part overhoul & service reports

12
PART OVERHOUL & SERVICE R Unit Model _________________________ E/N Unit : __________________ Serial No Unit _________________________ Cust : __________________ Component No Item Chacked Check Up condition Qty Ok Repaire Replace Others Engine 1 Radiator 2 Hose Radiator A/B 3 Hydraulic Oil Cooler 4 Fan / Kipas 5 Fan Belt 6 Damper 7 Seal Front 8 Seal Rear 9 Bushing Cam Shaft 10 Metal Assy ( Jalan ) 11 Main Metal ( Duduk ) 12 Thrust Metal ( Bulan ) 13 Crank Shaft 14 Linner Cylinder 15 Bushing Con Rod 16 Ring Piston 17 Pin piston 18 Intake Valve 19 Exhaust Valve 20 FIP ( Fuel Injection Pump ) 21 Nozzle / Holder 22 Pipe Nozzle 23 Turbo Charger 24 Engine Oil Cooler 25 Priming Pump 26 Water Pump 27 Water Filter 28 Oil Filter 29 Air Cleaner 30 Hose Fuel Line ( In / Out ) 31 Fuel Filter 32 Engine Oil 33 Engine Mounting 34 Hose oil cooler 35 Hydraulic 1 Hydraulic Filter X 2 Hydraulic Strainner X 3 Hydraulic Oil X 70 4 Hydraulic Cooler X 5 Seal Kit Main Pump X 6 Seal Kit Control Valve X 7 Seal Boom LH / RH X 8 Seal Arm X 9 Seal Bucket X 10 Seal Swivel Joint ( Rotary ) X 11 Motor Travel LH / RH X 12 Motor Swing X 13 Seal Handle LH / RH X 14 Seal Handle Travel X 15 Seal Motor Travel X 16 Seal Motor Swing X 17 Hose Boom In / Our X 18 Hose Arm In / Out X 19 Hose Bucket In / Our X 1 20 Hose Pilot Sys ( Handle ) X 4 21 Hose Center Join X 22 Hose Motor Swing X 23 Hose Travel In / Our X 24 Charger Pump / Pilot Valve X 25 relief motor travel X 1 26 27

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Page 1: Part Overhoul & Service Reports

PART OVERHOUL & SERVICE REPORTSUnit Model _________________________ E/N Unit : ______________________________________________________

Serial No Unit _________________________ Cust : ______________________________________________________

Component No Item Chacked Check Up condition Qty RemarkOk Repaire Replace Others

En

gin

e

1 Radiator2 Hose Radiator A/B3 Hydraulic Oil Cooler4 Fan / Kipas5 Fan Belt6 Damper7 Seal Front8 Seal Rear9 Bushing Cam Shaft

10 Metal Assy ( Jalan )11 Main Metal ( Duduk )12 Thrust Metal ( Bulan )13 Crank Shaft14 Linner Cylinder15 Bushing Con Rod16 Ring Piston17 Pin piston18 Intake Valve19 Exhaust Valve20 FIP ( Fuel Injection Pump )21 Nozzle / Holder22 Pipe Nozzle23 Turbo Charger24 Engine Oil Cooler25 Priming Pump26 Water Pump27 Water Filter28 Oil Filter29 Air Cleaner30 Hose Fuel Line ( In / Out )31 Fuel Filter32 Engine Oil33 Engine Mounting34 Hose oil cooler35

Hyd

rau

lic

1 Hydraulic Filter X2 Hydraulic Strainner X3 Hydraulic Oil X 704 Hydraulic Cooler X5 Seal Kit Main Pump X6 Seal Kit Control Valve X7 Seal Boom LH / RH X8 Seal Arm X9 Seal Bucket X

10 Seal Swivel Joint ( Rotary ) X11 Motor Travel LH / RH X12 Motor Swing X13 Seal Handle LH / RH X14 Seal Handle Travel X15 Seal Motor Travel X16 Seal Motor Swing X17 Hose Boom In / Our X18 Hose Arm In / Out X19 Hose Bucket In / Our X 120 Hose Pilot Sys ( Handle ) X 421 Hose Center Join X22 Hose Motor Swing X23 Hose Travel In / Our X24 Charger Pump / Pilot Valve X25 relief motor travel X 1 Spool Patah2627

Page 2: Part Overhoul & Service Reports

Machine Condition Reports

Unit Category :Unit Model :Serial Number :Tahun Pembuatan :Tanggal Pemeriksaan :

Jurumudi , , 20...Diketahui oleh Diperiksa Oleh

( ) ( )

Disetujui oleh:

( )

Page 3: Part Overhoul & Service Reports

Mechine Condition Reports

no item chackCondition reports

Ok Service Ganti Qty

Engine

1 Alternator2 Battery / Aki3 Bushing Camshaft4 Bushing Con Rod5 Bushing Idle Gear6 Camshaft7 Crankshaft8 Damper depan9 Fan Belt

10 Fan Radiator11 Filter Air Radiator12 Filter Bypass / Raccor13 Filter Oli14 Filter Solar15 Filter udara 16 Fuel Injection Pump17 Hose radiator atas18 Hose radiator bawah19 Hose`Solar20 Linner / Borring21 Main Metal Assy ( Duduk )22 Metal Assy ( Jalan )23 Metal Trusth ( bulan )24 Nozzle / Injector25 Pipa Nozzle26 Pipa turbocharge27 Piston28 Primming Pump29 Radiator30 Ring Piston31 Seal Crankshaft Belakang32 Seal Crankshaft Depan33 Turbocharge

Komponent

Page 4: Part Overhoul & Service Reports

Engine

34 Water Pump35 Water Separator Solar36 Wiring harness37 Muffler ( knalpot)38 Connecting Rod39 Cylinder Head40 Valve Intake41 Valve Exhaust42 Rocker Arm 43 Push Rod44 Oil Engine45 Radiator Coolant46

Mechine Condition Reports

No item chackCondition reports

Ok Service Ganti Qty

Conv

erte

r

1 Turbine2 Scavenging Pump3 Hose4 Spider Joint5 Seal Oil converter

Tran

smis

ion

1 Pompa transmisi2 Filter Transmisi3 Solenoid forward4 Solenoid Riverse5 Solenoid Hi / Lo6 Solenoid Selector (speed)7 speed 18 Speed 29 Speed 3

10 Speed 411 Hose & clamp12 Oil Transmision13 Disc Clutch14 Plate friction15 Separator16 Cooler T/M17 spider joint18 screen Filter19 Seal Ring20 Seal Oil Transmision21 Parking Brake

Komponent

Page 5: Part Overhoul & Service Reports

Oth

ers

1 Left Steering2 Right Steering3 Articulation4 Bucket / Blade5 Cutting Edge6 Side Cutter7 Bolt Cutting Edge8 Bushing equipment9 Pin Equipment

10 Tire / Ban11 Break Fluid ( minyak Rem )

Page 6: Part Overhoul & Service Reports

Machine Condition Reports

Jurumudi , , 20...

Diperiksa Oleh

( )

Disetujui oleh:

( )

Page 7: Part Overhoul & Service Reports

Mechine Condition Reports

Keterangan

Page 8: Part Overhoul & Service Reports

Mechine Condition Reports

Keterangan

Page 9: Part Overhoul & Service Reports
Page 10: Part Overhoul & Service Reports

UNIT ENGINE

Model Serial Number Code Number Tahun Serial Number Merk

Merk Unit :Lokasi :

Tanggal Pengecekan :

Component Item Condition Unit Standard Actual

Lo 1000 +/- 25

Engine Speed High RPM 1930 +/- 50

E N G I N E Relief 1830+/- 100

Auto Decel 1300 +/- 100

Oil Press High Kg/Cm2 3,5 - 5,3

Lo min. 1,0

BOOM Raise 4,2 +/- 0,4

Lower 2,8 +/- 0,3

ARM In 4,3 +/- 0,4

out 3,6 +/- 0,4

BUCKET Dump 3,6+/- 0,4

Working Speed Curl Sec. 3,6 +/- 0,3

Swing Left 35,2 +/- 3,3

Right

Speed hi Left 34,5 +/- 3,5

Right

Speed lo Left 63,2 +/- 12,6

Right

BOOM Raise

Lower

ARM In 355 +/- 15

Out

Hydraulic Pressure BUCKET Dump Kg/Cm2

Curl

Swing Left 315 +/- 15

Right

Travel Left 380 +/- 15

Right

Saran Perbaikan :

Page 11: Part Overhoul & Service Reports

Attach

MCRMachine condition reports

Hour Meter

After Adjusted Final Analisys