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PACE GLOBAL ANNUAL FORUM – Collaboration in Action July 24 – 29, 2006

Brigham Young University, Provo, Utah

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Sunday, July 23, 2006 6:00 – 10:00 p.m. Registration desk open in Courtyard hotel lobby --------------------------------------------------------------------------------------------------------------------- Monday, July 24, 2006 9:00am – 6:00pm Training Sessions (lunch is on your own for attendees)

Option 1: Autodesk (formerly Alias) Training (2 days) Presenters: David Bentley, Application Engineer and Kevin Ketchum, Application Engineer, Autodesk Location: Room 254, Clyde Building Description Morning: the following areas will be covered – sketching fundamentals and design principles presentation. Topics include: Digital Sketching: SketchBook Pro/AutoStudio

Paint over scanned sketches Perspective nailed Paint over photos Concepts, concepts,

concepts

Sketch Reviews: Portfolio Wall

Images shared and visible to all Non-destructive note taking over

images Instructor feedback visible to all

(sketch over images)

Afternoon: the following areas will be covered – paint techniques, 2-D to 3-D workflows, conceptual modeling, visualization. Topics include:

Advanced Sketching and Painting: AutoStudio Sketch in perspective Curves and masks for tight sketching Using criteria to conceptualize over Textures and manipulations Symmetry Workflows

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Monday, July 24, 2006

Option 2: Teamcenter Engineering User Training (1 ½ days) Presenter: Ian Hadden, Application Engineer, UGS Location: Room 234, Clyde Building Description (1st day of 1 and 1/2 day session) This tutorial based class is designed to expose the faculty to various methods of creating, revising, finding, viewing and managing product data and product data structures using Teamcenter Engineering Portal Interface. This training session does not require the participant to be an expert on any or all of the tools. Some moderate familiarity with some or all of the tools is helpful, but not required.

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Monday, July 24, 2006

Option 3: Tecnomatix (FactoryCAD & FactoryFlow (2 days) Presenter: Andy Lane, Digital Manufacturing Consultant, UGS Location: Room 165, Snell Building Description FactoryCAD (Day 1): (1st day of 2-day session) The FactoryCAD course teaches students to create a basic 3D factory layout drawing using FactoryCAD drawing and editing tools. Students will develop skills to organize drawing objects on layers, add conveyors, equipment, building columns, cranes, furniture, platforms, and mezzanines. They will learn to build their own custom objects and systems. Students will also organize symbols and objects in libraries. Primary Course Topics

Smart factory objects Creating a new facility layout Exporting a layout to a visualization program

Layer organization and standards

Creating FactoryCAD libraries of objects and blocks

Using the Factory Explorer Analyzing and documenting space use

Animating within FactoryCAD

Building custom parametric objects

Importing tooling and product geometry

Converting 2D outlines to 3D objects

Querying drawing objects Creating systems from custom objects

Prerequisites In order to provide a high quality education experience to the attendees, all participants must meet the prerequisites before attending class:

Basic AutoCAD drawing and editing skills Basic computer knowledge is assumed Basic AutoCAD 3D viewing and modeling is recommended

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Monday, July 24, 2006

Option 4: PACE Tools Integration Training (2 days) Presenters: Greg Jensen, BYU; Taylor Anderson, UGS; Matt King, Altair Engineering Location: Room 413, Clyde Building Description (1st day of two-day session) This tutorial based class is designed to expose the faculty to the process of using PACE software tools to model, analyze and optimize. Often, some of the more challenging steps in a design process focus on the successful and robust communication of data and models from one software package to another, and the removal of the engineer(s) from the optimization loop. In this class, the participants will build both a structural and an air-solid model of a common radiator fan in NX. Next they will be led through the preprocessing phase of the structural and air-solid models in HyperMesh for solving in Nastran and FLUENT. Viewing of the results will be done in HyperView. The final segment of the class will be the setting up and execution of a CAD-centric optimization using HyperStudy. This training session does not require the participant to be an expert on any or all of the tools. Some moderate familiarity with some or all of the tools is helpful, but not required.

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Monday, July 24, 2006

Option 5: MSC Adams Training

Presenter: Jim Ryan, University Program Manager, MSC.Software Location: Crabtree Technology Building, Room 75 Description Morning:

Presentation: The "art-of-the-possible" with MSC Adams for mechanical system (motion) simulation.

Guided Tour: a mix of representative textbook exercises and real-world, industrial-strength" applications.

Afternoon:

Hands-on: several short tutorials to simulate simple mechanical systems by following a standard Build-Test-Review process.

Q&A; round-table discussion

Note: During the "Guided Tour", the instructor will walk through use of the software, projecting his steps so attendees can follow what he does and understand the kind of steps they will then perform themselves during the "Hands-on" portion.

Dinner is “on your own” for all Training Session attendees

6:00 – 10:00 p.m. Registration desk open in Courtyard hotel lobby

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Tuesday, July 25, 2006 9:00am – 6:00pm Training Sessions (lunch is on your own for attendees)

Option 1: Autodesk (formerly Alias) Training (2 days) Presenters: David Bentley, Application Engineer and Kevin Ketchum, Application Engineer Location: Room 254, Clyde Building Description Morning: the following areas will be covered – concept modeling and visualization. Topics include: Concept Modeling: AutoStudio 3D tape drawing (pulling 2D

curves into form) Understand box modeling Understand direct modeling Global surface manipulation

Visualization: ImageStudio Point and shoot camera

rendering Portfolio Wall Review models and images Convey ideas accurately Collaborate with peers

Afternoon: the following areas will be covered – modeling for engineering and prototyping, high end visualization for real-time reviews and presentations. Topics include: High End Visualization: Showcase Prepare a model for review Drive a collaborative review

across a network AutoStudio Bookmarks, hardware shading,

and communication

High End Modeling: AutoStudio

Understand transitional surfacing Understand curvature

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Tuesday, July 25, 2006

Option 2a (morning): Teamcenter Engineering

(1/2 day in morning: 9am to 1pm) Presenters: Ian Hadden, Application Engineer, UGS Room 234, Clyde Building

Description (1st day of 1 and 1/2 day session) This tutorial based class is designed to expose the faculty to various methods of creating, revising, finding, viewing and managing product data and product data structures using Teamcenter Engineering Portal Interface. This training session does not require the participant to be an expert on any or all of the tools. Some moderate familiarity with some or all of the tools is helpful, but not required.

Option 2b (afternoon): Teamcenter Community (1/2 day in afternoon: 2pm to 6pm)

Presenters: Ian Hadden, Application Engineer, UGS Location: Room 234, Clyde Building Description (2nd Half day of 1 1/2 day session) This tutorial based class is designed to expose the faculty to various methods of creating, revising, finding, viewing and managing product data and product data structures using Teamcenter Engineering Portal Interface.

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Tuesday, July 25, 2006

Option 3: Tecnomatix (2 days)

Presenter: Andy Lane, Digital Manufacturing Consultant, UGS Location: Room 165, Snell Building Description FactoryFlow (Day2): (2nd day of 2-day session) The FactoryFLOW course teaches students to analyze factory layouts by using part routing information, material handling equipment specifications, and part packing (containerization) information. Students learn to evaluate and optimize layouts based on material flow distances, move frequency, and cost. Students will rapidly evaluate alternative factory layouts by numerically and graphically comparing alternatives based on material flow. Students learn to gather the correct data, set up the FactoryFLOW data files, prepare the factory layout drawing for analysis, perform calculations, and interpret results. Primary Course Topics FactoryFLOW project file user

interface Product/part structure Specifying material handling

requirements Creating routes Setting up the layout drawing

for analysis Performing FactoryFLOW

calculations Looking at results through

charts and reports Aisle congestion analysis

Activity equations and templates Importing data used by

FactoryFLOW Tugger routes - tugger

utilization and route optimization Route simplification and

grouping Container packing of storage

areas

Prerequisites

A basic knowledge of AutoCAD is recommended Basic computer knowledge is assumed

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Tuesday, July 25, 2006

Option 4: PACE Tools Integration Training (2 days) Presenters: Greg Jensen, BYU; Taylor Anderson, UGS; Matt King, Altair Engineering Location: Room 413, Clyde Building (max 50) Description (2nd day of 2-day session) This tutorial based class is designed to expose the faculty to the process of using PACE software tools to model, analyze and optimize. Often, some of the more challenging steps in a design process focus on the successful and robust communication of data and models from one software package to another, and the removal of the engineer(s) from the optimization loop. In this class, the participants will build both a structural and an air-solid model of a common radiator fan in NX. Next they will be lead through the preprocessing phase of the structural and air-solid models in HyperMesh for solving in Nastran and FLUENT. Viewing of the results will be done in HyperView. The final segment of the class will be the setting up and execution of a CAD-centric optimization using HyperStudy. This training session does not require the participant to be an expert on any or all of the tools. Some moderate familiarity with some or all of the tools is helpful, but not required.

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Tuesday, July 25, 2006

Option 5 – MD Nastran and MSC.Sofy Presenter: Joe Maronick, Lead Application Engineer, Automotive Technical Team, MSC.Software Location: 75 CTB (Crabtree Technology Building) Description Morning:

o Presentation: The "art-of-the-possible" with MSC Sofy + MD Nastran o Guided Tour: Process automation for full-vehicle NVH (Structure-Acoustic)

simulation Afternoon:

o Hands-on: Process automation for full-vehicle NVH (Structure-Acoustic) simulation

o Q&A; round-table discussion

Note: During "Guided Tour", instructor walks through use of the software, projecting his steps so attendees can follow what he does and understand what they will then do themselves during the "Hands-on" portion.

Dinner is “on your own” for all Training Session attendees 6:00 – 10:00pm Registration desk open in the BYU Conference Center Location: Room 2297B 7:00 – 9:00 p.m. Welcome Reception sponsored by Autodesk

Location: BYU Building, Patio Spouses and children welcome Beverages and cookies will be served

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Wednesday, July 26, 2006 Location: BYU Conference Center 8:15 a.m. BYU shuttles transport attendees to campus from Marriott, Super

8 and Hampton Inn; Courtyard has own shuttle for transport 8:30 a.m. – Registration / Information booth open 5:00 p.m. Location: Room 2297B 8:30 a.m. – Business Center open 5:00 p.m. Location: Room 2287 9:00 – 9:15 a.m. Welcome Remarks

Presenter: Elaine Chapman-Moore, Manager of Global PACE Partnerships and PACE Core Team Member Location: Auditorium

9:15 – 9:30 a.m. University and College Welcome to PACE Participants

Presenters: Alan Parkinson, Dean, College of Engineering and Technology, Brigham Young University, Ira A. Fulton, founding member of PLC (Pres. Leadership Council) & representative of the President of BYU will make the formal welcome to kick off the Forum. Location: Auditorium

9:30 – 9:45 a.m. The Importance of Engineering and Technology in the Economic

Development of the State of Utah Presenter: Gary Herbert, Lt. Governor, State of Utah Location: Auditorium

9:45 – 10:30 a.m. Keynote Address: The 900 B.H.A.G.!

Presenter: Dr. Terry Woychowski, Executive Director, Tim Herrick, Ass’t VCE GMT 900 Vehicle Systems & Vehicle Chief Engineer for Full-Size Trucks, General Motors Location: Auditorium

10:30 – 10:45 a.m. BREAK: refreshments sponsored by Autodesk Location: Room 2256 and Room 2262

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Wednesday, July 26, 2006

10:45 – 12:00 p.m. PACE Global Vehicle Development Project

Presenters: Greg Jensen, Nicole Giullian, Adam Frischknecht, Will Blattman, Jason Pruett, Duane Rollins, Danny Pusey, Thomas Cooper, Mazyar Jalayer, Kin Yuen, Josue Carballo, Gerardo Tamez, Oscar Alanís Gonzalez, Ricardo Villarreal, Ana Ponce de Leon, Caio Dimov, Fernando Araujo, Marcus Hellåker, Daniel Ritter, Tim Garland, Welling Chen, Young Chul Kim, Bong Suk Chang Location: Rooms 2258 and 2260 From September 2005 to July 2006, 13 PACE institutions worked collaboratively to design, model and analyze major subsystems and components for a set of sporty car exteriors that assemble to a parametric platform. Five industrial design teams worked with 13 engineering teams to accomplish this first PACE Global Vehicle Development Project. The project involved over 140 students, speaking 6 different languages and residing on 5 different continents. During this presentation each of the participating school will discuss their approach and contribution to the project and students from BYU will discuss the overall collaboration and integration that occurred to bring all of the parts and subsystems together into a set of virtual sports car. The schools participating in this project included: Brigham Young University (U.S.A.), Hongik University (S. Korea), ITESM-Monterrey (Mexico), ITESM-Toluca (Mexico), Monash University (Australia), Shanghai Jiao Tong University (China), Universidad Iberoamericana (Mexico), University of British Columbia (Canada), University of Sao Paulo (Brazil), University of Toronto (Canada), University of Waterloo (Canada), University West (Sweden) and Virginia Polytechnic Institute (U.S.A.). Teamcenter Community (TCc) played a vital role in the success of this project. The use of the tool will be featured throughout this presentation.

12:00 – 12:20 p.m. Box lunch – sponsored by MSC.Software 12:20 – 1:40 p.m. Continuation of PACE Global Vehicle Development Project

Location: Rooms 2258 and 2260 1:45 – 2:15 p.m. PACE Institution Certification Program Rollout Presenters: Elaine Chapman-Moore and Greg Jensen Location: Auditorium

PACE Institutions have made great inroads into integrating the PACE mission into their curricula. To recognize and reward the institutions that have reached various levels of PACE Integration, a PACE Institution Certification Program has been created, with input from last year’s Forum’s participants. This presentation will cover the intended certification program details.

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Wednesday, July 26, 2006 2:15 – 2:40 p.m. Presentations – please select one of the following

Design Track: The Role of Group/Team Projects in Education: Bane or Boost to the Student? Presenter: R. Brent Adams, Professor Industrial Design / Animation, Brigham Young University Location: Room 2258 The Industrial Design program at Brigham Young University has run group projects for several years now. There is a multidisciplinary Animation Major that is housed in three departments spanning two Colleges. Industrial Design is responsible for the 3-Dimensional Computer Graphics component of the major. BYU has won more Student Emmys than any other school over those three years. Last year, thirty industry sponsored group projects were run at BYU in the Mechanical Engineering major with many of those projects including an Industrial Design student. Some projects were more successful than others. As a case study we will discuss the successes and failures of group projects, their impact on students, faculty and the participating programs. What are the advantages and disadvantages of group projects? What are some examples of appropriate projects? What are some areas of concern that one should be aware of?

Engineering Track: How MSC.Adams Impacted Students in a Sophomore Dynamics Class Presenter: Louis Everett, Professor, University of Texas at El Paso

Location: Auditorium In an effort to produce more, better graduates faster than in previous years, MSC.Adams was used in a sophomore dynamics class. A two component experiment was performed to investigate the effect technology and a simple design problem has on student attitudes about theory presented in dynamics class. The first part of the experiment presented students with relatively simple dynamics problems that "appear" to have simple behaviors. Students are asked to predict the behavior. After making their predictions, the students are shown the true behavior which usually differs from their prediction. The students are asked to explain the observation using theory presented in class. MSC.Adams is used to "test" the student theories. In the second part of the experiment, students perform a design and use MSC.Adams to test their ideas. This paper presents the problems used in "lecture" and the design problem. It also presents a preliminary assessment of student attitudes. Manufacturing Track: Manufacturing in a Global PLM Environment Presenter: Tod Briggs, Sr Engineering Application Specialist, UGS Location: Room 2277 This session presents a highlight of UGS products and their effectiveness in a global manufacturing environment in support of the PACE Global Vehicle Design project. This session sets the stage for the next logical step.

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Wednesday, July 26, 2006 2:45 – 3:10 p.m. Presentations – please select one of the following

General Track: Forming Virtual Teams: How to Create Virtual Relationships and Make Team Decisions Presenter: Brian Holmlund, Manager, N. America Training, GMAC Location: Business Center (This session has a maximum of 14 participants and, therefore, is offered at multiple times during the Forum. Pre-registration is required. A sign-up sheet is located at the registration table)

Attendees should bring laptops to this session if possible As part of the PACE mission, the PACE Institutions are embracing tools and technologies that allow students to participate on collaborative teams – many times with students from different geographic locations. This session offers discussion opportunities in small groups to discuss how to create relationships and make decisions in virtual teams. Discussion will also include the identification of other tools and resources that may be necessary to establishing effective teams. Design and Engineering Tracks: Bridging the Language Gap between Design and Engineering Presenter: Greg Darby, Asst Professor, College for Creative Studies Location: Room 2258 This presentation will begin with a basic overview of the language of design as a means to encourage debate on the cultural differences between industrial design professionals and engineers. Although both professionals work towards the same goals in product development, it’s obvious the approaches can vastly differ. Designer’s emphasis is on the intangible, ‘Fuzzy Front End’—the ‘Touchy Feely’—studying the emotional connection that customers have with products. By contrast, engineers work entirely within the objective framework of mathematics and quantifiable hard science. These differences notwithstanding, it has been well established that both professions—design and its subjective realm, and engineering with its objective math and science—must work together in harmony for new product development to lead to commercial success in the market place.

Engineering Track: NX CAD/CAM/CAE throughout the Curriculum at Michigan Technological University (MTU) Presenter: Bernhard Bettig, Assistant Professor, MTU

Location: Auditorium The presentation will go over the use of NX at Michigan Tech in the first year engineering courses on through graduate studies. The presentation will show how one course builds on another as students go from simply creating good looking solids to doing engineering analyses, manufacturing parts, designing systems, and developing new design automation software tools within NX. The presentation will be particularly useful to those who are starting to introduce NX to their curriculum.

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Wednesday, July 26, 2006 3:15 – 3:30 p.m. BREAK: refreshments sponsored by Autodesk Location: Room 2256 and Room 2262 3:30 – 3:55 p.m. Presentations – please select one of the following

General Track: Forming Virtual Teams: How to Create Virtual Relationships and Make Team Decisions Presenter: Brian Holmlund, Manager, N. America Training, GMAC Location: Business Center (This session has a maximum of 14 participants and, therefore, is offered at multiple times during the Forum. Pre-registration is required. A sign-up sheet is located at the registration table)

Attendees should bring laptops to this session if possible As part of the PACE mission, the PACE Institutions are embracing tools and technologies that allow students to participate on collaborative teams – many times with students from different geographic locations. This session offers discussion opportunities in small groups to discuss how to create relationships and make decisions in virtual teams. Discussion will also include the identification of other tools and resources that may be necessary to establishing effective teams. Design Track: Divergent/Convergent Creativity Presenter: Richard Fry, Program Chair, Industrial Design, Brigham Young University Location: Room 2258 This presentation will work to present an overall, more inclusive definition of creativity and clarify it in terms of “divergent” processes (which are primarily owned by ID) and “convergent” processes which are primarily owned by engineering. This helps to reinforce the goals of PACE at BYU to help students “…weave in and out of divergent and convergent thought patterns in arriving at and appropriate conclusion specific for a given situation.”

Engineering & Manufacturing Tracks: Problem-Based Learning with Cooperative Education Program for PLM Education Presenter: Sang Do Noh, Associate Professor, Sungkyunkwan University

Location: Auditorium In this paper, experiences in operating a PBL (problem-based learning) program for CAD/CAM/PLM education, including the modeling and management of P3R (product, process, resource and plant) information, the manufacturing DMU and the digital factory using UGNX, e-Factory, VisMockup and TeamCenter, are presented. This program is also a part of the Co-op(co-operative) education between SKKU (Sungkyunkwan University) and GMDAT(GM Daewoo Auto & Technology), Korea.

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Wednesday, July 26, 2006 Each PBL team consists of three undergraduates, one graduate student and one engineer from GMDAT. Each team designs a new car in Teamcenter, solving many problems to create new designs of diverse manufacturing equipment in shops such as machines, manipulators, jig, pallets, racks and so on, using UGNX and e-Factory. Finally, all digital models of new equipment are integrated into a single digital factory using VisMockup. In these PLM activities, P3R models and their relationships can be created, verified, improved and integrated using collaborative digital engineering. All participants can improve their knowledge of design and manufacturing engineering, and can understand effectiveness of engineering collaboration in PLM.

4:00 – 5:30 p.m. What’s new in PACE?

Presenters: PACE Core Team: Elaine Chapman-Moore (GM), Hulas King (UGS), and John Nielsen (EDS) Location: Auditorium This session will highlight new software, new hardware, and new directions for the program.

5:30 p.m. Attendees can return to their hotel to freshen up 6:15 p.m. BYU shuttles will begin roundtrips to Museum of Art from all

hotels BYU will provide shuttles from the Provo Marriott, Courtyard, Super 8 and the Hampton Inn to the Museum of Art, and will return attendees at the end of the dinner.

6:30 – 9:00 p.m. Dinner at the Museum of Art (MOA)

This will be a buffet with the ability to walk around and view displays. Attendees’ spouses are invited to attend – adults only please Attire: business attire encouraged or business casual acceptable

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Thursday, July 27, 2006 Location: BYU Conference Center 7:00 – 8:45 a.m. Closed Meeting – SAE CAD Prof Certification Meeting

Russ Boyd, Wayne Eubanks, Elaine, Greg Jensen, Cuitlahuac Osornio, Paul Zang, Arndt Ufer, Bernie Bettig Location: 455 Crabtree Building

8:15 a.m. BYU shuttles transport attendees to campus from Marriott, Super

8 and Hampton Inn; Courtyard has own shuttle for transport 8:30 a.m. – Registration / Information booth open 5:00 p.m. Location: Room 2297B 8:30 a.m. – Business Center open 5:00 p.m. Location: Room 2287 9:00 – 9:15 a.m. Welcome Remarks

Presenter: John Nielsen, Global PLM Process Executive, EDS Location: Auditorium

9:15 – 9:30 a.m. PACE Program Video 9:30 – 10:15 a.m. Capturing Emotion: Balancing 3D and Virtual Technologies Presenter: Michael Simcoe, Executive Director, GM Global Design

Location: Auditorium 10:15 – 10:30 a.m. BREAK: refreshments sponsored by Autodesk Location: Room 2256 and Room 2262 10:30 – 12:00 p.m. Keynote Panel: Global Collaborations – Capturing and Using Lessons Learned Moderator: Dr. Will Loeffler, President, The New Loeffler Group

Panelists: Ed Arlin, President, GM Global Account, UGS; Co-Chair, PACE

Executive Sponsor Council Frank Barkman, Director, Global CAD, IS&S, GM Steve Bashada, Vice President Teamcenter, UGS Linda Channell, Director, GMNA Design Process, IS&S, GM Jeff Kitson, Process Lead Collaboration & Shared Security, GM Terry Kline, Process Information Officer, Global Product

Development; Interim CIO Asia Pacific; IS&S, GM; Co-Chair, PACE Executive Sponsor Council

Alan Rhodes, Global Senior Manager GM Design Michael Simcoe, Executive Director, GM Global Design

Location: Auditorium

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Thursday, July 27, 2006 This panel will discuss the challenges in capturing and using lessons learned in collaborations that span longitudinal time, culture, time zone differences, and language barriers. Discussion will include: problems in using the same terms, updating the same way, the importance of sharing data early and often, and ways to successfully access lessons learned. This will also address the issue of instilling discipline in designers and engineers for accessing lessons learned when the historical environment has recognized and rewarded independent “wins” and discouraged re-use.

12:05 – 12:55 p.m. Pizza Lunch provided by Hewlett Packard Location: Patio 1:00 – 2:30 p.m. The Global Workflow from Design to Manufacturing—A GM Perspective Presenters: Alan Rhodes, Global Senior Manager, GM Global

Design Operations and Jeffrey A. Stevens, Global Styling and Visualization Technologist, GM IS&S Location: Room 2258-2260 Within this module, the progression of work from Design Concept through Styling Design, Engineering Design, Engineering Analysis and Integration, and ultimately Die Engineering is discussed in an overall context of global collaboration. Collaboration occurs both vertically (within function) and horizontally (across the organization), and is a challenge to achieve given the global breadth and scale of General Motors. Technology helps to bridge the gaps between design and engineering toolsets as well as between people of different cultures and time zones. Applications from both Autodesk (formerly Alias) and UGS will be showcased including collaborative capabilities based on Teamcenter Community (TcC). Lessons learned can be of interest for future collaborative efforts between educational institutions.

2:30 – 2:45 p.m. BREAK: refreshments sponsored by Autodesk Location: Room 2256 and Room 2262

2:45 – 3:25 p.m. Presentations – please select one of the following General Track: Planning, Setup and Administration of a Global Collaboration Environment in the Academic Setting Presenter: Arndt Ufer, Research Assistant, Technishe Universität Darmstadt Location: Auditorium This session will give an overview of Technische Universität Darmstadt's approach to plan, setup and administer a global collaboration environment for academic purposes. From early ideas over the conception to setup and service, major steps will be presented.

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Thursday, July 27, 2006 Manufacturing Track: Using Simulation to Visualize, Analyze and Optimize Manufacturing Systems Presenter: Charles Harrell, Associate Professor, Manufacturing Engineering Technology, Brigham Young University

Location: 2283 Traditionally, manufacturing systems design has been more of an art than a science. This presentation shows how simulation takes system design from an art to a science through a three-phased approach involving visualization, analysis and optimization. A graphical layout of a system helps visualize the system being investigated. Further animation of the system operation helps visualize how the system performs. This facilitates the analysis phase where alternative operating scenarios can be evaluated. Finally, simulation is now integrated with optimization tools to help find the optimal system design.

3:30 – 4:30 p.m. Informal Networking

This time can be used for one-on-one discussion, open ended group discussions, or targeted topic discussions as shown below.

Manufacturing Topics Location: Room 2277

Software Issues Location: Room 2279

Creative Design Issues Location: Room 2258

Miscellaneous Topics Location: Room 2283

5:00 p.m. Attendees should meet in lobby of Courtyard hotel to board

buses to Salt Lake City – sponsored by BYU Attire: business attire encouraged, business casual acceptable

6:30 – 7:30 p.m. Dinner at Joseph Smith Building, Sharon/Manchester Room

provided by Sun Microsystems Spouses welcome, adults only 7:30 – 7:55 p.m. Walk to performance 8:00 – 9:00 p.m. Mormon Tabernacle Choir performance

(starts promptly at 8pm) 9:00 – 10:30 p.m. Travel back to Provo

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Friday, July 28, 2006 Location: BYU Conference Center 6:00 a.m. BYU shuttles transport presenters to campus from Marriott,

Super 8 & Hampton Inn; Courtyard has own shuttle for transport 6:00 a.m. Presenters can arrive to set up their displays or posters Location: Room 2260 7:00 a.m. BYU shuttles transport attendees to campus from Marriott, Super

8 and Hampton Inn; Courtyard has own shuttle for transport 7:00 a.m. Registration / Information booth open 4:00 p.m. Location: Room 2297B 7:00 a.m. – Business Center open 4:00 p.m. Location: Room 2287 7:30 – 9:30 a.m. PACE Global Administrator Meeting (closed meeting – for GM

global administrators and PACE Core Team members) Lead by Elaine Chapman-Moore Location: Room 2283 7:30 – 10:25 a.m. Vendor Display and Poster Session

Location: Room 2260 10:10 – 10:25 a.m. BREAK: refreshments sponsored by Autodesk Location: Room 2256 and Room 2262 10:30 -10:45 a.m. Welcome Remarks

Presenter: Hulas King, Director GO PLM, UGS Location: Auditorium

10:45 – 11:40 a.m. Software Presentations – please select one of the following

Design Track: What’s new in AutoStudio (version 13)? Presenter: David Bentley, Application Engineer, Autodesk Location: Room 2258 Engineering Track: What’s New in NX 4? Presenter: John Baker, Product Evangelist, UGS Location: Auditorium

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Friday, July 28, 2006 11:45 – 12:10 p.m. Presentations – please select one of the following

General Track: Forming Virtual Teams: How to Create Virtual Relationships and Make Team Decisions Presenter: Brian Holmlund, Manager, N. America Training, GMAC Location: Business Center (This session has a maximum of 14 participants and, therefore, is offered at multiple times during the Forum. Pre-registration is required. A sign-up sheet is located at the registration table)

Attendees should bring laptops to this session if possible As part of the PACE mission, the PACE Institutions are embracing tools and technologies that allow students to participate on collaborative teams – many times with students from different geographic locations. This session offers discussion opportunities in small groups to discuss how to create relationships and make decisions in virtual teams. Discussion will also include the identification of other tools and resources that may be necessary to establishing effective teams. Design and General Tracks: Initial PACE Effort in Korea Presenter: Kwanju Kim, Professor, Hongik University Location: Room 2258 This session describes how Hongik University, as the pilot PACE Institution in Korea, has made its initial progresses through cooperating with local PACE software providers, establishing an industry-academia relationship with GM Daewoo, and engaging in open dialogue with the public at large to explain what PACE is all about. As specific examples of our initial progress, offering software training courses during summer and winter breaks, and the development of a design-engineering collaborative course are described as well as the integration of PACE software into the existing curriculum. Also, the current and planned collaboration activities with GM Daewoo in the areas of education and research are also described in some detail as a crucial element for the success of PACE at Hongik University.

Engineering Track: Virtual Engineering Design Collaboration - A Journey into Uncharted Territory Presenters: Thomas Rochow, Assoc Director for Operations and John Anderson, Program Coordinator, I.D.E.A., Northwestern University

Location: Auditorium The Institute for Design Engineering and Applications at Northwestern University is putting in place a collaborative environment to enable execution of the design process for projects involving multi-discipline teams of students, who may be located anywhere in the world. This presentation will describe the environment, with special focus on the implementation of its collaboration-enabling software TeamCenter Community (TCC), and will summarize the primary lessons learned from our experience with TCC to date. We will also look into the future, and discuss our plans to use the environment to address a broad range of intra- and inter-university projects, to continuously improve our design engineering pedagogy and the execution of the projects at its core.

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Friday, July 28, 2006 12:15 – 1:25 p.m. Lunch and Keynote Speaker (lunch sponsored by General Motors)

Living Up to its Definition—PLM and the Implications for Education Presenter: Dr. Michael Grieves, Director, Industry Research, University of Arizona MIS Department Location: Room 2258

1:30 – 1:55 p.m. Presentations – please select one of the following

Design Track: Collaboration Among Industrial Design Schools on the PACE Project Presenter: Jason Pruett, Industrial Design, Brigham Young University Location: Room 2258 This presentation will discuss the challenges and successes that occurred between the ID schools participating on this first PACE global vehicle collaboration project. Critique from GM design mentors will be presented as a highlight and major reason for the overall success of the project. We will discuss the disruptive nature of having ID students appear and disappear from the project and how co-leadership between BYU and VT was also a deterrent to the progress of the project. In this presentation we will discuss the complex nature of working with schools from widely varying time zones and seasons and how use of PACE tools like TcC and video conferencing brought control, order and concurrent development to the coordinated interior-exteriors of the four concept vehicles.

Engineering Track:

A Mechanical Engineering Cornerstone Curriculum – A Student’s First Look at the Design/Synthesis Process Presenter: Jordan Cox, Associate Professor, Mechanical Engineering, Brigham Young University

Location: Auditorium Traditional mechanical engineering programs expose their freshman and sophomore students to a collection of classes comprised of mathematics, physics, chemistry, statics, dynamics, engineering graphics, etc. Often in these mechanical engineering programs the aspiring engineer will not be introduced to the topic of design or its related processes until late in their junior or senior year. Some of these traditional programs are adding a design experience of one or two weeks to their ME freshman orientation experience. The authors propose and present here a PACE compliant Cornerstone Design and Synthesis class. This class is intended to replace older, more traditional engineering graphics, dimensioning and tolerancing, or CAD modeling classes. The class is structured so as to provide the engineering student with a formal treatment of design and synthesis while learning in context the principles of basic through advanced surface and solid modeling, fundamental first principles of engineering stress, deflection, mass properties, etc. This paper discusses the content and structure of the class, labs and projects. This class will be offered for the first time starting in the fall of 2006.

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Friday, July 28, 2006 General Track:

Teamcenter Tools Collaboration Project Presenter: Timothy Hinds, Academic Specialist, Michigan State University

Location: Auditorium Michigan State University and ITESM - Monterrey Campus jointly conducted two student design projects utilizing Teamcenter Engineering and Teamcenter Community tools in a collaborative course focused on teaching students to effectively function within distributed, multidisciplinary, multicultural teams. The projects consisted of the development of a Fluent software model for the analysis of automotive engine compartment water intake ingestion and the development of several user defined features for the design of molded plastic automotive components for usage with NX design software.

Manufacturing Track:

Virtual Manufacturing Engineering at General Motors Presenter: Ed Tworek, Engineering Group Manager, GM Location: Room 2277

GM applies math-based technology to increase efficiency in manufacturing design and operations. This session will describe the benefits of math-based technology—e.g., reducing cost and time, and increasing efficiency, productivity, and quality. AVI’s and video clips will be used to better illustrate the issues.

2:00 – 2:25 p.m. Presentations – please select one of the following Design Track: What’s New in Visualization? Presenter: Kevin Ketchum, Autodesk Location: Room 2258 Engineering Track: Utilizing PACE Software Products in Technishe Universität Darmstadt’s Undergraduate CAD Education Presenter: Marc Bierwerth, Research Assistant, Technishe Universität Darmstadt

Location: Auditorium In 2003 Technische Universität Darmstadt began utilizing PACE Software Products in their undergraduate CAD training environment. After an initial phase using NX Products only, the first training classes adopting both, Teamcenter Engineering as well as NX, were launched the following year. Ongoing improvements concerning web based training material, Teamcenter processes and new attractive CAx-Models leveraged the course quality constantly. Today a full featured class is offered as a mandatory training to all undergraduate students in Darmstadt’s ME and Business Administration Focusing ME programs. These classes cover more than 700 students a year challenging organizational as well as infrastructural resources. This paper describes methodology and concept of the training class and its technical realization with PACE software products installed in TUD’s CAD training environment introducing different segments of the training, schedule, web training concept, implementation, models as well as evaluation processes and results.

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Friday, July 28, 2006 General Track: Design of a Removable Roof System for the 2007 Pontiac Solstice Presenter: Kerra Strum, BSME Graduate, Howard University

Location: Room 2277 During the 2005-2006 academic year, students in the multi-disciplinary Capstone Senior Design class at Howard University, in collaboration with General Motors Corporation, were required to conceptualize and design a modular three step, removable roof system that can be stowed in the trunk of the 2007 Pontiac Solstice. Two teams of students worked on the project competitively; one team was to complete designs for the Premium and Base line version, and the other team, Design Rite, was tasked with the design for the Sports Car Club of America (SCCA), and Coupe versions. The main design constraints for the Design Rite team included designing a rigid structure with a light-weight glass backlight for the Sports Car Club of America version, and to design a factory option with stock quarters, windshield header, and lift-glass for the Coupe version. Using these constraints, the two teams implemented and built the design as a full scale prototype. The presentation in the PACE forum will focus on the design process of one team, Design Rite, to include results from the use of computer-aided engineering software obtained as part of the participation of Howard University as a PACE partner.

2:30 – 2:55 p.m. Presentations – please select one of the following

Engineering Track: Contextual Learning of CAx Tools within a Fundamental Mechanical Engineering Curricula Presenter: Jonathan Blotter, Assoc Professor, Brigham Young University

Location: Auditorium This paper will present and discuss what has occurred in the year following the introduction of CAx tools into three fundamental undergraduate mechanical engineering courses. A brief review of the structure and organization of the ~90 tutorials is presented followed by our reporting on their use in Machine Design, Fluid Dynamics and System Dynamics. The lessons learned—both benefits and disadvantages—from using these tutorials will be shared. We will present how these tutorials have complemented and reinforced the material covered in lecture and in the textbook, and were easily integrated into our existing courses through a series of self-learning modules or tutorials.

Manufacturing Track:

Direct Parametric Control Presenter: Edward Red, Professor, ME, Brigham Young University

Location: Room 2277 This paper explores a new method whereby a master part model can be parametrically varied throughout all process sequences, replacing the current methods of developing unique part models at each product step, along with process plans and machine control programs. Our direct parametric control approach can reduce data and management functions to a fraction of current practices, depending on the number of process steps and the required replication of part CAD models. Processes with ten or more process steps could see management cost reductions of up to 90%.

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Friday, July 28, 2006

General Track: Hosting/Participating in Global Collaborative PACE Projects Presenter: Greg Jensen, Associate Professor, Mechanical Engineering, Brigham Young University

Location: Room 2277 Certain obstacles must be overcome in order to realize the benefits of large scale collaboration projects. Currently, undergraduate engineering curricula do not include projects of sufficient scope and diversity to introduce students to the challenges and learning that occur from participation in global collaborative design projects. Engineering students today largely graduate with little or no skills (nor experience) in working on an international design team. This presentation reports on the requirements and demands for hosting or participating in a PACE global collaboration project.

3:00 – 3:15 p.m. BREAK: refreshments sponsored by Autodesk Location: Room 2256 and Room 2262 3:15 – 5:00 p.m. Break-Out Sessions – please select one of the following

1. SAE CAD Professional Certification and its Integration into Academia Discussion Leaders: Wayne Eubanks, Certification Manager, iKnowledge Solutions and Russ Boyd, Global Certification Program Manager, UGS Location: Room 2285 SAE, UGS, and iKnowledge Solutions have joined together to create the SAE CAD Professional Certification program. Five PACE Institutions globally have agreed to participate in the pilot certification program. The presenters will provide more information about the certification, and will lead discussion on the value and process of integrating SAE CAD Professional Certification into the academic environment.

2. Design Focus Location: Room 2283 This session will center on design topics. Specific details are to be determined.

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Friday, July 28, 2006

3. Lessons Learned and Next Steps in the 2006-2007 PACE Global Virtual Vehicle Development Project Discussion Leader: Greg Jensen, Brigham Young University Location: Room 2258 Based on lessons learned from the 1st PACE Global Vehicle Development Project, Professor C. Greg Jensen will introduce and lead a discussion of the 2nd Global Vehicle Development Project. Schools that participated last year (and have not graduated) are encouraged to once again participate. In addition to these schools, the project will expand to include three additional US schools, one ID program and two ME programs that are focused primarily on manufacturing. Also, three additional international schools, with focus primarily on manufacturing will be added to the overall global team. All interested schools are welcome to attend this session, even if you are not planning to participate for another year or two. This year’s project will include the design, modeling, analysis, prototyping and manufacture of a car. To learn the full scope of this year’s global project, and to request a particular component/subassembly, please have at least one representative in attendance. This year’s project will culminate with the formation of an international assembly team (a subset of the global project team) that will bring their design, analyzed and built components to BYU for final assembly on the car. After assembly, the car will be driven and tested for performance.

4. Engineering Standard Work—A Solution for Global

Development? Discussion Leader: Frank Barkman, Director Global CAD, GM IS&S Location: Room 2279 This session will center on engineering standard work and the people who have used it. Discussion will also include the potential for using standard work to solve some of the common global development problems and challenges.

5. Integration of the Virtual/Digital Manufacturing and the Business Improvement Function Focus Discussion Leaders: Ed Tworek, Engineering Group Manager, GM Manufacturing; Tod Briggs, Senior Engineering Application Specialist, UGS Location: Room 2277 Manufacturing technology can no longer be separated from the business function. Discussion will focus on the integration both digital manufacturing and the business functions to drive industry success.

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Friday, July 28, 2006

6. Forming Virtual Teams: How to Create Virtual Relationships and Make Team Decisions (extended version) Presenter and Discussion Leader: Brian Holmlund, Manager of North America Training, GMAC Location: Business Center (This session has a maximum of 14 participants and, therefore, is offered at multiple times during the Forum. Pre-registration is required. A sign-up sheet is located at the registration table) Attendees should bring laptops to this session if possible As part of the PACE mission, the PACE Institutions are embracing tools and technologies that allow students to participate on collaborative teams – many times with students from different geographic locations. This session offers discussion opportunities in small groups to discuss how to create relationships and make decisions in virtual teams. Discussion will also include the identification of other tools and resources that may be necessary to establishing effective teams. This session will extend the topic previously offered in the Forum to include greater discussion of what is needed to build strong virtual teams and enhance team performance and relationships in PACE collaborative projects. Feedback from the previous sessions of this presentation will be included.

5:45 p.m. BYU shuttles will begin roundtrips to Provo Marriott from all

hotels BYU will provide shuttles from the Courtyard, Super 8 and the Hampton Inn to the Provo Marriott, and will return attendees at the end of the dinner.

6:00 – 9:00 p.m. Awards Celebration Dinner at Provo Marriott Hotel – hosted by

EDS and Altair Engineering Spouses & children welcome

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Saturday, July 29, 2006 Optional Cultural Activities The following are the options organized through the planning committee. All fees are payable when you reach the attraction site. All tour attendees should meet in the lobby of the Courtyard hotel 15 minutes prior to the listed departure time. Transportation to each of the activities will be provided by BYU. A BYU tour leader will be assigned to guide you. Option 1: Seven Peaks Waterpark and the Peaks Ice Arena (site of the 2002 Olympic Hockey Team) Average time: all day (2006 summer schedule not yet available) Cost: $12.50 per person entrance, lunch is extra Departure: 10:00am Return: 5:00pm Link for more information: http://www.sevenpeaks.com and http://www.peaksarena.com Option 2: Thanksgiving Point Thanksgiving Point boasts the largest dinosaur museum in the world, 55 acres of spectacular theme gardens, Utah's only 70-millimeter 3D theater, an educational animal park, and a Johnny Miller Signature golf course. The Village provides extraordinary dining & shopping options from products made in Utah to delicious candy in the world's greatest candy shop to southern-style cuisine in Huckleberry's family restaurant. Departure: 10:00am Return: 5:00pm Cost: None for the entrance – attractions are extra (see website) Link for more information: http://www.utahcityguide.com/utbound/details.asp?Site=Thanksgiving+Point Option 3: Timpanogos Cave Tour Caution: Must be physically fit and not claustrophobic Guided tour through the caves will be provided. Departure: 8:00am Return: 2:00pm Cost: $7 for adults, $5 for 15 years old and under, $3 for 3 years old and under Link for more information: http://www.utah.com/hike/timp_cave.htm Tickets for this activity needed to be purchased in advance as it always sells out. If you did not reserve your tickets, please check with the registration desk.

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Saturday, July 29, 2006 Option 4: Park City Park City is an old silver mining town that gives guests a flavor of the Old West. There are many art galleries and museums, antique shopping and silver mines to explore. Once you get here, Park City's FREE citywide bus system can get you all about town. This is where the Sundance Film Festival is held. Departure: 10:00am Return: 8:00pm Cost: None for the entrance – attractions are extra (see website) Link for more information: http://www.parkcityinfo.com Option 5: Salt Lake City The city is set against the towering Wasatch Mountains, which are buried under deep, fluffy snow every winter. Additionally, Salt Lake is the world headquarters of the Church of Jesus Christ of Latter-day Saints and the world-renowned Mormon Tabernacle Choir. Visitors may tour Historic Temple Square, visit the family history library, see where the 2002 Olympics were held, attend Lagoon Park amusement park, or visit the many heritage sites. Departure: 10:00am Return: 8:00pm Cost: None for the entrance – attractions are extra (see website) Link for more information: http://www.utah.com/saltlake/index.htm Option 6: Explore BYU Campus For those wanting to stay around campus, there are many museums and art galleries to explore right on the BYU campus: Earth Science Museum, Fine Arts Galleries, Fine Arts Productions, L. Tom Perry Special Collections, Monte L. Bean Life Science Museum, Museum of Art, Museum of Peoples & Cultures, Performing Groups. This activity will not be formally organized; guests can come and go as they please. Cost: Dependent on attraction (see website). Link for more information: http://home.byu.edu/webapp/home/index.jsp Evening: Dinner on Your Own