1) Nut, Jam Lever Knob Lever Assy. (See Page 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) Elbow, 90° Swivel Hose "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) "0" Ring (See P~ge 97S-97V) Adapter, Straight (See Page 97S-97V) Hose (See Page 97S-97V) "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) Elbow, 90° Swivel Hose "0" Ring Adapter, 90° (Incl. Item 25) "0" Ring Adapter,90° (Incl. Item 27) Hose "0" Ring (See Page 97S-97V) Adapter, Straight (See Pag"e 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) Hose (See Page 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) "0" Ring " Adapter, 90° (Incl. Items 37) Hose "0" Ring Adapter, Straight (Incl. Item 40) "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) Hose (See Page 97S-97V) "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) Hose (See Page 97S-97V) Hanger Assy. (See Page 97S-97V) Bolt (See Page 97S-97V)


Qty

1

1 1 1

1 1

1

1 1

1 1 1 1

97Z

TROJAN

Servo Hydraulic System Three Spool


50 -------For Machines Having Serial Numbers 59-1297 & Higher Washer, Flat (See Page 97S-97V) -

51 2116564 C1 amp Assy. 4 52 ------- Valve, Main (See Pag~ ---) -

.

97AA Revision 10 - September, 1983

... --~

98 1981 . n 7 - May, Rev;s1o

Item Part No

t1 $1 2

¢3 $3 ¢4 $4

5 6 7 8 9

10 *11

12 13 14

*15 16

*17 *18 *19 *20 *21 *22 *23 *24

25 *26 *27 *28

29 *30 *31

32 33 34 35 36 37 38 39 40 41 42 43 44 45

2100888 2070035 2041342 8107683 2112731 2107105 2116108 2039801

2031490 2031488 2031391 2031617 2111172 2072631 2072631 2070814 2031490 2031391 2111174 2031929 6950439 2057197 8405471 2110370 2032029 8106176 2075587 2111175 2111173 2033316 2072632 2031500 2031392 2107008 2072632 2033316 2031500 2031392 2107094 2033316 2072632 2031500 2031392 2072632 2033316 2031500 2031392

STEERING HYDRAUL1C SYSTEM

Description

(For Machines Tee (Includes Tee (Includes 'a' Ring

Having Serial Numbers Thru 59-1266) Item 2) . · Item 2)

Hose Assembly - Flow Control Valve to Tank Hose Assembly - Flow Control Valve to Tank Tee, Adapter (Includes Item 5) Elbow, 90° (Not As Illustrated) 'a' Ring Valve, Flow Control (See Pages 102, 103) Bolt Bolt Lockwasner Nut Block, Manifold 'a' Ring 'a' Ring Half, Flange Bolt Lockwasner Hose Assembly Adapter, 90° (Include Item 19) 'a' Ring (Supersedes 8405471) Plug (Includes Item 21) 'a' Ring Valve, Steer Pressure Relief Adapter, Straignt (Includes Item 24) 'a' Ring Cap Hose Assembly - Flow Control To Orbitro1 Hose Assembly Half, Flange '0' Ring Bolt, . Lockwasner ~~nifold.Assembly ·'0' Ring Ha lf, Flange Bolt ... ' Lockwasner Hose Assembly - Left Pump to Flow Control Half, Flange 'a· Ring Bolt . Lockwasher '0' Ring Half, Flange Bolt Lockwasher

Oty

1 1 1 1 1 1 1 1

2 1 3 3 1 -1 1 2 4 4 1 2 2 1 1 1 1 1 1 1 1 2 1 4 4 l" 1 2 4 4 1 2 1 4 4 1 2 4 4

Item Part No

46 -------47 -------48 2107023 49 2072632 50 2033316 51 2031500 52 2031392 53- 2107093 54 2072632 55 2033316 56 2031500 57 2031392 58 2072631 59 2070814 60 2031477 61 2031391

@62 2108241 #62 2116624

63 2031485 64 2031391 65 2031617 66 2073571 66A 2022463 67 2305233 68 2077148 69 2108242 70 2108244 71 2031916 72 2022463 73 -------74 2031938 75 2022463 76 2108245 77 2108236 78 2108246 79 2107238 80 2031940 81 2031964 82 -------83 2031918

*83 2031918 84 6950439

*84 6950439 85 2078676 86 2031617 87 2031391 88 2032960 89 2031482

, t'\t'\

STEERING HYDRAULIC SYSTEM

Description

Steering Pump - L.H. (See Pages 72-78) Steering Pump - R.H. (See Pages 72-78) Manifold, Drop - At Pump '0' Ring Half, Flange Bolt Lockwasher Hose Assembly - Rignt Pump to Flow Control '0' Ring Ha 1f, F1 ange Bolt Lockwasner '0' Ring Half, Flange Bolt Lockwasher Valve, Crossover Relief Valve, Crossover Relief Bolt Lockwasher Nut Adapter, Straight (Includes Item 66A) '0' Ring Hose Assembly - Tee to Relief Valve Tee, Swivel Hose Assemo1y - Tee to Relief Valve Hose Assembly - Steering Cylinder Shank End to Tee Adapter, Straignt (Includes Item 72) '0' Ring Steering Cylinder (See Pages 104, 105) Elbow, Adjustable - 45° (Includes Item 75) '0' Ring Hose Assembly - Steering Cylinder Rod End to Manifold Tubes Manifold Assembly Bracket Mount, Relief Valve Hose Assembly Elbow, Adjustable - 45° (Includes Item 81) '0' Ring Steering Gear (Orbitrol)(See Page 106) Adapter, Straight (Includes Item 84) (Orbitrol End) Adapter, Straight (Includes Item 84)(Block End) '0' Ring (Orbitrol End) '0' Ring (Block End) Clamp - Orbitro1 to Crossover Valve Hoses Nut Lockwasher F1atwasher Bolt - Manifold to Frame

•

Qty

1 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 3 3 3 3 1 1 2 1 2 2 1

2 2 2 1 1 21 2 2

1 1 1 1 4 4 4 4 2

,

· .

Item Part No

90 91 92 93 94 95 96

*97 *98 +99

+100 +101 +102 +103 +104 +105 +106 +107 +108 +109 +110 +111 +112 +113 +114 +115 +116

117

2031391 2031475 2031391 2108243 2077148 2033316 2075587 2031457 2031390 2107807 2031392 2031500 2036602 2031961 2092802 6750674 2046604 8106176 2031985 2042660 2041342 2107092 2031925 2041342 2106223 2031486 2107140 2115871


Lockwasher Bolt Lockwasher

Description

Hose Assembly - Relief Valve to Tank Tee, Swivel Adapter, Straignt Cap Bolt - Relief Valve to Mount Lockwasner Blqck, Manifold Lockwasher Bolt Adapter, Straignt (Includes Item 103) '0' Ring Valve, Pressure Relief '0'· Ring Plug (Includes Item 105) '0' Ring Adapter, Straight (Includes Item 107) Adapter, Straignt (Includes Item 110) '0' Ring Hose Assembly - Flow Control Valve To Relief Ad~pter, 90 0 (Includes Item 113) '0' Ring Block, Manifold Bolt Hose Assemoly - Flow Control to Orbitro1 Adapter (Supersedes 8102893 and 8102547)

Valve

+ For MaChines Having Serial Numbers Through 59-1120. * For Macnines Having Serial Numbers 59-1121 And Higner. ¢ For Macnines Having Serial Numbers Tnrougn 59-1247. $ For Macnines Having Serial Numbers' 59-1248 And Higher. @ For Macnines Having Serial Numbers Tnrough 59-1245, 59-1248

tnru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257. # For Macnines Having Serial Numbers 59-1246, 59-1247, 59-1251,

"59-125.4, 59-1255, 59-1258 and Higher.

Qty

2 2 "2 1 2 1 2 2 2 1 4 4 1 1 1 1 1 1 1· 1 1 1 1 1 1 4 1 1

IWOdAN

1008 Revision 8 - July. 1981

TROJAN


Item Trojan Faun


For Machines Ha,ving Serial Numbers 59-1267-1296 1 REF. Reservoir, Hydraulic (See Page 28-29) -2 2116859 4198429 Pump, Steer and Serv.o 1 2A 6·956066 419.8280 Seal Kit 1

*3 2118128 ~ : Val ve, Re 1 i e f (Supersedes 2110370)(See Note) 1 4 2031457 4199059 Bolt 2

+4 2031460 Bolt 2 5 2031390 4190303 Washer, Lock 2 6 2116624 4198437 Val ve, Re 1 i e f 1 7 2108246 4196601 Bracket, Mounting 1 8 2031485 4198990 Bolt 3 9 2031391 4190304 Washer, Lock 3

.10 2031617 4190347 Nut 3 11 2031475 4190317 Bolt 2 12 2031391 4190304 Washe r, Lock . 2 13 REF. Steering Gear_ (see Page 106) -14 2108236 4196595 Manifold Assembly 1 15 2031482 0027585 Bolt 2 16 2031391 4190304 . Washer, Loc~---V:' --"... 2 17 REF. Cylinder, R.H. Steer (See'?a~e 104-105) -18 REF. Cylinder, L.H.· Steer (See Page 104-105) -19 2072635 4191335 O'Ring - 1 -_.- , 20 2108029 4196576 Elbow, 90° ~ _ .. 1 21 2033319 4190441 Half, Flange 2 22 2031393 4190306 Washer, Lock . 4 23 2031522 4190330 Bolt 4 24 2069891 4195705 Clamp 4 25 2116088 4199172 Hose, Suction 1 26 2111130 4196724 Elbow 1 27 2116088 4199172 Hose, Suction 1 28 2072635 4191335 O'Ring 1 29 2108029 4196576 ElbOW, 90° 1 30 2033319 4190441 Half, Flange 2 31 2031393 4190306 Washer, Lock 4 32 2031522 4190330 Bolt 4 33 2072633 4191333 O'Ring 1 34 2116012 4198753 Hose 1 35 2033317 4199068 Ha 1f, F1 ange 2 36 2031393 4190306 Washer, Lock 4 37 2031521 4190329 Bolt 4 38 2116014 4199166 Bushing, Reducer 1 39 2031964 4190375 O'Ring 1 40 2070680 4191287 Tee (Incl. Item 39) 1 41 2116011 4198754 Hose 1 42 6950439 4198348 O'Ring 1

*43 2031929 4194868 Adapter 90° (Incl. Item 42) 1 +43 2031918 4195506 Adapter, Str. 1

44 2031964 4190379 OlRing 1 45 2108781 4196652 Adapter, Straight (Incl. Item 44) 1 46 2107238 4196496 Hose 1

Revision 11 - September, 1984 100C

TROJAN

STEERING HYDRAULIC SYSTEM --


47 2078676 4195739 Clip 4 48 2032960 4195527 Washer, Flat . 4 49 2031391 4190304 Washer, Lock 4 50 2031617 4190347 Nut 4 51 2031964 4190375 o Ring 1 52 2031940 4190368 Adapter (Incl. Item 51) 1 53 2107238 4196496 Hose 1 54 6950439 4198348 o Ring 1 55 2031929 4194868 Elbow, 90 0 (Incl. Item 54) 1 56 2116010 4198755 Hose 1 57 2070035 4198902 Tee 1 58 2031918 4195506 Adapter, Str. (Incl. Item 59) 1 59 6950439 4198348 o Ring 1 60 2115871 4199163 Bushing, Reducer 1 61 2108243 4196598 Hose 1 62 2022463 4197857 o Ring 3 63 2073571 4195719 Adapte r, Str. (Incl. Item 62) 3 64 2077148 4197786 Tee 1 65 2115587 4199i54 ·Bushing, Reducer 1 66 2075587 4191364 Cap 1 67 2108242 4196597 Hose 1 68 2077148 4197786 Tee 1 69 2077148 4197786 Tee 1 70 2115587 4199154 Bushing, Reducer 1 71 2075587 4191364 Cap 1 72 2305233 4196787 Hose - 1 73 2077148 4197786 Tee 1 74 2108244 4196599 Hose . 1 75 2022463 4197857 o Ring 1 76 2031916 198895 Adapter, Str. (I nc 1. Item 75) 1 77 2022463 4197857 o Ring 1 78 2031938 4197782 Adapter, 45 0 (Incl. Item 77) 1 79 2108245 4196600 Hose 1 80 2108245 4196600 Hose 1 81 2022463 4197857 o Ring 1 82 2031938 4197782 Adapter, 45 0 (Incl. Item 81) 1 83 2022463 4197857 . o Ring 1 84 2031916 4198895 Adapter, Str. (Incl. Item 83) 1 85 2108244 4196599 Hose 1

*86 6950439 4198348 o Ring 1 *81 2057197 4195659 Plug (Incl. Item 86) 1 88 2031956 4190370 o Ring 1

*89 2032029 4197799 Adapter, Str. (Incl. Item 88) 1 90 2075587 4191364 Cap 1

+For Machines Having Serial No. 59-1292 - 1296 *Note: When replacing Relief Valve prior to Serial

No. 59-1292 order Kit PIN 2118136. Kit contains new valve & all the necessary mounting hardware.

1000 Revision 11 - September, .1984

TROd ..

100F Revision 10 - September, 1983

TROJAN

Item

1 2 2A 2B 2C 20 2E 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Part No

4600094 4601600 6956062 2113233 2116117 2033268 2033268 2119313 2118168 2068799 2031619

2031392 2031511

---~---

2106233 2095063 2031486 2041069 2112684 2031482 2031391

2108029 2072635 2033319

2031522 2069891 4600330 4600113 2072635 2033319

2031522 2097577 2072633 2033317

2031521 2086361 2072632 6753308 6753307 2031522

2040732

Steering Hydraulic System For Machines Having Serial Numbers 59-1297 & Higher)

Description

Tank, Main Hydraulic (See Page 28-29A) Pump Assy., Steer and SerVo Kit, Steer Pump Seal Kit, Servo Pump Seal Adapter (Pump to Transmission )(N.I.) Screw, Cap (Adapter to Transmission)(N.I.) Gasket (Adapter to Transmission)(N.I.) Gasket (Pump to Adapter) Adapter, Pump Drive Stud Washer, Flat (Hardened) Nut Valve, Steer (See Page 1060-107) Washer, Lock Bolt Column, Steering (See Page 106C) Cylinder, L.H. Steer (See Page 104-105) Cylinder, R.H. Steer (See Page 104-105) Spacer (Not As Illustrated) Pin Bolt Nut Valve, Neutia1izer Bolt Washer, Lock N.A. Manifold "0" Ring Half, Flange N.A. Bolt Clamp Hose Manifold "0" Ring Ha 1 f, Fl ange N.A. Bolt Elbow, 90° "0" Ring Half, Flange N.A. Bolt Hose "0" Ring Half, Flange (Furn. w/Steer Va1ve)(See Page 1060-107) Washer (Furn. w/Steer Valve) (See Page 1060-107) Bolt (Furn. w/Steer Va1ve)(See Page 1060-107) "0" Ring (Furn. w/ltem 45) Adapter, Straight


Oty

1 1 1 1 4 1 1 1 4 4 4 1 3 3

4 4 4 4 2 6 6

1 1 2

4 2 1 1 1 2

4 1 1 2

4 1 1 2 4 4

1

100G

TROIAN

Steering Hydraulic System For Machines Having Serial Numbers 59-1297 & Higher)


46 4600177 Hose 1 47 "0" Ring (Furn. w/ltem 48)

, ------- -48 2040732 Adapter, Straight 1 49 ------- "0" Ring (Furn. w/ltem 50) -50 2302858 Adapter, 90° 1 51 4600093 Hose 1 52 ------- "0" Ring (Furn. w/Item 53) -53 2031914 Adapter, Straight 1 54 ------- "0" Ring (Furn.w/ltem 55) -55 2040732 Adapter, Straight 1 56 4600177 Hose 1 57 ------- "0" Ring (Furn. w/ltem 58) -58 2040732 Adapter, Straight 1 59 4600278 Adapter, 90° 1 60 ------- "0" R~ng (Furn. w/Item 59) -61 4600338 Hose 1 62 2101406 Union, Bulkhead 1 63 2075587 Nut, Cap 1 64 2113072 Adapter, Straight 1 65 2072631 "0" Ring 1 66 6753293 Half, Flange (Furn. w/Steer Valve)(See Page 1060-107) 2 67 6753294 Washer (Furn. w/Steer Va1ve)(See Page 1060-107) 4 68 2030898 Bolt (Furn. w/Steer Va1ve)(See Page 1060-107) 4 69 2115238 Tee, Swivel 2 70 2115871 Reducer . 4 71 2071500 Adapter, 90° 1 71A 2072631 "0" Ring (N.!.) 1 72 6753293 Half, Flange (Furn. w/Steer Valve (See Page 1060-107) 2 73 6753294 Washer (Furn. w/Steer Valve)(See Page 1060-107) 4 74 2030898 Bolt (Furn. w/Steer Va1ve)(See Page 1060-107) 4 75 2113275 Hose 1 76 ------- "0" Ring (Furn. w/ltem 77) -77 2031938 Adapter, 45° 1 78 4600088 Hose 1 79 ._------ "0" Ring (Furn. w/Item 80) -80 2031916 Adapter, Straight 1 81 4600088 Hose 1 82 ------- "0" Ring (Furn. w/Item 83) -83 2031916 Adapter, Straight 1 84 2113275 Hose 1 85 ------- 110" Ring (Furn. w/Item 86) -86 2031938 Adapter, 45° 1 87 2302858 Adapter, 90° 1 88 ------- "0" Ring (Furn. w/Item 87) -89 4600163 Hose 1 90 2031914 Adapter, Straight 1 91 ------- "0" Ring (Furn. w/Item 90) -92 2112330 Tee 1 93 ------- 1~01l Ring (Furn. w/ltem 92) -94 2112314 Hose 1

100H Revision 10 - September, 1983

TROJAN

For Machines Steering Hydraulic System

Having S~ria1 Numbers 59-1297 & Higher)


95 2031923 Adapter, 90° 1 96 ------- "0" Ring (Furn. wi Item 95) -97 2112315 Hose 1 98 2087411 Adapter, Straight 1 99 4600105 Tee 1

100 2033496 Nipple, Pipe 1 101 2090132 Adapter, Straight 1 102 ------- "0" Ring (Furn. ~/Item 101) -103 4600104 Adapter, 90° 1 104 2111502 Hose 1 105 2031914 Adapter, Straight 1 106 ------- "0" Ring (Furn. w/Item 105) -107 2040732 Adapter, Straight 1 108 ------- "0" Ring (Furn. w/ltem 107) -109 4600087 Hose 1 110 2031914 Adapter, Straight 1 111 ------- "0" Ring (Furn. w/Item 110 ) -112 2112915 Plate, Mounting 1 113 2031517 Bolt 2 114 2301447 Nut, Jam 2 115 2112880 Bolt 2 116 2032292 Elbow, 90° 2 117 2070780 Hose 2 118 2070800 Tube Assy. 2 119 2032806 Clip . 2 120 2031391 Washer, Lock 2 121 2031473 Bolt 2 122 2031996 Adapter, 45° 2 123 2030225 Fitting, Grease 2 124 2035345 Plug, Pipe (Grease Port-Steer Cy 1. )( N • 1. ) 2

(N.I.) Not Illustrated (N.A.) Not Applicable

Revision 10 - September, 1983 100J

lAUd ..

u

1239L .

lOOK Revision 10 - Sept ember, 1983

TROJAN

CUSHION VALVE

Item Part .No Description Qty

* A 2108241 Valve Assy., Cushion (Incl. Items 1-20) (See Note) 1 + A 2116624 Valve Assy., Cushion (Intl. Items 1-20) 1

1 ------- Body, Valve (N.S.S.)(Order Item A) -* 2 6753128 Plug Assy. (Incl. Item 3) 2 + 2 6753384 Plug & Pin Assy. (Incl. Item 4) 2 + 2} 6753383 Spring, Compression (N.I.) 2

3 6753382 OIRing 2 * 4 6753129 Pin 2 + 4 ------- Pin (N.S.S. - Order Item +2) -* 5 6753130 Ball 2 + 5 6753267 Ball 2

6 6753131 Seat, Valve 2 7 6753132 Washer, Back-Up 2

* 8 6753133 OIRing 2 + 8 6753385 OIRing 2

9 6753134 Valve 2 10 6753135 0 1 Ri ng 2 11 6753136 Washer, Back-Up 2 12 6753137 Spring, Compression 1 13 . ------ Spool, Valve (N.S.S. - Order Item A) -14 6753139 Piston, Inner 1 15 6753140 Stop 2 16 6753141 Spring, Compression 2 17 6753142 Ring, Retainer 2 18 6753143 OIRing . 2 19 6753144 Spring, Compression 2 20 6753145 Cap, End. 2

NOTE: When replacing complete valve assembly, order PIN 2116624. Accurate records must be kept for future spare parts service.

*For machines having serial numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

+For machines having serial numbers 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 and higher.

Revision 10 - September, 1983 100L

.ROd ..

100M

..:I ... It! o ....


.ROdAN

OIL COOLER SYSTEM


(For Machines Having Serial Numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, '59-1256 and 59-1257.)

*1 2086900 Oil Cooler Assembly 1 +1 2112982 Oil Cooler Assembly 1 *2 2053277 Reducer 2 *3 2033644 Nipple 1 *4 2107345 Adapter, Swivel 1

5 2100697 Tee I 2

6 2107141 Hose Assembly - Orbitrol to Cooler 1 7 2108781 Adapter, Straight (Includes Item 8) (Supersedes PIN 2031918) 1 8 6950439 O'Ring 1 9 ------- Orbitrol Unit (See Page 106) -

10 2111010 Valve, Relief (Cooler By-Pass) 1 *11 2032297 Adapter, 90° 1 +11 2032023 Adapter, 90 0 1

12 2114228 Hose Assembly - Cooler Outlet to By-Pass (Supersedes 2107090) 1 13 2107091 Hose Assembly - Cooler By-Pass to Tank 1 14 ------- Hydraulic Reservoir (See Pages 28, 29) -15 2058417 Adapter, Straight (Includes Item 16) 1 16 6950439 O'Ring 1

*17 2031992 Adapter, Straight 1

* For Machines Having Serial Numbers thru 59-1148. + For ~lachines Having Serial Numbers 59-1149 and High.er.


TROdAN

.... -

~--------

-

-lOlA Revision 7 - May, 1981

TROJAN

OIL COOLER SYSTEM


(For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 thru 59-1296.)

1 2112982 Oil Cooler Assembly 1 2 2031992 Adapter, Straight 1 3 2016302 Tee 1 4 2031992 Adapter, Straight 1 5 2033644 Nipple 1 6 2107141 Hose 1 7 2108781 Adapter, Straight (Includes Item 17) 1 8 2111010 Valve, Relief 1 9 ------- Or b itro 1 Un i t (See Page 106) -

10 2100697 Tee 1 11 2114228 Hose 1 12 2032023 Elbow, 90° 1 13 2107091 Hose 1 14 ------- Hydraulic Reservoir (See Page 28-29) -15 2038901 Adapter, Straight (Includes Item 16) 1 16 6950439 a'Ring 1 17 6950439 a'Ring 1

.


(\ 8~

\ •

lOlC Revision 10 - September, 1983

TROJAN

Oil Cooler System For Machines Having Serial Numbers 59-1297 & Hi gher


1 ------- Tank Assy., Main Hydrau1i~ (See Page 28-29A) -2 ------- Valve, Steering (See Page 1060-107) -3 2112982 Cooler Assy., Oil 1 4 2114728 Hose 1 5 2031919 Adapter, Straight 1 SA 2072632 "0" Ring 1 6 2069947 Adapter, 90° 2 7 2118100 Valve, Relief 1 8 2315339 Adapter, Straight 2 9 2053273 Bushing, Reducer 1

10 2032001 Adapter 1 11 4600078 Plate Assy. 1

~

12 2112419 Hose 1 13 2111157 Manifold 1 14 2072632 "0" Ri ng 1 15 2033316 Half, Flange 2 16 ------- N.A. -17 2031496 Bolt 4 18 2101166 Hose 1 19 4600170 Adapter, Straight 1 19A ------- "0" Ring (Furn. w/Item 19) 1 20 4600142 Spacer 2 21 2036822 Washer, Flat 2 22 2031579 Bolt 2 23 . 2075577 Spacer . 2 24 ------- N.A. -25 2031489 Bolt 2 25A 2031617 Nut 2

N.A. (Not Appl icable)


-'

I

102 lOlZL

TROJAN

FLOW CONTROL VALVE (For Machines Having Serial Numbers Through 59-1266)

Item Trojan Faun


A 2106340 Valve Assy, Fl0,w Control (Includes Items 1 through 22~ 1 1 6750879 Cap 1 2 6750880 Ring, Seal 1 3 ------- Housing (N.S.S.)(Order Item A) -4 ------- Plunger (N.S.S.)(Order Item A) -5 6750873 Check 1 6 6750638 Spring 1 7 6750757 Ring, Retaining 2 8 6750874 Plug 1 9 2039493 '0' Ring 1

10 6750877 Spacer 1 11 6750878 '0' Ring 1 12 6750880 Ring, Se a 1 1 13 6750876 Spring 1 14 6750875 Cap 1 15 6750741 R i n g , Re t a i n i n g 1 16 6750889 Plug, Orifice 1 17 6750883 Sleeve 1 18 6750888 Plug, Orifice 1 19 6750882 Ring, Seal 1 20 6750881 Cap 1 21 6750886 Cap 1 22 6750887 Ring, Seal 1

. NOTE: This valve has been replaced by

2117662/4196390. For Service Only


--.... -

..... _-...

...

I.

~024L _ I

I

TROJAN

STEER CYLINDER ASSY. (Two Cy1inde"rs Per Machine; Quantity Shown is For One) .

Item

A B 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28" 29


2105778 4196336 2105808 4196341 2314368 4196817 2115889 4198756 2105812 4196344 2099713 4195922 2101647 4199095 2105794 4196339 2105795 4199098 2101644 4199093 2101646 4199094 6700772 4199211 2105796 4196340 2314368 4196817 2115889 4198756 2105811 2030225 4190265 2313691 4196808 2313311 4196801 2314061 4196812 2105792 4197843 2105790 4196338 2314295 4196816 2116479 4199181 6700209 4193918 2067500 4198010 2116526 4199182 2095063 4195846 2106233 4196373 2031486 4195469 2041069 4195606

Description

For Machines Hav5ng Serial No's. Thru 59-1294 Cylinder Assy., Steer (Incl. Items 1-25) Kit, Serivce (Inc1. Items 5, 7-10, 19, 21-25) Ring, Retaining Bearing, Spherical Body Assy. (Inc1. Items 1, 2 & 1 of Item 15) Locknut Bearing, Piston Rear Piston, Cylinder o Ring, Rod Seal, Piston Bearing, Piston Front o Ring, Spacer Spacer, Rod Ring, Retaining Bearing, Spherical Rod Assy. (Incl. Items 12, 13 & 1 of Item 15) Fitting, Grease Nut, Cartridge Screw, Set Plug Wiper, Rod Gland, Rod o Ring, Dust Seal Seal, Rod (Supersedes 6701423 & 107887) . Ring, Back-Up o Ring, Tube Bearing, Rod (Supersedes 2314060) Pin, Steer Cylinder Spacer Bolt Nut

Revision 11 - September, 1984 "'t"'\~1\ r-"".,,,,,~

Qty.

1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 2

105

TROJAN --

l05A

--...

Revision 11

-...

- September, 1984

TROJAN

STEER CYLINDER ASSEMBLY (Two Cylinders Per Machine; Quantity Shown Is For One')


For Machines Ha~ing Serial No. 59-1295 & Higher A 2117146 Cylinder Assy., Steer (Incl. Items 1-25) 1 B 2117144 Service Kit, Packing (Incl. Items 5, 7-10, 19 & 21-25) 1 C 2105811 Service Kit, Rod & Brg(Incl. Item 12-13, l of Item 15) 1 D 2105812 4196344 Service Kit, Body & Brg(Incl. Items 1,2, 1 of Item 15) 1 1 2314368 4196817 Ring, Retaining 2 2 2115889 4198756 Bearing, Spherical 1 3 N.S.S. Body (Order Item D) -4 2099713 4195922 Locknut 1 5 2101647 4199095 Bearing, Piston Rear 1 6 2105794 4196339 Piston, Cylinder 1 7 2105795 4199098 o Ring, Rod 1 8 2101644 4199093 Seal, Piston 1 9 2101646 4199094 Bearing, Piston Front 1

10 6700772 4199211 o Ring, Spacer 1 11 2105796 4196340 Spacer, Rod 1 12 2314368 4196817 Ring, Retaining 2 13 2115889 4198756 Bearing, Spherical 1 14 . N.S.S. Rod (Order Item C) -15 2030225 4190265 Fitting, Grease 2 16 2313691 4196808 Nut, Cartridge 1 17 2313311 4196801 Screw, Set 2 18 2314061 4196812 Plug, Nylon

. 2

19 2116891 Wiper, Rod 1 20 2117145 Gland, Rod . 1 21 2314295 4196816 o Ring, Dust Seal 1 22 2116479 4199181 Seal, Rod 1 23 6700209 4193918 Ring, Back-Up 1 24 2067500 4198010 o Ring, Tube 1 25 2116526 4199182 Bearing, Rod 1 26 2095063 4195846 Pin, Steer Cy1. 2 27 2106233 4196373 Spacer 2 28 2031486 4195469 Bolt 2 29 2041069 4195606 Nut 2

Rpv;~;on 11 - Seotember. 19A4 10S8

STEERING GEAR INSTALLATION

Item Part No Descriotion Otv.

A 2046341 Button Assembly, Horn (I ncl ude 1 through 7) 1 1 6950159 Cover, Weather· 1 2 6950160 Button, Horn 1 3 6950161 Cup, Contact 1 4 6950162 Spring 1 5 6950163 Cup, Contact 1 6 6950120 Base, Plate Assembly 1 6A 6950121 Screw 3 7 2046342 Nut 1 8 2098960 Wheel, Steering 1 8A 2034063 Spinner, Steering Wheel (N.I.) . 1 9 2031517 Bolt 4

10 ------- Bracket, Mount (N.S.S.) -11 2106338 Gear Assembly, Steering (I nclude Items 11A; 11B) 1 11A 2049562 Shaft & Column ·Assembly 1 11B 2106339 Orbitrol Unit Assembly 1

---1 ---2 ---3

19-- ---4 ---5

-6

--15

-16

9-- //---11

10--'t--_17

\ 18 '~

6299

lCJ6b Revision 10 - September, 1983

TROJAN

STEERING GEAR INSTALLATION For Machines Having Serial Numbers 59-1297 & Higher

Item Trojan Faun Description Qty. Part No. Part No. •

A 2046341 4190983 Kit, Horn (Incl~ Items 2 thru 7 & 19) -1 6950159 4194521 Cover, Weather 1 2 6950160 4197490 Button, Horn 1 3 6950161 4197491 Cup, Contact 1 4 6950162 4197492 Spring 1 5 6950163 4197493 Cap, Contact 1 6 6950120 4197488 Base, Plate Assy. 1 '7 2046342 4190984 Nut 1 8 2098960 4195881 Wheel, Steering (17" Dia.) 1 8A 2034063 4190469 Spinner, Steering Wheel 1 9 2113083 4198680 Column, Steering (Incl. Items 9A thru 9C) 1 9A 6950156 4194520 Horn Brush Assy. (N.I.) 1 9B 4602893 Screw (Was 6950155) 2 9C 4602894 Cap, Outer (N.I.) (Was 6960039) 1

10 2112678 4198047 Orbitro1 Unit Assy. 1 11 4600146 Plate, Adapter 1 12 2031523 4190331 Bolt 3 13 2031393 4190306 Washer, Lock 3 14 2031619 4190349 Nut 3 15 2031480 4190320 Bolt ..,

...,

16 2031391 4190304 Washer, Lock 3 17 4602892 Bolt (Was 6950143) 1 18 2031391 4190304 Washer, Lock 1 19 6950121 4197489 Screw 3

-(N.I.) Not Illustrated

Revision 11 - September, 1984 106C

TROJAN

1060

C I

C

== =

--

..,-u.,;u.J-----1,....;::;~

1ft

~~~~~~---,....

. .

-PI

,.....os -


TROJAN

STEERING VALVE ASSEMBLY For Machi nes Having Serial Number 59-1297 & Higher)

Item Trojan Faun


A 4600225 Valve Assy., Steering (Incl. items 1-40) 1 1 ------- Valve Sub-Assembly (See Page 107) -2 6753291 4198646 Screw 1 3 6753992 4198635 Plate (Carr. PIN) 1 4 N.S.S. For Shipping Only - Cover -5 N.S.S. For Shipping Only - Seal -6 6753293 4198636 Fl ange 4 7 2030898 4198637 Bolt 8 8 6753294 4198638 Washer 8 9 6753295 4198639 Cover 1

10 6850137 4198640 Seal 8 11 6800753 4197144 Seal ·3 12 N.S.S. For Shipping Only - Plug -13 N.S.S. For Shipping Only - Seal -14 N.S.S. For Shipping Only - Bolt -15 N.S.S. For Shipping Only - Cover -16 N.S.S. For Shipping Only - Seal -17 6753286 4198641 Plug 4 18 6753361 4198273 Seal 4 19 2037665 4198642 Bolt 2 20 (N.A.) Not Applicable -21 2037663 4198269 Bolt 2 22 6753296 4198644 Plug .

1 23 2041342 4194943 Seal , 14 24 2114352 4198645 Shim . 1 25 6753297 4198646 Spring 1 26 2037638 4198647 Bolt 4 27 6753298 4198648 Plunger and Seat Assy. (Incl. items 27A & 27B) 1 27A 6753299 4198649 Seat 1 27B 6753300 4198650 Valve 1 28 6851490 4198651 Seal 1 29 6753301 4198652 Spring 1 30 6753302 4198653 Spring 1 31 6753272 4198622 Ball 1 32 6753303 4198654 Spring .I 1 33 6753304 4198655 Plug 1 34 6753305 4198656 Stop 1 35 6750674 4194064 Seal 1 36 6753306 4198657 Cover 1 37 2031522 4190330 Bolt 2 38 6753307 4198658 Washer 4 39 6753308 4198659 Fl ange 2 40 2044992 4198249 Seal 1

Rl')vic:ion 11 - Seotember. 1984 106E

TROJAN

...

----

l06F

<

-

-...


TROJAN

Steering Valve Sub-Assembly


For Machines Having SIN 59-1297 & Higher A 6753278 Valve, Sub-Assembly (Incl. Items 1-7 & 8-24)(See Note 1 1 ------- Spool (N.S.S. - Order Item A) 1 2 ------- Body (N.S.S. - Order Item A) 1 3 6753356 Shim (Use as Required) 1 4 6753357 Shim (Use as Required) 3 5 6753358 Spacer 1 6 6753281 Spring 1 7 6753282 Retainer 1 7A 2113035 Shim, Flow 'Ba1ance (N.r.) 1 8 6700176 Screw 1 9 6851447 Washer, Lock 1

10 6753359 Washer 1 11 6753283 Seat 1 12 2044992 Sea 1 1 13 6753284 Plug 1 14 2041342 Seal 1 15 6753272 Ball 1 16 6753285 Seat . 1 17 6753360 Seal 1 18 6753286 Plug 8 19 6753361 Seal 8 20 6753287 Retainer 1 21 . 6753288 Plug 1 22 6753362 Shim 3 23 6753289 Valve . 1 24 6753290 Seat 1

Note: All items shown on this page are included in steering valve assembly PIN 4600225 as shown on Page .

Revision 11 - Seotember. 1983 107

TROJAN

.\ -

Revision 11 _ September, 1984

108

TROJAN

•

Item Trojan Faun

Part No. Part No.

1 REF. 2 2032014 4190389 3 2032003 4190384 4 2088612 4191512 5 2088612 4191512 6 2031940 4190368 7 2031964 4190375 8 REF. 9 REF. 9A 2031475 4190317 9B 2031391 4190304

10 2031929 4194868 lJ 6950439 4198348 12 2088324 4191502 13 2092914 4195830 14 2101152 4195998 15 2101153 4195999 16 2107456 4196514 17 2100491 4191634 18 2107457 4196515 19 2031555 4198349 20 2031519 4190328 21 2036818 4195573 22 2031619 4190349 23 2078676 4195739 24 2307467 4196796 25 2033083 4198350 26 REF. 27 2031985 4190378 28 2091222 4195813 29 2032007 4197763 30 2033082 4195533 31 REF. 32 2115769 32A 2031985 4190378 32B 2075587 4191364

TRANSMISSION HYDRAULIC SYSTEM

Description

Radiator Assy. (~ee Pages 42-43) Elbow, 90° Elbow, 45° Hose, Assy. Hose Assy (Supersedes PIN 2088611) Elbow, 45° (Incl. Item 7) o Ring

Qty.

1 1 1 1 2 2

Trans. Assy. (See Detroit Diesel Allison Parts Manual) -Oil Filter Assy., Trans. (See Page 110) -Bolt Lockwasher Elbow, 90° (Incl. Item 11) o Ring Hose Assy. Hose Assy. Nipple El bow, Reducing Nipple Dipstick Bar, Support Bolt Bolt Washer, Flat Nut Clip Nipple Coupling Breather (Furn. with Trans.) Adapter (Not As Ill.) Hose Assy. Elbow, 90° Coupling Gauge, Trans. Press. (See Page 62, 63) Elbow Connector (N.I.) Cap (N. I. )

4 4 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1

1 1 1

Revision 11 -September, 1984 109

-0 7- -0 .--e -1

5----

v l047L .

I) V

. TRANSMISSION HYDRAULIC 01 L FI L TER ASSEMBLY


A 2107737 Filter Assembly, Oil (I ncludes Items 1 - 9) 1 8 6955910 Kit, Element and Gasket (Includes Items 2,5 and 8) 1 1 6851334 Housing Assembly 1 2 6851331 Washer, Gas ket 1 3 6851492 Bolt, Hex 1 4 6851335 Spring 1 5 ------- Element (N.S.S.) (Order Item B) -6 6851326 Valve Assembly, By-Pass (Corr. PIN) 1 7 6851328 101 Ring .

1 8 6851325 101 Ring 1 9 6851960 Head Assembly (Includes Item 8) 1

110 REVISION 1 - MARCH 1978

~

Item

1 2 3 3A 4 5 6 7 8 9

10 11 12 13 14 15 16 17

'--- .. --.. ,;.- 9

/. (

;~13 /.~

14 \17

AIR SHIFT

.

(For Machines Having Serial Numbers Through 59-1043)

Part No Description

8102807 Adapter, &traight 8103016 Elbow, 45 2108406 Valve, Solenoid (Supersedes PIN 2104361) 2104360 Vent, Breather 2104789 Weldment, Pipe Fitting 8102734 Elbow, 900

2088819 Hose Assembly 8102875 Tee, Run 2104362 Cylinder, oDouble Acting 2032007 Elbow, 90 2314401 Hose Assembly 8100592 Bushing, Reducer 2062031 Regulator b Pressure 8102735 Elbow, 90 2088829 Hose Assembly 8101933 Bolt 8100028 Nut 8100029 Lockwasher


15 l070L

Qty

1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2

1;1

TROdAN

.

AIR SHIFT


(For Machines Having Serial Numbers 59-1044 & Higher) 1 2108406 Valve, Solenoid 2 1A 2104360 Vent, Breatner 2 2 2104789 Fitting, We1dment Pipe 1 3 2031391 Lockwasher 1 4 2031617 Nut 1 5 230138Z Tee 1 6 2031996 Elbow, 45 0 2 7 2314401 Hose Assembly - Solenoid to Air Cylinder 2 8 2032007 Elbow, 90 0 2 9 2104574 Cylinder, Single Acting (Supersedes 2046020) 2

111A Revision 8 - July, 1981

.:::.'. l067L ......... . .... --

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2106844 8100223 8100064 8100026 8100062 8100224 8100064 8100026 8100062 2106919 6751217 8100029 2104761 2106910 2104760 2104249 2104246 2077070 2104305 2056297 8100026 8100064 2106951 8100050 8100048 2077712 8100062 2108046 8100224 8100062 8100026 8100064

8100026 8100062 2104359 8101797 8100029 2077720 8100518 8101931 8100083 8100073

2106822 2079839 8101934 8100029

TRANSMISSION CONTROLS

Description


Support Assembly, Steer, Column Bolt Flatwasher Lockwasher Nut Bolt Flatwasher Lockwasher Nut Housing, Shift Column Clamp Bearing (Includes Item 11 & 12) Capscrew Lockwasher Bearing, Split Lever Controls Assembly (Includes Items 15 Through 18) Bearing Bearing Ring, Snap Bearing, Flanged (Corr. PIN) Flange, Shift Column Capscrew Lockwasher Flatwasher Mount Bracket Assembly, Steer Valve Bolt Nut Bolt, Stop Nut Quadrant Bolt Nut Lockwasher Flatwasher Not Applicable Lockwasher Nut Brackets (Pair) Bolt Lockwasher Rod End, Air Cylinder to Shift Control Lever Nut, Jam Bolt Nut Lockwasher Cylinder, Double Acting (See Air Shift) Cable Rod End, Cable to Shift Control Lever Bolt Lockwasher


Qty

1 2 2 2 2 2 2 2 2 1 2 2 2 1 1 1 1 2 1 3 3 3 1 4 4 2 2 1 2 2 2 2

1 1 1 4 4 1 1 1 1 1

1 1 1 1



49 8100433 Flatwasher 1 50 ------- Not Applicable -51 ------- Not Applicable I -52 ------- Not Applicable -53 ------- Not Applicable -54 ------- Not Applicable -55 2106843 Mount Assembly - At Transmission 1 56 2106959 Yoke End 1 57 8107164 Pin, Clevis 1 58 8101189 Pin, Cotter 1

.

f

114 . DC\I.C:II"'I"" ~ _ Ml'1 Dr'1-I 1070

TROJAN

Item

1 2 3 4 5 6· 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

*39 +39 40 41 42


2106844 4196449 2031477 4190318 2036816 4195572 2031391 4190304 2031617 4190347 2031479 4190319 2036816 4195572 2031391 4190304 2031617 4190347 2105772 4196335 6900664 4198687 2031390 4190303 2106813 4196441 2106855 4196454 2033542 4195547 2106815 4196442 2104760 4196248 2106845 4196450 2031479 4190319 2031391 4190304 2106854 4196453 2031521 4190329 2031619 4190349 2106850 4196452 2031477 4190318 2036816 4195572 2031391 4190304 2031617 4190347 2106822 4196444 2079839 4195148 2031431 4195464 2036814 4195570 2031389 4195460 2031615 4190345 2031517 4190327

2077712 4195728 2031617 4190347 2106843 4196448 2106851 4199101 2106959 4196459 2031662 4190353 2031764 4195492


Description

For Machines Having Serial Numbers 59-1044 & Higher Support Assemb1y~ Steer Column Bolt - Cross Bar to Front Shroud F1 atwashe r Lockwasher Nut Bolt - Column Support to Cross Bar F1 atwasher Lockwasher Nut Base, C1 amp Capscrew, Socket Head Lockwasher Clamp Lever Assembly, Control Handle Tube Assembly (Includes Item 17) Bearing Plate Assembly, Support Bolt - Support Plate to Mount Bracket Lockwasher Bracket Assembly, Mount Bolt Nut Quadrant Bolt Fl atwasher Lockwasher Nut Cable Rod End Bolt F1 atwasher Lockwasher Nut Bolt - Steering Gear to Mount Bracket Cyl inder, Single Acting (See Page 111A) Bolt, Stop Nut Mount Assembly (At Transmission) Mount Assembly (At Transmission)(Not As Illustrated) Yoke End Pin, Clevis Pin,. Cotter

•

*For Machines Having Serial Numbers thru 59-1245, 59-1248-59-1250, 59-1252, 59-1253,.59-1256 & 59-1257.

+For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 & Higher.

Revision 11 - September, 1984 n'nc~ C""7C~

Qty.

1 2 2 2 2 2 2 2 2 1 4 4 2 1 1 1 2 1 2 2 1 4 4 1 2 2 2 2 1 1 1 1 1 1 4

2 2 1 1 1 1 1

114C

TROdAN

~ \

__ -2

__ -3

\ (

5

4

lOZ9L

.

Transmission Mounting


1 2114339 Mount Angle, Transmission (Supersedes PIN 2106572) 2 2 2031587 Bolt, Mount to frame 4 3 2100543 Washer, Snubbing 4 4 2067438. Locknut 4 5 2103564 Mount, Shock 4 6 2114392 Stud, Mount to Engine (Supersedes PIN 2099904) 8 7 2067437 Locknut 8

""

/

116

.... on

l066L

TiCiIhIAN

BRAKE CONTROL AND LINES

Item Part No Descri pt ion

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

For Machines Having Serial Numbers Through 59-1245, p9-1248 through 59-1250, 59!1252, 59-1253, 59-1256 & 59-1257

------- Axle, Front (See Page 139) _______ Air Chamber Assembly, Front Axle (See Page 129) 2091838 Elbow, 90° (Corr. PIN) 2092363 Hose Assembly - Front Brakes (Corr. PIN) 2090687 Valve, Quick Release - Parking Brake (Front) 2104098 Elbow, 90° 2031450 Bolt (Corr. PIN) 2031390 Lockwasher (Corr. PIN) 2032842 Clamp, Hose (Corr. PIN) 2031479 Bolt (Corr. PIN) 2031617 Nut (Corr. PIN) 2031391 Lockwasner (Corr. PIN) 2005680 Hose Assembly - Quick Release to Tee (Corr. PIN) 2032007 Elbow, 90° (Corr. PIN) ------- Valve, Emergency Brake Control (See Pages 62, 63) ------- Switch, Low Pressure (See Pages 56 - 58) 2032007 Elbow, 90° (Corr. PIN) 2088784 Hose Assembly (Corr. PIN) 2301387 Tee (Corr. PIN) 2033082 Coupling ------- Gauge, Air Pressure (See Pages 62, 63) ------- Switch, Clutch Cut-Out (See Pages 62, 63) 2031996 Elbow, 45° (Corr. PIN) 2032007 Elbow, 90° (Corr. PIN) 2088765 Hose Assembly - Clutch Cut-Out to Transmission 2032007 Elbow, 90° (Corr. PIN) 2043912 Cylinder, Clutch Cut-Out (N.l.) 2101115 Hose Assembly - Threadle Valve to Clutcn Cut-Out (Corr. PIN) 2116056 Adapter, Straight ------- Treadle, Dual Brake (See Pages 120 - 125) 2077882 Adapter, Straight 2314755 Hose Assembly - Foot Valve to Rear Axle 2049697 Elbow, 90° 2104054 Valve, Quick Release - Rear 2107471 Bracket, Mount 2031454 Bolt (Corr. PIN) 2031616 Nut (Corr. PIN) 2031390 Lockwasher (Corr. PIN) 2031988 Adapter, Straight 2091307 Hose Assembly - Rear Brakes (Corr. PIN) 2091838 Elbow, 90° (Corr. PIN) 2104098 Elbow, 90° 2314404 Hose Assembly - Foot Valve to Transmission Air Shift ------- . Tee (See Pages 111, l11A) 2314401 Hose Assembly - Air Horn to Transmission Air Shift 2031985 Adapter, Straight (Corr. PIN) 2300278 Valve, Solenoid

Revision 7-May, 1981

Qty

4 2 1 1 4 4 2 2 2 2 1 1

1 1 1

1 1 1 1 1 1 1

2 1 1 1 1 2 2 2 2 4 4 1 1

117

.ROdAN

BRAKE CONTROL AND LI NES


For Machines Having Seri~l Numbers Through 59-1245, ~9-1248 through 59-1250, 59-1252, 59-1253, 59-1256 & 59-1257

47 2039984 Nipple, Pipe 48 2054098 Horn, Air 49 2031456 Bolt (Corr. PIN) 50 2031616 Nut 51 2031390 Lockwasher 52 2104054 Valve, Quick Release - Front 53 2031988 Adapter, Straight 54 2049697 Elbow, 90° 55 ------- Axle, Rear (See Page 139) 56 ------- Air Chamber Assembly - Rear Axle (See Page 129) 57 2314753 Hose Assembly - Foot Valve to Front Axle 58 2108768 Tee - Bulkhead 59 2005680 Hose Assembly - Tee to Emergency Brake Control Valve 60 2104098 Elbow, 90° 61 2090687 Valve, Quick Release - Parking Brake (Rear) 62 2031988 Adapter, Straignt 63 2087437 Hose Assembly - Rear Brakes to Tee 64 2032842 Clamp, Hose 65 2031475 Bolt 66 2031617 Nut 67 2100026 Lockwasher 68 2314751 Hose Assembly, Front Brakes . 69 2116045 Adapter, 45°

Qty

1 1 1 1 1 1 4 1

1 1 1 1 1 2 1 2 2 2 2 2 2

118 Revision 7-May, 1981

TROd ..

-

118B

/ ... on

--- --:

Oft on

g o CQ

1981 . 'on 7 - May, Revlsl

TROJAN

Item

1 2 3 4 5 6 7 8 9

10 11 12 13 14

·15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 42 43 44 45 46 47


2091838 4198696 2114407 4198465 2104054 4196177 2104098 4196178 2031450 4190312 2031390 4190303 2032842 4195525 2031479 4190319 2031617 4190347 2031391 4190304 2088777 4191518 2032007 4197763

2032007 4197763 2088784 4195785 2301387 4196770 2033082 4195533

2031996 4190381 2032007 4197763 2088765 4195782 2032007 4197763 2314753 4196833 2038032 4195590

2031989 4190380 2314755 4196835 2049697 4195637 2104054 4196177 2107471 4196517 2031454 4190314 2031616 4190346 2031390 4190303 2031988 4190379 2091307 4195816 2314750 4198466 2091838 4198696 2090376 4195802 2314404 4196822

2314401 . 4196820 2031996 4190381 2114369 4198234 2039984 4195601

BRAKE CONTROLS AND LINES

Description

For machines having serial number 59-1246, 59-1247, 59-1251,59-1255',59-1258 and higher. Axle Assy. Front (See Page 139) Air Chamber, Front Axle (See Page 129) Elbow·, 90° Hose Assy. (Supersedes 2092363) Valve, Quick Release Elbow Bolt Washer, Lock Clip Bolt Nut Washer, Lock Hose Elbow Valve, Emergency Brake Control (See Page 62-63) Switch, Low Pressure (See Page 56-58) Elbow Hose Tee Coupling Gauge, Air Pressure (See Page 62-63) Switch, Clutch Cut-Out (See Page 62-63) Elbow, 45° Elbow, 90° Hose Elbow, 90° Hose (Supersedes 2101115) Adapter (Supersedes 2031989) Treadle Valve, Brake (See Page 125) Adapter, Straight Hose Elbow, 90° Valve, Quick Release Bracket, Mounting Bolt Nut Washer, Lock Adapter Hose Assy. (34" Long) Hose Assy. (30" Long) Elbow Elbow Hose, Treadle Valve To Transmission Air Shift Tee (See Page 111, ll1A) Hose Adapter Valve, Solenoid Nipple

Revision 11 - September, 1984 n'at:ILt:~71:1\

Qty.

4 4 1 1 4 4 2 2 2 2 1 . 1

1 1 1 1 1 1

1 1 1 1 1 2 4 4 2 2 2 4 1 1 1 1 1 1 1

118C

TROJAN

Item

48 48A 48B 49 50 51 52 53 54 55 56 57 58 . 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

1180


2113491 6960374 6960375 2031456 2031616 2031390 2104054 2031988 2049697

2101115 2108768 2087437 2104098 2104054 2031988 2032842 2005680 2031475 2031391 2088819 2090376 2114232 2031475 2067433 2090376 2036538 2053265 N/A 2031989 REF.

4198226 4199253 4199254 4195466 4190346 4190303 4196177 4190379 4195637

4195994 4195651 4195771 4196178 4196177 4190379 4195525 4195430 4190317 4190304 4195786 4195802 4198699 4190317 4195697 4195802

4198312

4190380

BRAKE CONTROLS AND LINES

Description

Air Horn (Incl. Item 48A & 48B) Bell, L.H. Long (N.I.) Bell, R.H. Short (N.I.) Bolt Nut Washer, Lock Valve, Quick Release Adapter Elbow Axle, Rear (See Page 139) Air Chamber Assy. (See Page 129) Hose Tee Hose Elbow, 90° Valve, Quick Release Adapter Clip Hose Assy. Bolt Washer, Lock Hose Elbow Tee Assy. Bolt Nut Elbow Elbow (Supersedes 2090376) Reducer Not Applicable Adapter Switch, Stop Light (See Page 56-57)

•

.Qty.

1 1 1 1 1 1 1 4 1

1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1


~

~

co ."

;:0 ro < -'. VI

o ::s

VI ro "0 r+ ro 3 0-ro ., \0 Q) ~

31

3~tO 1 43 ~_\ •.. ~ .... //44

--;7"' .rC!l)!t~· 44/ ..- t

. t 16 43

-t

I -z

-45

6098

TROJAN

ftem

1 2 3 4 5 6 7 8 "9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 39 40 41 42 43 44 45 46 47 48 48A

Trojan Part No.

4600364 REF. 2031483 2031391 2031617 2114951 2031452 REF. 2069795 2090057 REF. REF. 2314411 2032000 2115514 2032011 2046547 2032000 2031448 2053266 2033635 2032294 2031999 2091307 2032321 2031259 2314404 2031989 2104098 2088765 2314753 2104081 2031989 2096644 2114869 2114972 2101115 REF. REF. REF. 2033384 2116056 2314755 2033384 2038032 2314752 2032011 2041068 2031450 2031616

Faun Part No.

4195468 4190304 4190347 4198413 4190313

4198414 4195362

4196826 4198415 4198416 4190387

4198415 4190311 4191056 4195548 4198418 4190383 4195816 4198420

4196822 4190380 4196178 4195782 4196833 4198421 4190380 4195853 4198422 4198423 4195994

4195538 4198424 4196835 4195538 4195590 4196832 4190387

4190312 4190346

BRAKE CONTROLS & LINES (Optional Two Pedal System)

Description

Valve Assy. Check (Supersedes 2114868) Frarre, Re ar . Bolt Washer, Lock Nut. Valve, Pressure Holding Bolt Frame, Rear Valve Assy. L.H. Treadle Valve Assy. R.H. Treadle Reservoir, L.H. Air (See Page 125H) Tee (See Page 125H) Hose Elbow Hose Elbow, 90° Cross, Pipe Adapter, 45° (Not As Illustrated) Hose Bushing, Reducer Nipple Elbo, 90° Adapter, 45° (Not As Illustrated) Hose Tee Hose Hose (To Tee At Trans., Air Shift Solenoid) Adapter Elbow Hose (To Trans.) Hose (To Front Axle) Hose Adapter Tee Reducer Nut (N.I.) Hose Elbow (See Page 125H) Tee (See Page 125H) Sw~tch, Stop Light (See Page 57) Plug Adapter Hose (To Rear Axle) Plug Plug Hose Adapter Nut Bolt (N.I.) Brake Valve to Floor Nut (N.!.)

Revision 11 - September, 1984 "'., .... ~" ~ .... ~~It

Qty.

1 1 1 1 2

1 1 1 5 1 2 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2 3 1 1 2 7 7

118G

TROJAN

Item Trojan Faun

Part No. Part No.

48B 2031390 4190303 49 2115526

118H

BRAKE CONTROLS & LINES (Optional Two Pedal System)

Description

Lockwasher Pl ate, Mount (N.I.),Brake Valve

•

aty.

7 1

.

Revision 11 - September, 1984 01 95A-5377A

26 \ \

%)~ ",.

\

4S

4& \

"~ \ ...;.p'.~: ~i:/'1 : ~ I

49

\ 'l

J'--39 ~

---42

l061L

--- .,,- .... - ","""n

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2107438 2108538 6952079 8100055 2046601 2034239 8100209 8100073 2046539 6950929 8104478 8100073 2048604 2034383 8101785 8100073 2088779 8102734 2070525 8103596 2057797 2106962 2107579 2108477 2111339 8107410 2090811 8102734 8102735 2067187 2034221 8105782 2033448 2032293 2064731 2059832 8100222 2067433 2032295 2054598 2031989 8102448 2314752 2314754

2104591

AIR RESERVOIR PIPING (G.M.)

Description

(For Machines Having Serial Numbers 59-1011 through 59-1147)

Compressor, Air Compressor, Air (Supersedes PIN 2107437) Gasket Bolt (Supersedes PIN 2031519) Governor Gasket Bolt (Corr. PIN) Lockwasher (Supersedes PIN 2031390) Adapter, Air Intake Gasket Bolt (Supersedes PIN 2031459) Lockwasher (Supersedes PIN 2031390) Adapter, Compressor Gasket Bolt (Supersedes PIN 2031452) Lockwasher (Supersedes PIN 2031390) Hose Assembly - Governor to R. H. Compressor Adapter, 90° (Supersedes PIN 2032007) Hose - Comfbressor to Compressor Adapter, 90 (Supersedes PIN 2032007) Tee, Adapter Hose Assembly Tube, Bent Hose - Tube to Air Intake Adapter (Supersedes PIN 2092368) Hose - To Air Intake Tube (Supersedes PIN 2105278) Clamp (Supersedes PIN 2032039) Hose Assembly - Governor to R. H. Air Reservoir Adapter, 900 (Supersedes PIN 2032007) Adapter, 900 (Supersedes PIN 2090376) Cross, Pipe Valve, Pressure Relief Adapter, Straight (Supersedes PIN 2084210) Nipple, Pipe Elbow, 90 0

Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Elbow, 900

Valve, Check . Adapter, Straight Valve, Drain (Supersedes PIN 2082646) Hose Assembly Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) Gauge, Air Pressure (See Pages 62, 63) Treadle, Dual Brake

Qty

1 1 2

10 1 1 2 2 2 2 4 4 2 2 4 4 1 2 1 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 2 4 4 2 1 2 1 1 1

1

1 ?1

Item Part No

49 8107785 50 8100083 51 8100073 52 2077882 53 2314411 54 8103596 55 2059884 56 2059832 57 8100222 58 2067433 59 8102448 60 8100622 61 2032295 62 2054598 63 8103597 64 2096644 65 2314410 66 2005266 67 2053263 68" -------69 2108857

AI R RESERVOI R PI PI NG (G.M. )

Description Qty

Bolt (Supersedes PIN 2031452) 3 Nut (Supersedes PIN 20~1616) 3 Lockwasher (Supersedes PIN 2031390) 3 Adapter, Straight 2 Hose Assembly - Air Reservoir to Treadle (Rear Compartment) 1 Adapter, 900 (Supersedes PIN 2032011) 2 Reservoir, Air 1 Bracket, Clamp 2 Bolt (Supersedes PIN 2031475) 4 Locknut 4 Valve, Drain (Supersedes PIN 2082646) 2 Plug, Pipe (Supersedes PIN 2033384) 2 Elbow, Street 2 Valve, Check 2 Elbow, 450 (Supersedes PIN 2032000) 1 Adapter, Tee 1 Hose Assembly - L.H. Air Reservoir (Front to Rear) 1 Plug 1 Bushing 1 Switch, Stop Light (See Pages 56 58) -Hose Assembly - Air Reservoir to Treadle (Front Compartment) 1

Note: For Machines having Serial Numbers 59-1011 through 59-1147 equipped with Air Dryer; See Pages 123A-123C.

IZZSL

~I=VIC:;ION 4 - SEPTEMBER 1979

Item Part No

1 2107438 2 2108538 3 6952079 4 8100055 5 2046601 6 2034239 7 8100209 8 8100073 9 2046539

10 6950929 11 8104478 12 8100073 13 2048604 14 2034383 15 8101785 16 8100073 17 2088779 18 8102734 19 2070525 20 8103596 21 2057797 22 2070129 23 2107579 24 2108477 25 2111339 26 8107410 27 2090811 28 8102734 29 8102735 30 2067187 31 2034221 32 8105782 33 2033448 34 2032293 35 2064731 36 2059832 37 8100222 38 2067433

·39 8102448 40 2054598 41 8103596 42 2314408 43 8103596 44 2109591 45 2032960 46 8100026 47 8100062 48 8103596

AIR RESERVOIR PIPING (G.M. )

Description


Compressor I Air Compressor I Air Gasket Bolt Governor Gasket Bolt Lockwasher Adapter I Air Intake Gasket Bolt Lockwasher Adapter I Compressor Gasket Bolt Lockwasher Hose Assembly - Governor to L. H. Air Compressor Adapter I 900

Hose Assembly - Compressor to Compressor Adapter, 900

Tee, Adapter Hose Assembly - R. H. Air Compressor to Air Dryer Tube, Bent Hose - Tube to Air Intake Adapter Hose - To Air Intake Tube Clamp Hose Assembly - Governor to R. H. Air Reservoir Adapter I 900

Adapter I 900

Cross, Pipe Valve, Pressure Relief Adapter, Straight Nipple, P~e Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Valve, Drain Valve, Chec6< Adapter, 90 Hose Assembly - Air Reservoir to Air Dryer Adapter I 900

Dryer, Air Flatwasher Lockwasher Nut Adapter I 900

Qty

1 1 2

10 1 1 2 2 2 2 4 4 2 2 4 4 1 1 1 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 4 4 4 1

1238

Item

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

123C

Part No

8105782 2090811 8102875 8103596 2314752 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314411 2077882 2108857 2104591 8101785 8100083 8100073 2005266 2053263

2314754

AIR RESERVOIR PIPING (G.M. )

Description

Adapter, Straight Hose Assembly - Governor to Air Dryer Tee 0 Adapter, 90 Hose Assembly - Air Reservoir to Air Reservoir Tee

~I~~:: ~~crCk Reservoir, Air Bracket, Clamp Bolt Locknut Plug, Pipe

~~~V;ter~r:~ Hose Assembly - L.H. Air Reservoir (Front to Rear) Adapter, 900

Hose Assembly - Air Reservoir to Treadle (Rear Compartment) Adapter, Straight Hose Assembly - Air Reservoir to Treadle (Front Compartment) Treadle, Dual Brake Bolt Nut Lockwasher Plug, Pipe Reducer Switch, Stop Light (See Pages 56 - 58) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) Gauge, Air Pressure (See Pages 62, 63)

Qty

1 1 1 1 1 1 2 2 1 2 4 4 2 2 1 1 2 1 2 1 1 3 3 3 1 1

1

REVISION 4 - SEPTEMBER 1979

I

59 60 I

\~> e

123E

16\ '\ ,', 71~ ~4 .

<St

IZZ6L

Rev1s10n .. 5 - February, 1980

iRO..JAN

Air Reservoir Piping ( GM)


(For Machines Having Serial Numbers 59-1233 and Higher) 1 2107438 Compressor, Air . 2 2108538 Compressor, Air 3 6952079 Gasket 4 2031519 Bolt 5 2046601 Governor 6 2034239 Gasket 7 2031462 Bolt 8 2031390 Lockwasher 9 2046539 Adapter, Air Intake

10 6950929 Gasket 11 2031459 Bolt 12 2031390 Lockwasher 13 2048604 Adapter, Compressor 14 2034383 Gasket 15 2031452 Bolt 16 ·2031390 LocKwasher 17 2088779 Hose Assembly - Governor to R.H. Air Compressor 18 2032007 Adapter, 90 19 2070525 H~se Assembly - Compressor to Compressor 20 2032011 Adapter 90 21 2057797 Tee, Adapter 22 2070129 Hose Assembly - R.H. Air Compressor to Air Dryer 23 2107579 Tube, Bent 24 2092368 Hose - Tube to Air Intake Adapter (Supersedes 2108477) 25 2111339 Hose - To Air Intake Tube . 26 2032039 Clamp 27 2090811 Hose Assembly - Governor to R.H. Air Reservoir 28 2032007 Adapter, 90 29 2090376 Adapter, 90 30 2067187 Cross, Pipe 31 2034221 Valve, Pressure Relief 32 2084210 Adapter, Straight 33 2033448 Nipple, Pipe 34 2032293 Elbow, 90 35 2064731 Reservoir, Air 36 2059832 Bracket, Clamp 37 2031475 Bolt 38 2067433 Locknut 39 2082646 Valve, Drain 40 2054598 Valve, Check 41 2032011 Adapter, 90

*42 2314408 Hose Assembly +42 2104081 Hose Assembly

43 2032011 Adapter, 90 4~ 2109591 Dryer, Air 45 2032960 F1atwasher 4€ 2031391 Lockwasher 47 2031617 Nut 4E 2032011 Adapter, 90


Qty

1 1 2

10 1 1 2 2 2 2 4 4 2 2 4 4 1 1 1 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 4 4 4 1

123F

llCO.IAN

Item Part No

49 2084210 50 2090811 51 2301387 52 2032011

*53 2314752 +53 2114247

54 2031989 55 2054598 56 2032295 57 2064731 58 2059832 59 2031475 60 2067433 61 2033384 62 2082646 63 2096644 64 2112328 65 2031989 66 2108857 67 2090057 68 2031452 69 2031616 70 2031390 71 2033384

*72 2053265 +72 2038032 *73 -------

74 2314754 75 -------76 -------77 -------

123G

Air Reservoir (GM)

Piping

Descri pt ion

Adapter, Straight Hose Assembly \

Tee Adapter, 90 Hose Assembly Hose Assembly Adapter, Straight Valve, Check Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Plug Valve, Drain Tee Hose Assembly - Air Reservoir to Treadle Adapter, Straight Hose Assembly - Air Reservoir to Treadle Treadle, Dual Brake Bolt Nut LockwaSher Plug Reducer . Plug, Pipe (N.l.) Switch, Stop Light (See Pages 56-58) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116-118) Coupling (See Pages 116-118) Gauge, Air Pressure (See Pages 62, 63)

* For Machines Having Serial Numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

+ For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251 59-1254, 59-1255, 59-1258 ~ Higher.

Qty

1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 2 1 1 3 3 3 1 1 1 -1 ---


,~

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17

124

25 25

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~ ---18

l060L

REVISION 4 - SEPTE MBER 1979

Item Part No

1 -------2 -------3 2034239 4 8100209 5 8100073 6 8102734 7 8103596 8 2088776 9 8102735

10 2067187 11 2034221 12 2033448 13 -2032293 14 2064731 15 2059832 16 8100222 17 2067433 18 8102448 19 2032295 20 2108857 21 2031989 22 2070524 23 8105782 24 2314754 25 -------26 -------27 -------28 2031989 29 2314752 30 2096644 31 2054598 32 2032295 33 2059884 34 2059832 35 8100222 36 2067433 37 8100622 38 8102448 39 8103597

- 40 2314410 41 8103596 42 2314411 43 2077882 44 2104591 45 2005266 46 2053263 47 -------

AIR RESERVOIR PIPING (C.D.)

Description


Compressor, Air (Furnished with Engine) Governor (See Pages 126, 127) Gasket I

Bolt Lockwasher (Supersedes PIN 2031390) Adapter, 900 (Supersedes PIN 2032007) Adapter, 900

Hose Assembly - Air Reservoir to Governor (Corr. PIN) Adapter, 900 (Supersedes PIN 2090376) Cross, Pipe Valve, Pressure Relief Nipple, PWe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Valve, Drain (Supersedes PIN 2082646) Elbow, Street Hose Assembly - Air Reservoir to Treadle (Front Compartment) Adapter, S~raight Hose Assembly - Compressor to Air Reservoir Adapter, Straight (Supersedes PIN 2084210) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) . Gauge, Air Pressure (See Pages 62, 63) Adapter, Straight Hose Assembly - Air Reservoir to Air Reservoir Tee, Adapter Valve, Check Elbow, Street Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Plug, Pipe (Supersedes PIN 2033384) Valve, Drain (Supersedes PIN 2082646) Adapter, 450 (Supersedes PIN 2032000) Hose Assembly - Left Reservoir, Front to Rear Adapter, 900 (Supersedes PIN 2032011) Hose Assembly - Air Reservoir to Treadle (Rear Compartment) Adapter, Straight Treadle, Dual Brake Plug, Pipe Bushing Switch, Stop Light (See Battery and Wiring)


Qty

1 2 2 1 1 1 1 1 1 1 1 1 2 4 4 1 2 1 1 1 1 1

1 1 1 2 2 1 2 4 4 2 2 1 1 2 2 2 1 1 1

125



48 8101785 Bolt (Supersedes PIN 2031452) 3 49 8100083 Nut (Supersedes PIN 2031616) 3 50 8100073 Lockwasher (Supersedes PIN 2031390) 3 .

NOTE: For Machines Having Serial Numbers 59-1011 through 59-1147 equipped with air dryer, see pages 125C - 125E

.

I ., "c: "

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/ 19

17

58

59 \

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IZ27L

Item Part No

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2034239 8100209 8100073 8102807 8103596 2088776 8102735 2067187 2034221 2033448 2032293 2064731 2059832 8100222 2067433 8102448 8103596 2070524 8103596 2109591 2032960 8100026 8100062 8103596 2314408 8103596 2054598 2314752 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314411 2077882 2108857 2104591 8101785 8100083


Description


Compressor, Air (Furnished with Engine) Governor (See Pages 126; 127) Gasket Bolt Lockwasher Adapter, Stsaight Adapter, 90 Hose Assem~ly - Air Reservoir to Governor Adapter, 90 Cross, Pipe Valve, Pressure Relief Nipple, PWe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Valve, Drairo Adapter, 90

~~~~t~~:e~?,IY - Compressor to Air Dryer

Dryer, Air Flatwasher Lockwasher

~~!Pter, 900

Hose Assembly - Air Dryer to Air Reservoir Adapter, 900

Valve, Check Hose Assembly - Air Reservoir to Air Reservoir Tee, Adapter Valve, Check Elbow, Street Reservoir, Air Bracket, Clamp Bolt Locknut Plug, Pipe Valve, Drain Elbow, 450

Hose Assembly - Left Reservoir (Front to Rear) Adapter, 900

Hose Assembly - Air Reservoir to Treadle (Rear Compartment) Adapter, Straight Hose Assembly - Air Reservoir to Treadle (Front Compartment) Treadle, Dual Brake Bolt Nut

'"'--.~-~-- t: C'" ..... "" •• !'!t.""'t.1 ,oon

Qty

1 2 2 1 1 1 1 1 1 1 1 1 2 4 4 1 2 1 1 1 4 4 4 1 1 1 1 1 1 2 2 1 2 4 4 2 2 1 1 2 1 2 1 1 3 3

1250



49 8100073 Lockwasher 3 50 2005266 Plug, Pipe 1 51 2053263 Reducer 1 52 ------- Switch, Stop Light (See 'Pages 56 - 58) -53 8102807 Adapter, Straight 1 54 2090801 Hose Assembly - Governor to Air Dryer 1 55 8105782 Adapter, Straight 1 56 8105782 Adapter, Straight 1 57 2314754 Hose Assembly - Air Reservoir to Pressure Gauge 1 58 ------- Tee (See Pages 116 - 118) -59 ------- Coupling (See Pages 116 - 118) -60 ------- Gauge, Air Pressure (See Pages 62, 63) -

.

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6162


TROJAN

Air Reservoir Piping

Item Trojan Faun Description Part No. Part NC?

1 REF. Compressor, Air (Furnished with Engine) 2 REF. Governor (See Pages 126, 127) 3 2034239 4190473 Gasket 4 2031462 4198700 Bolt 5 2031390 4190303 Lockwasher

+6 2032007 4197763 Adapter, 90 0

*6 2031985 4190378 Adapter, Straight 7 2032011 4190387 Adapter, 900

8 2088776 4195783 Hose Assembly - Air Reservoir to Governor 9 2090376 4195802 Adapter, 90 0

10 2067187 4195691 Cross, Pipe 11 2034221 4190472 Valve, Pressure Re 1 ief 12 2033448 4195543 Nipple, Pipe 13 2032293 4190399 Elbow, 90 0

14 2064731 4195681 Reservoir, Air 15 2059832 4195670 Bracket, Clamp 16 2031475 4190317 Bolt 17 2067433 4195697 Locknut 18 2082646 4191444 Va 1 ve, Drain 19 2032011 4190387 Adapter, 900

+20 2070129 4195706 Hose Assemb 1y - Compressor to Air Dryer *20 2070524 4195709 Hose Assemb 1y - Compressor to Air Dryer

21 2032011 41.90387 Adapter, 90 0

22 2109591 4196686 Dryer, Air 22J 4603715 Thermostat Maintenance Kit 22f 6960032 4197956 Desiccant Cartridge Refill Kit . 22( 6960034 4197957 Purge Valve Maintenance Kit 221 6960031 4197955 Check Valve Maintenance Kit 22f 6955911 4197953 Desiccant Cartridge - Complete 221 4603716 End Cover Maintenance Kit 22( 6954218 Va 1 ve, Safety 22~ 6954217 Elbow, Safety Valve 22~ 6960029 Bracket Mounting 23 2032960 4195527 F1 atwasher 24 2031391 4190304 Lockwasher 25 2031617 4190347 Nut 26 2032011 4190387 Elbow, 900

+27 2104081 4198421 Hose Assembly - Air Dryer to Air Reservoir *27 2314408 4196823 Hose Assembly - Air Dryer to Air Reservoir

28 2032011 4190387 Adapter, 90 0

29 2054598 4191079 Valve, Check *30 2314752 4196832 Hose Assembly +30 2114247 4198425 Hose Assemb 1y

31 2031989 4190380 Adapter, Straight 32 2054598 4191069 Valve, Check 33 2032295 4195516 Elbow, 900

34 2064731 4195681 Reservoir, Air 35 2059832 4195670 Bracket, C1 amp 36 2031475 4190317 Bolt 37 2067433 4195697 Locknut

Revision 11 - -September, 1984 0115A-1658A

Qty.

--1 2 2 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1· 2 4 4 4 1 1 . 1 1 1 1 1 1 1 1 1 2 4 4

125H

TROJAN


38 2033384 4195538 39 2082646 4191444 40 2096644 4195853 41 2112328 4198357 42 2031989 4190380 43 2108857 4196655 44 2090057 4195362 45 2031452 4190313 46 2031616 4190346 47 2031390 4190303 48 2033384 4195538

*49 2053265 4198312 *50 REF. *51 2031985 4190378 +51 2032007 4197763 +51A 2058147 4199079

52 2090801 4195810 53 2084210 4195761 54 2084210 4195761 55 • 2314754 4196834 56 REF. 57 REF. 58 REF.

#59 2115748 4199159 #60 2031391 4190304 #61 2031475 4190317

@#62 2115672 4199156 @#63 2031989 4190380 @#64 2314752 4196832 @#65 2032000 4198415 @#66 2030739 4195453

l25J

Air Reservoir Piping

Description Qty.

Plug, Pipe 1 Valve, Drain . 1 Tee 1 Hose Assembly - Air Reservoir to Treadle 1 Adapter, Straight 2 Hose Assembly - Air Reservoir to Treadle 1 Treadle, Dual Brake 1

.Bo1t 3 Nut 3 Lockwasher 3 Plug, Pipe 1 Reducer 1 Switch, Stop Light (See Pages 56-58) -Adapter 1 Elbow, 90° 1 Adapter, Straight (N.I.) 1 Hose Assembly - Governor to Air Dryer 1 Adapter, Straight 1 Adapter, Straight 1 Hose Assembly - Air Reservoir to Pressure Gauge 1 Tee (See Pages 118) -Coupling (See Pages 118) -Gauge, Air Pressure (See Pages 63) -Bracket Assy. 2 Washer, Lock 4 Bolt . 4 Tank, Purge 1 Adapter, Straight 1 Hose Assy. 1 Elbow, 45° (Not As III ustrated) 1 Bushing, Reducing 1

For Machines Having Serial Numbers:

*59-1245, 59-1248-1250, 59-1252, 59-1253, 59-1256 &12~ 7.

+59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 and Higher.

·#59-1282 - 1309.

@#59-1282 & Higher.

Revision 11 - September, 1984 01 15A-1658A

f'.. I' "-

20

, '1 C) I •

19

I I ~. 2

18

I I 0 • 3

17 I 0· I 4

16- I I

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I I

5 :

14'

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13 I e'· 12 .

I 7 ~

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11

10-~--~

TP-4022 I _. .•

AIR GOVERNOR

Item Part No Descri ption Qty

A 2046601 Governor Assembly (Includes Items 1 through 20) 1 B 6952018 Piston Assembly (Includes Items 15,16 & 17) 1 C 6952027 Adjusting Screw and Spring Assy. (Inc!. Items 2,3,4,5,6,7,20) 1 1 6952034 Cover 1 2 2031615 Nut

. 1 3 6952033 Ring, Retaining 1 4 6952032 Seat, Upper Spring 1 5 6952031 Spring 1 6 6952029 Seat, Lower Spring 2 7 6952030 Guide, Spring 1 8 6954255 Plug 2 9 6952017 Filter 2

10 6954255 Plug 2 11 ------- Body (N.S.S.) (Order Item A) -12 6952024 Grommet, Piston 2 13 6952023 Spring, Valve 1 14 6952022 Valve 1 15 6952019 Piston 1 16 6953780 Grommet, Exhaust Stem 1 17 6952021 Washer 1 18 6952025 Spring, Exhaust Stem 1 19 6952026 Stem, Exhaust 1 20 6952028 Screw, Adjusting 1

----

=-cn ____ _

,....

...,.

-

.-

= ----=--- -

,.... ----:----

CIC) --~--

en -----

----- ~

-'--C"oI

TROJAN

AXLE AIR CHAMBER ASSEMBLY (Four Chambers Used Per Machine; Quantity Shown Is For One)

/tern Trojan Faun


A 2088705 4191513 Chamber Assembly, Brake (Incl. Items 2-21) 1 1 REF. Clevis (See Brake Group) -2 6953008 4197564 Nut, Jam 1 3 6953004 4197567 Nut, Flange 1 4 6952992 4197560 Cylinder Assy. 1 4A 6953009 4197570 Plug, Waterproof (N.I.) 3 5 6952999 4197563 Capscrew 8

*6 6953012 4194698 Ring, Back-Up 1 *7 6953011 4194697 bushing, Nylon 1 *8 6952994 4194691 o Ring 1 *9 6952996 4194693 o Ring 1

*10 6953010 4194696 Ring, Wiper 1 11 6952995 4194692 Pi ston Assembly 1

*12 6953003 4197566 Bushing, Push Rod 1 13 6953006 4194695 P 1 ate, Pre s sure 1 14 2030820 4195456 Bolt 2 14A 2031372 4195459 Nut 2 15 6953005 4194694 Clamp (Incl. Item 14 & Up) 1 16 6953007 4197568 Diaphragm . 1 17 6953717 4197608 Rod, Push 1 18 6953002 4197565 retainer, Spring 1 19 6953001 4197564 Spring 1 20 6952998 4197562 Support, Spring 1 21 6952997 4197561 Spring 1

*22 6953200 4197589 Lubricant TR3 (N.I.) 1 23 6955593 4194807 Kit, Service (N.I.)(Items *) 1

24 2086133 4195768 Kit, Max i Tool (N • 1. ) 1


Item Part No

A 2048300 1 6951104 2 69511 00 3 6951105 4 6951101 5 6951102 6 6951103 7 6951097 8 -------9 6951098

10 6951099 11 2049477

J-10

O~'-----2

9~

7~~ __ 4

0-_6 __ ~

CLUTCH CUT-OUT SWITCH

Description

.

Switch, Clutch Cut-out (Include Items 1 through 10) Lever Grommet Pin Valve '0' Ring Nut, Cap Spring, Valve Body (N.S.S.) (Order Item A) Spring, Plunger Return Plunger Dial (N .1.)

TP-796

Qty.

1 1 1 1 1 1 1 1 -1 1 1

--131

---

I \ / \ .

_~v ~- ~

-L.

'-

lOZ6L

IROdAN

PILLOW BLOCK ASSEMBLY .


(For Machines Having Serial Numbers thru 59-1232, 59-1234 thru 59-1239 & 59-1241 tnru 59~1260).

A 2106242 Pillow Block Assembly (Includes Items 1 thru 14) 1 1 2006216 Seal 2 2 2059385 Cup, Bearing 2 3 2059384 Cone, Bearing 2 4 2062146 Fitting, Pressure Relief 1 5 2059471 Shim .004 3 5 2059472 Shim .006 3 5 2059473 Snim .015 3 6 2062147 Fitting, Grease 1 7 2031480 Bolt 12 7A 2031391 Washer, Lock 12 8 2059377 Plate, Cover 1 9 2059878 Yoke 2

10 2006208 Nut 2 11 2058126 Shaft, Drive 1 12 2057960 Pin, Cotter 2 13 2106240 Housing Assembly 1 14 2059380 Spacer 1 15 2041073 Nut, Esna 4 16 2037699 Bolt 4

.


=--

I . \ /

~ \ = 2-~ • V

.~

133A

i I

I ,

/

/ I

/

/ j

/

I

I-I

lOZ6!.

Revlsl0n - , .. 7 May 1981

TROJAN

PILLOW BLOCK ASSEMBLY

Item Trojan Faun


(For Machines Having Serial Numbers 59-1233, 59-1240,

A 2113484 4198227 59-1261 & Higher')(See Note) Pillow Block Assembly (Includes Items 1 thru 14) 1

1 6900997 4194336 Seal 2 2 2064902 4195683 Cup, Bearing 2 3 2064903 4195684 Cone, Bearing 2 4 2062146 4191160 Fitting, Pressure Re 1 ief 1 5 2064904 4195685 Shim .004 3 5 2064905 4195686 Shim .006 3 5 2064906 4195687 Shim .015 3 6 2062147 4191161 Fitting, Grease 1 7 2031521 4190329 Bolt 12 7A 2031393 4190306 Washer, Lock 12 8 2064901 4195682 Pl ate, Cover 1 9 2113603 4199124 Yoke 2

10 6901004 4194337 Nut 2 lOA 6901003 4197326 Washe r (N. 1. ) 2 11 2064907 4195688 Shaft, Drive 1 12 2031783 4195497 Pi n, 'Cotter 2 p 2099220 4199089 Housing Assembly 1 14 ------- Not Applicable -15 2067437 4191237 Nut, Esna (Supersedes 2041073) 4 16 2037700 4195585 Bolt (Supersedes 2036817) 4

NOTE: All parts listed above also apply to machines equipped with pillow block modification kit pIn 2113653 •

.

. Revision 11 - September, 1984 133B l'\'n~1\ 1""""\"",,1\

1 2 3 4 5 6 7 8 9 10

15 14 13 12 11 -,TP2470

134

Item Part No

A 2082815 B 6953073 1 2034372 2 -------3 2033517 4 6953074 5 -------6· -------7 6953071 8 -------9 -------

10 6953072 11 6700311 12 -------13 -------14 6953068 15 6953067 16 2034372 16A 2033517 16B 2030225

BALL SLIP ASSEMBLY

Description

Ball Slip Assembly (I ncludes Items 1 thrugh 13) Group, Roll Slip (Includes Items 5,6,8,9,12 & 13) Screw, Cap Not Applicable Nut, Jam Yoke, Tube & Sleeve Assembly Spring (N.S.S.) (Order Item B) Ball, Steel (N.S.S.) (Order Item B) Fitting, Grease Washer, Guide (N.S.S.) (Order Item B) Washer, Thrust (N. 5.5. ) (Order Item B) Yoke and Shaft Assembly Cross and Bearing Assembly Ring, Retaining (N.S.S.) (Order Item B) Seal, Rubber (N.S.S.) (Order Item B) Screw, Cap Washer, Shaft Screw, Cap (N.I.) Nut, Jam (N.!.) Fitting, Grease (N .1. )

Qty

1 1 8

8 1

1

1 2

1 1 8 8 2

TROJAN

PROPELLER SHAFT ASSEMBLIES

Item Trojan Faun

Descrip"tion Qty. Part No. Part No.

A 2105893 4196348 Shaft Assembly, Propeller (Incl. Items 1 thru 9) 1 1 6851587 4197216 Slip Yoke Assemb'ly 1 1A 2030224 4190264 Fitting, Grease 1 2 6851590 4197218 Washer, Felt 1 3 2041506 4195612 Cap, Stuffing 1 4 6851923 4197271 Tube Assemb 1y 1 5 2030224 4190264 Fitting, Grease (Furni shed with Item 8) 2 6 6851589 4197217 Washer, Metal 2 7 ------- Not Applicable -8 6851924 4197272 Spider and Bearing Assembly 2 9 2032181 4197519 Capscrew 8

10 2032182 4190393 Capscrew (N. I • ) 8

(CD)

A 2045379 4195621 Shaft Assembly, Propeller (Includes Items 1 thru 9) 1 1 6851925 4197273 Slip Yoke Assembly 1 lA 2030224 4190264 Fitting, Grease 1 2 6851598 4197218 W:!sher, Fe 1 t 1 3 2041506 4195612 Cap, Stuffing 1 4 6851926 4197274 Yoke, Stub 1 5 2030224 4190264 Fitting, Grease (Furnished with Item 8) 2 6 6851589 4197217 Washer 2 7 ------- Not Applicable . -8 6851924 4197272 Spider and Bearing Assembly 2 9 2032181 4197519 Capscrew 8

10 2032182 4190393 Capscrew (N. I • ) 8 11 2033247 Fitting, Grease - 45° (N.l.) 1

FROM PILLOW BLOCK TO FRONT AXLE

*A 2103504 4196122 Shaft Assembly, Propeller (8C) (Incl. Item 1 Thru 9) 1 1 6851849 4197244 Yoke Assembly, Slip 1 1A 2030225 4190265 Fitting, Grease 1 2 2006730 4195439 Washer, Felt 1 3 2006732 4195440 Retainer 1 4 685)850 4197245 Tube Assemb 1y 1 5 2030225 4190265 Fitting, Grease (Furnished with Item 8) 2 6 6851851 4197246 Washer 2 7 ------- Not Applicable -8 6950396 4197496 Spider and Bearing Assembly 2 9 2032181 4197519 Capscrew 8

10 2032182" 4190393 Capscrew 8

FROM PILLOW BLOCK TO FRONT AXLE

+A 2113608 Shaft Assembly, Propeller 1

Revision 11 - September, 1984. 137

TROJAN

PROPELLER SHAFT ASSEMBLIES

Item Trojan Faun

Description ety. Part No. Part No.

FROM TRANSMISSION TO REAR AXLE . A 2030615 4195452 Shaft Assembly, Propeller (I nc 1. Items 1 thru 9) 1 1 6851964 4197279 Yoke Assembly, Slip 1 2 2006730 4195439 Washer, Fe 1t 1 3 2006732 4195440 Cap, Stuffing 1 4 6851965 4197280 Tube Assemb 1y 1 5 2030225 4190265 Fitting, Grease (Furnished with Item 8) 2 6 6851851 4197246 Washer 2 7 ------- Not Applicable -8 6950396 4197496 Spider and Bearing Assembly 2 9 2032181 4197519 Capscrew 8

10 2032182 4190393 Capscrew (N. 1. ) 8

*For Machines Having Serial Numbers thru 59-1160.

+For Machines Having Serial Numbers 59-1161 & Higher.

.

138 Revision 11 - September, 1984 n10CII c?onll

TROJAN

3

FRONT AXLE ASSEMBLY

Item Trojan Faun

Description Part No. Part No. Qty.

*1 ------- Axle Assembly (See Note) 1 +1 ------- Axle Assembly (See Note) 1 @1 4600308 Axle Assemb ly 1 2 ------- Planetary Group (Se~ Page 144 & 145) Ref. 3 ------- Brake Group (See Page 146 & 147) Ref. 4 ------- Differential Group (See Pages 140 thru 142) Ref.

Note: When Ordering Complete Axle Assembly, Order PIN 4600308

*For Machines Having Serial Numbers 59-1011 thru 59-1227~ 59-1229, 59-1233, 59-1234, 59-1238 thru 59-1247.

+For Machines Having Serial Numbers 59-1228, 59-1230-59-1232, 59-1235 - 1237, 59-1248 and 59-1309.

@For Machines Having Serial Numbers 59-1310 & Higher.


TRDlAN

Item Trojan Faun

Part No. Part No.

*1 -------+1 -------$1 -------@1 4600310 2 -------3 -------4 -------

- . -139A

3

. REAR AXLE ASSEMBLY

Description aty.

Ax 1 e As se mb 1 y (See Note) 1 Axle Assembly (See Note) 1 Axle Assembly (See Note) 1 Axle Assembly 1 Planetary Group (See Page 144 & 145) . Ref. Brake Group (See Page 146 & 147) Ref. Differential Group (See Pages 143A-143G) Ref.

Note: When Ordering Complete Axle Assembly, Order PIN 4600310

*For Machines Having Serial Numbers 59-1011 thru 59-1227, 59-1229, 59-1233, 59-1234, 59-1238 thru 59-1247.

+For Machines Having Serial Numbers 59-1228, 59-1230-59-1232,·59-1235 - 1237, 59-1248 and 59-1260.

$For Machines Having Serial Number 59-1261 - 59-1309. @For Machines Having Serial Numbers 59-1310 & Higher.

Revision 11 - September, 1984 019SA-S394A

,

\ ()

TROJAN

Axle Differential Group (Front Axle) (For Machines Having Serial No. 59-1261 & Higher)

Item Trojan Faun

Part No. Part No.

A 6602686 B 6602687 C 2042132 D 6602689 E 6602688 1 6602673 1J 6602740 lE 6602741 2 6601405

6601406 6600296

3 6600234 4 2034663 5 2006298 6 2033389 7 N.S.S. 8 N.S.S. 9 6601479

10 6601633 11 N.S.S. 12 6602692 13 6602693 14 N.S.S. 15 6601167

6601167 16 6600190 17 6600189 18 6602851 19 6602696 20 6602697 21 2034463

2006310 2034461

22 2006312 23 2040812 23t 6601119 24 6602694 25 6602695 26 6601498 27 6601499 28 N.S.S. 29 N.S.S. 30 N.S.S. 31 6602762 32 6602764 33 6602766 34 6601948

35 6600032 36· 6601953 37 6600032

4196991 4196992 4194856 4196993 4198358 4196981

4196917 4196918 4193744 4196856 4190523 4190110 4195539

4196919 4196926

4196996 4196997

4196854 4196853

4197000 4197001 4190486 4197880 4190485 4194853

4196998 4196999 4196922 4196923

4193867 4196843 4195298 4196843·

Description

Differential Carrier Assy (Incl. Items 7-45, 49-55) Differential Carrier and Cap Assy(Inc1. Items 7-10) Pinion Bearing and Cage Assembly (Incl. Items 14-18) Drive Gear & Pinion Assy 5.28: (Incl. Items 11 & 28) Differential Case As~y. (Incl. Items 29-32, 36 & 37) Housing and Stud Assembly (Incl. Item 2) Dowe 1, Tapered Washer Stud - 5/8 x 4-7/16 Stud - 5/8 x 3-3/4 Stud - 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier - Order Item B Cap - Order Item B Capscrew (Included in Item B) Washer (Included in Item B) Pi~ion Drive - Order Item D Bearing, Rear Pinion Lock Ring Bearing Cage - Order Item C· Cup, Inner Cup, Outer Cone, Inner Cone, Outer Kit, Spacer Cover and Oil Seal Assembly· (Incl. Item 20) Oil Seal Shim - .003 Shim - .005 Shim - .010

. Gasket Capscrew Washer (N.L) Yoke and Slinger Assembly (8C)(Incl. Item 25) Sl inger Nut Washer Drive Gear (N.S.S.) - Order Item D Case, Flange Half - Order Item E Case, Plain Half - Order Item E Bolt, Long (Included in Item E) Bolt, Short (Included in Item E) Bolt Nut Washer Nut (Included in Item E) Washer (Included in Item E)

Revision 11 - September, 1984 n"CIl 1"<::11\

Qty.

1 1 1 1 1 1 4 4 2 2

10 1 1 1 1

4 4 1 1 1

1 1 1 1

A/R 1 1 1 1 3 1 8 8 1 1 1 1

8 4

16 16 16 12 12

141

TROJAN·

/tern Trojan Faun

Part No. Part No.

38 2303516 4196780 39 2040507 4196500 40 6602691 4196995 41 6602699 4197002 42 2035796 5088565 43. 6602690 4196994 44 6601487 4196920 45 2307588 46 6601404 47 6601948 4193867 48 2032877 4190414 49 6601510 4196924 50 6601511 4196925 51 2006262 4190105 52 2006260 4195432 53 2006298 4196857 54 6600341 4193745 55 6600299 4195039

142

Axle Differential Group (Front Axle)

Description

Cone Cup , Adjusting Ring - R.H. Cone Cup Adjusting Ring - L.H. Lock, Adjusting Ring Capscrews Gasket - Si1astic Nut Washer Screw, Thrust Locknut Thrust Washer S ide Gear Spider Pinion Gear Thrust Washer

ety.

1 1 1 1 1 1 2 4 1

14 14 1 1 2 2 1 4 4

-

Revision 11 - September, 1984 o 115A- 1461 A

TROd ..

6 2

143A

3

/

I054L

Apr; 1, 1981 Rev;s;on 6 -

.RILIAN

Item Part No

* A B C D E 1 2

6602687 2042132 6602689 6602688 6602673 6601405 6601406 6600296

3 6600234 4 2034663 5 2006298 6 2033389 7 8 9 6601479

6601633

6602692 6602693

10 11 12 13 14 15 6901167

6901167 16 6600190 17 6600189 18 8406531

8406532 8406533 8406534 8406535 8406536 8406537 8406538 8406539 8406540 8406541

19 6602696 20 6602697 21 2034463

2006310 2034461

22 2006312 23 6602702 23; 6602304 24 6602694 25 6602695 26 6601498 27 6601499 28

Axle Differential Group (Rear Axle) (For Machines Having Serial Number Thru 59-1260)

Description

Differential Carrier Assembly 5.28: 1 (Incl. Items 7-45, 49-55) Differential Carrier and Cap Assembly (Incl. Items 7-10) Pinion Bearing and Cage Assembly (Incl. Items 14-18) Drive Gear and Pinion Assembly 5.28:1 (Incl. Items 11 & 28) Differential Case Assy. (Incl. Items 29, 30, 31, 32, 36 & 37) Housing and Stud Assembly (Incl. Item 2) . Stud - 5/8 x 4-7/16 Stud - 5/8 x 3-3/4 Stud - 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier (N.S.S.) - Order Item B Cap (N.S.S.) - Order Item B Caps crew (Included in Item B) Washer (Included in Item B) Pinion Drive (N.S.S.) - Order Item D Bearing, Rear Pinion Lock Ring Bearing Cage (N.S.S.) - Order Item C Cup, Inner Cup, Outer Cone, Inner Cone, Outer Spacer - .248 Spacer - .249 Spacer - .250 Spacer - .251 Spacer - .252 Spacer - .253 Spacer - .259 Spacer - .265 Spacer - .271 Spacer - .277 Spacer - .283 Cover and Oil Seal Assembly (Incl. Item 20) Oil Seal Shim - .003 Shim - .005 Shim - .010 Gasket Caps crew Washer (N.L) Yoke and Slinger Assembly (8C)(Incl. Item 25) Slinger Nut Washer Drive Gear (N.S.S.) - Order Item D

Oty

1 1 1 1 1 1 2 2

10 1 1 1 1

4 4 1 1 1

1 1 1 1

AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR

1 1 1 1 3 1 8 8 1 1 1 1

, II?O

TROJAN

Axle Differential Group (Rear Axle) (For Machines Having Serial Number Thru 59-1260)


29 ------- Case, Flange Half (N.S.S.) - Order Item E 30 ------- Case, Plain Half (N.S.S.) - Order Item E 31 6602655 Bolt, Long (Included in Item E) 32 6602764 Bolt, Short (Included in Item E)(Supersedes 6602700) 33 6602766 Bolt (Supersedes 6601496) 34 6601948 Nut (Supersedes 6601953) 35 6600032 Washer 36 6600033 Nut (Included in Item E) 37 6600032 Washer (Included in Item E) 38 2303516 Cone 39 2040507 Cup 40 6602691 Adjusting Ring 41 6602699· Cone 42 2035796 Cup 43 6602690 Adjusting Ring 44 6601487 Lock, Adjusting Ring 45 6602701 Caps crews 46 6601404 Gasket - Silastic 47 6601948 Nut 48 2032877 Washer 49 6601510 Screw, Thrust 50 6601511 Locknut 51 2006262 Thrust Washer 52 ------- Side Gear (See Note 2) 53 ------- Spider (See Note 2) 54 ------- Pinion Gear (See Note 2) 55 6600299 Thrust Washer

Note 1: When replacing complete rear axle differential carrier assembly, order part number 6602790 carrier with NoSpin

Note 2: When replacing side gears, spider or pinion gears, orde 2105236 NoSpin assy. which replaces Items 51 thru 55.

Qty

8 4

16 16 16 12 12

1 1 1 1 1 1 2 4 1

14 14

1 1 2 2 1 4 4

143C Rpvision 9 - March. 1982

· TRO.lAN

6 2

143E

3

Y

6004

Apri 1, 1981 Revision 6 -

TROJAN

Axle Differential Group (Rear Axle) (For Machines Having Serial Number 59-1261 & Higher)

Item Trojan

Part No. Faun

Part No.

A 6602790 4198361 B 6602687 4196992 C 2042132 4194856 o 6602689 4196993 E 6602688 4198358 1 6602673 4196981 1A 6602740 18 6602741 2 6601405 4196917

6601406 4196918 6600296 4193744

3 6600234 4196856 4 2034663 4190523 5 2006298 4190110 6 2033389 4195539 7 N.S.S. 8 N.S.S. 9 6601479 4196919

10 6601633 4196926 11 N.S.S. 12 6602692 4196996 13 6602693 4196997 14 °N.S.S. 15 6600878 4196895

6600878 4196895 16 6600190 4196854 17 6600189 4196853 18 6602851 19 6602696 4197000 20 6602697 4197001 21 2034463 4190486

2006310 4197880 2034461 4190485

22 2006312 4194853 23 2040812 23} 6601119 24 6602694 4196998 25 6602695 4196999 26 6601498 4196922 27 6601499 0 4196923 28 N.S.S. 29 N.S.S. 30 N.S.S. 31 6602762 32 6602764 33 6602766 34 6601948 4193867 35 6600032 4196843 36 6601953 4195298 37 6600032 4196843

Description

Differential Carrier Assy (Incl. Items 7-45, 49-55) Differential Carrier & Cap Assy (Incl. Items 7-10) Pinion Bearing and Cage Assembly (Incl. Items 14-18) Drive Gear & Pinion Assy (Incl. Items 11 & 28) Differential Case Assy. (Incl. Items 29-32, 36 & 37) Housing and Stud Assembly (Incl. Item 2) Dowe 1, Tapered Washer Stud - 5/8 x 4-7/16 Stud - 5/8 x 3-3/4 Stud - 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier - Order Item B Cap - Order Item B Capscrew (Included in Item B) Washer (Included in Item B) Pinion Drive - Order It~m D Bearing, Rear Pinion Lock Ring Bearing Cage - Order Item C Cup, Inner Cup, Outer Cone, Inner Cone, Outer Kit, Spacer Cover and Oil Seal Assembly (Incl. Item 20) Oil Seal Shim - .003 Shim - .005 Shim - .0lD Gasket Capscrew Washer (N.!.) Yoke and Slinger Assembly (8C)(Inc1. Item 25) Sl i nger Nut Washer Drive Gear - Order Item 0 Case, Flange Half (Order Item E) Case, Plain Half - Order Item E Bolt, Long (Included in Item E) Bolt, Short (Included in Item E)(Supersedes 6602700) Bolt (Supersedes 6601496) Nut (Supersedes 6601953) Washer Nut (Included in Item E) Washer (Included in Item E)

Qty.

1 1 1 1 1 1 4 4 2 2

10 1 1 1 1

4 4 1 1 1

1 1 1 1

A/R 1 1 1 1 3 1 8 8 1 1 1 1

8 4

o 16 16 16 12 12

143F

TROJAN

Axle Differential Group (Rear Axle) (For Machines Having Serial Number Thru 59-1261 & Higher)

-


38 2303516 4196780 Cone 1 39 2040507 4196500 -Cup . 1 40 6602691 4196995 Adjusting Ring 1 41 6602699 4197002 Cone 1 42 2035796 5088565 Cup 1 43 6602690 4196994 Adjusting Ring 1 44 6601487 4196920 Lock, Adjusting Ring 2 45 2307588 Capscrew 4 46 6601404 Gasket - Sil asti.c 1 47 6601948 4193867 Nut 14 48 2032877 4190414 Washer 14 49 6601510 4196924 Screw, Thrust 1 50 6601511 4196925 Locknut 1 51 REF. No-SPIN Assy. (See Page 143H) -

.

.

143G Revision 11 - September, 1984

TROdAIi

NoSpin Assembly, Rear Axle (For Machines Having Serial Number 59-1261 & Higher


A 2105236 NoSpin Assembly (Includes Item 1 thru 5) 1 1 6602612 Spider, Snap Ring, Centre Cam Assembly 1 2 6602611 Clutch and Holdout Ring Assembly 2 3 6602609 Retainer, Spring 2 4 6602610 Spring 2 5 6602608 Gear, Side 2

1 2 3 4 6 7

5

t.u;:;t.( I O~~~~·

~'-'--'--'-' ~ -'"

~. t~- -

~~lIG

19, 17 18

15 16

~ -==-=--~---

13 14

TP2731

, 9 12 10

TROJAN

Item Trojan

Part No. Faun

Part No.

1 6600141 4196849 2 6600140 4193722 3 REF. 4 "2032255 4195514 5 N.S.S. 6 6602748 4197989 7 6602855 4199209 7 6602856 4199210 8 REF. 9 6600137 4193720

10 6600136 4193719 11 6600139 4193721 12 6600145 4193724 13 6600147 4193725 14 6602676 4196983 15 6602826 4192208 16 2042303 17 6600093 4196846 18 6600155 4196852 19 2038143 4195591 20 6600099 4196847 21 6600124 4193718 22 6602682 41~6989 23 2006476 4190122 24 2006470 4195434 25 2038143 4195591 26 2006480 4190123 26A 2042477 4195618 27 6602680 4196987 28 2006482 4195435 29 6600223 4196855 30 6602681 4196988 31 4602640 32 6601404 33 6602683 4196990 34 2006506 4190124 35 4603275

36 201)646 4195445 37 6601404 38 6600088 4196845 39 2006298 4190110 40 6600478 4196859 41 6600063 4193704

AXLE PLANETARY HUB

Washer, Oil Seal Seal, Oil .

Description

Sleeve, Oil Seal (See Page 147) Bolt, Spindle to Housing Spindle (See Page 147) o Ring, Spindle to Housing Shaft, Axle (LH Front)(RH Rear) - Long Shaft, Axel (LH Front)(RH Rear) - Short Housing (See Page 143F) Cone, Inner Be ar; ng Cup, Inne r Be ari ng Bolt, Drum to Hub Drum, Brake S 1 i n ge r, 0 il Hub Assembly, Wheel (Incl. Item 10 & 17) Stud, Wheel Nut, Wheel Stud Cup, Outer Bear; ng Cone, Outer Bearing Bolt, Ring Gear Lock Lock, Ring Gear Hub Assembly, Ring Gear (Incl. Sleeve) Gear, Planetary Ring Nut, Bearing Adjustment Lock, Adjusting Nut Bolt, Adjusting Nut Lock Washer, Thrust (Incl. Item 26A) Pin Gear, Sun Ring, Snap Washer, Thrust (Inner) Pinion, Planetary Washer, Thrust (Outer) Gasket, Silastic (202) Spider, Planetary Gear Plug, Oil Drain Shaft, Pinion Planetary - Kit (Incl. Item 31;

Button, Thrust Qty of 3 each)

Gasket Silastic (202) Cover Assembly, Planetary (Incl. Item 36) Plug, Oil Filler Bolt, Spider Cover Screw, Spider to Hub


Qty.

2 2

28

2 1 1

2 2

24 2 2 2

62 62

2 2

16 8 2 2 2 2 4 2 4 2 2 6 6 6 1 2 2

6 2 1 2 2

12 8

145

~ -----~ ."

~ ------~ C"') ------C"'4 -------

o -o------~ co---~ ,,------~---- -~~~ ~-----~

~------

("4-------------"

-----

-146 1 -;.

co

=====-----------------= ("4

o C"')

""1~~~~~-------------C"') C"')

11'1 ... m

I!:

TROJAN

Item Trojan Faun

Part No. Part No.

1 6952659 2 2031771 4195495 3 2042266 4190892 4 2031675 4A 2031395 4190308 5 REF. 6 2037716 6A 2031396 4195461 7 N/A 8 N/A 9 N/A

10 4600497 11 2006354 4190113 12 2006356 4190114 13 2006632 4190128 14 2041623 4195615 15 6602719 4197006 15 6602720 4197007 16 2006654 4195438 17 2006640 4190129 18 6601783 4196931 19 N/A 20 6602822 4198001

20A 6600143 4193723 21 2006378 4190115 22 4600495 23 6955981 4197637 24 2006560 4195064 25 2006657 4190131 25A 6601784 4196932 26 2006600 4195436 27 6602093 4193874 28 6600153 4196851 29 2006632 4190128 30 2006356 4190114 31 2006354 32 2108650 4196640

~2 2108651 4196641

32A 2033250 4190428 32B 2116143 33 2006616 4195066 34 2006614 4195437 35 2112171 4198368 35 2112172 4198369 36 2031479 4190319 37 2031391 4190304 38 2031617 4190347

BRAKE GROUP

Description

Pin, Yoke to Slack Adjuster Pi n, Cotter . Yoke Assembly (Includes Item 1 & 2) Nut, Air Chamber Lockwasher (N.I.) Air Chamber Assy. (See Page 129) Capscrew, Bracket to Axle Washer, Lock Not Applicable Not Applicable Not Applicable Ro 11er, Brake Shoe Bushing, Camshaft Felt, Brake Camshaft Washer, Felt Retainer Washer, Cam End Camshaft (LH Front)(RH Rear) Camshaft (RH Front)(LH Rear) Link, Anchor Pin Lockscrew, Brake Anchor Link Pin, Brake Shoe Anchor Not Applicable Spindle & Brake Anchor Assy (Incl. Items 11, 18,

20A & 25) Sleeve, Oil Seal Bushing, Brake Shoe Shoe Assy. Brake (Incl. Item 8-10, 21, 23 & 24) Kit, Lining (Incl. Item 24) Rivets Snap Ring, Anchor Pin Washer Spring Washer Pin, ·Cotter (Slack Adjuster) Washer, Felt Retainer Felt, Brake Camshaft Bushing Bracket, Air Chamber (LH Front)(RH Rear)

(Incl. Items 31 & 32A) Bracket, Air Chamber (RH Front)(LH Rear)

(Incl. Item 31 ~ 32A) Fitting, Grease Sleeve, Brake Camshaft Slack, Adjuster Washer, Slack Adjuster Guard, Br~ke Chamber (RH Front)(N.I.) Guard, Brake Chamber (LH Front)(N.I.) Bo 1 t (N. 1.) Lockwasher (N.I.) Nut.

Revision 11 - September, 1984 rn Q'\A_ '\~~?A

aty.

2 2 2 4 4

4 4

8 4 2 2 2 1 1 2 4 4

2 2 8 4 2

112 4 4 2 4 2 2 2 2

1

1 2 2 2 2 1 1 4 4 4

147

2

/~

6 ---__ . _._. __ . ____ • __________ . __ -:..:. -::.~....:.--::;::r= - •• -~

. ACCESSORY CONTROL PANEL


1 2100565 Panel, Accessory Control 2 2303387 Switch, Toggle 3 2094254 Switch, Wiper 4 2100567 Clip 5 2033343 Screw 6 2101658 Light, Dome 6A 2048862 Bulb

.

.

I 4

3

TP3! 73 ... I ,. 4# _." - ... -. - .. _

Otv

1 3 2 2 8 1 1

11 )

24 23 22 20 19

14

16 15 TP3176

ACCESSORY PANEL WIRING


1 2093420 Motor, Rear Wiper 1 2 2093420 Motor, Front Wiper 1 3 2087630 Wire 1 4 ------- Light, Dome (See Access~ry Panel) -5 2101691 Wire 1 6 ------- Switch, Dome Light (See Accessory Panel) -7 2101692 Wire 1 8 ------- Switch, Beacon -9 ------- Switch, Floodlights (See Accessory Panel) -

10 2052079 Breaker, Circuit 1 10A 2031817 Screw (N. I . ) 2 10B 6950888 Washer, Lock (N .1.) 2 10C 2031860 Nut (N. J.) 2 11 2101689 Wire 1 12 2101690 Wire 1 13 2107171 Floodlight (I ncludes Item 13A) (Optional) 2 13A 2046235 Lamp 2 14 2068795 Beacon, Amber (Optional) 1 14 2097953 Beacon, Red (Optional) 1 15 2108065 Wire Assembly 2 16 2095269 Terminal, Knife 3 17 2052079 Breaker, Circuit 1 17A 2031817 Screw (N.I.) 2 178 6950888 Washer, Lock (N.I.) 2 17C 2031860 Nut (N.I.) 2 18 2087630 Wire 1 19 ------- Switch, Rear Wiper (See Accessory Panel) -. 20 ------- Switch, Front Wiper (See" Accessory Panel) -21 ------- Fan, Defroster (See Index) -22 2103981 Harness, Accessory 1 23 2095269 Terminal, Knife 6 24 ------- Wire (N.S.S.) (Order Item 22) 1 25 2032813 Clamp (Harness) (N .1.) 10

2032817 Clamp, Harness eN .1.) 2 2079166 Clip, Harness (N.I.) 5

1_,

... o In In t'

44 45 46

14

r.-

-~

"1.1 I 17

/ur 17 .! /

. 16

....

I J

TROJAN

CAB ERQPS



A 6852010 Cab Enclosure Assembly ( Inc 1. Items 2-6, 10-20, 24-37, 44-46, 49-60, 64 & 65)

, 1 1 2106467 ROPS Assembly 1 2 2103997 Panel Assembly - R.H. 1 3 6851907 Rubber, Mounting 2 4 6851906 Gl ass 2 5 6851908 Seal 2 6 6952426 Seal 10 7 2101684 Screw, Truss Head 16 8 2077713 Nut 16 9 2077501 Washer, Lock 16

10 2103999 Door Assembly - R.H. 1 11 6851905 Rubber, Mounting 2 12 6851904 Glass - R.H. and L.H. 2

2108205 Glass, Sliding - R.H. (Optional) 1 2108206 Glass, Sliding - L.H. (Optional) 1

13 6851771 Seal, Front 2 14 6851769 Seal, Upper and Lower 4 15 2104957 Hinge 2 16 6851772 Seal, Hinge 2 17 6950951 Screw. Pan Head 38

.18 2031615 Nut 38 19 2031389 Washer, Lock 38 20 2103998 Panel Assembly - L.H. 1 21 2101895 Screw, Truss Head . 12 22 2077713 Nut 12 23 2077501 Washer, Lock 12 24 2063947 T-Hand1e (Incl. Items 24A & 24B)(Supersedes 6851636) 2 24A 2063957 Latch (PAWL)(N.I.) 1 24B 2063958 Nut (N. 1.) 2 25 6951678 Bumper, Rubber 2 26 2036099 Screw, Round Head 2 27 2031863 Nut 2 28 6950888 Washer, Lock 2 29 2104000 Door Assembly - L.H. 1 30 6851765 Lock, Flush 2 31 2031615 Nut 8 32 2031389 Washer, Lock 8 33 2032958 Washer, Flat 8 34 2104003 Striker Assembly 2 35 2031427 Caps crew 4 36 2031389 Washer, Lock 4 37 2032958 Washer, Flat 4 38 2101196 Mirror 2 39 2101412 Tube 2 40 2031490 Bolt 2 41 2077713 Nut 2 42 2036816 Washer, Flat 6 43 2077501 Washer, Lock 2 44 2106785 Panel Assembly 1

Revision 9 - March. 1982 153

TROIAN

CAB EROPS



45 6851776 Mounting, Rubber 1 46 6852011 Glass , 1 47 2106776 Weathersea1 2 48 2101684 Screw, Truss Head 12 49 2077713 Nut 12 50 2077501 Washer, Lock 12 51 2106784 Windshield Assembly (Includes Items 52, 53 and 64) 1 52 6852015 Mounting, Rubber 1 53 6852014 Glass 1 54 2101684 Screw, Truss Head 6 55 2077713 Nut 6 56 2077501 Washer, Lock 6 57 2101684 Screw, Truss Head 6 58 2077501 Washer, Lock 6 59 2101684 Screw, Truss Head 2 60 2077501 Washer, Lock 2 61 2100656 Shim 12 62 2106646 Bolt 8 63 2032989 Nut 8 64 6852013 Seal 1 65 6951484 Seal 1

-

154 Revision 9 - March, 1982

-...

, r:: liD

l) . ~:., '.' n~-~\'t==~~:Q'N. ~~-

= ___ ~l~ =

.., -

10551.

Rpvision 9 - March. 1982

TROJAN

Item

A

1 2 3 4 5 6 7 8 9

10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 38A 39 39 40 41 42

Part No

6852275

2106467 2112584 6851907 6852257 6852258

2101684 2077713 2077501 2116097 6851905 2108205 2108206 6851771 6851769 6852254 6852253 2104960 2031615 2031389 2112583 2101895 2077713 2077501

2116098 6852250 2031615 2031389 2036814 6852272 2031456 2031616 203-1390 2036815 2110451 2099826 2109265 2109266

CAB EROPS

(For Machines Having Serial Numbers 59-1262 & Higher)

Description

Cab Enclosure Assembly (Incl. Items 2-6, 10-20, 24-37, 44-46, 49-60, & 64 - 70)

ROPS Assembly Panel Assembly - R.H. (Incl. Items 3-6) Rubber, Mounting Glass Seal Not Applicable Screw, Truss Head Nut Washer, Lock Door Assembly - R.H. (Incl. Items 11-19 & 30-33) Rubber, Mounting Window with Sliding Glass, R.H. Window with Sliding Glass, L.H. Seal, Front Seal, Upper and Lower Hinge Seal, Hinge Screw. Pan Head Nut Washer, Lock Panel Assembly - L.H. (Incl. Items 3-6) Screw, Truss Head Nut Washer, Lock Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Door Assembly - L.H. (Incl. Items 11-19 & 30-33) Lock, Flush Nut Washer, Lock Washer, Flat Striker Assembly Capscrew Nut (N. 1.) Washer, Lock Washer, Flat Mirror (Not As Illustrated) Mirror, Spot (N.I.) Bracket, R.H. (Not As Illustrated) Bracket, L.H. (Not As Illustrated) Not Applicable Not Appl icable Not Applicable


Oty

1 1 1 2 2 2

10 16 16 16 1 2 1 1 2 4 2 2

38 38 38 1

12 12 12

1 2 8 8 8 2 4 4 4 4 2 2 1 1

154C

TROJAN

CAB EROPS

(For Machines Having Serial Numbers 59-1262 & Higher)


43 ------- Not Applicable -44 2108638 Panel Assembly (Incl. Items 45, 46 & 64) 1 45 6851776 Mounting, Rubber 1 46 6852011 Glass 1 47 2106776 Weathersea1 2 48 2101684 Screw, Truss Head 12 49 2077713 Nut 12 50 2077501 Washer, Lock 12 51 2115031 Windshield Assembly (Includes Items 52, 53 and 64) 1 52 6852273 Mounting, Rubber 1 53 6852014 Glass 1 54 2101684 Screw, Truss Head 6 55 2077713 Nut 6 56 2077501 Washer, Lock 6 57 2101684 Screw, Truss Head 6 58 2077501 Washer, Lock 6 59 2101684 Screw, Truss Head 2 60 2077501 Washer, Lock 2 61 2100656 Shim 12 62 2106646 Bolt 8 63 2032989 Nut 8 64 6852013 Seal 1 65 6852274 Seal 1 66 6851210 Knob, Door Retainer (N.!.) 2 67 2117824 Tube (N. 1.) 2 68 6954749 Spring (N.!.)

. 2 69 6954748 Locknut (N. 1. ) 2 70 2117879 Bumper, Rubber (Door Stop) (N.I.) 4

1 "4n Revision 9 - March, 1982

16

\ \

\ \ \ \ \ \ \\

\ '. \ '\ \

\\\ \ '\

\ \ \ \

14 13 12 '11 10 9

TP3175

WI NOSH I ELD WI PER KIT


1 2107583 Blade ( Front) 1 2103925 Blade (Rear) 1

2 6952971 Bolt . 2 2A 6952972 Nut . 2 3 2082282 Arm, Wiper (Front) 1

2080363 Arm, Wiper (Rear) 1 4 2030745 Bolt 4 4A 2031389 Washer, Lock 4 5 6952962 Nut 2 5A 2049429 Washer 2 6 6850709 Nut 2 6A 6850708 Washer (N.J.) 2 7 6850707 Driver 2 8 6850706 Cap, Rubber 2 9 6850705 Nut 2

10 6850704 Washer, Steel 2 11 6850703 Washer, Fibre 2 12 2093617 Spacer 2 13 2080151 Kit, Adapter ( Includes Items 5, 5A & 14) 2 14 6952973 Gasket 2 15 2108179 Motor, Wiper (Includes Items 6 through 11) (Corr. PIN) 2 16 2092474 Pad, Mount 2

t

.

. t

___ .... _1_....... • ... __ .. ___ _

Item Part No.

A 6955987

A 6955986

B 2100725 1 2098179 2 2098181 3 2098184 4 2098185 5 2098201 6 2098202 7 2098203 8 2098204 9 2098205

10 2099914 11 2107119 12 2100412 13 -------14 2104153

2107681 15 2104155

2104152 16 2098831 17 2104135 18 2082776 19 2098183

2098182 20 2101803 20A 2103884 21 -------22 2098386 23 2078538 24 2078539

.. -

DECALS AND IDENTIFICATION

Description

Decal/Identification Kit (C.D.) (Incl. Items B, 1-11, 14-19, 23 and 24)

Decal/Identification Kit (G.M.) (Includes Items B, 1-11, 14-19, 23 and 24)

Decal Kit (Includes Items 1 - 10) Decal, Diesel Fuel Decal, Drain (Engine, Fuel Tank, Hydraulic Tank, Radiator) Decal, Frame Warning Decal, Suspended Loads Decal, Air Reservoir Drain Decal, Hydraulic Oil Level Decal, Hydraulic Tank Decal, Fan Warning Decal, Air Cleaner Service Emblem, Slow Moving Vehicle Decal, Product Number (5500) Decal, Yale Not Applicable Decal, Engine Oil Filter (G.M.) Decal, Engine Oil Filter (CD) Decal, Fuel Filter (G.M.) Decal, Fuel Filter (C.D.) Decal, Transmission Filter Chart, Lubrication Tag, Safety Link Warning Decal, Oil Service (G.M:) Decal, Oil Service (CD) Nameplate (Eaton) Rivet, Black Nylon Plate, Machine Serial Number Screw, Drive Tag, Engine Shut-Down (G.M.) (N.I.) Tag, Emergency Engine Shut-Down (G.M.) (N .1.)


Qty

1

1 1 1 8 2 1 1 1 1 2 1 1 2 2

1 1 2 2 1 1 1 1 1 1 6

8 1 1

159

TROJAN

DECALS AND IDENTIFICATION (C.D.) For Machines Having Serial Numbers 59-1297 & Hi gher


A 2119136 Kit, Decal (Incl. Items 1 thur 10) 1 B 6955986 Kit, Decal Identification (G.M.)(Complete)(Incl. Items 11 ,12& 13 1 C 6955987 Kit, Decal Identification (C.D.)(Complete)(Incl. Items 11 ,12& 13 1 1 ------- Deca 1, Di ese 1 Fuel 1 2 ------- Decal, Drain 8 3 ------- Decal, Frame Warning 2 4 ------- Decal, Suspended Loads 1 5 ------- Decal, Air Reservoir Drain 1 6 ------- Decal, Hydraulic Tank 1 7 ------- Decal, Fan Warning 2 8 ------- Decal, Air Cleaner Service 1 9 ------- Emblem, Slow Moving Vehicle 1

10 ------- Decal, Grease Daily 1 11 2114600 Decal, Trojan (Hood) 2 12 2114730 Decal, Trojan (Lift Arms) Black 2 13 2114607 Decal, Product Number (5500) Wh i te 2

.


160

8

515~6\ fr; I .",. ------~~-

.. - --.------ -

l073L


WINTERIZATION KIT


(For Machines Having Serial Number Throu}h 59-1028) 1 ------- Engine Assembly (G.M.) (See Pages 30-31A -2 ------- Engine Assemo1y (C.D.) (S~e Pages 32-33A) -3 2086956 Heater 1 4 2053268 Reducer 2 5 2035713 Nipple, 900 Hose 2 6 2051836 Hose, Return (G.M.) 1

2107925 Hose, Return (C.D.) 1 7 2107924 Hose, Feed (G.M.) 1

2107925 Hose, Feed (C.D.) 1 8 2104438 Plate, Mount 2 9 8101902 Bolt 4

10 8100073 Lockwasher 4 11 2107694 Stud - Bar to Front Shroud 4 12 2032960 F1atwasher 4 13 8100026 Lockwasher 4 14 8100062 Nut 4 15 2032038 Clamp, Hose 4 16 2111283 Plate, Fan Mount 1 17 2035723 Fan, Defrost 1 18 2031819 Screw, Machine - Fan to Mount Plate 4 19 8101305 Nut 4 20 2100497 Lockwasner 4 21 8103488 Reducer 1 22 2035717 Valve, Shut-off 2 23 . 8102847 Reducer . 1 24 2108632 Floormat 1

161

Item Part No

1 -------2 - ... --- .. -3 2086956 4 8103488 5 2033635 6 2033084 7 2035713 8 2039682 9 2091294

10 2032038 11 8104478 12 8100073 13 2040482 14 2035717 15 8102847 16 8103488 17 2111283 18 2035723 19 2031819 20 8101305 21 8100497

*22 2109036 +22 2111319

23 2109032

WINTERIZATION KIT

Description

(For Machines Having Serial Number 59-1029 and Higher) Engine AssemBly (G.M.) (See Pages 30-31A) Engine Assembly (C.D.) (See Pages 32-33A) Heater ,

Reducer Nipple, Pipe Coupling, Pipe Nipple, 900 Hose Hose, Heater Return Hose, Heater Feed Clamp Bolt - Heater to Bulkhead Lockwasher Spacer Slave, Shut-off Reducer Reducer Plate, Fan Mount Fan, Defrost Screw, Machine - Fan to Mount Plate Nut Lockwasher F100rmat - Front F100rmat - Front F100nnat - Rear

* For Machtnes Havtng Serial Numbers 59-1029 through 59-1120 + For Machines Havtng Serial Numbers 59-1121 and Higher

Revision 5 - February, 1980

Qty

--1 2 2 2 2 1 1 4 4 4 4 2 1 1 1 1 4 4 4 1 1 1

161B

':

- . - .. -_ .

10

___ 19 ~

.6)-20

18"", 22 23

/ / 24 .()-@-- , /

~ ...

LUBRICATOR AND AIR PIPING


1 8100592 Reducer 2 2036772 Pipe Nipple 3 2105573 Solenoid Valve Assy. 4 2105572 Condenser 5 2406755 Machine Screw 6 2300978 Str. Adapter 7 2307308 Hose Assemb!y 8 2300978 Str. Adapter 9 2300978 Str. Adapter

10 2109023 ~6eA~:~~:rblY 11 8105632 12 2101174 Lubricator Assy. 13 2101095 Ring Support Assy. 14 2101091 . Tie Rod Assy. 15 2010556 Pin 16 8107159 Cotter Pin 17 8100060 Nut 18 2109123 Bracket, Door Lock 19 8100062 Nut 20 8100026 Lockwasher 21 8100225 Bolt 22 8100048 Nut 23 8100024 Lockwasher 24 8100240 Bolt

- . '-. ..


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-- ... - -- ... ""~""

AUTOMATIC LUBRICATION MANIFOLDS


1 2103799 Manifold, Front Left 1 2 8100211 Bolt 4 3 8100029 Lockwasher 0 4 4 8102734 Adapter, 90 I 2 5 8105782 Adapter, Stsaight 1 6 8102734 Adapter, 90 2 7 2109190 Indicators 4 8 2103796 Manifold, Front Right 1 9 8100211 Bolt 4

10 8100029 Lockwasher 0 4 11 8102734 Adapter, 90 2 12 8105782 Adapter, Stsaight 1 13 8102734 Adapter, 90 2 14 2109190 Indicator 4 15 2103800 Manifold, Lower 1 16 8100211 Bolt 4 17 8100029 Lockwasher 0 4 18 8102734 Adapter, 90

0 2

19 8102735 ~~:~~:~: ~~o 1

20 8102734 1 21 8102807 Adapter, Straight 1 22 2109190 I r.dicator 4 23 2103802 Manifold, Primary (Includes Item 33) 1 24 2031987 Adapter, Straight 1 25 8102735 Adapter, 900

1 26 2032311 Tee 1 27 2033448 Adapter, Straight . 1 28 2109191 Indicator 1 29 2109191 Indicators 5 30 8105782 Adapter, Straight 1 31 2038545 Adapter, Stsaight 1 32 2090376 Adapter, 90 1 33 ------- Indicator, Cycle Switch (N.S.S.) - Order Item 23 1 34 8105782 Adapter, Straight 2 35 8105782 Adapter, Straight 1 36 2032311 Tee 1 37 2033448 Adapter, Straight 1 38 2109191 Indicator 1 39 2031987 Adapter, Straight 1 40 8107881 Bolt 4 41 8100073 Lockwasher 4 42 2103798 Manifold, U'bPer Right 1 43 8102735 Adapter, 90 1 44 8102807 ~~:~~:~: ~~saight 1 45 8102734 1 46 8102807 Adapter, Straight 1 47 2109190 Indicators 4 48 8100211 Bolt 4 49 8100029 Lockwasher 4 50 8102807 Adapter, Straight 1

QI=\II~J()N .:1 - SEPTEMBER 1979 165

AUTOMATIC LUBRICATION MANIFOLDS


51 2103797 Manifold, Upper Left 1 52 8100211 Bolt 4 53 8100029 Lockwasher . 4 54 8102807 Adapter I Straight 1 55 8102734 Adapter I 900 1 56 8102807 Adapter I Straight 1 57 2109190 Indicators 4 58 8102735 Adapter I 900 1 59 8102807 Adapter, Straight 1 60 2103800 Manifold I Rear 1 61 8102807 Adapters, Straight 2 62 8107881 Bolt 4 63 8100073 Lockwasher 4 64 2109190 Indicators 4 65 8102807 Adapters, Straight 2 66 8105782 Adapter, Straight 1 67 8100028 Nut 2 68 8100029 Washer 2 69 8100211 Bolt 2 70 2111635 Timer 1

.

AUTOMATIC LUBRICATION SYSTEM (REAR FRAME)


1 ------- Manifold, Rear (See Pages 164 through 166) -2 2108824 Hose Assy. (Rear Manifold to Cradle Grease Mounts) 1 3 2108824 Hose Assy. (Rear Manifold to Cradle Grease Mounts) 1 4 2087754 Hose Assy. (Primary Manifold to Rear Manifold) 1 5 2305912 Hose Assy. (Rear Manifold to Left Steer Cyl.) 1 6 2104710 Hose Assy. (Rear Manifold to Right Steer Cyl.) 1 7 8102734 Adapter, 900 (Left Steer Cyl.) 1 8 8102734 Adapter, 900 (Right Steer Cyl.) 1 9 2306911 Hose Assy. (Lubricator Tube to Primary Manifold) 1

10 ------- Container (See Page 163) -11 2031987 Adapter, Straight 1 12 2109023 Hose Assy. (Container to Side Panel) 1 13 2075428 Grommet 1 14 2300978 Adapter, Straight 1 15 2300978 Adapter, Straight 1 16 2304119 Tee, Swivel 1 17 2304854 Adapter I Straight 1 18 2306741 Connector I Straight 1 19 2105633 Pressure Switch -

.

QI=\I1~I(,)N d - ~I=CTI=MRI=P 1Q7Q 169

..l N N N

Item Part No

1 -------2 2306911 3 2087754 4 2090037 5 2088761 6 2087847 7 2109020 8 2300978 9 8102734

10 2098792 11 8102807 12 2109019 13 2005680 14 2101107 15 2104709 16 8102807 17 2305912 18 8102807 19 2103005 20 8102807 21 2109017 22 8102807 23 -------24 -------

25 2091310 2091310

26 8102734 8102734

27 2104708 2104708

28 8102807 8102807

29 2104705 2104705

30 2104705 2104705

31 2101854 32 2101407 33 2104708 34 8102807 35 2032859 36 8100062 37 8100026 38 2101737 39 8100062 40· 8100026 41 2109054 42 8100062 43 8100026

AUTOMATIC LUBRICATION SYSTEM (FRONT FRAME)

Description

Manifold, Primary (Ref. Pages 164 through 166) Hose Assy. (Lubricator Tube to Primary Manifold) Hose Assy. (Primary Manifold to Rear Manifold) Hose Assy. (Primary Manifold to Top Left Manifold) Hose Assy. (Primary Manifold to Top Right Manifold) Hose Assy. (Primary Manifold to Top Left Mount) Hose Assy. (Primary Manifold to Top Hinge Pin)

~~:~~:~; ~cibaight 9/16 - 18 to 1/8 NPT

Tube Assy. Adapter, Straight 7/16 - 20 to 1/8 NPT Hose Assy. (Primary Manifold to Lower Hinge Pin) Hose Assy. (Primary Manifold to Top Right Mount) Hose Assy. (Primary Manifold to Lower Manifold) Hose Assy. (Lower Manifold to Left Steering Rod) Adapter, Straight Hose Assy. (Lower Manifold to Right Steering Rod) Adapter, Straight Hose Assy. (Lower Manifold to Left Hoist at Shank) Adapter, Straight Hose Assy. (Lower Manifold to Right Hoist at Shank) Adapter, Straight Manifold, Lower (See Pages 164 through 166) Manifold, Upper Right (See Pages 164 through 166) Manifold, Upper Left (See Pages 164 through 166) Hose Assy. (Top Right Manifold to Bucket Cyl. Shank) Hose Assy. (Top Left Manifold to Bucket Cyl. Shank) Adapter, 900 (Right Side) . Adapter, 900 (Left Side) Hose Assy. (Upper Right Manifold to Lift Arm at Frame). Hose Assy. (Upper Left Manifold to Lift Arm at Frame) Adapter, Straight (Right Side) Adapter, Stragiht (Left Side) Hose Assy. (Upper Right Manifold to Mount) Hose Assy. (Upper Left Manifold to Mount) Hose Assy. (Upper Right Manifold to Mount) Hose Assy. (Upper Left Manifold to Mount) Bul khead, 450

Bul khead, 900

Hose Assy. (Mount to Hoist Rod End Left and Right) Adapter, Straight Clamp, Hose (Left and Right Side) Nut Washer Bracket, Support Nut Washer Tube Assy. (Left and Right Side) Nut Washer


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AUTOMATIC LUBRICATION SYSTEM (FRONT FRAME)

Item Part No Description Qty,

44 2101737 Bracket, Straight 2 45 2101406 Bul khead, Straight 4 46 2103005 Hose Assy. 2 47 2109021 Hose Assy. 2 48 2101494 Adapter, Lube , 2 49 8102807 Adapter, Straight 2 50 2109018 Hose Assy. (Front Manifold to Lever at Crossmember) 2 51 8102807 Adapter, Straight 2 52 ------- Manifold, Front Left (See Pages 164 through 166) -

------- Manifold, Front Right (See Pages 164 through 166) -53 8102734 Adapter, 900

2 54 2101121 Hose Assy. (Front Manifold to Bucket Cylinder Rod End) 2 55 2109022 Hose Assy. (Front Manifold to Link at Lever) 2 56 8102807 Adapter, Straight 2 57 2109024 Hose Assy. (Front Manifold to Link at Bucket) 2 58 8102807 Adapter, Straight 2 59 2032859 Clamp, Hose 2 60 2102083 Bolt 6 61 8100026 Lockwasher 6 62 2101699 Guard Hose 2

•

.

I

I

172 REVISION 4 - SEPTEMBER 1979

NOTES

Revision 6 - April, 1981 173

TRDJI-U

174 Revision 11 - September, 1984

TROJAN

EMERGENCY STEERING HYDRAULIC SYSTEM (Optional)


1 REF. Pump & Motor Assy (See Page 2 2031475 4190317 Bolt , 3 2031391 4190304 Lockwasher 4 2031617 4190347 Nut 5 2115440 4198099 Switch, Magentic 6 2031429 4195463 Bolt 7 2031389 4195460 Lockwasher 8 2031615 4190345 Nut 9 2053277 4195648 Reducer - At Hyd. Tank

10 2032014 4190389 Elbow, 90° 11 2092914 4195830 Hose, Suction 12 2032003 4190384 Elbow, 45° 13 2032001 4192868 Elbow, 45° 14 2100892 Hose, Pump To Switch 15 4600185 Switch, Flow 15A 4600331 Bracket, Switch (N.I.) 15B 2031529 4198376 Bolt 15C 2031531 0027556 Bolt 150 2031619 4190349 Nut 16 4600693 Hose, Steer Pump To Switch 17 2097577 4198060 Elbow, 90° 17A 2070816 4195712 Flange Half (N.I.) 17B 2072633 4191333 o Ring (N. r.) 17C 2031519 4190328 Bo lt (N.J.) 170 2031393 4190306 Lockwasher (N.I.) 18 2080811 Plug 19 2113070 Elbow, 90° 19A 2033316 4190439 Flange, Half· 19B 2072632 4195139 o Ring 19C 2031500 4190325 Bolt 190 2031392 4190305 Lockwasher 20 4601151 Mount Plate 21 REF. Va 1 ve, Steer (See Page 106E)

Revision 11 - September, 1984 n,al:lLC::~Q~l\

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ELECTRICAL SYSTEM

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PRESSURE SWITCH

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18 '-19 RR~Q

TROJAN

EMERGENCY STEER SYSTEM INSTALLATION (Optional)


1 REF. Switch, Flow (See Page 175) 2 2050203 4197914 Relay, latching' 3 2113877 4197991 Buzzer 4 2312679 4198098 light, Indicator 4A 2107201 4197928 Bulb, 24V 5 2059742 4198378 Terminal, Ring 6 2033414 4195540 Wire Assy. 7 4601387 Wire Assy. (Harness) 8 4600288 Wire Assy. 9 2095407 Wi re Assy.

10 2110786 4198383 Wire Assy. 11 4600595 Wire Assy. (Harness) 12 2110132 4198380 . Wire Assy. 13 4600594 Wire Assy. 14 2113607 Wi re Assy. 15 4601386 Cab 1e, Battery 16 2035671 4190610 Switch, Pressure 17 2031996 4190381 Adapter 18 2116039 Tee . 19 '032292 4198612 St. Ell 20 2032310 4195517 Tee 21 2115091 4198998 Switch Assy., Micro (Includes Item 21A) 21A 2116437 Wire Assy (N.!.) 21B 2115092 Spacer, Switch Mount (N.!.) 21C 2070527 Nut (N.!.) 210 2033300 Lockwasher (N.I.) 22 4600659 Angle, Switch Mount 22A 2031477 4190318 Bolt, Mount Angle to Bracket 22B 2036816 4195572 F1 atwasher 22C 2031391 4190304 lockwasher 220 2031617 4190347 Nut 23 REF. Switch Battery (See Page 57) 24 REF. Pump & Motor Assy. (See Page 179) 25 2031427 4195462 Bolt 26 2067431 4195695 Nut 27 4600228 Disc 28 4600230 Clevis & Disc Assy. 29 2115440 4198099 Switch Magnetic 30 REF. Batteries (See Page 57) 31 REF. Switch, Micro (See Item 21) 32 REF. Cable to Starter (See Page 57) 33 REF. Instrument Panel (See Page 63) 34 REF. Gauge, Oil Pressure (See Page 63) 35 REF. Switch, Pressure (See Item 16) . 36 REF. Hose Assy. (See Page 33)


Qty.

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- 2 1 2 2 2 2 --4 4 1 1 1 -------

177

TROJAN'

1 .~ ..---------

. ----_..----. -------------

TP3202

178 Revision 11 . - September, 1984

TROJAN

EMERGENCY STEERING PUMP & MOTOR (Optional Equipment)

Item Trojan Faun


A 2095622 4197926 Pump & Motor Assy. (Incl. Items B & 1) 1 B 6801017 4198385 Pump Assy. (Ind. Items 6-14, 17, 18 & 21-25) 1 1 6801013 4198386 Motor Assy. 1 2 6801015 4198387 Gasket " 1 3 6801014 4198388 Adapter . 1 4 2056293 4198389 Bolt "4 5 6801016 4198390 Coupling 1 6 6801030 4198391 Oil Seal 1 7 6801031 4198392 Ring, Retaining 1 8 2077415 4198393 Ring, Retaining 2 9 6801035 4198394 Bearing 1

10 6801032 Capscrew 4 11 N.S.S. Housing, Mounting (Order Item A or B) -12 6801026 4198396 Bearing 4 13 N.S.S. Shaft, Drive (Order Item A or B) -14 6801034 4198397 Key 1 15 2031391 4190304 Washer, Lock 2 16 2031475 4190317 Bolt 2 17 N.S.S. Shaft, Idler (Order Item A or B) -18 6801029 4198398 Pin, Drive 1 19 N.S.S. Gear (Order Item A or B) -20 6801027 4198399 Pi n, Dowe 1 4 21 N.S.S. Housing, Gear (Order Item A or B) -22 N.S.S. Housing, Port (Order Item A or B) -23 6801025 4198400 Ring, Housing 2 24 6801033 198401 Capscrew

. 4

25 6801028 4198402 Shim (N".I.) 2

Revision 11 - September, 1984 179 n,ncil C",OCII

/

180

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Revision 6 - April, 1981

TROdAN

I Fender Installation


1 2108126 Fender Assy. R.H. Front (Not As Illustrated) 1 2 2108127 Fender Assy. L.H. Front (Not As Illustrated) 1 3 2031578 Bolt, Front Fender to Frame'(3/4-10x2) 8 4 2031622 Nut (3/4-10) 8 5 ------- Not Applicable -6 ------- Not Applicable -7 ------- No Applicable -8 2115484 Fender Assy., R.H. Rear (Optional) (Incl. 2 of item 18) 1 9 2115485 Fender Assy., L.H. Rear (Optional) (Incl. 2 of item 18) .1

10 2110890 Latch Assy., Rear Fender. 2 11 2115469 Keeper Bracket 2 12 2031522 Bolt, Hinge to Tank 8 13 2031619 Nut 8 14 2036818 Washer, Flat 8 15 2031477 Bolt, Keeper to Side Panel 4 16 2031617 Nut 4 17 2031391 Washer, Lock 4 18 2115467 Hinge Assy. (Welded to Fender) 4

.

1 Pl

parts, manual and k trojan kobelco...140 146-147 10-11 134-135 56-58a 56-58a 11 c-11d 116-1180...

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