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www.niecdelhi.ac.in Paper Code:ETME - 402 LTC Paper: Quality Control & Quality Assurance 3 1 4 INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 7S 1. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type questions. It should be of 25 marks. 2. Apart from question no. I, rest of the paper shall consist offour units as per the syllabus. Every unit should have two questions. However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks. UNIT - I Introduction: Definition and Need of quality, Aspects of quality, Quality characteristic, Quality specification, Quality function, Economics of quality. Inspection, Its objectives and types, Inspection versus Quality Control, Statistical Quality Control, its Tools, Advantages, limitations and Applications. Probability & Statistics: Definition, Laws, Probability Poisson, EXponential) & related problems. Measures of Central of Variation, Variable and attribute data, Frequency distribution. Distributions (Normal Binomial, tendency & Dispersion, Concept [No. of Hrs.: 11] UNIT - II Control Charts: Concept of variability, Assignable & chance causes, Concept of specifications and tolerances, Definition and objectives of control charts, Control charts for variables and attributes & related problems, Variable charts vs attribute charts, Patterns on control charts, Type-I & Type-II Errors, Process capability and its methods of determination. [No. of Hrs.: 11] UNIT - III Acceptance Sampling: Definition, Advantages over 100% samples, Operating characteristics curve & its characteristics. Sequential Sampling Plan & Related problems. Quality Assurance: Need, Principles, Essentials and Advantages of Quality Assurance System, Quality Manual, Field complaints, Quality Audit & its types, Quality Assurance Methods, Quality Control vs Quality Assurance. [No. of Hrs.: 11] inspection, Methods of taking Single, Double and Multiple, UNIT -IV Quality systems: Description of ISO:9000 series of standards, ISO:900 1-2000 Systems. Description of TQM, Concept of Quality Circles, JIT System, Taguchi's Concept of Quality, Zero Defect Concept, 60' Concept. Reliability: Definitions of Reliability System Reliability & related problems. Tub Curve. Failure, Elements of reliability. Quality vs reliability, Causes of failures, Constant Failure rate, MTBF, Bath [No. of Hrs.: 11] Text Books: 1. EL Grant & RS Leavenworth, "Statistical Quality Control",McGraw Hill & Co. 2. M. Mahajan, "Statistical Quality Control", Dhanpat Rai & Co. 3. a.p. Khanna, "Statistical Quality Control", Dhanpat Rai & Co. 4. R'C, Gupta, "Statistical Quality Control", Khanna Pulishers Reference Books: 1. Amitav Mitra, "Fundamentals of Quality Control", Pearson Education 2. Feigenbaum, "Total Quality Control", McGraw Hill & Co. 3. Suresh Dalela, "Quality Systems", Standard Publishers & Distributors 4. Montgomery DC, "Introduction to Statistical Quality Control", John Wiley & Sons Inc. 5. Stephan B. Vardeman, J Marcus Jobe, "Statistical QA Methods for Engineers", John Wiley & Sons Inc. 6. Taylor J.R., "Quality Control systems", McGraw Hill lnt. Education 7. K.C. Arora, "Total Quality Management", S.K. Kataria & Sons. 76 w.e.f. session 2004-2005 51

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Page 1: Pages From Lp8sem

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Paper Code:ETME - 402 LTCPaper: Quality Control & Quality Assurance 3 1 4INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 7S1. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type

questions. It should be of 25 marks.2. Apart from question no. I, rest of the paper shall consist offour units as per the syllabus. Every unit should have two questions.

However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks.

UNIT - IIntroduction: Definition and Need of quality, Aspects of quality, Quality characteristic, Qualityspecification, Quality function, Economics of quality. Inspection, Its objectives and types,Inspection versus Quality Control, Statistical Quality Control, its Tools, Advantages, limitationsand Applications.Probability & Statistics: Definition, Laws, ProbabilityPoisson, EXponential) & related problems. Measures of Centralof Variation, Variable and attribute data, Frequency distribution.

Distributions (Normal Binomial,tendency & Dispersion, Concept

[No. of Hrs.: 11]

UNIT - IIControl Charts: Concept of variability, Assignable & chance causes, Concept of specificationsand tolerances, Definition and objectives of control charts, Control charts for variables andattributes & related problems, Variable charts vs attribute charts, Patterns on control charts,Type-I & Type-II Errors, Process capability and its methods of determination.

[No. of Hrs.: 11]UNIT - IIIAcceptance Sampling: Definition, Advantages over 100%samples, Operating characteristics curve & its characteristics.Sequential Sampling Plan & Related problems.Quality Assurance: Need, Principles, Essentials and Advantages of Quality AssuranceSystem, Quality Manual, Field complaints, Quality Audit & its types, Quality AssuranceMethods, Quality Control vs Quality Assurance. [No. of Hrs.: 11]

inspection, Methods of takingSingle, Double and Multiple,

UNIT -IVQuality systems: Description of ISO:9000 series of standards, ISO:900 1-2000 Systems.Description of TQM, Concept of Quality Circles, JIT System, Taguchi's Concept of Quality,Zero Defect Concept, 60' Concept.Reliability: Definitions of ReliabilitySystem Reliability & related problems.Tub Curve.

Failure, Elements of reliability. Quality vs reliability,Causes of failures, Constant Failure rate, MTBF, Bath

[No. of Hrs.: 11]

Text Books:1. EL Grant & RS Leavenworth, "Statistical Quality Control",McGraw Hill & Co.2. M. Mahajan, "Statistical Quality Control", Dhanpat Rai & Co.3. a.p. Khanna, "Statistical Quality Control", Dhanpat Rai & Co.4. R'C, Gupta, "Statistical Quality Control", Khanna PulishersReference Books:1. Amitav Mitra, "Fundamentals of Quality Control", Pearson Education2. Feigenbaum, "Total Quality Control", McGraw Hill & Co.3. Suresh Dalela, "Quality Systems", Standard Publishers & Distributors4. Montgomery DC, "Introduction to Statistical Quality Control", John Wiley & Sons Inc.5. Stephan B. Vardeman, J Marcus Jobe, "Statistical QA Methods for Engineers", John

Wiley & Sons Inc.6. Taylor J.R., "Quality Control systems", McGraw Hill lnt. Education7. K.C. Arora, "Total Quality Management", S.K. Kataria & Sons.

76 w.e.f. session 2004-2005

51

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~: 52Academic Plan for VIIIth Semester (for Year 2007-08)

Sub.: QUALITY CONTROL & QUALITY ASSURANCE Sub. Code: ETME 402MAIN TOPIC SUB TOPICS NO. OF

LECTURES)HTERM

Introduction Introduction, Definitions & Need of qualityQuality of Design, Quality of Conformance, Quality of Performance IQuality Characteristic, Specification of Quality ,Quality FunctionCost of Quality, Value of Quality, Optimum Quality of Design

II

Inspection & Types of InspectionI

Concept of Quality Control & its Objectives, Inspection vis Quality Control. I IStatistical Quality Control - Definition, Concept, Techniques,Applications, Limitations and Benefits. I

Probability & Concept of Variation, Variable and Attribute Data; Frequency Distribution; Measures ofStatistics Central Tendency & Dispersion 2

Probability- Definitions, Laws of Probability with problems. IVarious Probability Distributions (Normal, Binomial, Poisson & Exponential) and theirProbability Calculations by using formulae & tables. 3

Control Charts Concept of Specifications & Tolerances and related problems. IConcept of Process Variability, Chance & Assignable Variations. IProcess Capability and its Methods of Determination. Concept of Type I and Type II ErrorsConcept, Definition, Purpose~ Objectives of Control Charts. 2Control Charts for Variables (X, R, (J charts) with problems. IPatterns on Control Charts.

3

2nd TERMControl Charts for Attributes ( p, np, lOOp, c, u charts) with problems.

3Variable charts vs Attribute charts.I

Acceptance Definition, Advantages, Applications & Methods of Taking Samples.Sampling Acceptance Sampling vs 100% Inspection. I

Single, Double, Multiple and Sequential Sampling plans including numericals. Calculations ofAverage Total Inspection (A.T.!.) 3OC Curve, its characteristics, regions and salient points. IQuality Indices for sampling plans, Average outgoing quality, AOQL I

Quality Assurance Need, Principles, Advantages and Essentials of Quality Assurance System, Quality Control visQuality Assurance IQuality Assurance Manual, Field complaints. IQuality Audit and its types, Concept of Quality Circles. IJIT System, Taguchis Concept of Quality, IDescription of [SO 9000 Quality System Standards, Features, Objectives, Benefits &

Quality Systems Limitations oflSO 9000 system. ISteps for ISO 9000 Registration, ISO: 9001-2000 Systems. IDescription & Objectives of TQM IZero Defect Concept, 6 (J concept I

3rd TERMReliability Definitions of Reliability, Failure and Causes of failures, Constant Failure Rate, Mean time

between failures (MTBF). IBasic Elements of Reliability, Quality vis Reliability. Measures of ReliabilitySystem Reliability & related problems,. Bath Tub Curve I

2

Text Books:l. E.L. Grant & R S Leavenworth, "Statistical Quality Control", McGraw Hill & Co.2. M. Mahajan, "Statistical Quality Control", Dhanpat Rai & Co.3. a.p. Khanna "Statistical Quality Control". Dhanpat Rai & Co.

Reference Books:I. Amitva Mitra, "Fundamentals of Quality Control", Pearson Education2. Feigenbaum, «Total Quality Control", McGraw Hill & Co.

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53Paper Code: ETME - 404 LTCPaper: Robotics 3 1 4rNSTRUCfIONS TO PAPER SETTERS: MAXIMUM MARKS: 75I. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type

questions. It should be of 25 marks.2. Apart from question no. I, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions.

However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks.

UNIT -IFundamentals of robot technology: Robot anatomy. Work volume. Drive systems. Controlsystems and dynamic performance. Accuracy and repeatability. Sensors in robotics. Robotreference frames and coordinates and robot kinematics. Path control. [No. of Hrs.: 10]

UNIT - IIRobot kinematics. Matrix representation. Homogeneous transformations. Forward and Inversekinematics.

Robot dynamics. Differential motions of a frame. Jacobian, static force analysis.[No. of Hrs.: 10]

UNIT - IIIConfiguration of a robot controller. End effectors. Mechanical and other types of grippers.Tools as end effectors. Robot and effector interface. Gripper selection and design. Introductionto robot languages. [No. of Hrs.: 12]

UNIT - IVApplications for manufacturing. Flexible automation. Robot cell layouts.interference. Other considerations in work cell design. Work cell control, interlocks.cycle time analysis. GraPrentice Hall Indiacal simulation of robotic work cells.

MachineRobot

Typical applications of robots in material transfer, machineoperations; assembly and inspection.

loading/unloading; processing[No.of Hrs.: 12]

Text Books:1. Saeed B. Niku, "Introduction to Robotics analysis, Systems & Applications", Pearson

Education Singapore P. Ltd., 2002.2. S.R. Deb, "Robotic Technology and Flexible Automation", Tata McGraw Hill Publishing

Co. Ltd., 2003.3. R.K. Mittal, I.J. Nagrath, "Robotics & Control", Tata McGraw & Hills, 2005.Reference Books:1. Robert 1. Schilling, "Fundamentals of Robotics, analysis & Control", Prentice Hall of

India P.Ltd., 2002.2. John lCraig; "Introduction to Robotics Mechanics & Control", Pearson Education, 2004.3. Allison Druin & James Hendler; "Robots Exploring New Technologies for leaming for

kids", Morgan Kaufmann Publishers, 2000.

77 w.e.f. session 2004-2005

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/'

Academic Plan for VIII Semester (For Year 2007-08)Subject: Robotics Sub Code: ETME-404Total teaching week in Sem: 14 Total No of Lect: 40

Total No. ofTute 10

S.No Topics To Be Covered . Total Number ofLecture/ Tutorial

FIRST TERM Lecture Tutorial1 Robot anatomy. Work volume 22 Drive systems 1 1" Control systems and dynamic performance 2.)

4 Accuracy and repeatability 15 Sensors in robotics 1 . 16 Robot reference frames and coordinates and robot 2

kinematics7 Path control. 28 Introduction to robot languages 1 1

Robot kinematics9 Matrix representation. Homogeneous 3 1 I

transformations I10 Forward and inverse kinematics 3 I

SECOND TERMRobot dynamics

11 Jacobian 212 Differential motions of a frame, static force analysis 2 I

Configuration of a robot controller13 End effectors, Mechanical and other types of grippers 214 Tools as end effectors 2

Robot and end effector interface15 Gripper selection and design 2 1

Applications for manufacturing16 Flexible automation. Robot cell layouts. Machine 3 I

interference17 Other considerations in worl cell design. Work cell 2

control, interlocks.18 Robot cycle time analysis 119 Graphical simulation of robe tic work cells 2 1

THIRD TERM20 Typical applications of robots in material transfer, 4 I

machine loading/unloading; processing operations;assembly and inspection.

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Text Books:1. Saeed B. Niku, "Introduction to Robotics analysis, Systems & Applications".

Pearson Education Singapore P. Ltd., 2002.2. S.R. Deb, "Robotic Technology and Flexible Automation", Tata McGraw Hill

Publishing Co. Ltd., 2003.3. R.K. Mittal, I.J. Nagrath, "Robotics & Control", Tata McGraw & Hills, 2005.Reference Books:1. Robert 1. Schilling, "Fundamentals of Robotics, analysis & Control", Prentice

Hall of India P.Ltd., 2002.2. John J.Craig; "Introduction to Robotics Mechanics & Control", Pearson

Education, 2004.3. Allison Druin & James Hendler; "Robots Exploring New Technologies for

learning for kids", Morgan Kaufmann Publishers, 2000.4. Robotics by Klafter5. Production Systems, Automation, and Computer Integrated Manufacturing by

Mikell Groover

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Paper Code: ETME - 408 LTCPaper: Advanced Methods Of Manufacturing 3 1 4INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75I. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type

questions. It should be of 25 marks.2. Apart from question no. I. rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions.

However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks.

UNIT - INon-Conventional Machining Methods : Classification of non-traditional machining methods,their comparative study.Electric Discharge Machining : Principle and applications, mechanism of metal removal, basicEDM circuits, evaluation of metal removal, calculation of metal removal rate and optimization ofMRR, selection of tool material and dielectrics.LASER Beam Machining : Introduction,LASER, analysis and related calculations.

Production of LASER, machining applications of[No. of Hrs.: 11]

UNIT - IIAbrasive Jet Machining : Principle and classification of ECM, determination and evaluation ofMRR, Electrochemistry of ECM, selection of electrolytes and analysis of ECM, ElectroChemical Grinding, principle and process parameters.Ultrasonic Machining : Principle, applications and process parameters, purpose of slurryslection, magnetostiction, analysis of process parameters.Plasma Arc Machining: Principles and applications.Electron Beam Machining: Principle, advantages and limitations. [No. of Hrs.: 11]

UNIT - IIISystem of Manufacturing Components of manufacturing systems, Classificationsmanufacturing system, Batch manufacturing and its analysis, mass manufacturing andanalysis, mass manufacturing and its analysis, Line balancing.Cellular Manufacturing System : Introduction, advantages(ROC algorithm)

ofits

and applications, analysis of CMS[No. ofHrs.: 11]

UNIT-IVFlexible Manufacturing system : FMS components, applications and benefits, FMS planningand implementation, quantitative analysis of FMS.Computer Integrated Manufacturing : Basic concept and benefits, application of CIM,Computer aided Process Planning (CAPP)., Concurrent engineering and advanced manufacturingplanning, Lean manufacturing, Agile manufacturing, comparison of lean and agilemanufacturing. D~o.of Hrs.: 11]

Text Books:1. P.c. Pandey & H.S. Shan, "Modern Machining Process", Tata McGraw Hills, 200 I2. Mr. Kell P. Groover, "Automation Production System and Computer Integrated

Manufacturing", Pearson Education Asia, 200 I.Reference Books:1. Amitabh Gosh and A.K. Mallik., "Manufacturing Science", Affiliated East-West Press

Pvt. Ltd., 1985.2. P.c. Sharma, "A Text Book of Prod. Engg.", Vol. I, S.Chand & Co., 2002.3. S.R. Deb, "Robotics Technology and Flexible Automatic", Tata McGraw Hill, 2000.

79 w.e.f session 2004-2005

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5:J--

ACADEMIC PLAN FOR VIII SEMESTER(FOR YEAR 2007-2008)Subject: Advanced Methods of Manufacturing

Subject Code:ETME 408Total Lectures:40

Total Tutorial: 14Main Topic Sub topics Lectures Tutorials

i" TermIntroduction - Classification of non-traditional machining I -

methods, their comparative study.

EDM - Principle and applications, mechanism of metal 2 -

removal, basic EDM circuits

I- evaluation of metal removal, calculation of metal 2 I Iremoval rate and optimization of MRR- selection of tool material and dielectrics I -

LASER Beam - Introduction, Production of LASER I -

Machining - Machining applications of LASER I -- analysis and related calculations 2 I

System of - Components of manufacturing systems, I -Manufacturing Classifications of manufacturing system

- Batch manufacturing and its analysis I I- mass manufacturing and its analysis I I- Line balancing I I

Cellular - Introduction I -Manufacturing - advantages and applications I -

System - analysis of CMS (ROC algorithm) 2 I2noTerm

ECM - Principle and classification of ECM, I -Electrochemistry of ECM- determination and evaluation of MRR I -- selection of electrolytes and analysis of ECM 2 I- Electro Chemical Grinding, principle and process I Iparameters

EBM -Principle, Mechanics of EBM, Advantages and 2 Iapplication- Effects of EBM on materials I -

USM - Principle, applications and process parameters I I- purpose of slurry selection, magnetostiction I -- analysis of process parameters 2 I

FMS - FMS components, applications and benefits I -- FMS planning and implementation I -- quantitative analysis of FMS 2 I

Computer Integrated -Basic concept and benefits, application ofCIM I -Manufacturing - Computer aided Process Planning (CAPP) I -

3rd term- Concurrent engineering and advanced I -manufacturing planning- Lean manufacturing, Agile manufacturing, I -comparison of lean and agile manufacturing.

-

Plasma Arc - Principles and applications I I

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Machining IAJM -Mechanics of AJM II I

-Process parameters, advantages and limitationText Books:1. P.c. Pandey & H.S. Shan, "Modern Machining Process", Tata McGraw Hills, 20012. Mr. Kell P. Groover, "Automation Production System and Computer Integrated Manufacturing",

Pearson Education Asia, 2001.Reference Books:I. Amitabh Gosh and A.K. Mallik, "Manufacturing Science", Affiliated East-West Press Pvt. Ltd..

1985. .2. P.c. Sharma, "A Text Book of Prod. Engg.", Vol. I, S.Chand & Co" 2002.3. S.R. Deb, "Robotics Technology and Flexible Automatic". Tata McGraw Hill, 2000.

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Paper Code: ETME - 412 LTCPaper: IC Engines, Emissions And Pollution Control 3 1 4INSTRUCfIONS TO PAPER SETTERS: MAXIMtJM MARKS: 75I. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type

questions. It should be of 25 marks.2. Apart from question no. I, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions.

However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks.

UNIT - II.e. Engines: Working of Two stroke and Four stroke SI and CI Engines. Valve Timings. Actualindicated diagrams. Combustion calculations. Carburetion and Fuel Injection. Supercharging.Lubrication and cooling methods. Governing methods. Engines performance & Testing.Combustion in S.I. and e.1. Engines: Normal & Abnormal Combustion. Pre- ignition.Detonation. Knocking. Comparison of knocking in S.1. and c.1. Engines. Rating of Fuels.

[No. of Hrs.: llJUNIT - IIEngine Fuels: Types of Hydrocarbon, Gasoline, Diesel specifications, Alternate FuelsProperties ofCNG, LPG, Alcohol, Bio- Fuel as vehicular Fuels.Emission and Air Pollution: Automotive emissions and their role In air pollution,photochemical smog, Chemistry of smog formation. Combustion in homogeneous mixtures,emission formation, Incomplete combustion. Formation of Hydrocarbons (HC), carbonmonoxide and oxides of nitrogen. Aldehyle. Emissions of unregulated toxic pollutants such asbenzene; 13butadiene etc. Influence of engine design and operating parameters on S.1. engineexhaust emissions.Hydrocarbon Evaporation Emissions: Various sources and method of their control, canistersfor controlling evaporative emission control system for S.1. engines, blow-by control closed PCVsystem, reduction of exhaust emissions, various methods. Fules system design.

[No. ofHrs.: 11]UNIT - IIIExhaust Treatment devices: Air injection into exhaust system. Thermal reactors, Catalyticconverters- construction, efficiency, effect of equivalence ratio, additives on efficiency of 3- Wayconverter.; Advances in Converter design, plasma CatalystStratified charged engines. Gasoline Direct injection, Various Methods for stratification;,Honda CVCC engine.Diesel engine emissions: Source of emissions during combustion, effect of Air injector timingon performance and formation. 0.1 and I.D.!. engines emissions. Diesel smoke, PM and RSPMemission.Methods of reducing emission, Exhaust gas re-circulation, smoke emission from diesel engines,Particulate Traps, Continuous Regeneration Traps (CRT). Methods for control of NO x

[No. of Hrs.: 11]UNIT-IVEmission from CNG and LPG Engines.Emission Instruments: Non - dispersive infrared analyzer. Gas chromatography. FlameIonisation Detector. Chemiluminescent analyzer.Emission Standards: Ambient Air Quality Standards,cost benefit analysis.

Mass emission standards, Air pollution[No. of Hrs.: llJ

Text Books:1. R.P. Sharma and M.L. Mathur, "Internal Combustion Engine", Dhanpat Rai Publications2. V. Ganeshan, "Internal Combustion Engine", Tata McGraw HillReference Books:I. Angli M Course., "Automotive Engines", CBS Publications2. Harper, "Fuel Systems Emission Control", CBS Publications

81 w.e.f. session 2004-2005

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PROPOSED ACADEMIC PLAN FOR 8th SEMESTER 2007-2008

SUBJECT: Ie Engines, Emissions And Pollution ControlCLASS: Fourth Year (MAE) CREDITS: 4 COURSE CODE: ETME 412

TOTAL LECTURE CLASSES AVAILABLE: 45TOTAL TUTORIAl CLASSES AVAIABLF.· 15..

S.NO. TOPICS TO BE COVERED Lecture! Tutorial

1 Working of 2-s, 4-s, SI and CI Engine, Valve Timing Diagram L12 Actual Working Cycle. Deviations of actual cycle from theoritical cycle L33 Numeticets on actual and theoritical Cycles T14 Combustion Stoichiometry. Calculation of Air Fuel ratio for given fuel L45

-Calculation of Fuel components for given exhaust sample. L5

6 Supercharging. Lubrication and Cooling Methods-~L6 -

7 Numericals on Combustion Stoichiometry T28 Engine Performance and Testing L79 Combustion in S.I.Engine, Knock in SI Engine , L8..

10 Numericals on Performance and Testing of IC Engines T3·11 Combustion in C.I. Engine (Delay Period & variables effecting O.P), Knock in C.1. Engine L1012 Numerical on Delay period, Knock and Combustion phenomenon T4'. --13 Petrol & Diesel Characteristics L1314 Altemater Fuel for I.C.Engine: CNG, LPG, Alcohol, Biodiesel L14----------15 Automotive Emission & their role in Air Pollution, Formation of Nox in S.1. Engine & its control U5- ---,-16 Numerical on J..:F Calculation, stoichiometry of Altemate Fuels , T5 .

._-------- -11 CO Emission from I.C.Engine and its contrl, HC Emission from S.I Engine and its control i,17 '..--~-':"---f18 Hydrocarbon Emission from Petrol Engine and its control L18 I

I Term

Emission from tail pipe-Nature and relative amount for SI and CI Engine. Its control by operating19 parameters L1920 Photochemical Smog- Chemistry of Smog formation L20 ..21 Evaporative emission & its Control, Canister L2122 Numericals on Evaporative Emmissions T7

23 Blowby control by PCV System L22 .

:-

24 Exhaust Gas Oxidation- Afterburner & Exhaustmanifold reactor L2325 Cataytic Converters- construction and working

'0 L24 .-)US

,26 Efficiency of catalytic converter, Effect of equivalence ratio, additives - .

,..- .--

27 Advances in C~nverter design, plasma Catalyst '. L26_..::._.:_.:_.-.~-_._J28 Gasoline Direct Injection Engines (GOI Engines) 1.27 . !_____ .i

Stratified charged Engines L28 (29 .-". ,30 Methods of charge Stratifications- Broderson, witzky, Texaco, Ford, Duetz. L29

---~31 Honda CVCC Engine L3032 Source of emissions during, combustion in diesel engine L3133 effect of air injection on emission from 01 and 101engines L3234 Diesel smoke, PM and RSPM emission. L33 ~;f35 Exhaust gas re-circulation., Methods for control of Nox L34 ..-

~__ .--<I

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36 Particulate Traps, Continuous Regeneration Traps (CRT). L3537 Emission from CNG and LPG Engines L36

/I Term

38 Non-dispersive infra-red qas Analyser, smokemeter L37 --39 Gas chromatography, Flame Ionization detector, L38Ambient air quality standards, mass emission standards around the world.Euro

40 standards in India L3941 Air Pollution cost benefits analysis L40

Ved Neth MathurAstt Pfaff, MAlT

Mob:9810903760

Corrections/ Suggestion for improvement may be mailed to [email protected]

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Paper Code:ETME - 416 LTCPaper: Financial Management 3 1 4INSTRUCTIONS TO PAPER SETTERS: MAXIMl;M MARKS: 75I. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type

questions. It should be of 25 marks.2. Apart from question no. I, rest of the paper shall consist of four units as per t he syllabus. Every unit should have two questions.

However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks.

UNIT - IAims and objectives of Financial Management Financial Analysis and Planning, Valuation ofSecurities, Cost-volume, profit Analysis, Operating and Financial Leverage. [No. of Hrs.: 11)

UNIT - IIInvestment and capital Structure Decision, Methods of Capital Budgeting Cost of Different

sources of Raising capital Weighted Average cost of capital, Optimum Capital Structure,Inventory, Accounts payable, Effect of Inflation on working capital Management, Instruments ofLong- Term Finance, Internal financing and Dividend Policy. [No. of Hrs.: 12)

UNIT - IIIFinance Function as Business; Approach to Financial Planning; Analysis of financial statements;Limitations of Financial statements; Rational Analysis; Flow of Funds Analysis; Sources ofLong and Short Term Finance; Management of Components of Current Assets- InventoryManagement; Accounts Receivable; cash; bills payable, Financial policies like working capitalpolicy, Credit policy, Cash policy, Determinants; Basic Features of Indian Money and Capitalmarkets; Financial Structure ofIndian Companies and Liberalization & Globalization policy.

[No. of Hrs.: 12]

UNIT-IVApplications and Case Studies [No. of Hrs.: 09]

Text Books:I. Khan & Jain, "Financial Management", Tata McGraw Hall2. I.M. Pandey, "Financial Management", Prentice Hall IndiaReference Book:1. R.P. Rastogi, "Financial Management", Galgotia Publications

83 w.e.f session 2004-2005

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63Amity School of Engineering and TechnologyAcademic Plan For VIII Semester 2007-2008

Class: 4th yearCredit: 4

Subject Name: Financial ManagementSubject Code: ETME: 416

Total Lecture Classes Available: 44Total Tutorial Classes Available: 12

Topics to be coveredTotal No. of

Lecture Tutorial

.. First TermAims and Objectives of Financial Management 1Financial Analysis and Planning 1 1Valuation of Securities .2 1Cost-volume, Profit Analysis 2 1Operating and Financial Leverage 2

Investment and Capital Structure Decision 1 1Methods of Capital Budgeting 2Cost of Different sources of raising Capital 1Weighted Average cost of Capital, Optimum Capital Structure, I

I

Inventory, Accounts payable, Effect oflnflation on Working Capital 2 1ManagementInstruments of Long- Term Finance 1Internal Financing and Dividend Policy 2 I

... Second Term

Finance Function as Business, Approach to Financial Planning 1 IAnalysis of Financial Statements 2Limitations of Financial Statements 1Rational Analysis ., 1-'Flow of Funds Analysis 2 1Sources of Long and Short Term Finance 1 1Management of Components of Current Assets- Inventory Management, 2Accounts Receivable, cash, bills payableFinancial Policies like Working Capital Policy, Credit Policy, Cash Policy 2Determinants: Basic Features oflndian Money and Capital markets 2 1Financial Structure of Indian Companies and Liberalization & Globalization

2 IPolicy

>:··c .....

Third Term....

Applications and Case Studies9

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Amity School of Engineering and TechnologyTutorials for VIII Semester 2007-2008

Class: MAE- 4th year, 8th sem Subject Name: Financial ManagementSubject Code: ETME: 416

Tutorial!1. Discuss the nature and scope of Financial Management2. What do you mean by Financial analysis? Explain the steps involved in the Financial

analysis.3. State any three limitations of Financial analysis

Tutorial 21. What is Securitization? Why is it becoming so popular all over the world2. Discuss the mechanism involved in Securitization for raising funds3. Write a short note on cost-volume -profit analysis

Tutorial 31. What is Financial leverage? How does it differ from Operating leverage?2. Develop a simple example illustrating the Financial leverage phenomenon.3. Make a comparative study of Operating leverage vs. Financial leverage.

Tutorial 41. Discuss the characteristics and relative merits, demerits of different methods of

appraising Capital investment proposals. Which methods would you prefer & why?2. Explain what is meant by the time value of money, which Capital budgeting systems

take into consideration, this concept. How not considering it, lead to wrong capitalexpenditure decisions.

3. Explain the classification of investment project and evaluation of investmentopportunities.

4. What are the sources ofrisk involves in taking investment decision.

TutorialS1. What do you understand by cost of capital? What is its significance? What are the

different sources of raising capital?2. What is the weighted average cost of capital? Examine the rationale behind the use

of weighted average cost of capital?3. What is the effect of Inflation on Working Capital Management?

Tutorial 61. What are the types of Dividend policies?2. If you were the finance manager of Alka Company, what variables would you have

to take into account before setting Rs. lOa year dividend rate?3. What is the signification of Dividend policy for a firm? Name the models used in

determination of dividend, with examples.

Tutorial 71. What do you understand by financial statements? Discuss the utility and significance

of financial statements to various parties interest in the business concerns.2. Describe in brief the format of Balance sheet as prescribed under the Indian

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Tutorial 8

companies Act.3. What is income statement? Evaluate its significance.4. What are the limitations of Financial statements?

1. Discuss significance of Financial ratios as tool of decision making. What are thelimitations of Ratio analysis?

I2. What ratios would you employ to measure profitability of a company?" What ratios would you employ to measure long term solvency position of a Ij.

company

Tutorial 9Q1 From the following balance sheets of R.K Enterprises Ltd. You are required to prepare

statement of flow of funds:Capital and Liabilities:- 31 March 2002 31 March 2003Share capital 80,000 85,000Profit and loss appropriation account 14,500 24,500Accounts payable 9,000 5,000Mortgage loan - 5,000Provision for doubtful debts 1,000 1,300

1,04,500 1,20,800

AssetsLand and building 50,000 50,000Plant and Machinery 24,000 34,000Stock on hand 9,000 7,000Accounts receivable 17,500 20,800Cash at Bank 4,000 9,000

1,04,500 1,20,800

Q2. From the following Balance Sheets of Royal Industries, make out, Funds flowstatement for the year ending 31st March 2001:--

31st March

Liabilities 31st March Assets

2000 2001 2000 2001Equity share capital 3,00,000 4,00,000 Good will 1,15,000 90,00012% Debentures 1,50,000 1,00,000 Land & 2,00,000 1,70,000

buildingSecurities premium Alc 6,000 8,000 Plant 80,000 2,00,000General Reserve 34,000 62,000 Current 2,82,000 3,57,000

assetsProfit & Loss Alc 30,000 48,000Proposed Dividend 42,000 50,000Current Liabilities 1,15,000 1,49,000

6,77,000 8,17,000 6,77,000 8,17,000

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"Tutorial 10

Additional Information-• Depreciation on plant Rs 20 000• Gain on sale of land Rs 20 000.

I. What are the sources of funds?2. What is funds flow statements? Discuss the significance of funds flow statement as a

I .tool for financial ana YSIS'"l Distinct Net Profit from funds from operations.J.4. Discuss in detail the methodology of preparing funds flow statement. i

Tutorial 111. Write a short note on Working Capital policy, Credit policy and Cash policy2. Discuss sources of long and short term finance.

Tutorial 121. Discuss the basic features of Indian Money and capital markets.2. What do you meant by liberalization and Globalization? How Indian

companies/organizations fits into such changing scenario. Discuss with an example?

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Paper Code: ETME - 418 _ LTCPaper: Reliability & Maintenance Engineering 3 1 4INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75I. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or short answer type

questions. It should be of 25 marks.2. Apart from question no. I. rest of the paper shall consist offour units as per the syllabus. Every unit should have two questions.

However, student may be asked to attempt only I question from each unit. Each question should be of 12.5 marks.

UNIT I:.Fundamentals Of Reliability & Maintenance: Reliability, Reliability Improvement.,Redundancy, Element Redundancy. Unit Redundancy, Standby Redundancy, Reliability cost -trade off.Maintenance, Scope of Responsibilities, Types of maintenance, Maintenance planning & control,Maintainability & Availability, Failure modes and the Bath Tub Curve. [No. of Hrs.: 11]

UNIT II:Failure Data Analysis, Hazard Models & System Reliability: Failure Data, Mean Failure rate,Mean time to failure (MTTF), Mean time between failures (MTBF), GraPrentice Hall Indiacalplots, MTTF in terms of failure density, Reliability in terms of hazard rate and failure density.Constant Hazard model, Linearly Increasing Hazard and the Weibull Model. Instantaneousrepair system, Mean time to repair (MTTR), Reliability and Availability function. Seriesconfiguration, Parallel configuration, Mixed configuration, A r - out - of - n - structure, meantime to failure of system, Fault tree construction, Calculation of reliability from Fault tree.

[No. of Hrs.: 11]

UNIT 3.Systematic Maintenance: Codification & Cataloguing, History cards, Instruction manual andoperating manuals, Job planning, Job manuals & Job scheduling, Job cards and Job procedures,Maintenance organization, Centralized & Decentralized organization, Captive maintenance,Replacement models, Spare part management. [No. of Hrs.: 11]

UNIT 4.Condition Monitoring Techniques & Modern Concepts: Leakage monitoring, Lubricantmonitoring techniques, Ferrography, Spectroscopy, Cracks monitoring, Thickness monitoring,corrosion monitoring, Thermography.Terrotechnology, Failure mode effect analysis, Failure mode effect & critically analysis, Totalproductive maintenance, Computer managed maintenance system, Case studies.

[No. of Hrs.: 11]

Text Books:1. L.S.Srinath, "Reliability Engineering", Affiliated East- West Press Ltd., 19852. S.K. Srivastava, "Industrial Maintenance Management", S. Chand & Co. Ltd., 1998.Reference Books:1. E. Balaguruswamy, "Reliability Engineering", Tata McGraw Hill Publishing Co., 1984.2. Charles E. Ebling, "Reliability & Maintainability Engg.", Tata McGraw Hill Publishing

Co., 1997.

84 w.e.f. session 2004-2005

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LESSON PLAN

RELIABILITY AND MAINTENANCE ENGINEERINGETME-418

SNo. Topic No oflectures

FIRST TERM

UNIT 1

1 Basic elements of Reliability 12 Methods of improving reliability -I3 Redundancy and its types(Basic concepts and derivations) 24 Reliability cost trade-off 15 Maintenance, scope, aim and objectives I6 Types of maintenance and their specific applications 27 Maintenance planning and control 18 Maintainability and Availability(types) 29 Failure mode and bath tub curve 1

UNIT 11

10 Failure data and mean failure rate (numericals and theory) 211 MTTF,MTBF and MTTF in terms of failure density 112 Reliability in terms of hazard rate and failure density 113 Constant hazard model 114 Linearly increasing model and Weibull model I

SECOND TERM

15 Instantaneous repair system and MTTR I16 Reliability and Availability function 117 Series and parallel configuration(derivation and numericals) 218 Mixed configuration, A r-out-of-n-structure 119 Fault tree construction 120 Calculation of reliability from fault tree 1

UNIT 11121 Codification, cataloguing and History cards I

22 Instruction manual,operating manuals & Job planning 123 Job manuals and Job scheduling ,Job cards and Job procedures I25 Maintenance Organization, Centralized and Decentralized 1

organization

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SNo. Topic No oflectures

26 Captive maintenance and spare part management 127 Replacement models(numericals) 2

UNIT 1V

28 Leakage monitoring and Lubricant monitoring 129 Ferrography &Spectroscopy I30 Cracks monitoring technique& Thermography 131 Thickness monitoring technique & Corrosion monitoring 1

techniquesTHIRD TERM

32 Terrotechnology 133 FMEA and FMECA I34 TPM 135 CMMS 1

TEXTBOOKSL.S.Srinath, "Reliability Engineering" East-West press limitedS.K,Srivastava, "Industrial Maintenance Management" S Chand and Co.

REFERENCE BOOKSCharles E. Ebling, "Reliability and maintenance Engineering" TMH

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Paper Code: ETME - 420 LTCPaper: Power Plant Practice 3 1 4INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75I. Question No. I should be compulsory and cover the entire syllabus. This question should have objective or shon answer type

questions. It should be of 25 marks.2. Apart from question no. I, rest of the paper shall consist offour units as per the syllabus. Every unit should have two questions.

However, student may be asked to attempt only J question from each unit. Each question should be of 12.5 marks.

UNIT - ISteam Generator Plant: Fuel handling systems, Indian coals, combustion of coal in furnaces;fluidized bed combustion; High pressure heavy duty boilers, Super critical and once throughboilers influence of operating conditions on layout of evaporator, superheater, reheater andeconomizer; dust collectors; ash disposal, fans and draft systems. [No. of Hrs.: 11)

UNIT - IITurbine Plane: Layout of turbine plant room, corrosion in condensers and boilers, feed watertreatment; feed heating and de aeration system; cooling water systems and cooling towers.

[No. of Hrs.: 11]

UNIT - IIIOther Power Plant: General layout of l.C. Engines and turbine power plants, types, gas turbineplants, fields of application, Nuclear power plants, power reactors and nuclear steam turbines;handling of nuclear waste and safety measures, peak load power generation methods.

[No. of Hrs.: 11)

UNIT - IVControl: Important instruments on steam generator and turbine; drum water level control,combustion control and super heat temperature control; testing of power plants and heat balance.Economics: Planning for power generation in India, super thermal power plants, estimation ofcost of power generation; choice of plant site. [No. of Hrs.: 11)

Text Books:I. Arora & Dornkundwar, "A course in Power Plant Engineering", Dhanpat Rai & Sons

Reference Books:1. Black Veatch, "Power Plant Engineering", CBS Publisher

85 w.e.f. session 2004-2005

70

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71

ACADEMIC PLAN FOR VIII SEMESTER (FOR YEAR 2007-08)

SUBJECT: Power Plant PracticeTotal Teaching weeks in Semester: 14 weeks

Subject Code : ETME-420Total number of Lecturers: 42Total number of Tutorials: 14

S.NO. TOPICS TO BE COVERED TOTAL NO. OFLECTURE/TUTORIAL

FIRST TERM (6 weeks) Lecture Tutorial

1 Steam Generator Plant1.1 Fuel Handing Systems, Indian Coals 1 ..1.2 Combustion of coal in furnaces 1 1

1.3 Fluidized bed combustion 1 1

1.4 High pressure heavy duty boilers 1 ..1.5 Super Critical & once through boilers 1 ..1.6 Influence of operating conditions on Layout of evaporators 1 ..1.7 Super heaters, reheaters & economizers 1 ..1.8 Dust Collectors & ash disposal 1 ..1.9 Fans & draft systems 1 ..1.10 Review & doubt clearing session (unit Test 1) 1 1

2 TURBINE PLANTI

2.1 Layout of turbine plant room 2

2.2 Corrosion in condensers & boilers 2

2.3 Feed Water Treatment 1

2.4 Feed heating & de-aeration 1

2.5 Cooling water systems & cooling tower 2 1

2.6 Review &,doubt clearing session ( unit test 2) 2 2

SECOND TERM (6 weeks)

3 Other Power Plant

3.1 General Layout of IC Engines & turbine power plants types 2 ..3.2 Gas turbine plants 2 ..

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3.3 Fields of applications 1 ..3.4 Nuclear Power Plants 1 ..3.5 Power reactors & Nuclear Steam turbines 2 ..3.6 Handling of nuclear waste & safety measures 1 1

13.7 Peak Load power Generation methods i 1 ..3.8 Review of doubt clearing sessionn ( unit Test 3) 3 2

4 CONTROLS

4.1 Testing of power plants & heat balance 3 1

5 ECONOMICS5.1 Estimation of cost of power generation 2 1

5.2 Choice of plant site 1

5.3 Super Thermal power plants 2

5.4 Review,& doubt clearing session (unit test 4) 1

THIRD TERM (2 weeks)

6 ECONOMICS

6.1 Planning for power generation in India 2 II

7 CONTROLS7.1 Important instruments on stream generator & turbine 2

7.2 Drum water level control, combustion control & super heater 2

control

7.3 Review & doubt clearing session ( unit test 5) 1

7.4 Review of fulcourse 1

BOOKS RECOMMENDED:

Arora & Domkundwar, "A course in Power Plant Engineering", Dhanpat Rai &Sons.