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PA Avdel An Acument- Global Technologies Company

0 Instruction Manual Pass onto user to read and keep for reference

Hydro-Pneumatic Power Tool

0749 MkII type 07498 - 07494 - 07495

I n s t r u c t i o n M a n u a l

0749 MkII type 07498 - 07494 - 07495

Hydro-Pneumatic Power Tool

Pass onto user to read and keep for reference

0749

TYPE

FWAHL

SmallO

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AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

SPECIFICATIONS FOR 0749 TYPE TOOL

AIR PRESSURE ■ Minimum - Maximum ■ 4.8 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED ■ @ 5.5 bar / 80 lbf/in2 ■ 3.5 litres .12 ft3

STROKE ■ 07498 Minimum ■ 24.13 mm .950 in

07494 & 07495 Minimum ■ 15.9 mm .625 in

PULL FORCE ■ @ 4.8 bar / 70 lbf/in2 ■ 10.91 kN 2450 lbf

CYCLE TIME . Approximately ■ 1.5 seconds

NOISE LEVEL . Less than • 70 dB(A)

WEIGHT r Without nose equipment ■ 2.7 kg 6 lb

VIBRATION I Less than ■ 2.5 m/ s2

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 4.8 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in2 3.5 litres .12 ft3

STROKE 07498 Minimum 24.13 mm .950 in

07494 & 07495 Minimum 15.9 mm .625 in

PULL FORCE @ 4.8 bar / 70 lbf/in2 10.91 kN 2450 lbf

CYCLE TIME Approximately 1.5 seconds

NOISE LEVEL Less than 70 dB(A)

WEIGHT Without nose equipment 2.7 kg 6 lb

VIBRATION Less than 2.5 m/s 2

S P E C I F I C A T I O N S F O R 0 7 4 9 T Y P E T O O L

CONTENTS

SAFETY

General 2

Specific to Type of Tool 3

INTENT OF USE

1

General 4

07498 Tool Dimensions / Selection 4-5

07494 Tool Dimensions / Selection 6


PUTTING INTO SERVICE

Air Supply 8

Operating Procedure 8

Accessories 9

NOSE ASSEMBLIES

SERVICING

PRIMING

1 07498 Fitting/Servicing/Components 10-11

07494 Fitting/Servicing/Components 12-13


Regular Servicing - Service Kit 14-15

I Maintenance 15-17

General Assembly & Parts List 18-19

7 Priming Oil Details 20

FAULT DIAGNOSIS

F Fault Diagnosis Table 21

1

Priming Procedure 20

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

General 2

Specific to Type of Tool 3

General 4

07498 Tool Dimensions / Selection 4-5



Air Supply 8

Operating Procedure 8

Accessories 9




Regular Servicing - Service Kit 14-15

Maintenance 15-17

General Assembly & Parts List 18-19

Priming Oil Details 20

Priming Procedure 20

Fault Diagnosis Table 21

C O N T E N T S

1

AFETY

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

0 DO NOT USE OUTSIDE THE DESIGN INTENT.

0 DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

IT ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

IT THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE "HEALTH AND SAFETY AT

WORK ETC. ACT 1974" APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

IT ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

IT ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

2

S A F E T Y

2

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494

AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY

WAY.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07498 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM

CATCHER BEFORE OPERATING.

IT IF THE 07498 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE

VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED

UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S)

WORKING IN THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED 'IN AIR'. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

IT TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC... IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

3 3

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494

AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY

WAY.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07498 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM

CATCHER BEFORE OPERATING.

IF THE 07498 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE

VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED

UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S)

WORKING IN THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC… IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

N TEN T OF USE

The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.

The three Mk II models described in this manual have improved sealing and supersede the original 0749 type. Their serial numbers run from 30,000 for the 07498 model and from 300 for the 07494 and 07495 models.

The 07498 fitted with a pintail deflector is the standard tool for which a stem catching option and a side ejection accessory are available (see details page 9). It is also possible to order the base tool only (part number 07498-00200) which will not be fitted with a nose assembly.

The base tool part number for the other two tools of this type, the 07494 and 07495, is 07494-00200. Differences with the 07498-00200 are on the general assembly and part list page 18 and 19.

07498 TOOL SELECTION

NAME & HEAD FASTENER

0 MATERIAL/ DETAIL NOSE TIP TYPE NOSE (see A (mm)

drawing B(mm)

opposite for A (in) B (in)

A & Ei) NOSEASSY PAWN°

COMPETE TOOL PART N°

AVER 1 /8" Al. Alloy Standard 3.3 61 .130 2.4 07490-00900 07498-00001 Snap head Al. Alloy Extended 12.9 58 .510 2.3 07490-01000 07498-00002 & 120° csk Steel Standard 3.3 61 ..130 2.4 07490-01600 07498-00008 head except 3 mm Al. Alloy Standard 3.3 61 .130 2.4 07490-01400 07498-00006 07498-00024 5/32" Al. Alloy Standard 3.3 61 .130 2.4 07490-01600 07498-00008 large flange Al. Alloy Extended 11.4 58 .450 2.3 07490-01700 07498-00009 only. Steel Standard 3.3 61 ..130 2.4 07498-06300 07498-00015

3/16" Al. Alloy Standard 3.3 61 .130 2.4 07498-06300 07498-00015 Al. Alloy Extended 10.0 61 .395 2.4 07498-06400 07498-00016

Al. Alloy 11 flange Standard 4.1 61 .162 2.4 07498-06600 07498-00024 Steel Standard 3.3 61 .130 2.4 07490-04900 07498-00026

1 / 4,. Al. Alloy Standard 3.6 61 .140 2.4 07612-02000 07498-00007 AVDEL 1 /8" Al. Alloy Standard

IV N

J N

J IV

Cs) CA

IV

NJ CA

CA

NJ

NJ

42.-

.12.- C

r Cr C

4 C

4 C

r Cr C

4 C

4 C

r Cr 56 .100 2.2 07344-02300 07498-00005

Snap head Al. Alloy Oversize Standard 56 .100 2.2 07344-02900 07498-00028 & 100° csk Stainless Steel Standard 56 .130 2.2 07344-02100 07498-00003 & 120° csk Titanium Standard 56 .130 2.2 07344-02100 07498-00003

5/32" Al. Alloy Standard 56 .100 2.2 07344-02600 07498-00012 Al. Alloy Oversize Standard 56 .100 2.2 07344-03000 07498-00029

Stainless Steel Standard 56 .130 2.2 07344-02400 07498-00010 Titanium Standard 56 .130 2.2 07344-02400 07498-00010

3/16" Al. Alloy Standard 56 .100 2.2 07498-04000 07498-00019 Al. Alloy Oversize Standard 56 .100 2.2 07498-04100 07498-00030

Stainless Steel Standard 71 .093 2.8 07490-02500 07498-00017 Titanium Standard 71 .093 2.8 07490-02500 07498-00017

M.B.C. 1 /8" Al. Alloy Standard 4.7

0, CP

. Cr C

T CT

CT C

r Cr

—. —

. Cr• —

. —. —

. Cr• C

r• .185 2.4 07498-06700 07498-00051 Universal head Al. Alloy Oversize Standard 4.8 .190 2.2 07498-07000 07498-00054 & 100° csk Stainless Steel Standard 4.7 185 2.4 07498-02400 07498-00045

5/32" Al. Alloy Standard 4.9 .192 2.4 07498-06800 07498-00052 Al. Alloy Oversize Standard 4.9 .192 2.4 07498-07100 07498-00055

Stainless Steel Standard 4.9 .192 2.2 07498-02500 07498-00046 3/16" Al. Alloy Standard 5.0 .196 2.4 07498-04300 07498-00053

Stainless Steel Standard 5.0 .196 2.4 07498-02600 07498-00047 AVDEL SR 1 /8" Al. Alloy Standard 3.3 61 .130 2.4 07490-00900 07498-00001 Raised head Copper Standard 3.3 61 .130 2.4 07490-00900 07498-00001 & 120° csk Copper Nickel Al. Standard 3.3 61 .130 2.4 07490-00900 07498-00001

5/32" Al. Alloy Standard 3.3 61 .130 2.4 07490-01600 07498-00008 Copper Standard 3.3 61 .130 2.4 07490-01600 07498-00008

Copper Nickel Al. Standard 3.3 61 .130 2.4 07490-01600 07498-00008 3/16" Al. Alloy Standard 3.3 61 .130 2.4 07498-03900 07498-00004

Copper Standard 3.3 61 .130 2.4 07498-03900 07498-00004 Copper Nickel Al. Standard 3.3 61 .130 2.4 07498-03900 07498-00004

1 / 4" Al. Alloy Standard 3.3 61 .130 2.4 07490-04900 07498-00026 T-LOK 4.3 mm Steel Standard 3.3 61 .130 2.4 07498-06300 07498-00015 Snap head Steel Extended 10.0 58 .395 2.3 07241-07500 07498-00014

3/16" Steel Standard 3.3 61 .130 2.4 07498-06300 07498-00015 Steel Extended 10.0 58 .395 2.3 07241-07500 07498-00014

'RR 3/16" Al. Alloy Standard 4.1 61 .160 2.4 07498-02000 07498-00058 1/4" Al. Alloy Standard 4.0 99 .156 3.9 07498-01100 07498-00059

4

The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-lineassembly in a wide variety of applications throughout all industries.

The three Mk II models described in this manual have improved sealing and supersede the original 0749 type. Their serial numbers runfrom 30,000 for the 07498 model and from 300 for the 07494 and 07495 models.

The 07498 fitted with a pintail deflector is the standard tool for which a stem catching option and a side ejection accessory are available(see details page 9). It is also possible to order the base tool only (part number 07498-00200) which will not be fitted with a noseassembly.

The base tool part number for the other two tools of this type, the 07494 and 07495, is 07494-00200. Differences with the 07498-00200 are on the general assembly and part list page 18 and 19.

4

I N T E N T O F U S E

Al. AlloyAl. Alloy

SteelAl. AlloyAl. AlloyAl. Alloy

SteelAl. AlloyAl. Alloy

Al. Alloy L/flangeSteel

Al. AlloyAl. Alloy

Al. Alloy OversizeStainless Steel

TitaniumAl. Alloy


TitaniumAl. Alloy


TitaniumAl. Alloy


Al. AlloyAl. Alloy Oversize

Stainless SteelAl. Alloy

Stainless SteelAl. AlloyCopper

Copper Nickel Al.Al. AlloyCopper

Copper Nickel Al.Al. AlloyCopper

Copper Nickel Al.Al. Alloy

SteelSteelSteelSteel

Al. AlloyAl. Alloy

AVEXSnap head& 120° cskhead except07498-00024large flangeonly.

AVDELSnap head& 100° csk& 120° csk

M.B.C.Universal head& 100° csk

AVDEL SRRaised head& 120° csk

T-LOKSnap head

TLR

1/8"

3 mm5/32"

3/16"

1/4"1/8"

5/32"

3/16"

1/8"

5/32"

3/16"

1/8"

5/32"

3/16"

1/4"4.3 mm

3/16"

3/16"1/4"

07498-0000107498-0000207498-0000807498-0000607498-0000807498-0000907498-0001507498-0001507498-0001607498-0002407498-0002607498-0000707498-0000507498-0002807498-0000307498-0000307498-0001207498-0002907498-0001007498-0001007498-0001907498-0003007498-0001707498-0001707498-0005107498-0005407498-0004507498-0005207498-0005507498-0004607498-0005307498-0004707498-0000107498-0000107498-0000107498-0000807498-0000807498-0000807498-0000407498-0000407498-0000407498-0002607498-0001507498-0001407498-0001507498-0001407498-0005807498-00059

07490-0090007490-0100007490-0160007490-0140007490-0160007490-0170007498-0630007498-0630007498-0640007498-0660007490-0490007612-0200007344-0230007344-0290007344-0210007344-0210007344-0260007344-0300007344-0240007344-0240007498-0400007498-0410007490-0250007490-0250007498-0670007498-0700007498-0240007498-0680007498-0710007498-0250007498-0430007498-0260007490-0090007490-0090007490-0090007490-0160007490-0160007490-0160007498-0390007498-0390007498-0390007490-0490007498-0630007241-0750007498-0630007241-0750007498-0200007498-01100

07498 TOOL SELECTIONFASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETETOOL PART NºNOSE ASSY PART Nº

3.312.93.33.33.3

11.43.33.3

10.04.13.33.62.52.53.33.32.52.53.33.32.52.52.42.44.74.84.74.94.94.95.05.03.33.33.33.33.33.33.33.33.33.33.3

10.03.3

10.04.14.0

A (mm) NAME & HEADStandardExtendedStandardStandardStandardExtendedStandardStandardExtendedStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardExtendedStandardExtendedStandardStandard

615861616158616161616161565656565656565656567171565661616156616161616161616161616161615861586199

B (mm).130.510..130.130.130.450..130.130.395.162.130.140.100.100.130.130.100.100.130.130.100.100.093.093.185.190185.192.192.192.196.196.130.130.130.130.130.130.130.130.130.130.130.395.130.395.160.156

A (in)2.42.32.42.42.42.32.42.42.42.42.42.42.22.22.22.22.22.22.22.22.22.22.82.82.42.22.42.42.42.22.42.42.42.42.42.42.42.42.42.42.42.42.42.32.42.32.43.9

B (in)NOSE TIP TYPE

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175 6.89

321 12 65

151 5.94

113 0 I 4.450

21 .83

07498 - FIXED NOSE ASSEMBLY

The 07498 is fitted with a fixed straight nose assembly suitable where access is unrestricted.

Use the selection chart below and oppo-site to select a complete 07498 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see page 10 and 11.

'A' and 'B' dimensions will help you as-sess the accessibility of your application.

Dimensions shown in bold are millimetres Other dimensions are in inches

07498 TOOL SELECTION (continued)

FASTEN ER NOSE (see drawing above for A & B) COMPLETE

NAME & HEAD 0 MATERIAL/ DETAIL NOSE TIP TYPE A (mm) B (mm) A (in) B (in) NOSEASSY PAWN° TOOL PART N° mm A A . oy Standard 4.5 61 .177 2.4 07340-07600 07498-00064 AVSEAL

Al. Alloy Extended 6.7 61 .264 2.4 07498-08400 07498-00074 5mm Al. Alloy Standard 4.5 61 .177 2.4 07640-02100 07498-00065


Al. Alloy Extended 7.2 61 .283 2.4 07640-03200 07498-00076 6.5mm Al. Alloy Standard 5.3 61 .208 2.4 07340-08300 07498-00062




Al. Alloy Extended 7.2 99 .285 3.9 07498-08900 07498-00079 1 Omm Al. Alloy Standard 5.6 99 .220 3.9 07340-08200 07498-00070

Al. Alloy Extended 7.2 99 .285 3.9 07498-09000 07498-00080 MON OBOLT 3/1 6" Al. Alloy Standard

A 42.-

42. 42

. 42. 42

. p. p. p.

Ob

bb

bb

--- 61 .160

CNI CNI C

NI CNI

V CNI

V Csl V

07498-04700 07498-00031 Protruding head Steel Standard 61 .160 07498-04700 07498-00031 & 100° csk Stainless Steel Standard 61 .160 07498-04700 07498-00031 • The nose tip adually 1/4" Al. Alloy Standard 61 .156 07498-04600 07498-00032 remains the same, it is Al. Alloy Extended * 111 .156 07498-00500 * 07498-00036 the nose casing that is Steel Standard 61 .156 07498-04600 07498-00032 longer. Steel Extended * 111 .156 07498-00500 * 07498-00036 See nose assemblies Stainless Steel Standard 61 .156 07498-04600 07498-00032 page 10 for details. Stainless Steel Extended * 111 .156 07498-00500 * 07498-00036 AVINOX 1/8" Stainless Steel Standard 3.3 61 .130 2.4 07490-01600 07498-00008 BE 1 1 & BE61 5/32" Stainless Steel Standard 3.3 61 .130 2.4 07498-06300 07498-00015

3/16" Stainless Steel Standard 3.3 61 .130 2.4 07498-01300 07498-00027 M.B.C. U C 1/8" Al. Alloy Lock Creator 4.7 61 .185 2.4 07498-07600 07498-00033 Universal head Al. Alloy Oversize Lock Creator 4.7 61 .185 2.4 07498-07600 07498-00033 & 100° csk Stainless Steel Lock Creator 4.7 61 .185 2.4 07344-04700 07498-00037

Hybrid Oversize Lock Creator 4.8 56 .190 2.2 07498-07300 07498-00041 5/32" Al. Alloy Lock Creator 4.9 61 .192 2.4 07498-07700 07498-00034

Al. Alloy Oversize Lock Creator 4.9 61 .192 2.4 07498-07700 07498-00034 Stainless Steel Lock Creator 4.7 61 .185 2.4 07344-04700 07498-00037 Hybrid Oversize Lock Creator 4.9 61 .192 2.4 07498-07400 07498-00043

3/1 6" Al. Alloy Lock Creator 5.0 61 .196 2.4 07498-07800 07498-00035 Al. Alloy Oversize Lock Creator 5.0 61 .196 2.4 07498-07800 07498-00035

Stainless Steel Lock Creator 5.0 61 .196 2.4 07498-06200 07498-00038 Hybrid Oversize Lock Creator 5.0 61 .196 2.4 07498-07500 07498-00044

BULJ38C 5/32" Al. Alloy Standard 3.3 61 .130 2.4 07490-01600 07498-00008 Al. Alloy Extended 11.4 58 .450 2.3 07490-01700 07498-00009

3/16" Al. Alloy Standard 3.3 61 .130 2.4 07498-06300 07498-00015 Al. Alloy Extended 10.0 61 .395 2.4 07498-06400 07498-00016

AVI BULB 1/8" Steel Standard 3.3 61 130 2.4 07490-01600 07498-00008 Low profile 5/32" Steel Standard 3.3 61 .130 2.4 07498-06300 07498-00015

3/16" Steel Standard 3.3 61 .130 2.4 07498-02700 07498-00025 AVTAIN ER 3/8" Steel Standard 4.1 88 .160 7.4 07498-00700 07498-00042

5

The 07498 is fitted with a fixed straightnose assembly suitable where access isunrestricted.

Use the selection chart below and oppo-site to select a complete 07498 tool whichwill include the correct nose assembly fora selected fastener. For details of NoseAssemblies see page 10 and 11.

‘A’ and ‘B’ dimensions will help you as-sess the accessibility of your application.

Dimensions shown in bold are millimetres.Other dimensions are in inches.

07498 - FIXED NOSE ASSEMBLY

5

Al. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. Alloy

SteelStainless Steel

Al. AlloyAl. Alloy

SteelSteel

Stainless SteelStainless SteelStainless SteelStainless SteelStainless Steel


Stainless SteelHybrid Oversize





Al. AlloyAl. AlloyAl. AlloyAl. Alloy

SteelSteelSteelSteel

AVSEAL

MONOBOLTProtruding head& 100° csk* The nose tip actuallyremains the same, it isthe nose casing that islonger.See nose assembliespage 10 for details.

AVINOXBE11 & BE61

M.B.C. L/CUniversal head& 100° csk

BULBEX

AVIBULBLow profile

AVTAINER

4mm

5mm

6mm

6.5mm

7mm

8mm

9mm

10mm

3/16"

1/4"

1/8"5/32"3/16"1/8"

5/32"

3/16"

5/32"

3/16"

1/8"5/32"3/16"3/8"

07498-0006407498-0007407498-0006507498-0007507498-0006607498-0007607498-0006207498-0007207498-0006707498-0007707498-0006807498-0007807498-0006907498-0007907498-0007007498-0008007498-0003107498-0003107498-0003107498-0003207498-0003607498-0003207498-0003607498-0003207498-0003607498-0000807498-0001507498-0002707498-0003307498-0003307498-0003707498-0004107498-0003407498-0003407498-0003707498-0004307498-0003507498-0003507498-0003807498-0004407498-0000807498-0000907498-0001507498-0001607498-0000807498-0001507498-0002507498-00042

07340-0760007498-0840007640-0210007640-0310007640-0220007640-0320007340-0830007498-0910007640-0240007640-0340007340-0800007498-0880007340-0810007498-0890007340-0820007498-0900007498-0470007498-0470007498-0470007498-04600

07498-00500 *07498-04600

07498-00500 *07498-04600

07498-00500 *07490-0160007498-0630007498-0130007498-0760007498-0760007344-0470007498-0730007498-0770007498-0770007344-0470007498-0740007498-0780007498-0780007498-0620007498-0750007490-0160007490-0170007498-0630007498-0640007490-0160007498-0630007498-0270007498-00700

07498 TOOL SELECTION (continued)

FASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ


4.56.74.56.75.37.25.37.25.37.25.67.25.67.25.67.24.14.14.14.04.04.04.04.04.03.33.33.34.74.74.74.84.94.94.74.95.05.05.05.03.3

11.43.3

10.03.33.33.34.1

A (mm) NAME & HEADStandardExtendedStandardExtendedStandardExtendedStandardExtendedStandardExtendedStandardExtendedStandardExtendedStandardExtendedStandardStandardStandardStandard

Extended *Standard

Extended *Standard

Extended *StandardStandardStandard

Lock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock CreatorLock Creator

StandardExtendedStandardExtendedStandardStandardStandardStandard

6161616161616161616199999999999961616161

11161

11161

1116161616161615661616161616161616158616161616188

B (mm).177.264.177.264.208.283.208.283.208.283.220.285.220.285.220.285.160.160.160.156.156.156.156.156.156.130.130.130.185.185.185.190.192.192.185.192.196.196.196.196.130.450.130.395130.130.130.160

A (in)2.42.42.42.42.42.42.42.42.42.43.93.93.93.93.93.92.42.42.42.44.42.44.42.44.42.42.42.42.42.42.42.22.42.42.42.42.42.42.42.42.42.32.42.42.42.42.47.4

B (in)NOSE TIP TYPE

12.65321

4.45 Ø113 Ø

8.07205

B

A

5.94151

5.23133

749

.8321

6.89175

1.6Ø41Ø

FWAHL

SmallO



36MIONtion about centre line

321 12.65

1_1130 r 4.450

60 .250

07494 - STRAIGHT SWIVEL NOSE ASSEMBLY

The 07494 is fitted with a "straight" swivel type of nose assembly for use on applications with restricted access.

It will place all the fasteners listed in the selection table below. Use this table to select a complete 07494 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 12.

'A' and 'B' dimensions will help you assess the accessibility of your application.



NAME& HEAD FASTEN

0 ER

MATERIAL/ DETAIL NOSE TIP TYPE NOSE A (mm)

(see drawing above 13 (rnm) A (in)

for B (in)

A & Ei) NOSEASSY PAWN°

CO M PI= TOOL PART N°

AVEX 1 8" A. A oy Stan • ar• 7.9 3.8 .310 .150 07345-03000 07494-00004 Snap head Steel Standard 7.9 3.8 .310 .150 07345-03100 07494-00005 & 120° csk 5/32" Al. Alloy Standard 7.9 3.8 .310 .150 07345-03100 07494-00005 head. Steel Standard 7.9 3.8 .310 .150 07345-03200 07494-00006

3/16" Al. Alloy Standard 7.9 3.8 .310 .150 07345-03200 07494-00006 Steel Standard 7.7 4.1 .301 .165 07494-04000 07494-00036

AVDEL 3/32" Stainless Steel Standard 5.1 1.3 .200 .050 07494-03400 07494-00023 Snap head 1/8. Al. Alloy Standard 5.1 1.2 .200 .046 07345-03300 07494-00014 & 100° csk Al. Alloy Oversize Standard 5.1 1.2 .200 .046 07494-03600 07494-00017 & 120° csk Stainless Steel Standard 5.1 3.8 .200 .150 07494-03000 07494-00024

Titanium Standard 5.1 3.8 .200 .150 07494-03000 07494-00024 5/32" Al. Alloy Standard 6.6 0.9 .260 .033 07345-03400 07494-00015

Al. Alloy Oversize Standard 6.6 0.9 .260 .033 07494-03700 07494-00018 Stainless Steel Standard 6.6 3.8 .260 .150 07494-03100 07494-00025

Titanium Standard 6.6 3.8 .260 .150 07494-03100 07494-00025 3/16" Al. Alloy Standard 8.1 0.3 .320 .010 07345-03500 07494-00016

Al. Alloy Oversize Standard 8.1 0.3 .320 .010 07494-03800 07494-00019 Stainless Steel Standard 8.1 3.9 .320 .150 07494-03200 07494-00026

Titanium Standard 8.1 3.9 .320 .150 07494-03200 07494-00026 M. B.C. 1/8" Al. Alloy Standard 4.8 1.9 .187 .075 07345-04000 07494-00051 Universal head Al. Alloy Oversize Standard 4.8 1.9 .187 .075 07345-04300 07494-00054 & 100° csk Stainless Steel Standard 4.8 1.9 .187 .075 07345-04000 07494-00051

5/32" Al. Alloy Standard 6.4 2.4 .250 .093 07345-04100 07494-00052 Al. Alloy Oversize Standard 6.4 2.4 .250 .093 07345-04400 07494-00055

Stainless Steel Standard 6.4 2.4 .250 .093 07345-04100 07494-00052 3/16" Al. Alloy Standard 7.9 2.5 .312 .097 07345-04200 07494-00053

Stainless Steel Standard 7.9 2.5 .312 .097 07345-04200 07494-00053 BULBS( 5/32" Al. Alloy Standard 7.9 3.8 .312 .150 07345-03100 07494-00005

3/16" Al. Alloy Standard 7.9 3.8 .312 .150 07345-03200 07494-00006 AVSEAL 4mm Al. Alloy Standard 6.4 2.0 .250 .077 07494-06000 07494-00064

Al. Alloy Extended 6.4 4.1 .250 .162 07494-06600 07494-00074 5mm Al. Alloy Standard 7.6 2.0 .300 .077 07494-06100 07494-00065

Al. Alloy Extended 7.6 4.1 .300 .162 07494-06700 07494-00075 AVINOX 1/8" Stainless Steel Standard 7.9 3.8 .312 .150 07345-03100 07494-00005 BE1 1 & BE61 5/32" Stainless Steel Standard 7.9 3.8 .312 .150 07345-03200 07494-00006

3/16" Stainless Steel Standard 7.7 4.1 .301 .162 07494-04000 07494-00036

6

07494 - STRAIGHT SWIVEL NOSE ASSEMBLY

The 07494 is fitted with a “straight” swivelt ype o f nose assembly fo r use onapplications with restricted access.

It will place all the fasteners listed in theselection table below. Use this table toselect a complete 07494 tool which willinclude the correct nose assembly for aselected fastener. For details of NoseAssemblies see pages 12.

‘A’ and ‘B’ dimensions will help you assessthe accessibility of your application.


6

Al. Al loySteel

Al . Al loySteel

Al . Al loySteel

Stain less SteelAl . Al loy

Al. Al loy OversizeStain less Steel

T i taniumAl. Al loy






Al . Al loyAl. Al loy Oversize

Stain less SteelAl . Al loy

Stain less SteelAl . Al loyAl. Al loyAl. Al loyAl. Al loyAl. Al loyAl. Al loy

Stain less SteelStain less SteelStain less Steel

AVEXSnap head& 120° cskhead.



BULBEX

AVSEAL

AVINOXBE11 & BE61

1/8"

5/32"

3/16"

3/32"1/8"

5/32"

3/16"

1/8"

5/32"

3/16"

5/32"3/16"4 mm

5mm

1/8"5/32"3/16"

07494-0000407494-0000507494-0000507494-0000607494-0000607494-0003607494-0002307494-0001407494-0001707494-0002407494-0002407494-0001507494-0001807494-0002507494-0002507494-0001607494-0001907494-0002607494-0002607494-0005107494-0005407494-0005107494-0005207494-0005507494-0005207494-0005307494-0005307494-0000507494-0000607494-0006407494-0007407494-0006507494-0007507494-0000507494-0000607494-00036

07345-0300007345-0310007345-0310007345-0320007345-0320007494-0400007494-0340007345-0330007494-0360007494-0300007494-0300007345-0340007494-0370007494-0310007494-0310007345-0350007494-0380007494-0320007494-0320007345-0400007345-0430007345-0400007345-0410007345-0440007345-0410007345-0420007345-0420007345-0310007345-0320007494-0600007494-0660007494-0610007494-0670007345-0310007345-0320007494-04000

07494 TOOL SELECTIONFASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ


7.97.97.97.97.97.75.15.15.15.15.16.66.66.66.68.18.18.18.14.84.84.86.46.46.47.97.97.97.96.46.47.67.67.97.97.7

A (mm) NAME & HEADStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardExtendedStandardExtendedStandardStandardStandard

3.83.83.83.83.84.11.31.21.23.83.80.90.93.83.80.30.33.93.91.91.91.92.42.42.42.52.53.83.82.04.12.04.13.83.84.1

B (mm).310.310.310.310.310.301.200.200.200.200.200.260.260.260.260.320.320.320.320.187.187.187.250.250.250.312.312.312.312.250.250.300.300.312.312.301

A (in).150.150.150.150.150.165.050.046.046.150.150.033.033.150.150.010.010.150.150.075.075.075.093.093.093.097.097.150.150.077.162.077.162.150.150.162

B (in)NOSE TIP TYPE

12.65321

10.39264

A

5.94151

92

4.58

3.62 562.19 116

B.25Ø6Ø

.8321

20

6.89175

.79

4.45Ø113Ø

1.6Ø41Ø

749

360° rotationabout centre line

FWAHL

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07495 - RIGHT ANGLE SVVIVEL NOSE ASSEMBLY

The 07495 is fitted with a "right angle" swivel type of nose assembly for use on 20 _, ,..._ applications with no direct access to the .79"1 1-- fixing point.

It will place all the fasteners listed in the selection table below. Use this table to select a complete 07495 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 12.

360° rotation about centre line

'A' and 'B' dimensions will help you assess the accessibility of your application.


113 0 4.45 0


FASTENER NOSE (see drawing above for A & B) COMPLETE NAME & HEAD 0 MATERIAL/ DETAIL NOSE TIP TYPE A (mm) B(mm) A (in) B (in) NOSE ASSY PAFfr N° 'IDOL PAM' N°

AVER 1 8" A. A oy Stan.ar. 7.9 3.8 .310 .150 07346-03000 07495-00004 Snap head Steel Standard 7.9 3.8 .310 .150 07346-03100 07495-00005 & 120° csk 5/32" Al. Alloy Standard 7.9 3.8 .310 .150 07346-03100 07495-00005 head. Steel Standard 7.9 3.8 .310 .150 07346-03200 07495-00006

3/16" Al. Alloy Standard 7.9 3.8 .310 .150 07346-03200 07495-00006 Steel Standard 7.7 4.1 .301 .165 07495-03500 07495-00036

AVDEL 3/32" Stainless Steel Standard

CO

CO

CO

CO

0, 0

% 0

% 0

%

thth

0% 0

% 0

%

1.3 .200 .050 07495-03400 07495-00023 Snap head 1/8" Al. Alloy Standard 1.2 .200 .046 07346-03300 07495-00014 & 100° csk Al. Alloy Oversize Standard 1.2 .200 .046 07495-03600 07495-00017 & 120° csk Stainless Steel Standard 3.8 .200 .150 07495-03000 07495-00024

Titanium Standard 3.8 .200 .150 07495-03000 07495-00024 5/32" Al. Alloy Standard 0.9 .260 .033 07346-03400 07495-00015

Al. Alloy Oversize Standard 0.9 .260 .033 07495-03700 07495-00018 Stainless Steel Standard 3.8 .260 .150 07495-03100 07495-00025

Titanium Standard 3.8 .260 .150 07495-03100 07495-00025 3/16" Al. Alloy Standard 0.3 .320 .010 07346-03500 07495-00016

Al. Alloy Oversize Standard 0.3 .320 .010 07495-03800 07495-00019 Stainless Steel Standard 3.9 .320 .150 07495-03200 07495-00026

Titanium Standard 3.9 .320 .150 07495-03200 07495-00026 M. RC. 1/8" Al. Alloy Standard 4.8 1.9 .187 .075 07346-04000 07495-00051 Universal head Al. Alloy Oversize Standard 4.8 1.9 .187 .075 07346-04300 07495-00054 & 100° csk Stainless Steel Standard 4.8 1.9 .187 .075 07346-04000 07495-00051

5/32" Al. Alloy Standard 6.4 2.4 .250 .093 07346-04100 07495-00052 Al. Alloy Oversize Standard 6.4 2.4 .250 .093 07346-04400 07495-00055

Stainless Steel Standard 6.4 2.4 .250 .093 07346-04100 07495-00052 3/16" Al. Alloy Standard 7.9 2.5 .312 .097 07346-04200 07495-00053

Stainless Steel Standard 7.9 2.5 .312 .097 07346-04200 07495-00053 BULJ3BC 5/32" Al. Alloy Standard 7.9 3.8 .312 .150 07346-03100 07495-00005

3/16" Al. Alloy Standard 7.9 3.8 .312 .150 07346-03200 07495-00006 AVSEAL 4mm Al. Alloy Standard 6.4 2.0 .250 .077 07495-04000 07495-00064

Al. Alloy Standard 6.4 4.1 .250 .162 07495-04700 07495-00074 5mm Al. Alloy Standard 7.6 2.0 .300 .077 07495-04100 07495-00065

Al. Alloy Standard 7.6 4.1 .300 .162 07495-04800 07495-00075 AVINOX 1/8" Stainless Steel Standard 7.9 3.8 .312 .150 07346-03100 07495-00005 BE 1 1 & BE61 5/32" Stainless Steel Standard 7.9 3.8 .312 .150 07346-03200 07495-00006

3/16" Stainless Steel Standard 7.7 4.1 .301 .162 07495-03500 07495-00036

7

The 07495 is fitted with a “right angle”swivel type of nose assembly for use onapplications with no direct access to thefixing point.

It will place all the fasteners listed in theselection table below. Use this table toselect a complete 07495 tool which willinclude the correct nose assembly for aselected fastener. For details of NoseAssemblies see pages 12.

‘A’ and ‘B’ dimensions will help you assessthe accessibility of your application.


7

07495 - RIGHT ANGLE SWIVEL NOSE ASSEMBLY

Al. AlloySteel

Al. AlloySteel

Al. AlloySteel



TitaniumAl. Alloy


TitaniumAl. Alloy


TitaniumAl. Alloy




Stainless SteelAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. AlloyAl. Alloy

Stainless SteelStainless SteelStainless Steel

AVEXSnap head& 120° cskhead.



BULBEX

AVSEAL

AVINOXBE11 & BE61

1/8"

5/32"

3/16"

3/32"1/8"

5/32"

3/16"

1/8"

5/32"

3/16"

5/32"3/16"4 mm

5mm

1/8"5/32"3/16"

07495-0000407495-0000507495-0000507495-0000607495-0000607495-0003607495-0002307495-0001407495-0001707495-0002407495-0002407495-0001507495-0001807495-0002507495-0002507495-0001607495-0001907495-0002607495-0002607495-0005107495-0005407495-0005107495-0005207495-0005507495-0005207495-0005307495-0005307495-0000507495-0000607495-0006407495-0007407495-0006507495-0007507495-0000507495-0000607495-00036

07346-0300007346-0310007346-0310007346-0320007346-0320007495-0350007495-0340007346-0330007495-0360007495-0300007495-0300007346-0340007495-0370007495-0310007495-0310007346-0350007495-0380007495-0320007495-0320007346-0400007346-0430007346-0400007346-0410007346-0440007346-0410007346-0420007346-0420007346-0310007346-0320007495-0400007495-0470007495-0410007495-0480007346-0310007346-0320007495-03500

07495 TOOL SELECTIONFASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ


7.97.97.97.97.97.75.15.15.15.15.16.66.66.66.68.18.18.18.14.84.84.86.46.46.47.97.97.97.96.46.47.67.67.97.97.7

A (mm) NAME & HEADStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandard

3.83.83.83.83.84.11.31.21.23.83.80.90.93.83.80.30.33.93.91.91.91.92.42.42.42.52.53.83.82.04.12.04.13.83.84.1

B (mm).310.310.310.310.310.301.200.200.200.200.200.260.260.260.260.320.320.320.320.187.187.187.250.250.250.312.312.312.312.250.250.300.300.312.312.301

A (in).150.150.150.150.150.165.050.046.046.150.150.033.033.150.150.010.010.150.150.075.075.075.093.093.093.097.097.150.150.077.162.077.162.150.150.162

B (in)NOSE TIP TYPE

12.65321

10.10256

4.45 Ø113 Ø

B

A 52

5.94151

4.58

2.0656

2.19

321.267.6

.3

116

20

6.89175

1.6Ø41Ø

2.937497

749

.79

3.81

360° rotationabout centre line

FWAHL

SmallO



STOP COCK (USED DURING MAINTENANCE OF FILTER/REGULATOR r(

OR LUBRICATION UNITS) )

METRES MAXIMUM

V

[

TAKE-OFF POINT FROM MAIN SUPPLY

PRESSURE REGULATOR MAIN SUPPLY AND FILTER DRAIN POINT

(DRAIN DAILY)

j1111Mlf

Lta

UTTING INTO SERVICE

AIR SUPPLY

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4 inch.

Read servicing daily details page 14.

CE

OPERATING PROCEDURE

OPTION 1

Ensure that the correct nose equipment is fitted. Connect the tool to the air supply. Insert the fastener body squarely into the prepared hole of the application. Apply the tool to the protruding rivet stem. Fully depress the trigger. The tool cycle will ensure the rivet is placed.

OPTION 2

Ensure that the correct nose equipment is fitted. Connect the tool to the air supply. Insert the fastener stem into the nose of the tool. Insert the tool with the fastener squarely into the prepared hole of the application. Fully depress the trigger. The tool cycle will ensure the rivet is placed.

8 8

P U T T I N G I N T O S E R V I C E

O P E R A T I N G P R O C E D U R E

OPTION 1

Ensure that the correct nose equipment is fitted.Connect the tool to the air supply.Insert the fastener body squarely into the prepared hole of theapplication.Apply the tool to the protruding rivet stem.Fully depress the trigger. The tool cycle will ensure the rivet isplaced.

OPTION 2

Ensure that the correct nose equipment is fitted.Connect the tool to the air supply.Insert the fastener stem into the nose of the tool.Insert the tool with the fastener squarely into the preparedhole of the application.Fully depress the trigger. The tool cycle will ensure the rivet isplaced.

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators andautomatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensuremaximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the systemor 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured whereoperating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4 inch.

Read servicing daily details page 14.

0749

TYPE

86

42

0

10121416

TAKE-OFF POINTFROM MAIN SUPPLY

STOP COCK(USED DURING MAINTENANCE OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLYDRAIN POINT

PRESSURE REGULATORAND FILTER

(DRAIN DAILY)

LUBRICATOR

3 METRES MAXIMUM

Part number: 07498-00900 for fasteners with a stem larger than 3.1 mm (1/8") 0

Part number: 07490-04000 for fasteners with a stem up to 3.1 mm (1/8") 0

The stem catcher MUST be emptied frequently. (approx. half full or every 120 placings)

STEM CATCHER OUTER

STEM CATCHER BODY

'0' RING

CLAMP WASHER

Part number: 07498-03700 LOCKING RING

STEM CATCHER ADAPTOR (ON TOOL)

Approximate dimensions of assembled unit are: Length: 107mm (4.2")

Diameter: 63.5mm (2.5")

END COVER

OUTER CASING

INNER EXTENSION

8-32 x 1/4" SOCKET CAP HEAD SCREW

ACCESSO RI ES

Three different accessories are available to make the connection to your air supply:

Hose Connector

Swivel Connector assembly

Hose Assembly part n° 07005-00276

part n° 07640-01400

part n° 07008-000324

You may want to consider two more accessories to improve efficiency. THESE ARE ONLY AVAILABLE FOR THE 07498.

STEM CATCH ER UN IT

To replace the pin tail deflector with the stem catcher unit unscrew the end cap and remove together with pintail deflec-tor (items 53 and 54 of page 18). Assemble all items in the order shown on the diagram opposite. Offer the assembly to the stem catcher adaptor (item 52 of page 18). Start tightening the locking ring onto stem catcher adaptor. Rotate the stem catcher body until the opening is in the desired position. Fully tighten the locking ring.

SIDE EJECTION ADAPTOR

When fitted between the tool and the nose assembly, this accessory forces fastener stems to eject at the front of the tool. Choose the correct part number according to the stem diameter of the fastener.

While an option on all other breakstem fasteners, this adaptor must always be used when placing Avtainer fasteners. The side ejection adaptor part number 07498-00900 is therefore included in the nose assembly for Avtainer (see the 07498 nose assemblies components table page 11).

. To install the side ejection adaptor, remove all nose equipment.

■ Remove the socket cap screw. ■ Screw the inner extension onto the jaw

spreader housing assembly (item 19 of page 18). Screw the outer casing into the tool handle (item 10 of page 18). Replace the screw securing with Loctite Screwlock 222, part number 07900-00371. Fit the nose assembly to the side ejec-tion adaptor.

9

Hose Connectorpart nº 07005-00276

Hose Assemblypart nº 07008-000324

Swivel Connector assemblypart nº 07640-01400

9

Three different accessories are available to make the connection to your air supply:

STEM CATCHER UNIT

To replace the pin tail deflector with thestem catcher unit unscrew the end capand remove together with pintail deflec-tor (items 53 and 54 of page 18).Assemble all items in the order shownon the diagram opposite.Offer the assembly to the stem catcheradaptor (item 52 of page 18).Start tightening the locking ring ontostem catcher adaptor.Rotate the stem catcher body until theopening is in the desired position.Fully tighten the locking ring.

SIDE EJECTION ADAPTOR

When fitted between the tool and the noseassembly, this accessory forces fastenerstems to eject at the front of the tool.Choose the correct part number accordingto the stem diameter of the fastener.

While an option on all other breakstemfasteners, this adaptor must always beused when placing Avtainer fasteners. Theside ejection adaptor part number 07498-00900 is therefore included in the noseassembly for Avtainer (see the 07498 noseassemblies components table page 11).

To install the side ejection adaptor,remove all nose equipment.Remove the socket cap screw.Screw the inner extension onto the jawspreader housing assembly (item 19of page 18).Screw the outer casing into the toolhandle (item 10 of page 18).Replace the screw securing with LoctiteScrewlock 222, part number 07900-00371.Fit the nose assembly to the side ejec-tion adaptor.

A C C E S S O R I E S

You may want to consider two more accessories to improve efficiency. THESE ARE ONLY AVAILABLE FOR THE 07498.

Approximate dimensions of assembled unit are:Length: 107mm (4.2”)

Diameter: 63.5mm (2.5”)

1/4” BSP

TO FIT 6.4 mm (1/4”) BORE PIPE 1/4” BSP

1/4” BSP L = 137 cm

The stem catcher MUST be emptied frequently. (approx. half full or every 120 placings)

CLAMP WASHER

STEM CATCHERBODY

STEM CATCHEROUTER

‘O’ RING

END COVER

LOCKING RINGPart number: 07498-03700

STEM CATCHER ADAPTOR(ON TOOL)

INNEREXTENSION

OUTER CASING

8-32 x 1/4”SOCKET CAPHEAD SCREW

Part number: 07498-00900for fasteners with a stemlarger than 3.1 mm (1/8”) Ø

Part number: 07490-04000for fasteners with a stemup to 3.1 mm (1/8”) Ø

FWAHL

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N OSE ASSEM BLI ES

There are three types of nose assemblies which are used with the 0749 type of tooling and thus three models 07498, 07494 and 07495. If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables pages 4, 5,6 and 7 according to the tool model you are using.

07498 MODEL

While this model always uses fixed nose assemblies, there are two very different size nose casings depending on the fastener being placed (see dimensions 'A' and 'B' on pages 4 and 5). Other components within the nose assembly will also vary. Check part numbers on component table.

FITTING IN STRUCTIO N S

IMPORTANT The air supply mud be disconnected when fitting or removing nose assemblies unless spedfically instructed otherwise.

Lightly coat the jaws with Moly lithium grease. Drop jaws 5 into jaw housing 4 or chuck collet 3, depending on whether you have a short or long nose assembly (see table opposite for identification). Insert jaw spreader 7 into jaw housing 4 (locating in the 'V' shape formed by the jaws) or insert front spring guide 6 into chuck collet 3.

• Locate buffer 8 on jaw spreader 7. • Locate spring 9 onto jaw spreader 7 or onto front spring guide 6. ■ On long nose assemblies, screw rear spring guide 10 into chuck collet 3. ■ Fit locking ring 11 onto the jaw spreader housing assembly of the tool. ■ Holding tool pointing down, screw on the assembled jaw housing or chuck collet onto the jaw spreader housing assembly and

tighten with spanner. • Screw nose tip 1 into nose casing 2. ▪ Place nose casing 2 over jaw housing 4 or chuck collet 3 and screw onto tool, tightening with spanner.

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10/0/0/0/0/108

11

11/0/0/ONNON

SERVICING INSTRUCTIONS

Nose assemblies should serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the 'Fitting instructions'. Any worn or damaged part should be replaced by a new part. Particularly check wear on jaws. Ensure jaw spreader assembly tube 7 (where fitted) or front spring guide 6 is not distorted. Check spring 9 is not distorted. Assemble according to fitting instructions.

10

There are three types of nose assemblies which are used with the 0749 type of tooling and thus three models 07498, 07494 and 07495.If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part numberor the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables pages4, 5,6 and 7 according to the tool model you are using.

0 7 4 9 8 M O D E L

While this model always uses fixed nose assemblies, there are two very different size nose casings depending on the fastener beingplaced (see dimensions ‘A’ and ‘B’ on pages 4 and 5). Other components within the nose assembly will also vary. Check part numberson component table.

FITTING INSTRUCTIONS

I M P O R T A N TThe air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Lightly coat the jaws with Moly lithium grease.Drop jaws 5 into jaw housing 4 or chuck collet 3, depending on whether you have a short or long nose assembly (see table oppositefor identification).Insert jaw spreader 7 into jaw housing 4 (locating in the ‘V’ shape formed by the jaws) or insert front spring guide 6 into chuckcollet 3.Locate buffer 8 on jaw spreader 7.Locate spring 9 onto jaw spreader 7 or onto front spring guide 6.On long nose assemblies, screw rear spring guide 10 into chuck collet 3.Fit locking ring 11 onto the jaw spreader housing assembly of the tool.Holding tool pointing down, screw on the assembled jaw housing or chuck collet onto the jaw spreader housing assembly andtighten with spanner.Screw nose tip 1 into nose casing 2.Place nose casing 2 over jaw housing 4 or chuck collet 3 and screw onto tool, tightening with spanner.

10

N O S E A S S E M B L I E S


Nose assemblies should serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.Any worn or damaged part should be replaced by a new part.Particularly check wear on jaws.Ensure jaw spreader assembly tube 7 (where fitted) or front spring guide 6 is not distorted.Check spring 9 is not distorted.Assemble according to fitting instructions.

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6

1 4 7 82

3

07498 NOSE ASSEMBLY COMPONENTS

The upper table lists all nose assemblies with a long nose casing and the lower table all those with a short nose casing. Each nose assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the illustration on the opposite page. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing instructions opposite carefully. All nose assemblies also include a locking ring part number 07340-00327 (see illustration opposite).

NOSE ASSY 1 2 3 5 6 9 10 07340-08000 07340-08100 07340-08200 07498-00500 07498-00700 ** 07498-01100 07498-08800 07498-08900 07498-09000

07340-08001 07340-08101 07340-08201 07497-03202 07498-00802 07498-01101 07498-08801 07498-08901 07498-09001

07498-00501 07498-00501 07498-00501 07498-00501 07498-00501 07498-00501 07498-00501 e 07498-00501 e 07498-00501 e

07498-00502 07498-00502 07498-00502 07498-00502 07498-00801 07498-00502 07498-00502 07498-00502 07498-00502

07497-03002 07497-03002 07497-03002 07497-03002* 07220-02302 07498-03002* 07497-03002* 07497-03002* 07497-03002*

07498-00507 07498-00507 07498-00507 07498-00507 07498-00803 07498-00507 07498-00507 07498-00507 07498-00507

07500-02005 07500-02005 07500-02005 07500-02005 07500-02005 07500-02005 07500-02005 07500-02005 07500-02005

07498-00503 07498-00503 07498-00503 07498-00503 07498-00503 07498-00503 07498-00503 07498-00503 07498-00503

NOSE ASSY 1 2 4 5 7 8 9 07241-07500 07241-07101 07340-02804 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003 07340-07600 07340-07601 07340-00306 07340-00304 07340-00213 07344-01400 07340-01304 07340-01303 07340-08300 07340-08301 07340-00306 07340-00304 07490-04602 07498-03002 07498-03003 07100-04003 07344-02100 07344-02101 07344-02001 07340-00304 07340-00213 07344-01400 07340-01304 07340-01303 07344-02300 07140-02104 07344-02001 07340-00304 07340-00229 07344-01400 07340-01304 07340-01303 07344-02400 07344-02401 07344-02001 07340-00304 07340-00213 07340-01501 07340-01503 07340-01502 07344-02600 07140-02105 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07344-02900 07344-02901 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07344-03000 07344-03001 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-01502 07344-04700 07344-04701 07498-02601 07498-04503 07498-04501* 07498-04800 07498-03003 07100-04003 07490-00900 07340-06000 07340-00306 07340-00304 07340-00213 07340-01300 07340-01304 07340-01303 07490-01000 07340-02805 07340-02804 07304-00304 07340-00213 07340-01300 07340-01304 07340-01303 07490-01400 07340-06300 07340-00306 07340-00304 07340-00222 07340-02000 07340-01304 07340-01303 07490-01600 07340-06100 07340-00306 07340-00304 07340-00213 07340-05700 07340-01304 07340-01303 07490-01700 07340-02806 07340-02804 07340-00304 07340-00213 07340-05700 07340-01304 07340-01303 07490-04900 07490-04400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-01502 07498-01300 07498-01400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-01502 07498-02000 07605-00220 07340-00306 07498-04503 07498-04501* 07498-04900 07498-03003 07100-04003 07498-02400 07340-06701 07344-02001 07340-00304 07498-04401 07340-01300 07340-01304 07340-01303 07498-02500 07340-06801 07344-02001 07498-04503 07498-04501* 07498-04800 07498-03003 07100-04003 07498-02600 07340-06901 07498-02601 07498-04503 07498-04501* 07498-04900 07498-03003 07100-04003 07498-02700 07498-01400 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003 07498-04000 07140-02106 07344-02001 07340-00304 07340-00229 07498-03600 07498-03003 07100-04003 07498-04100 07344-03101 07344-02001 07340-00304 07340-00229 07498-03600 07498-03003 07100-04003 07498-04300 07340-06901 07344-02001 07340-00304 07340-00229 07498-03600 - 07498-04301 07498-04600 07498-03202 07340-00306 07340-00304 07498-04501* 07498-04502 07498-03003 07100-04003 07498-04700 07498-03001 07340-00306 07498-04503 07498-04501* 07498-04900 07498-03003 07100-04003 07498-06200 07344-04701 07498-02601 07340-00304 07498-04501* 07498-04900 07498-03003 07100-04003 07498-06300 07340-06200 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003 07498-06400 07340-02807 07340-02804 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003 07498-06600 07340-04800 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-04003 07498-06700 07340-06701 07344-02001 07340-00304 07340-00229 07344-01400 07340-01304 07340-01303 07498-06800 07340-06801 07344-02001 07340-00304 07340-00229 07344-02002 - 07498-06801 07498-07000 07340-07001 0734402001 07340-00304 07340-00229 07344-02002 - 07498-06801 07498-07400 07344-04701 07498-02601 07498-04503 07498-04501* 07498-04900 - 07100-04003 07498-07500 07344-04701 07498-02601 07340-00304 07498-04501* 07498-04502 - 07100-04003 07498-07600 07344-04701 07498-02601 07340-00304 07340-00229 07344-01500 - 07100-04003 07498-07700 07344-04701 07498-02601 07340-00304 07340-00229 07498-03600 - 07100-04003 07498-07800 07344-04701 07498-02601 07340-00304 07340-07502 07498-07801 - 07100-04003 07498-08400 07498-08401 07340-00306 e 07340-00304 07340-00213 07241-03702 07340-01304 07340-01303 07498-09100 07498-09001 07340-00306 e 07498-00502 07490-04602 07498-03002 07498-03003 07100-04003 07612-02000 07612-02001 07340-00306 07612-02003 07612-02002* 07498-04502 07498-03003 07007-00418 07640-02100 07340-07701 07340-00306 07340-00304 07100-08203 07241-03702 07241-02001 07498-04301 07640-02200 07340-07801 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07640-02400 07340-07901 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07640-03100 07498-08501 07340-00306 e 07340-00304 07100-08203 07241-03702 07241-02001 07498-04301 07640-03200 07498-08601 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301 07640-03400 07498-08701 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301

The number of jaws in a nose assembly is normally two. * indicates three jaws. 'e' indicates a long nose casing. ** This nose assembly is specifically for Avtainer fasteners and includes a side ejection adaptor, part number 07498-00900.

11 11

07498 NOSE ASSEMBLY COMPONENTS

The upper table lists all nose assemblies with a long nose casing and the lower table all those with a short nose casing. Each noseassembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the illustrationon the opposite page. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicinginstructions opposite carefully. All nose assemblies also include a locking ring part number 07340-00327 (see illustration opposite).

The number of jaws in a nose assembly is normally two. * indicates three jaws. ‘e’ indicates a long nose casing.** This nose assembly is specifically for Avtainer fasteners and includes a side ejection adaptor, part number 07498-00900.

NOSE ASSY 1 2 4 5 7 8 9

NOSE ASSY 1 2 3 5 6 9 1007340-08000 07340-08001 07498-00501 07498-00502 07497-03002 07498-00507 07500-02005 07498-0050307340-08100 07340-08101 07498-00501 07498-00502 07497-03002 07498-00507 07500-02005 07498-0050307340-08200 07340-08201 07498-00501 07498-00502 07497-03002 07498-00507 07500-02005 07498-0050307498-00500 07497-03202 07498-00501 07498-00502 07497-03002* 07498-00507 07500-02005 07498-0050307498-00700 ** 07498-00802 07498-00501 07498-00801 07220-02302 07498-00803 07500-02005 07498-0050307498-01100 07498-01101 07498-00501 07498-00502 07498-03002* 07498-00507 07500-02005 07498-0050307498-08800 07498-08801 07498-00501 e 07498-00502 07497-03002* 07498-00507 07500-02005 07498-0050307498-08900 07498-08901 07498-00501 e 07498-00502 07497-03002* 07498-00507 07500-02005 07498-0050307498-09000 07498-09001 07498-00501 e 07498-00502 07497-03002* 07498-00507 07500-02005 07498-00503

07241-07500 07241-07101 07340-02804 07340-00304 07340-00213 07498-03600 07498-03003 07100-0400307340-07600 07340-07601 07340-00306 07340-00304 07340-00213 07344-01400 07340-01304 07340-0130307340-08300 07340-08301 07340-00306 07340-00304 07490-04602 07498-03002 07498-03003 07100-0400307344-02100 07344-02101 07344-02001 07340-00304 07340-00213 07344-01400 07340-01304 07340-0130307344-02300 07140-02104 07344-02001 07340-00304 07340-00229 07344-01400 07340-01304 07340-0130307344-02400 07344-02401 07344-02001 07340-00304 07340-00213 07340-01501 07340-01503 07340-0150207344-02600 07140-02105 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-0150207344-02900 07344-02901 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-0150207344-03000 07344-03001 07344-02001 07340-00304 07340-00229 07344-02002 07340-01503 07340-0150207344-04700 07344-04701 07498-02601 07498-04503 07498-04501* 07498-04800 07498-03003 07100-0400307490-00900 07340-06000 07340-00306 07340-00304 07340-00213 07340-01300 07340-01304 07340-0130307490-01000 07340-02805 07340-02804 07304-00304 07340-00213 07340-01300 07340-01304 07340-0130307490-01400 07340-06300 07340-00306 07340-00304 07340-00222 07340-02000 07340-01304 07340-0130307490-01600 07340-06100 07340-00306 07340-00304 07340-00213 07340-05700 07340-01304 07340-0130307490-01700 07340-02806 07340-02804 07340-00304 07340-00213 07340-05700 07340-01304 07340-0130307490-04900 07490-04400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-0150207498-01300 07498-01400 07340-00306 07340-00304 07340-07502 07340-07503 07340-01503 07340-0150207498-02000 07605-00220 07340-00306 07498-04503 07498-04501* 07498-04900 07498-03003 07100-0400307498-02400 07340-06701 07344-02001 07340-00304 07498-04401 07340-01300 07340-01304 07340-0130307498-02500 07340-06801 07344-02001 07498-04503 07498-04501* 07498-04800 07498-03003 07100-0400307498-02600 07340-06901 07498-02601 07498-04503 07498-04501* 07498-04900 07498-03003 07100-0400307498-02700 07498-01400 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-0400307498-04000 07140-02106 07344-02001 07340-00304 07340-00229 07498-03600 07498-03003 07100-0400307498-04100 07344-03101 07344-02001 07340-00304 07340-00229 07498-03600 07498-03003 07100-0400307498-04300 07340-06901 07344-02001 07340-00304 07340-00229 07498-03600 – 07498-0430107498-04600 07498-03202 07340-00306 07340-00304 07498-04501* 07498-04502 07498-03003 07100-0400307498-04700 07498-03001 07340-00306 07498-04503 07498-04501* 07498-04900 07498-03003 07100-0400307498-06200 07344-04701 07498-02601 07340-00304 07498-04501* 07498-04900 07498-03003 07100-0400307498-06300 07340-06200 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-0400307498-06400 07340-02807 07340-02804 07340-00304 07340-00213 07498-03600 07498-03003 07100-0400307498-06600 07340-04800 07340-00306 07340-00304 07340-00213 07498-03600 07498-03003 07100-0400307498-06700 07340-06701 07344-02001 07340-00304 07340-00229 07344-01400 07340-01304 07340-0130307498-06800 07340-06801 07344-02001 07340-00304 07340-00229 07344-02002 – 07498-0680107498-07000 07340-07001 0734402001 07340-00304 07340-00229 07344-02002 – 07498-0680107498-07400 07344-04701 07498-02601 07498-04503 07498-04501* 07498-04900 – 07100-0400307498-07500 07344-04701 07498-02601 07340-00304 07498-04501* 07498-04502 – 07100-0400307498-07600 07344-04701 07498-02601 07340-00304 07340-00229 07344-01500 – 07100-0400307498-07700 07344-04701 07498-02601 07340-00304 07340-00229 07498-03600 – 07100-0400307498-07800 07344-04701 07498-02601 07340-00304 07340-07502 07498-07801 – 07100-0400307498-08400 07498-08401 07340-00306 e 07340-00304 07340-00213 07241-03702 07340-01304 07340-0130307498-09100 07498-09001 07340-00306 e 07498-00502 07490-04602 07498-03002 07498-03003 07100-0400307612-02000 07612-02001 07340-00306 07612-02003 07612-02002* 07498-04502 07498-03003 07007-0041807640-02100 07340-07701 07340-00306 07340-00304 07100-08203 07241-03702 07241-02001 07498-0430107640-02200 07340-07801 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-0430107640-02400 07340-07901 07340-00306 07340-00304 07340-07502 07241-03702 07241-02001 07498-0430107640-03100 07498-08501 07340-00306 e 07340-00304 07100-08203 07241-03702 07241-02001 07498-0430107640-03200 07498-08601 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07498-0430107640-03400 07498-08701 07340-00306 e 07340-00304 07340-07502 07241-03702 07241-02001 07498-04301

FWAHL

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S1RAIG HT SVVIVEL N OSE ASSEMBLY RIGHT-ANGLE SVVIVEL NOSE ASSEMBLY

14

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21-1

12

22 11

10

17

9

10-

07494 & 07495 MODELS

As described on pages 6 and 7 the fitting of a straight swivel nose assembly to a 07494-00200 base tool will create a 07494 tool model and the fitting of a right-angle swivel nose assembly to the same base tool will create a 07495 tool model. Because there are few differences between the two nose assemblies, the fitting and servicing procedures are almost identical. Differences clearly refer to the model they apply to.


The following procedure will allow you to fit either of the swivel nose assemblies (as illustrated below) to the tool. If you order a complete nose assembly rather than individual components, you will only need to start at stage L All moving parts should be lubricated. Unless stated otherwise use Moly lithium grease (details page 14). When on grey tint, instructions refer only to the right-angle nose assembly fitted to 07495 models.

A Fit locking ring 10 over jaw spreader housing of tool (item 19 page 18). B Coat screw 13 with thread locking adhesive and use to secure nose tip 14 onto body 5. C Lightly lubricate items 17,18,19,20 and insert into jaw carrier 3 as shown. Secure with screws 16. D Position lever 4 into body 5 and hold in place with pin 15 through the hole of body 5 (not a slot). ELubricate the sides of the jaw carrier assembly and insert into body 5. F Lubricate rollers 8 and ENSURE that they will freely rotate in the holes of adaptor 9. If necessary ream the holes. G Position spring clip 7 over adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the corresponding

hole in adaptor 9(smallest hole). H Fit adaptor 9 over the end of body 5 and drop rollers 8 into place. Push spring clip 7 over rollers 8. I Insert spindle 11 through adaptor 9 into jaw carrier 3 until the hole lines up with slot in body 5. Temporarily hold in place with pin 6. J Insert pin 12 through the front slot of body 5 into jaw carrier 3. K Hold the assembly vertical to prevent all pins dropping and slide the jaw carrier assembly back and forth a few times to ensure free

movement. L Push pin(s) 6 out and let spindle 11 drop out. Screw spindle 11 onto the jaw spreader housing of the tool, leaving the small screw

fixing hole uppermost for straight swivel nose assemblies. Tighten gently with a tommy bar. M Screw the assembly over spindle 11 onto the tool handle. Replace pin(s) 6. N On straight swivel nose assemblies attach platform 22 onto the top of the spindle with screw 21. Deburr the back end of platform

22 so that it cannot catch on guard 1. 0 Snap guard 1 over the assembly, carefully sliding cut-out around the head of screw 15 and secure with screw 2.

12 12

STRAIGHT SWIVEL NOSE ASSEMBLY

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88

10

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17 18 19 20

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16

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6

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RIGHT-ANGLE SWIVEL NOSE ASSEMBLY

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16

6

5

21

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9

88

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10

17 18

19 20

0 7 4 9 4 & 0 7 4 9 5 M O D E L S

As described on pages 6 and 7 the fitting of a straight swivel nose assembly to a 07494-00200 base tool will create a 07494 tool modeland the fitting of a right-angle swivel nose assembly to the same base tool will create a 07495 tool model. Because there are fewdifferences between the two nose assemblies, the fitting and servicing procedures are almost identical. Differences clearly refer to themodel they apply to.


The following procedure will allow you to fit either of the swivel nose assemblies (as illustrated below) to the tool. If you order a completenose assembly rather than individual components, you will only need to start at stage L.All moving parts should be lubricated. Unless stated otherwise use Moly lithium grease (details page 14). When on grey tint, instructionsrefer only to the right-angle nose assembly fitted to 07495 models.

A Fit locking ring 10 over jaw spreader housing of tool (item 19 page 18).B Coat screw 13 with thread locking adhesive and use to secure nose tip 14 onto body 5.C Lightly lubricate items 17,18,19,20 and insert into jaw carrier 3 as shown. Secure with screws 16.D Position lever 4 into body 5 and hold in place with pin 15 through the hole of body 5 (not a slot).E Lubricate the sides of the jaw carrier assembly and insert into body 5.F Lubricate rollers 8 and ENSURE that they will freely rotate in the holes of adaptor 9. If necessary ream the holes.G Position spring clip 7 over adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the corresponding

hole in adaptor 9(smallest hole).H Fit adaptor 9 over the end of body 5 and drop rollers 8 into place. Push spring clip 7 over rollers 8.I Insert spindle 11 through adaptor 9 into jaw carrier 3 until the hole lines up with slot in body 5. Temporarily hold in place with pin 6.J Insert pin 12 through the front slot of body 5 into jaw carrier 3.K Hold the assembly vertical to prevent all pins dropping and slide the jaw carrier assembly back and forth a few times to ensure free

movement.L Push pin(s) 6 out and let spindle 11 drop out. Screw spindle 11 onto the jaw spreader housing of the tool, leaving the small screw

fixing hole uppermost for straight swivel nose assemblies. Tighten gently with a tommy bar.M Screw the assembly over spindle 11 onto the tool handle. Replace pin(s) 6.N On straight swivel nose assemblies attach platform 22 onto the top of the spindle with screw 21. Deburr the back end of platform

22 so that it cannot catch on guard 1.O Snap guard 1 over the assembly, carefully sliding cut-out around the head of screw 15 and secure with screw 2.

SERVICING INSTRUCTION S

Nose assemblies should be serviced at weekly intervals. Item numbers refer to both illustrations on page 1 2 .

Remove the complete nose assembly using the reverse proce-dure to the 'Fitting instructions'.

■ If guard 1 is at all damaged it must be replaced by a new one.

■ Any worn or damaged parts should be replaced.

m Pay particular attention to jaw carrier items in the upper illustration opposite as follows: Check wear on jaws 17. Check that jaw spreader tube 18 is not distorted. Check that spring 19 is neither broken or distorted. Check that spring guide 20 is not damaged.

Check that spring clip 7 is not distorted. When removing spring clip 7, use two screwdrivers as shown in the lower illustration opposite.

Check for excessive wear on slots of body 5.

Assemble according to fitting instructions.

07494 - 07495 NOSE ASSEMBLY COMPONENTS

Nose tips and jaws will vary for each nose assembly while other components remain the same as shown in the tables below. Jaws are always in pairs.

CONSTANT COMPONENTS MEM 07494 07495

1 GUARD 7494-05000 07495-03003 2 - 07210-02015 RADE SOREN 3 .14W CARRIER 07494-03026 07494-03026 4 L.13/E2 - 07495-03004 5 BODY 07494-03015 07495-03002 6 PIVOT RN 07343-02207 07343-02207 7 SPRNG CUP 07495-03900 07495-03900 8 ROW32 07007-00039 07007-00039 9 ADAPIOR 07345-03001 07345-03001 10 LOCKING RING 07345-03003 07345-03003 11 SRN DLE 07345-03002 07345-03002 12 DOWEL RN 07007-00038 07007-00038 13 WWI 07342-02207 07342-02207 15 PIVOT RN - 07495-03005 16 WWI 07494-03028 07494-03028 18 .14W SPREADER 07166-01100 07166-01100 19 SPRING 07166-01102 07166-01102 20 SPRING GUIDE 07494-03027 07494-03027 21 CSK SCREW 07001-00368 - 22 RA1FORA 07345-00401 -

VARYING COMPONENTS NOSE ASSY NOSETIP(14) JAWS(17) N OSE ASSY NOSE11P(14) .1AWS(1 7)

07345-03000 07345-03600 07340-00213 07494-03100 07494-03012 07340-00213 07345-03100 07345-03700 07340-00213 07494-03200 07494-03013 07498-04401 07345-03200 07345-03800 07490-04602 07494-03400 07494-03401 07340-00222 07345-03300 07345-03301 07340-00229 07494-03600 07494-03601 07340-00229 07345-03400 07345-03401 07340-00229 07494-03700 07494-03701 07340-00229 07345-03500 07345-03501 07498-04401 07494-03800 07494-03801 07498-04401 07345-04000 07165-00701 07340-00229 07494-04000 07494-04001 07490-04602 07345-04100 07165-00702 07340-00229 07494-06000 07494-06001 07340-00213 07345-04200 07165-00703 07498-04401 07494-06100 07494-06101 07340-00213 07345-04300 07165-00801 07340-00229 07494-06600 07494-06601 07340-00213 07345-04400 07165-00802 07498-04401 07494-06700 07494-06701 07340-00213 07346-03000 07345-03600 07340-00213 07495-03000 07494-03011 07340-00213 07346-03100 07345-03700 07340-00213 07495-03100 07494-03012 07340-00213 07346-03200 07345-03800 07490-04602 07495-03200 07494-03013 07498-04401 07346-03300 07345-03301 07340-00229 07495-03400 07494-03401 07340-00222 07346-03400 07345-03401 07340-00229 07495-03500 07494-04001 07490-04602 07346-03500 07345-03501 07498-04401 07495-03600 07494-03601 07340-00229 07346-04000 07165-00701 07340-00229 07495-03700 07494-03701 07340-00229 07346-04100 07165-00702 07340-00229 07495-03800 07494-03801 07498-04401 07346-04200 07165-00703 07498-04401 07495-04000 07494-06001 07340-00213 07346-04300 07165-00801 07340-00229 07495-04100 07494-06101 07340-00213 07346-04400 07165-00802 07498-04401 07495-04700 07494-06601 07340-00213 07494-03000 07494-03011 07340-00213 07495-04800 07494-06701 07340-00213

13 13

Nose tips and jaws will vary for each nose assembly while other components remain the same as shown in the tables below. Jaws arealways in pairs.

07494 - 07495 NOSE ASSEMBLY COMPONENTS

1718

1920


Nose assemblies should be serviced at weekly intervals.Item numbers refer to both illustrations on page 12.

Remove the complete nose assembly using the reverse proce-dure to the ‘Fitting instructions’.

If guard 1 is at all damaged it must be replaced by a new one.

Any worn or damaged parts should be replaced.

Pay particular attention to jaw carrier items in the upperillustration opposite as follows:Check wear on jaws 17.Check that jaw spreader tube 18 is not distorted.Check that spring 19 is neither broken or distorted.Check that spring guide 20 is not damaged.

Check that spring clip 7 is not distorted. When removingspring clip 7, use two screwdrivers as shown in the lowerillustration opposite.

Check for excessive wear on slots of body 5.

Assemble according to fitting instructions.

NOSE ASSY NOSE TIP(14) JAWS(17) NOSE ASSYNOSE TIP(14) JAWS(17)07345-03000 07345-03600 07340-0021307345-03100 07345-03700 07340-0021307345-03200 07345-03800 07490-0460207345-03300 07345-03301 07340-0022907345-03400 07345-03401 07340-0022907345-03500 07345-03501 07498-0440107345-04000 07165-00701 07340-0022907345-04100 07165-00702 07340-0022907345-04200 07165-00703 07498-0440107345-04300 07165-00801 07340-0022907345-04400 07165-00802 07498-0440107346-03000 07345-03600 07340-0021307346-03100 07345-03700 07340-0021307346-03200 07345-03800 07490-0460207346-03300 07345-03301 07340-0022907346-03400 07345-03401 07340-0022907346-03500 07345-03501 07498-0440107346-04000 07165-00701 07340-0022907346-04100 07165-00702 07340-0022907346-04200 07165-00703 07498-0440107346-04300 07165-00801 07340-0022907346-04400 07165-00802 07498-0440107494-03000 07494-03011 07340-00213

07494-03100 07494-03012 07340-0021307494-03200 07494-03013 07498-0440107494-03400 07494-03401 07340-0022207494-03600 07494-03601 07340-0022907494-03700 07494-03701 07340-00229 07494-03800 07494-03801 07498-0440107494-04000 07494-04001 07490-0460207494-06000 07494-06001 07340-0021307494-06100 07494-06101 07340-0021307494-06600 07494-06601 07340-0021307494-06700 07494-06701 07340-0021307495-03000 07494-03011 07340-0021307495-03100 07494-03012 07340-0021307495-03200 07494-03013 07498-0440107495-03400 07494-03401 07340-0022207495-03500 07494-04001 07490-0460207495-03600 07494-03601 07340-0022907495-03700 07494-03701 07340-00229 07495-03800 07494-03801 07498-0440107495-04000 07494-06001 07340-0021307495-04100 07494-06101 07340-0021307495-04700 07494-06601 07340-0021307495-04800 07494-06701 07340-00213

VARYING COMPONENTSITEM 07494 07495

1234567891011121315161819202122

GUARDBLADE SCREWJAW CARRIER

LEVERBODY

PIVOT PINSPRING CLIP

ROLLERADAPTOR

LOCKING RINGSPINDLE

DOWEL PINSCREW

PIVOT PINSCREW

JAW SPREADERSPRING

SPRING GUIDECSK. SCREWPLATFORM

7494-05000-

07494-03026-

07494-0301507343-0220707495-0390007007-0003907345-0300107345-0300307345-0300207007-0003807342-02207

-07494-0302807166-0110007166-0110207494-0302707001-0036807345-00401

07495-0300307210-0201507494-0302607495-0300407495-0300207343-0220707495-0390007007-0003907345-0300107345-0300307345-0300207007-0003807342-0220707495-0300507494-0302807166-0110007166-0110207494-03027

--

CONSTANT COMPONENTS

FWAHL

SmallO



ERVICING THE TOOL

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner.

IMPORTANT The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The

operator should not be involved in maintenance or repair of the tool unless properly trained.

DAILY

Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours.

Check for air leaks. If damaged, hoses and couplings should be replaced by new items.

If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the tool. If there is a filter, drain it.

Check that the nose equipment is correct.

Check the stroke of the tool meets the minimum specification (inside front page). It is the difference in the measurement between the front face of the jaw spreader housing assembly and the front face of the handle top bore before pressing the trigger and when it is fully depressed.

W EEKLY

Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before assembling.

Check for oil leaks and air leaks in the air supply hose and fittings.

Grease can be ordered as a single item, the part number is shown in the service kit opposite.

MOLY LITHIUM GREASE EP 3 7 5 3 SAFETY DATA

FIRST AID FIRE SKIN: As the grease is completely water resistant it is best FLASH POINT: Above 220°C. removed with an approved emulsifying skin cleaner. Not classified as flammable.

Suitable extinguishing media: CO„ Halon or water spray INGESTION: Make the individual drink 30m1 Milk of if applied by an experienced operator. Magnesia, preferably in a cup of milk.

EYES: Irritant but not harmful. Irrigate with water and HANDLJNG seek medical attention. Use barrier cream or oil resistant gloves

ENVIRONMENT STORAGE Scrape up for burning or disposal on approved site. Away from heat and oxidising agent.

14

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever issooner.

I M P O R T A N TThe employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The

operator should not be involved in maintenance or repair of the tool unless properly trained.

D A I L Y

Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of thetool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main airsupply and the tool lubricated every two to three hours.

Check for air leaks. If damaged, hoses and couplings should be replaced by new items.

If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the airhose to the tool. If there is a filter, drain it.

Check that the nose equipment is correct.

Check the stroke of the tool meets the minimum specification (inside front page). It is the difference in the measurement betweenthe front face of the jaw spreader housing assembly and the front face of the handle top bore before pressing the trigger and whenit is fully depressed.

W E E K L Y

Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before assembling.

Check for oil leaks and air leaks in the air supply hose and fittings.

Grease can be ordered as a single item, the part number is shown in the service kit opposite.

14

S E R V I C I N G T H E T O O L

FIRST AIDSKIN: As the grease is completely water resistant it is bestremoved with an approved emulsifying skin cleaner.

INGESTION: Make the individual drink 30ml Milk ofMagnesia, preferably in a cup of milk.

EYES: Irritant but not harmful. Irrigate with water andseek medical attention.

ENVIRONMENTScrape up for burning or disposal on approved site.

M O L Y L I T H I U M G R E A S E E P 3 7 5 3 S A F E T Y D A T A

FIREFLASH POINT: Above 220°C.Not classified as flammable.Suitable extinguishing media: CO2, Halon or water sprayif applied by an experienced operator.

HANDLINGUse barrier cream or oil resistant gloves

STORAGEAway from heat and oxidising agent.

N° 0 -

6

MEM PART N° DESCRIPION

SERVICE KIT

07001-00092 07900-00001 07900-00006 07900-00008 07900-00009 07900-00012 07900-00013 07900-00015 07900-00078 07900-00137 07900-00429 07900-00158 07900-00159 07900-00160 07900-00164 07900-00163

SOCKET HEAD CAP SCREW 10 UNC X 2"

SPRING COMPRESSION TOOL '0' RING ASSEMBLING TOOL 7/16 x 1/2 A/F SPANNER

3/32 A/F ALLEN KEY 9/16 x 5/8 A/F SPANNER

1/8 A/F ALLEN KEY

5/8 x 11/16 A/F SPANNER 5/32 A/F ALLEN KEY TOMMY BAR SPANNER ASSEMBLY FOR HEAD PISTON

PIN PUNCH 7/16 x 1/2 A/F RING SPANNER

NOSE BULLET CIRCLIP PLIERS

5/64 A/F ALLEN KEY

SERVICE KIT (Continued)

M3YI PART N° DESCFIF910N N° OFF

07900-00004 RIGHT ANGLE CIRCLIP PLIERS

07900-00249 PRIMING PUMP ASSEMBLY 07900-00252 SEAL EXTRACTOR 07900-00382 TUBULAR SCREWDRIVER 07900-00421 RING SPANNER 13/16 A/F

07900-00432 PLASTIC CASE

07900-00357 TOOL INSTRUCTION MANUAL 07992-00020 80g TIN MOLY LITHIUM GREASE EP3753 07900-00539 SPANNER 07900-00540 SPANNER (ANVIL ADAPTOR & COLLAR)

03201-00615 PIP PIN

07900-00236 COMBINATION SPANNER 07900-00628 HEAD PISTON ROD SEAL ENTRY GUIDE

07900-00629 HEAD PISTON ROD INSTALLATION TOOL 07900-00630 PISTON SEAL ENTRY GUIDE

For all servicing we recommend the use of the service kit below (part number 07900-04980) supplied in its own plastic case.

MAINTENANCE

Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or recommended. All '0' rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

IMPORTANT Safety Instructions appear on page 3.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Item numbers in bold refer to the general assembly and parts list page 20 and 21.

Before proceeding with dismantling, empty the oil from the tool. Remove bleed screws 32 and 33 from the handle assembly and drain the oil into a suitable container.

Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section, pages 10 to 13.

For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown below. The procedure is the same for all tools once the nose assembly has been removed.

15 15

For all servicing we recommend the use of the service kit below (part number 07900-04980) supplied in its own plastic case.

M A I N T E N A N C EEvery 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged orrecommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

I M P O R T A N TSafety Instructions appear on page 3.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator shouldnot be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Item numbers in bold refer to the general assembly and parts list page 20 and 21.

Before proceeding with dismantling, empty the oil from the tool. Remove bleed screws 32 and 33 from the handle assembly and drainthe oil into a suitable container.

Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section, pages10 to 13.

For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown below. The procedure is the samefor all tools once the nose assembly has been removed.

ITEM PART Nº DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF

07001-00092 SOCKET HEAD CAP SCREW 10 UNC X 2" 607900-00001 SPRING COMPRESSION TOOL 107900-00006 'O' RING ASSEMBLING TOOL 107900-00008 7/16 x 1/2 A/F SPANNER 107900-00009 3/32 A/F ALLEN KEY 107900-00012 9/16 x 5/8 A/F SPANNER 107900-00013 1/8 A/F ALLEN KEY 107900-00015 5/8 x 11/16 A/F SPANNER 107900-00078 5/32 A/F ALLEN KEY 107900-00137 TOMMY BAR 107900-00429 SPANNER ASSEMBLY FOR HEAD PISTON 107900-00158 PIN PUNCH 107900-00159 7/16 x 1/2 A/F RING SPANNER 107900-00160 NOSE BULLET 107900-00164 CIRCLIP PLIERS 107900-00163 5/64 A/F ALLEN KEY 1

07900-00004 RIGHT ANGLE CIRCLIP PLIERS 107900-00249 PRIMING PUMP ASSEMBLY 107900-00252 SEAL EXTRACTOR 107900-00382 TUBULAR SCREWDRIVER 107900-00421 RING SPANNER 13/16 A/F 107900-00432 PLASTIC CASE 107900-00357 TOOL INSTRUCTION MANUAL 107992-00020 80g TIN MOLY LITHIUM GREASE EP3753 107900-00539 SPANNER 107900-00540 SPANNER (ANVIL ADAPTOR & COLLAR) 103201-00615 PIP PIN 107900-00236 COMBINATION SPANNER 107900-00628 HEAD PISTON ROD SEAL ENTRY GUIDE 107900-00629 HEAD PISTON ROD INSTALLATION TOOL 107900-00630 PISTON SEAL ENTRY GUIDE 1

SERVICE KIT SERVICE KIT (Continued)

FWAHL

SmallO



■■

■■

■■

■

HYDRAULJC PISTON

Unscrew end cap 53 and remove together with pin tail deflector 54 (remove stem catcher unit if fitted). Grip spring compression tool* in a vice and compress spring 6, applying the clamp screw ball end to cylinder end plug 8 or stem catcher adaptor 52 depending on tool model. Remove internal circlip 9 using the circlip pliers*. Unscrew the compression tool and remove cylinder end plug 8 or stem catcher adaptor 52 then spring 6. Unscrew jaw spreader housing assembly 19 with spanner* and special spanner assembly*, then withdraw hydraulic piston 5. Remove piston stop 17 and extrude wiper ring 18. Extract head piston stop 3 and rod seal 2 using the circlip pliers*. Remove piston seal 4 from hydraulic piston 5.

Clean all parts. Inspect the piston diameters and the cylinder bore for wear and damage. Insert the head piston rod seal entry guide* into the hydraulic bore. With rod seal 2 on the rod seal installation tool* push the seal into its housing with the lip of the seal towards the back of the tool. Replace head piston stop 3 inside bore. Screw the nose bullet* onto the end of the piston rod. Insert the piston seal entry guide* into the hydraulic bore. Position piston seal 4 with lip towards the front of the tool onto the piston and insert the piston into the hydraulic bore. Remove bullet*.

. Fit piston stop 17 with new wiper ring 18. Always screw on a new jaw spreader housing assembly 19 and tighten to achieve a maximum gap of .335" between its rear face and the front face of the handle assembly 1 (as shown in illustration on page 18). Discard old jaw spreader housing 19. Complete assembly in reverse order of dismantling.

AIR PISTON/ INTENSIFIER ROD

With tool connected to air supply, depress the trigger and disconnect the air supply. Remove double male connector 42, washer 43 and silencer 20.

■ Using Allen key* remove screws 51, ONE AT A TIME, and install the service screws*.The order of removal and installation is important and must follow the sequence shown on diagram opposite.

. Withdraw handle assembly 1 to full extent of service screws*. ■ Remove service screws*, withdraw handle sub-assembly 10 and piston assembly 35 from air cylinder. • Remove gasket 47. • Remove all eight screws 13 with Allen key* to free retaining plate 12.

Using seal extractor* withdraw seal housing assembly 11.

Clean all parts. To replace '0' ring 50 use '0' ring assembling tool*. Inspect intensifier rod 39 and buffers 37 and/or spacer 55. If damaged replace by new items using tommy bar* and kit spanner assembly for head piston*. Lubricate bores with Moly Lithium grease EP 3753*. Rebuild seal housing assembly 11 and insert into handle sub-assembly 10 with '0' rings 14. Attach retaining plate 12 with screws 13 tightenned to a 3.39 Nm (30 lb/in) torque. Insert intensifier rod 39 through the seal housing into the handle assembly. Fit new gasket 47. If Kay locknut 38 is removed, it MUST be replaced by a new one. Assemble handle to air cylinder and complete assembly in reverse order to dismantling.

* refers to items included in the Avdel service kit. For complete list see page 15.

16 16


HYDRAULIC PISTON

Unscrew end cap 53 and remove together with pin tail deflector 54 (remove stem catcher unit if fitted).Grip spring compression tool* in a vice and compress spring 6, applying the clamp screw ball end to cylinder end plug 8 or stemcatcher adaptor 52 depending on tool model.Remove internal circlip 9 using the circlip pliers*.Unscrew the compression tool and remove cylinder end plug 8 or stem catcher adaptor 52 then spring 6.Unscrew jaw spreader housing assembly 19 with spanner* and special spanner assembly*, then withdraw hydraulic piston 5.Remove piston stop 17 and extrude wiper ring 18 .Extract head piston stop 3 and rod seal 2 using the circlip pliers*.Remove piston seal 4 from hydraulic piston 5.

Clean all parts.Inspect the piston diameters and the cylinder bore for wear and damage.Insert the head piston rod seal entry guide* into the hydraulic bore.With rod seal 2 on the rod seal installation tool* push the seal into its housing with the lip of the seal towards the back of the tool.Replace head piston stop 3 inside bore.Screw the nose bullet* onto the end of the piston rod.Insert the piston seal entry guide* into the hydraulic bore.Position piston seal 4 with lip towards the front of the tool onto the piston and insert the piston into the hydraulic bore. Removebullet*.Fit piston stop 17 with new wiper ring 18 . Always screw on a new jaw spreader housing assembly 19 and tighten to achieve amaximum gap of .335” between its rear face and the front face of the handle assembly 1 (as shown in illustration on page 18).Discard old jaw spreader housing 19 .Complete assembly in reverse order of dismantling.

AIR PISTON/INTENSIFIER ROD

With tool connected to air supply, depress the trigger and disconnect the air supply.Remove double male connector 42 , washer 43 and silencer 20 .Using Allen key* remove screws 51 , ONE AT A TIME, and install the service screws*.The order ofremoval and installation is important and must follow the sequence shown on diagram opposite.Withdraw handle assembly 1 to full extent of service screws*.Remove service screws*, withdraw handle sub-assembly 10 and piston assembly 35 from air cylinder.Remove gasket 47 .Remove all eight screws 13 with Allen key* to free retaining plate 12 .Using seal extractor* withdraw seal housing assembly 11 .

Clean all parts.To replace ‘O’ ring 50 use ‘O’ ring assembling tool*.Inspect intensifier rod 39 and buffers 37 and/or spacer 55. If damaged replace by new items usingtommy bar* and kit spanner assembly for head piston*.Lubricate bores with Moly Lithium grease EP 3753*.Rebuild seal housing assembly 11 and insert into handle sub-assembly 10 with ‘O’ rings 14 .Attach retaining plate 12 with screws 13 tightenned to a 3.39 Nm (30 lb/in) torque.Insert intensifier rod 39 through the seal housing into the handle assembly.Fit new gasket 47 .If Kay locknut 38 is removed, it MUST be replaced by a new one.Assemble handle to air cylinder and complete assembly in reverse order to dismantling.

1

3 5

2

46Screw Replacement

Sequence

AIR VALVE

m Remove plastic handle covers 44 and 46 by removing four screws 45 using Allen key*. • Unscrew end plug 21, remove spring 22 and withdraw spool 23. ■ Using the same Allen key*, remove screws 28 to release silencer retainer 26. ■ Withdraw silencer bush assembly 25.

■ Clean all parts particularly the silencer assembly. ■ Complete assembly in reverse order of dismantling.

TRIGGER

Remove plastic handle covers 44 and 46 by removing four screws 45 using Allen key*. With the same Allen key, remove both screws 28 releasing crank pin retainer 29, pivot blocks 30, silencer retainer 26 and crank pin 27.

• Knock out grooved pin 16 using the pin punch*. ■ Remove trigger assembly 15 from handle asembly 1.

■ Clean and examine all parts for wear and damage. Renew as necessary. ■ Complete assembly in reverse order of dismantling.

IM PO RTA N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.


17

AIR VALVE

Remove plastic handle covers 44 and 46 by removing four screws 45 using Allen key*.Unscrew end plug 21 , remove spring 22 and withdraw spool 23 .Using the same Allen key*, remove screws 28 to release silencer retainer 26 .Withdraw silencer bush assembly 25 .

Clean all parts particularly the silencer assembly.Complete assembly in reverse order of dismantling.

TRIGGER

Remove plastic handle covers 44 and 46 by removing four screws 45 using Allen key*.With the same Allen key, remove both screws 28 releasing crank pin retainer 29 , pivot blocks 30 , silencer retainer 26 and crankpin 27 .Knock out grooved pin 16 using the pin punch*.Remove trigger assembly 15 from handle asembly 1.

Clean and examine all parts for wear and damage. Renew as necessary.Complete assembly in reverse order of dismantling.

17


I M P O R T A N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

41

22

42

23

43

24

15

14

51

10

11

47

48

13 I\ 55

49

35 36

50

37

12

40

39

38

18

21

52 53 54 `. ----- (C.I

30 29 28 27

SECT10 N 1113 1 2 3 4 5

.335.

19

18

17

16

26 25

31

20

(C)

SECTION A-A

GEN ERALASSEMBLY OF BASE TOOLS 07498-00200 & 07494-00200

18

GENERAL ASSEMBLY OF BASE TOOLS 07498-00200 & 07494-00200

41

5

6

7

8

9

10

11

4733

34

45

46

44

2221

20 42

23

43

24

26 25272930

40

39

55

353650

37

4321

19

18

17

16

15

14

51

38

12

13

5352 54

28

49

48

31

32

B B

A

SECTION A-A

SECTION B-B

.335"MAX

Spare are minimum recommended levels.

07494-00200 PARTS LIST nEm PAW N° DESCRIFMON Q1Y1

1 07494-01400 HEAD & HANDLE ASSY 1 - 2 07003-00245 • ROD SEAL 1 2 3 07498-02302 • HEAD PISTON STOP 1 2 4 07003-00244 • PISTON SEAL 1 2 5 07498-02301 • HYDRAULIC PISTON 1 - 6 07490-03002 • SPRING 1 1 7 07003-00029 • '0' RING SEAL 1 3 8 07490-00307 • CYLINDER END PLUG 1 - 9 07004-00022 • INTERNAL CIRCLIP 1 1 10 07498-02800 • HANDLE SUB-ASSY 1 - 11 07498-02200 • SEAL HOUSING ASSY 1 1 12 07498-00301 • RETAINING PLATE 1 - 13 07001-00339 • 8-32x3/8 CSK HD SCREW 8 8 14 07003-00100 • '0' RING SEAL 2 4 15 07490-00600 • TRIGGER ASSY 1 2 16 07007-00301 • 3/32 0 GROOVED PIN 1 - 17 07498-02304 • PISTON STOP 1 1 18 07003-00156 • WIPER RING 1 2 19 07490-00700 • JAW SPREADER HOUSING ASSY 1 - 20 07007-00311 • SINTERED BRONZE SILENCER 1 1 21 07490-03506 • END PLUG 1 - 22 07340-01303 • SPRING 1 2 23 07490-03507 • SPOOL 1 - 24 07003-00001 • '0' RING SEAL 2 4 25 07490-03800 • SILENCER BUSH ASSY 1 - 26 07490-03501 • SILENCER RETAINER 1 - 27 07490-03503 • CRANK PIN 1 - 28 07001-00109 . 6-32)(1/2 SKT CAP HD SCREW 2 2 29 07490-03504 • CRANK PIN RETAINER 2 - 30 07490-03502 • PIVOT BLOCK 2 2 31 07003-00033 • 2 B. A. BONDED SEAL 1 4 32 07498-00206 • SKT CAP HD SCREW 1 2 33 07001-00114 . 10-24 x1/4 SKT BUT HD SCREW 1 2 34 07003-00033 • 2 B. A. BONDED SEAL 1 4 35 07498-02900 AIR PISTON ASSY 1 - 36 07490-03601 • PISTON 1 - 37 07490-03104 • F1STON BUFFER - BONDED (BOTTOM) 1 - 38 07002-00017 • KAY-LOCK NUT 1 2 39 07498-02901 • INTENSIFIER ROD 1 - 40 07490-00201 PISTON BUFFER (TOP) 1 - 41 07003-00029 0' RING SEAL 1 4 42 07490-02201 DOUBLE MALE CONNECTOR 1 1 43 07005-00015 1/4" BSP WASHER 1 1 44 07490-00206 HANDLE COVER LEFT HAND 1 - 45 07001-00130 6-32x5/1 6 SKT BUT HD SCREW 4 4 46 07490-00205 HANDLE COVER RIGHT HAND 1 - 47 07490-00209 GASKET 1 1 48 07498-00203 COVER- AIR CYLINDER 1 1 49 07498-00600 AIR CYLINDER 1 - 50 07003-00131 '0' RING SEAL 1 4 51 07001-00108 10-24 )(5/8 SKT CAP HD SCREW 6 6 52 53 54 55 07494-00203 SPACER 1 1 56 07490-00357 TOOL INSTRUCTION MANUAL 1 N/I 57 07900-00354 TIE-ON SAFETY LABEL 1 N/I

07498-00200 PARTS LIST flml PAW N° DESCRIPION Q1Yr-

01 07498-02300 HEAD & HANDLE ASSY 1 - 02 07003-00245 • ROD SEAL 1 2 03 07498-02302 • HEAD PISTON STOP 1 2 04 07003-00244 • PISTON SEAL 1 2 05 07498-02301 • HYDRAULIC PISTON 1 - 06 07490-03002 • SPRING 1 1 07 07003-00029 • 0' RING SEAL 1 3 08 09 07004-00022 • INTERNAL CIRCLIP 1 1 10 07498-02800 • HANDLE SUB-ASSY 1 - 11 07498-02200 • SEAL HOUSING ASSY 1 1 12 07498-00301 • RETAINING PLATE 1 - 13 07001-00339 • 8-32x3/8 CSK HD SCREW 8 8 14 07003-00100 • '0' RING SEAL 2 4 15 07490-00600 • TRIGGER ASSY 1 2 16 07007-00301 • 3/32 0 GROOVED PIN 1 - 17 07498-02304 • PISTON STOP 1 1 18 07003-00156 • WIPER RING 1 2 19 07490-00700 • JAW SPREADER HOUSING ASSY 1 - 20 07007-00311 • SINTERED BRONZE SILENCER 1 1 21 07490-03506 • END PLUG 1 - 22 07340-01303 • SPRING 1 2 23 07490-03507 • SPOOL 1 - 24 07003-00001 • '0' RING SEAL 2 4 25 07490-03800 • SILENCER BUSH ASSY 1 - 26 07490-03501 • SILENCER RETAINER 1 - 27 07490-03503 • CRANK PIN 1 - 28 07001-00109 • 6-32x1/2 SKT CAP HD SCREW 2 2 29 07490-03504 • CRANK PIN RETAINER 2 - 30 07490-03502 • PIVOT BLOCK 2 2 31 07003-00033 • 2 B. A. BONDED SEAL 1 4 32 07498-00206 • SKT CAP HD SCREW 1 2 33 07001-00114 • 10-24x1/4 SKT BUT HD SCREW 1 2 34 07003-00033 • 2 B. A. BONDED SEAL 1 4 35 07498-02900 AIR PISTON ASSY 1 - 36 07490-03601 • PISTON 1 - 37 07490-03104 • F1STON BUFFER - BONDED (BOTTOM) 1 - 38 07002-00017 • KAY-LOCK NUT 1 2 39 07498-02901 • INTENSIFIER ROD 1 - 40 07490-00201 PISTON BUFFER (TOP) 1 - 41 07003-00029 '0' RING SEAL 1 4 42 07490-02201 DOUBLE MALE CONNECTOR 1 1 43 07005-00015 1/4" BSP WASHER 1 1 44 07490-00206 HANDLE COVER LEFT HAND 1 - 45 07001-00130 6-32)(5/1 6 SKT BUT HD SCREW 4 4 46 07490-00205 HANDLE COVER RIGHT HAND 1 - 47 07490-00209 GASKET 1 1 48 07498-00203 COVER- AIR CYLINDER 1 1 49 07498-00600 AIR CYLINDER 1 - 50 07003-00131 '0' RING SEAL 1 4 51 07001-00108 10-24x5/8 SKT CAP HD SCREW 6 6 52 07498-02303 STEM CATCHER ADAPTOR 1 - 53 07498-00313 END CAP 1 - 54 07340-00342 PIN TAIL DEFLECTOR 1 1 55 56 07490-00357 TOOL INSTRUCTION MANUAL 1 N/I 57 07900-00354 TIE-ON SAFETY LABEL 1 N/I

19 19

07498-00200 PARTS LIST

01 07498-02300 HEAD & HANDLE ASSY 1 -02 07003-00245 ● ROD SEAL 1 203 07498-02302 ● HEAD PISTON STOP 1 204 07003-00244 ● PISTON SEAL 1 205 07498-02301 ● HYDRAULIC PISTON 1 -06 07490-03002 ● SPRING 1 107 07003-00029 ● 'O' RING SEAL 1 30809 07004-00022 ● INTERNAL CIRCLIP 1 110 07498-02800 ● HANDLE SUB-ASSY 1 -11 07498-02200 ● SEAL HOUSING ASSY 1 112 07498-00301 ● RETAINING PLATE 1 -13 07001-00339 ● 8-32x3/8 CSK HD SCREW 8 814 07003-00100 ● 'O' RING SEAL 2 415 07490-00600 ● TRIGGER ASSY 1 216 07007-00301 ● 3/32 Ø GROOVED PIN 1 -17 07498-02304 ● PISTON STOP 1 118 07003-00156 ● WIPER RING 1 219 07490-00700 ● JAW SPREADER HOUSING ASSY 1 -20 07007-00311 ● SINTERED BRONZE SILENCER 1 121 07490-03506 ● END PLUG 1 -22 07340-01303 ● SPRING 1 223 07490-03507 ● SPOOL 1 -24 07003-00001 ● 'O' RING SEAL 2 425 07490-03800 ● SILENCER BUSH ASSY 1 -26 07490-03501 ● SILENCER RETAINER 1 -27 07490-03503 ● CRANK PIN 1 -28 07001-00109 ● 6-32x1/2 SKT CAP HD SCREW 2 229 07490-03504 ● CRANK PIN RETAINER 2 -30 07490-03502 ● PIVOT BLOCK 2 231 07003-00033 ● 2 B. A. BONDED SEAL 1 432 07498-00206 ● SKT CAP HD SCREW 1 233 07001-00114 ● 10-24x1/4 SKT BUT HD SCREW 1 234 07003-00033 ● 2 B. A. BONDED SEAL 1 435 07498-02900 AIR PISTON ASSY 1 -36 07490-03601 ● PISTON 1 -37 07490-03104 ● PISTON BUFFER - BONDED (BOTTOM) 1 -38 07002-00017 ● KAY-LOCK NUT 1 239 07498-02901 ● INTENSIFIER ROD 1 -40 07490-00201 PISTON BUFFER (TOP) 1 -41 07003-00029 'O' RING SEAL 1 442 07490-02201 DOUBLE MALE CONNECTOR 1 143 07005-00015 1/4" BSP WASHER 1 144 07490-00206 HANDLE COVER LEFT HAND 1 -45 07001-00130 6-32x5/16 SKT BUT HD SCREW 4 446 07490-00205 HANDLE COVER RIGHT HAND 1 -47 07490-00209 GASKET 1 148 07498-00203 COVER- AIR CYLINDER 1 149 07498-00600 AIR CYLINDER 1 -50 07003-00131 'O' RING SEAL 1 451 07001-00108 10-24x5/8 SKT CAP HD SCREW 6 6 52 07498-02303 STEM CATCHER ADAPTOR 1 -53 07498-00313 END CAP 1 - 54 07340-00342 PIN TAIL DEFLECTOR 1 15556 07490-00357 TOOL INSTRUCTION MANUAL 1 N/I57 07900-00354 TIE-ON SAFETY LABEL 1 N/I

07494-00200 PARTS LISTITEM PART Nº DESCRIPTION QTY SPARESITEM PART Nº DESCRIPTION QTY SPARES

1 07494-01400 HEAD & HANDLE ASSY 1 -2 07003-00245 ● ROD SEAL 1 23 07498-02302 ● HEAD PISTON STOP 1 24 07003-00244 ● PISTON SEAL 1 25 07498-02301 ● HYDRAULIC PISTON 1 -6 07490-03002 ● SPRING 1 17 07003-00029 ● 'O' RING SEAL 1 38 07490-00307 ● CYLINDER END PLUG 1 -9 07004-00022 ● INTERNAL CIRCLIP 1 110 07498-02800 ● HANDLE SUB-ASSY 1 -11 07498-02200 ● SEAL HOUSING ASSY 1 112 07498-00301 ● RETAINING PLATE 1 -13 07001-00339 ● 8-32x3/8 CSK HD SCREW 8 814 07003-00100 ● 'O' RING SEAL 2 415 07490-00600 ● TRIGGER ASSY 1 216 07007-00301 ● 3/32 Ø GROOVED PIN 1 -17 07498-02304 ● PISTON STOP 1 118 07003-00156 ● WIPER RING 1 219 07490-00700 ● JAW SPREADER HOUSING ASSY 1 -20 07007-00311 ● SINTERED BRONZE SILENCER 1 121 07490-03506 ● END PLUG 1 -22 07340-01303 ● SPRING 1 223 07490-03507 ● SPOOL 1 -24 07003-00001 ● 'O' RING SEAL 2 425 07490-03800 ● SILENCER BUSH ASSY 1 -26 07490-03501 ● SILENCER RETAINER 1 -27 07490-03503 ● CRANK PIN 1 -28 07001-00109 ● 6-32x1/2 SKT CAP HD SCREW 2 229 07490-03504 ● CRANK PIN RETAINER 2 -30 07490-03502 ● PIVOT BLOCK 2 231 07003-00033 ● 2 B. A. BONDED SEAL 1 432 07498-00206 ● SKT CAP HD SCREW 1 233 07001-00114 ● 10-24 x1/4 SKT BUT HD SCREW 1 234 07003-00033 ● 2 B. A. BONDED SEAL 1 435 07498-02900 AIR PISTON ASSY 1 -36 07490-03601 ● PISTON 1 -37 07490-03104 ● PISTON BUFFER - BONDED (BOTTOM) 1 -38 07002-00017 ● KAY-LOCK NUT 1 239 07498-02901 ● INTENSIFIER ROD 1 -40 07490-00201 PISTON BUFFER (TOP) 1 -41 07003-00029 'O' RING SEAL 1 442 07490-02201 DOUBLE MALE CONNECTOR 1 143 07005-00015 1/4" BSP WASHER 1 144 07490-00206 HANDLE COVER LEFT HAND 1 -45 07001-00130 6-32x5/16 SKT BUT HD SCREW 4 446 07490-00205 HANDLE COVER RIGHT HAND 1 -47 07490-00209 GASKET 1 148 07498-00203 COVER- AIR CYLINDER 1 149 07498-00600 AIR CYLINDER 1 -50 07003-00131 'O' RING SEAL 1 451 07001-00108 10-24 x5/8 SKT CAP HD SCREW 6 652535455 07494-00203 SPACER 1 156 07490-00357 TOOL INSTRUCTION MANUAL 1 N/I57 07900-00354 TIE-ON SAFETY LABEL 1 N/I

Spare are minimum recommended levels.

FWAHL

SmallO



F RIMING

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full

stroke after considerable use, when the stroke may be reduced and rivets are not fully placed by one operation of the trigger.

OIL DETAILS

The recommended oil for priming is Hyspin VG32 available in 0.51 (part number 07992-00002) or one gallon containers (part number 07992-00006). Please find specific table and safety data below.

HYSPI N VG 32 OIL SAFETY DATA

FIRST AID ENVIRONMENT SKIN: Wash thoroughly with soap and water as soon as WASTE DISPOSAL: Through authorised contractor to a possible. Casual contact requires no immediate attention. licenced site. May be incinerated. Short term contact requires no immediate attention. Used product may be sent for reclamation. INGESTION: Seek medical attention immediately. SPILLAGE: Prevent entry into drains, sewers and water courses. DO NOT induce vomiting. Soak up with absorbent material. EYES: Irrigate immediately with water for several minutes. HANDUNG Although NOT a primary irritant, minor irritation may occur following contact.

Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.

FIRE STORAGE Suitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.

No special precautions.

PROPERTIES RESULT PROPERTIES RESULT

ISO oil type HL Foaming tendency/stability ISO viscosity grade 32 ml @ 24°C Trace/Nil Kinematic viscosity ml @ 93.5°C 20/Nil

cS @ 40°C 32 ml @ 24°C after test @ 93.5°C Trace/Nil @ 100°C 5.3 Air release value

Relative density at 20°C 0.875 in minutes to 0.2% air content @ 50°C 4 Viscosity Index 95 Seal compatability index 10 Pour point °C - 30 Water separation time Open Flash point °C 232 in minutes to 40-40-0 @54°C 15 Neutralisation value mg KOH/g 1.5 @83°C 15

PROCEDURE

Item numbers in bold refer to the general assembly and parts list pages 18 and 19.

IMPORTANT

CONNECT AIR SUPPLY (this muses the piston to bottom, allowing more priming oil into the tool). DO NOT OPERATE THE TRIGGER WHILE THE BLEED SCREW IS REMOVED.

All operations should be carried out on a dean bench, with dean hands in a dean area. Ensure that the priming pump is free from foreign mafter

and that the oil is perfectly dean and free from air bubbles. Care MUST be taken at all times, to ensure that no foreign mafter enters the tool, or serious damage may result.

Thoroughly clean exterior of placing tool. Fill priming pump part number 07900-00249 with oil. Depress pump slightly to expel air. A threaded nipple is available as a spare part, number 07900-00250.

■ Remove filler screw 33 and seal 34 at the base of the handle. Screw the priming pump into the tool. • Stand tool upright and remove bleed screw 32 and bonded seal 31 on the side of the head cylinder. ■ Depress priming pump body slowly until non-aerated oil issues freely from bleed screw. Replace bleed screw. • Lay placing tool horizontally with priming pump uppermost. Remove priming pump.

■ Replace filler screw 33 and seal 34.

20

P R O C E D U R E

Item numbers in bold refer to the general assembly and parts list pages 18 and 19.

I M P O R T A N T

CONNECT AIR SUPPLY (this causes the piston to bottom, allowing more priming oil into the tool).DO NOT OPERATE THE TRIGGER WHILE THE BLEED SCREW IS REMOVED.

All operations should be carried out on a clean bench, with clean hands in a clean area.Ensure that the priming pump is free from foreign matter

and that the oil is perfectly clean and free from air bubbles.Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.

Thoroughly clean exterior of placing tool.Fill priming pump part number 07900-00249 with oil. Depress pump slightly to expel air.A threaded nipple is available as a spare part, number 07900-00250.Remove filler screw 33 and seal 34 at the base of the handle. Screw the priming pump into the tool.Stand tool upright and remove bleed screw 32 and bonded seal 31 on the side of the head cylinder.Depress priming pump body slowly until non-aerated oil issues freely from bleed screw. Replace bleed screw.Lay placing tool horizontally with priming pump uppermost. Remove priming pump.Replace filler screw 33 and seal 34 .

20

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the fullstroke after considerable use, when the stroke may be reduced and rivets are not fully placed by one operation of the trigger.

O I L D E T A I L S

The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number07992-00006). Please find specific table and safety data below.

P R I M I N G

FIRST AIDSKIN: Wash thoroughly with soap and water as soon aspossible. Casual contact requires no immediate attention.Short term contact requires no immediate attention.INGESTION: Seek medical attention immediately.DO NOT induce vomiting.EYES: Irrigate immediately with water for several minutes.Although NOT a primary irritant, minor irritation may occurfollowing contact.FIRESuitable extinguishing media: CO2, dry powder, foam orwater fog. DO NOT use water jets.

PROPERTIES RESULT

ISO oil type HLISO viscosity grade 32Kinematic viscosity

cS @ 40°C 32@ 100°C 5.3

Relative density at 20°C 0.875Viscosity Index 95Pour point °C - 30Open Flash point °C 232Neutralisation value mg KOH/g 1.5

H Y S P I N V G 32 O I L S A F E T Y D A T A

ENVIRONMENTWASTE DISPOSAL: Through authorised contractor to alicenced site. May be incinerated.Used product may be sent for reclamation.SPILLAGE: Prevent entry into drains, sewers and water courses.Soak up with absorbent material.HANDLINGWear eye protection, impervious gloves (e.g. of PVC) and aplastic apron. Use in well ventilated area.STORAGENo special precautions.

PROPERTIES RESULT

Foaming tendency/stabilityml @ 24°C Trace/Nil

ml @ 93.5°C 20/Nilml @ 24°C after test @ 93.5°C Trace/Nil

Air release valuein minutes to 0.2% air content @ 50°C 4

Seal compatability index 10Water separation time

in minutes to 40-40-0 @54°C 15@83°C 15

—0 Bent jaw spreader assembly tube preventing it from

moving forward into jaw housing.

—0 Replace jaw spreader assembly.

Several pulls required

—0 Low air pressure. —0 Increase air pressure.

to set rivet

—0 Lack of lubrication. —0 Lubricate tool at air inlet point.

—0 Worn or broken jaws. —0 New jaws.

—0 Oil level in tool low or air in oil. —0 Prime tool. (see page 20)

Jaws will not grip rivet —0 Worn or dirty jaws. —0 Clean or renew as necessary.

stem —0 Jaw housing loose. —0 Tighten against nylon locking ring.

—0 Weak or broken nose assembly spring. —0 Replace spring.

—0 Incorrect nose equipment fitted. —0 Replace as necessary.

Spent rivet stem is

jamming in tool.

—0 Incorrect jaw spreader fitted.

—0 Bent or dirty jaw spreader assembly tube.

—0 Collector bottle too full.

—0 Replace by correct part.

—0 Renew or clean as applicable.

—0 Empty and ensure bottle never exceeds half full.

SYMPTOM

POSSIBLE CAUSE

REMEDY

Jaws will not release —0 Dirty jaws or jaw housing.

spent rivet stem. —0 Jaw housing, nose tip or nose casing not properly seated. —0 Tighten nose equipment.

—0 Weak or broken spring around jaw spreader assembly. —0 New spring.

Declaration of Conformity

We, Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ

declare under our sole responsibility that the product

type 0749

Serial N°

to which this declaration relates is in conformity with the following standards or other formative documents

EN292 part 1 and part 2

ISO 8662 part 1

ISO 3744

ISO PREN792 part 14

following the provisions of the Machine Directive 98/37/EC This box contains a power tool which is in conformity with Machines Directive

98/37/EC. The 'Declaration of Conformity' is contained within.

Welwyn Garden City - date of issue A. Seewraj Product Engineering Manager - Automation Tools

AULT DIAGNOSIS

FAULT DIAGNOSIS TABLE

Engineered Fastening and Assembly Systems

CE

® TM Products mentioned and /or illustrated within this publication are subject to patent, design or copyright protection in many countries.

F A U L T D I A G N O S I S T A B L E

F A U L T D I A G N O S I S

SYMPTOM

Several pulls required

to set rivet

Jaws will not grip rivet

stem

Jaws will not release

spent rivet stem.

Spent rivet stem is

jamming in tool.

REMEDY

➝ Increase air pressure.

➝ Lubricate tool at air inlet point.

➝ New jaws.

➝ Prime tool. (see page 20)

➝ Clean or renew as necessary.

➝ Tighten against nylon locking ring.

➝ Replace spring.

➝ Replace as necessary.

➝ Replace jaw spreader assembly.

➝ Clean.

➝ Tighten nose equipment.

➝ New spring.

➝ Replace by correct part.

➝ Renew or clean as applicable.

➝ Empty and ensure bottle never exceeds half full.

POSSIBLE CAUSE

➝ Low air pressure.

➝ Lack of lubrication.

➝ Worn or broken jaws.

➝ Oil level in tool low or air in oil.

➝ Worn or dirty jaws.

➝ Jaw housing loose.

➝ Weak or broken nose assembly spring.

➝ Incorrect nose equipment fitted.

➝ Bent jaw spreader assembly tube preventing it from

moving forward into jaw housing.

➝ Dirty jaws or jaw housing.

➝ Jaw housing, nose tip or nose casing not properly seated.

➝ Weak or broken spring around jaw spreader assembly.

➝ Incorrect jaw spreader fitted.

➝ Bent or dirty jaw spreader assembly tube.

➝ Collector bottle too full.

® © ™ Products mentioned and /or illustrated within this publication are subject to patent, design or copyright protection in many countries.

Engineered Fastening and Assembly Systems

Declaration of Conformity

We, Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ

declare under our sole responsibility that the product

type 0749

Serial Nº ..............................................

to which this declaration relates is in conformity with the following standards or other formative documents

EN292 part 1 and part 2

ISO 8662 part 1

ISO 3744

ISO PREN792 part 14

following the provisions of the Machine Directive 98/37/ECThis box contains a power tool which is in conformity with Machines Directive

98/37/EC. The ‘Declaration of Conformity’ is contained within.

Welwyn Garden City - date of issue A. SeewrajProduct Engineering Manager - Automation Tools

Avdel An Acument'" Global Technologies Company

AUSTRALIA

Acument Australia Pty Ltd.

891 Wellington Road

Rowville, Victoria 3178

Tel: +61 3 9765 6400

Fax: +61 3 9765 6445

Email: [email protected]

CANADA

Avdel Canada, a Division of Acument

Canada Limited

87 Disco Road

Rexdale

Ontario M9W 1M3

Tel: +1 416 679 0622

Fax: +1 416 679 0678


CHINA

Acument China Ltd.

RM 1708, 17/F., Nanyang Plaza,

57 Hung To Rd., Kwun Tong

Hong Kong

Tel: +852 2950 0631

Fax: +852 2950 0022


FRANCE

Avdel France S.A.S.

33 bis, rue des Ardennes

BP4

75921 Paris Cedex 19

Tel: +33 (0) 1 4040 8000

Fax: +33 (0) 1 4208 2450


GERMANY

Avdel Deutschland GmbH

Klusriede 24

30851 Langenhagen

Tel: +49 (0) 511 7288 0

Fax: +49 (0) 511 7288 133


ITALY

Avdel Italia S.r.l.

Viale Lombardia 51/53

20047 Brugherio (MI)

Tel: +39 039 289911

Fax: +39 039 2873079


JAPAN

Acument Japan Kabushiki Kaisha

Center Minami SKY,

3-1 Chigasaki-Chuo, Tsuzuki-ku,

Yokohama-city, Kanagawa Prefecture

Japan 224-0032

Tel: +81 45 947 1200

Fax: +81 45 947 1205


SINGAPORE

Acument Asia Pacific (Pte) Ltd.

#05-03/06 Techlink

31 Kaki Bukit Road 3

Singapore, 417818

Tel: +65 6840 7431

Fax: +65 6840 7409


SOUTH KOREA

Acument Korea Ltd.

212-4, Suyang-Ri,

Silchon-Eup, Kwangju-City,

Kyunggi-Do, Korea, 464-874

Tel: +82 31 798 6340

Fax: +82 31 798 6342


SPAIN

Avdel Spain S.A.

C/ Puerto de la Morcuera, 14

Poligono Industrial Prado Overa

Ctra. de Toledo, km 7,8

28919 Leganes (Madrid)

Tel: +34 (0) 91 3416767

Fax: +34 (0) 91 3416740


UNITED KINGDOM

Avdel UK Limited

Pacific House

2 Swiftfields

Watchmead Industrial Estate

Welwyn Garden City

Hertfordshire

AL7 1LY

Tel: +44 (0) 1707 292000

Fax: +44 (0) 1707 292199


USA

Avdel USA LLC

614 NC Highway 200 South

Stanfield,

North Carolina 28163

Tel: +1 704 888-7100

Fax: +1 704 888-0258


© A

vdel

UK

Lim

ited

2007

Manual No. Issue Change Note No.

07900-00357

B 07/325

www.avdel-global.com

Manual No. Issue Change Note No.

07900-00357

B 07/325

© A

vdel

UK

Lim

ited

2007

AUSTRALIA

Acument Australia Pty Ltd.

891 Wellington Road

Rowville, Victoria 3178

Tel: +61 3 9765 6400

Fax: +61 3 9765 6445


CANADA

Avdel Canada, a Division of Acument

Canada Limited

87 Disco Road

Rexdale

Ontario M9W 1M3

Tel: +1 416 679 0622

Fax: +1 416 679 0678


CHINA

Acument China Ltd.

RM 1708, 17/F., Nanyang Plaza,

57 Hung To Rd., Kwun Tong

Hong Kong

Tel: +852 2950 0631

Fax: +852 2950 0022


FRANCE

Avdel France S.A.S.

33 bis, rue des Ardennes

BP4

75921 Paris Cedex 19

Tel: +33 (0) 1 4040 8000

Fax: +33 (0) 1 4208 2450


GERMANY

Avdel Deutschland GmbH

Klusriede 24

30851 Langenhagen

Tel: +49 (0) 511 7288 0

Fax: +49 (0) 511 7288 133


ITALY

Avdel Italia S.r.l.

Viale Lombardia 51/53

20047 Brugherio (MI)

Tel: +39 039 289911

Fax: +39 039 2873079


JAPAN

Acument Japan Kabushiki Kaisha

Center Minami SKY,

3-1 Chigasaki-Chuo, Tsuzuki-ku,

Yokohama-city, Kanagawa Prefecture

Japan 224-0032

Tel: +81 45 947 1200

Fax: +81 45 947 1205


SINGAPORE

Acument Asia Pacific (Pte) Ltd.

#05-03/06 Techlink

31 Kaki Bukit Road 3

Singapore, 417818

Tel: +65 6840 7431

Fax: +65 6840 7409


SOUTH KOREA

Acument Korea Ltd.

212-4, Suyang-Ri,

Silchon-Eup, Kwangju-City,

Kyunggi-Do, Korea, 464-874

Tel: +82 31 798 6340

Fax: +82 31 798 6342


SPAIN

Avdel Spain S.A.

C/ Puerto de la Morcuera, 14

Poligono Industrial Prado Overa

Ctra. de Toledo, km 7,8

28919 Leganés (Madrid)

Tel: +34 (0) 91 3416767

Fax: +34 (0) 91 3416740


UNITED KINGDOM

Avdel UK Limited

Pacific House

2 Swiftfields

Watchmead Industrial Estate

Welwyn Garden City

Hertfordshire

AL7 1LY

Tel: +44 (0) 1707 292000

Fax: +44 (0) 1707 292199


USA

Avdel USA LLC

614 NC Highway 200 South

Stanfield,

North Carolina 28163

Tel: +1 704 888-7100

Fax: +1 704 888-0258


www.avdel-global.com

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