parts list - honda powersports - motorcycles, atvs...

Issue Date

April 2014

INSTALLATION

INSTRUCTIONS

Accessory Application Publication No.

MII 14925

© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

87952-MJN-A0031 of 15

FOGLIGHT ATTACHMENT

P/N 08V70-MJN-A00CTX1300/A

(23)

(9)

(11)

(10)

(7)

(5)

(20)

(19)

(12)

(14)

(2)

(18)

(3)(1)

(22)

(16)

(17)

(13)

(25)

(6)

(4)

(8)

(15)

(24)

(21)

No. Description Qty

(1) Installation Instruction URL 1

(2) Fog lamp switch knob 1

(3) Fog lamp sub harness 1

(4) Right fog lamp stay 1

(5) Right fog lamp inner stay 1

(6) Right fog lamp bracket 1

(7) Left fog lamp stay 1

(8) Left fog lamp inner stay 1

(9) Left fog lamp bracket 1

(10) Fog lamp cover 2

(11) Fog lamp cap 2

(12) 6 mm shoulder socket screw 4

(13) Power relay 1

(14) 6 mm screw 4

(15) 6 mm flange nut 4

(16) Washer 4

(17) 6 mm bolt (Silver) 2

(18) Double-sided adhesive tape 1

(19) Collar 2

(20) 6 mm nut 2

(21) Flange collar (small) 4

(22) Wire tie 6

(23) 6 mm SH flange bolt 2

(24) 6 mm bolt (Black) 4

(25) Flange collar (large) 4

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Item N·m kgf·m Ibf·ft

6 mm screw 9 0.9 6.6

6 mm shoulder socket screw 9 0.9 6.6

6 mm bolt 10 1.0 7

6 mm SH flange bolt 10 1.0 7

6 mm nut 10 1.0 7

6 mm flange nut 12 1.2 9

TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

INSTALLATION CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• The LED fog lamp is required for the installation of this accessory.

• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).

• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The the clock memory will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.

• Reinstall the removed parts on the motorcycle and make sure that wires and harnesses are not pinched.

• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

1. Remove the indicated clips from the left inner cover.<Left side>

LED FOG LAMP

Sold separately

(1)

(2)

No. Description Qty

(1) LED fog lamp 2

(2) LED fog lamp driver 1

TOOLS AND SUPPLIES REQUIREDSocket (8 and 10 mm)

Ratchet

Hex wrench (5 mm)

Phillips ® screwdriver

Side cutters

Marker

Ruler

Electrical tape

Isopropyl alcohol

Shop towel

Torque wrench

LEFT INNER COVER

CLIP

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2. Remove the left inner cover, and disconnect the negative (-) cable of the battery.

LEFT INNER COVER

3. Remove the seat.

SEAT

CLIP

4. Remove the bolt, screw, and well nut from the left shroud cover as shown.

BOLT (Save)

5. Remove the left shroud cover as shown.

LEFT SHROUD COVER

<Left side>

SCREW

WELL NUT

6. Remove the right shroud cover in the same manner.

7. Remove the clip as shown.

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8. Remove the left middle cowl as shown.

LEFT MIDDLE COWL

9. Remove the right inner cover as shown.

10. Remove the right middle cowl in the same manner as the left.

RIGHT INNER COVER

CLIP

11. Remove the left pocket as shown.

CLIP LEFT POCKETOpen the lid.

RIGHT POCKET

GROMMETRemove the grommet

from the hole.

USB CORD

HOLE

13 . Remove the USB cord as shown.

• This step is applicable only to the motorcycle

equipped with Audio.

12. Remove the USB connector in the USB connector holder.

• This step is applicable only to the motorcycle

equipped with Audio.

<Right side>

USB CONNECTOR

USB CONNECTOR HOLDER

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BOLT

14. Remove the right pocket in the same manner as the left.

15. Remove the bolt as shown.

16. Remove the bolt and clip from the top shelter as shown.

• Repeat on the right side.

BOLTCLIP

17. Open the fuel lid and remove the wire from the tank cap as shown.

TOP SHELTER

WIRE

TANK CAP

FUEL LIDOpen.

19. Raise the front side of the top shelter and remove the right panel switch as shown.

RIGHT PANEL SWITCH

TOP SHELTER

Raise.

SCREW

18. Disconnect the connectors and move the top shelter to the rear of the motorcycle.

TOP SHELTERDisconnect the connector.

6-PIN WATERPROOF CONNECTOR (White)Motorcycle with audio only.

8-PIN WATERPROOF CONNECTOR (Gray) 3-PIN WATERPROOF

CONNECTOR (Black)

TOP SHELTER

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20. Remove the switch as shown.

RIGHT PANEL SWITCH

SWITCH

SWITCH

SWITCH (Reuse)

SWITCH KNOB (Save)

FOG LAMP SWITCH KNOB

RIB

RIB

SCREW

22. Install the fog lamp switch knob as shown.

21. Remove the switch knob as shown.

23. Install the switch to the right panel switch in reverse order of the removal.

24. Install the right panel switch to the top shelter in reverse order of the removal.

25. Attach the double-side adhesive tape to the LED fog lamp driver as shown.

LED FOG LAMP DRIVER

DOUBLE-SIDED ADHESIVE TAPERemove the adhesive backing of

the double-side adhesive tape

before attaching.

ISOPROPYL ALCOHOLThoroughly clean the area

where the double-sided

adhesive tape will be attached.

26. Connect the fog lamp sub harness as shown.

3-PIN WATERPROOF CONNECTOR (Black)

LED FOG LAMP DRIVER


FOG LAMP SUB HARNESS

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LED FOG LAMP DRIVER





POWER RELAY

ELECTRICAL TAPE

ELECTRICAL TAPE

POWER RELAY

POWER RELAY

27. Install the wire tie to the power relay as shown.

WIRE TIE

WIRE TIESecure the power relay to the recess

of the 3-pin waterproof connector.

WIRE TIE

28. Connect the power relay as shown.

29. Secure the power relay as shown.

30. Fold back the fog lamp sub harness and secure it with the electrical tape as shown.

POWER RELAY

5-PIN CONNECTOR (White)

ISOPROPYL ALCOHOLThoroughly clean the area where the LED

fog lamp driver will be attached.

31. Clean the surface of the area shown using isopropyl alcohol.

<Right side>

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33. Remove the dummy connector as shown.<Right side>

MOTORCYCLE’S 4-PIN WATERPROOF CONNECTOR (Black)

4-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)


LEFT FRONT FORK


34. Route the fog lamp sub harness as shown.


CORD (White/Blue)

<Left side>

MOTORCYCLE’S 4-PIN WATERPROOF CONNECTOR (Black)



35. Connect the fog lamp sub harness as shown.

LED FOG LAMP DRIVERRemove the adhesive backing

before attaching.

LED FOG LAMP DRIVER

32. Install the LED fog lamp driver as shown.

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36. Secure the connector as shown.<Left side>

ELECTRICAL TAPESecure the fog lamp

sub harness to the

motorcycle’s harness.

ELECTRICAL TAPE

37. Install the top shelter and right and left pocket in reverse order of the removal.

• Confirm that no wire or harness is caught or

too tight.

38. Route the fog lamp sub harness as shown.<Right side>


3-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)

CLIP BAND


39. Remove the dummy connector as shown.

WIRE (White/Blue)



CLIP BAND

40. Secure the connector as shown.

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44. Loosely install the assembled left fog lamp inner stay as shown.

LED FOG LAMP

6 mm SCREW

WASHER

LEFT FOG LAMP INNER STAY


LED FOG LAMP HARNESS

45. Install the 6 mm nut to the LED fog lamp as shown.

6 mm NUTASSEMBLED LEFT LED FOG LAMP

43. Install the flange collars to the left fog lamp inner stay as shown.

FLANGE COLLAR (small)


41. Connect the fog lamp switch harness as shown.

FOG LAMP SWITCH HARNESS

42. Mark the LED fog lamp harness at the position with the indicated dimensions.

• Perform this step for both fog lamps.

LED FOG LAMP

290 mm

MARKER

LED FOG LAMP HARNESS

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46. Install the left fog lamp stay as shown.

ASSEMBLED LEFT LED FOG LAMP

COLLAR

LEFT FOG LAMP STAY

6 mm BOLT (Silver)

LEFT FOG LAMP STAY

RIB

Put the end of the left fog lamp stay to the rib.

6 mm SCREWTighten the left

and right screws

securely.

LEFT FOG LAMP STAY

6 mm SH FLANGE BOLT



47. Secure the left fog lamp inner stay and left fog lamp stay as shown.

• To adjust the fog lamp aim, loosen the 6 mm

SH flange bolt and 6 mm screws.

48. Install the left fog lamp bracket as shown.

• To adjust the fog lamp aim, loosen the 6 mm

flange nuts.

6 mm FLANGE NUT

LEFT FOG LAMP BRACKET


49. Install the fog lamp cover as shown.

FOG LAMP COVER


Align the LED fog lamp with the tabs of the fog lamp cover.


<Back side>

TAB

FOG LAMP COVER

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LEFT FOG LAMP BRACKET

52. Secure the left LED fog lamp harness as shown using a wire tie.


WIRE TIESecure the left LED fog lamp

harness to the left fog lamp

bracket.

53. Repeat Steps 43 through 52 to assemble the right LED fog lamp in the same manner.

LEFT LED FOG LAMP HARNESS

54. Route the left LED fog lamp harness to the left shroud cover as shown.



LEFT SHROUD COVER

50. Secure the fog lamp cover as shown.

FOG LAMP COVER

6 mm SHOULDER SOCKET SCREW

Install with both clear apertures aligned.

51. Route the left LED fog lamp harness and install the fog lamp cap as shown.

FOG LAMP CAP

FOG LAMP COVER

CLEAR APERTURE

CLEAR

APERTURE

FOG LAMP CAP


6 mm SHOULDER SOCKET SCREW



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WIRE TIESecure the left

LED fog lamp

harness at the

marked point

to the left

shroud cover.

LEFT SHROUD COVER

MARK

55. Secure the left LED fog lamp harness as shown.

56. Repeat Steps 54 and 55 on the right side.

Loosely install the fog lamp as shown and connect the

connectors.

57. Connect the left LED fog lamp harness as shown.<Left side>


LEFT SHROUD COVER




6 mm BOLT (Black)

LEFT SHROUD COVER

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Loosely install the fog lamp as shown and route the

harness.

6 mm BOLT (Black)

RIGHT LED FOG LAMP HARNESS

RIGHT SHROUD COVER

60. Route the right LED fog lamp harness as shown.<Right side>

ASSEMBLED RIGHT LED FOG LAMP

RIGHT SHROUD COVER

58. Remove the loosely installed left LED fog lamp and install the left middle cowl in the reverse order of removal.

• Install the left middle cowl so as not to apply

an excessive force on the left LED fog lamp

harness.


too tight.

59. Install the left shroud cover in the reverse order of removal, and then install the left LED fog lamp as shown.


too tight.

<Left side>


6 mm BOLT (Black)

FLANGE COLLAR (large)

LEFT SHROUD COVER

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6 mm BOLT (Black)

FLANGE COLLAR (large)

RIGHT LED FOG LAMP HARNESS

ASSEMBLED RIGHT LED FOG LAMP

RIGHT SHROUD COVER

62. Remove the loosely installed right LED fog lamp and install the right middle cowl in the reverse order of removal.

• Install the right middle cowl so as not to apply

an excessive force on the right LED fog lamp

harness.


too tight.

63. Install the right shroud cover in reverse order of the removal, and then install the right LED fog lamp as shown.


too tight.

<Right side>

LED FOG LAMP DRIVER


61. Connect the fog lamp sub harness to the right LED fog lamp harness as shown.

<Right side>

64. Connect the negative (-) cable to the battery and check each light for function.

65. Perform the ADJUSTING THE FOG LAMP AIM.

66. Install the motorcycle’s parts in the reverse order of removal.


too tight.

MOUNTING HEIGHT of FOG LAMP

5 m

CUT-OFF LINE

MOUNTING HEIGHT of FOG LAMP

AIMING THE FOG LAMP1. Place the motorcycle on a level surface, 5 m away

from the aiming screen. Turn on the fog lamps.

• When the main switch is ON and the fog lamp switch is pressed, a fog lamp lights up.

• When the fog lamp switch is pressed again, the fog lamp is turned off.

2. Measure the mounting height of the fog lamp from the floor.

3. Aim the fog lamps so that the cut-off line of the light pattern on the aiming screen is the some distance above the floor as the fog lamp mounting height.

FOG LAMP SWITCH

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