Paddock to PlateNational Training Conference, April, 2016

What you need to do to support automation in the Meat Industry ?

Paul GekasService Manager

Scott Automation & Robotics

Meat Automation Technologies – where are we today ?

SCOTT – Meat Automation Technologies

SCOTT – Meat Automation Technologies - Lamb

Feather BoneSplitting

K-FatSteam VacSpinal Cord

BrisketBelly

Hock Cut

BungingBelly Open

Hock Cut

Hide OpenRear Hock Cut

Head Removal& Wash

Primal Break

Docking

Sortation /BufferPalletising

Chiller Automation

Evisceration

Bone BreakCarton Pack

Scribing

Primal Cut

Scott – Meat Automation Technologies - Beef

Carton Palletising AUTO – Container Loading BEEF Rib Cutting – OCM X-Ray

Beef Scribing Beef Hock Cutter Development – EG Beef Split

Scott – Meat Automation Technologies - Beef

Brisket Cutter BladeStop ROC – Robotic Ovine Cutter

Kidney Fat Removal Rear Steam Sani Vac Forequarter Steam Sani Vac

Scott – Meat Automation Technologies

PALLETISING – SORTATATION – CONBVEYOR - CONTROL SYSTEM AUTOMATION

MAR – Meat Automation Technologies

Plant Management - Lifecycle Approach

Time

Minor Failure

Major Failure

Commissioning Warranty Life of Installation

TraditionalLife-Cycle

Service & Training

Refurbishment& OEE

UpgradeValue

What are your concerns?

1.

What are your concerns?

1.Who needs to be trained ?

What are your concerns?

1.Who needs to be trained ?• Maintenance Technician• Line Operator• Production Supervisor

What are your concerns?

1.Who needs to be trained ?2.What equipment do we train in ?3.What processes to we train in ?4.What skill level ? 5.Cost of training ?6.Cost of support ?7.What are the fall backs ?8.What if we train staff and they leave ?9.Where can I find skilled people ?

• Training packages across a range of industries• Technologies, such as;

• Robots - (ABB, KUKA, FANUC, MOTOMAN, PANASONIC)• PLC and PC control Systems (Siemens, Omron, Allen Bradley)• Advance Sensing (3D and X-Ray)• Servo Drives (SEW, Siemens AB, ABB)• SCADA Systems• Safety Systems (Rockwell AB, Pilz, Schneider)• Mechanical

What Training Do We Offer

Technology Examples

Technology Examples

Vision and Sensing

Platforms(for meat processing)

X-ray - SEXA(Single Hardware)

X-ray - DEXA(Single Hardware)

X-ray - DEXA(Dual Hardware)

X-ray - MEXA(Multi-energy)

X-ray - SEXA(Dual Hardware)

CT - Helical(Single Energy)

CT - Cone Beam

(Single Energy)

CT - Cone Beam

(Dual Energy)

CT - Cone Beam

(Multi-energy)

Hyperspectral(380 - 2500 µm)

MRI

3D(& quasi 2D = 3D)

Colour Camera

X-Ray Defraction

Radar

Ultrasound(contant & non-

contact(

RamanSpectrometry

Terahertz

WearableVision

(Google glasses)

Time of Flight

ValueEvaluation

(A.MQA.0017)

Tech & Value

Tech & Value

Literature Research

Literature

Research

Literature Research

Literature Research

Literature Research

Po

Food SafetyInspection

(P.PSH.0747)

Obj. PrimalMeasure(P.PSH.0739)

Beef Grading

(Pending)

Obj. Primal Measure(P.PSJH.0739)

Auto Trim(Proposed)

Lamb Grade(by Murdoch)

Beef Grading

(Proposed

Be Gra

(Prop

Primal Defect

(Proposed)

Hide Grade(Pending)

(P.PSH.0739)

anon A

0735)

Carton Fill DEXA

(P.PSHP.0734)

Sheet1

Scott Vision and Sensing Centre of Excellance (Meat Processing Applications)

- Commercial in Confidence -

Legend

k

X-ray - SEXA(Single Hardware)

X-ray - DEXA(Single Hardware)

X-ray - DEXA(Dual Hardware)

X-ray - MEXA(Multi-energy)

X-ray - SEXA(Dual Hardware)

CT - Helical(Single Energy)

CT - Cone Beam(Single Energy)

CT - Cone Beam(Dual Energy)

CT - Cone Beam(Multi-energy)

Hyperspectral(380 - 2500 µm)

MRI

3D(& quasi 2D = 3D)

Colour Camera

X-Ray Defraction

Radar

Ultrasound(contant & non-contact(

Raman Spectrometry

Terahertz

Wearable Vision(Google glasses)

Time of Flight

Technology Platofrm

Investigation Project

Prototyping Project

Commerical Installation

Commercial End-point

Desktop Evaluation

Lamb Primal Cutting

Lamb Middle Cutting

Lamb FQ (Bone-in)

Frenching(A.TEC.XXX)

Lamb Weight Apportioning

Cold Lamb Grading(LMY)(A.MQA.0017)

Value Evaluation(A.MQA.0017)

Beef Rib Cutting(JBS Dinmore)

Tech & Value Evaluation(Project Pending)

Tech & Value Evaluation(A.MQA.0017)

Hot/Cold Beef DEXA(XXXXX)

Hot Lamb Grade (LMY)(Colalc P.PSH.XXX)

Cold Lamb DEXA(LMY)(Brooklyn)

Waterless Frenching

Literature Research

Hot Beef Grading(LMY)

Cold Beef Grading(LMY)

Possible End-point Use

Slauther Automation(Moving Animal)

Pick and Pack

Boning Room Traceability

Boneless Automation

Grading & Inspection

Subsurface Bone Local

Literature Research

Subsurface Bone Local

Obj. Primal Measure(P.PSJH.0739)

Boneless Automation

Grading & Inspection

Literature Research

Subsurface Bone Local

Boneless Automation

Literature Research

TBA

Inform Oper. from V&S

Literature Research

Improved Grading

Improved Automation

New Automation

Beef Bone-in Automation

Point Info. (i.e Marbling)

Food Safety Inspection(P.PSH.0747)

Obj. Primal Measure(P.PSH.0739)

Beef LMY( XXXX)

TBA

Beef Grading(Pending)

Obj. Primal Measure(P.PSJH.0739)

Manual Trim(Proposed)

Auto Trim(Proposed)

Objective Trimming

Lamb Grade(by Murdoch)

Beef Grading(Proposed)

Beef Grading(Proposed)

Beef Cut Grading

Lamb Cut Grading

Auto Pick & Pack Defects

Primal Defect (Proposed)

Hide Grade(Pending)

Hide Grading(Proposed)

Hide Grading

TBA

TBA

TBA

Stripln/Cube roll Auto(Chine Bone Remove)

Obj. Primal Measure(P.PSH.0739)

Stripln/Cuberoll Auto(Trim to Fat Spec

Bone Belt DEXA(P.PIP.0471)

Bone Canon DEXA(P.PSHP.0735)

Carton Fill DEXA(P.PSHP.0734)

Bone Belt Yield Opt

Bone Canon Yield Opt

Customer Presentation

Offal Inspection

Internet of things & Remote Connectivity

• Technology Introduction Sessions• Operator Basic Operations• Service and maintenance• Fault Finding Skills• Basic Programming & Setup• Advance Programming & Setup• System operational setup and configurations• System Peripherals (Safety, Tooling, Sensing )• Mechanical, Pneumatic, Hydraulic Maintenance

Training Course & Session Types

• Standard Pre-Defined Training Courses• Training Sessions Customised to suit

– Industry Specific– Technology Brands (e.g. SIEMENS vs. AB)– Technology use in Pant– Trainee level of knowledge– Specific Training Needs (client)– Hands On Training– Classroom Training

What Training Do We Offer

MAR – Mobile Meat Industry Robot Training Cell

Paddock to Plate�National Training Conference, April, 2016���What you need to do to support �automation in the Meat Industry ?��Paul Gekas�Service Manager�Scott Automation & Robotics�Slide Number 2Slide Number 3Slide Number 4Slide Number 5Slide Number 6Slide Number 7Slide Number 8Plant Management - Lifecycle ApproachWhat are your concerns?What are your concerns?What are your concerns?What are your concerns?Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 21Slide Number 22