oxygen reduction system n2 firefighter® isolcell spa

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1 Founded in 1958 Family owned Group sales 45 milionen / a Isolcell employees: 65 Headquarters: Laives (Bozen) Italy Company profile Version 1.1 (8.16)

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Page 1: Oxygen Reduction System N2 FIREFIGHTER® ISOLCELL SPA

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Founded in 1958 Family owned Group sales 45 milionen / a Isolcell employees: 65 Headquarters: Laives (Bozen) Italy

Company profile

Version 1.1 (8.16)

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The first and the oldest company in the world providing controlled atmosphere

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60 years of experience

1958 1963 1968 1973 1978 1983 1988 1993 1998 2003 2008 …..2016

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A certified company

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We are dedicated to Research & Development

Our aim is to provide you with the best equipment for controlled atmosphere

We own more than thirty international patents We are a Research institute accredited by the Ministry of “University and

Scientific Research” For developments which are of public benefit or in the interest of science

we cooperate closely with our Universities to find the best solution and provide the required technology

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Storage

Industry

FIRE PREVENTION

Cultural Heritage

Oenology

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1. Concept -oxygen reduction principle

An ecological solution

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By adding nitrogen-enriched air to the atmosphere the mixing ratio of oxygen versus nitrogen is changed and a fire cannot start

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O.R.S (Oxygen Reduction System)N2 FIREFIGHTER® methodology

The N2 FIREFIGHTER® methodology prevents the development or spreading of open fires by adding nitrogen to the atmosphere.

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PSA NIMOS technology

ISOLCELL provides three different technologies for nitrogen production

MEMBRANE ISOSEP technology ADOX® technology

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PSA NIMOS (Pressure Swing Adsorption) technology

Adsorption process with carbon molecular sieveOperating pressure: approx. 6-10 bar

1. Compressor2. Water separator3. Air tank4. Electronic condensate discharge5. Pre filter6. Air dryer7. Fine filter8. Microfilter9. Activated carbon filter10.PSA Nitrogen generator11.Process tank12.Nitrogen buffer13.Dust filter14.Condensate separator

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A flow of compressed air, dried and filtered, supplies the first tank, containing the molecular sieve. In the adsorption process the CMS will be saturated with oxygen and the nitrogen passes by.

While the first tank will be depressurised, the second tank will be supplied with air and the process starts again.

This cycle is continuously repeated, thus obtaining a constant and continuous supply

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MEMBRANE technology

Filtering the nitrogen using a hollow fiber membraneOperating pressure: approx. 7,5 – 13 bar

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ADOX® (Vacuum Pressure Swing Adsorption) technology

Adsorption process with carbon molecular sieveOperating pressure: approx. 1-2 bar

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ADOX®, our flexibility is our strength

we have got the solution!

Whatever the requirement...

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Technology comparison, investment vs operating costs

Investment costs

Power consumption costs Service costs

PSA

MEMBRANE

VPSA

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From the idea to installation out of one hand, technology made by ISOLCELL

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3. Project – System design criteria

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N2 FIREFIGHTER® VIRTUAL GRID methodology

Traditionally the oxygen is being measured in an area by using one or many point detectors, in some cases decentralized aspirating detectors are being used too. These detectors are logically put together in groups and each group represents an average value measured by the single detectors. From all group values together a new average is being calculated and displayed.

ISOLCELL's aim is to be as accurate as possible and to attain perfection.For that reason ISOLCELL has developed the Virtual Grid methodology. With the help of a

pipe system air is being aspirated from various heights within the protected area and even from the nucleus of the building. The aspirated air is being lead to a couple of zirconium sensors which comply with the European machine directive SIL EN 62061 / EN ISO 13849-1.

This method ensures that the air from each point of analysis is being sensored by the same detectors and the precise value of oxygen is displayed. A further advantage is the long lifetime of the zirconium sensors especially as electrochemical sensors tend to deteriorate quickly.

Monitoring of Oxygen concentration

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Variable pitch, virtual grid

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Oxygen detection by using an existing or newly build aspirating smoke detection system, compliant with EN 54-20, EN 50104, EN 61508

For measuring the oxygen with the reliable virtual grid methodology the ASD pipework can be used

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For smaller applications the zirconium oxygen sensor Oxyguard is recommended

Oxyguard generates the following messages:

Short circuit Oxygen level Fault message Revision messages

Point sensor detection system with OXYGUARD; compliant with EN 54-07, EN 50104, EN 61508

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Oxygen Reduction System componentsFrom production to maintaining a fire safe level

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4. Applications

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High-bay warehouses Cool-stores Ambient temperature warehouses Data centers Server rooms Switch rooms Archives & Libraries Museums & Archives Strongrooms

Typical applications

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Swedish Tissue AB, Sofidel Group

High-bay warehouse

Location Kinda, Sweden 62.920 m³ Height 20 m N50 0,04 24/7/365 operation 2 airlocks max 120 openings /h average 25 openings /h duration 20 sec Store goods: Tissue products Protection level 13,7 vol.% O²

ADOX® VPSA model 1300 N2FF

3 machines95 % purity

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Applications

Ambient temperature warehouses Cool-stores Manual or fully automated operation

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Welcome Italia

Data-Center 24/7/365 operation 248 Rack 1,8 MW 2 UPS

Location Pisa, Italy 3.300 m³ N50 0,20 Protection level 14,9 vol.% O²

ADOX® VPSA S2 N2FF

95 % purity

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Green Mountain

The world largest data center 100 TWh no CO² immission free cooling PUE 1,2

Location: Levanger, Norway 33.000 m³ N50 0,05 50 protected rooms 24/7/365 operation Protection level 15,9 vol.% O²

ADOX® VPSA 1300 N2FF 95 % purity

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Estav Archive

Archive for medical records

Location Tuscany, Italy 7.000 m³ N50 0,1 Protection level 14,0 vol.% O² Automated operation

PSA 8 SL

95 % purity

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Advantages of reduced oxygen atmosphereby using green technology

elimination of fire risk, 24/7/365 active protection, self monitoring business continuity is granted no damage to protected goods or machinery reduced significantly damage caused by smoke no structural damages through classical extinguishing agents like water,

foam, gas etc. no process interrupting false alarms the protecting atmosphere is non toxic no pollution, no residues due to green technology no pressure release required safe to human, at most protection levels atmosphere remains breathable

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5. Ignition threshold and consequences

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ISOLCELL and many others conducted fire tests in order to determine the ignition thresholds of different materials under various conditions.In all cases existing rules and regulations, like e.g. VDS 3527:2007, PAS 95:2011, CEN and national standards have been the basis of these tests.

All these tests results have been filed in publicly available documents. When designing an Oxygen Reduction System for the purpose of fire prevention, these official ignition points are the basis for ISOLCELL to define the oxygen level in the area to be protected.

Compliance with standards and regulations

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6. Standards & regulations

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ÖNORM F 3007: Oxygen Reduction System (ORS) ÖNORM F 3008: Oxygen Reduction System – main control rooms ÖNORM F 3073: Planning, engineering, assembling, commissioning and servicing

Oxygen Reduction System TRVB S 155: Engineering, installation and operation requirements for oxygen

reduction systems through nitrogen within buildings from a fire prevention technology standpoint

BSI PAS 95:2011 Hypoxic fire prevention systems Ministerial Circular (Protocol n. 0007059 of 21.05.2012)

ISOLCELL, is a certified company, engineering, manufacturing and installation of oxygen reduction fire prevention equipment is done in compliance and in

conformity with the standards specified by the following European regulations:

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Önorm F 3007, F 3008, F 3073

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CEN | European Committee for Standardization (EN 16750)

ISOLCELL is member of the European TASK GROUP, established for the study of Oxygen Reduction System

Members are: Austria Denmark Finland France Germany Netherlands Italy Norway Spain Sweden Switzerland United Kingdom

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8. Health & Safety

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ORS atmosphere can be compared to high altitude exposure(The ratio between Oxygen and Nitrogen = 20,95 vol.% to 78,09 vol.% at all altitudes)

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Oxygen concentration comparable to ORS atmosphere

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Nowadays high altitude training has become very popular by top athletes to increase durance and performance in general. Training at high altitude also decreases the recovery and rehabilitation period.

As high altitude training is not always possible to be performed outdoors, the hypoxic conditions are being simulated by the Oxygen Reduction method. Low oxygen tents or especially designed training rooms are required.

Oxygen reduced atmosphere: Hypoxic training

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Working in Oxygen reduced atmospheres, BGI/GUV-I 5162

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The international mountaineering and climbing federation

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