parts list - blue giant - blue giant equipment corporation

PARTS LISTSTRONGARM™ TL85 VEHICLE RESTRAINT

ISSUE DATE: SEPTEMBER 13, 2017 (PART # 038-967EPL)

STARTING FROM: MARCH, 2016SERIAL # 411892

LEGEND

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Section or item applies only to Remote Wall-Mounted Powerpack.

Section or item applies only to Remote Pit-Mounted Powerpack.

Section or item applies only to Self-Contained Powerpack.

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STRONGARM™ TL85 VEHICLE RESTRAINT—PARTS LIST

2 ISSUE DATE: SEPTEMBER 13, 2017 (PART # 038-967EPL)

1 22 2923 926 32

41

31

21

28

47

7

12

1425

19

5

1544

43

42

45

46

2016

30

13

47

33

18

29 3940

38

27

26

8

37

3

24

10

34

23

3536

4

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MECHANICAL ASSEMBLY - 51-013732

Part # 51-003116See pg. 3


3ISSUE DATE: SEPTEMBER 13, 2017 (PART # 038-967EPL)

*

1

4

5

6

7

8

9

3

2

†

MECHANICAL ASSEMBLY - 51-013732 CONT'D.

ARM LOCK AND PRESSURE SWITCH ASSEMBLY - 51-003116

ITEM QTY PART NO. DESCRIPTION

24 4 010-039 Hex Bolt 3/8 - 16 UNC X 1 LNG

25 1 037-081 Hole Plug 1 3/4" dia. (44 mm)

26 1 51-002204 Junction Box Bracket

27 4 011-010 SL-RHMS # 10 - 24 x 0.4375

28 1 51-001945 Angular Position Cam

29 6 010-012 Hex Bolt 3/8 - 16 UNC x 3/4 LNG

30 2 010-000 Hex Bolt 0.25 - 20 UNC x 0.75 LNG

31 2 010-215 Machined Screw 1/4 - 20 x 5/8 LG

32 2 106-389 Spacer Washer

33 1 012-206 Flat Washer # 10 OD .5" (13 mm)

341 100-5000-41 Hose Assembly # 4 high pressure 22' (6.7 m)*

1 100-5000-40 Hose Assembly # 4 high pressure 14' (4.3 m)†

35 1 115-307 Cylinder Pin

36 2 018-017 Bushing

37 1 034-511 Fitting, 90 DEG, Elbow *

38 1 040-007 Male Elbow 90 DEG 1/4 tube

39 1 090-909-2400 Tube Polyethylene 20' LG (6.1 m)

401 026-H22 TL85 - J-Box Harness* See pg. 11

1 026-H23 TL85 - J-Box Harness† See pg. 11

41 2 018-013 Bushing, Bronze Oilite Flanged

42 2 011-007 Screw Machine R/H Slot

43 1 116-863 Mounting Block Top Plate

44 1 51-013611 Sensor Wand

45 1 51-002317 Wand Mounting Block

46 2 011-623 Lock Nut 8/32" Nylon Insert

47 3 028-200 Proximity Sensor


1 1 51-001977 Body Weldment

2 1 51-012864 Arm Assembly 26" (660 mm) with Bushings

3 1 035-662 Cylinder Assembly 2" dia. (51 mm)

4 1 51-012862 Sensor Wand Assembly

5 1 51-002052 Wand Axle Weldment

6 1 115-099 Hinge Pin

7 2 013-011-1 Spring Pin- SS

8 1 115-094 Spring Holder Pin

9 1 115-100 Front Cover

10 2 113-096 Pivot Block Top Plate

11 1 115-103 Top Cover

12 1 R3-93002 Plug Button 2" dia. x 1/8" (51 x 3 mm)

13 1 017-085Extension Spring 1/2" OD x .34" THK x 1 1/4 LNG (13 x 9 x 32 mm)

14 1 037-079 Grommet 1 1/2" x 2 1/8" (38 x 54 mm)

15 1 51-002213 Bearing Square Block

16 1 018-640Bearing- R10-2RS - ID: 5/8" OD :1 3/8" 11/32" (63 x 40 x 9 mm)

17 1 51-002306 Metallic Spacer

18 1 011-005Screw Machine R/H slot # 8 - 32 x 1/2" (13 mm)

19 2 011-515 Hex Machine Screw Nut # 8 - 32

20 1 010-154 Hex Bolt 1/4 - 20 UNC X 1 1/4 LNG

21 5 012-202 Regular Lock Washer 0.25

22 2 017-034Spring Wire OD: 1 5/8" x 1/4" Thick (26 x 6 mm)

23 10 012-201 Regular LW 0.375


1 1 033-508-24-K Arm Lowering Valve

2 1 034-567 Fitting, 90 DEG, 3/8 NPT Female, 1/4 NPT Male

3 1 034-698 Fitting, Tee, 1/4 NPT Male, Female, Male

4 1 035-293-A Pressure Switch

5 1 034-511 Adapter, 90 DEG, 1/4 NPT Male #5 JIC 37 DEG

6 1 034-566 Fitting, Elbow, 1/4 NPT Male, 1/4 NPT Female

7 1 034-507 Fitting, 3/8 NPT Male Straight

8 1 034-522 Female Coupling 3/8 NPT

9 1 034-599 Adapter, Elbow, 1/4 NPT Male, 3/8 NPT Male

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MECHANICAL ASSEMBLY (SELF-CONTAINED POWERPACK)- 51-013731

813 67

1

3

2

9

10

11

4

12

The TL85 is also available with a self-contained powerpack to suit site conditions.

See pg. 3 for more details.

The following items and quantities are unique to the TL85 with self-contained powerpack.

For a complete list of parts, see pg. 3

ALTERNATIVE POWERPACK OPTIONS

5

S


1 1

033-697 Powerpack, 1PH-115-230V-50-60HZ

033-690 Powerpack, 3PH-230-460V-50-60HZ

033-143 Powerpack, 3PH-575V-60HZ

2 1 035-436 Tank and Bolts (Included in Item 1)

3 1 036-197 "O" Ring for Tank

4 1026-H07-1 Harness with Cable, 1PH

026-H08 Harness with Cable, 3PH

5 6 010-039 Hex Bolt 3/8 - 16 UNC X 1 LNG


6 6 011-010 SL-RHMS #10 - 24 x 0.4375

7 1 100-5000-5 Hose Assembly #4 High Pressure 20" (.5m)

8 1 025-G020-C Junction Box 4" x 4" (102 x 102 mm)

9 1 025-174 PG16 Cable Gland

10 1 025-177 PG16 Metal Locknut

11 1 025-172 Terminal Strip

12 1 025-016 Fitting SR-50-625 3/4" (19 mm)

13 1 026-H25 J-Box (See Sec. 13.9)



8"(203 mm)

17"(432 mm)

7 3/4"(197 mm)

10 5

/8"

(270

mm

)

Top View – Wall Mount

POWERPACK PART IDENTIFICATION - REMOTE WALL-MOUNTED

Side View (Tank End) – Wall MountFront View – Wall Mount

Full Powerpack Assembly1

4

10

12

6

211 13

7658 9

Motor and Pump Only

TL85 POWERPACK - WALL BRACKET ASSEMBLY # 51-009410

ITEM QTY PART NO. DESCRIPTION ITEM #1

2 1

033-897

TL85 PPA

CK

- Wall

1PH-115-230V-50-60HZ 51-009410-1

033-899 3PH-230-460V-50-60HZ 51-009410-2

033-900 3PH-575V-60HZ 51-009410-3

033-898 1PH-240V-50HZ 51-009410-4

3 1 026-H21 Junction Box Assembly (See pg. 10)

4 1 035-293-A Pressure Switch

5 1 033-508-24-K Solenoid Valve, 24V DC Connector


6 2 034-560 Adapter

7 1 034-517 Straight Steel Adapter

8 1 034-726 Reducer Bushing

9 1 040-007Elbow, Male, 90 DEG for 1/4" dia Rigid Type Tube

10 1 033-901 Tank


12 1 021-331 Breather Plug

13 1 FP7900 Clamp

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2"(51 mm)

1 7/8"(48 mm)

8"(203 mm)

17"(432 mm)

7 3/4"(197 mm)

10 5

/8"

(270

mm

)13

1/2

"(3

43 m

m)

Top View – Wall Mount

POWERPACK PART IDENTIFICATION - REMOTE PIT-MOUNTED

Side View (Tank End) – Wall MountFront View – Wall Mount

Full Powerpack Assembly1

4 2

5

11 13

8

7

6

9

12

3

Motor and Pump Only

TL85 POWERPACK - WALL BRACKET ASSEMBLY # 51-012894

ITEM QTY PART NO. DESCRIPTION ITEM #1

2 1

033-897 TL85 PPA

CK

- Pit

1PH-115-230V-50-60HZ 51-012894-1

033-899 3PH-230-460V-50-60HZ 51-012894-2

033-900 3PH-575V-60HZ 51-012894-3

033-898 1PH-240V-50HZ 51-012894-4

3 1 026-H25 Junction Box Assembly (See pg. 10)

4 1 51-012818 L Bracket

5 1 034-726 Reducer Bushing


6 1 040-007Elbow, Male, 90 DEG for 1/4" dia. Rigid Type Tube

7 2 021-090 Plug Socket Pipe

8 1 034-511 Adapter 90 DEG

9 1 033-901 Tank


12 1 021-331 Breather Plug

13 1 #FP7900 Clamp

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BLUE GIANT EQUIPMENTCORPORATION

85 Heart Lake Road SouthBrampton, Ontario, Canada

L6W 3K2

MODEL/NO. DE MODELE

SERIAL NO./NO. DE SERIE

ANSI CODE

CONST. MM / YYYY

TEST LOAD/TEST DE CHARGE

“REFER TO SAFETY AND OPERATINGINSTRUCTIONS IN YOUR OWNERS

MANUAL” /“VOIR LES CONSIGNES DE SECURITEET LE MODE D’EMPLOI DANS VOTRE

GUIDE D’UTILISATION.”

lbs.kg.

www.BlueGiant.comMADE IN CANADA

FABRIQUE AU CANADA

038-299EF

TL85

038-240

V e h i c l e R e s t r a i n t

1

3

2

76

Keep Hands and Feet away from operating space of the

Restraint Arm. CRUSH HAZARD038-243E

CAUTION5

• Spring Energy could result in serious injury or death.

WARNING

P/N 038-048-2

4

Top cover removed for clarity.

Inside of plug button shown.

Turn red knob fully Clockwise firmly until

snug to CLOSE Valve for NORMAL

OPERATION NORMAL

OPERATION BYPASS

OPERATION BYPASS

OPERATION

Turn red knobCounter Clockwiseto OPEN Valve for

Manual Release Valve must be COMPLETELY CLOSED for safe operation. Remove Tamper Proof Cap to access Manual Release Valve.

Turn red knob fully Clockwise firmly until

snug to CLOSE Valve for NORMAL

OPERATION NORMAL

OPERATION BYPASS

OPERATION BYPASS

OPERATION

Turn red knobCounter Clockwiseto OPEN Valve for

Manual Release Valve must be COMPLETELY CLOSED for safe operation. Remove Tamper Proof Cap to access Manual Release Valve.

17

2

6

4

5

3

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DECAL IDENTIFICATION AND LOCATION


1 1 038-863 Decal - BG StrongArm™ TL85

2 2 038-240 Decal - StrongArm™ - Vehicle Restraint

3 1 038-084EFS Warning Decal - Hazardous Voltage

4 1 038-048-2 Warning Decal - Spring Energy

5 1 038-243E Decal- Crush Hazard

6 1 038-057 Decal - Manual Release Valve

7 1038-299EF Decal - Serial Plate - English / French

038-299ES Decal - Serial Plate - English / Spanish



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3

6

RSP FOR TL85 – STANDARD OPERATIONAL COMPONENTS

ITEM PART NO. DESCRIPTIONQTY

REQ’D

1 026-G025M Remote I/O Board (Resistor) 1

2 028-200 Proximity Sensor, 18 mm 1

3 017-085 Extension Spring, Wand Return 1

4

100-5000-41Hose Assembly #4 high pressure 22' (6.7m)

1100-5000-40Hose Assembly #4 high pressure 14' (4.3m)

100-5000-5Hose Assembly #4 high pressure 20" (.5m)

RECOMMENDED SPARE PARTS - STANDARD OPERATIONAL COMPONENTS

RSP FOR TL85 – STANDARD OPERATIONAL COMPONENTS


REQ’D

5 51-013611 Sensor Wand 1

6 035-662 Cylinder Assembly 1

7 035-293-A Pressure Switch 1

8 033-508-24KSolenoid Valve, Arm Lock Valve with Manual Release

1

9* 026-G074 Solenoid Valve Connector with Cable 1

SOLENOID VALVE 24V

033-508-24-AWEIGHT:

AS IS

Material <not specified>A3

SHEET 1 OF 1SCALE:1:1

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR AND BREAK SHARP EDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

87

1

9*

4

2

* Optional



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1110

RSP FOR TL85 – COMPONENT SHIELDS


REQ’D

10 115-100 Front Cover 1

11 115-103 Top Cover 1

RECOMMENDED SPARE PARTS - COMPONENT SHIELDS



JUNCTION BOX WITH REMOTE I/O - REMOTE WALL-MOUNTED POWERPACK

JUNCTION BOX WITH REMOTE I/O - REMOTE PIT-MOUNTED POWERPACK

TL85 REMOTE I/O HARNESS ASSEMBLY # 026-H21


1 1 025-G020-1M Junction Box 4" x 4" (2 Holes)



4 2 025-179 PG16 Multi-Hole Seal (2 Holes)

5 1 026-G025M Remote I/O Board (Resistor)

6 1 038-279 Circuit Board Decal

7 2 026-G074Solenoid Valve Connector - 5' (1.52 m)

8 1 026-H16-1Communication Cable to Blue Genius™- 30' (9.14 m)

9 1 026-G034-2400Unshielded Cable #20 AWG - 7 Wire - 20' (6.09 m)

TL85 REMOTE I/O HARNESS ASSEMBLY # 026-H25


1 1 025-G020-1N Junction Box 4" x 4" (3 Holes)





6 1 025-173 Cable Gland 2-8mm Range

7 1 026-G025 Remote I/O Board

8 1 038-279 Circuit Board Decal

9 1 028-199Proximity Sensor (30mm Unshielded)

10 2 026-G074Solenoid Valve Connector - 5' (1.52 m)

11 1 026-H16-1Communication Cable to Blue Genius™- 30' (9.14 m)

12 3 028-200Proximity Sensor (18mm Shielded) 10-30V

5

1

3

3

2

4

4

8

1012

7

7

4

4

9

65

6

8

9

11

CMDT

13

JP

BG

+5

+30

DOCK

100

CMDT

13

BG

JP

+5

+30

DOCK

CMDT

JP

BP+3

0

DT

7

2

1

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JUNCTION BOX DIMENSIONS

Junction Box - Front View

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JUNCTION BOX HARNESS

TL85 JUNCTION BOX ASSEMBLY - WALL (IN UNIT) TL85 JUNCTION BOX ASSEMBLY - WALL (IN UNIT) # 026-H22


1 1 025-G020-1M Junction Box 4" x 4" (2 Holes)





6 1 025-172 Terminal Strip - 12 Poles

7 1 028-199Proximity Sensor (30mm Unshielded)

8 3 028-200Proximity Sensor (18mm Shielded) 10-30V

9 1 026-G034-2400Unshielded Cable #20 AWG - 7 Wire - 20' (6.09 m)

TL85 JUNCTION BOX ASSEMBLY - PIT (IN UNIT) # 026-H23

4 -1 025-179 PG16 Multi-Hole Seal (2 Holes)

5 +1 025-172 PG16 Multi-Hole Seal (3 Holes)

9 -1 026-G034-2400Unshielded Cable #20 AWG - 7 Wire - 20' (6.09 m)

10 +2 026-G074Solenoid Valve Connector - 5' (1.52 m)

1

1

3

3

4

9

10

6

6

5

5

8

8

7

7

2

2

5.25"(133 mm)

4"(102 mm)

2-3/8"(60 mm)

4"(102 mm)

2 x Ø 1/4"(6 mm)

NOTE: 026-H23 contains the same parts and quantity of parts as 026-H22, except where noted by a + or -.Junction Box - Side View

TL85 JUNCTION BOX ASSEMBLY - PIT (IN UNIT)

If calling within North America: t 1.800.872.2583 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2017

Corporate 410 Admiral Blvd.Mississauga, ON, Canada L5T 2N6t 905.457.3900 f 905.457.2313

USA 6350 Burnt Poplar RoadGreensboro, NC 27409www.bluegiant.com

parts list - blue giant - blue giant equipment corporation

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