parts list durapail bulk melters dp020 -...
TRANSCRIPT
Parts ListDuraPail� Bulk Melters
DP020
Parts List P/N 7135694E− English −Issued 01/09
NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
HinweisDiese Betriebsanleitung ist für die gesamte Baureihe gültig.
Order numberP/N = Order number for Nordson products
NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.No part of this document may be photocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information contained in this publication is subject to
change without notice.
2009 All rights reserved.
TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve,CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray,Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, Isocoil, Isocore, Iso-Flo,iTRAX, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt,Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, PorousCoat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard,SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat,Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra,Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more.are registered trademarks − ® − of Nordson Corporation.
Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series,CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cScan, CPX, DispensLink,Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry,FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros,MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot,Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic,Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap,Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design)are trademarks − � − of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.
Table of Contents I
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Table of Contents
How to Use Illustrated Parts List 1. . . . . . . . . . . . . . . . . . . . . . . . . Fasteners 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Designation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Overview (1) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Overview (2) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating Punch 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Melting Plate and Sealing Ring 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-relief Valve 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Centralisation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locking Basic Unit 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Valve 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aeration 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Complete (Pneumatic Diagram) 16. . . . . . . . . . . . . . . . . .
Service Kits 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part 1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part 2 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Kits 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . By-Pack Frequency Converter 24. . . . . . . . . . . . . . . . . . . . . . . .
Part 3 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schedule of Fasteners 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of ContentsII
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Parts 1
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
How to Use Illustrated Parts ListThe parts lists in this section are divided into the following columns:
Item— Identifies illustrated parts that can be obtained from Nordson.
Part— Nordson part number for each spare part shown in theillustration. A row of hyphens in the column Part (- - - - -) indicates thatthis part can not be ordered separately.
Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.
Quantity— The quantity needed per unit, assembly or subassembly.The abbreviation AR (as required) is used when this item is a bulk itemor when the quantity per assembly depends on the product version ormodel.
Code— The code indicates which spare parts are to be used for acertain unit model, as shown in this table:
P/N Characteristics Code
729337 Smooth melting plate, 286 mm, 400 VAC, PR12m2 Pump, 176�C OTT A
729338 Smooth melting plate, 286 mm, 240 VAC, PR12m2 Pump, 150�C OTT B
729283 Smooth melting plate, 280 mm, 400 VAC, PR25m2 Pump, 176�C OTT C
729339 Smooth melting plate, 286 mm, 240 VAC, PR25m2 Pump, 176�C OTT D
729340 Smooth melting plate, 280 mm, 400 VAC, Gerotor Pump, 176�C OTT E
729341 Axial melting plate, 280 mm, 400 VAC, Gerotor Pump, 230�C OTT F
729342 Axial melting plate, 286 mm, 400 VAC, Gerotor Pump, 230�C OTT G
729343 Axial melting plate, 286 mm, 240 VAC, Gerotor Pump, 230�C OTT H
7109896 Smooth melting plate, 286 mm, 240 VAC, PR12m2NH Pump, 230�C OTT I
7116238 Smooth melting plate, 286 mm, 400 VAC, PR25m2 Pump, 176�C OTT J
Fasteners
Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.
Component Designation
The electrical components are labeled in accordance with DIN 40719,part 2.
2 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Assembly Overview (1)
7
3
21
20
1 2 4
19
18
9
6
8
14
15
17
16
13
12
1110
5
Parts 3
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Item P/N Description Page Quantity Code
1 394958 Electrical panel housing, lh, compl. - 1
2 203733 Electrical panel housing, rh side, compl. - 1
3 207553 Cover, tower, front top - 1
4 207088 Cover, tower, top - 1
5 207412 Regulator, compl. A - 1
6 7140020 Coupling, SEMIFLEX, NFB, 4.7/2, D17F7/12,7H7 - 1
7 729187 Pneumatic cylinder A - 2
8 254247 Gear pump, PR12m2 - 1 A, B
259600 Gear pump, PR12m2NH - 1 I
254279 Gear pump, PR25m2 - 1 C, D, J
785666 Pump assembly, gerotor GER19 - 1 E, F, G, H
9 427571 Drip tray, air-relief valve - 2
10 315383 Safety valve, 100bar 13 1
11 − Melting plate 8 1
12 7140488 Heating punch BM20 PR D274 2SAS compl. 6 1 A, B, C, D,I, J
7140489 Heating punch BM20 GER19 D274 2SAS compl. 1 E, F, G, H
13 − Air-relief valve A 10 1
14 394043 Aeration rod, compl. - 1
15 729805 Aeration, manual 14 1
16 729796 Proximity switch, SME0−8E−K−24−S6 - 1
17 729797 Mounting kit, SMB-8E, proximity switch - 1
18 207082 Cover, tower, front bottom - 3
19 729606 Cover, electrical cabinet, front - 1
20 207083 Cover, tower, (main switch) - 1
21 394963 Cover, tower, front switch (Up/down selector switch) - 1
Note A: Refer to page 16, Pneumatic Complete (Pneumatic Diagram)
4 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Assembly Overview (2)
35
34
26
41
38, 39
73637
30, 31
28, 29
33
32
27
25
23, 24
40
Parts 5
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Item P/N Description Page Quantity Code
23 394957 Link, energy chain, adapter - 1 pair
24 729194 Link, energy chain - 29
25 207577 Electrical cabinet, top - 1
26 203790 Tower back - 1
27 203768 Electrical cabinet, rear - 1
28 207118 Cable gland, polyamid, M16x1,5 - 1
29 207121 Lock nut, polyamid, metric, M16x1,5 - 1
30 207669 Cable gland, polyamid, M32x1,5 - 1
31 207626 Lock nut, polyamid, metric, M32x1,5 - 1
32 203436 elec. panel housing VB NW rear plug - 1
33 207413 Pneumatic valve - 1
34 394052 Hoop guard - 1
35 207364 Protection cover - 1
36 203897 Drum centralisation, complete 11 2
37 394244 Locking basic unit 12 1
38 250180 Hose fitting, 8 mm - 2B
972622 Hose fitting, 16 mm - 2B
39 252971 Protection cap - 1
40 394956 Motor 0,37 kW A - 1
41 448009 Hose support - 2
- - Pneumatic complete (pneumatic diagram) 16 -
- - Electrical components 20 -
- - Schedule of Fasteners 28 -
Note A: Refer to page 26, Part 3
B: Only one hose fitting is mounted, the other ones are provided with the unit
6 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Heating Punch
8
7
F3
F5
F2 F4F1
F6
11
F1
F2
F3
F3 1 F3 F4 2 4 F5 F5
F7
3 F6
F6
7
7
98
10
F4F3
F8
6
Parts 7
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Item P/N Description Quantity Note Code
- 7140488 Heating punch BM20 PR D274 2SAS compl. 1 A, B, C,D, I, J
- 7140489 Heating punch BM20 GER19 D274 2SAS compl. 1 E, F, G, H
1 416873 � Sealing ring, 4x8, DIN7603 form A 1
2 427972 � Electric cover, 105x70x3 VX CE 1
3 411177 � Seal electric cover, 105x70x0,8 1
4 251041 � Luster terminal, ceramic, 2pin 2
5 − � − −
6 250228 � Sealing ring 26x32x2 DIN7603 form A 1
7 250306 � Screw plug, 3/8, NPTx12 mm 2
8 250302 � Screw plug, 1/8, NPTx7,5 mm black 3
9 7140478 � Heating punch BM20 PR D274 2SAS VX 1 A, B, C,D, I, J
7140479 � Heating punch BM20 GER19 D274 2SAS VX 1 E, F, G, H
8 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Melting Plate and Sealing Ring
24
1
3
Parts 9
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Item P/N Description Quantity Note Code
1 276986 Seal, T.E.S, Model 500 1 C, E, F
274380 Seal, T.E.S, Model 500 1 A, B, D, G, H,I, J
2 250290 O-ring, 10x2, PTFE 1
3 785575 Melting plate, smooth, D274, VX, compl. 1 C, E
785573 Melting plate, axial, D274, VX, compl. 1 F
783425 Melting plate, smooth, D274, VX, compl. 1 A, B, D, I, J
783423 Melting plate, axial, D274, VX, compl. 1 G, H
4 292484 O-ring, 22x2, PTFE 1
10 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Air-relief Valve
F25
1
4
1 2
3
F22
F26
F27
Item P/N Description Quantity Note Code
1 259425 � Ball valve, 2ways, iR1/4, DN6, PN30, VX 1
2 394954 � Stop 1
3 269172 � Double nipple, aR1/4−aR1/4 1
4 207363 � Extension, L450 1
Parts 11
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Drum Centralisation
F14
1
F14
1
Item P/N Description Quantity Note Code
— 203897 Drum centralisation complete 1
1 203998 � Clamping jaw 2
12 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Locking Basic Unit
F15 1 2
3
Item P/N Description Quantity Note Code
- 394244 Locking basic unit 1
1 394046 � Flange, aeration, VX 1
2 394243 � Screw plug, R3/8, L141 1
3 251982 � O-ring, 20x2,5 1
Parts 13
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Safety Valve
7
6
5
1
2
3
4
Item Part Description Quantity Note Code
− 315383 Safety valve, 100bar 1
1 402613 � Set screw, “black“, MX, max. 100bar 1
2 250164 � Compression spring, 2.2x7.4x34.4 1
3 252665 � Piston, safety valve 1
4 250283 � O-ring, 6x2 1
5 250252 � O-ring, 11x2 1
6 401850 � Valve element, safety, MX 1
7 291460 � Set screw, M4x6/45H, DIN915 1
14 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Aeration
12
11
10
4
9
7
2
3
4
5
6
7
8
Parts 15
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Item Part Description Quantity Note Code
− 729805 aeration, manual DuraDrum 1ÁÁÁÁÁÁÁÁ
2ÁÁÁÁÁÁÁÁ
394047ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� pipe, double side a=3/8”ÁÁÁÁÁÁÁÁÁÁ
1ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ3ÁÁÁÁÁÁÁÁ
420185ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� fitting iG3/8−iG3/8ÁÁÁÁÁÁÁÁÁÁ
1ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ4ÁÁÁÁÁÁÁÁ252032
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� sealing ring R3/8 type:PDR−38
ÁÁÁÁÁÁÁÁÁÁ2
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
5ÁÁÁÁÁÁÁÁÁÁÁÁ
433461ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� male air coupling aG3/8 L33ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
1ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ6 ÁÁÁÁÁÁÁÁ
257217 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� female air coupling d9 NW7,2 L60 ÁÁÁÁÁÁÁÁÁÁ
1 ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ7 ÁÁÁÁÁÁÁÁ
252280 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� hose clamp D10−16/9 DIN3017 ÁÁÁÁÁÁÁÁÁÁ
2 ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ8 ÁÁÁÁÁÁÁÁ
394697 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� hose grey type:801−9,5 ÁÁÁÁÁÁÁÁÁÁ
AR ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ9 ÁÁÁÁÁÁÁÁ
430078 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� hose nozzle aG1/4 Di9 L38 ÁÁÁÁÁÁÁÁÁÁ
1 ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ10 ÁÁÁÁÁÁÁÁ
255752 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� ball valve 2ways iG1/4−iG1/4 DN8 PN10ÁÁÁÁÁÁÁÁÁÁ
1 ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ11ÁÁÁÁÁÁÁÁ
269172ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
� double nipple aR1/4−aR1/4ÁÁÁÁÁÁÁÁÁÁ
1ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁ12ÁÁÁÁÁÁÁÁ428617
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� connection piece aG1/4−iG1/4 90° L35 NW6
ÁÁÁÁÁÁÁÁÁÁ1
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
16 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Pneumatic Complete (Pneumatic Diagram)
(#1)
(#2)
Parts 17
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Item P/N Description Quantity Note Code
1 729851 � Solenoid valve, 5/3-ways, 24V, G1/4 12 314276 � Silencer, G1/4 13 394693 � Throttle, G1/4 14 729361 � Pressure switch, 0.1-1bar, G1/4 25 729364 � Protection cap, pressure switch 26 � Sealing ring, R1/4, type: PDR-14 67 � Hose nozzle, aR1/4, Di6 18 � Hose clamp, D8-12, DIN3017 1
12 � Plug-type thread-in ftg., -W-D06-R1/4-TURN 215 418507 � Plug−type thread fitting −Y−D06−D06−CONN 217 729187 � Pneumatic cylinder, DNC125-500-P-A-SM1222 2 A18 207412 � Regulator, compl. 119 � T-piece, 1xaG1/4-2xiG1/4 120 785733 � Safety valve, 1.0 bar, 1/4 121 � Hose clamp, D10-16/9, DIN3017 222 � Hose grey, type:801-9.5 500 mm23 � Sealing ring, R1/4, type: PDR-14 624 � Bulkhead connection, iG1/4 126 � Hose grey, type:801-6.3 2.000 mm27 � Hose clamp, D8-12, DIN3017 228 � Reducer, aG1/2-iG1/8, L16 429 � Sealing ring, 21x26, DIN7603 form A 430 418509 � Plug−type thread−in ftg.−W−D06−R1/8−TURN 232 � Pipe, ermeto, Di4, Da6, L680 233 400003 � Plug−type thread−in ftg.−G−D06−R1/8−0000 234 418508 � Plug−type thread−on ftg.−G−D06−G1/4−0000 235 � Pipe, ermeto, Di4, Da6, L70 236 � Plug-type thread fitting, -G-D06-D06-BHD 437 � Plug-type thread fitting, -T-D06-D06-CONN 238 � Plug-type thread fitting, -L-D06-D06 239 � Hose, air-operated, D6.0, d4.0, PUR, silver 1.500 mm40 � Hose, air-operated, D6.0, d4.0, PUR, blue 1.500 mm41 � Bulkhead connection, iG1/4 142 401203 � Safety valve, 7.5 bar, 1/4 143 255164 � Air coupling, male, aR1/4, NW7.2, L33 144 280370 � T-piece, 3xiRp1/4 145 � Double nipple, aR1/4-aR1/4 146 255166 � Sealing ring, R1/4, type:PDR-14 447 � Hose nozzle, aR1/4, Di6 248 � Hose clamp, D8-12, DIN3017 249 284549 � Fitting G1/4 1xiG1/4 250 � Hose nozzle, aR1/4, Di9 151 284550 � Hollow screw 2single G1/4 L56 152 729805 � Aeration, manual 1
Note A: Service Kit is available. Refer to page 18, Service Kits
18 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Service Kits
Item Part Description Quantity Note Code
— 7126484 service kit f.pressure cylinder PN729187 1 A
Note A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in theentire documentation. Observe the final torques:
200 Nm Loctite 243
Parts 19
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Intentionally left blank
20 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Electrical Components
Part 1
-61N1
-61F1
-6F2
-161K3
-161F7
-1F6
-XL0
-XL8
-6N3
-6N2
-81A2
-166K3
-XLP
-XLY
-XLPE
-XL11
-XL12
-161T5
-6N4
-61Z1
-161K5
-XLM(-161V3)(-215V5)
Parts 21
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Note Item = Component designation with reference to the Wiring Diagram, see explanation page 1, ComponentDesignation
Item P/N Description Quantity Note Code
-1F6 256144 Circuit breaker 32A 3−pole FAZ−B32/3 1
-6F2 256141 Circuit-breaker, 16A 3-pole, FAZ-3-B16 1
-6N2 207397 Solid-state-relay, G3PB, 100-260V, max. 25A 1 A - J
-6N3 1 A, C, E, F,G, J
-6N4 1 A - J
-61F1 456986 Circuit-breaker, 16A, 1-pole, FAZ-1-S16 1 A, C, E, F,G, J
408303 Circuit-breaker, 16A, 2-pole, FAZ-2-S16 1 B, D, H, I
-61N1 729665
783277
Motor controller, progr., 550W, E82EV551K2C200
Standard-I/O, motor controller, E82EV/MVxxxKx
1
1A
−61Z1 7140101 Interference filter 230VAC/2x6A 1
-81A2 184234 PCA,PWR MOD,4CH,240V,MS/US/AS 1 B
-161F7 254251 Circuit-breaker, 10A, 2−pole, FAZNC10-2 1
-161K3 217037 Amplifier component, VS1, DIL− Replaced by P/N7104924, use kit 7116748 for replacement
1 Checkdesignition
oninstalledcontactor
7104924 Relay coupler 24VDC 1
-161K5 251797 Contactor, DIL, OM/22/35A/380V− Replaced by P/N7116738, use kit 7116749 for replacement
1 Checkdesignition
oninstalledcontactor
7116738 Contactor DILMC17−10(230V50/60HZ) 1
-161T5 207678 Power supply, 230V/N/24V, 90W 1
-161V3 7109723 Terminal block ZDK 2,5/1,5D1 − since 11/2006 1
-166K3 729054 Relay, two hand, 24VDC, ESR4-NZ-21 1
-215V5 7109723 Terminal block ZDK 2,5/1,5D 1
-XL0
-XL8 A, C, E, F,G, I
-XL11
-XL12
-XLM
-XLP
-XLPE
Note A: Order kit 7140702 for plug replacement. See page 24, By-Pack Frequency ConverterB: Order service kit 1031202 for replacement
22 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Part 2
-85A1
-81A1
-161E5
-85A6
-XL2
-197K4-197K3
-132K8
-215K6
Note Item = Component designation with reference to the Wiring Diagram, see explanation page 1, ComponentDesignation
Item Part Description Quantity Note Code
-81A1 1025597 PCA, expansion 1 A
-85A1 1077997 BOARD, MAIN W/HT SINK ASSY, DURABLUE 1 B, C
-85A6 1031503 Panel display, assembly, w/CPU 1 D
-161E5 207400 Fan, 4100N, V=160 3,5W 1
785745 Filter, PFA2000 RAL9011 1
-132K8-197K3-197K4-215K6
285332
263998
261991
Relay, MY4N-D2/24VDC, w/indicating lamp
Relay socket
Retaining clip for relay
1
1
2
E
Note A: Order service kit 1031201 for replacement
B: Order service kit 1078624 for replacement
C: Order service kit 1031203 for fuse replacement
D: Order service kit 394734 for replacementE: -197K4 is not standard until April 2005. It can be replaced with a timer relay (P/N 403687) for function
Follow-up time. Order kit 7126303 and refer to manual, section Installation for replacement
Parts 23
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Service Kits
Item Part Description Quantity Note Code
— 1031201 Service kit, Expansion board —
- - - - - - � Instruction sheet 1
Item Part Description Quantity Note Code
— 1028325 Service kit, board, display/central processing unit (CPU) —
- - - - - - � PCA, display/CPU 1
- - - - - - � Stand-off, hex, M3 x 8 mm 6
- - - - - - � Washer, lock, M3 6
- - - - - - � Instruction sheet 1
Item Part Description Quantity Note Code
− 1031203 Service kit, fuses, main board −
105419 � Fuse, fast, 10 A, 250 VAC, 1/4 x 11/4 in., F1−F2 2
939955 � Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3−F4 2
- - - - - - � Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5−F6 2
939683 � Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7−F12 6
- - - - - - � Instruction sheet 1
Item Part Description Quantity Note Code
− 1031200 Board, main, with heat sink −
- - - - - - � Board, with heat-sink 1
- - - - - - � Instruction sheet 1
24 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
By-Pack Frequency Converter
Item P/N Description Quantity Note Code− 7140702 Accessories f. freq.converter (by−pack) 1
1 - - - - - � Fastener f.Lenze FU 8200 Vector 1
2 - - - - - � Strip f.Lenze FU 8200 Vector 1
3 - - - - - � Plug ZEC 1,5/3−ST−7,5C2R1,3 1
4 - - - - - � Plug ZEC 1,5/2−ST−7,5C1R1,2 1
5 - - - - - � Plug ZEC 1,5/6−ST−7,5C1R1,6 1
6 - - - - - � Plug ZEC 1,5/6−ST−7,5C4R1,6 1
2
3
5
6
4
Fig. 1
Parts 25
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Intentionally left blank
26 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Part 3
-XS10
-XS11
-XS13
-XS19-XS18
-XS12
-215Y2
-215S2
-197B5
-6B7
-61M1
-85A6
-1Q1
-166S3
-85S1
-166S5
-132H1
-215S4-215S5
Parts 27
P/N 7135694E� 2009 Nordson Corporation PARTS_DP020
Note Item = Component designation with reference to the Wiring Diagram, see explanation page 1, ComponentDesignation
Item P/N Description Quantity Note Code
-1Q1 253639 Main switch, 3x32A / red/yellow 1 A, C, E, F,G, J
252794 Main switch, 3x63A RD/YE 1 B, D, H, I
-6B7 120167 Temperature sensor, RTD, 1/4x1.25, nickel 1
-61M1 394956 Motor, 0.37kW 1
-132H1 729382
788607
788608
788605
788606
Light tower, 24V red/yel/grn/clr
� LED-lamp, yellow, 24V / 40mA
� LED-lamp, clear, 24V / 40mA
� LED-lamp, red, 24V / 40mA
� LED-lamp, green, 24V / 40mA
1 Accessories
-85S1 271936 Thermostat, kit, 300deg F 1 B
271929 Thermostat, kit, 350deg F 1 A, C, D, E, J
271937 Thermostat, kit, 450deg F 1 F, G, H, I
-166S3-166S5
207586
460768
460769
460770
Push button, actuator, Type:M22-D-S
� Mounting adapter, Typ:M22−A
� Contact block, Typ:M22CK10
� Contact block, Typ:M22CK01
2
1
1
1
-197B5 729796
729797
Proximity switch, SME0-8E-K-24-S6
� Mounting kit, SMB-8E, proximity switch
1
-215S2 207585
460768
460769
Selector switch, type:M22-WRLK3-G
� Mounting adapter, type:M22-A
� Contact block, type:M22CK10
1
1
2
-215S4-215S5
729361 Pressure switch, 0.1-1bar, G1/4 2
-215Y2 729851 Solenoid valve, 5/3ways, 24V, G1/4(refer to page 16, Pneumatic Complete (PneumaticDiagram)
1
-XS10-XS11-XS12-XS13
-XS18
-XS19
28 Parts
P/N 7135694E � 2009 Nordson CorporationPARTS_DP020
Schedule of Fasteners
Number Description PartF1 Hexagon nut, M4, DIN934 250141
F2 Serrated lock washer, D4.3, DIN6798 265197
F3 Washer, 4.3mm, DIN125 type A 250092
F4 Allan head cap screw, M4x10, DIN912-A2-70 250073
F5 Hexagon head screw, M8x70/10.9, DIN931 415662
F6 Washer, D8.4, DIN125 type B 256853
F7 Hexagon head screw, M8x140, DIN931 415487
F8 Allan head cap screw, M3x50, DIN912, stainless 250002
F9 Allan head cap screw, M8x60/10.9, DIN912 253322
F10 Washer 250623
F11 Allan head cap screw, M8x75/10.9, DIN912 250039
F12 Washer 255321
F13 Allan head cap screw, M8x35, DIN912, stainless 318361
F14 Hexagon head screw, M12x80/10.9, DIN931 415834
F15 Allan head cap screw, M5x25, DIN912, stainless 254680
F16 Washer, D13, DIN9021 type B 415349
F17 Allan head cap screw, M4x25, DIN912, stainless 254677
F18 Allan head cap screw, M8x20, DIN912, stainless 250031
F19 Washer, D8.4, DIN125 type B, stainless 256853
F20 Hexagon nut, M8, DIN934, stainless 254714
F21 Allan head cap screw, M8x12/12.9, DIN912, stainless 250079
F22 Washer, D5.3, DIN125 type A 255264
F23 Allan head cap screw, M12x30, DIN6912, stainless 417920
F24 Allan head cap screw, M5x10, DIN912, stainless 259432
F25 Set screw, M4x4/45, DIN913 250062
F26 Allan head cap screw, M5x20, DIN6912, stainless 254679
F27 Allan head cap screw M4x8 DIN912 niro 250009