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Schneider Electric Packaging Solutions & Trends Update Sept 14. 2016
Presented by: John PartinNational Packaging Sales BDM Schneider Electric Industry Business - Confidential Property of Schneider Electric
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AgendaPage 2Confidential Property of Schneider Electric |1Schneider Electric Introduction
Product Introductions3Packaging SolutionsRobotic Offer4Software & Support Overview5
67Packaging TrendsQuestions2Questions8
Agenda slide2
Schneider Electric, the global specialist in energy management and automationBalanced Geographies FY 2014 revenuesDiversified End Markets FY 2014 revenues1
25%North America 19%Rest of World 28%Western Europe 28%Asia Pacific
25 billionFY 2014 revenues~170,000people in 100+ countries ~5%of revenues devoted to R&D 1 Estimated at the end of 2014Utilities &Infrastructure Industrial & Machines Data Centers & Networks Non-residential & Residential Buildings 27% 26% 14% 33%
Confidential Property of Schneider Electric
Were like a $25 billion startup people have no idea who we are, acknowledged Laurent Vernerey, president and chief executive of North America operations.
> 24k employees in USASchneider Electric US headquarters @ Andover
Page 5Confidential Property of Schneider Electric |Machine Solutions overview*orders at 2015 forex, Pie Chart represents orders
> 200,000 CPUs, +12,5%> 190,000 servo axis +15% > 650M Business Solution OEMs. Focused markets (Material Working, Packaging & HVAC)MachinesProjects in development> 525,000> 5,400OEMs Solution Business
+2% overall growthSafety (+11%), Eliwell (+8,9%) and Motion (+4,1%)Outstanding growth in Italy, Spain, Turkey, Russia and India
End User GTM: What the Industry business sales team is responsible to sell. 1.9B is the Industry offers. The other .5B is cross selling.
Growth Ambitions: 3.1B based on business model of Invensys integration (6%)5
Some of the Plants in USA with Schneider Electric ControlsA. L. Schutzman Company, Aantec, Abbott Laboratories, Access Business Group, Albany Contract Manufacturing, Alza Corporation, AMCOR Pet Packaging, American Crepe Corp, Amphastar Pharmaceuticals Inc, Anderson Packaging, ARAMIS Inc., AstraZeneca Pharmacueticals, Aventis Pharmaceuticals, Bausch & Lomb, Bayer Healthcare LLC., Bemis Corporation, Biery Cheese Co., Boehringer Ingelheim, Bowman Apples Products Co. Inc., Bush Brothers, Cadbury Adams USA LLC., Caraustar, Carma Laboratories, Inc., Cascades Tissue Group, Cellu Tissue Neenah, CertainTeed, Certainteed Norwood Chief Packaging Company LLC, CIMA Labs, Claire Manufacturing Company, Clarion Laminates, Coca Cola Bottling Company, Coca Cola Foods, Coca Cola North America, Colgate-Palmolive Company, Colonial Sugar Refinery, ConAgra Foods, Custom Paper Products Inc., Dial Corporation, Dietz and Watson, Digital Audio Disc Corp., Eli Lilly, Estee Lauder, F. Gavina & sons Inc., Faribault foods, Ferndale Laboratories, Flavia Folgers Coffee, Forest Laboratories Pharmaceuticals, Fougera Inc, GAF Materials Corp, GE Lighting, GEHLS, Guernsey Farms, Inc., General Mills, Georgia Pacific, Gerber, Ghirardelli Chocolate, GHS Glad Manufacturing, GlaxoSmithKline Consumer Healthcare, GlaxoSmithKline Manufacturing and Packaging Plant, Gorton's, Gossner Foods, Great Lakes Cheese, Guardian Drug Company, Hallmark Cards, Hershey Chocolate, Hill's Pet Nutrition, Inc., Hilltop Valley Dairy, Hoffmaster, Hospira, Huhtamaki, International Paper, Ivax Pharmaceuticals, J M Smuckers, J&J Corrugated, Jack Daniels, JVC Disk America Co., Kao Brands, Kelloggs, Kerry Inc, Kraft Foods Inc., KV Pharmaceutical, L'Oreal USA Inc., LOreal USA NJ, Land O'Frost, Leiner Health Products, Mannkind, Marathon Cheese, Mars USA, Mary Kay Inc., McNeil Consumer Healthcare, Menasha Packaging, Midwest Merck and Co. Inc., Mohawk Fine Paper, Mother Parkers Tea and Coffee, Mott's Inc., Mylan Laboratories Inc, Nestl, Nestl Indiana, Nestl USA, Novartis Pharmaceuticals, Novo Nordisk, NUTRAMAX Products Inc., PAC Associates, Pace Dairy Packaging Corporation of America, Palermo's, Pepsi Bottling Group, PEPSI COLA Inc., Perfect Equipment Company LLC, Pergo Inc., Pfizer Inc., Philip Morris USA, Potlatch Co., Premium Water, Procter & Gamble, Procter & Gamble Beauty, Rainbird Corp., Roche Diagnostics, Rock-Tenn Co., Rohm & Haas, Rose Southwest Paper, Roxane Laboratories, Royal Paper Converting Inc., Sandoz Inc., Sanofi Aventis, Sara Lee Foods, SaraLee Coffee and Tea, SCA Tissue, Sharp Corporate Shire Pharmaceuticals, Simmons Pet Food, Solo Cup, Sonopress LLC, Sony DADC, Sorrento Lactalis, Soule Company, Starbucks Coffe Co., Store Room Solutions, Summer Industries, Technicolor, Thomson, Teva Pharmaceuticals, The Gillette Co., Tipton Mills, TITO's VODKA, Tom's of Maine, Unilever Home & Personal Care, US Alliance Paper, UV Color Inc., Wella Manufacturing, Wm. Bolthouse Farms, Inc., World Kitchen LLC, Wrigley, Wrigley Manufacturing Company, LLC Gainesville, Wyeth Pharmaceuticals, Yakima Juice
AgendaPage 7Confidential Property of Schneider Electric |1Schneider Electric Introduction
Product Introductions3Packaging SolutionsRobotic Offer4Software & Support Overview5
67Packaging TrendsQuestions2Product Introductions
Agenda slide7
Always the right choice: Controllers
Modicon M221Modicon M241Modicon M258from logic to motion controller
Modicon LMC058PacDrive LMCModicon LMC078performance
Modicon M251
SoMachine as single software environment
Altivar IMCMagelis SCU
Magelis & Pro-face HMI Offer - Graphical Panels
Graphical Touch HMI or IPC7.5 to 22 screens (theres overlap with GTO)3.5 were discontinuedSpecial needs like Multimedia, or CanOpen master for HMI + PLC in-oneGraphical Terminal Optimized HMIFirst Choice, most of the time3.8 to 12.1 screens5.7, 10.4 12.1 also available with stainless bezelOr Customized BezelGraphical HMI with Keys5.7 and 10.4 screensHarsh environments when operators use gloves
The HMI most likely to be used in the majority of machines today is the Magelis GTO. It covers the physical size and features of most industrial applications.The XBTGT handles some special applications such as when video capture and playback are required or if you want to add remote I/O and allow the HMI to multitask as a PLC.The XBTGK includes keys. This is used in some industries such as metal working.
Magelis SCU 3.8 and 5.7
Webgate
22mm Push Button Port Mounting
Crystal Clear Display 3.8 or 5.7 LCD TFT Screen 65K Colors
Connectivity Ethernet CanOpen Serial
4 Different Models Different I/O layouts including Digital, Analog, HSC, and PTO
EXT2 CANopen module will connect to thisEXT1 I/O Expansion Modules (TM2. . . . )PowerEthernet (Color units only)USB Connection portSerial port (RS232C/422/485)Digital I/O (16 in 16 out) 24VDCBattery backup for real time clock & memoryProduct SnapshotDIO Count:16 inputs / 16 outputs (Sink or Source)Voltage:24VDCHMI + PLC Mem:32 MB Flash EPROMBackup Memory:512 kB SRAMCommunicationsUSB:PC, Printer, mouse, keyboardMemory Stick, barcode reader(extensions avail for panel mount)Serial: RS232C/422/485RJ45: Color Units only 10BT / 100BTOptionalCANopen and TelefastFeaturesReal Time Clock w/battery backupUp to 3 M238/Twido Expansion ModulesEvent logs32 groups / 64 recipesMultilingual (10 simultaneous)5 IEC programming languages (Ladder, Function block, Structured text, Instruction list, Sequential function chart)
Lexium LXM23PlusLexium LXM32iLexium LXM52from coordinated to synchronized motion
Lexium LXM62Lexium ILM62performanceLexium LXM32Lexium LXM28Lexium ILA / ILE / ILS
PacDrive Px
Always the right choice: Drives
Lexium Linear Motion - Take the lead!Complete product range for linear positioning solutionsFast with PAS Belt axisAccurate with PAS Ball Screw axisStiff with TAS Linear tablesCompact with the CAS cantilever axisComplete with MAX multi axis systems
Innovative offer with superior performanceCASTAS
MAXPAS
12Lexium 05Servo 3Range0.1 to 4.5 kW0.2 to 7 kWI Peak / I Continuous < 2Between 3 and 4 Power density421 Watts/Litre584 W/LMotor control350Hz, 1 notch filterBandwidth 1.6 KHZ Vibration reduction with autonomic parameters calculation, 2nd Notch filter, Speed observerAuto tuningSimple auto tuningEnhanced auto tuning with 3 user levelsMotor offerMore complete offer with a new medium inertia motorCommunicationCANopen, Modbus, ProfibusCANopen, Modbus, Profibus, DeviceNet, EthernetIPOptionsSimple remote displayEnhanced safety2nd Encoder module (3 technologies)Memory CardGraphic keypadInstallation and MaintenanceMolex and spring terminalsNo downloader or memory cardRemovable and colour coded connectorsMemory cardPlug & Play motor/drive commissioning
FunctionalityModulesEmbedded Modules
from safety modules to embedded safety network
ControllerOur safety processing offer today
Safety PLCModular ControllerEmbedded Safety PLC
AgendaPage 14Confidential Property of Schneider Electric |1Schneider Electric Introduction
Product Introductions3Packaging SolutionsRobotic Offer4Software & Support Overview5
67Packaging TrendsQuestions2
Agenda slide14
CANopenCentralized ControlCompact Machines Decentralized ControlModular Machines
Ethernet IO Manager
M221
Modbus SerialM241M251CANopen
Performance, Service
Embedded FieldbusEmbedded Control
InternetRemote AccessWireless Local Access
M251
M241 & M251:WebeserverWebvisuIO ScannerUser RightEth Switch IP V6 readyRecipe Data Logging
Main Target architectures
CANopen
HMISCU
SoMachineBasicSoMachine
Controllers scalability
Number of servo axes
4881699Performance100%200%300%
20 IOs on board4 Fieldbuses max.60 IOs on board6 Fieldbuses max.Easy to use:ONE Tool for all controllersScalability:Performance:Max 255 sercos participantsMax 255 virtual axesOnline CAM curves changes5 sec PLC process time for 1.000 Bit instructionsConnectivityNumber of Servo axis
Flexibility:Controller independent librariesDrive independent libraries
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Architecture PacDrive 3
TM
Ethernet, TCP/IP, OPC, FTP, HTTP, SMS, SMTP
sercos III + integrated Safety
TM5 I/O
LXM62 Multi AxesServo Drives
Stand-aloneServo DrivesLXM52IT/COMMotion+RoboticsLogicLMC 101C, 201C, 300C, 400C, 600CLogic Motion Controllers Controller based
LM
Safe Logic ControllerSLC x00TM7Remote I/O
Magelis HMI
TM7Remote I/OSH
SoMachineMotion
SC
ILM62Multi axes integratedServo DriveTeSysATV312BRS3ATV32ILx
SD328
PROFIBUS DP Master CANopen Master EtherNet/IP Master PROFINET IO Master
+ IO ModulASYN
PROFIBUS DP SlaveCANopen SlaveEtherNet/IP SlaveEtherCAT SlaveModBus TCP Slave
Till 36 ILM per DBMaximum packing density
ILM62 Daisy Chain
AgendaPage 19Confidential Property of Schneider Electric |1Schneider Electric Introduction
Product Introductions3Packaging SolutionsRobotic Offer4Software & Support Overview5
67Packaging TrendsQuestions2Questions8
Agenda slide19
P2 (800mm)(31.50 in)
P4 (1200mm)(47.24 in)CompactFlat
Standard
P6 (1600mm)*(62.99 in)*MAXSchneider Electric P-Series Robotics OfferP-Series Delta Products have a 15KG (33lbs) Load Capacity!
Confidential Property of Schneider Electric |T5 / T5 HD
T-Series Range
T3 / T3 HD39.37 in. Horizontal Reach75.59 in Horizontal Reach31.50 in. Vertical ReachLoad RatingsT3 77.16lbs. T3 HD 99.21 lbs T5 66.14 lbsT5 HD 99.21lbs31.50 in. Vertical Reach
The T-Series enable the customer to go into picks/place applications at higher payloads.21
Flexible & Adaptable System
Ethernet, TCP/IP, OPC, FTP, HTTP, SMTP
Kuka
P4P6
P2T3
T5
Stubli
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Slide Our OfferP-SeriesT-SeriesCartesian3rd party
Confidential Property of Schneider Electric
Schneider Electric Robotic Libraries in SoMachine Motion
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AgendaPage 23Confidential Property of Schneider Electric |1Schneider Electric Introduction
Product Introductions3Packaging SolutionsRobotic Offer4Software & Support Overview5
67Packaging TrendsQuestions
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Agenda slide23
ONE SoMachine Software
ONE scalable controller family
ONE consistent drive family
ONE integrated IO and Safety solution
ONE Powerful Robotic integration
ONE Solution Provider
Full Modularity (Submodules) Standard Framework (Message, Error, Logger, ..) Multiple Choice.We offer several levels for program development.You have six standard languages (IEC 61131) that can be used.Axis Module (not to re-invent the wheel) PacDriveLib (packaging focused)System Lib (Low Level write the RefPosition of the Axis)Firmware Level
User Program
PLC Open Lib
CompetitorsLevel
Your Learning curve
Cost of Engineering time per machine100%200%
Learning CurvePLC Open LibAxis ModuleFull Modularity
AgendaPage 27Confidential Property of Schneider Electric |1Schneider Electric Introduction
Product Introductions3Packaging SolutionsRobotic Offer4Software & Support Overview5
67Packaging TrendsQuestions
2
Agenda slide27
Page 28Confidential Property of Schneider Electric |Packaging Trends - 2016Packaging Trends Are Driven By: End Users RequirementsIndustry & Governmental StandardsLaws. Pharma Packaging TrendsFood Packaging TrendsPackaging Material TrendsEnvironmental Packaging TrendsPackaging Industry TrendsIIOT Big Data
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Page 29Confidential Property of Schneider Electric |Pharma Packaging TrendsThe Pharmaceutical Segment has the more advanced Packaging Trends.The advancement of Robotic Automation Integrated into the overall machine line is growing at a greater rate than other segments.Increased ThroughputReducing of ContaminationsMore Machine Flexibility from Packaging Machinery ControlsFor Smaller Batch Personal MedicationsFaster Automated Changeover is criticalNew Individual Dosage Packaging Is Gaining GroundReduction of Polyethylene bottles.Better control over Controlled SubstancesTrack & TraceBeing able to Track Pharmaceuticals from the compounding phase through the blister packaging and distribution channel to the customer is important for Customer Safety.
Pack ML Being Pushed by End Users.P&G and Nestles being the two largestNow being used in initial machine conceptsNot usually an Add-On Option for Up-Charge any longerOEEOverall Equipment Effectiveness, has been around since the 1960s in Japan. This along with Charles Demming helped revive the Japanese manufacturing Post-WW II.
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Page 30Confidential Property of Schneider Electric |Food Packaging Trends Followed by the Pharmaceutical Industry Food and Personal Care/Cosmetics Drive Packaging Trends:More Single Serve ItemsReady To Eat Meals/SnacksPreserve & Protect Food Safety Risk Analysis SystemsMeasurement & Verification Sealing Confirmation Temperature ConfirmationDuring ShippingWhile On Display
Product Marketing Drives Packaging TrendsWhich usual lead to greater machine flexibility and AutomationCosts Drive Packaging TrendsReduction in Materials are a resultLighter weight materials are more difficult to work with in production environments. Therefore more advanced machinery is required.
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Page 31Confidential Property of Schneider Electric |Environmental Trends in PackagingRaw Material Prices are Increasing and being depleted.Recycled Material is and will be gaining more ground & products will have more recycled content in the future.Todays Recycling is Tomorrows Raw Material.PaperMetalsPlasticCarbon Footprint ReductionUtilize Less Materials in Product PackagingCarton PackagingCase PackagingPallet MaterialsReduction of overall wasteTherefore using less energy in the overall production of products.
ISO 50001 Energy Monitoring and Consumption Standard being enforced soon.
Schneider Electric is very well suited for this!
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Page 32Confidential Property of Schneider Electric |Packaging Trends Pack MLEarly Adopters were End UsersInitial Pushback from OEMsPack ML Standards evolved to quicklyOEMs had a big investment early onNow OEMs Taking Advantage of Pack ML Software Templates from various Controls Manufacturers (Some do it better than others)ProMach (A conglomerate of 24 Packaging Oriented Companies)ProMach has a directive, when a New Machine is developed within any of the 24 Divisions, Pack ML is utilizedThe Pack ML Standard is not completely done but the value is being realized by multiple OEMs Globally.
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Page 33Confidential Property of Schneider Electric |Packaging Trends CommunicationMultiple Protocols to communicate with various machines upstream & downstreamGEN 3 MachineryFaster, Integration of Robotics with one controller!GEN 4 MachineryIncorporated the Industrial Internet of ThingsIIOT Big DataOEE, PM, Trace & Trace Data, Smart Cities,Smart HealthSmart Manufacturing
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Page 34Confidential Property of Schneider Electric |
Sources for this information:PMMIPackaging AssociationARC Advisory GroupGEPPIATechnology on the Edge - Keith Campbell
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Questions? Page 35Confidential Property of Schneider Electric |Contact Information:John Partin National Packaging Sales [email protected](512)217-6083
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THANK YOU.
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