parts catalog nautilus hi-dump & nautilus hi-dump ce rider...

PowerBoss®, Minuteman International, Inc.A Member of the Hako Group

#988752 Rev. * 01/16

Parts Catalog Nautilus Hi-Dump & Nautilus Hi-Dump CE Rider Scrubber/Sweeper

Models: Diesel, Gasoline, & LPG

PowerBoss® Copyright 2014-2015Nautilus Hi-Dump Rider Scrubber/Sweeper #988752 Rev. * 01/16

PREFACE

PREFACEThank you for your purchase of the new industry standard for scrubber/sweepers. PowerBoss® takes great pride in offering the most dependable, reliable and best value in industrial power scrubbers and sweepers. We set the standard.

Our Customer Service Department would like to hear from you. If you see any errors, omissions or something that needs clarifi cation in this Parts Catalog please let us know. We are working hard towards continually improving our processes to bring you the best you deserve. Please copy the form below, fi ll out and comment on how you found our catalog.

Thank you!The PowerBoss Team

Name: ______________________________________________________________________

Title: ______________________________________________________________________

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Comments: __________________________________________________________________

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Please return to:Customer Service ManagerPowerBoss®, Minuteman International, Inc.14N845 U.S. Route 20Pingree Grove, Illinois 60140 USA

Phone: (800) 323-9420Email: [email protected]

Nautilus Hi-Dump Rider Scrubber/Sweeper #988752 Rev. * 01/16PowerBoss® Copyright 2014-2015

PREFACE

This is the Parts Catalog for the PowerBoss® Nautilus Hi-Dump Scrubber/Sweeper machine.

This catalog covers all Standard Nautiilus Hi-Dump machine variations beginning August 2015.

We believe this machine will provide excellent service for many years.Best results will be obtained if:• The machine is operated with reasonable care.• The machine is maintained regularly per the maintenance schedule provided in the User Manual.• The machine is maintained with PowerBoss® supplied or equivalent parts.

All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the front of the machine. Some hardware considered to be common or locally available has been omitted from the parts sec-tion to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary.

The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the left side wall of the operator seating area.

Example I.D Plate:

Parts may be ordered by phone, fax or e-mail from any PowerBoss® parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the data block below for future reference.

MACHINE DATAFill out at installation

Serial Number: ________________________________Engine Serial Number: _________________________Sales Rep.: __________________________________Date of Install: ________________________________

All information contained in this catalog is current at the time of printing.Minuteman International, Inc. reserves the right to make changes at any time without notice.

PowerBoss®, Minuteman International, Inc., Copyright 2014-2015, Printed in USA


TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONSModel: Nautilus Hi-Dump Rider Scrubber/Sweeper and Nautilus Hi-Dump CE Rider Scrubber/SweeperModel No.: PB45HDSL(Diesel), PB45HGAS(Gas), PB45HLP(LPG) PB45HDSLCE(Diesel), PB45HLPCE(LPG)

dimensions shown in inches (cm)

(139.7 cm)

(144.8 cm)

(158.2 cm)

(153.7 cm)(212.1 cm)

(150.6 cm)

(241.3 cm)

GENERAL MACHINE SPECIFICATIONSLength:. . . . . . . . . . . . . . . . . . . . . . . . . . . 95.0 in (241.3 cm)Width with side scrub brush retracted: . . .60.5 in (153.7 cm)Width with side scrub brush extended:. . .65.5 in (166.4 cm)Height to lowest steering position:. . . . . . 60.5 in (153.7 cm)Height with overhead guard: . . . . . . . . . . 83.5 in (212.1 cm)Wheelbase: . . . . . . . . . . . . . . . . . . . . . . . 47.75 in (121.3 cm)Front tires (molded): . . . . . . . . . . . . . . . .16 in x 6 in . . . . . . . . . . . . . . . .(40 cm x 15 cm) Rear tires (press on):. . . . . . . . . . . . . . . .18 in x 5 in . . . . . . . . . . . . . . . .(45 cm x 12 cm)Aisle width U-turn: . . . . . . . . . . . . . . . . . .8 ft - 11.7 in (273.6 cm)Weight (Diesel engine) . . . . . . . . . . . . . .4,047 lb (1836 kg)Weight (Gas & LPG engines) . . . . . . . . .4,027 lb (1826 kg)Maximum forward speed: . . . . . . . . . . . .7.7 mph (12.4 km/h)Maximum reverse speed: . . . . . . . . . . . .4.0 mph (6.4 km/h)Maximum climb angle (Traveling):. . . . . .10 deg. (17% grade)Maximum climb angle (Scrubbing): . . . . .8 deg. (14% grade)

SCRUBBING SYSTEMCleaning path (main brushes) . . . . . . . . 45 in (114 cm)Cleaning path (w/optional side brush) . . . 60 in (152 cm)Main brush diameter:. . . . . . . . . . . . . . . . 12 in (30 cm)Main brush length: . . . . . . . . . . . . . . . . . . 45 in (114 cm)Main brush speed: . . . . . . . . . . . . . . . . . . 425 RPMMain brush force:. . . . . . . . . . . . . . . . . . . 200 lb - 400 lb . . . . . . . . . . . . . . . . . . . (90 kg - 181 kg)Side scrub brush diameter: . . . . . . . . . . . 16 in (40 cm)Side scrub brush speed: . . . . . . . . . . . . . 200 RPMSolution Tank capacity: . . . . . . . . . . . . . . 105 gal (397 L)Recovery Tank capacity: . . . . . . . . . . . . . 105 gal (397 L)Demister chamber capacity: . . . . . . . . . . 17 gal (64 L)(2)Debris trays, total capacity: . . . . . . . . . 2.1 ft³ (.059 m³)Vacuum fan speed: . . . . . . . . . . . . . . . . . 11,500 RPMVacuum water lift: . . . . . . . . . . . . . . . . . . 35 in (88 cm)


TABLE OF CONTENTSPREFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SCRUBBING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8FRAME GROUP (770105) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8BRAKE GROUP (730101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10REAR WHEEL GROUP (770109). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12FRONT WHEEL GROUP (730102). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13STEERING FORK GROUP (730103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14CONSOLE GROUP (730152). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16STEERING COLUMN GROUP (730104) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18INSTRUMENT PANEL GROUP - DIESEL (770108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20INSTRUMENT PANEL GROUP - GAS (770107) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22INSTRUMENT PANEL GROUP - LPG (770106) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24HI-DUMP INSTRUMENTATION GROUP ONE (770122) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26HI-DUMP INSTRUMENTATION GROUP TWO (770123) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28ELECTRICAL BOX GROUP - DIESEL (730156) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30DIRECTIONAL CONTROL GROUP (730110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32PUMP LINKAGE GROUP (730111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34SCRUB HEAD GROUP (730112) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36SCRUB BRUSH LIFT GROUP (730113) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38SCRUB BRUSH IDLER GROUP (730114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40BRUSH DOOR GROUP (730115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42SQUEEGEE LIFT GROUP (770100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44SQUEEGEE LINKAGE GROUP (770101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46SQUEEGEE GROUP (730118) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48SIDE SQUEEGEE GROUP - RH (730120). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50SIDE SQUEEGEE GROUP - LH (730157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52SOLUTION TANK GROUP (770104) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54SOLUTION CONTROL GROUP (770114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56RECOVERY TANK GROUP (770102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58RECOVERY TANK DRAIN GROUP (770103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60HOPPER GROUP (770113) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62HOPPER LIFT GROUP (770111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64HOPPER CRADLE GROUP (730174) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66HOPPER DUMP DOOR GROUP (770112) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68REAR BUMPER GROUP (770115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70BUMPER LIFT GROUP (770110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72IMPELLER GROUP (730126). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74IMPELLER HYDRAULIC MANIFOLD GROUP (770116) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

TABLE OF CONTENTS


TABLE OF CONTENTS

HYDRAULIC RESERVOIR GROUP (730127) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78HYDRAULIC PUMP GROUP (730136) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80HYDRAULIC VALVE GROUP (730137) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82HYDRAULIC MANIFOLD COMPONENTS GROUP (730170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84ENGINE MOUNT GROUP - DIESEL (730128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86ENGINE MOUNT GROUP - GAS (730164) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88ENGINE MOUNT GROUP - LPG (730163) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90AIR CLEANER GROUP - DIESEL (730131). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92AIR CLEANER GROUP - GAS (730129) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94AIR CLEANER GROUP - LPG (730130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96RADIATOR GROUP (730132) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98RADIATOR OVERFLOW BOTTLE GROUP (730133) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100OIL COOLER GROUP (730134). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102EXHAUST GROUP - DIESEL (730154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104EXHAUST GROUP - GAS / LP (730178) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106FUEL TANK MOUNT GROUP - DIESEL (730140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108FUEL TANK MOUNT GROUP - GAS (730139) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110LPG TANK MOUNT GROUP (730138). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112FUEL LINE GROUP - DIESEL (730153). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114FUEL COMPONENT GROUP - GAS (730141) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116THROTTLE SOLENOID GROUP - DIESEL (730151) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118BATTERY GROUP (730142) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120FRONT COVER GROUP (730143) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122TOP COVER GROUP (730144) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124SIDE DOOR GROUP (730145) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126SEAT DOOR GROUP (730146) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128SEAT MOUNT GROUP (730147) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130HYDRAULIC HOSE GROUP (730148). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132HYDRAULIC HI-DUMP HOSE GROUP (770118) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134HYDRAULIC HI-DUMP HOSE ROUTING (770119) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136HOSE CLAMP GROUP ONE (770120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138HOSE CLAMP GROUP TWO (770120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140DECAL GROUP (770121) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142ELECTRICAL GROUP (730116). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144BRUSH/BROOM GROUP (730175) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

OPTIONS - PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148OPTION - SIDE BRUSH GROUP (730000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148OPTION - SIDE BRUSH LIFT GROUP (730001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154OPTION - SIDE BRUSH SCRUB HEAD GROUP (730028). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156


TABLE OF CONTENTS

OPTION - SIDE BRUSH STEERING COLUMN GROUP (730029) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157OPTION - SSB HYDRAULIC MANIFOLD GROUP (730171). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158OPTION - OVERHEAD GUARD GROUP (730003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160OPTION - STROBE LIGHT GROUP (ON OVERHEAD GUARD) (730004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162OPTION - ROTATING LIGHT GROUP (ON OVERHEAD GUARD) (730005) . . . . . . . . . . . . . . . . . . . . . . . . . . 164OPTION - FLASHING LIGHT GROUP (ON OVERHEAD GUARD) (730006) . . . . . . . . . . . . . . . . . . . . . . . . . . 166OPTION - SUSPENSION SEAT GROUP (730007) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168OPTION - BACKUP ALARM GROUP (730008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174OPTION - STROBE LIGHT GROUP (ON SOLUTION TANK) (730012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176OPTION - ROTATING LIGHT GROUP (ON SOLUTION TANK) (730013) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178OPTION - FLASHING LIGHT GROUP (ON SOLUTION TANK) (730014) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180OPTION - CHEMICAL METERING GROUP (730015) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182OPTION - FIRE EXTINGUISHER GROUP (730016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184OPTION - AUTO FILL GROUP (730017) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186OPTION - URETHANE SQUEEGEE BLADE GROUP (730024) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190OPTION - SEAT SWITCH (730031) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192OPTION - SIDE BROOM GROUP (730032). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200OPTION - PRESSURE WASHER PUMP GROUP (730041-1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 204OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3). . . . . . . . . . . . . . . . . . . . . . . . . . . 206OPTION - LOW LP INDICATOR GROUP (730042) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208OPTION - RESERVE LPG TANK GROUP (730160) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210OPTION - STROBE LIGHT GROUP W/CHEMICAL METERING (730166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212OPTION - ROTATING LIGHT GROUP W/CHEMICAL METERING (730167) . . . . . . . . . . . . . . . . . . . . . . . . . . 214OPTION - FLASHING LIGHT GROUP W/CHEMICAL METERING (730168) . . . . . . . . . . . . . . . . . . . . . . . . . . 216OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218OPTION - DUST SUPRESSION (731482) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220MISCELLANEOUS ADDITIONAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

LAYOUTS - ELECTRICAL/HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224ELECTRICAL SCHEMATIC LAYOUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224HYDRAULIC SYSTEM LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228HYDRAULIC SYSTEM LAYOUT WITH OPTIONAL SIDE SCRUB BRUSH. . . . . . . . . . . . . . . . . . . . . . . . . . . . 229NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

PowerBoss® Copyright 2014-2015Nautilus Hi Dump Rider Scrubber/Sweeper #988752 Rev. * 01/16

PARTS BREAKDOWN

REV *

FRAME GROUP (770105)

132

21

1211 18

4

3

4

3 20

101617

19

235

22

27

26

96

1

96

25 96

96

69

25

1

29

88

15

28

18 6

7

PARTS BREAKDOWN


PARTS BREAKDOWN

FRAME GROUP (770105)

Parts List 770105

DESCRIPTIONQTYPART NUMBERITEM

NUT, M10-1.50 ESN8120400691NUT, M8-1.25 ESN SS2120402592HEADLIGHT 12V233158393SCR-HEX,#10-32 X 0.75 ZP834000444WASHER, 1/4 .625 X .281 X .063234000895WASHER, 3/8, BELLEVILLE1634003856NUT, M10-1.50 FLNG26009367FASTENER, PRESS-IN126009658BOLT, M10-1.25 X 25 HH ZP146200829NUT, 10-32, ESN871135010NUT, M10-1.50 ESN SS273033911WASHER, M10 SS273034412WASHER, M8 FENDER SS273052613ROLLER273071914RETAINER, SEAL173083015PIN, ROLLER273087616RETAINING RING, EXT, .750273087717BOLT, M10-1.50 X 25 HH SS473095818PAD, STEP173096719SPACER, .813 B 1.50 OD .56 T273097520ASSEMBLY, COVER173097821SCREW, M6-1.00 X 20 FLAT SHCS ZP273138222RETAINER, ROLLER PIN273138823ASSEMBLY, HIGH DUMP FRAME1770301-124WELDMENT, RH PILLAR177038125WELDMENT, LH PILLAR177038826CHANNEL, CROSS177039327SEAL, HOPPER177054128RETAINER, SEAL177054229WELDMENT, STRIKER177054830


PARTS BREAKDOWN

BRAKE GROUP (730101)

REV *


PARTS BREAKDOWN

BRAKE GROUP (730101)


PARTS BREAKDOWN

REAR WHEEL GROUP (770109)

REV *

3

108

8

11

6

88

9

7

2

4

5

1

Parts List 770109


NUT, 1-20 SLOTTED ZP234002231PIN, COTTER .125 X 1.50 ZP2380-632-202GREASE CAP23832503NUT, FIBER INSERT 1/2-13127113764SCREW, 1/2-13 X 1.50 HHC127120475RIM, 18"27303146ASSEMBLY, BRAKE-AXLE27303167BEARING SET, 1.38 BORE CUP AND CONE47303538BRAKE SHOE REPLACEMENT KIT-7303579SPACER, 1.03 B 1.88 OD .105 T273035810TIRE, PRESS ON, 18 X 5273035911


PARTS BREAKDOWN

FRONT WHEEL GROUP (730102)

REV A


PARTS BREAKDOWN

STEERING FORK GROUP (730103)

REV B


PARTS BREAKDOWN

STEERING FORK GROUP (730103)


PARTS BREAKDOWN

CONSOLE GROUP (730152)

REV G

108

128

12

18

1413

8

12

11

812

16

1715

11

19

17

12

8

11

20

21

11 11

3

2

22

1

95

3

23

12

47

76


PARTS BREAKDOWN

CONSOLE GROUP (730152)

Parts List 730152

DESCRIPTIONQTYPART NUMBERITEMBOLT, M6-1.00 X 16 HH2110380721SCREW, M6-1.00 X 16 BHCS W/FLANGE SS1111770602NUT, M6-1.00 ESN3120400443NUT, M8-1.25 ESN SS1120402594WASHER, M62123100335HORN, 12V133003796WASHER, STAR, .31, INT. ZP234002737WASHER, 5/16 BELLEVILLE1134003848CATCH, PARKING BRAKE16001259BOLT, M6-1.00 X 16 SHCS460091210NUT, M8-1.25 FLNG1160093411BOLT, M8-1.25 X 20 HH1271702412ASSEMBLY, CONSOLE1730376-113WELDMENT, CONSOLE COVER173039614WELDMENT, COVER FRAME173040115SEAL, BULB, 50.50 LG173053616SEAL, BULB, 19.38 LG273053717SEAL, BULB, 14.00 LG173053818SEAL, BULB, 6.63 LG173053919EDGING, 1/8 X 5.25"173054320PAD, FLOOR173098821ANGLE, COVER173100822SEAL, BULB, 8.88 LG173116223


PARTS BREAKDOWN

STEERING COLUMN GROUP (730104)

REV *


PARTS BREAKDOWN

STEERING COLUMN GROUP (730104)


PARTS BREAKDOWN

INSTRUMENT PANEL GROUP - DIESEL (770108)

REV C

13

12

2511

2287

184

6

109

2829

34

2

3

16

23

1 26

1720

2222

2220

4 19

10

8

521

21

10

14

15

30 27

323133


PARTS BREAKDOWN

INSTRUMENT PANEL GROUP - DIESEL (770108)

Parts List 770108


GAUGE, FUEL133003821SWITCH, MOMENTARY133004412KEYSWITCH133161003COVER333235294SWITCH, MOMENTARY133351145HOUR METER133360946SWITCH COVER - BLACK, CLEAR LENS333422737SWITCH, DPST433427058SWITCH, DPDT133439129SWITCH CAP5334403810SWITCH CAP. GREEN1334403911DECAL, DIESEL IGN171595612DECAL, INST PANEL171595713DECAL, HIGH DUMP171597214DECAL, LIGHTS171597315SWITCH, ROTARY, 3-WAY173085016SWITCH, ROTARY 3-POS1730989-117KNOB273118718HOLE PLUG, 1-1/8173139319PLUG, BLACK PLASTIC274274920SWITCH, ROCKER, DPDT MOMENTARY274815721LIGHT ASSY, INDICATOR RED - LED474899522LIGHT ASSY, INDICATOR AMBER - LED174899623HARNESS, FUEL GAUGE174899824

RETAINER, GAUGE1PART OF 330038226NUT2PART OF 330038227CAP, SWITCH1PART OF 330044128NUT, KEYSWITCH1PART OF 331610029LOCKWASHER2PART OF 330038230LOCK WASHER5PART OF LED31NUT5PART OF LED32NUT2PART OF ROTARY

SWITCH33

CONSOLE-REF34WIRE ASSY, LIGHT GAUGE13301345-1-

25 SWITCH, DPDT1748761


PARTS BREAKDOWN

INSTRUMENT PANEL GROUP - GAS (770107)

REV C

208

7

16

4 239

28

29

6

2410

11 1

21

2

3

33

26

14154

18

20 20

2018

519

19

9

12

17

8

9

13

323130

2527


PARTS BREAKDOWN

INSTRUMENT PANEL GROUP - GAS (770107)

Parts List 770107


GAUGE, FUEL133003821SWITCH, MOMENTARY133004412KEYSWITCH133161003COVER333235294SWITCH, MOMENTARY133351145HOUR METER133360946SWITCH COVER - BLACK, CLEAR LENS333422737SWITCH, DPST433427058SWITCH CAP533440389SWITCH CAP. GREEN1334403910DECAL, INST PANEL171595711DECAL, HIGH DUMP171597212DECAL, LIGHTS171597313SWITCH, ROTARY, 3-WAY173085014SWITCH, ROTARY 3-POS1730989-115KNOB273118716HOLE PLUG, 1-1/8173139317PLUG, BLACK PLASTIC274274918SWITCH, ROCKER, DPDT MOMENTARY274815719LIGHT ASSY, INDICATOR RED - LED474899520LIGHT ASSY, INDICATOR AMBER - LED174899621HARNESS, FUEL GAUGE174899822

LOCKWASHER2PART OF 330038225RETAINER, GAUGE1PART OF 330038226NUT2PART OF 330038227CAP, SWITCH1PART OF 330044128NUT, KEYSWITCH1PART OF 331610029LOCK WASHER5PART OF LED30NUT5PART OF LED31NUT2PART OF ROTARY

SWITCH32

CONSOLE-REF33WIRE ASSY, LIGHT GAUGE13301345-1-

2324

SWITCH, DPDT13342703SWITCH, DPDT1748761


PARTS BREAKDOWN

INSTRUMENT PANEL GROUP - LPG (770106)

REV B

112510

22

33

87

417

46 249

2627

3

1

15

23

2

1619

4

2222

2219

1812

9

5

2020

9

8

13

14

323130

21

2829


PARTS BREAKDOWN

INSTRUMENT PANEL GROUP - LPG (770106)

Parts List 770106

DESCRIPTIONQTYPART NUMBERITEMSWITCH, MOMENTARY133004411PLUG, PLASTIC, 2.00133018222KEYSWITCH133161003COVER433235294SWITCH, MOMENTARY133351145HOUR METER133360946SWITCH COVER - BLACK, CLEAR LENS233422737SWITCH, DPST333427058SWITCH CAP533440389SWITCH CAP. GREEN1334403910DECAL, INST PANEL171595711DECAL, HIGH DUMP171597212DECAL, LIGHTS171597313DECAL, IDLE171597414SWITCH, ROTARY, 3-WAY173085015SWITCH, ROTARY 3-POS1730989-116KNOB273118717HOLE PLUG, 1-1/8173139318PLUG, BLACK PLASTIC274274919SWITCH, ROCKER, DPDT MOMENTARY274815720WIRE ASSY, SWITCH1748791-121LIGHT ASSY, INDICATOR RED - LED474899522LIGHT ASSY, INDICATOR AMBER - LED174899623

CAP, SWITCH1PART OF 330044126NUT, KEYSWITCH1PART OF 331610027NUT1PART OF 748791-128WASHER1PART OF 748791-129LOCK WASHER5PART OF LED30NUT5PART OF LED31NUT2PART OF ROTARY

SWITCH32

CONSOLE-REF33

SWITCH, DPDT13342703SWITCH, DPDT1748761

2425


PARTS BREAKDOWN

HI-DUMP INSTRUMENTATION GROUP ONE (770122)

REV A

40

316

2230

2726

30

4

1

7

42

12

2524

17

43

14 41

20

9

13638 32

2928 17

153823

31

34

11

206

15

10

3318

19

4114

11

1833

8

7

7

2

5

35

CONSOLE (REF)


PARTS BREAKDOWN

HI-DUMP INSTRUMENTATION GROUP ONE (770122)

Parts List - 770122DESCRIPTIONQTYPART NUMBERITEM

FUSE BLOCK133225991FUSE, 15A633226012SCREW, #8-32 X .625 PAN HD ZP234000453NUT, FIBER INSERT #8-32234000824FLATWASHER, #8234000965LOCK WASHER, 1/4 HS MED534001036NUT, 10-32 ESN934001727SCREW, #10-32 X .625 PAN HD ZP134002048SCREW, 1/4-20 X 1.25 HH ZP634002279NUT, LOW HEIGHT 1/4-20 ESN3340102110SCREW, #6-32 X .500 PAN HD ZP471020411SCREW, FHMS, 10-32 X .75 ZP671055612BLT - HH 1/4-20 X .87 STL ZINC371120613NUT, #6-32 ESN ZP471137114NUT, FIBER INSERT 1/4-20971137315WASHER, HELICAL, #8 ZP271154216WING NUT, 1/4-20, NYLON471156317RIVET, BLIND, .19 D X .126 - .250 GRIP ALU771190318SCREW, #10-32 X 1.00 PAN HD ZP271254619SCREW, 1/4-20 X .625 HHC471300120PROP VALVE DRIVER (PART OF 731125-1)-73112521ASSEMBLY, PROPORTIONAL VALVE DRIVER1731125-122PLATE, TIMER173119123COVER, FUSE PANEL173122724SEAL, FUSE COVER173122825COVER, CONTROLLER173122926SEAL, CONTROLLER173123027COVER, TIMER173123128SEAL, TIMER COVER173123229STANDOFF, PANEL, #8-32 X 1.75273123330STANDOFF, PANEL, 1/4-20 X 2.00273123431STANDOFF, PANEL, 1/4-20 X 2.38273123632MOUNT, CABLE TIE773125833BOOT, CIRCUIT BREAKER174274834CIRCUIT BREAKER, 3A (ATTACHED TO HARNESS)174600635HANESS, WIRE ASSY (PART OF 748430-1)-74833936TIMER (PART OF 748430-1)-74843037ASSEMBLY, TIMER6748430-138HARNESS, WIRE ASSY (PART OF 731125-1)-74843139CIRCUIT BREAKER, 40A174890440RELAY, DPDT, 12VDC, 35A274896141RELAY, SPDT, 12VDC, 30A19026467242TERMINAL BLOCK39028623843


PARTS BREAKDOWN

HI-DUMP INSTRUMENTATION GROUP TWO (770123)

REV B

1610

218

1514

13

917

15

14

1111

7

45

12

618

12

123

19

23

20

22

9

924

7 7


PARTS BREAKDOWN

HI-DUMP INSTRUMENTATION GROUP TWO (770123)

Parts List 770123


LOCK WASHER, 1/4 HS MED234001031NUT, 10-32 ESN234001722SCREW, 1/4-20 X 1.25 HH ZP134002273BOLT, M8-1.25 X 16 HH234002914WASHER, 5/16 BELLEVILLE234003845NUT, M8-1.25 FLNG26009346SCREW, #6-32 X .500 PAN HD ZP67102047SCREW, FHMS, 10-32 X .75 ZP27105568NUT, #6-32 ESN ZP67113719NUT, FIBER INSERT 1/4-20171137310WING NUT, 1/4-20, NYLON271156311SCREW, 1/4-20 X .625 HHC271300112COVER, FUSE PANEL173122713SEAL, FUSE COVER173122814STANDOFF, PANEL, 1/4-20 X 2.00273123415TIMER174843016RELAY, DPDT, 12VDC, 35A174896117HIGH DUMP MANIFOLD MNT-REF.18MOUNT, HD ELECT COMPONENT177058219RELAY, MAGNETIC LATCHING174878020TERMINAL BLOCK19028623821WELDMENT, DIN BRACKET177060122SOCKET, RELAY174877923RELAY, 3PDT, 12 VDC, 30A174878124HARNESS, ENGINE1748990-

HARNESS, MAIN1748799-

HARNESS ASSY, HEADLIGHTS1748737-

HARNESS ASSY, LT SIDE BMPR1748738-

HARNESS ASSY, LT SIDE FRAME1748739-

HARNESS ASSY, RT SIDE BMPR1748740-

HARNESS ASSY, RT SIDE FRAME1748741-

HARNESS ASSY, CONTROL1748742-

HARNESS ASSY, SOLENOID1748743-

WIRE ASSY, GROUND1748744-



WIRE ASSY, RELAY2748747-

WIRE ASSY, GROUND JUMPER1748748-

WIRE ASSY, SV2 NHD1748749-


PARTS BREAKDOWN

ELECTRICAL BOX GROUP - DIESEL (730156)

REV B


PARTS BREAKDOWN

ELECTRICAL BOX GROUP - DIESEL (730156)


PARTS BREAKDOWN

DIRECTIONAL CONTROL GROUP (730110)

REV C


PARTS BREAKDOWN

DIRECTIONAL CONTROL GROUP (730110)


PARTS BREAKDOWN

PUMP LINKAGE GROUP (730111)

REV D


PARTS BREAKDOWN

PUMP LINKAGE GROUP (730111)


PARTS BREAKDOWN

SCRUB HEAD GROUP (730112)

256

21

2712

25

2520

20

14

2120

28

2520420

20

2527

126

25

11

30

29

11

8 34

14

36

3519 7

310

23

1023

32

31

31

31

3124

33

315

22

15

15

15

151718

17

226

37

38

226

37

13

16

9

REV G


PARTS BREAKDOWN

SCRUB HEAD GROUP (730112)

Parts List 730112

DESCRIPTIONQTYPART NUMBERITEMBOLT, M8-1.25 X 25 HH SS1110395671NUT, M8-1.25 ESN SS4120402592RETAINER, MAIN BROOM DRIVE HUB233012853SPRING, EXT233041604KEY, WOODRUFF .25 X .50233303385BOLT, 5/16-18 X 1.00 HH SS234003186WASHER, 1/4 BELLEVILLE634003837WASHER, 3/8, BELLEVILLE834003858FITTING, CAP -4 ORFS16756059HUB, MAIN BROOM DRIVE260033710RETAINING RING, EXT .50 HD460056911CAP260091012SCREW, M8-1.25 X 25 BUTTON HD CAP SS260091713FASTENER, PRESS-IN660096514FITTING, 90, -8 ORFS - 8 SAE467552315FITTING, 45, 4 ORFS - 4 SAE167554116FITTING, 90, BULKHEAD 8 ORFS - 8 ORFS267554417FITTING, BULKHEAD TEE - 4 ORFS - 4 ORFS167560718BOLT, 1/4-20 X .625 SHCS SS671233119NUT, 5/16-18 ESN SS671268320NUT, M8-1.25 SS271702921WELDMENT, SCRUB HEAD1730325MBC22MOTOR, 4.5 DISP273034323ASSEMBLY, CROSS TUBE173034824WASHER, M8 FENDER SS673052625WASHER, M8 SS473060926WELDMENT, DOOR LATCH273062227SQU MNT CHANNEL, RH173062628SQU MNT CHANNEL, LH173062729SHAFT, .50 D X 8.00 L273064230GUARD, HOSE573068531ASSEMBLY, RH MOTOR TUBE173077532ASSEMBLY, LH MOTOR TUBE173077633SCREW, 3/8-16 X .750 HHC SS873095934SKIRT, SCRUB HEAD173098235STRAP, RETAINER173098336HINGE, ADJ273113137SCREW, M8-1.25 X 25 FHCS SS273113938


PARTS BREAKDOWN

SCRUB BRUSH LIFT GROUP (730113)

REV B


PARTS BREAKDOWN

SCRUB BRUSH LIFT GROUP (730113)


PARTS BREAKDOWN

SCRUB BRUSH IDLER GROUP (730114)

REV C


PARTS BREAKDOWN

SCRUB BRUSH IDLER GROUP (730114)


PARTS BREAKDOWN

BRUSH DOOR GROUP (730115)

REV A


PARTS BREAKDOWN

BRUSH DOOR GROUP (730115)


PARTS BREAKDOWN

SQUEEGEE LIFT GROUP (770100)

REV *


PARTS BREAKDOWN

SQUEEGEE LIFT GROUP (770100)


PARTS BREAKDOWN

REV *

107

1510 7

1522

19

98

21

1614

111

623

8

5

417

20

8

5

623

4

218

12

3

13

13

2

18

12

3

25

24

SQUEEGEE LINKAGE GROUP (770101)


PARTS BREAKDOWN

SQUEEGEE LINKAGE GROUP (770101)

Parts List 770101


NUT, M8-1.25 ESN SS2120402591ROD END, M14 RH THRDS4160460542ROD END, M14 LH THRDS4160460623CASTER233438164KNOB233438195LOCK WASHER, 9/16 HS MED834004146SPACER, .406 B .50 OD .57 T26005257NUT, M10-1.50 ESN SS37303398WASHER, M10 SS17303449BOLT, M10-1.50 X 35 HH SS273034510WASHER, M8 SS273060911ROD, SQUEEGEE473066212SPRING, EXT, .160 W 1.25 OD 10.25 L SS273074213ROLLER, SQU273074414BUSHING, BRONZE, FLANGED. .50 B .62 OD .31 T273075015SPACER, .344 B .500 OD 1.06 T273075116BOLT, M8-1.25 X 45 HH SS273075417NUT, M14-1.50 HEX SS473117618WELDMENT, SQU MNT177031319WELDMENT, SQU RAIL177031820SPRING, 1.00 OD, .50 ROD ID, 2.00L177033121CARRIAGE BOLT, M10-1.5 X 80 SS177032922NUT, M14-1.50 HEX SS8PART OF ROD END23LIFT ARM-REF.24LIFT ARM-REF.25


PARTS BREAKDOWN

SQUEEGEE GROUP (730118)

REV E

6

516

2

32

3

15

14

7

13

17

12

9

10

1112

19

21

8

11

20

22

18

4

4


PARTS BREAKDOWN

SQUEEGEE GROUP (730118)

Parts List 730118


NUT, M5 - 0.8 ESN SS2120402831KNOB233438142STUD, 1/2-13 X 3.00 SS233439033WASHER, TOOTHED PERIPHERY234015434LATCH, UNDER CENTER17306525RIVET,BLIND, .156 D X .062 - .125 GRIP SS27306546WELDMENT, SQUEEGEE17307647LATCH, BODY17307808CLEVIS, M5-0.817307819ROD, M5-0.8173078210ROD, NOSE173078311SPACER, .203 B .375 OD .210 T273078412SQUEEGEE BLADE, FRONT173078713SQUEEGEE BLADE, REAR173078814WELDMENT, REAR RETAINER173079115WELDMENT, REAR RETAINER, SHORT173079616WELDMENT, FRONT RETAINER173079817WELDMENT, FRONT RETAINER, SHORT173080018BOLT, M5-0.8 X 35 HH SS173080219ASSEMBLY, LOWER SQU HOSE173098520BOLT, M5-0.8 X 40 HH SS173113021CLAMP, HOSE, 2.25 - 3.25173114422


PARTS BREAKDOWN

SIDE SQUEEGEE GROUP - RH (730120)

REV B


PARTS BREAKDOWN

SIDE SQUEEGEE GROUP - RH (730120)


PARTS BREAKDOWN

SIDE SQUEEGEE GROUP - LH (730157)

REV B


PARTS BREAKDOWN

SIDE SQUEEGEE GROUP - LH (730157)


PARTS BREAKDOWN

SOLUTION TANK GROUP (770104)

REV A

18

18

17

17

19

16

20

26

21

6

32

6

29

22

324

23

4

1127

1127

11

27

1125

9

5

12

12

1331

2

33

28

14 11 834

9

15 7

730

110


PARTS BREAKDOWN

SOLUTION TANK GROUP (770104)

Parts List 770104


BLT-HH M8-1.25 X 25 STL ZINC1110382471SCREW, M6-1.00 X 25 BUTTON HD CAP W/FLANGE SS1111771612SC BHCS W/ FLANGE M8-1.25 X 12 SS1111772533STUD, 10MM BALL133003764WIRE ASSY, SWITCH - LEVEL LS713302737-15CLAMP, HOSE, 2.00233121896WASHER, 3/8434000877WASHER, FENDER, 3/8234002788NUT, 3/8-16 ESN SS434003409WASHER, 5/16 BELLEVILLE1340038410WASHER, 3/8, BELLEVILLE103400385111/2 NPT PLASTIC PLUG250012212NUT, M6-1.00 ESN SS160093313SCREW, 3/8-16 X .750 HHC271304114SCREW, 3/8-16 X 1.000 HHC271304215COVER, ACCESS, SOL TANK173048016BRACKET, TANK MNT273049117BRACKET, TANK MNT273049218ROD, SOL COVER173049319SEAL, SOL COVER173049420TUBE, SS173051821LANYARD, CAP173052022RETAINER, COVER173052523WASHER, M8 FENDER SS173052624SCREW, 3/8-16 X 1.00 HH SS273052925PLUG, EXPANSION, 1.88173053126SCREW, 3/8-16 X .750 HHC SS673095927BRACKET, SUPPORT1731273-128TANK, SOLUTION, HD177037829WELDMENT, TANK SUPPORT177044730INDICATOR, FULL TANK177046031ASSEMBLY, SOL DRAIN HOSE177046132FRICTION STRIP 281470-11PART OF

731273-133

WELDMENT, RH PILLAR-REF.34


PARTS BREAKDOWN

SOLUTION CONTROL GROUP (770114)

REV A

31

19

17

10

617

17

1817

11 6

17

22

22

12

2318

617

175

211715

14

20

1714

19

13

1216

17

6

32

33

7

8

7

711

28

12

24

25

526

1127

24 29

1730

3

17


PARTS BREAKDOWN

SOLUTION CONTROL GROUP (770114)

Parts List 770114


BLT-HH M8-1.25 X 25 STL ZINC2110382471BOLT, M8-1.25 X 25 HH SS2110395672NUT, M8-1.25 ESN SS2120402593WASHER, M82123100414FITTING, PLASTIC, STR, .50 NPT .50 BARB233155345FITTING, PLASTIC, 90, .50 NPT .50 BARB433155356FILTER ASSEMBLY133235017FILTER ELEMENT - SERVICE133322648WASHER, 5/16 BELLEVILLE234003849CLAMP23401981101/2 NPT CLOSE PIPE NIPPLE, BRASS338346511NUT, M6-1.00 ESN SS1060093312NUT, FIBER INSERT 1/4-20 SS471266713VALVE, SOLENOID, 12-V W/.406 DIA. ORIFICE273089914BOLT, M6-1.00 X 16 HH SS473093415BRACKET, FILTER MNT173095516CLAMP, WIRE HOSE1273096217FITTING, PVC TEE, FEMALE 1/2 NPT273096618TIE, MOUNTED CABLE473096819TUBING, .50 ID X 18.50 VINYL173097120TUBING, .50 ID X 20.75 VINYL173097221TUBING, .50 ID X 14.00 VINYL273097322CLAMP, CONDUIT, 1"173097423CLAMP, .88 HOSE473121824ORIFICE, SOLUTION173124425BALL VALVE, 1/2" NPT, BRASS173137826FITTING, ELBOW, 1/2" FNPT, BRASS173138027SOLUTION DELIVERY BAR173138928TUBING, .50 ID X 6.75 VINYL177052429WELDMENT, SOLUTION TUBE177052530TUBING, .50 ID X 28.00 VINYL177052931SOLUTION TANK-REF.32SCRUB HEAD-REF.33


PARTS BREAKDOWN

RECOVERY TANK GROUP (770102)

REV C


PARTS BREAKDOWN

RECOVERY TANK GROUP (770102)


PARTS BREAKDOWN

RECOVERY TANK DRAIN GROUP (770103)

REV A

14

22

22

12

22

9

16

710

1

25

5

1

21

23

10 7

16

33

136

26

2418

6

20

919

1119

3 3

1715

248

15


PARTS BREAKDOWN

RECOVERY TANK DRAIN GROUP (770103)

Parts List - 770103


NUT, M8-1.25 ESN SS2120402591ROD END, 3/8 FEM133087622WASHER, 3/8434000873NUT, 3/8-16 ESN SS134003404WASHER, 3/8, BELLEVILLE334003855SCREW, 3/8-16 X 1.50 HH SS234004556SPACER, .328 B .498 OD .500 T26001147WASHER, ISOLATOR16003638NUT, M10-1.50 ESN SS27303399BOLT, M8-125 X 30 HH SS273050610BOLT, M6-1.00 X 35 HH FULL THREAD SS173050811W/D, VALVE BODY, TUBE173051112GATE, VALVE173051413TUBE, DRAIN VALVE173051714WASHER, NYLON, 5/8273052115WASHER, NYLON, 1/2273052216BAR, LEVER PIVOT173052317ROD END, 3/8, MALE173052418NUT, M6-1.00 SS273065319BOLT, M10-1.50 X 60 HH SS173114220BOLT, 3/8-16 X .75 BUTTON HD CAP SS373114321CLAMP, HOSE, 2.25 - 3.25373114422WELDMENT, VALVE BODY177044823WELDMENT, VALVE HANDLE177045124ASSEMBLY, REC DRAIN HOSE177045725RECOVERY TANK-REF.26


PARTS BREAKDOWN

HOPPER GROUP (770113)

REV A

212

109 33

33

10

9

1616

20

18

413 30

28

30

3328

25

31

5

29

2611

27

24

32

910

17

15

16

16

191

121

7

1

123

122

8

22

2112

6 13

34

35

3435

212

14

14


PARTS BREAKDOWN

HOPPER GROUP (770113)

Parts List 770113


BOLT, M8-1.25 X 25 HH SS11110395671NUT, M8-1.25 ESN SS18120402592NUT, M5 - 0.8 ESN SS4120402833WASHER, M64123100334CLAMP, HOSE, .75 - 1.25133021935WASHER, 1/4 BELLEVILLE234003836WASHER, 5/16 BELLEVILLE134003847SCREW, M8-1.25 X 25 BUTTON HD CAP SS46009178NUT, M10-1.50 ESN SS87303399WASHER, M10 SS873034410WASHER, M8 FENDER SS173052611WASHER, M8 SS2673060912BOLT, M6-1.00 X 16 HH SS673093413PLATE, SPACER277059414HOPPER, HIGH DUMP177048715BOLT, M10-1.50 X 25 BUTTON HD CAP877048816WELDMENT, LH HOPPER MOUNT177048917MOUNT, RH HOPPER177049118WELDMENT, LH SIDE SUPPORT177049219WELDMENT, RH SIDE SUPPORT177049520SKID PLATE, HOPPER177050021LIP. HOPPER177050222ANGLE, UPPER177050323WELDMENT, SEPARATOR177050524COVER, HOPPER177050925PIN, STRAINER177051026HAIR PIN COTTER, .50 - .56 SS177051127LATCH, PULL277051228ASSEMBLY, HOSE, 1"177051329PLATE, STRIKER277051430SEAL, HOPPER ACCESS177051531WELDMET, SEAL FACE177052032SCREW, M5-0.8 X 16 HH SS477052833GUIDE277053534SCREW, M8-1.25 X 30 BUTTON HD CAP SS477053635


PARTS BREAKDOWN

HOPPER LIFT GROUP (770111)

REV B

7

6 7

11

11

16

824

22

9

17

26

5

19

76

7

221

20

18

27

35

34

27

25

234

23

4

15

14

15

14

32

31

28

28

33

301

10

29

25

12

3

13


PARTS BREAKDOWN

HOPPER LIFT GROUP (770111)

Parts List - 770111

DESCRIPTIONQTYPART NUMBERITEMNUT, M5 - 0.8 ESN SS2120402831RETAINING RING, EXT, .750 HD11724252PUSH NUT, M8433169813GREASE ZIRK234000124RIVET, MULTI-GRIP134004845BEARING, SPHERICAL26001096RING, RETAINING INT, 2.0046005757RETAINING RING, EXT, 1.00 HD16005778BEARING, FIBERGLIDE 1.00 ID .75 T16008019SWITCH, LIMIT, NC1600530-110FITTING, 90, -4 ORFS - 4 SAE267550711FITTING, ORIFICE, .031167562212SCREW, 5/16-18 X .750 HHC171122813WASHER, FENDER, .413 B 1.18 OD .098 T SS471704014NUT, M10-1.50 ESN SS473033915CYLINDER, HYD, 1.5 B X 15.5 STK177030016WELDMENT, HOPPER LIFT ARM177035717WELDMENT, SAFETY TUBE177036618WELDMENT, UPPER SAFETY TUBE177037019SAFETY PIN177037420PIN, UPPER SAFETY TUBE177037721PIN, UPPER CYLINDER177038022SPACER, 1.255 B 2.50 OD .688T277039723CLEVIS177039824CLEVIS PIN, .88 X 3.25277046425LANYARD177046626COTTER, HAIR SPRING, 7/8 - 1277046827WELDMENT, BACK PLATE277049728SCREW, M5-0.8 X 16 HH SS277052829WASHER, M5 SS277053830RH HOPPER MOUNT1REF31LH HOPPER MOUNT-REF32HOPPER-REF33RIGHT PILLAR-REF.34LEFT PILLAR-REF.35


PARTS BREAKDOWN

HOPPER CRADLE GROUP (730174)

REV *


PARTS BREAKDOWN

HOPPER CRADLE GROUP (730174)


HOPPER DUMP DOOR GROUP (770112)

REV B

21

3

10

25

1615

245

3

22

9

4

23

1312

5

2415

16

14

6

18 6

17

18

6

197

7

14

20

24

24

112

111

8


HOPPER DUMP DOOR GROUP (770112)

Parts List 770112


BOLT, M8-1.25 X 25 HH SS5110395671NUT, M8-1.25 ESN SS5120402592RUE-RING, .375234001253PIN, CLEVIS, 3/8 X 1.5016005734BOLT, M6-1.00 X 20 HH SS66009135NUT, M6-1.00 ESN SS116009336FITTING, 90, -4 ORFS - 4 SAE26755077FITTING, ORIFICE, .04716755478WASHER, M10 SS27303449PIN, CLEVIS, .375 X 2.75173060210WASHER, M8 SS1073060911BOLT, M6-100 X 30 HH SS573105012WELDMENT, HOPPER DOOR177030613SEAL, HOPPER DOOR177031214SEAL, .625, LOADED LIP277047415BEARING, FIBERGLIDE .625 ID .50 T277047516RETAINER, SEAL177047617RETAINER, SEAL277047718CYLINDER, HOPPER DOOR177047819SEAL, UPPER DOOR177047920RETAINER, UPPER DOOR SEAL177048021BOLT, M10-1.50 X 25 BUTTON HD CAP277048822MOUNT, DOOR CYL177049923SEAL, DOOR PIN477050124LH HOPPER MOUNT-REF.25


PARTS BREAKDOWN

REAR BUMPER GROUP (770115)

REV B

1

8

19

4

421

8

1

156

3

7

24

13

12

10

1413

13

12

10

1413

1 5

18

1791

7

6

92

11

1620

22

23


PARTS BREAKDOWN

REAR BUMPER GROUP (770115)

Parts List 770115


BOLT, M8-1.25 X 25 HH SS8110395671NUT, M8-1.25 ESN SS2120402592NUT, M5 - 0.8 ESN SS4120402833CLAMP, HOSE, .75 - 1.25233021934WASHER, 5/16 BELLEVILLE234003845GROMMET, .63 ID .88 OD .25 T26001516TAIL LIGHT2600514-67LOCK WASHER, M8, SS47305278WASHER, M8 SS47306099ROLLER273071910SEAL173084811PIN, ROLLER273087612RETAINING RING, EXT, .750473087713FLAT WASHER, .75 ZP273088614COVER, HOSE PORT173118915NUT, 10-32 ESN SS273124216WELDMENT, HOSE ADJ177051617BRACKET, ADJ177051818TUBING, HOPPER VAC177051919SWITCH, TILT1770589-120WELDMENT, HD SQU TUBE177059121SPACER, .203 B .438 OD .400 T277059922SCR-HEX,#10-32 X 0.75 ZP277060023SCREW, M5-0.8 X 16 SHCS ZP483120624SQUEEGEE LIFT ARM-REF25


PARTS BREAKDOWN

BUMPER LIFT GROUP (770110)

REV A

38

25 1

1

25

2

2

30

37

3 23

21

2022

29

7

9 8 9

9

13

13

18

2710

24

28 30

11

9

4

48

28

5

16

3133

32

34

12

36 35

617

14

26

26

19

15


PARTS BREAKDOWN

BUMPER LIFT GROUP (770110)

Parts List - 770110


BOLT, M10-1.50 X 20 HH2110383531NUT, M10-1.50 ESN2120400692RETAINING RING, EXT, .750 HD11724253GREASE ZIRK234000124WASHER, 1/4 BELLEVILLE434003835WASHER, 3/8, BELLEVILLE234003856RIVET, MULTI-GRIP134004847BEARING, SPHERICAL26001098RING, RETAINING INT, 2.0046005759RETAINING RING, EXT, 1.00 HD160057710BEARING, FIBERGLIDE 1.00 ID .75 T160080111NUT, M10-1.50 FLNG260093612FITTING, 90, -4 ORFS - 4 SAE267550713FITTING, ORIFICE, .031167562214SCREW, 5/16-18 X .750 HHC171122815SCREW, 1/4-20 X .75 HH SS471256216BOLT, M10-1.50 X 25 HH SS273095817CYLINDER, HYD, 1.5 B X 15.5 STK177030018ASSEMBLY, SQUEEGEE LIFT1770334-119WELDMENT, SAFETY TUBE177036620WELDMENT, UPPER SAFETY TUBE177037021WELDMENT, SAFETY PIN177037422PIN, UPPER SAFETY TUBE177037723PIN, UPPER CYLINDER177038024WELDMENT, PIVOT PIN277039425SPACER, 1.255 B 2.50 OD .688T277039726CLEVIS177039827CLEVIS PIN, .88 X 3.25277046428LANYARD177046629COTTER, HAIR SPRING, 7/8 - 1277046830WIRE ASSY, SOLENOID1770472-131LATCH, MECH177047332ROLL PIN, SPLIT, 1/8 ZP177053733WELDMENT, LATCH MNT177055234NUT1PART OF 77047235LOCK WASHER1PART OF 77047236RIGHT PILLAR-REF.37LEFT PILLAR-REF.38


PARTS BREAKDOWN

IMPELLER GROUP (730126)

REV E

6 7

5

2

19

76

9133

22

18

81

28

17

12

20

15

16

14

21 2626

23

24

4

67

25

12

1010

11

27

27

2727


PARTS BREAKDOWN

IMPELLER GROUP (730126)

Parts List 730126

DESCRIPTIONQTYPART NUMBERITEMNUT, M10-1.50 ESN3120400691IMPELLER133001332ISOLATOR, VIB333004653FITTING, PLUG, 4 O-RING133314364NUT, 1/2-20 UNF ZP134000645BOLT, M8-1.25 X 16 HH1134002916WASHER, 5/16 BELLEVILLE1134003847WASHER, ISOLATOR36003638SCREW, M10-1.50 X 35 FHMS36009549FITTING, STR, -8 ORFS - 8 SAE267552410FITTING, TEE, 4 ORFS - 4 SAE167555611NUT, FIBER INSERT 1/4-20671137312IMPELLER HOUSING, MACHINED1730463-113INSULATION, SOUND173046614INSULATION, SOUND173046715INSULATION, SOUND173046816MOTOR, HYD, GEAR173047017WELDMENT, MOTOR MNT173047118WELDMENT, IMPELLER SHROUD173047419PRECISION WASHER, .88 D .51 B .060 T373047920HOSE, VACUUM FAN173050121SCREW, 1/4-20 X .750 FHMS ZP473056222MANIFOLD, IMPELLER173079023BOLT, 1/4-20 X 2.75 SOC HD ZP273088924BRACKET, MANIFOLD173089125CLAMP, HOSE, 3" - 4"273116626FITTING, 90, 6 ORFS - 6 O-RING467552027KEY, .125 SQ X 1.001PART OF 73047028


PARTS BREAKDOWN

IMPELLER HYDRAULIC MANIFOLD GROUP (770116)

REV C

83

1

4

55

555

5 92

10

7

6


PARTS BREAKDOWN

IMPELLER HYDRAULIC MANIFOLD GROUP (770116)

Parts List 770116


BOLT, M8-1.25 X 16 HH434002911WASHER, 1/4 BELLEVILLE434003832WASHER, 5/16 BELLEVILLE434003843FITTING, 90, -4 ORFS - 4 SAE16755074FITTING, STR, 4 ORFS - 4-SAE66755085FITTING, RUN TEE -4 ORFS TO -4 SAE16755096HIGH DUMP MANIFOLD17705577MOUNT, HIGH DUMP MANIFOLD17705588SCREW, 1/4-20 X .750 HHC47130029HD SOLUTION TANK-REF.10


PARTS BREAKDOWN

HYDRAULIC RESERVOIR GROUP (730127)

REV *


PARTS BREAKDOWN

HYDRAULIC RESERVOIR GROUP (730127)


PARTS BREAKDOWN

HYDRAULIC PUMP GROUP (730136)

REV A

10

3

1

2

11

66

7

8

5

9

4

4


PARTS BREAKDOWN

HYDRAULIC PUMP GROUP (730136)

Parts List - 730136


O-RING133037111WASHER, 3/8, BELLEVILLE234003852PUMP, PROPULSION16002153FTG - ELBOW -10 ORFS TO -12 SAE26755004FITTING, RUN TEE, 8 ORFS - 8 ORFS - 8 SAE16755255FITTING, 90, -8 ORFS - 10 SAE26755286FITTING, 90, 6 ORFS - 10 SAE16755327FITTING, 90, 12 ORFS - 8 SAE16755438FTG-STR THD 90 -20 ORFC TO -16 SAE16755539SCREW, 3/8-16 X 1.25 HH271304310PUMP, AUX173031011


PARTS BREAKDOWN

HYDRAULIC VALVE GROUP (730137)

REV *


PARTS BREAKDOWN

HYDRAULIC VALVE GROUP (730137)


PARTS BREAKDOWN

HYDRAULIC MANIFOLD COMPONENTS GROUP (730170)

REV B


PARTS BREAKDOWN

HYDRAULIC MANIFOLD COMPONENTS GROUP (730170)


PARTS BREAKDOWN

ENGINE MOUNT GROUP - DIESEL (730128)

REV *


PARTS BREAKDOWN

ENGINE MOUNT GROUP - DIESEL (730128)


PARTS BREAKDOWN

ENGINE MOUNT GROUP - GAS (730164)

REV A

10

8

1

5

6

3

8

5

7

11

5

10

9

2

12

1113

13

16

4

1

2

18

17

14

12

13


PARTS BREAKDOWN

ENGINE MOUNT GROUP - GAS (730164)

Parts List 730164


BLT-HH M8-1.25 X 25 STL ZINC6110382471NUT, M8-1.25 ESN6120400512NUT, M10-1.50 ESN3120400693WASHER, M101123100584ISOLATOR, VIBRATION36002125WASHER, SAFETY36003336MOUNT, REAR OUTER DIESEL ENG16008817MOUNT, REAR INNER DIESEL ENG16008828MOUNT, FRONT DIESEL ENG16008999BOLT, M10-1.50 X 60 HH360092510LOCK WASHER, M101260094511MOUNT, HARNESS162008112BOLT, M10-1.25 X 25 HH ZP1262008213KUBOTA GAS ENGINE162070014SWITCH, OIL PRESSURE (603001)1PART OF 62023615SWITCH, WATER TEMP (603000)1PART OF 62023616FRAME-REF.17FRAME-REF.18


PARTS BREAKDOWN

ENGINE MOUNT GROUP - LPG (730163)

REV A

10

81

5

6

3

8

5

7

11

5

10

9

2

12

1113

13

16

4

1

2

18

17

14

12

13


PARTS BREAKDOWN

ENGINE MOUNT GROUP - LPG (730163)

Parts List 730163


BLT-HH M8-1.25 X 25 STL ZINC6110382471NUT, M8-1.25 ESN6120400512NUT, M10-1.50 ESN3120400693WASHER, M101123100584ISOLATOR, VIBRATION36002125WASHER, SAFETY36003336MOUNT, REAR OUTER DIESEL ENG16008817MOUNT, REAR INNER DIESEL ENG16008828MOUNT, FRONT DIESEL ENG16008999BOLT, M10-1.50 X 60 HH360092510LOCK WASHER, M101260094511MOUNT, HARNESS162008112BOLT, M10-1.25 X 25 HH ZP1262008213KUBOTA ENGINE - LPG A/N (CAT MUFFLER)162069914SWITCH, OIL PRESSURE (603001)1PART OF 62023515SWITCH, WATER TEMP (603000)1PART OF 62023516FRAME-REF.17FRAME-REF.18


PARTS BREAKDOWN

AIR CLEANER GROUP - DIESEL (730131)

REV A


PARTS BREAKDOWN

AIR CLEANER GROUP - DIESEL (730131)


PARTS BREAKDOWN

AIR CLEANER GROUP - GAS (730129)

REV B


PARTS BREAKDOWN

AIR CLEANER GROUP - GAS (730129)


PARTS BREAKDOWN

AIR CLEANER GROUP - LPG (730130)

REV C

1

32

11

10

12

4

134

4

184

14

4

5

49

15

78

6

16

6

17


PARTS BREAKDOWN

AIR CLEANER GROUP - LPG (730130)

Parts List 730130


BOLT, M8-125 X 30 HH2110382541NUT, M8-1.25 ESN2120400512WASHER, M82123100413CLAMP, HOSE630441124ADAPTER, 2" 90133003965CLAMP, HOSE, .50233005356INDICATOR, FLTR SERVICE (INCLUDES 3305640)133039917FITTING, NIPPLE (SERVICE PART)133056408HOUSING, AIR FLTR (INCLUDES FILTER ELEMENTS)133179179ELEMENT, FLTR, PRIMARY (SERVICE PART)1332114310ELEMENT, FLTR, SAFETY (SERVICE PART)1332257211MOUNTING BAND, AIR CLEANER160038512HOSE, 2.00 X 2.50160058013TUBE, AIR CLEANER INTAKE173039314WELDMENT, LPG AIR INTAKE173112815PCV HOSE173117516MOUNT, AIR CLEANER173118817COBRA AIR CUFF1PART OF ENGINE18


PARTS BREAKDOWN

RADIATOR GROUP (730132)

REV C

3

4

3

1910

210

169

1115

1222

18

9

820

5

101 3

17

3

23

16721

13

14

2

6

24


PARTS BREAKDOWN

RADIATOR GROUP (730132)

Parts List 730132


NUT, M10-1.50 ESN2120400691ISOLATOR, VIB333004652CLAMP, HOSE, .75 - 1.25433021933HOSE, UPPER RAD, DIESEL133326434FTG-RAD (HOSE PORT 3336103)133334895PETCOCK133442326WASHER, 3/8134000877WASHER, 1/4 BELLEVILLE434003838SPACER, SHROUD26001989WASHER, ISOLATOR460036310BOLT, M8-1.25 X 45 HH260082011MOUNT, UPPER SHROUD, DIESEL160086712WELDMENT, FAN SHROUD, DIESEL160087513SPACER, ISOLATOR260088414LOCK WASHER, M8260095915SEAL, SHROUD262006416HOSE, LOWER RADIATOR169002017RADIATOR - OIL COOLER169012518NUT, FIBER INSERT 3/8-16171138019SCREW, 1/4-20 X .625 HHC471300120SCREW, 3/8-16 X 1.50 HHC171304421RADIATOR CAP1PART OF 333667922FRONT ENGINE MOUNT-REF23ENGINE, DIESEL-REF.24


PARTS BREAKDOWN

RADIATOR OVERFLOW BOTTLE GROUP (730133)

REV A


PARTS BREAKDOWN

RADIATOR OVERFLOW BOTTLE GROUP (730133)


PARTS BREAKDOWN

OIL COOLER GROUP (730134)

REV *


PARTS BREAKDOWN

OIL COOLER GROUP (730134)


PARTS BREAKDOWN

EXHAUST GROUP - DIESEL (730154)

REV D

9

22

8

2

6

19

18

2120

17

15

11

14

114

10

12

3

3

16

13

4

7

13

7

4

47

47

5

2

2


PARTS BREAKDOWN

EXHAUST GROUP - DIESEL (730154)

Parts List - 730154


NUT, M6-1.00 HEX2120220421CLAMP, 1.75333016402CLAMP, EXHAUST, 2 IN233029173WASHER, 5/16 BELLEVILLE434003844NUT, M8-1.25 FLNG16009345EXHAUST ISOLATOR16202056BOLT, M8-1.25 X 20 HH47170247WELDMENT, EXHAUST STUB17304098HEAT SHIELD17304199BOLT, M6-1.00 X 35 HH FULL THREAD SS273050810MUFFLER173117711HANGER, MUFFLER173117812MOUNT, HEAT SHIELD273117913STRAP, MUFFLER273118014TAIL PIPE173121915ASSEMBLY, HEAT SHIELD - DIESEL1731220-116EXHAUST PIPE - DIESEL173122217ENGINE-REF.18FRAME-REF.19NUT, M8-1.25 SS4WITH ENGINE20STUD, M8-1.254WITH ENGINE21GASKET, EXHAUST1WITH ENGINE22


PARTS BREAKDOWN

EXHAUST GROUP - GAS / LP (730178)

14

8

6

21

23

12

27

1011

20

4

18

21

9

13

716

22

12

515

317

27

28

25

26

3

19

24

REV *


PARTS BREAKDOWN

EXHAUST GROUP - GAS / LP (730178)

Parts List 730178


NUT, M8-1.254120220591WASHER, M84123100412CLAMP, EXHAUST233016413GASKET - CAT 3605133450284LOCK WASHER, 5/16 HS MED434001025WASHER, 1/4 BELLEVILLE234003836WASHER, 5/16 BELLEVILLE234003847BOLT, M6-1.00 X 10 HH ZP23612558BOLT, M8-125 X 35 HH46009189NUT, M12-1.75260094910WASHER, M12260095011EXHAUST ISOLATOR262020512GASKET, CATALYST, 4-BOLT169019013CATALYTIC CONVERTER, LPG - GAS169019114NUT, HEX 5/16-18471131915BOLT, M8-1.25 X 20 HH271702416HEAT SHIELD173066517BOLT, M12-1.75 X 45 HH273066718WELDMENT, EXHAUST PIPE, GAS - LPG173132719WELDMENT, EXHAUST PIPE173132820HEAT SHIELD173143221WELDMENT, EXHAUST HANGER173146522FRAME, ENG TUBE-REF.23ENGINE-REF.24STUD, M8-1.254WITH ENGINE25NUT, M8-1.25 SS4WITH ENGINE26O2 SENSOR2WITH ENGINE27GASKET, EXHAUST1WITH ENGINE28


PARTS BREAKDOWN

FUEL TANK MOUNT GROUP - DIESEL (730140)

REV B


PARTS BREAKDOWN

FUEL TANK MOUNT GROUP - DIESEL (730140)


PARTS BREAKDOWN

FUEL TANK MOUNT GROUP - GAS (730139)

REV C


PARTS BREAKDOWN

FUEL TANK MOUNT GROUP - GAS (730139)


PARTS BREAKDOWN

LPG TANK MOUNT GROUP (730138)

REV F

2

12

2

12

1819

2017

22

17

3014

13 8

728

6

5

3

212

15

23

33

6

8 31

32

1

2410

25

4

2927

2629

29

4

11 21

9212

12

16

17


PARTS BREAKDOWN

LPG TANK MOUNT GROUP (730138)

Parts List - 730138


BOLT, M6-100 X 20 HH2110380981BOLT, M10-1.50 X 25 HH8110383462BUCKLE12201313CLAMP, HOSE, .50233005354BODY, VALVE MOUNT133165115FITTING, 90, BRASS, LPG233340376HOSE, LPG, TO TANK133353757FTG SAE 5/8-18 45 DEGREE FLARE233420978WASHER, STAR, .31, INT. ZP134002739WASHER, 1/4 BELLEVILLE2340038310WASHER, 5/16 BELLEVILLE1340038411WASHER, 3/8, BELLEVILLE8340038512FTG-LP TANK CONNECT1340086013LPG RELIEF VALVE1340086214WELDMENT, LPG MNT1600459-115ANGLE, LPG STOP160046116NUT, M10-1.50 FLNG860093617NUT, M12-1.75160094918LOCK WASHER, M12160096119BOLT, M12-1.75 X 60 HH FULL THREAD162003620BOLT, M8-1.25 X 20 HH271702421MOUNT, LPG VALVE173053322BRACKET, VAPORIZER173089023MOUNT, FUSE BOX173116424HOSE, VAPORIZER TO CARB173116725HOSE, COOLANT, 5/8" ID X 15.0" LG173117326HOSE, COOLANT, 5/8" ID X 43.0" LG173117427HOSE, LPG TANK TO VAPORIZER173118628CLAMP, HOSE482912929NUT, VALVE MOUNT1PART OF 331651130FITTING, NIPPLE1PART OF ENGINE31VAPORIZER (13098-62401)1PART OF ENGINE32SOLENOID AND LOCK OFF (EG523-46951)1PART OF ENGINE33


PARTS BREAKDOWN

FUEL LINE GROUP - DIESEL (730153)

REV *


PARTS BREAKDOWN

FUEL LINE GROUP - DIESEL (730153)


PARTS BREAKDOWN

FUEL COMPONENT GROUP - GAS (730141)

REV *


PARTS BREAKDOWN

FUEL COMPONENT GROUP - GAS (730141)


PARTS BREAKDOWN

THROTTLE SOLENOID GROUP - DIESEL (730151)

REV A


PARTS BREAKDOWN

THROTTLE SOLENOID GROUP - DIESEL (730151)


PARTS BREAKDOWN

BATTERY GROUP (730142)

REV A


PARTS BREAKDOWN

BATTERY GROUP (730142)


PARTS BREAKDOWN

FRONT COVER GROUP (730143)

REV C


PARTS BREAKDOWN

FRONT COVER GROUP (730143)


PARTS BREAKDOWN

TOP COVER GROUP (730144)

REV D

5

8

8

5

8

6

13

4

1

18

17

2 4

37

216

715

14

12

4 9

15

410

14

21

11

6

194

10

20


PARTS BREAKDOWN

TOP COVER GROUP (730144)

Parts List 730144


BLT-HH M8-1.25 X 25 STL ZINC2110382471STUD, 10MM BALL233003762BOLT, M8-1.25 X 16 HH234002913WASHER, 5/16 BELLEVILLE1234003844BOLT, M10-1.50 X 35 HH FULL THRD26009245NUT, M8-1.25 FLNG46009346NUT, FIBER INSERT 5/16-1827113747NUT, M10-1.50 JAM47170148BOLT, M8-1.25 X 20 HH37170249SCREW, M8-1.25 X 16 BUTTON HD CAP CZP473039910MOUNT, GAS STRUT173043311TOP COVER173045012STRIKER, TOP COVER173045213WELDMENT, HINGE, MALE273045414WELDMENT, HINGE, FEM273045615GAS STRUT, 30.9 EXT X 13.8 STK173045716ANGLE, GAS STRUT MNT173045917BAR, SPACER173046118RETAINER, COVER173113219LATCH173143320COVER FRAME-REF21


PARTS BREAKDOWN

SIDE DOOR GROUP (730145)

REV B

104

3

8

15

11

87

2

87

8

6912

136

9

96

12

69

13

14

16

15


PARTS BREAKDOWN

SIDE DOOR GROUP (730145)

Parts List 730145


BOLT, M6-1.00 X 16 HH4110380721BOLT, M6-100 X 20 HH2110380982NUT, M6-1.00 ESN2120400443WASHER, M62123100334WASHER, 1/4 BELLEVILLE434003835WASHER, 5/16 BELLEVILLE834003846BOLT, M10-1.50 X 35 HH FULL THRD26009247NUT, M10-1.50 JAM47170148BOLT, M8-1.25 X 20 HH87170249STRIKER, DOOR173040310SHIELD, HEAT173040411WELDMENT, HINGE, MALE273040512WELDMENT, HINGE, FEM273040713DOOR, LEFT SIDE173042814LATCH173143315COVER FRAME-REF.16


PARTS BREAKDOWN

SEAT DOOR GROUP (730146)

REV B

53 3

5

6

1

2

43

35

7

8


PARTS BREAKDOWN

SEAT DOOR GROUP (730146)

Parts List 730146


BOLT, M6-1.00 X 16 HH2110380721WASHER, 1/4 BELLEVILLE234003832WASHER, 5/16 BELLEVILLE534003843STRIKER, SEAT DOOR17303984SCREW, M8-1.25 X 16 BUTTON HD CAP CZP47303995HINGE, CONT, 4"17304006DOOR, SEAT17304497LATCH17314338


PARTS BREAKDOWN

SEAT MOUNT GROUP (730147)

REV C


PARTS BREAKDOWN

SEAT MOUNT GROUP (730147)


PARTS BREAKDOWN

HYDRAULIC HOSE GROUP (730148)

REV C


PARTS BREAKDOWN

HYDRAULIC HOSE GROUP (730148)


PARTS BREAKDOWN

HYDRAULIC HI-DUMP HOSE GROUP (770118)

9

10

3

4

7

8

5

6

1

2

REV B


PARTS BREAKDOWN

HYDRAULIC HI-DUMP HOSE GROUP (770118)

Parts List 770118


HOSE, 4 STR - 4 90 MED (VALVE PB TO HD VALVE P)17705681HOSE, 4 STR - 4 90 MED (HD VALVE T TO IMP CASE CEN)17705692HOSE, 4 STR - 4 STR MED (HD VALVE HD B TO DOOR CYL R)17705703HOSE, 4 STR - 4 STR MED (HD VALVE HD A TO DOOR CYL F)17705714HOSE, 4 STR - 4 STR MED (HD VALVE SAL A TO S- LIFT CYL L)17705725HOSE, 4 STR - 4 STR MED (HD VALVE SAL B TO S-LIFT CYL U)17705736HOSE, 4 STR - 4 STR MED (HD VALVE HL B TO H-LIFT CYL U)17705747HOSE, 4 STR - 4 STR MED (HD VALVE HL A TO H-LIFT CYL L)17705758HOSE, 4 STR - 4 STR MED (VALVE SG A TO SQU CYL R)17705769HOSE, 4 STR - 4 STR MED (VALVE SG B TO SQU CYL L)177057710


PARTS BREAKDOWN

HYDRAULIC HI-DUMP HOSE ROUTING (770119)

REV B

25

2

3

5

7

6

8

10

1112

14

15

16

17

18

3536

20

2223

24

26

4

919

1

13

21

29

30

33

34

31

32

27

28

3738

3940


PARTS BREAKDOWN

HYDRAULIC HI-DUMP HOSE ROUTING (770119)

Parts List 770119


HOSE, 20 STR - 20 STR SUC (RES TO AUX PUMP IN)17310511HOSE, 12 STR - 12 STR SUC (RES TO VDP CASE)17310522HOSE, 16 STR - 16 90 RET (COOLER UPPER TO RES)17310533HOSE, 10 STR - 10 STR RET (VALVE T2 TO COOLER)17310544HOSE, 10 STR - 8 90 RET (VDP CASE TO RES)17310555HOSE, 8 STR - 10 90 MED (MB LEFT TO VALVE T2)17310566HOSE, 8 STR - 10 STR MED (IMP SOL T TO COOLER)17310577HOSE, 8 STR - 8 STR MED (AUX PUMP 2 TO IMP SOL P)17310588HOSE, 8 STR - 8 STR MED (AUX PUMP 1 TO VALVE P2)17310599HOSE, 8 STR - 8 90 MED (VALVE MB OUT TO MB RIGHT)173106010HOSE, 8 STR - 8 90 MED (IMP SOL VF OUT TO IMP LEFT)173106111HOSE, 8 STR - 8 90 MED (IMP RIGHT TO IMP SOL VF IN)173106212HOSE, 6 STR - 6 45 MED (AUX PUMP 3 TO VALVE P1)173106313HOSE, 6 STR - 6 90 MED (VALVE P1 TO STR PRESS)173106414HOSE, 6 STR - 8 STR RET (STR TANK TO VDP CASE)173106515HOSE, 6 STR - 6 STR MED (STR LEFT TO CYL F)173106616HOSE, 6 STR - 6 STR MED (STR RIGHT TO CYL R)173106717HOSE, 4 STR - 4 45 MED (VALVE BL A TO SH CYL F)173106818HOSE, 4 STR - 4 45 MED (VALVE BL B TO SH CYL R)173106919HOSE, 4 STR - 4 45 MED (MB CASE TO MB MOTOR)173107220HOSE, 4 STR - 4 90 MED (MB CASE TO HD VALVE T)173107321HOSE, 4 STR - 4 90 MED (IMP CASE TO RES)173107422HOSE, 4 STR - 4 90 MED (VALVE T1 TO RES)173107523HOSE, 4 STR - 4 45 MED (WHEEL DRIVE CASE TO RES)173107624HOSE, 8 STR - 8 45 SPCL (VDP L TO WHEEL DRIVE R)173107725HOSE, 8 STR - 8 45 SPCL (VDP R TO WHEEL DRIVE F)173107826HOSE, 4 STR - 4 90 MED (VALVE PB TO HD VALVE P)177056827HOSE, 4 STR - 4 90 MED (IMP CASE L TO HD VALVE T)177056928HOSE, 4 STR - 4 STR MED (HD VALVE HD B TO DOOR CYL R)177057029HOSE, 4 STR - 4 STR MED (HD VALVE HD A TO DOOR CYL F)177057130HOSE, 4 STR - 4 STR MED (HD VALVE SAL A TO S-LIFT CYL L)177057231HOSE, 4 STR - 4 STR MED (HD VALVE SAL B TO S-LIFT CYL U)177057332HOSE, 4 STR - 4 STR MED (HD VALVE HL B TO H-LIFT CYL U)177057433HOSE, 4 STR - 4 STR MED (HD VALVE HL A TO H-LIFT CYL L)177057534HOSE, 4 STR - 4 STR MED (SQU CYL R TO L PILLAR RH BULKHD)177057635HOSE, 4 STR - 4 STR MED (SQU CYL L TO L PILLAR LH BULKHD)177057736HOSE, 4 STR -4 STR (L PILLAR RH BULKHD TO VALVE SG A)177058437HOSE, -4STR -4 STR (L PILLAR LH BULKHD TO VALVE SG B)177058538HOSE, 4 STR -4 STR (R PILLAR LH BULKHD TO VALVE HD B)177058639HASE, 4 STR -4 STR (R PILLAR RH BULKHD TO VALVE HD A)177058740


PARTS BREAKDOWN

HOSE CLAMP GROUP ONE (770120)

REV C

6

11

17

14

92

30

14

259

1

19

320

15611

22

210

19

28

2424

14

18

23

1992

9

21

27

147

8513

26

26

16102

26

2629


PARTS BREAKDOWN

HOSE CLAMP GROUP (770120)

Parts List 770120-1

DESCRIPTIONQTYPART NUMBERITEMBLT-HH M8-1.25 X 25 STL ZINC4110382471BOLT, M8-1.25 X 25 HH SS5110395672NUT, M8-1.25 ESN SS1120402593WASHER, M81123100414WASHER, FENDER, M61123320115RETAINER, HOSE, OFFSET, 8233053986CLAMP, HOSE133355997CLAMP, 2"133435398WASHER, 5/16 BELLEVILLE734003849WASHER, 3/8, BELLEVILLE2340038510BOLT, M8-1.25 X 45 HH260082011BOLT, M6-1.00 X 20 HH SS160091312NUT, M6-1.00 ESN SS160093313NUT, M8-1.25 FLNG560093414EDGING, 3/16 X 5.75"162003915CLAMP, P TYPE, 1.00 DIA169001116BOLT, M8-1.25 X 20 HH SS171703017BRACKET, HOSE TRAY173114518CLAMP, HOSE, .88273114619TRAY, REAR HOSE173114720ASSEMBLY, HOSE CLAMP BRACKET1731148-121SLEEVE, AS-B-37 X 30.0"173115022SLEEVE, AS-B-17 X 6.0"173115123EDGING, .31 X 2.75"273115224BRACKET, CENTER HOSE173115325SLEEVE, AS-B-33 X 6.0"477059626FRAME-REF.27BRACKET, TANK MNT-REF.28BRACKET, FILTER MNT-REF.29CONSOLE-REF.30


PARTS BREAKDOWN

HOSE CLAMP GROUP TWO (770120)

REV A

57

53

9

3

9

14

46

11

12

10

10

10

28

9

9

13

1

13


PARTS BREAKDOWN

HOSE CLAMP GROUP TWO (770120)

Parts List 770120-1

DESCRIPTIONQTYPART NUMBERITEMRETAINER, HOSE, OFFSET 4233023401CLAMP, HOSE, .56133430822SCREW, 1/4-20 X 1.25 HH ZP334002273WASHER, 1/4 BELLEVILLE234003834RETAINER, HOSE, SYM, 626008225BOLT, M6-1.00 X 20 HH SS26009136BOLT, M6-1.00 X 35 HH16009527BLT - HH 1/4-20 X .87 STL ZINC17112068NUT, FIBER INSERT 1/4-2047113739SLEEVE, AS-B-17 X 6.0"373115110RETAINER, WIRE177059811RH PILLAR-REF.12HOPPER LIFT ARM-REF.13SQU LIFT ARM-REF.14


PARTS BREAKDOWN

DECAL GROUP (770121)

REV *

12 5

12

ONE ON EACH SIDE OFTHE RADIATOR.

LPG TANK MOUNT

7

1

2

3

4

6

8

9

10

11 14

15

16

13

18

17

18

17

DEBRIS HOPPER

19

ONE ON EACH SIDEOF THE HOPPER.


PARTS BREAKDOWN

DECAL GROUP (770121)

Parts List DECAL GROUP 770121


DECAL, WARNING FAN BELT (ENG)133017301DECAL, WARNING FAN (RAD SHROUD)233017332DECAL, CAUTION133018543DECAL, MADE IN USA133348274DECAL, POWERBOSS133349005DECAL, READ MANUAL133422646DECAL, LPG FUEL TANK (LPG ONLY)133429717DECAL, HOT SURFACE133429788DECAL, HYDRAULIC FLUID INFORMATION17150239DECAL, GAS FUEL WARNING171594910DECAL, DIESEL FUEL WARNING171595311DECAL, NAUTILUS HD271597512DECAL, FLAMMABLE MATERIAL WARNING171596513DECAL, WARNING, NO FUEL IN RES.171596614DECAL, WARNING, DO NOT PICK UP171596715DECAL, WARNING, ROTATING BRUSHES271596816DECAL, STAY CLEAR OF HOPPER2330173217DECAL, RAISED HOPPER271549718DECAL, DUMP DOOR2334265019


PARTS BREAKDOWN

ELECTRICAL GROUP (730116)

REV *


PARTS BREAKDOWN

ELECTRICAL GROUP (730116)

Parts ListITEM PART NUMBER QTY DESCRIPTION

1 748990 1 ENGINE HARNESS2 748991 1 LIGHTS HARNESS3 748992 1 MAIN HARNESS4 748799 1 HARNESS, MAIN, NAUTILUS5 731146 2 CLAMP, HOSE, .88


PARTS BREAKDOWN

BRUSH/BROOM GROUP (730175)

REV B


PARTS BREAKDOWN

BRUSH/BROOM GROUP (730175)


OPTIONS - PARTS BREAKDOWNS

OPTION - SIDE BRUSH GROUP (730000)

REV B

OPTIONS - PARTS BREAKDOWN



OPTION - SIDE BRUSH GROUP (730000)

GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS:730000, 730001, 730002, 730011, 730028, 730029, 730171



OPTION - SIDE BRUSH LIFT GROUP (730001)

REV A



OPTION - SIDE BRUSH LIFT GROUP (730001)




OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002)

REV A



OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002)




OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011)

REV D



OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011)




OPTION - SIDE BRUSH SCRUB HEAD GROUP (730028)

REV *




OPTION - SIDE BRUSH STEERING COLUMN GROUP (730029)

REV *



OPTION - SSB HYDRAULIC MANIFOLD GROUP (730171)

REV B



OPTION - SSB HYDRAULIC MANIFOLD GROUP (730171)




OPTION - OVERHEAD GUARD GROUP (730003)

REV *



OPTION - OVERHEAD GUARD GROUP (730003)



OPTION - STROBE LIGHT GROUP (ON OVERHEAD GUARD) (730004)

REV B



OPTION - STROBE LIGHT GROUP (ON OVERHEAD GUARD) (730004)



OPTION - ROTATING LIGHT GROUP (ON OVERHEAD GUARD) (730005)

REV B



OPTION - ROTATING LIGHT GROUP (ON OVERHEAD GUARD) (730005)



OPTION - FLASHING LIGHT GROUP (ON OVERHEAD GUARD) (730006)

REV B



OPTION - FLASHING LIGHT GROUP (ON OVERHEAD GUARD) (730006)



OPTION - SUSPENSION SEAT GROUP (730007)

REV A



OPTION - SUSPENSION SEAT GROUP (730007)



OPTION - BACKUP ALARM GROUP (730008)

REV C

12

17

11

2

1

13

5

3

4

16

89

610

8

7

14



OPTION - BACKUP ALARM GROUP (730008)

Parts List 730008


BOLT, M6-1.00 X 16 HH2110380721BOLT, M8-1.25 X 25 HH SS2110395672NUT, M6-1.00 ESN2120400443NUT, M8-1.25 ESN SS2120402594ALARM, BACKUP133030025HARNESS, SWITCH, WHISKER13342546-16SCREW, #8-32 X .625 PAN HD ZP234000457NUT, FIBER INSERT #8-32434000828FLATWASHER, #8234000969BOLT, #8-32 X 1.25 HH ZP262013610PUMP, AUX173031011MOUNT, REVERSE SWITCH173100212MOUNT, SAFETY LIGHTS173103013ADJUSTER, HYDROBACK W/SW MNT-REF.14PUMP ASSEMBLY-REF.15SOLUTION TANK-REF.16HYDROBACK MOUNT-REF.17HARNESS, SAFETY LT & BACKUP ALARM1748980HARNESS ASSEMBLY, BACK UP ALARM1748719



OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009)

REV *



OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009)



OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010)

REV *



OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010)



OPTION - STROBE LIGHT GROUP (ON SOLUTION TANK) (730012)

REV B



OPTION - STROBE LIGHT GROUP (ON SOLUTION TANK) (730012)



OPTION - ROTATING LIGHT GROUP (ON SOLUTION TANK) (730013)

REV B



OPTION - ROTATING LIGHT GROUP (ON SOLUTION TANK) (730013)



OPTION - FLASHING LIGHT GROUP (ON SOLUTION TANK) (730014)

REV B



OPTION - FLASHING LIGHT GROUP (ON SOLUTION TANK) (730014)



OPTION - CHEMICAL METERING GROUP (730015)

REV B



OPTION - CHEMICAL METERING GROUP (730015)



OPTION - FIRE EXTINGUISHER GROUP (730016)

REV *



OPTION - FIRE EXTINGUISHER GROUP (730016)



OPTION - AUTO FILL GROUP (730017)

REV A



OPTION - AUTO FILL GROUP (730017)



OPTION - URETHANE SQUEEGEE BLADE GROUP (730024)

REV *



OPTION - URETHANE SQUEEGEE BLADE GROUP (730024)



OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025)

REV *



OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025)



OPTION - SEAT SWITCH (730031)

REV A



OPTION - SEAT SWITCH (730031)



OPTION - SIDE BROOM GROUP (730032)

REV *



OPTION - SIDE BROOM GROUP (730032)

GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS:730032, 730033, 730034, 730028, 730029.



OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033)

REV A



OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033)

GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS:730032, 730033, 730034, 730028, 730029.



OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034)

REV *



OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034)

PART NUMBER QTY DESCRIPTION675470 2 HOSE CHRG T (STR) TO HOP OUT (90)731075 1 HOSE,4 STR-4 90 MED (VALVE T1 TO RES)731079 1 HOSE,8 STR-8 90 MED (LH MB TO SSB VALVE)731081 1 HOSE,10 STR-8 45MED (VALVE T2 TO SSB VAL)731084 1 HOSE,4 STR-4 STR MED (STR TEE TO SSB VAL)731085 2 HOSE,4 STR-4 90 MED (VALVE T1 TO SSB VAL)731068 1 HOSE, 4 STR - 4 45 STR MED (VALVE TO CYL)



OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038)

REV B



OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038)


PARTS BREAKDOWN

OPTION - PRESSURE WASHER PUMP GROUP (730041-1)

REV C

2825

3715

2711

262

38

149

17

29

19

23

4

30 24

234

110

16

1022

20

2212

18

21

32

2

11

33

478

6

34

47

3

31

13

13

36

35

5


PARTS BREAKDOWN

OPTION - PRESSURE WASHER PUMP GROUP (730041-1)

Parts List 730041-1

DESCRIPTIONQTYPART NUMBERITEM1103956711204004422810933330219343302737-1533205516332072873339916833422739340038410600913116009341262003713620137146756341567563516715970177170301873146319770597197309672073142121731422227314232373142424731425257314362673144127731449287314542973145530731456317314593273146033731461347470413582961936

2 BOLT, M8-1.25 X 25 HH SS4 NUT, M6-1.00 ESN1 FTG, BRASS ELBOW, 1/2 MPT - 1/2 FPT4 CLAMP, HOSE, .75 - 1.251 SWITCH, FLOAT1 FTG, BRASS ELBOW, 3/8 MPT - 3/8 FPT2 FTG, STR, 1/2 MPT 3/4 HOSE BARB1 FTG, BRASS ELBOW, .38 FPT TO .50 MPT1 SWITCH COVER - BLACK, CLEAR LENS6 WASHER, 5/16 BELLEVILLE4 BOLT, M6-1.00 X 20 HH SS4 NUT, M8-1.25 FLNG2 NYLON CABLE TIE1 SWITCH BODY, DPST W/GREEN LAMP1 FITTING, STR, -6 MPT - 6 OFS SS1 FITTING, STR, -6 FPT - 6 OFS SS1 DECAL, WASH SWITCH4 BOLT, M8-1.25 X 20 HH SS1 TANK, SOL, PRESS WASHER - STD MACHINE1 TANK HD, SOL. PRESS WASHER - HIGH DUMP MACH1 PAD, STEP1 ASSEMBLY, PRESSURE WASHER ( )1 MOUNT, PRESSURE WASHER2 FTG, STR, 3/4 MPT 1 HOSE BARB1 FTG, BRASS, 45 STREET ELBOW, 3/4 NPT1 ANCHOR COUPLING 3/8 NPT1 MOUNT, QUICK DISCONNECT1 QUICK DISCONNECT, COUPLER W/VALVING1 FTG, BRASS HEX NIPPLE, 3/8 NPT1 HOSE, -6 STR -6 90, SS END FITTINGS1 ADAPTER, BRASS MALE HOSE TO 3/4 FPT1 TUBING, 1.00 ID RENFORCED VINYL1 BRACKET, SWITCH1 BRACKET, CLAMP1 TUBING, .75 ID VINYL1 BOOT, IGNITION SWITCH1 PLUG, 1/4 MPT, BRASS1 NUTPART OF 73142537

CONSOLE-REF.38HARNESS ASSY, PRESSURE WASHER1748735-EDGING, VINYL TRIM .125 X 12.00 (NOT SHOWN) USEDON GROUP 730145 ITEM #11 730404

13500118-

**ORDER 731486 CHECK VALVE REPLACEMENT KIT FOR 731421 PRESSURE WASHER ASSEMBLY


PARTS BREAKDOWN

OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2)

REV *

10

13

4

9

8

7

15

6

14

12

11

5

2

32

1


PARTS BREAKDOWN

OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2)

Parts List 730041-2


NUT, ESN4000222001CLAMP2005600102SCREW, PHILLIPS4006956803SCREW, 3/8-16 X 1.50 HH SS334004554NUT, RUBBER EXPANSION37309915WELDMENT, HOSE BOX17314376HOSE, PRESSURE WASHER 50 FT (PART OFKIT 731457)

17314407

QUICK DISCONNECT, COUPLER (PART OFKIT 731457)

17314418

QUICK DISCONNECT, NIPPLE17314429QUICK DISCONNECT PLUG, 6MPT (PART OFKIT 731457)

173144310

TRIGGER GUN (PART OF KIT 731457)173144411INSULATED LANCE (PART OF KIT 731457)173144512LANCE (PART OF KIT 731457)173144613ADJUSTABLE TIP (PART OF KIT 731457)173144714SOLUTION TANK-REF.15


PARTS BREAKDOWN

OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3)

REV A

16

18

16

19

10

1 13

9

4

8

5

11

9

21

6

7

14

22

3

12

20

17

15

3

2

13

2


PARTS BREAKDOWN

OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (740031-3)

Parts List 730041-3


WASHER, 1/4 .625 X .281 X .063234000891FTG, STR THD CONNECTOR -8 ORFS TO -10 SAE134006892FITTING, ELBOW, 6 ORFS - 8 O-RING16755203FITTING, STR, -6 ORFS - 8 SAE16755214FITTING, STR, -8 ORFS - 8 SAE16755245FITTING, RUN TEE, -8 ORFS - 8 ORFS - 8 SAE16755256FITTING, 90, -8 ORFS - 12 SAE16755377FTG - STR THD SWIVEL ELBOW, -8 ORFS TO -8 SAE16756288NUT, FIBER INSERT 1/4-2047113739SCREW, 1/4-20 X 2.00 HH SS271256710BOLT, 1/4-20 X 3.00 SOC HD CAP273096511ASSEMBLY, SOLENOID VALVE 2-POS 3-WAY173129212BRACKET, SOLENOID MNT173143113HOSE, 6 STR - 8 90 (SOL 3 TO PW PUMP IN)173145214HOSE, 8 STR - 8 STR (PW PUMP OUT TO IMP SOL T)173145315FITTING, -6ORFS TO -8 SAE-REF.16HOSE 731061-1 (IMP LEFT TO SOL 1)-REF.17HOSE 731062-1 (IMP RIGHT TO IMP SOL VF IN)-REF.18IMPELLER MOTOR-REF.19IMPELLER MANIFOLD-REF.20MANIFOLD BRACKET-REF.21PRESSURE WASHER PUMP-REF.22



OPTION - LOW LP INDICATOR GROUP (730042)

REV *



OPTION - LOW LP INDICATOR GROUP (730042)



OPTION - RESERVE LPG TANK GROUP (730160)

REV *



OPTION - RESERVE LPG TANK GROUP (730160)



OPTION - STROBE LIGHT GROUP W/CHEMICAL METERING (730166)

REV *



OPTION - STROBE LIGHT GROUP W/CHEMICAL METERING (730166)



OPTION - ROTATING LIGHT GROUP W/CHEMICAL METERING (730167)

REV *



OPTION - ROTATING LIGHT GROUP W/CHEMICAL METERING (730167)



OPTION - FLASHING LIGHT GROUP W/CHEMICAL METERING (730168)

REV *



OPTION - FLASHING LIGHT GROUP W/CHEMICAL METERING (730168)



OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169)

REV A



OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169)



OPTION - DUST SUPRESSION (731482)



PARTS LIST - 731482ITEM PART NO. QTY DESCRIPTION

1 600934 2 NUT-FLANGE WIZZ M8-1.25 ZP2 600940 8 WASHER-FENDER M8 X 24 ZP3 620082 1 SCR-HH M10-1.25 X 25 ZP CLASS 8.84 717024 6 SCR-HH M8-1.25 X 20 ZP GRADE 8.85 717040 2 WASHER-FLAT M10.5 X 30 X 2.5 SS6 731474 1 FLAP, DUST SUPRESSION, LH7 731475 1 FLAP, DUST SUPRESSION , RH8 731477 1 MOUNT, DUST SUPPRESSION, LH9 731480 1 MOUNT, DUST SUPRESSION, RH

10 3400384 2 WASHER-CONICAL SPRING 5/1611 11038247 2 SCR-HH M8-1.25 X 25 ZP CLASS 8.812 12310058 2 WASHER-FLAT M10.5 X 20 X 2 ZP



730019 OPT - SOFTSIDE CAB730044 OPT - SIPED TIRES730045 OPT - PARKING BRAKE730046 OPT - LH SIDE MIRROR731467 OPT - NOISE REDUCTION730123-HF OPT - HIGH FLOW SOLUTION CONTROL

MISCELLANEOUS ADDITIONAL OPTIONS



THIS PAGE INTENTIONALLY LEFT BLANK


ELECTRICAL SCHEMATIC LAYOUT


748992-1, SHEET 1 OF 3, REV *, 08/03/15

LAYOUTS - ELECTRICAL/HYDRAULIC




748992-1, SHEET 2 OF 3, REV *, 08/03/15




748992-1, SHEET 3 OF 3, REV *, 08/03/15




748992-1, SHEET 4 OF 4, REV *, 08/03/15


HYDRAULIC SYSTEM LAYOUT


REV *09-29-2014


HYDRAULIC SYSTEM LAYOUT WITH OPTIONAL SIDE SCRUB BRUSH


REV *09-29-2014


NOTES

NOTES


Revision J Effective January 2014 PowerBoss Made Simple Industrial Limited Warranty

Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations.

This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers.

Special warning to purchaser -- Use of replacement parts not manufactured by PowerBoss or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement.

All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer, whichever the case may be.

PowerBoss disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. PowerBoss assumes no responsibility for any special, incidental or consequential damages.

This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.

This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.

Travel * Labor Parts Engine Extended Warranty Costs

Walk Behind ****

Battery Sweepers 90 Days 12 months 12 months N/A N/A -

IC Sweepers 90 Days 12 months 12 months Through Eng. Mfg. N/A -

Battery Scrubbers 90 Days 24 months 36 months N/A N/A -

RidersBattery Scrubbers 90 Days 24 months 36 months or 2000 hr. N/A 36 months parts + 24 labor (or 3000 Hours) 5%

IC Sweeper/Scrubbers 82 & 90 90 Days 6 months 24 months or 2000 hr. 24 months or 3000 hrs**

36 months parts + 24 months labor (or 3000 Hours) + 180 days travel 5%

I.C. Sweepers 9X, 10X 90 days 6 months 48 months or 3000 hrs. 60 months or 3000 hrs**48 months parts + 24 months labor (or 3000 Hours) + 180 days travel 5%

NAUTILUS Scrubber 180 Days 24 months 36 months or 2000 hr. 36 months or 2000 hrs**48 months parts + 24 months labor (or 3000 Hours) + 180 days travel 3%

All Rider, I.C. Bumper to Bumper

(excluding APEX series)5000 hr max. 48 months parts, 48 months labor, 180 days travel

ExceptionsApex Series Sweeper 90 Days 12 months 12 months or 1000 hr. 12 months or 1000 hrs** 24 months parts + 24 months labor (or 2000 Hours) 5%

6X Sweeper 90 Days 6 months 24 months or 2000 hr. 24 months or 2000 hours**36 months parts + 24 months labor (or 3000 Hours) + 180 day travel 5%

8%

Tank Bladders

BatteriesPolyethylene plastic tanks

ChargersAftermarket Replacement parts*Two Hour Cap Per Service Call**Through Engine Manufacturer. See Section 3 of Warranty Manual for EngineWarranty Exceptions*** Based Upon Dealer’s Certification Status:

ExtendedWarranty MUST Be Signed UpWithin 30 Days of Delivery to End User(Dealer Has 1Year From Receiving Machine To Sign Up For ExtendedWarranty)

***All above labor and travel reimbursed at 65% or 75% of the published shop rate.

WARRANTY

WARRANTY

“The Power of Clean”

PowerBoss®, Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois 60140Phone: 800-323-9420 www.PowerBoss.com Email: [email protected]

A Member of the Hako Group

PowerBoss® is a Full Line Manufacturer of Sweepers and Scrubbers,for Industrial Facilities.


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