parts catalog - northern lights · 2015-02-23 · p382-2 0215 i parts catalog for models nl382k and...

P382-2For Models: NL382K and NL382W

PARTS CATALOG

Marine Generators | Marine Diesel Engines | Land-Based Generators

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,

birth defects, and other reproductive harm.

— CALIFORNIA —Proposition 65 Warning:

Northern Lights4420 14th Avenue N.W.Seattle, WA 98107Tel: (206) 789-3880Fax: (206) 782-5455

Copyright ©2015 Northern Lights, Inc.All rights reserved. Northern Lights™, andthe Northern Lights logo are trademarks ofNorthern Lights, Inc.

Printed in U.S.A.PART NO.: P382-2 02/15

P382-2 02/15

I

PARTS CATALOGfor Models

NL382K and NL382W

Proprietary InformationThis publication is the property of Alaska Diesel Electric, Inc.

It may not be reproduced in whole or in part without the written permission of Alaska Diesel Electric, Inc.© Alaska Diesel Electric, Inc. All rights reserved. Litho U.S.A. Publication number P382-2 02/15

GROUP 5 - ELECTRICAL SYSTEM Engine Electrical, 12 Volt ............................... 0 Starter ..................................................... 2 - 3 Alternator ................................................ 4 - 5 Control Panel .. ........................................... 6

GROUP 6 - GASKETS Gasket Set ................................................ 0 - 1

GROUP 8 - FRAME & MOUNTING PX310K1 &2 Frame Generator ........... 0 - 1

GROUP 1 - ENGINE Cylinder Block ....................................... 0 - 1 Flywheel Housing and Oil Pan ...................... 2 Crankshaft and Piston .................................. 3 Camshaft and Driving Gear .......................... 4 Timing Gear Housing .............................. 6 - 7 Lubricating System ...................................... 8 Cylinder Head and Rocker Arm Cover .. 10 - 11

GROUP 2 - INTAKE & EXHAUST Intake Manifold ............................................ 0 Air Cleaner ................................................... 1 Exhaust Manifold and Muffler ................. 2 - 3 Exhaust Elbow .............................................. 4

GROUP 3 - COOLING SYSTEM General Arrangement ................................ 0 - 1 Radiator, Copper ...................................... 2 - 3 Radiator, Aluminum .................................. 4 - 5

GROUP 4 - FUEL SYSTEM Injection Pump .............................................. 0 General Arrangement ............................... 2 - 3

Please read thoroughly before attempting to use this manual:

Table of Contents ............................................................................................................................................ IModel Designation & Serial Numbers .............................................................................................................. IIReading a Parts Page ..................................................................................................................................... III

Table of Contents

P382-2 02/15

MODEL DESIGNATION

II

NL 382

NL - Northern Lights industrial generator set Model number of engine block Cylinders Bore 3 82 mm

NORTHERN LIGHTSYour set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate, and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or in correspondence. The generator set plate is found on the service side of the generator and resembles the drawing below.

MODELS INCLUDEDThis manual covers the operating instructions for: NL382K and NL382W, that use the Yanmar model 3TNV82A-GGE.

MODEL NUMBERS

Model numbers give the unit's application, block model, aspiration, and RPM:

SERIAL NUMBERS

Generator Set Serial Number

Northern Lights industrial diesel generator set with a 382 engine, naturally aspirated, with a PX-310K1 generator end.NL382K

INTRODUCTION

=

Northern Lights industrial diesel generator set with a 382 engine, naturally aspirated, with a PX-310K2 generator end.NL382W =

P382-2 02/15

REFERENCES:1. Grouping section title. 7. Quantity of parts used.2. Model designation of equipment that uses parts 8. Description of each component part. listed on this page. 9. Serial number of unit the part fits.3. Title and description of assembly. 10. Assembly or kit designated by Key 0 or ••/•.4. Drawing numbers that correspond to key 11. Grouping index number. column numbers for parts identification. 12. Page number within the grouping index.5. Key column for locating parts shown on drawing. 13. Manual title.6. Part number. 14. Page publication date.

NOTE: 4 Arrows always point toward the front of the engine.

III

ELECTRICAL SYSTEM1

READING A PARTS PAGEIMPORTANT:

Before selecting parts, be sure that you are choosing parts from the correct page.Check the model designation at the page top.Do not use this illustration for parts purchasing.

4 23

5

7 8 9

P488 06/96

5-2

0 185046210 1 Alternator Assembly -1 185446219 1 Flywheel, complete -2 185446217 1 Plate, complete -3 185716200 1 Plate -4 185446218 1 Stator, complete -5 040126210 2 Bearing -6 020210010 1 Nut -7 027100010 1 Spring washer -8 026100010 1 Washer -9 185446220 1 Clamp -10 015140408 1 Screw -11 015140425 2 Screw -12 199236510 1 Collar -

6

ALTERNATOR ASSEMBLY: NL498

14

1211

13

10

KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER

INTRODUCTION

P382-2 02/15

1 - 0

GROUP 1 – ENGINE

Cylinder Block

Ycyl.block

P382-2 02/15

1 - 1

GROUP 1 – ENGINE

Cylinder Block

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 719802-01560 1 Cylinder Block (includes all keys) - 2 124160-01910 2 Plug - 3 171051-01921 1 Plug - 4 124060-01050 1 Plug - 5 129001-01250 1 Plug - 6 27241-120000 2 Plug - 7 27241-300000 6 Plug - 8 119620-02020 8 Bolt - 9 129795-02411 1 Camshaft Bushing - 10 124160-01910 1 Plug - 11 719810-02980 4 Main Bearing, Standard - 12 119810-02930 1 Thrust Bearing - 13 119810-01200 14 Bolt, Cylinder Head - 14 119812-01330 1 Head Gasket - 15 119810-02870 4 Main Bearing, Undersize 0.25 - 16 119810-02940 2 Thrust Bearing, Oversize 0.25 - 17 119802-01190 1 Spacer -

revised 2-23-15

P382-2 02/15

1 - 2

GROUP 1 – ENGINE

Flywheel Housing and Oil Pan


1 171420-01600 1 Flywheel Housing - 2 119810-01730 1 Spacer - 3 119810-01770 1 Oil Sump Assembly (includes keys #5-6) - 4 26106-080352 3 Bolt, M8 x 35 Plated - 5 119640-01640 1 Drain Plug M22 - 6 22190-220002 1 Seal Washer - 7 26106-080162 6 Bolt, M8 x 16 Plated - 8 26106-080452 22 Bolt, M8 x 45 Plated - 9 129100-01580 4 Parallel Pin, 8 x 16 - 10 129100-01640 1 Oil Seal Case Assembly (includes keys #4 and 11) - 11 129795-01780 1 Oil Seal - 12 129486-01670 6 Bolt, M8 x 30 - 13 977770-01212 1 Liquid Gasket - 14 119620-01750 1 Flywheel Cover Cap - 15 26206-100252 6 Bolt, M10 x 25 - 16 26206-100302 4 Bolt, M10 x 30 -

Yflywheelhsg

P382-2 02/15

1 - 3

GROUP 1 – ENGINE

Crankshaft and Piston

Ycrankshaft


1 119802-21002 1 Crankshaft Assembly (includes keys #2-4) - 2 129100-01580 1 Parallel Pin, 8 x 16 - 3 119802-21202 1 Crankshaft Gear - 4 22512-070140 1 Key, 7 x 14 - 5 22351-030010 1 Spring Pin, 3 x 10 - 6 129795-21661 1 Washer - 7 121850-21680 1 Bolt, V-pulley - 8 121111-21501 6 Bolt, Flywheel - 9 119802-22080 3 Piston with Ring - 10 119802-22500 3 Piston Ring Set - 11 119813-22300 3 Piston Pin - 12 129792-22400 6 Circlip - 13 719810-23100 3 Connecting Rod Assembly (includes keys #14-17) - 14 119810-23910 3 Piston Pin Bushing - 15 119810-23200 6 Connecting Rod Bolt - 16 119810-23600 3 Crankpin Bearing - 17 119810-23610 3 Bearing, Pin Undersized 0.25 - 18 719802-22900 3 Piston with Ring Oversized 0.25 - 19 719802-22950 3 Ring Set Oversized 0.25 - 20 119802-21660 1 Crankshaft V-pulley - 21 171420-21590 1 Flywheel Assembly (includes key #22) - 22 124550-21600 1 Ring Gear -

P382-2 02/15

1 - 4

GROUP 1 – ENGINE

Camshaft and Drive Gear


1 119802-14590 1 Camshaft Assembly (includes keys #14-16) - 2 119810-14400 6 Push Rod - 3 26106-080142 2 Bolt, M8 x 14 Plated - 4 119802-25051 1 Idler Gear Shaft - 5 119802-25100 1 Idler Gear Assembly - 6 119802-25070 1 Idler Gear Bushing - 7 26106-080402 3 Bolt, M8 x 40 Plated - 8 129150-25301 4 Bolt - 9 119802-25901 1 Pump Gear - 10 158552-51151 1 Flange - 11 22217-140000 1 Spring Washer - 12 26776-140002 1 Lock Nut M14 Plated - 13 129150-14200 6 Tappet - 14 129150-02450 1 Thrust Washer - 15 129150-14101 1 Camshaft Gear - 16 22512-070140 1 Key, 7 x 14 -

Ycamshaft

P382-2 02/15

Notes

GROUP 1 – ENGINE

1 - 5

P382-2 02/15

1 - 6

GROUP 1 – ENGINE

Timing Gear Housing

Ytiminggear

P382-2 02/15


1 719802-01500 1 Timing Gear Assembly - 2 23876-030000 1 Plug, 3/8 Pt. - 3 23876-040000 1 Plug, 1/2 Pt. - 4 129795-01800 1 Oil Seal - 5 119802-32100 1 Pump Cover Assembly - 6 119802-32070 1 Oil Pump Cover - 7 129900-32130 1 Relief Valve - 8 129418-32320 1 Spring - 9 129001-32330 1 Plug - 10 119802-01520 1 Gear Case Flange - 11 119802-01560 3 Stud, M8 x 25 - 12 124160-01751 1 Filler Cover - 13 124240-01871 1 Cover - 14 129795-01950 2 Pipe - 15 119609-32040 4 O-ring - 16 119802-32111 1 Inner Rotor - 17 119802-32120 1 Outer Rotor - 18 119802-32130 7 Screw, M6 x 16 - 19 121850-51960 1 O-ring - 20 129001-91841 3 Bolt, M8 x 85 - 21 24311-000320 1 O-ring - 22 26106-080162 7 Bolt, M8 x 16 Plated - 23 26106-080552 12 Bolt, M8 x 55 Plated - 24 26306-080002 3 Nut - 25 121023-01550 1 Cover - 26 24341-000240 1 O-ring - 27 26106-060162 2 Bolt, M6 x 16 Plated - 28 977770-01212 1 Liquid Gasket -

GROUP 1 – ENGINE

1 - 7

Timing Gear Housing

P382-2 02/15

1 - 8

GROUP 1 – ENGINE

Lubricating Oil System

Yoilsystem


1 119802-34801 1 Oil Dipstick - 2 121520-34810 1 Dipstick Guide - 3 129150-35041 1 Gasket - 4 119810-35300 1 Oil Inlet Pipe Assembly - 5 26106-080352 2 Bolt, M8 x 35 Plated - 6 114250-39450 1 Switch - 7 124160-39140 1 Bolt - 8 119802-39450 1 Pipe Assembly - 9 129005-59830 1 Bolt Assembly - 10 23857-030000 1 Joint Bolt - 11 22190-080002 2 Seal Washer - 12 22190-100002 2 Seal Washer - 13 26366-060002 1 Nut, M6 - 14 129150-35111 1 Gasket - 15 129150-35152 1 Filter - 16 171056-49120 1 Drain Plug - 17 26106-080202 3 Bolt, M8 x 20 Plated - 18 119802-35100 1 Filter Bracket Assembly - 19 119802-35110 1 Filter Bracket - 20 129100-35140 1 Stud -

P382-2 02/15

GROUP 1 – ENGINE

Notes

1 - 9

P382-2 02/15

1 - 10

GROUP 1 – ENGINE

Cylinder Head and Rocker Cover

Ycylhead

P382-2 02/15


1 119802-11350 1 Rocker Arm Cover - 2 124160-11360 3 Plug - 3 24311-000120 3 O-ring - 4 119802-03141 1 Spring - 5 119802-03110 1 Plate - 6 119802-03130 1 Diaphragm - 7 22857-500100 8 Screw, 5 x 10 - 8 119802-03121 1 Cover - 9 124160-01751 1 Cover - 10 24311-000320 1 O-ring - 11 119802-11310 1 Gasket - 12 129150-03070 1 Baffle - 13 119802-03010 1 Baffle Plate - 15 119802-11241 1 Rocker Shaft Assembly - 16 119802-11251 1 Rocker Arm Shaft - 17 119802-11280 3 Stud - 18 26106-080502 6 Bolt, M8 x 45 Plated - 19 129150-11750 6 Nut, M8 - 20 129150-11230 6 Valve Screw - 21 119802-11650 6 Rocker Arm Assembly - 22 119802-11260 2 Rocker Arm Support - 23 129150-11280 3 Spring - 24 119802-11270 2 Rocker Arm Support - 25 26106-080252 2 Bolt, M8 x 25 Plated - 26 119802-11700 1 Cylinder Head Assembly - 27 104211-11180 6 Spring Retainer - 28 124160-11340 3 Valve Stem Seal - 29 124950-11340 3 Valve Stem Seal - 30 119810-11120 6 Valve Spring - 31 27310-070001 6 Cotter Assembly - 32 124060-11800 3 Valve Guide - 33 119802-11810 3 Valve Guide - 34 27241-400000 2 Plug - 35 119802-11100 3 Intake Valve - 36 119802-11110 3 Exhaust Valve - 37 22351-060012 2 Spring Pin - 38 104211-11370 6 Valve Cap - 39 119802-11870 3 Nozzle Protector - 40 119625-11880 3 Nozzle Seat - 41 26106-080452 3 Bolt, M8 x 45 Plated - 42 120270-54410 3 Washer - 43 119802-11900 3 Nozzle Retainer - 44 26106-080142 4 Bolt, M8 x 14 Plated - 45 129900-07900 2 Lifting Eye - 46 977770-01212 1 Liquid Gasket -

GROUP 1 – ENGINE

Cylinder Head and Rocker Cover

1 - 11

P382-2 02/15

2 - 0

GROUP 2 – INTAKE AND EXHAUST

Intake Manifold

Yintakemanifold


1 119802-12100 1 Intake Manifold - 2 119813-12110 1 Intake Manifold Gasket - 3 129120-77501 1 Air Heater - 4 129150-77511 1 Gasket - 5 26106-080352 4 Bolt, M8 x 35 Plated - 6 26106-080802 2 Bolt, M8 x 80 Plated - 7 26106-080202 4 Bolt, M8 x 20 Plated - 8 119802-03080 1 Pipe - 9 129410-03990 2 Clamp -

P382-2 02/15

2 - 1


Air Cleaner

Yaircleaner KAC2


1 129087-12500 1 Air Cleaner 5” - 2 129087-12570 1 Air Cleaner Clamp - 3 26106-080162 4 Bolt, M8 x 16 - 4 26106-08202 2 Bolt, M8 x 20 - 5 129689-12560 1 Bracket - 6 23000-060000 2 Clamp - 7 129087-12510 1 Element - 8 129689-12210 1 Hose - 9 26366-080002 2 Nut, M8 - 10 129087-12600 1 Rain Cap - 11 24-27302 1 Element (not shown) -

P382-2 02/15

2 - 2


Exhaust Manifold and Muffler

Yexhmanifold, KM2

P382-2 02/15

2 - 3



1 119802-13109 1 Exhaust Manifold - 2 119810-13110 1 Gasket - 3 119802-13640 4 Bolt, M8 x 60 - 4 119131-18320 4 Bolt, M8 x 22 - 5 26306-080002 2 Nut - 6 119802-13740 2 Stud, M8 x 60 - 7 129004-13200 1 Gasket - 8 129087-13500 1 Muffler - 9 129087-13550 1 Heatshield - 10 26106-080122 5 Bolt, M8 x 12 - 11 129087-13540 1 Clamp - 12 194990-22050 4 Nut, M8 - 13 129689-13520 1 Exhaust Elbow - 14 129689-13510 1 Extension Elbow - 15 129087-13530 1 Rain Cap -

Exhaust Manifold and Muffler

P382-2 02/15



1 27-37601 1 Dry Exhaust Elbow 1-1/2” NPT

Exhaust Elbow

2 - 4

exhaustelbow

P382-2 02/15

2 - 5


Notes

P382-2 02/15

3 - 0

GROUP 3 – COOLING SYSTEM

Cooling System - General Arrangement

Ycoolingsystem

P382-2 02/15

3 - 1


1 119802-42000 1 Water Pump Assembly - 2 119810-42051 1 Gasket - 3 119810-42120 1 Plate - 4 119810-42281 1 Gasket - 5 119810-42290 1 Pipe - 6 129054-42320 1 O-ring - 7 23876-030000 2 Plug - 8 26106-060142 2 Bolt, M6 x 14 Plated - 9 26106-060202 2 Bolt, M6 x 20 Plated - 10 26106-080352 1 Bolt, M8 x 35 Plated - 11 26106-080552 3 Bolt, M8 x 55 Plated - 12 129155-49801 1 Thermostat - 13 129150-49811 1 Gasket - 14 23414-080000 1 Gasket - 15 26106-080122 1 Bolt, M8 x 12 Plated - 16 129486-42050 1 Gasket - 17 119802-49610 1 Pipe Assembly - 18 119802-49711 1 Pipe Assembly - 19 119802-49730 1 Clamp - 20 124722-59050 2 Clamp - 21 119802-59320 1 Tube - 22 119802-49620 1 Pipe Assembly - 23 124722-59050 2 Clamp - 24 119802-49721 1 Pipe - 25 171340-44740 1 Fan Cooling - 26 26106-060302 4 Bolt, M6 x 30 Plated - 27 121267-44760 1 Spacer - 28 129155-42350 1 Pulley - 29 25132-003800 1 V-belt - 30 26106-080222 2 Bolt, M8 x 22 Plated - 31 129350-49530 1 Thermostat Cover - 32 124465-44950 1 Gasket - 33 121250-44901 1 Thermostat Switch - 34 129795-49551 1 Gasket - 35 124465-44950 1 Gasket - 36 121450-42450 2 Plug -


Cooling System - General Arrangement

P382-2 02/15

3 - 2


Radiator, Copper

A-11450/ B-9264

P382-2 02/15

3 - 3


1 129689-44500 1 Radiator - 2 129689-44560 1 Fan Guard - 3 4T303-271-2 1 Side Panel, Right Side - 4 4T303-272-2 1 Side Panel, Left Side - 5 4T303-283-1 1 Radiator Support Bracket - 6 2 Flat Washer - 7 2 Capscrew - 8 4T303-273-1 1 Radiator Support Crossmember - 9 2 Capscrew - 10 2 Lock Washer - 11 2 Flat Washer - 12 4 Flat Washer - 13 4 Lock Washer - 14 4 Capscrew - 15 4T303-274-3 1 Radiator Guard - 16 8 Flat Washer - 17 8 Lock Washer - 18 8 Capscrew - 19 8 Flat Washer - 20 8 Lock Washer - 21 8 Capscrew - 22 123987-44600 1 Coolant Overflow Bottle - 23 129987-44610 1 Coolant Overflow Hose - 24 129689-49040 1 Inlet Hose - 25 129689-49050 1 Outlet Hose - 26 19-00028 4 Hose Clamp #28 - 27 129987-44570 1 Radiator Cap 13 PSI -


Radiator, Copper

P382-2 02/15

3 - 4


Radiator, Aluminum

A-11450/ B-9256

P382-2 02/15

3 - 5


1 119802-44500 1 Radiator - 2 119255-44660 2 Grommet - 3 39-17604 1 Side Panel, Right Side - 4 39-17605 1 Side Panel, Left Side - 5 23-17603 1 Lower Radiator Support - 6 23-17604 1 Upper Radiator Support - 7 39-17606 1 Radiator Grille/ Top Panel 8 12-00711 2 Capscrew, Hex Head M8 x 1.25 x 20 mm - 9 15-00702 2 Lock Washer M8 - 10 Capscrew, Hex Head M8 x 1.25 x 16 mm - 11 2 Flat Washer 12 2 Lock Washer - 13 4 Lock Washer - 14 4 Capscrew - 15 4 Lock Washer - 16 4 Capscrew - 17 119960-49010 1 Inlet Hose - 18 129004-49020 1 Outlet Hose - 19 19-00028 4 Hose Clamp #28 -


Radiator, Aluminum

P382-2 02/15


1 729946-51390 1 Injection Pump Assembly - 2 129907-01960 1 Bracket - 3 129907-01950 1 Bracket - 4 26106-080162 2 Bolt, M8 x 16 Plated - 5 26106-080222 3 Bolt, M8 x 22 Plated - 6 26106-100202 1 Bolt, M10 x 20 Plated - 7 119653-77950 1 Stop Solenoid - 8 24341-000280 1 O-ring - 9 26106-060142 2 Bolt -

GROUP 4 – FUEL SYSTEM

Injection Pump

4 - 0

Yinjpump

P382-2 02/15

4 - 1


Notes

P382-2 02/15


Fuel System - General Arrangement

4 - 2

Yfuelsystem

P382-2 02/15

4 - 3


1 719946-51390 1 Injection Pump Assembly - 2 26106-080162 1 Bolt, M8 x 16 Plated - 3 26106-080202 1 Bolt, M8 x 20 Plated - 4 119802-51250 1 Pump Bracket - 5 719946-53100 3 Fuel Injector (includes keys 2-9) - 6 119802-53100 3 Nozzle Holder Assembly - 7 114250-53400 3 Shim Pack - 8 114250-53120 3 Nozzle Spring - 9 114250-53130 3 Nozzle Spring Seat - 10 114250-53210 6 Pin - 11 114250-53140 3 Stop Plate - 12 119946-53000 3 Nozzle Assembly - 13 114250-53080 3 Nozzle Case Nut - 14 119305-59120 1 Retainer - 15 129150-59131 1 Bolt, Hex Head M4 x 14 - 16 129150-59120 1 Injection Pipe Retainer - 17 129150-59131 2 Bolt, Hex Head M4 x 14 - 18 119802-59810 1 Injection Line - 19 119802-59820 1 Injection Line - 20 119802-59830 1 Injection Line - 21 124722-59050 2 Clamp - 22 119802-59550 1 Injection Line - 23 119802-59560 1 Injection Line - 24 124722-59050 4 Clamp - 25 129486-59551 2 Return Line - 26 119593-59580 1 Cap - 27 124060-77680 1 Clamp -


Fuel System - General Arrangement

P382-2 02/15

5 - 0

GROUP 5 – ELECTRICAL SYSTEM

Engine Electrical 12 Volt

A-11451/ B-9265


1 22-47602 1 Engine Wire Harness - 2 21-00139 1 Female Adapter, Steel 1/8 NPT x 1/8 BST - 3 21-05400 1 Street Tee, Steel 1/8 NPT - 4 22-41016 1 Pressure Sender 0-80 PSI Standard Ground - 5 22-45201 1 Temperature Sender 2500F Standard Ground - 6 15-01001 2 Sealing Washer, Copper M16 - 7 22-42047 4 Relay, SPDT 12 VDC 50 Amp - 8 22-40391 4 Relay Base w/o Retainer - 9 22-40393 4 Terminal Retainer - 10 12-00094 2 Machine Screw, Phillips #10-32 x 3/8” S/S - 11 15-00032 2 Flat Washer #10 - 12 14-00001 2 Hex Nut #10-32 - 13 22-40233 1 Switch, Oil Pressure 15 PSI - 14 22-40366 1 Switch, Temperature 1100C/ 2300F -

P382-2 02/15

5 - 1


Notes

P382-2 02/15

5 - 2


Starter

Ystarter

P382-2 02/15


1 129129-77010 1 Starter Assembly - 2 X0283060061 5 Roller - 3 129129-77460 2 Screw - 4 X9490561370 1 Nut - 5 X9491200240 1 Ball - 6 129129-77210 1 Yoke Assembly - 7 129129-77220 1 Armature Assembly - 8 129129-77230 1 Bearing - 9 129129-77240 1 Bearing - 10 129129-77250 1 Starter Assembly - 11 X0280210230 1 Nut - 12 X0283270140 1 Retainer - 13 X9491703371 1 Spring Coil - 14 129129-77390 1 Starter Clutch Assembly - 15 129129-77400 1 Shaft - 16 129129-77410 1 Spring Coil - 17 129129-77420 1 Pinion - 18 129129-77430 1 Ring - 19 129129-77260 1 Retainer - 20 129129-77270 1 Pinion - 21 129129-77280 1 Housing - 22 129129-77290 1 Frame - 23 129129-77300 1 Holder Assembly - 24 X9491730461 4 Spring - 25 129129-77310 1 Switch Assembly - 26 129129-77320 2 Bolt - 27 129129-77330 2 Bolt - 28 129129-77340 1 Spring - 29 129129-77350 2 O-ring - 30 129129-77362 1 Cover - 31 129129-77380 1 Cap - 32 26116-120252 2 Bolt, M12 x 25 Plated -


Starter

5 - 3

P382-2 02/15

5 - 4


Alternator

Yalternator

P382-2 02/15


1 129423-77200 1 Alternator - 2 129795-01900 1 Stud - 3 X9490561001 1 Nut - 4 119620-77360 1 Rotor Assembly - 5 123501-79240 1 Ball Bearing - 6 119620-79250 1 Bearing Cover - 7 119620-79360 1 Thrust Washer - 8 119620-77421 1 Drive Frame Assembly - 9 119620-79200 1 Ball Bearing - 10 119620-79210 1 Plate - 11 119620-79220 4 Screw - 12 119620-79230 2 Stud Bolt - 13 119620-77440 1 Rear Frame Assembly - 14 129423-77450 1 Cover - 15 119620-77461 1 Pulley - 16 119620-77471 1 Nut - 17 129423-77710 1 Regulator Assembly - 18 119620-79260 1 Holder - 19 119620-79270 1 Brush Holder - 20 119620-77480 2 Brush Assembly - 21 119620-79280 2 Spring - 22 119620-79290 6 Screw - 23 119620-79300 1 Screw - 24 119620-79310 3 Bolt - 25 119620-79320 2 Screw with Washer - 26 119620-79330 2 Bolt - 27 119620-79340 1 Insulation Bushing - 28 119620-79350 2 Nut - 29 119620-77490 1 Collar - 30 26306-100002 1 Nut - 31 119643-66900 1 Diode - 32 129211-77920 1 Timer - 33 119650-77910 1 Relay - 34 119940-77330 1 Tensioning Arm - 35 119940-77270 1 Spacer - 36 119802-77340 1 Bolt -


Alternator

5 - 5

P382-2 02/15

5 - 6


Series 1-B Start-Stop Control Panel

A-8553/ B-5971A


1 28-90003 1 Plate, S-1B - 2 22-90167 1 Rocker Switch, Momentary SPST - 3 22-90168 1 Rocker Switch with Lamp, SPST - 4 22-90009 1 Hourmeter - 5 12-00093 2 Machine Screw, Round Head Phillips #6- 32 x 1/2” S/S - 6 15-00030 2 Star Washer, Internal #6 S/S - 7 14-00015 2 Hex Nut #6- 32 S/S - 8 22-42063 1 Wire Harness w/o Resistor - 9 00-00013 1 Label, “12 Volt” (not shown) -

P382-2 02/15

Notes

5 - 7


P382-2 02/15

Ygaskets

GROUP 6 – GASKETS

Gasket Set

6 - 0

P382-2 02/15

GROUP 6 – GASKETS

Gasket Set

6 - 1


1 719823-92790 1 Gasket Set (includes keys 2- 29) - 2 119812-01330 1 Head Gasket - 3 121850-51960 1 O-ring, Coolant Pump - 4 124950-11340 3 Seal, Valve Stem - 5 119802-11870 3 Nozzle Protector - 6 119625-11880 3 Nozzle Seat - 7 119802-11310 1 Gasket - 8 129150-77511 1 Gasket - 9 119810-13110 1 Gasket, Exhaust Manifold - 10 129004-13200 1 Gasket, Silencer - 11 124160-11340 3 Seal, Valve Stem - 12 129150-35041 1 Gasket - 13 129486-42050 1 Gasket - 14 129795-49551 1 Gasket - 15 129150-49811 1 Gasket - 16 124240-01883 1 Gasket - 17 22190-080002 2 Seal Washer - 18 124465-44950 2 Gasket - 19 24311-000120 3 O-ring - 20 24311-000320 2 O-ring - 21 24341-000240 1 O-ring - 22 22190-100002 2 Seal Washer - 23 119810-12112 1 Gasket, Intake Manifold - 24 129150-35111 1 Gasket - 25 22190-220002 1 Seal Washer - 26 119609-32040 4 O-ring - 27 23414-080000 1 Gasket - 28 119813-12110 1 Gasket, Intake Manifold - 29 129400-92420 1 Brush - 30 977770-01212 1 Liquid Gasket -

P382-2 02/15

A-11452/ B-9271

GROUP 8 – BASE FRAME AND MOUNTING

Base Frame

8 - 0

P382-2 02/15

8 - 1


1 39-87601 1 Base Frame, Centerbonded Mtg. - 2 23-87303 2 Bracket, Upper Engine Mtg. - 3 12-00912 8 Capscrew, Hex Head M12 x 1.75 x 25 mm - 4 15-00912 8 Lock Washer, Helical M12 - 5 12-00817 2 Capscrew, Hex Head M10 x 1.5 x 55 mm - 6 15-00805 2 Flat Washer M10 - 7 33-83151 2 Centerbonded Mount 200 lb. - 8 15-00014 2 Head/ Tail Washer - 9 14-00812 2 Hex Nut, Nylock M10 x 1.5 - 10 12-00048 2 Capscrew, Hex Head M10 x 1.5 x 60 mm - 11 15-00805 2 Flat Washer M10 - 12 15-00014 2 Head/ Tail Washer - 13 33-83151 2 Centerbonded Mount 200 lb. - 14 15-00014 2 Head/ Tail Washer - 15 14-00812 2 Hex Nut, Nylock M10 x 1.5 - 16 12-00831 12 Capscrew, Hex Head M10 x 1.5 x 25 mm - 17 15-00802 12 Lock Washer, Helical M10 - 18 19M7866 8 Capscrew, Hex Head Flanged M8 x 1.25 x 20 mm -

GROUP 8 – BASE FRAME AND MOUNTING

Base Frame

4420 14th Ave. NW., Seattle WA 98107 Tel: (206) 789-3880 • 1-800-762-0165 • www.northern-lights.comNorthern Lights and Lugger are registered trademarks of Northern Lights, Inc. © 2007 All rights reserved. Litho USA.

parts catalog - northern lights · 2015-02-23 · p382-2 0215 i parts catalog for models nl382k and...

Documents