page 1 apiic cetps needs assessment study 1 international conference on solid waste management...
TRANSCRIPT
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APIIC CETPs Needs Assessment Study
International Conference on Solid Waste Management Maloth Nanu, G.Durga Prasad, R. Hrishikesh Mahadev
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» About APIIC-GIZ Cooperation
» About the Study
» Approach
» Industrial Zones of Andhra Pradesh
» Methodology
» Criteria for selecting Industrial Estates for CETP
» Decision Matrix Analysis
» Short-listing of Industrial estates for pre-feasibility studies
Contents
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About APIIC and GIZ Andhra Pradesh Industrial Infrastructure Cooperation (APIIC)
incorporated on September 26, 1973 is the state owned organization vested with the responsibility of developing industrial parks and industrial infrastructure in Andhra Pradesh.
APIIC has so far developed over 300 industrial areas spreading over an extent of more than 150,000 acres
The Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH is an international cooperation enterprise for sustainable development, Company owned by the German Federal Government
It has now been working in India for over 50 years.
GIZ operates in 130 countries.
GIZ employs 17,000 staff worldwide
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Background of APIIC-GIZ Cooperation
In 2004, CPCB in cooperation GIZ, APIIC, and APPCB will work on “Planning and developing eco-industrial parks with technical support in Andhra Pradesh”
After pilot phase, MoU was extended with request from APIIC to 2012 under Advisory Services in Environment Management (ASEM)
Under the Indo-German Environment Partnership Programme, technical cooperation has been provided by GIZ to APIIC from 2012 - 2015.
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IntroductionWhat is a CETP?
Common Effluent Treatment Plant is a facility of treating effluents by means of a collective effort mainly for a cluster of small scale industrial units.
Purpose:
• Reduced treatment costs for individual units (‘economies of scale’)
• Centralised service. Individual industries can concentrate on their core business, while CETP operator provides service.
• Reduced need for technical expertise and trained personnel as fewer plants require fewer people.
• Optimal utilisation of space at a common facility than with several plants in several individual industries. ]
• Easy to monitor and regulate pollution control.
• Possibility for recycle/reuse of treated waste water and proper disposal.
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MoEF’s CETPs Scheme:
» Scope of CETP Scheme: Establishment of new CETPs in an industrial estate or a cluster of SSIs. Up-gradation / modernization proposal for CETPs of earlier financed
through the MoEF shall be considered for the one time funding.
» Assistance provided: Central assistance of 50% of the total project cost, with a ceiling of Rs 15
Crores for non-ZLD and Rs. 20 Crores for ZLDs. State gov. to provide 25 % of the total project cost. Project proponents to put in 25% out of which:
• 15% should be contribution for project proponent and remaining • 10% should be loan from banks / financial institutions
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ObjectiveThe objective of the study is to identify industrial parks of APIIC in Andhra Pradesh that need establishment of the Common Effluent Treatment Plants (CETPs) on priority. The specific objectives are: Collection of information regarding industrial parks of APIIC and
To understand the location of industrial parks and type of industrial activity.
Documentation of the collected information by developing a GIS based database, for the purpose of analysis and thematic presentation.
To develop and apply an appropriate methodology for rapid assessment of industrial parks for assessing CETP needs.
To identify the priority industrial parks of APIIC that need CETPs.
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Approach
Collection of Data from MIS
Screening of Industrial Estates based on defined
criteria
Questionnaire Survey for Zonal Managers
Discussion with ZM / ZO on the requirement of
CETP
Shortlisting Industrial Estate
Shortlisting Industrial Estate
Discussion with APIIC on the selected industrial
estate
Shortlisted Industrial estates for pre-feasibility
studies
Detailed Questionnaire survey with ZM / IALA/
member industries
Visit to Industrial Estates and collection of data from ZO and IALA for selected parks
Feedback from APPCB
Collection of data from APPCB
Shortlisting of Industries for feasibility studies
Inputs from the National Seminar
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IPs in Andhra PradeshAPIIC Zone No of Industrial Parks
CYBERABAD 16
JEEDIMETLA 24
KADAPPA 31
KAKINADA 25
KARIMNAGAR 14
KURNOOL 27
MOULA ALI 10
NELLORE 35
PATANCHERU 23
SHAMSHABAD 24
TIRUPATHI 28
VIJAYWADA 43
VISAKHAPATNAM 28
VISAKHAPATNAM (SPL) 15
WARANGAL 20
TOTAL 365
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Criteria 1: Area of the Industrial Estate
Area of the Industrial Park Need for CETP
< 75 Acres Low
75 to 400 Acres Medium
400 to 750 Acres High
> 750 Acres Very High
Effluent Category Need for CETP
W4 Low
W3 Medium
W2 High
W1 Very High
Criteria 2: IP Categorization Based on Pollution Potential of Industries
Criteria for Shortlisting IPs Needing CETP
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Criteria 3: Water ConsumptionWastewater Generation Need for CETP
<1,000 KLD Low
1,000 – 2,000 KLD Medium
2,000 – 3,000 KLD High
> 3,000 KLD Very High
Criteria 5: Bio-degradability / toxicity of wasteBio-degradability Need for CETP
No Low
Yes Very High
Criteria for selecting IP for CETP
ZM List Need for CETP
No, not required Low
Yes, required Very High
Criteria 4: APIIC Zonal Managers Feedback
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Elimination Process:IPs with industries of low pollution potential (only W4 category)IPs already having CETP, other IPs supported by the existing CETPs, IPs with CETP under consideration/construction Non operational IPs due to lack of industries and sick/closed industries
Shortlist -1 Elimination Process
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Nos.
Area
W1 to W3 >=75Very high
W1 to W3 >=50 and <75High
W1 to W3 >=25 and<50Medium
W1 to W3 <25 Low
>=750 AcresVery High Very High
1 Very High
1Very High
0Very High
17
>=400 and <750High
Very High1
Very High0
High5
High09
>=75 and <400Medium
Very High1
High0
High4
Medium55
<75Low Very High
0High
0Medium
0Very Low
184
Decision Matrix 1
Shortlist - 2 Based on Area and Pollution Potential
Low No:184
Medium No:55
High No: 18
Very High NO:21
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Low No:184
Medium No:54
High No: 17
Very High No:23
Shortlist – 3 Based on DM I and Water requirement
wasteWater
Very high High Medium Low
> =3 MLD Very High
2,Very High
0Very High
0Very High
0
>=2 to <3 MLD Very High,
3Very High,
2High
0High
0
>=1 to <2 MLD Very High,
3High,
3High,
1Medium
0
< 1 MLDVery High
13High13
Medium54
Very Low184
Decision Matrix 2
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ZM List
Very high High Medium Low
ZM listVery High
Very High, 10
Very High, 4
High, 9
Medium, 5
ZM ListLow High,
13High,
13Medium,
45Very low,
179
Decision Matrix 3
Very Low /Low No: 179
Medium No:50
High No: 35
Very High No: 14
Shortlist – 4 Based on DM 2 and ZM list
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Bio-degradability
Very high High Medium Low
NoVery High
Very High3
Very High5
High,0
Medium,0
YesLow Very High,
11High,
30Medium,
50Very low,
179
Decision Matrix 4
Shortlist – 5 Based on DM 3 and Biodegradability
Low No: 179
Medium No: 50
High No: 30
Very High No: 19
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Feedback from APIIC and APPCB
• The approach and methodology for short listing of industries and the above short list was shared with APIIC and APPCB. APIIC has suggested removing some of the industrial parks as given below from the priority because of the nature of industries and working conditions.
• IP Tada• Kattedan• AN Kannuru• JAN Vijayawada• IE Vizaganagaram
APIIC has also suggested including the following industrial parks in the shortlist:
• IP Kurnool-ph 1 & ph 3 • APIIC Prodattur.• IP Vakalapudi.
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Feedback from APIIC and APPCB
Final Shortlist of IPs Requiring CETPs
•The final shortlist of IPs that require CETPs on immediate priority, which have been shortlisted based on the APIIC and APPCB feedback are:
• IP Gajualamandyam
• GC-Ongole
• IDA Rampur
• IP Pydabhimavaram
• IDA Kadapa
During IEID,
• GC Hindupur and
• IP Vakkalpudi
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Future Actions Conducting stakeholders meetings with officials of APIIC, APPCB, Industry Associations, representative from
Individual Industries and Experts from different Organizations/Sectors
Initiating further feasibility studies to arrive the base level/actual requirement/need for the CETPs in the old Industrial Parks and
Bid-process management for CETP for participating industrial parks
The current study also gives an approach for prioritizing industrial parks not only for CETPs, but also such analysis can be done for prioritizing IPs requiring solid waste management, air pollution, other common facilities etc., for
the industrial parks.
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