parboiling dryer plant

7/30/2019 Parboiling Dryer Plant

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PARBOILING DRYER PLANT

APPLICATIONS

Paraboiling of paddy as name states is a hydrothermal process in which the starch granules

within rice grain is gelatinized by the application of steam & hot water .The process offersseveral advantages . Such as increased yield of head rice,increases self life of the grain ,

resistance towards fungus , rodents & insects ,improved nutrition value of rice , resistance to

infestation during storage, above alllower broken as compared to raw rice & induction of good

cooking characterstics .Thus increases profits to rice mills .Our parboiling & drying plants are

made of prime & tested material of first quality .Sturdy made simply built ensure troublefree

operation and better uniform quality.

FEATURES OF PARABOILING PLANT

Low energy consumption due to efficient design of blowers & elevators. Higher percentage of recovery of rice . Uniform steaming of paddy made possible by steam distribution system in tanks. Factory fitted , assembled plant in fully bolting & folding construction. Lowest losses due to spilage & droping of grain during process. Total uniform quality of paddy in terms of cooking & drying.


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Two water tanks are provided overhead as cold water easy to lift. Constant research & development of products by team of engineers & feed back of customers. Minimized hidden cost as items within our scope are supplied & arranged by us. Minimized time taken during installation as 90% of material is manufactured in our factory. Low labour work force required in running the unit as most of the operations are automatic. No spilage as the increased height of plant ensures better flow taper to wet paddy.

FEATURES OF DRYER

Unique design for equal and even air flow. Use of thick sheet for lower maintenance. Uniform drying of grain. Low powers consumed in blowers. Thick baffles for slow & steady drying without formation of cracks in grain . Self cleaning and unique on design. High capacity of baffles in chambers is made & storage in bin is minimized


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RICE CONE POLISHER

APPLICATIONS

One of the most significant feature of Indian rice is its length , wether it may be basmati ,

sharbati or pr11 . Indian preference will always be oriented towards the long basmati type look

of the rice . Now a days many vertical & high speed polishers of different makers are there in

Indian market but the most suitable technology for Indian conditions is only the cone polisher

theory.

OPERATION

After paddy separation , the brown rice is fed to the polishers for the removal of Outer branelayer . An abrasion process does the polishing . Generally 2 , 3 or 4 polishers in series are there

in process . The no. & size of polishers used are determined for the kind & variety of brown rice.

The profitability & viability of a rice mill largely depends upon the working of polishing section.

The objective of the rice miller is toobtain the maximum percentage of the full rice with a

minimum percentage of broken and removal of lesser brane & the desire shine &luster of rice.


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FEATURES

Long cone body . Heavy duty cast iron construction. Very less cake formation due to large screen area. Suitable raw milling as well as for paraboiling rice.

TECHNICAL DATA

Model SAI30 SAI36 SAI40

Motor power (hp) 25 30 40

Motor (Rpm) 960 960 960

Stone Sterling Sterling Hand filling

Price(Rs) without motor 200000 225000 180000

Price(Rs.) with motor 235000 240000 235000

RICE CONE POLISHER

Suitable for both,Paraboiled &Raw Rice without any major alteration.


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PADDY SEPERATOR

APPLICATION

This paddy separator is known for its compact design low energy consumption andhigh output. This model is most suitable model for the individually motorized plants.

It consists of 2 different chambers , each chamber is complete unit itself . The steady

motion of central crank makes both the chamber move clockwise and anticlockwise

respectively . The special architecture of this separator forces the rice being heavy on

inclined portion and paddy lifts towards higher end being less denser .

FEATURES

Minimum installation.

Big capacity. Regular input device. Control discharge part. Adopted gravity separation method.


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TECHNICAL DATA

Model SAI24*12

Screen dimesion (mm) 300*1500

Length (mm) 1900

Width (mm) 1450

Height (mm) 2330

Motor power (hp) 2hp

Output (t\h) 3

Price(Rs.) 200000

PADDY SEPERATOR OSCILLATING TYPE

This is ultimate paddy separator with lowest energy & consumption , separates in 3 stages

( brown rice , brown rice + paddy , paddy ).


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GRADERS AND SIZERS

GRADERS(length wise graders)

These are simply designed but accurately built to perform the function of separation of

undersized from the longer rice. These graders are available in various combinations. These are

meant for separation of under length rice from full length rice; whether the rice is or or less.Our Graders are provided with special indented cylinders which have maximum and uniform

dimples per sq. ft for maximum accuracy and production. The working of a grader is importantly

affected by its revolutions. A helical gear box is provided to decrease the running load and

instant start and helps in avoiding the variation in revolutions of graders while the load of

material increases or decreases.

Unique provision of in line 7 ball bearings ensures smooth running of the grader. A large tray

made of heavy sheet is provided inside the grader to collect every single grain, which is lifted by

the dimples. The angle of the tray can be adjusted to alter the amount of brokens to be mixed

with full- length rice. Cyclone and Blower can be provided if required.


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BLOWERS

INTRODUCTION

Centrifugal Blowers are of high efficiency with easy maintenance. These industrial centrifugal

blowers are robust, welded, sheets/plates reinforced with angle iron frame. Suction side is

provided with wire gauge to meet all relevant safety standards.

FEATURES AND ADVANTAGES

Sturdy construction. High efficenecy with less H.P Motor drive/Belt drive. Smooth running for low noise levels/low vibrations. Easy operation/Easy maintenance Robust,welded,sheets/plates reinforced with angle iron frame. These blowers can supplied with any type of outlet direction/orientation per specific

customer requirement.


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CYCLONE

CYCLONE

In Cyclone Separator dusty air is introduced at the top of a cyclone separator through the

inlet pipe located tangentially to the cylindrical portion. The gases, then movedownwards in a whirling motion, forming a peripheral vortex and giving rise to

centrifugal forces, resulting in a throwing of the dust particles towards the walls, which

then move downwards into the hopper and are removed through the draw - off pipe. The

gases, after reaching the end of the conical portion change direction and move upwards

towards the outlet, forming an inner vortex in this upward movement of gases against

gravity, more dust particles are separated and fall into a conical hopper for subsequent

removal.


Sturdy construction. High efficiency


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ELEVATOR

INTRODUCTION

Elevators - Perfectly designed to lift all sorts of grains and likewise products. Trunks

manufactured from high class Sheets. Best quality bearings are there in it. It has a

combination of technique and strength. It gives almost no return of grains hence less

broken grains, made with antipollution device attachments, so that it may not spread dust

pollution. It is available in 5" to 12" bucket capacities. These are available in mild steeland stainless steel materials. Our Bucket Elevators are considered to be among in the

category of best ones. The improved design with the incorporation of some of best

international technologies, providing it worth in the food grain industry. Economy &

Quality performance of the equipment is the specialty.


Sturdy construction. Dependable mechanical performance High output with advanced technology Low maintenance and easy to operate


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PADDY CLEANER

GRAINS CLEANING MACHINE

Cleaning of grains is the most important aspect & process of all Plants. Since Indian grainsbundles along with a huge amout of immature grains, dust, straw, stones and other impurities.

The removal of impurities makes the next processes in rice milling more efficient and ensures

better quality and reduces the chances of break down in the plant.

G.F. PADDY CLEANER

This particular model of paddy cleaner has the specialization to separate immature grains, dust,

straw and other impurities from paddy along-with separation of rice broken which are created by

combine harvesters. This model is ideal for any type of seeds cleaning. This has extensive uses in

modern grain handing & storage systems for preliminary cleaning of all kinds of grains andpaddy.

This machine is available in 8 to 20 tonne paddy per/hour cleaning capacity models.


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Three stage chalnaa fitted with 16 no. round hole jaali, 4.5 mm capsule hole jaali, 6 no.round hole jaali.

Combined Motor 2 h.p Blower 7.5 h.p Double suction of air Heavy body long lasting Maintainence free.

ROTARY PADDY CLEANER

To remove different type of foreign material from paddy, this rotary is specially designed to give

more & displacement to paddy while cleaning. This machine hanged on one side and rotated in

the other side. That's why it shakes the paddy better than any other available cleaner. Apart to

this an aspiration channel removes all the immature grain and light impurities from paddy.

This machine is available in 4 to 8 tonne paddy per/hour cleaning capacity models.


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PNEUMATIC PADDY DE-HUSKER

APPLICATIONS

After cleaning , the husk from paddy is removed by rubber roll de-husker using Rubber rolls .

The simple mechanism and tuff constructions of dehuskers insures trouble free service due to

minimized vibrations in working .

OPERATION

Paddy is fed to the machine through paddy bins after cleaning . The variation of RPM between

both the rubber rolls dehusks the paddy , which gives better and maximum output of the rubbers

due to its unique ratio in revolution of rubbers .

FEATURES

Highest operational reliability ensured & pneumatically operated High husking capacity & shelling degree with lowest amount of broken Better out turn of rubber rolls Noiseless working


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TECHNICAL DATA

Model SAI-PDH3 SAI-PDH4

Rubber roll F-2,10 F-2,10

Length (mm) 700 700

Width (mm) 1250 1250

Height (mm) 2000 2000

Motor power (hp.) 10 hp. 15hp.

Output (t\h) 2.5 3.5 3.5 4.5

Price (Rs.) without compressor 120000 130000

Compressor (1.5 h.p) (1.5h.p)

PADDY DE-HUSKER

This machine is used for shelling paddy with lowest amount of broken and is operated

pneumatically .


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SILKY RICE MACHINE

INTRODUCTION

To remove from the surface of white rice loose bran and dust that remains after the whitening

process; increasing the degree of shine and polish to the rice.

An upgrade of the appearance, quality and storage life milled rice minimum weight loss.(0.1-2%)

Low volumes (


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TECHNICAL DATA

MODEL

DIMENSIONS

LENGTH/WIDTH/HEIGHT

IN MM/IN MM/IN MM

CAPACITYOF RICE

PER/HOUR

MOTORS AIR

COMP.

AIR

REQ.

M/C

SPEED

APP.SHIPPING

WEIGHT

SAI 30 1600 600 800

3 MT Milky

Rice/Hour

& 2MT Full

Silky P/H

30 H.P

50 H.P

3 H.P 30/40CUM/MIN

800

R.P.M

1100 K.G

SAI 50 2800 760 20004 MT MilkyRice/Hour& 3MT Full

Silky P/H

50 H.P

5 H.P1 H.P1 H.P

3 H.P 40-60CUM/MIN

900R.P.M

1800 K.G


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RICE WHITENER

APPLICATION

It is designed for quality and production of white rice .

OPERATION

After separation rice is fed by screw to the processing chamber having vertical abrassive wheels

consists of emry made of silicon carbide from top to bottom. Working principle which has

approven to achive the highest head of rice yield. Whitening intensity can be controlled by

adjusting the gap between emry stones & screens or the counter pressure of the retaining gate .

FEATURES

Abrassive silicon carbide disc. Effective brain aspiration Easy approach to wearing parts Compact design Minimized braking of rice Higher yield


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Single stoneTECHNICAL DATA

Model SAI30 SAI50

Length (mm) 1400 1575

Width (mm) 675 800

Height (mm) 1450 1700

Motor power (hp) 30 50

Output (t\h) 3.0 5

Price(Rs.) 250000 350000

Price is including blower 5h.p, cyclone & airlock 1h.p with 30 h.p whitener & with 50 h.pblower 7.5 h.p, cyclone, & airlock 1h.p.

RICE WHITENER

This machine gives higher production , yield and lesser broken and is known for KING of ricetechnology.


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MOTORISED RICE MILL PLANT

DEVRAJ-L.M. MODEL PADDY PROCESSING PLANT

CAPACITY 2 TONE PER HOUR

S.NO. DESCRIPTION QTY. MOTORS

1.) G.F./Vibro/Rotary Paddy Cleaner fitted with Aspiration 1 7

2.) Paddy De-Stoner Complete with Blower & Cyclone 1 13

3.) Electro-Pneumatic Paddy De-Husker with Air Compressor 1 11

4.) Husk Fan [Petti Pankha] fitted with Chalna 1 5


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S.NO. DESCRIPTION QTY. MOTORS

5.) 45 Compartment Paddy Separator (Mild Steel) Wheel Type 1 3

6.) Rice Whitener Complete with Blower, Cyclone, Air Lock & Acc 1 36

7.) 3-Tier Plan Sifter With Aspiration Channel {Iron Body} 1 2

8.) Round Motion Bran Separator size 8'x4' Complete 1 2

9.) Bucket Elevator 5" Bucket Size fitted with Special Size Pullies 8 10

10.)

Structure, Foundation Bolts, Bins wherever required according

to the Plant Capacity, Tool Kit BUT WITHOUT Control Pannel,

Electricals and Wirings, Magnets, Grease, Chain Block, Pipe

Line required outerside to the Plant Area and some minor

pipe fittings in Plant, Transportation, Loading & Un-Loading,

Installation Charges, C.S.T./VAT are extra as applicable

1 89 H.P


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RAW RICE MILL PLANT

DEVRAJ-CR MODEL PADDY PROCESSING PLANT

S.NO. DESCRIPTION QTY.

1 Paddy Cleaner Complete & Fitted with Aspiration

1

2

Electro-Pneumatic Paddy Husker with Air Compressor and 15 H.P. Motor

1

3 Paddy De-Husker F-2 Model V-Belt Type

1

4 Husk Fan [Petti Pankha] fitted with Chalna

1


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S.NO. DESCRIPTION QTY.

5

60 Compartment Paddy Separator (Mild Steel) Wheel Type Model with 3

H.P. Motor

1

6

Cone Polisher - 40'' Size (Small Cone) Raw Rice Model 1

7

Cone Polisher - 36'' Size (Small Cone) Raw Rice Model 2

8

3-Tier Plan Sifter With Aspiration Channel {Iron Body } with 2 H.P. Motor 1

9

Verm & Round Motion Bran Separator Size 8'x4' with 2 H.P. Motor 1

10

Bucket Elevator 7" Bucket Size fitted with Special Pullies 3

11

Bucket Elevator 5" Bucket Size fitted with Special Pullies 6

12

Structure, Foundation Bolts, Tool Kit, BUT WITHOUT Electricals andWiring, Magnets, Grease, Chain Block, Motor Pully & Vee Belt of 60 H.P.

Motor, Emery Salt Cement, Pipe Line required outer side to the Plant Area

and some minor pipe fittings in Plant, Transportation, Unloading and

Installation Charges, C.S.T./VAT are extra as applicable (Total Power Req.

113 H.P.)

1


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ABOUT DEV RAJ HI-TECH MACHINES LTD.

The Leading Manufacturer and Exporter of The Most Modern and Latest Rice Milling

Machinery.

Manufacturing Rice Milling Machinery since 1966. We manufacture A to Z items concerned with rice industry under one roof

apart to most modern parboiling and drying plants in different capacity for

processing Sela Basmati, Non Basmati & Muri Rice.

We do not assemble or procure any parts from outside, this help us promptdelivery as well as uniform quality.

We invite you to see/inspect our factory at Ferozepur before finalising yourorder.

Our is the only manufacturing unit in Northern India manufacturing all type ofRice Milling Machinery under one roof measuring 5.5 acre covered area

having following machinery installed in our factory premises.


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INFRASTRUCTURE

Induction Furnace

Cupola Furnace

CNC Lathe Machines

CNC Cutting & Bending

CNC Water Jet Cutting Plant

Computerised Dynamically Balancing

Horizontal Boring Machines

Mig Plazma Welding Plant

Tig Welding Machines

X-ray ARC Welding Plano Milling

Lathe Machines of Different Sizes

Radial Drill Machines

Shaper Machines Trolly Saw & Timber Machines

Round Former


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Pneumatic Tools/Apperatus

Fork Lifter

E. O. T. Crane (Overhead)

Power Coating Plant

Oil Fired Painting Booth

parboiling dryer plant

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