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PAPA Regional PAPA Regional Meetings Meetings 2013 2013

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Page 1: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

PAPA Regional PAPA Regional MeetingsMeetings

20132013

Page 2: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

Meetings with PAPA in 2012:– January

•Remove and Replace Defective Material

–May •Table “H” instituted after PAPA meeting

– June and August •Specification change discussions

–November •Meeting with Dr. James Burati

– January 2013 – NEW SPECIFICATION

Page 3: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

Annual HMA Annual HMA PlacementPlacement

Page 4: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June
Page 5: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2012 HMA Summary2012 HMA Summary

• Number of Projects – 33• Total Lots - 1178

– Passing – 1077 (91 %)– Failures - 101 (9 %)

• Total JMF’s – 76 • Number of Plants - 24

Page 6: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2012 HMA Summary2012 HMA Summary

• LOT Failures – 101 –AC Low –17 –AC High –13–Voids Low –39 –Voids High – 37–#200 Low – 3–#200 High - 5

Page 7: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2012 HMA Summary2012 HMA Summary• Loose Box Samples Tested – 100

–Passing – 71 / Failed – 29•AC Low – 0 •AC High – 3•Voids Low – 20 •Voids High – 5•#200 Low – 0 •#200 High - 2

Page 8: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2012 HMA Summary2012 HMA Summary

• 12.5 mm – (451) Lots / 37 Failed–AC Low – 5–AC High – 8–Voids Low – 15–Voids High – 12–# 200 Low – 1–#200 High - 2

Page 9: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2012 HMA Summary2012 HMA Summary

• 19 mm – (422) Lots / 38 Failed–AC Low – 8–AC High – 4–Voids Low – 13–Voids High – 15–# 200 Low – 0–#200 High - 0

Page 10: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2012 HMA Summary2012 HMA Summary

• 9.5 mm – (164) Lots / 22 Failed–AC Low – 2–AC High – 0–Voids Low – 10–Voids High – 9–# 200 Low – 2–#200 High - 3

Page 11: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

• 25 mm – (141) Lots / 4 Failed–AC Low – 2–AC High – 1–Voids Low – 1–Voids High – 1–# 200 Low – 0–#200 High - 0

2012 HMA Summary2012 HMA Summary

Page 12: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2013 – Specification 2013 – Specification ChangesChanges

• Release Material to Plant Operator or Lab Technician

• Eliminated #8 Sieve for Acceptance• 6” x 4 ¼” x 9” Box Sample Size• Provide Storage Shed / Field

Samples• Core Density Shall not Exceed 97%

Page 13: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

2013 - Specification 2013 - Specification ChangesChanges

• Eliminated 19mm binder with 76-22 • Increased Wearing RAP to 15%• Eliminated F.A. “E” or “H” Requirement• Target Gmb Plugs at 115mm

(+/-)1.0mm• Rich Bottom Voids – Design at 4.0%

– Additional AC to achieve 2.5% Voids

• If Plant or Box Samples Fail for 3 Consecutive Days / Review JMF

Page 14: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

20132013

• HMA - Back to Basics:– Plant and Field Sampling (PTM 746)– T-209 , T-312 , T-166

• Equipment– 8” / 12” sieves

•AASHTO T-30 – Max of 200g on each sieve smaller than the No. 4

Page 15: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

AASHTO T-209AASHTO T-209

• Removed air trapped in the sample - under pressure (27.5 ±2.5 mm Hg) and maintain for 15±2 min

•Measure water temp and IF different from (77 ±2°F) use adjustment in Section 8.1

Page 16: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

AASHTO – T-312AASHTO – T-312• Place compaction Mold and Base

Plate in an oven at the required compaction temp. for a minimum of 30 mins. prior to the estimated beginning of compaction.

• Place the mixture in the mold in one lift.

• Before reusing the Mold, place it in the oven for at least 5 mins.

Page 17: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

PTM 715 / AASHTO T-PTM 715 / AASHTO T-166 166

• T-166 (Method A)– Immerse individual specimen for

4±1min.and record the immersed mass

– Remove specimen from the bath, damp-dry specimen by blotting with damp towel as quickly as possible (not to exceed 5 s) and determine surface-dry mass

Page 18: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

PTM -746 (Hauling unit)PTM -746 (Hauling unit)

• EQUIPMENT:–A flat bottom, high sided scoop–Putty knife for scraping the INSIDE of the scoop

• Starting low on the pile and extending upward, sample the mixture by creating an approximate 2’ long and 3” to 4” deep vertical furrow.

Page 19: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

PTM -746 (Hauling unit PTM -746 (Hauling unit con’t)con’t)If the mixture is sampled from at least two places in the truck, place the material removed in this manner on a mixing board, thoroughly mix, Form into a flat pile and quarter to provide a representative sample of the required size. Scrape the INSIDE of the scoop at each transfer point to incorporate any fines sticking to the inside of the scoop.

Page 20: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June
Page 21: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June
Page 22: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

AASHTO R-47Reducing Samples of HMA to Testing Size

Page 23: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

Mechanical Splitter for use in quartering HMA samples.

Page 24: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

HMA Issues on Data HMA Issues on Data InputInput

• Wrong #200 C/F used when calculating gradation. When corrected – several gradations were out of Spec.

• Gradation on lower screen showed more material passing than previous screen

• Incorrect tolerance band used for gradations – correct band showed Six sieves with Deviations

Page 25: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

HMA Issues on Data HMA Issues on Data InputInput

• Volumeter calibration changed Dry weight by 900g however the Volume remained the same?

• Gmb plugs indicated the Dry specimen weight was heavier than the SSD resulting in negative absorption – if you reverse the weights the Va failed

• Dry and SSD weights were exactly the same – no absorption? Field cores too!

Page 26: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

HMA Issues on Data HMA Issues on Data InputInput

• Wrong Gmm used for density cores– 2.435 was used for 95.4% density.– Actual was 2.534 for 91.7% (Failure)

• 2 Gmb plugs had same weight– 1 plug absorbed 7g – 1 plug absorbed 23g– SAME Va % ???

Page 27: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

HMA Issues on Data HMA Issues on Data InputInput

• Gmb plug heights outside of the 110mm-120mm range yet still showed passing Va%

• Gmb plugs always had 5g – 6g H2O absorption- no matter the plug weight or height variances

Page 28: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

PTC Materials Data LibraryPTC Materials Data LibraryE-DEL (Electronic-Data Entry E-DEL (Electronic-Data Entry

Log)Log)

Bituminous –Data Entry Bituminous –Data Entry Log Log (Bit – DEL)(Bit – DEL)

Concrete – Data Concrete – Data Entry LogEntry Log

(Con-DEL)(Con-DEL)

Aggregate – Data Entry LogAggregate – Data Entry Log(Agg-DEL)(Agg-DEL)

Page 29: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June
Page 30: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

20142014• PAPA website:

– BIT DEL program– HMA Design Software for 2013 Designs

•Materials Lab in Somerset : APPROVED– JMF approval

•Producer to Provide Aggregate/Oil/Design Data

•PTC Materials to Proof Design – Database for Future Designs

Page 31: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

PTC Materials StaffPTC Materials Staff• East:(300-358 & A-20 – A-130)

• Steve Havrilla – [email protected]

• Central – (189-300)• Brian Wible –[email protected]

• West – (0-189)– Chris Forry- [email protected]

Page 32: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

Our Company is Built on Our Company is Built on People – those who Work People – those who Work for Us and those We do for Us and those We do

Business with.Business with.

Harvey S. FirestoneHarvey S. Firestone

Page 33: PAPA Regional Meetings 2013. Meetings with PAPA in 2012: –January Remove and Replace Defective Material –May Table “H” instituted after PAPA meeting –June

THANK YOU !THANK YOU !

[email protected]