p14007: wheelchair assist. introduction che-an lee – industrial and systems engineer dan schuster...
TRANSCRIPT
Introduction
• Che-An Lee – Industrial and Systems Engineer• Dan Schuster – Mechanical Engineer• Phil Medalie – Mechanical Engineer• Tom Elliot – Electrical Engineer
Agenda
• Problem Statement• Current Product• Expected Project benefits• Deliverables• Customer Requirements• Benchmarking Specs• Engineering Requirements
Problem Statement• Current State
– Current anti-roll back devices exist that can be added onto wheel chairs, as well as motorized wheel chairs to provide movement assistance
– Majority of manual chairs do not come standard with these devices – Many of these assistance devices are expensive and inhibit some of the benefits of manual chairs
• Desired State– The device should maintain all of the benefits of a manual wheel chair(light weight, small turning radius,
compact, etc.)– The device should also be able to aid the user when traversing inclines and declines, as well as prevent roll
back when moving up an incline• Project Goals
– Design a system that encompasses the desired properties while maintaining the key benefits of a manual chair
– Key Desired Properties• Ability to provide movement assist up inclines• Ability to decelerate the user when moving down declines• Ability to prevent the wheel chair from rolling back down a hill and slipping out from under user
• Constraints– The wheel chair should still meet ADA standards regarding size constraints(doorways, buildings, etc.)– System Cost
Current Product• Anti-Rollback Devices• MagicWheels
• Manual Chairs• Motorized Chairs
Image References: http://www.rehabmart.comhttp://www.magicwheels.com/
Expected Project benefits
● Solutions for manual wheelchair users● Engineering design experience● Basis for future senior design project
Deliverables
• Functional prototype that has the potential to be manufactured
• Test data verifying engineering requirements• Bill of materials• Detailed design with documentation• User’s guide for operation
Customer Requirementsrqmt. # Importance Customer Requirement
C1 9 "Hill Holder"C2 9 De-acceleration downhillC3 1 Movement assist up hillC4 3 Detachable designC5 3 Low weightC6 3 CollapsibleC7 9 Low costC8 9 Medically approved for useC9 3 Small turning radiusC10 3 Size, overallC11 3 Large user weight rangeC12 3 Disengagable devices
Benchmarking SpecsBenchmarked Wheel
Chair Values
rqmt. # Importance Source Engr. Requirement (metric) Unit of Measure Marginal Value Target Value Manual Powered
S1 9 C1Maximum weight at incline of 10 degrees where
the wheel chair does not roll backwardslbf 260 300 298.3 308.33
S2 9 C12 User/Assistor disengageable Hill Holder seconds 5 2 - -
S3 9 C12 User/Assistor engageable Hill Holder seconds 1 0.5 - -
S4 9 C1Maximum incline angle, before tipping over
backwards with user weight of 300lbf Same as originalBetter than
original - - -
S5 9 C2Maximum downhill speed at decline of 10
degrees at 300lbf user weightmph 4 3 - 4.58
S6 9 C12 User/Assistor disengagable Gradual Grade seconds 5 2 - -
S7 9 C12 User/Assistor engagable Gradual Grade Seconds 1 0.5 - -
S8 9 C3 Desired Movement Assist Input Force Ratio Ratio 1.5 2 - -
S9 9 C12 User/Assistor Disengagable movement assist seconds 5 2 - -
S10 9 C12 User/Assistor engagable movement assist Seconds 1 .5 - -
Benchmarking Specs Cont’Benchmarked Wheel
Chair Values
rqmt. # Importance Source Engr. Requirement (metric) Unit of Measure Marginal Value Target Value Manual Powered
S11 3 C5 Wheel Chair Assist System Weightlbf
20 15 - -
S12 3 C5 Total System Weight(Chair Plus Assist) lbf 50 40 33.7 197.3
S13 3 C7 Cost of Wheel Chair Assist System $ 1000 500 $676.60 $3,824.50
S14 3 C6 Wheel chair width when folded in 26 18 - -
S15 9 C9 Wheel chair turning radius ft 2 1 0 2.12
S16 3 C4 Time to remove wheel chair assist system minutes 15 10 - -
S17 3 C10 Length of Wheel Chair + Movement System in 48 30 29.58 36.21
S18 3 C10 Width of Wheel Chair + Movement System in 48 30 23.58 23.5
S19 3 C8Critical mechanical components have X
number of use cyclescycles 4000 5000 - -
Engineering Requirementsrqmt. #
Importance
Source Function Engr. Requirement (metric)Unit of
MeasureMarginal
ValueTarget Value Ideal Value Comments/Status
S1 9 C1System
Operation
Maximum weight at incline of 10 degrees where the wheel chair
does not roll backwardslbf 260 300 400
Assuming the wheelchair doesn't tip
over during test
S2 9 C12System
OperationUser/Assistor disengageable Hill
Holderseconds 5 2 1
Can be disengageable by user/assister; should
work like an on/off switch
S3 9 C12System
OperationUser/Assistor engageable Hill
Holderseconds 1 0.5 0.1
S4 9 C1System
Operation
Maximum incline angle, before tipping over backwards with user
weight of 300lbfDegrees
Same as original
Better than original
S5 9 C2System
Operation
Maximum downhill speed at decline of 10 degrees at 300lbf
user weightmph 4 3 User Varied
S6 9 C12System
OperationUser/Assistor disengagable
Gradual Gradeseconds 5 2 1
Can be disengageable by user/assister; should
work like an on/off switch
S7 9 C12System
OperationUser/Assistor engagable
Gradual Gradeseconds 1 0.5 0.1
S8 9 C3System
OperationDesired Movement Assist Input
Force RatioRatio 1.5 2 3
Without system/with system
S9 9 C12System
OperationUser/Assistor Disengagable
movement assistseconds 5 2 1
Can be disengageable by user/assister; should
work like an on/off switch
S10 9 C12System
OperationUser/Assistor engagable
movement assistseconds 1 0.5 0.1
Engineering Requirements Cont’rqmt. #
Importance
Source Function Engr. Requirement (metric)Unit of
MeasureMarginal
ValueTarget Value Ideal Value Comments/Status
S11 3 C5System
PortabilityWheel Chair Assist System
Weightlbf 20 15 10
User and chair not included in weight
S12 3 C5System
PortabilityTotal System Weight(Chair Plus
Assist)lbf 50 40 35
S13 3 C7System
OperationCost of Wheel Chair Assist
System$ 1000 500 200 Production level costs
S14 3 C6System
PortabilityWheel chair width when folded in 26 18
Unchanged original width
Based on the customer's wheelchair
S15 9 C9System
OperationWheel chair turning radius ft 2 1 0
S16 3 C4System
PortabilityTime to remove wheel chair
assist systemminutes 15 10 5
S17 3 C10System
OperationLength of Wheel Chair +
Movement Systemin 48 36
Unchanged from original
Based on the customer's wheelchair
S18 3 C10System
OperationWidth of Wheel Chair +
Movement Systemin 48 36
Unchanged from original
Based on the customer's wheelchair
S19 3 C8System
OperationCritical mechanical components
have X number of use cyclescycles 4000 5000 6000
This will be tested computationally and/or
with a finite element analysis