HIPABDUCTION

36

42,44A

78,85

88

89

99,109

157

158

159

160

161162

164

165

166167

168

169

170

179

180

181

183

P

MOVEMENT ARM & WORKBOX ASSEMBLYSEAT & WORKBOX TO BASE ASSEMBLYADJ. SEAT BACK & IDLER ASSEMBLYSEAT BASE TO BACK FRAME ASSEMBLYBELT & PULLEY ASSEMBLYWEIGHT STACK ASSEMBLYWEIGHT STACK ASSEMBLYPARTS LISTPARTS LIST

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SERIAL NO.'S______________through______________ContentsParts Manual

MaintenanceManual

Follows page 9

See last pages of this manual for 2ST StrengthCircuit Exercise Order Diagram and 2ST FloorPlan Kit.

REVISED: May 3, 2006

OWNER'SMANUAL

19-4908

PARTS AND SERVICE709 Powerhouse RoadIndependence, Virginia 24348800-235-2233Fax: 276-773-2298

MOVEMENT ARM &WORKBOX ASSEMBLY

1

2

7

8

15

39

39

45

46

47

4849

51

52

54

55

57

59

61

62

63

64

65

66

68

69

7071

140

142 143

141

146

148

147

149

151 152153

162

164

165166

167

170

176

144

68

46

61145

153

150149

140

14055

55

55

153

152149

140

71

69

6363

63

65

52

52

52 64

6450

56

56

56

5664

50

4859

62

62

51

5759

63

63

54

150149

SEAT & WORKBOXTO BASE ASSEMBLY

2

278

17

22

23

28

29

28

28

32

33 34

37

87

86

110

111

112 114

116117

118119

120

133

134

135

159

169

186

34

3422

22

33

33

112 86 87

3425

33 37

118

37

3222

2932

2228

128

128168

ADJUSTABLE SEAT BACK &IDLER ASSEMBLY

3

27

17

112

118

121

122

123

124

125

126

127

131

132138

139140

154

155

156

157

161

171

173

174

125

138139140

8

171

174

155

155

156

156

SEAT BASE TOBACK FRAME ASSEMBLY

4

21

24

26

28

32

3335

36

37

38 39

73

74

87

95

9697

43

158

74

21

3335

33

35

97

9687

35

3528

3939

33

33

26

2432

94

BELT & PULLEY ASSEMBLY

9

5

1

2

4

5

6

8

10

11

12

13

14

16

17

18

19

26

30 163

176

177

9

8

17

2

2

2

2

7

7

7

7

15

17

8 8

5

3

311

11

12

91A

16

3019

3

7

REVISION 2

D

24 WEIGHT STACKSTANDARD PARTIAL SHIELDREF # ....PART #......320 lb. WEIGHT STACK (20-320)A............01-0010.....BOLTHH2 7/16-14 X 4 1/2 BLACKB ............02-9190 .....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACKC............03-1045.....NUT 7/16 BLACKD............04-5070.....RUBBER WEIGHT STACK WASHERE............05-4020.....BOTTOM WEIGHT BUSHINGF ............05-4055.....TOP WEIGHT BUSHINGG............06-2005.....CHAIN LINK #100 CONNECTING LINKH............06-7064.....COIL SUPER 6'I .............06-8150.....1 1/4 EXTERNAL SNAP RINGJ.............06-8254.....SNAP RING 1"K ............07-4000.....NYLINER PLASTIC BUXHINGL ............07-8297.....PIN WEIGHT SELECTOR W/MAGNET 7' LENGTHM ...........07-9268.....TOP WEIGHT SLEEVEN............09-3066.....HOLE PLUG 1 1/4 DIA WHITEO............09-6135.....BELT ROLLERP............12-1028.....DECAL WARNING 6"Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs & kgsR............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10lbsS............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10lbsT ............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10lbsU............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10lbsV............17-4115 .....WEIGHT STACK PIN 24 HOLE, 25 1/4 (powder paint)W...........17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbsX............09-9269.....3" WEIGHT STACK SPACERY............09-2060.....1 1/2 X 3 HOLE PLUGZ ............12-1283.....WEIGHT STACK DECAL 20-455 lbs & kgsWOMEN'S/MEDICAL/FULL SHIELDREF # ....PART #......200 lb. WEIGHT STACK (10-200)A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACKB ............02-9190 .....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACKC............03-1045.....NUT NTE 7/16 BLACKD............04-5070.....RUBBER WEIGHT STACK WASHERE............05-4020.....BOTTOM WEIGHT BUSHINGF ............05-4055.....TOP WEIGHT BUSHINGG............06-2005.....CHAIN LINK #100 CONNECTING LINKH............06-7064.....COIL SUPER 6"I .............06-8150.....1 1/4 EXTERNAL SNAP RINGJ.............06-8254.....SNAP RING 1"K ............07-4000.....NYLINER PLASTIC BUSHINGL ............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTHM ...........07-9268.....TOP WEIGHT SLEEVEN............09-3066.....HOLE PLUG 1 1/4 DIA WHITEO............09-6135.....BELT ROLLERP............12-1024.....DECAL WARNING 3"Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgsR............17-2210.....1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.S ............17-2212.....1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.T ............17-2211 .....1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.V ............17-4115 .....WEIGHT STACK PIN 24 HOLEW...........17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.X ............07-9269.....3" WEIGHT STACK SPACERY............09-2060.....1 1/2 X 3" HOLE PLUGZ ............12-1048.....WEIGHT STACK DECAL (MEDICAL) #1-30SUPER STACKREF# .....PART #......365 lb. WEIGHT STACK (20-365)A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACKB ............02-9190 .....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACKC............03-1045.....NUT NTE 7/16 BLACKD............04-5070.....RUBBER WEIGHT STACK WASHERE............05-4020.....BOTTOM WEIGHT BUSHINGF ............05-4055.....TOP WEIGHT BUSHINGG............06-2005.....CHAIN LINK #100 CONNECTING LINKH............06-7064.....COIL SUPER 6"I .............06-8150.....1 1/4 EXTERNAL SNAP RINGJ.............06-8254.....SNAP RING 1"K ............07-4000.....NYLINER PLASTIC BUSHINGL ............07-8297.....PIN WEIGHT SELECTOR W/MAGNET 7" LENGTHM ...........07-9268.....TOP WEIGHT SLEEVEN............09-3066.....HOLE PLUG 1 1/4 DIA WHITEO............09-6135.....BELT ROLLERP............12-1028.....DECAL WARNING 6"Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgsR............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.S ............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.T ............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.V ............17-4115 .....WEIGHT STACK PIN 24 HOLEW...........17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.X ............07-9269.....3" WEIGHT STACK SPACERY............09-2060.....1 1/2 X 3" HOLE PLUG

USE CAUTIONWHEN WORKING

WITH WEIGHTSTACK !

A

B

C

E

F G

H

J

K

L

MO

Q,Z

S

T

W

V

J

M

F

E

R

09-09-99

U

2IP, 2VC, 2BP, 2CR, 2TP, 2LE

XY

Y

6

MINI 24 ADD-ON WEIGHT KIT

REF #...PART # ........DESCRIPTIONAA ........02-4108 .......3/8-16 X 3/4 ALLEN CAP SCREWBB ........01-1258 .......1/2 X 3/4 HEX BOLT BLACKCC........01-4035 .......1/4 X 1-1/4 WIZ BOLT BLACKDD........02-4110........3/8 X 1-1/4 ALLEN CAP SCREWEE ........02-9190 .......1/4-20 X 1/2 TORX HD TYPE "F" SCREW BLACKFF ........03-5111........3/8 CLIP NUTGG .......03-4290 .......1/4 WIZ NUT BLACK ZINCHH........06-8150 .......1 1/4 EXT. SNAP RINGII ...........04-5206 .......3/8 SAE FLAT WASHER BLACKJJ .........04-5214 .......1/2 LOCK WASHERS BLACKKK ........06-7062 ........450 OD 5" SUPER COILLL.........07-8045 .......ADD ON WEIGHT SELECTOR PIN & KNOBMM.......07-9245 .......MOLDED WEIGHT STAND INSERTNN........07-9250 .......MOLDED ADD-ON-WEIGHT BASEOO .......07-9255 .......MOLDED ADD-ON-WEIGHT LINKPP ........09-3072 .......HOLE PLUG 3/8" BLACKQQ .......12-1117........ADD ON WEIGHT DECAL LBS/KGSRR........17-5998 .......CAST ADD-ON SECOND PLATESS ........17-5999 .......CAST ONE POUND WEIGHTTT ........17-6015 .......RECTANGULAR WEIGHT BUSHING

USE CAUTIONWHEN WORKING

WITH WEIGHTSTACK !

AA

BB

CC

DD

EE

GG

HH

KK

MM

OO

QQ

RR

SS

TT

UU

WW

XXI I

JJ

LL

NN

FF

PP

OPTION 2 - 3" WEIGHT STAND:2BP, 2CR, 2IP, 2LE, 2TP, 2VCWW ......17-4137 .......STANDARD MINI WEIGHT STACK PINXX ........BSF511........STANDARD MINI WEIGHT STAND

OPTION 2

2IP, 2VC, 2BP, 2CR, 2TP, 2LE09-09-99 7

2ST HIP ABDUCTIONE.L. CODES:.............2HABS .FULLY SHIELDED HIP ABDUCTION2WHABS...................FULLY SHIELDED WOMENS' HIP ABDUCTION2MHABS ...................FULLY SHIELDED MEDICAL HIP ABDUCTION2HAB ...PARTIAL SHIELDED HIP ABDUCTION2WHAB PARTIAL SHIELDED WOMENS' HIP ABDUCTION2SHAB .PARTIAL SHIELDED SUPER HIP ABDUCTION

REF#....PART# .........DESCRIPTION..........................E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............BLT03 ..........BELT & PULLEY KIT 4

1...........01-1321 .......BOLT HH5 1/2 X 2 1/22...........01-2180 .......BOLT HH5 5/8 X 1 1/2 BLACK3...........01-4030 .......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK4...........03-1055 .......1/2 NTE5...........03-4290 .......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK6...........04-5214 .......1/2 LOK WASHER7...........04-5215 .......5/8 LOK WASHER8...........06-5045 .......ROLLER BELT9...........07-8363 .......IDLER PULLEY SPACER10.........07-8366 .......BELT ANCHOR TUBE11 .........07-8982 .......END STRAP CLAMP12.........07-9079 .......IDLER PLATES13.........08-7063 .......TEARDROP (FOR CAM)14.........08-7064 .......TEARDROP INSERT15.........09-8323 .......2" PULLEY16.........09-8327 .......3" PULLEY17.........09-8330 .......4" PULLEY18.........24-6030 .......KEVLAR BELT appx 66" WT STACK - IDLER.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............FR04............FRAME HAB/HAD KIT

19.........02-9220 .......BOLT HH5 3/8 X 1 1/420.........02-9071 .......BOLT HH5 3/8 X 3 3/421.........02-9074 .......BOLT HH5 3/8 X 4 1/422.........01-1261 .......BOLT HH5 1/2 X 123.........01-1271 .......BOLT HH5 1/2 X 1 1/424.........01-1402 .......BOLT HH5 1/2 X 2 1/425.........01-1321 .......BOLT HH5 1/2 X 2 1/2 BLACK26.........03-1035 .......NUT 3/8 NTE27.........03-1055 .......NUT 1/2 NTE28.........03-1055 .......NUT 1/2 NTE BLACK29.........04-5207 .......1/2 FLAT WASHER30.........04-5213 .......3/8 LOK WASHER31.........04-5214 .......1/2 LOK WASHER32.........04-5214 .......1/2 LOK WASHER BLACK33.........04-5145 .......PLASTIC BOLT CAP34.........04-5130 .......1/2" BOLT CAP WASHER35.........04-5135 .......3/8" BOLT CAP WASHER36.........07-9260 .......FRAME BRACE 1 1/2 SQ TUBING (BEND)37.........09-2020 .......FRAME PLUG 1 1/2 SQ38.........09-2040 .......FRAME PLUG 1 1/2 X 2 11 GA39.........09-5035 .......RUBBER FOOTPADS (RECTANGLE)40.........17-1375 .......GUIDE RODS.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............IN01 .............INSPECTION KIT

41.........12-1088 .......INSPECTION STICKER DECAL42.........12-1095 .......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long43.........19-1291 .......DECAL SERIAL # BAR CODE44.........40-7167 .......BAG 50 X 46 X 86 X .002 THICK.............

E.L. CODE:..2WHABS, 2WHAB.............IN03 .............INSPECTION KIT

44A ......12-1175........NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4REF#....PART# .........DESCRIPTION.............

E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............MV02 ...........WORKBOX & MOVEMENT ARM KIT 2

45.........01-1546 .......BOLT HH5 3/8 X 3/4

46.........01-1321 .......BOLT HH5 1/2 X 2 1/2 BLACK47.........01-2270 .......BOLT HH5 5/8 X 7 BLACK48.........01-2280 .......BOLT HH5 5/8 X 7 1/2 BLACK49.........02-4119........1/2 X 1 3/4 AC SCREW50.........02-4071 .......SCREW BLACK SHIELD 1/4-20 X 3/4 PAN HEAD51.........02-9210 .......BOLT HH5 3/8 X 1 BLACK52.........03-4277 .......NUT 1/4 NTE53.........03-1055 .......NUT1/2 NTE54.........03-1067 .......NUT 5/8 NTE55.........03-1055 .......NUT 1/2 NTE BLACK56.........04-5205 .......WASHER FLAT 1/4 SAE57.........04-5206 .......3/8 FLAT WASHER58.........04-5213 .......3/8 LOK WASHER59.........04-5213 .......3/8 LOK WASHER BLACK60.........04-5214 .......1/2 LOK WASHER61.........04-5214 .......1/2 LOK WASHER BLACK62.........04-5215 .......5/8 LOK WASHER63.........07-1070 .......BEARING ROLLER 7510 .625 X 1.750 X .75064.........07-5064 .......203 PP BEARINGS65.........07-9262 .......MOVEMENT ARM LINK66.........08-7050 .......3/4 MA STOP67.........09-2020 .......FRAME PLUG 1 1/2 SQ68.........09-3068 .......7/16 DIA HOLE PLUG69.........09-3069 .......1/2 DIA HOLE PLUG70.........09-4040 .......3/4 CRUTCH TIP71.........09-4080 .......1" ROUND X 1/4 THICK BUMPER.............

.............E.L. CODE:..2HAB, 2WHAB, 2SHAB.............SH06............OUTER PARTIAL SHIELD BF507 KIT

72.........03-4060 .......1/4-20 CLIP NUT73.........07-9137 .......FRONT FRAME WORKBOX BRACKET74.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET75.........19-1015 .......2" SQ SERIES 170 DUAL LOC76.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC77.........02-4070 .......SCREW SHIELD 1/4 X 3/478.........14-2694 .......SHIELD 2ST OUTER BF507.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS.............SH07............OUTER SHIELD BF507 KIT

79.........03-4060 .......1/4-20 CLIP NUT80.........07-9137 .......FRONT FRAME WORKBOX BRACKET81.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET82.........19-1015 .......2" SQ SERIES 170 DUAL LOC83.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC84.........02-4070 .......SCREW SHIELD 1/4 X 3/485.........14-2691 .......SHIELD OUTER MAIN BF507.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,

2SHAB.............SH10............HAB / HAD SEAT SHIELD KIT

86.........02-4070 .......SHIELD SCREW 1/4-20 X 3/4 PAN HEAD87.........03-4060 .......1/4-20 CLIP NUT88.........14-2113........WORKBOX SHIELD HAB/HAD89.........14-2115........RIGHT SIDE SHIELD HAB.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS.............SH16............INNER SHIELD KIT 3

90.........01-1310 .......BOLT HH5 1/2 X 2 1/491.........03-1055 .......1/2 NTE91A ......03-4035 .......1/4-20 X 11/16 THREADED INSERT 92........03-4060 .......1/4-20 CLIP NUT93.........04-5214 .......1/2 LOK WASHER94.........07-5071 .......LOWER SHORT FRAME HOOK95.........07-9004 .......MOUNT SHIELD LEFT LOWER

8

REF#....PART# .........DESCRIPTION

96.........07-9136 .......BRACKET LARGE LOWER BASE SHIELD97.........02-4134 .......1/4 x 1/2 PAN HD. "F" THD. CUTTING SCW.99.........14-2112........INSIDE MAIN SHIELD.............

.............E.L. CODE:..2HAB, 2WHAB, 2SHAB.............SH22............INNER PARTIAL SHIELD KIT 2

100.......01-1310 .......BOLT HH5 1/2 X 2 1/4101.......03-1055 .......1/2 NTE102.......03-4060 .......1/4-20 CLIP NUT103.......04-5214 .......1/2 LOK WASHER104.......07-9004 .......SHIELD MOUNT CENTER105.......07-9274 .......16GA SHEET METAL 2ST SHIELD SHROUD106.......19-1015 .......2" SQ SERIES 170 DUAL LOC107.......19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC108.......02-4070 .......SHIELD SCREWS109.......14-2695 .......2ST INNER SHIELD.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,

2SHAB.............SK07............SHOCK ADJUSTMENT KIT 7

110 .......03-5106 .......NUT HEX 10MM111 .......06-8000 .......SEAT ADJUSTMENT HANDLE 7/8"112 .......07-8135 .......COTTER PIN #RUE-10 mfg. PIVOT POINT113 .......07-9201 .......SHOCK LEVER P/N 783234114 .......07-9205 .......HEAD THREAD ON CAST ALUM115 .......12-1109........SEAT SHOCK ADJ. TAG116 .......12-1113........SHOCK WARNING DECAL117 .......06-8007 .......SEAT ADJUSTMENT CABLE, 30"118 .......07-8027 .......PIN CLEVIS 5/16 X 1 3/16119 .......09-1058 .......RUBBER HAND GRIP, 7/8 X 4 1/2120.......10-3036 .......SPRING GAS 200 NEWTON (682985) EXT. .............

LENGTH 16.54..........................

E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,2SHAB.............

ST01 ............ADJUSTABLE SEAT BACK KIT 1121.......01-1557 .......BOLT HH5 3/8 X 6122.......03-1035 .......NUT NTE 3/8123.......04-5213 .......WASHER INT LOK 3/8124.......07-9264 .......5/8 DIA SLEEVE125.......08-7040 .......5/8 ID X 1 OD X 1 LONG NYLON BUSHING126.......09-2040 .......PLUG FRAME 1 1/2 X 2 X 11 GA127.......09-4080 .......1" ROUND X 1/4 THICK BUMPER128.......09-8080 .......WIRE TIE129.......12-1001 .......SEAT POSITION INDICATOR ARROW130.......12-1006 .......SEAT DECAL 1-5 WHITE.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,

2SHAB.............UPH21 .........BHAB / BHAD UPHOLSTERY KIT

131.......UP8310........PAD BACK132.......UP720..........SLIPCOVER DEBOSSED LOGO133.......UP8790........PAD SEAT134.......01-1115........BOLT HH5 3/8 X 2 1/2 BLACK135.......04-5213 .......WASHER INT LOK 3/8 BLACK136.......OMIT137.......OMIT138.......02-9220 .......BOLT HH5 3/8 X 1 1/4 BLACK139.......04-5135 .......3/8" BOLT CAP WASHER140.......04-5145 .......PLASTIC BOLT CAP141.......UP8810........KNEE PAD142.......02-9210 .......BOLT HH5 3/8 X 1 BLACK143.......04-5135 .......3/8" BOLT CAP WASHER144.......UP-9930 ......LEG PAD145.......02-9210 .......BOLT HH5 3/8 X 1 BLACK146.......04-5213 .......WASHER INT LOK 3/8 BLACK147.......UP9932........LEG PAD RIGHT148.......UP9934........LEG PAD LEFT149.......02-9210 .......BOLT HH5 3/8 X 1 BLACK150.......04-5213 .......WASHER INT LOK 3/8 BLACK

REF#....PART# .........DESCRIPTION

151.......14-6290 .......ANKLE PAD152.......01-1546 .......BOLT HH5 3/8 X 3/4 BLACK153.......04-5135 .......3/8" BOLT CAP WASHER154.......14-6324 .......PLATFORM155.......02-9210 .......BOLT HH5 3/8 X 1 BLACK156.......04-5213 .......WASHER INT LOK 3/8 BLACK.............

E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,2SHAB.............

WL06 ...........WELDMENT KIT HIP ABDUCTOR157.......AB504..........ADJUSTABLE BACK ASSEMBLY158.......BF507 ..........WEIGHT FRAME ASSEMBLY159.......BSF508........BASE FRAME ASSEMBLY160.......BSF509........8" WEIGHT STACK BASE ASSEMBLY161.......IB502 ...........IDLER BRACKET ASSEMBLY162.......LK527 ..........LINKAGE ASSEMBLY163.......LK535 ..........LINKAGE ASSEMBLY164.......MA549 .........MOVEMENT ARM ASSEMBLY165.......MA550 .........MOVEMENT ARM ASSEMBLY166.......MA551 .........MOVEMENT ARM ASSEMBLY167.......MA552 .........MOVEMENT ARM ASSEMBLY168.......SF514 ..........SEATFRAME ASSEMBLY169.......SF517 ..........SEATFRAME ASSEMBLY170.......WB513.........WORKBOX ASSEMBLY.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,

2SHAB.............PR02............PARTS KIT HIP ABDUCTOR

171.......01-1282 .......BOLT HH5 1/2 X 1 1/2172.......01-2180 .......BOLT HH5 5/8 X 1 1/2173.......03-1055 .......1/2 NTE174.......04-5214 .......1/2 LOK WASHER175.......04-5215 .......5/8 LOK WASHER BLACK176.......11-3382........BELTED HIP ABDUCTOR CAM177.......24-6030 .......KEVLAR BELT appx 148" IDLER - CAM.............

.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,

2SHAB.............SH30............SHIELD KIT HIP ABDUCTOR

178.......07-9138 .......UPPER MAIN FRAME SHIELD BRACKET179.......12-1026 .......KEEP HANDS AWAY180.......12-2758 .......PLACARD HAB181.......14-2114........LEFT SIDE SHIELD HAB182.......19-4908 .......PARTS DIAGRAM HAB183.......02-4074 .......SCREW TRUSS 1/4 X 1/2.............

.............E.L. CODE:..2HAB, 2WHAB, 2SHAB

184.......09-3067 .......PLUG HOLE 1/4 WHITE185.......09-3074 .......3/4" BLACK HOLE PLUG186.......09-2070 .......FRAME PLUG 2" SQ.

9

4

Nautilus warrants only to the original purchaserthat Nautilus® exercise equipment from themanufacturer is free from defects in material andworkmanship under normal use and service. Ourobligation under this warranty shall be limited to therepair or exchange at our plant (a) of any part or partsof the structural frame, moving weldments or weightstacks which may thus prove defective under normaluse and service for the lifetime of the product fromdelivery to the original purchaser; (b) of any movingpart or parts not otherwise disclosed within thiswarranty which thus may prove defective undernormal use and service within one (1) year fromdelivery to the original purchaser; and (c) of anyupholstery, pads, grips or tethered weight pinconnectors which thus may prove defective undernormal use and service within 120 days from deliveryto the original purchaser. This warranty only appliesto those parts that our own examination discloses toour satisfaction to be thus defective.

This warranty is expressly in lieu of all otherwarranties, express or implied, including thewarranties of merchantability and fitness for use andof all other obligations or liabilities on our part, andwe neither assume nor authorize any other person toassume for us any other liability in connection withthe sale of this NAUTILUS® exercise equipment. Thiswarranty shall not apply to this NAUTILUS® exerciseequipment or to any part thereof which has beensubject to accident, negligence, alteration, abuse, misuse,or a lack of maintenance in accordance with ourrecommended maintenance instructions. We make nowarranty whatsoever in respect to accessories or partsnot manufactured by us and disclaim all warranties,express or implied, as to such accessories and parts. Theterm “original purchaser”, as used in this warranty, shallbe deemed to mean that person or entity for whom thisNAUTILUS® exercise equipment is originally installed.This warranty shall apply only within the boundaries ofthe continental United States.

NAUTILUS® shall not be liable for any loss ordamage, including incidental or consequential damagesresulting directly or indirectly from the use or loss of useof our NAUTILUS® exercise equipment. Withoutlimiting the generality of the foregoing, this exclusionfrom liability embraces the purchaser’s expenses fordowntime or for making up downtime, damages forwhich the purchaser may be liable to other persons,damages to property, and injury to or death of anypersons. We neither assume not authorize any person toassume for us any liability in connection with sale or useof our equipment. There are no oral agreements orwarranties collateral to or affecting this agreement.

Nautilus® Variable Resistance Warranty LimitedWarranty Terms & General Specifications

TM

®

Warranty InformationKevlar™ Belt Adjustment

Instructions

To adjust belt:1. Remove the Shielding.

2. Remove the Tethered Weight-Pin from weight stack hole.See Figure 3.

3. Lift top weight using the appropriate lifting mechanism- in most cases the moving arms for exercising.

4. While top weight is suspended, insert a shim betweenthe first and second weight (two quarters will suffice).

5. Release top weight so the first stack is resting on theshim.

6. Loosen the two bolts at the end of the belt and pullthrough excess belting until tight.

7. Tighten belt bolts and lift top weight to remove the shim.

8. Lower the mechanism to rest on the weight stack.

9. If belt is still loose, repeat this procedure until there isno looseness at the beginning of an exercise.

10. If you experience difficulties in tightening the belts,please contact your Nautilus service professional or call1-800-NAUTILUS (1-800-235-2233), Parts & ServiceDepartment, for assistance.

Belts require tightening when a lack of resistance anduneven feel is noticed at the beginning of an exercise. USECAUTION AROUND THE WEIGHT STACK WHENTIGHTENING KEVLAR™ BELTS.

Figure 3

WARNINGStore indoors only. Do not subjectmachine to high humidity or damp

conditions.

TWOQUARTERSFOR SHIMS

TOPWEIGHTSTACK

WEIGHT-PIN

BOLTS

KG.

LB.

209

KG.

LB.

3014

KG.

LB.

4018

KG.

LB.

5023

KG.

LB.

6027

KG.

LB.

7032

KG.

LB.

8036

KG.

LB.

9041

1

Getting maximum results from Nautilus®

machines depends on proper maintenanceof equipment.

MaintenanceINSTRUCTIONS

TM

®

Welcome

Contents

TM

Nautilus machines -- the culmination of years of researchand refinement -- are made from the highest qualitymaterials, under exacting conditions. The quality controltag attached to each machine before shipping ensures thateach unit has been thoroughly inspected to meet Nautilus'strict requirements.

Should you, the owner of a Nautilus machine, need toreplace any parts because of normal wear and tear, or shouldyour machine ever need maintenance, Nautilus invites youto call our Virginia Headquarters office for information onparts and service.

Nautilus has available: detailed isometric drawings onthe website @ www.nautilus.com for each machinemanufactured, genuine Nautilus Upholstery Pads,Naugahyde® Spray Cleaner/Conditioner recommended forNautilus upholstery pads and TFL #50 Wet Lubricantrecommended for the care of the guide rods of Nautilusselectorized resistance machines.

Nautilus’ concern for the customer does not end withthe purchase of equipment. Your comments are alwayswelcomed. In the unlikely event that a problem occurs, callus toll free:

NautilusCustomer Service1-800-235-2233Fax: 276-773-2298

Parts & ServicesRegular and scheduled maintenance will prolong the lifeof your Nautilus equipment. Should you have to replace

parts, use only genuine Nautilus parts. The NautilusCustomer Service Team invites you to call in your order

for replacement parts. They’re never too busy to discussor offer a tip on your maintenance tasks.

Congratulations on choosing Nautilus® VariableResistance strength training equipment. The additionof several exciting new features to the Nautilus® line,as outlined in these instructions, ensures that yourequipment will operate with little scheduledmaintenance. We know this is important to you andyour customers, so please take a few minutes to readthe following instructions for keeping your Nautilus®equipment in the best working condition.

For Variable Resistance Strength Training Equipment

Welcome ...........................................................1Parts & Service ..................................................2Safety/Before Exercising...................................2Maintenance Schedule...................................2General Maintenance.....................................2Cleaning ............................................................3Lubrication.........................................................3Hydraulic Unit Adjustment ...............................3Kevlar Belt Adjustment Instructions.................4Warranty Information........................................4

2

Maintenance Schedule

Before Exercising

1. Supervision is necessary when the machine isused by or near children, invalids, or disabledpersons.

2. Follow the instructions for specific exercises oneach machine

3. Get in and out of the equipment carefully.4. Never operate the machine without shields in

place.5. Use only Nautilus selector pins in weight stack.

Never drop or insert any other object intomachine opening.

6. Use this machine only as intended or describedin this manual.

7. Do not operate equipment with loose or damagedparts. If machine fails to operate correctly, do notattempt to repair. Notify authorized personnel ofthe problems.

8. Keep hands and feet clear of weights and othermoving parts when in use. Keep hands and feetonly on the hand grips and foot pads provided.

9. Failure to comply with these instructions mayresult in personal injury.

To guard against injury, all equipment usersshould follow these instructions.

Safety■ Check with your physician and get approvalbefore beginning a training routine.

■ Become familiar with the equipment beforebeginning a training routine.

■ Always warm-up before and cool down afterexercising.

■ Move slowly during each exercise. Do not jerkor "throw" the weight.

■ Breathe freely. Do not hold your breath whilelifting or lowering weight.

■ Hold movement arms and handles firmly, donot squeeze or grip tightly.

■ Structure each workout to exercise the largestmuscles first. Suggested routines are found inthe Nautilus Total Fitness Program.

■ Experiment to find the exact weight you needfor each exercise. Select a resistance that allowsyou to perform eight to twelve slow repetitions.Take two seconds to lift the weight. Pause briefly,and take four seconds to lower the weight.

Stop exercising immediately if you experience a sharpnerve or joint pain, and seek medical advice.

EVERY 6DAILY WEEKLY MONTHLY MONTHS

General MaintenanceCheck Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■

Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■

Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■

Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■

Spot Check All Pegs and Stops _______________________________________________________■

Examine Rotation Points _________________________________________________________________________■

CleaningClean Upholstery _____________________________________■

Use Nautilus Disinfectant Cleaner.Clean Surface Area _________________________________________________■

Remove Dust___________________________________________________________________________________■

LubricationLubricate and Clean Guide Rods Using TFL 50___________________________■

Do not lubricate hydraulic cylinders.

3

Do not place equipment in direct sunlight as ultra violetrays can damage shields and upholstery.

NET WT. 10 OZ. (283.5g)

STOCK NO.RG 60127

DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.CONTENTS UNDER PRESSURE. SEEBACK PANEL.

DANGER! EXTREMEMENT INFLAMMABLE.CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.

■ Cleans/Lubricates/Protects■ Homogenized/No Kerosene/No Wax■ Non-Toxic/Environmentally Safe■ Nettote/Lubrifie/Protege■ Produit Homogénéisé/Formule D'avant-Garde/Sans Cire■ Non-Toxique/Sans Effet Sur E'environnement

PARTNUMBER19-1160

*TFL 50WetLubricantRecommendedfor NautilusMachines.

Lubrication

Cleaning1. UPHOLSTERY CLEANING AND PROTECTION

A. Keep pads free of perspiration at all times.B. Clean and disinfect upholstery at the end of each

day, especially areas where perspiration and scalpoil collect.

C. Clean all outside surfaces with non-abrasive, non-chlorinated household cleaners. NautilusDisinfectant Cleaner is an effective upholstery careproduct.

2. CLEANING AND CARE OF PAINTED SURFACESA. Wipe painted surfaces with a

damp cloth and car wax.B. Let dry and buff with a dry

cloth.

3. CLEANING AND CARE OF ABS PLASTIC SHIELDINGA. Clean with non-abrasive, non-

chlorinated household cleaners.B. Vacuum or wipe dust from

recessed areas and surfaces

WARNINGDo not lubricate

MINI WEIGHTS.

May cause damage

and VOID

WARRANTY.

MOVING PARTSA. To clean and lubricate guide rods, apply TFL#50

Wet Lubricant to a clean cloth then use to wiperods.

Note: The hydraulic unit only needs adjustment if theseat will not stay in position.

1. Remove CLEVIS and COTTER PINS. RemoveCIRCULAR COTTER PINS by lifting up the wire that crossesover straight end of pin, see Figure 1. Save all PINS.

2. Use a flat blade screwdriver to gently unsnap CABLEfrom LEVER MECHANISM. Be careful not to break cablefitting.

3. Remove hydraulic unit from machine, loosen NUT bybacking it down ROD. Hold LEVER MECHANISM and twistSHAFT until there is free play in LEVER, as shown by "B" inFigure 1.

4. Hold LEVER MECHANISM and twist SHAFT (as shownby "C" in Figure 3) until LEVER free play is gone, then backoff 1/8 turn. Tighten NUT against LEVER MECHANISM. TheNUT MUST BE PROPERLY TIGHTENED to keep hydraulicunit in adjustment.

5. Twist SHAFT slightly to realign the top and bottomclevis pin holes.

6. Use pliers to snap and lock the CABLE on to the LEVERMECHANISM.

7. Reposition the hydraulic unit on machine and insertCLEVIS and COTTER PINS. The circular COTTER PINS canbe pushed into holes.

8. The HANDLE NUT should be tight against theHANDLE HOUSING, see Figure 2. The HANDLE LEVERshould touch the GRIP when squeezed. If it does not touch,adjust as follows:

a. Loosen the HANDLE NUT by turning counterclockwise.

b. Turn the ADJUSTMENT BARREL clockwise until theHANDLE LEVER has approximately 1/4" free play.

c. Tighten the HANDLE NUT against the HANDLEHOUSING.

Hydraulic Unit Adjustment3. SHIELD REMOVALNautilus® 2ST machines are equipped with quick-release shield fasteners. To remove Quick-Releaseshielding, gently pull shielding away from the frame.Use a proper screwdriver to remove front shielding,which is attached to the frame with screws.

HIGH PRESSURE : DO NOT LUBRICATEROD. SEAL DAMAGE WILL OCCUR.

EYE AND INJECTION HAZARD EXISTS.

Figure 1

HANDLENUT

ADJUSTMENTBARREL

HANDLE HOUSING

HANDLELEVER

1/4" free play

Figure 2

or COTTER PIN

CLEVISPIN

NUT

LEVERMECHANISM

A

B

SHAFT

LEVER

C

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CIRCULAR COTTER PIN

CABLE

Detergent/Disinfectant-OdorCounteractantDetergente/Desinfectantey Neutralizantede Olores

Keep out of Reach ofChildren • For IndustrialUse Only

HEA

LTH FIR

E

REACTIVE

PARTNUMBER19-1175

Detergent/Disinfectant Odor CounteractantQUIK FILL A-33