Owner's Manual

CRAFTSMIIN°

18.5 HE 42" MowerElectric Start

6 Speed Transaxle

Model No.917,274752

i_] his product has a mowemission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual.

Read and follow all SafetyRules and instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1_800-659°5917Sears Craftsman Help Line5 am o5 pm, Men o Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty.................................................2SafetyRules...........................................3ProductSpecifications............................6Assembly/Pre-Operation........................8Operation..............................................11MaintenanceSchedule.........................17

Maintenance.........................................17Service andAdjustments......................22Storage.................................................28Troubleshooting....................................29RepairParts..........................................34SearsService.........................BackCover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENTFortwo (2)years from the date of purchase,if this CraftsmanRiding Equipmentismaintained,lubricatedand tuned upaccordingto the instructionsin the owner'smanual,Searswill repairor replacefree of chargeany parts that are foundto bedefectiveinmaterialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswillalso providefree labor for these applicablewarrantedparts for the two full years.Duringthe first 30 daysof purchase,therewill be nochargesto servicethe productat yourhomefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-nience, IN HOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-chase, buta trip chargewill apply.Thischargewill bewaived if the Craftsmanproduct isdroppedoff at an authorizedSears location.For the nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME@.This warrantyapplies onlywhile this productis withinthe UnitedStates.

This Warrantydoes notcover:Expendableitemswhich becomeworn duringnormaluse, includingbut not limitedtoblades,spark plugs,air cleaners,belts,and oil filters.StandardMaintenanceServicing,oil changes, or tune-upsTire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,thorns,stumps,or glass.Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damagecausedby towingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bendthe frameor crankshaft,or over-speedingthe engine.Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-trical and mechanicaldamagecausedby improperstorage,failureto use the propergradeand amount of engine oil, failureto keepthe deckclear of flammabledebris,or failureto maintainthe equipmentaccordingto the instructionscontainedin theowner'smanual.

• Engine (fuel system)cleaningor repairscausedby fueldeterminedto becontami-nated or oxidized(stale). In general,fuel should beused within30 daysof its pur-chase date.

• Normaldeteriorationand wear of the exteriorfinishes,or productlabel replacement.• Ridingequipmentusedfor commercialor rental purposes.

LIMITEDWARRANTYON BATTERYFor ninety(90) daysfrom date of purchase,if anybattery includedwith this ridingequip-ment provesdefectivein materialor workmanshipand our testingdeterminesthe batterywill not holda charge, Searswill replacethe batteryat nocharge. Duringthe first 30daysof purchase,therewill be nochargesto replacethe batteryat your HOME. Afterthe first 30 days, foryour convenience,IN-HOMEwarrantyservicewill still be avail-ablebut a trip chargewill apply. Thischarge will bewaived if the Craftsmanproduct isdroppedoff at an authorizedSears location.For the nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME@.

This battery warrantyapplies onlywhile this productis within the UnitedStates.

This warrantygivesyou specificlegal rights,and you mayalso haveother rights,whichvary,from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

iMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

d_IbWARNJNG: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

_WARNJNG: Do not coast down a hill inneutral, you may lose control of the tractor.

,_WARNJNG: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.

d_IbWARNJNG: Engine exhaust, some ofits constituents, and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancer

and birth defects or other reproductiveharm.

d_IbWARNJNG: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

L GENERAL OPERATION

* Read, understand, and follow allinstructions on the machine and in themanuat before starting.Do not put hands or feet near rotatingparts or under the machine. Keep clearof the discharge opening at all times.Only aJlow responsibJe adults, who arefamiliar with the instructions, to operatethe machine.

Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.Never carry passengers.Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and whiJe backing.

3

Never direct discharged materiattoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.Slow down before turning.Never leave a running machineunattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.Operate machine only in daylight orgood artificiaJ light.Do not operate the machine whileunder the influence of alcohol or drugs.Watch for traffic when operating nearor crossing roadways.Use extra care when loading or un-loading the machine into a trailer ortruck.Always wear eye protection when oper-ating machine.Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from seriousinjury.Follow the manufacturer's recommen-

dation for wheel weights or counter-weights.Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause

build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

H.SLOPE OPERATIONSlopesarea majorfactor relatedto lossofcontrol and tip-overaccidents,whichcanresult in severe injuryor death. Opera-tion on all slopes requiresextracaution. Ifyou cannotback up the slope or if you feeluneasyon it, do not mow it.

Mowup and downslopes,not across.Watch for holes, ruts, bumps,rocks,orotherhiddenobjects. Uneventerraincouid overturnthe machine.Tall grasscan hideobstacles.Choosea low groundspeedso thatyou will not haveto stop or shift whileon the slope.Do not mowonwet grass.Tires maylose traction.Always keepthe machineingear whengoingdownslopes.Donot shift toneutraland coastdownhill.Avoidstarting, stopping,or turning ona slope. If the tires losetraction, dis-engage the bladesand proceedslowlystraightdownthe slope.Keepall movementon the slopesslowand gradual. Do not makesuddenchanges in speedor direction,whichcould causethe machineto roll over.Useextracarewhile operatingma-chine with grasscatchersor otherat-tachments;theycan affectthe stabilityof the machine.Do no useon steepslopes.Do not try to stabilizethe machinebyputtingyour foot on the ground.Do not mownear drop-offs,ditches,or embankments.The machinecouldsuddenly roll over if a wheel is over theedge or if the edge caves in.

Ill.CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine

and the mowing activity. Never assumethat children will remain where you lastsaw them.

Keep children out of the mowing areaand in the watchfut care of a respon-sible adult other than the operator.Be alert and turn machine off if a childenters the area.Before and while backing, look behindand down for small children.

Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.Never allow children to operate themachine.

Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

IV.TOWING

* Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.Follow the manufacturer's recom-

mendation for weight limits for towedequipment and towing on slopes.Never allow children or others in or on

towed equipment.On slopes, the weight of the towedequipment may cause loss of tractionand loss of control.

Travel slowly and allow extra distanceto stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personat injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.

Extinguish all cigarettes, cigars, pipes,and other sources of ignition.Use only approved gasoline container.Never remove gas cap or add fuel withthe engine running. Allow engine tocool before refueling.Never fuel the machine indoors.Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.Never fill containers inside a vehicle

or on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.

4

Remove gas-powered equipment fromthe truck or trailer and refuel it on the

ground. If this is not possible, thenrefuel such equipment with a portablecontainer, rather than from a gasolinedispenser nozzle.Keep the nozzle in contact with the rimof the fuel tank or container opening atall times until fueling is complete. Donot use a nozzle lock-open device.If fuel is spilled on clothing, changeclothing immediately.Never overfill fuel tank. Replace gascap and tighten securely.

GENERAL SERVmCE

* Never operate machine in a closed are.* Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-tion.

Never tamper with safety devices.Check their proper operation regularly.

Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool before

storing.If you strike a foreign object, stop andinspect the machine. Repair, if neces-sary, before restarting.Never make any adjustments or repairswith the engine running.Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.Check brake operation frequently. Ad-just and service as required.Maintain or replace safety and instruc-tion labels, as necessary.

,, Be sure the area is clear of by-standers before operating. Stopmachine if anyone enters the area.

,, Never carry passengers.Do not mow in reverse unlessabsolutely necessary. Always lookdown andbehind before and whilebacking.

,, Never carry children, even with theblades shut off. They may fall offand be seriously injured or interferewith safe machine operation. Chil-dren who have been given rides inthe past may suddenly appear inthe mowing area for another rideand be run over or backed over bythe machine.

,, Keep children out of the mowinc_area and in the watchful care oTaresponsible adult other than theoperator.

,, Be alert and turn machine off if achild enters the area.

Before and while backing, lookbehind and down for small children.Mow up and down slopes (15 °Max), not across.Be alert and turn machine off if achild enters the area.

,, Choose a low ground speed sothat you will not have to stop orshift while on the slope.Avoid starting, stopping, or turningon a slope. If the tires/ose trac-tion, disengage the blades andproceed slowly straight down theslope.

,, If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

,, Do not turn on slopes unless nec-essary, and then, turn slowly andgradually downhill, if possible.

PRODUCT SPECmFICATmONS

Gasoline 2.0Capacity and UnleadedType: Regular

Oil Type SAE 30 (above 32°F)IAPFSG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 PintsW/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC(Gap: .030")

Ground Speed(MPH):

Forward:1st 1.22nd 1.63rd 2.44th 3.65th 4.66th 5.9

Reverse: 1.8

Tire Pressure: Front: 14 PSIRear: 10 PSI

Charging System: 3 Amps Battery5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATmONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBIUTIES

Read and observe the safety rules.* Follow a regular schedule in main-

taining, caring for and using your tractor.Follow the instructions under "Mainte-nance" and "Storage" sections of thisowner's manual.

_bWARNmNG: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or state

laws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above is re-quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of tMs manual).REPAmR PROTECTmON

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Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourseff from unexpectedhassle and expense.Here's what's included in the Agreement:

Expert service by our 12,000 profe-sional repair specialists.

* Unlimited service and no charge forparts and labor on all covered repairs.Product replacement if your coveredproduct can't be fixed.Discount of 10% from regular price ofservice and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.Fast help by phone - phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-8655.

SEARS mNSTALLATmON SERVmCE

For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

SteeringWheel Insert

C?Steering

Boot

(1) Hex Bolt5/16-18 x 4

Steering Wheel

Steering

ExtensionShaft

(1) Large Flat Washer

I I I I

Steering

Wheel Adapter

(1) 5/16 Lock Washer

Seat

(1) Washer@ 17/32 x1-3/16 x12 Gauge

i:_ (1) Knob

Keys

(1) Oil Drain TubeFor Future Use

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts leftunassemNed for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUmRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 3/4" wrench (1) Pliers(1) 1/2" wrench (1) Utility knife(1) Tire pressure gauge

I ,/Unsert

__ __/) /_5/16 Hex BoUtc_ 5/16 Lock Washer

Large FUatVVasher

Steering, /

/

When right or left hand is mentioned inthis manual, it means when you are inthe operating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts andparts boxes from carton.

2. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

3. Check for any additional loose parts orcartons and remove.

BEFORE REMOVmNG TRACTORFROM SKID

ATTACH STEERmNG WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT

1. Slide extension shaft onto lower steer-ing shaft.

2. Place tabs of steering boot over tabslots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor sothey are pointing straight forward.

4. Remove steering wheel adapter fromsteering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 5/16 lockwasher, 5/16 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from trac-tor hood and grill.

gBoot

mmvmPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

mNSTALL SEAT

Adjust seat before tightening adjustmentknob.1. Remove adjustment knob and flat

washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engage shoulderbolt in slot and pull seat towards rear oftractor.

5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

8

7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

8. Get off seat without moving its ad-justed position.

9. Raise seat and tighten adjustmentknob securely.

Seat

Seat

BoUt

CHECK BATTERY

1. Lift seat pan to raised position.NOT[Z: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

Seat

Terminal

Terminal

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKiD (SeeOperation section for location and

function of controms)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingdutch/brake pedal.

3. Place gearshift lever in neutral (N)position.

4. Roll tractor forward off skid.

5. Remove banding holding deflectorshield up against tractor.

TO DRIVE TRACTOR OFF SKiD (See

Operation section for location and

function of controms)_,WARNmNG: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fii[ fuel tank

with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and set theparking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Move gear-shift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set park-ing brake and place gearshift lever inneutral position.

10.Turn ignition key to "STOP" position.Continue with the instructions that follow.

CHECK TIRE PRESSUREThe tires on your tractorwere overin-fiated at the factoryfor shipping purposes.Correcttire pressure is importantfor bestcutting performance.* Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSmTmONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

v" CHECKMST

Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfactionfrom this Quality Product.Please review the following checklist:,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-ping purposes, the tires were overin-fiated at the factory).

,/Be sure mower deck is properly leveledside-to-sideifront-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleysand inside atl belt keepers.

,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:

,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.,/Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

,/Be sure brake system is in safe oper-ating condition.

,/Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this

manual).

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These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N H IklREVERSE NEUTRAL HIGH LOW CHOKE FAST

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKEOPERATION

SYSTEM (ROS)

oiOVER TEMP

LIGHT

BATTERY REVERSEFUEL OIL PRESSURE

mATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

&Failure to follow instructions

could result in serious injury or

death. The safety alert symbolis used to identify safety inform-ation about hazards which can

result in death, serious injury

and/or property damage.

SLOWIGNITION SWITCH

5PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

DANGER, KEEP HANDSAND FEET AWAY

t

FORWARD MOWER HEIGHT MOWER LIFT

®@@@@KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.

11

KNOW YOUR TRACTORREADTHINSOWNER'SMANUAL AND SAFETYRULES BEFOREOPERATmNGYOURTRACTORComparethe illustrationswithyour tractorto familiarizeyourselfwith the locationsofvariouscontrols and adjustments. Savethis manualfor futurereference.

Light Switch

Th rottUe/ChokeControU

AttachmentCUutch Lever

Ugnition Switch

Lift LeverPUunger

AttachmentLift Lever

CUutch/BrakePedaU

HeightAdjustmentLever

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of theAmerican National Standards anstitute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT UFT LEVER - Used to

raise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL = Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.mGNmON SWmTOH - Used for startingand stopping the engine.

LmFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.UGHT SWmTCH - Turns the headlights onand off.PARKmNG BRAKE LEVER - Locks clutch/brake pedal into the brake position.REVERSE OPERATmON SYSTEM (ROS)"ON" POSmON - Allows operation ofmower deck or other powered attachmentwhile in reverse.THROTTLE/CHOKE CONTROL - Usedfor starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTORTO SET PARKmNG BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

Throttle/ Attachment CUutch LeverChoke "Enc Position

inition Key/'Disengaged"Position

Parking Brake"Engaged"Position

Gearshift

CUutch/Brake "Disengaged" LeverPedaU Position

STOPPmNG

MOWER BLADES -

To stop mower blades, move attachmentclutch lever to "DISENGAGED" position.

GROUND DRIVE -

To stop ground drive, depress clutch/brake pedal all the way down.Move gearshift lever to neutral (N)position.

ENGINE -

Move throttle control between half and

full speed (fast) position.NOTE: Failure to move throttle controlbetween half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".

Turn ignition key to "STOP" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

Never use choke to stop engine.

mMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when

tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

_I, CAUTmON: Always stop tractor com-pletely, as described above, before leavingthe operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.* Operating engine at less than full

throttle reduces the battery chargingrate.

Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral(N) position.

2. Move gearshift lever to desired po-sition.

3. Slowly release clutch/brake pedal tostart movement.

mMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life

of your transaxle.TO ADJUST MOWER CUTTmNG HEmGHT

The position of the attachment lift leverdetermines the cutting height.* Grasp lift lever.* Press plunger 'with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.

The average lawn should be cut to approxi-mately 2-1/2 inches during the cool seasonand to over 3 inches during hot months.For healthier and better looking lawns, mow

13 often and after moderate growth.

• For best cutting performance, grass over6 inches in height should be mowedtwice. Make the first cut relatively high;the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.

1. Adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTINGHEIGHT" in this section of manual).

2. With mower in desired height of cutposition, gauge wheels should be assem-bled so they are slightly off the ground.Install gauge wheel in appropriate holewith shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

3. Repeat for opposite side, installinggauge wheel in same adjustment hole.

Gauge WheeUMountingBracket

3/8 °16Locknut

3/8 VVasher

Gauge Wheel

Shoulder

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.

Clutch Lever"En(

"DisengagPosition

_ Shield\

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS "ON" position.

,_WARNmNG: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.

USING THE REVERSE OPERATIONSYSTEM -

1. Depress clutch/brake pedal all the waydown and hold.

2. With engine running, turn ignition keycounterclockwise to ROS "ON" posi-tion.

3. Look down and behind before backing.4. Move gear shift lever to reverse (R)

position and slowly release clutch/brake pedal to start movement.

5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.

ROS "ON" Position Engine "ON" Position(Normal Operating)

14

TO OPERATE ON HmLLS

_I, WARNmNG: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.,_ Choose the slowest speed before start-

ing up or down hills.,_ Avoid stopping or changing speed on

hills.,, If slowing is necessary, move throttle

control lever to slower position.,, If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-tion and engage parking brake.Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.To restart movement, slowly releaseparking brake and clutch/brake pedal.Make all turns slowly.

TO TRANSPORT

,, Raise attachment lift to highest positionwith attachment lift control.When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

,, Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWmNG CARTS AND OTHER ATTACH-rvIENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heawof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGmNE OraL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULL:' mark on dipstick isreached. Do not overfill.

For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).To change engine oil, see the Mainte-nance section in this manual.

ADD GASOUNE

Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness.

_,CAUTmON: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.mMPORTANT: When operating in temper-atures below32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTmON: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel systemof an engine while in storage. To avoidengine problems, the fuel system shouldbe emptied before storage of 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

2. Place gear shift lever in neutral (N)position.

3. Move attachment clutch to disengagedposition.

4. Move throttle control to choke position.

15

NOTE: Before starting, read the warmand cold starting procedures below.5. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

6. When engine starts, move the throttlecontrol to the fast position.

The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to severalminutes (the colder the temperature,the longer the warm-up).

The attachments can also be used dur-ing the engine warm-up period.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

COLD WEATHER STARTING ( 50 ° F andbelow)

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to several

minutes (the colder the temperature,the longer the warm-up).

The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

MOWmNG TraPS

,, Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.The left hand side of mower should be

used for trimming.Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more

even distribution of clippings and moreuniform cutting.When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

f

1• J

If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

, When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

16

MA,NTENANOESO.EOU'EF,LL,NOATESREGULAR SERVICE VICE DATES

Check Brake Operation _Check Tire Pressure

Check Operator Presence andT ROS Systems

R Check for Loose Fasteners I1_ I_s

A Sharpen/Replace Mower Blades 1_3

C Lubrication Chart t_ if

0 Check Battery Level _4

R clean Battery and Terminals if if

Check Transaxle Cooling v'Check V-Belts tl_

Check Engine Oil Level li_ I_

Change Engine Oil (with oil filter) 1_1,2 If

E Change Engine Oil (without oil filter) _1_1, 2

N clean Air Filter 1_2

G clean Air Screen _1_1_2

NI Inspect Muffler/Spark Arrester tl_

E Replace Oil Filter (If equipped) t1_1,2

Clean Engine Cooling Fins li_ 2

Replace Spark Plug I_ I_

Replace Air Filter Paper Cartridge 11_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.

* At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

ROS systems for proper operation.5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRiCATiON CHART

@ S_ -- @ SpindUeZerk Zerk

@Front WheeU ,BearingZerk

@Front WheeUBearing Zerk

T Pivots

(0SAE 30 or 10w30 Motor OH@GeneraU Purpose Grease(3_Refer to Maintenance "ENGUNE" Section

mMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of the

self-lubricating bearings. If you feet theymust be lubricated, use only a dry, pow-

7dered graphite type lubricant sparingly.1

TRACTORAlwaysobservesafety ruleswhen per-forming any maintenance.BRAKE OPERATIONIf tractor requiresmore than five (5) feettostop at highestspeed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted. (See"TO ADJUST BRAKE" in the Service andAdjustments section of this manual).TIRES

* Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

, Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

* Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROB)Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.* The engine should not start unless the

brake pedal is fully depressed, and theattachment clutch control is in the disen-gaged position.

CHECK OPERATOR PRESENCESYSTEM

When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.The attachment clutch should never op-erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)SYSTEM

When the engine is running with theignition switch in the engine ""ON"" posi-tion and the attachment clutch engaged,any attempt by the operator to shift intoreverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

When the engine is running with the ig-nition switch in the ROS "ON" position andthe attachment clutch engaged, any at-tempt by the operator to shift into reverseshould NOT shut off the engine.BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened bladewith trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align withstar on mandrel assembly.

4. Reassemble blade bolt, lock washerand flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is heat treated.If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.TO SHARPEN BLADE

Mandrel As,' :emblyTrailing BladeEdge Up Center

Fiat Washe

Lock VVasheR

Blade Bolt

18

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.

The blade can be sharpened with a fileor on a grinding wheel. Do not attemptto sharpen while on the mower.To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone batancer,follow the instructions supplied withbalancer.)

NOTE: Do not usea nail for balancingblade. The lobesof the centerhole mayappearto be centered,butare not.

Slide bladeon to an unthreadedportionof the steel bolt or pin and holdthebolt or pin parallelwith the ground. Ifblade is balanced,it should remain inahorizontalposition. If either end of theblademovesdownward,sharpentheheavyend until the blade is balanced.

5/8" BoUtor PinBUade

Center HoUe

BATT E BY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-

ever, periodic charging of the battery withan automotive charger will extend its life.

Keep battery and terminals clean.Keep battery bolts tight.Keep small vent holes open.Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

2. Rinse the battery with plain water anddry.

3. Clean terminals and battery cable endswith wire brush until bright.

4. Coat terminals with grease or petro-leum jelly.

5. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOUNG

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.V=BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

LUBRmCATmON

Only use high quality detergent oil ratedwith API service classification SG-SL

Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOSITY GRADES t

I45

NOTE: Although multi-viscosky oils(5W30, 10W30 etc.) improve starting incold weather, they will result in increasedoil consumption when used above 32°F.Check your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil levet before start-ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL

Be sure tractor is on level surface.Oil will drain more freely when warm.Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting.Oil Drain Valve

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain vah!e.

19

5. After oil has drained completely, closeand lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULL:' line on dipstick. Tighten caponto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.

AmR FmLTER

Your engine will not run properly using adirty air filter. Replace pre-cleaner afterevery 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.

1. Pull up on air filter cover handle androtate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge andpre-cleaner from base.

4. Clean base carefully to prevent debrisfrom falling into carburetor.

NOTE: If very dirty or damaged, replacecartridge.5. Place new pre-cleaner and cartridge

firmly in base.6. Align tabs on cover with slots in blower

housing and replace cover.7. Hook handle on cover and push down

on handle to close.

mMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deterio-ration of the cartridge. Do not oil car-tridge. Do not use pressurized air to cleancartridge.

CLEAN AmR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.

ENGmNE COOUNG SYSTEM

Debris may clog the engine's air cool-ing system. Remove blower housing andclean area shown to prevent overheatingand engine damage.

Air ScreenClean out chaffand debris

20

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)

Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

raN-LINE FUEL FmLTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.4. Immediately wipe up any spilled gaso-

line.

Clean engine, battery, seat, finish, etc.of all foreign matter.Keep finished surfaces and wheels freeof all gasoline, oil, etc.

* Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out. Waterin engine or transmission will shorten theuseful life of your tractor. Use compressedair or a leaf blower to remove grass,leaves and trash from tractor and mower.

CUamp_ CUampUFHter

21

,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and

remove clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide out ofbracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms from reardeck brackets by removing retainersprings.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspension arms.Slide mower out from under tractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole in frame.TO INSTALL MOWER

1. Raise attachment lift lever to its highestposition.

2. Slide mower under tractor with deflec-tor shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.7. Push clutch cable housing guide into

bracket, slide collar onto guide andsecure with large retainer spring.

8. Place flat washer and dutch spring onidler pulley bolt and secure with smallretainer spring.

9. Install belt onto engine pulley.

Small Retainer S

Clutch Spring _

Retainer S

Anti-Sway

HousingGuide

Both Sides)

Deflector ShieldBracketLarge Retainer Spring 22

TO LEVEL MOWER HOUSmNG

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".

Recheck measurements after adjusting.

Bottom edge Bottom edge of

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links must

remain equal in length.When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_ Mandrel

Both Front. _nks Should beEgual in Length

n Arm

Lift Link N_Adjustment

FRONT-TO-BACK ADJUSTMENTmMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.

To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is in

its highest position.Check adjustment on right side of trac-tor. Measure distance "D" directly in frontand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

_E _

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

manual).2. Work belt off both mandrel pulleys and

idler pulleys.3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower" inthis section of this manual).

23

MandreU With Parking Brake"Engaged"

MandreUPulley

Nut "A"

Jam Nut

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Place gear shift lever in neutral (N)position.

The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

Arm00238

TO REPLACE MOTmON DRmVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down betweentransaxle belt keepers and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.4. Install belt through stationary idler and

clutching idler.5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

24

Engine

Clutchin(

Center

Keeper

Stationary Idler

TransaxlePulley

TRANSAXLE GEAR SHmFT LEVER NEU-TRAL ADJUSTMENT

The transaxb should be in neutral when

the gear shift lever is in neutral (N) (lockgate) position. The adjustment is presetat the factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the neu-

tral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.

Neutral Lock GateGearshift

..... ..... ,:,.... Adjustment Bolt

TO ADJUST STEERmNG WHEEL AUGN-

MENT ]If steering wheel crossbars are nohorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.

FRONT WHEEL TOE4N/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or

camber, contact a Sears or other qualifiedservice center.

TO REMOVE WHEEL FOR REPAmRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seat tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

RetainingRing

AxleCover

Square Key ....... _(Rear Wheel Only) v

TO START ENGmNE WroTH A WEAK BAT-TERY

_,WARNmNG: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section of

this manual).If "jumper cables" are used for emergencystarting, follow this procedure:mMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cableto the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,away from fuel tank and battery.

25

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis andthen from the fully charged battery.

2. RED cable last from both batteries.

0261 1

Weak or Dead FuHy ChargedBattery Battery

REPLACmNG BATTERY

_IbWARNmNG: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connectedfirst to prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal

5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tighten securely.

TO REPLACE HEADUGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.mNTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.

Check wiring. See electrical wiringdiagram in the Repair Parts section.

TO REPLACE FUSE

Replace w4th 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRmLL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

Hood

Headlight WireConnector

Label

Terminal Cover Keps Nut

"-_. HexBolt

Positive(Red)Cable Negative (Black)

Cable 26

Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-road enginerepair establishment or individual. W]arrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.

TO ADJUST CARBURETOR

Governor Control Lever GovernorPlate

Hobs ThrottleClamp CableScrew

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limker cap. The limker capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:

In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.

mMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-

terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.mMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle Speed [- ThrottleScrew Lever

With Limiter

27

Immediately prepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.

_I, CAUTmON: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

Fully charge the battery for storage.After a period of time in storage, batterymay require recharging.To help prevent corrosion and powerleakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

FUEL SYSTEM

mMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol

blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.

Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty.Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENG(NE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

Do not store gasoline from one seasonto another.

Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

Cover your tractor with a suitable pro-tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannotbreathe which allows condensation to

form and will cause your tractor to rust.mMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

28

TROUBLESHOOTmNG CHART:See appropriate section in manuamunmess directed to Sears service center

Hard to start

Engine wiii notturn over

Engine clicks butwiii not start

CAUSE

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Clutch/brake pedal notdepressed.

2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

GORRECTmON

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.3. Wait several minutes

before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas=oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor"

in Service and Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

29

TROUBLESHOOTmNG CHART:See appropriate section in manuam unmess directed to Sears service center

CAUSE CORRECTmON

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build=up of grass, leaves

and trash under mower.

4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.

Excessivevibration

Engine dies whentractor is shiftedinto reverse

Engine continuesto run whenoperator leavesseat with attach-ment clutchengaged

Poor cut o uneven

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

. Reverse operation system(ROS) is not "ON" whilemower or other attachmentis engaged.

Faulty operator=safetypresence control system.

.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

.

2.3.

4.

5.

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas=oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check atl wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

15. Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

1. Turn ignition key toROS "ON" position.See Operation section.

. Check wiring, switches andconnections. If not correctedcontact Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

30

TROUBLESHOOTmNG CHART:See appropriate section in marluam unmess directed to Sears service center

Mower blades wiiinot rotate

PROBLEM CAUSE CORRECTmON

1.

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery wiii notcharge

Engine "backfires"when turningengine "OFF"

1. Obstruction in clutchmechanism.

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11 . Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Light switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

. Engine throttle control not setbetween half and futl speed(fast) position before stoppingengine.

.

Remove obstruction.

Replace mower drive belt.

3. Replace idler pulley.4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.

5. Check tires for proper airpressure.

6. Replace/sharpen blade.Tighten blade bolt.

7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.

10. Replace with blades listedin this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

Move throttle controlbetween half and full speed(fast) position beforestopping engine.

.

31

32

SCHEMATIC

02831 _193372

TRACTOR - - MODEL NUMBER 917.274752

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M÷G+AI

_UN/OVERRIDIB+AI

RUN B÷A1 L+A2

START 3+S+A1

BATTERY

I o1,1,1,o_. EUSE

iOPT_

I: ..... !.oT,.._E_sE= i

......... J

SOLENOID STARTER

r ...... 1

&6f_;ffr_,_E '---'---_

v SEAT SWITCH

i ii i

i i G_y

_PlA¥ i I

i_ ii ii J

L

R _E=V_I_T_ TM SHORTING CONNECTOR

A SPARK PLUGS

..... (_ IGNITIONuNIT"_ (2P%Ps

ON _NIN CYL, ENGINES)

NOTE

YOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM. /THE LIGHTS ARE NOTCONNECTED TO THE •BA'GrERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLEOWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONSBECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. ASTHE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED

02831

9/0433

ELECTRmCALTRACTOR - - MODEL NUMBER 917.274752

22

26

34

I

\

F \\

16 '

/ \

• /

48 '/

52 93 _

j,_> 29

\ 28

27 _ -L/ _.-_'k"...... ...................................................".........;l:;r_r_:_2_cTs .........................................................................................[ ...............

I _OSL_

/

/

/

/

/

34

ELECTRmCALTRACTOR o o MODEL NUMBER 917.274752

KEY PARTNO. NO. DESCRmPTmON

1 163465 Battery2 74760412 Bolt Hex Hd 1/4-20 unc x 3/48 176689 Box Battery16 176138 Switch, Hnterlock21 183759 Harness Asm Light W/4152j22 4152J Bulb Light #115624 4799J Cable Battery 6 Ga. 11" red25 146147 Cable Battery 6 Ga. w/16 wire red26 175158 Fuse27 73510400 Nut Keps Hex 1/4-20 unc28 4207J Cable Ground 6 Ga. 12" black29 192749 Switch Seat30 193350 Switch Hgn33 140403 Key Hgn34 110712X Switch Light40 193374 Harness Hgn41 71110408 BoJt BIk. Fin Hex 1/4-20 unc x 1/242 131563 Cover Terminal Red43 178861 Solenoid48 140844 Adapter Ammeter52 141940 Protection Wire Loop90 180449 Cover Terminal92 193465 Harness Pigtail Reverse Switch93 193540 Screw Hastite 10-14 x 2.094 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

35

TRACTOR o o MODEL NUMBER 917.274752CHASSmS AND ENCLOSURES

28

212

261

259

260

258

18

39

278

315

@/5

208

2O7

209208

/

2_

206

209

209

6O

74

_37

208

chassis-Laser -It.stk 18

36

TRACTOR o o MODEL NUMBER 917.274752CHASSmS AND ENCLOSURES

KEY PARTNO. NO. DESCRiPTiON

1 174619 Chassis2 176554 Drawbar5 155272 Bumper Hood/Dash9 193510X012 Dash10 STD533710 Bolt, Carriage 3/8-16 x 3/411 174996 Panel, Dash, L=H=13 172105X010 Panel, Dash, R.H=14 17490608 Screw Thdrol 3/8-16 x 1/217 185682X613 Hood Assembly18 184921 Bumper Hood26 STD541437 Nut28 184247 Grille/Lens Asm= (includes Key Nos=212, 258,259, & 260)30 187845X012 Fend/Ftrest31 139976 Bracket, Fender Support37 17490508 Screw Thdrol 5/16-18 x 1/238 175710 Pivot Bracket Assembly, Rear39 174714 Bracket Pivot Laser Lt60 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 164 154798 Dash Lower STLT74 STD541437 Nut Crownlock 3/8-16 uric114 158112 Keeper Belt Rear LH115 17490620 ScrewThdrol 3/8-16 x 1-1/4142 175702 Plate Reinforcement STLT143 186689 Bracket Swaybar Chassis144 175582 Bracket Pnt Footrest STLT145 156524 Rod Pivot Chassis/Hood159 155123X428 Cupholder Stlt Black206 170165 Bolt Shoulder 5/16-18TT207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt208 17670608 ScrewThdrot 3/8-16 x 1/2209 17000612 Screw Hexwsh Thdr= 3/8-16 x 3/4211 145212 Nut Hexfiange Lock212 184248 Insert Lens Reflective258 184245X599 Lens RH259 184246X599 Lens LH260 184250X428 Cover Lens261 184258X428 Insert Grille278 191611 Screw #10 x 3/4 Single Lead - Hex- - 187801 Plug Dome Plastic- - 5479J Plug, Button

NOTE: AlI component dimensions given in U.S. inches1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.274752GFIOUNDDRIVE

25

i

27

drive-fender.stir_s8

38

TRACTOR ° ° MODEL NUMBER 917.274752GROUND DRmVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

1 Transax+e Peerless 206-545C 62 8883R(See Breakdown) 63 175410

2 146682 Spring, Return, Brake 64 1739373 123666X Pulley, Transaxle 65 100407004 12000028 Ring, Retainer 66 1547785 121520X Strap, Torque 69 1424326 17060512 Screw 5/16-18 x 3/4 70 1346838 192502 Rod Shifter Fender STLT 74 13705710 STD561210 Pin, Cotter 75 121749X11 105701X Washer, Shift Plate 7613 74550412 Bolt 1/4-28 unf W/Patch Gr+8 77 123583X14 10040400 Washer Lock Hvy Helical 78 121748X15 74490544 Bolt Hex FLGHD 5/16-18 Gr+5 79 STD58002516 STD541431 Nut Lock Hx W/Ins 5/16-18 unc 80 114509018 STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr+5 81 16559219 STD541437 Nut 82 16571121 106933X Knob 83 1917121622 130804 Rod, Brake 84 16623124 STD541237 Nut 85 15036025 106888X Spring, Brake Rod 8926 STD551037 Washer 96 STD62400327 STD561210 Pin 112 1909121028 175765 Rod, Parking Brake 113 127285X29 71673 Cap, Parking Brake 116 7214060830 169592 Bracket, Transaxle 120 7390060032 STD523107 Bolt 150 17545634 175578 Shaft Assembly, Foot Pedal 151 1913321035 120183X Bearing, Nylon 156 16600236 STD551062 Washer 158 16558937 STD571810 RoII Pin 159 18390038 179114 Pulley, Composite, Flat 161 7214040639 72110622 Bolt 162 7368040041 175556 Keeper, Belt, Idler 163 7478041647 127783 Pulley, Idler, V-Groove, Plastic 165 16562348 154407 Bellcrank Clutch Grad Drv Stl 166 1749051049 123205X Retainer, Belt 168 16549250 72110612 Bolt 169 16558051 STD541437 Nut Crown Lock 3/8-16 uric 170 18741452 STD541431 Nut Crown Lock 5/16-18 unc 197 16961353 105710X Link, Clutch 198 16959355 105709X Spring, Clutch Return 202 7211061456 17060620 Screw 3/8-16 x 1-1/4 212 14521257 130801 V-Belt, Ground Drive59 169691 Keeper, Belt, Center Span61 17120614 Screw 3/8-16 x +875

DESCRIPTION

Cover, PedalPulley, EngineBolt, 7/16-20 x 1.5WasherKeeper, Belt, Engine, Fool ProofScrew Hex Wsh Hi-Lo 1/4 x 1/2 uncGuide, Mower Drive Belt, R.H.Spacer, AxleWasher 25/32 x 1-1/4 x 16 Ga.

STD581075 E-RingKey, Square 2+0 x +1845/1865Washer 25/32 x 1-5/8 x 16 Ga+Key WoodruffArm, ShiftShaft Asm Cross Tapered 650 20Spring, TorsionWasher 17/32 x 3/4 x 16 Ga+Link TransaxteNut, Nylock

192388X428 Console, Shift, STLTRetainer SpringWasher 9/32 x 3/4 x 10 Ga+Strap Torque 90 DegreesBolt Rdhd Sqneck 3/8-16 x 1Nut Lock Fig+ 3/8-16 uncSpacer RetainerWasher 13/32 x 2 x 10 Ga+Washer Srrted 5/161D x 1+125Bracket Shift MountHub ShiftBolt Rdhd Sqnk 1/4-20 x 3/4 Gr+5Nut Crownlock 1/4-20 uricBolt Hex Fin 1/4-20 unc x 1 Gr+5Bracket Pivot LeverScrew 5/16-18 x 5/8 TT YellowBolt Shoulder 5/16-18 x +561Plate Fastening LtKeeper Belt TransaxleNyliner Snapqn 5/8 IDWasher Nyliner 7/8 ID x +105 HdBolt Cam SH 3/8-16 x 1-3/4 Gr+5Nut Hex Flange Lock

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.274752STEERmNG ASSEMBLY

_,'_ 34

-2J_39

L

i!2--37LT" _'-'-_- 36

46

15

13

65

steering put 57

26

'°910 30

68 6767

67

43

/

/

4O

TRACTOR o o MODEL NUMBER 917.274752STEERmNG ASSEMBLY

KEY PARTNO. NO. DESCRiPTiON

1 184780 Steering Wheel2 184706 Axle Assembly3 169840 Spindle Assembly, LH.4 169839 Spindle Assembly, R.H.5 6266H Bearing, Race, Thrust, Hardened6 121748X Washer 25/32 x 1-5/8 x 16 Ga.8 12000029 Ring, Klip10 175121 Draglink11 STD551137 Washer, Lock13 136518 Spacer Bearing Axle Front15 145212 Nut, Hex Flange Lock17 190753 Shaft Steering26 126847X Bushing, Link, Drag28 19131416 Washer 13/32 x 7/8 x 16 Ga.29 17000612 Screw 3/8-16 x 3/430 STD561210 Pin Cotter32 130465 Rod, Tie34 10040500 Washer Lock Hvy Hlcl Spr 5/1636 155099 BusNng, Steering37 152927 Screw38 186781 Insert, Steering Wheel39 19113812 Washer 11/32 x 2-3/8 x 12 Ga.40 STD541537 Nut Lock Center 3/8-24 unf41 186737 Adaptor, Steering Wheel42 145054X428 Boot, Steering Shaft43 121749X Washer 25/32 x 1-1/4 x 16 Ga.44 190752 Extension Shaft Steering46 184946X505 Cap, Spindle65 160367 Spacer Brace Axle67 72110618 Bolt RDHD Sqnk 3/8-16 x 2-1/468 169827 Axle, Brace71 175146 Steering Asm.82 169835 Bracket Susp. Chassis Front87 173966 Washer Fiat88 175118 Bolt Shoulder 7/16-20 unc91 175553 Clip Steering95 188967 Washer Hardened97 74780564 Bolt 5/16-18 unc x 4" Gr.5

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

ENGmNETRACTOR - - MODEL NUMBER 917.274752

31

29

78

33

38

81

I

78

23

72

62

/13

4

OPTIONAL EQUIPMENT

Spark Arrester÷ngine-bs=lcyF !7

KEY PARTNO. NO.

1 170545X5052 17720408

3

4 13735213 16529114 14845623 16983729 13718031 18553432 140527

DESCRIPTION

Control, Throttle/ChokeScrew, Hex Head, ThreadCutting 1/4-20 x 1/2Engine, B&S Model31P777-0299-E1 (See Breakdown)MufflerGasketTube Drain OiI EasyShield Bm/Dbr GuardArrestor, SparkTank, FueICap Assembly, Fuel

KEY PARTNO. NO.

33 123487X37 13704038 18165444 17670412

45 1700061246 1909141662 1001050072 7107051278 1706062081 73510400

DESCRIPTION

Clamp, HoseLine, FuelHug Drain Oi! EasyScrew, Hex Washer Head,Thd. Roll 1/4-20 x 3/4Screw Hxwsh Thdr 3/8-16 x 3/4Washer 9/32 x 7/8 x 16 Ga=Washer, SpIitScrew Hex Hd=Cap 5/16-18 x 3/4Screw 3/8-16 x 1-1/4Nut Keps Hex 1/4-20 unc

NOTE: Atl component dimensions given in U=S=inches1 inch = 25=4 mm

42

TRACTOR ooMODEL NUMBER 917.274752UFT ASSEMBLY

7

133

2

32

13

19

202O

.../ 15

Fift-rh.lpiece 3

KEYNO.

1

23456781112

PARTNO.

159460

159471105767X1200000219211621120183X125631X122365X139865139866

DESCRIPTION

Washer Asm Inner SpringW/PlungerShaft Asm. LiftPin GrooveE Ring #5133-62Washer 21/32 x 1 x 21 Ga.Bearing NylongGrip Handle FlutedButton Plunger ReadLink Asm Lift L.H.Link Asm Lift R.H.

KEY PARTNO. NO. DESCRIPTION

13 STD624008 Retainer Spring15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 unc17 175689 Trunnion BIk Zinc18 73800800 Nut Lock w/Wsh 1/2-13 uric19 139868 Arm Suspension Mower20 163552 Retainer Spring31 169865 Bearing, Pvt. Lift32 73540600 Nut Crownlock 3/8-24

NOTE: AtI component dimensions given in U.S. inches1 inch = 25.4 mm

43

TRACTOR o o MODEL NUMBER 917.274752SEAT ASSEMBLY

17

seat It knob 13

10

I

I

11

12

22

21

KEYNO.

123456789101112

PARTNO.

1889391405517111061619131610145006STD541437124181X1700061619131614182493166369174648

DESCRIPTION

Seat 13Bracket Pivot Seat 14Bolt Fin Hex 3/8-16 unc x 1 15Washer 13/32 x 3/4 x 10 Ga. 16CNp Push In Hinged 17Nut Hex Lock w/Ins 3/8-16 unc 21Spring Seat Cprsn 2 250 BIk Zi 22Screw 3/8-16 x 1 24Washer 13/32 x 1 x 14 Ga. 25Pan SeatKnob Seat Adj WingnutBracket Pnt Mounting Switch

KEY PARTNO, 1tO, DESCRIPTION

121248X72050412134300121250X123976X171852STD54143119171912127018X

Bushing Snap BIk NyI 50 IdBolt Rdhd Sht Nk 1/4-20 x 1-1/2Spacer Split 28 x 96 ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr. 5 ZincBolt Shoulder 5/16-18 unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 x 1-3/16 x12 Ga.Bolt ShouIder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

44

DECALSTRACTOR o o MODEL NUMBER 917.274752

3 11 1110

2O

13

15

\12 13

14

KEY PARTNO, NO,

KEY PARTDESCRPTmON NO, NO,

1 193308 DecaI2 193595 Decal3 186280 Decal4 186281 Decal5 138047 DecaI6 133644 Decal7 191777 Decal8 172331 DecaI9 186282 Decal10 156439 Decal11 186283 Decal12 146046 DecaI

Oper. Instr. 13 191551Replacement 14 160396Hood, R.H. 15 179128Hood, LH. 20 149516Battery - - 138311Customer Maintenance - - 184310X428HP Engine - - 18431 lX428Mower Srs - - 193815Fender - - 193816Fender DangerHood SideV-Belt Drive Schematic

DESCRIPTION

Decal, ChassisDecal, V-Belt SchematicDecal, Deck B 42"Decal, Battery Dngr/Psn EngDecal, Lift HandlePad, Footrest LH STLTPad, Footrest RH STLTManual, Owner's, EnglishManual, Owner's, Spanish

4,10

wheel 1

11

KEY PARTNO. NO. DESCRIPTION

1 59192 Cap Value Tire2 65139 Stem Value3 106222X Tire F Ts 15 x 6.0 - 6 Service4 59904 Tube Inner Front #350605 106732X624 Rim Asm 6" front Service6 278H Fitting Grease7 9040H Bearing Flange8 106108X624 Rim Asm 8" rear Service9 122082X Tire R Ts 20 x 8-8 Service10 7152J Tube Rear 9.5 x 8 Service11 104757X428 CapAxle BIk 1 50xl 00- - 144334 Sealant, Tire (10 oz. tube)

NOTE: AII component dimensions given in U.S. inches1 inch = 25.4 mm

45

TRACTOR ° ° MODEL NUMBER 917.274752MOWER DECK

: 142il 47

_116

117119

113 11

118 _

56

1:21

42 D man-t-path stlt 3

16

14--

13--

10_9_

18

18 v

ii

2918

21

2324

12

119 _ 117

25

26

27

46

TRACTOR o o MODEL NUMBER 917.274752MOWER DECK

KEY PART KEY PARTNO, NO, DESCRiPTiON NO, NO, DESCRiPTiON

1 1658922 STD5331073 1380174 1654605 STD6240086 1780248 8508579 STD55113710 140296

11 138971

-- 134149

-- 139775

13 13764514 12877415 110485X16 17449318 7214050519 13282720 15977021 STD54143123 17756324 105304X25 123713X26 110452X27 130968X42828 1911101629 13149130 17398431 18769032 15353533 17834234 7211061236 13149440 STD54143744 14008845 STD62400346 13772948 13394452 139888

Mower Deck Assembly, 42" 53 184907Bolt 54 178515Bracket Assembly, Sway Bar, Front 55 155046Bracket Sway Bar 38/42" Deck 56 165723Retainer Spring 59 141043Bar Sway Deck 67 184939Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 144959Washer, Lock 92 STD541437Washer, Hardened 111 179292(The following blades are available) 112 179293Blade, 42" Hi-Lift 113 17000510(For bagging or discharging) 116 4898HBlade, 42" Mulching Std 117 188606(For mulching mowers only) 118 73930600Blade, 42" Mulching Premium 119 19121414(For better wear when mulching) 129 19131312Shaft Assembly, Mandrel, Vented 130 STD523710Housing, Mandrel, Vented 131 STD533710Bearing, Ball, Mandrel 142 165890Stripper, Vented Mower Deck 143 157109Bolt, Carriage 5/16-18 x 5/8 144 158634Bolt, Shoulder 145 165888Baffle, Vortex 146 171977Nut Crownlock 5/16-18 unc 147 131335Bracket, Deflector 148 169022Cap, Sleeve 149 165898Spring, Torsion, Deflector 150 19091210Nut, Push 152 169676Shield, Deflector 158 17720408Washer 11/32 x 5/8 x 16 Ga. 159 72140614Rod, Hinge 184 19131410Screw Thdrol Washer Head 185 188234Washer, Spacer - - 130794Pulley, MandrelNut, Toplock, FlangedBolt Cam Sh 3/8-16 x 1-1/2 Gr. 5Pulley, Idler, Flat -- 171491Nut Crownlock 3/8-16 uncGuard, Mandrel, LH.RetainerScrew, Thd. Roll 1/4-20 x 5/8Washer, HardenedBolt, Shoulder 5/16-18 unc

Arm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, RetainerGuard, TUV IdlerKnob Custom OvalV-BeltNutBracket Gauge Wheel LhBracket Gauge Wheel RhScrew 5/16-18 uricBolt ShoulderWheel GaugeNut Centeriock 3/8-16 uncWasher 3/8 x 7/8 x 4 Ga.Washer 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5Bolt, Rdhd Sqnk 3/8-16 unc x 1Arm Spring Brake MowerBracket Arm idler 42"Keeper Belt 42" Clutch CablePulIey Idler FlatBolt Carriage idlerSpring ExtensionSpring Return IdIerRetainer Spring Yellow ZincVVasher 9/32 x 3/4 x 10 Ga.Cable Clutch 42 inScrew Hex Thd Cut 1/4-20 x 1/2Bolt Rdhd Sqn 3/8-16 unc x 3/4Washer 13/32 x 7/8 x 10 Ga.Head Asm. Cable ClutchMandrel Assembly (includesHousing, Shaft and ShaftHardware Onty -PulIey NotIncluded)Replacement Mower, Complete(Std. Deck-Order separatelygauge wheel components key nos.116- 119)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

47

TRACTOR oo MODEL NUMBER 917.274752PEERLESSTRANSAXLEooMODELNUMBER206=545C

_A29B

8

7O 6A

47

8211

18

4

/

_71426 13

56

51

,52

2935

79

42A

48

TRACTOR o° MODEL NUMBER 917.274752PEERLESSTRANSAXLE° ° MODELNUMBER206=545C

REF PART REF PARTNO. NO. DESCRiPTiON NO. NO.

1 772147 Transaxle Cover 41A 7900792 780086A Needle Bearing 5/8" 42 792073A3 770128 Transaxle Case 42A 792085A4 776395 Countershaft 43 7920755 776409 Output Shaft 44 7900256 778364 Spur Gear (38 teeth) 45 7860666A 778369 Spur Gear (15 teeth) 46 7860867 778330 Spur Gear (11 teeth) 47 7746908 792180 Shift Key 48 7746918A 792047 Woodruff Key #9 49 7783569 784352 Shift Collar 50 77833810 784378 Shift Rod & Fork 51 77835411 778334 Bevel Gear (30 teeth) 52 77835212 778309 input Bevel Pinion (13 teeth) 53 77835013 778368 Bevel Gear (13 teeth) 54 778346

(Include. 14) 56 77835514 778368 Bevel Pinion (13 teeth) 57 778337

(Include. 13) 58 77835315 778370 Ring Gear (43 teeth) 59 77835117 786188 Drive Pin 60 77834918 786102 Spacer 1.130 X .695 61 77834520 792077A Ball 5/16" dia 65 78018921 792078 Set Screw 3/8 = 16 x 3/8" 66 77642222 792079 Spring .310 OD x .625 L 67 77639625 792073A Screw 1/4 =20 x 1=1/4" 69 79217025A 792177 Screw 1/4-20 x 1-3/8" 70 78618726 792125 Retaining Ring (pkg of 2) 71 788069

71B 78809227 79203528 788040 Retaining Ring 76 78009029 780072 Thrust Washer _627 ID x _031W 77 788078A29A 780160 Thrust Washer _762 ID x .031W 79 79214429B 780051 Thrust Washer.762 ID x .031W 82 77833329C 780199 Anti-Rotation Washer .63230 780108 Cup Washer 1_127 ID x _032W 83 77833831 780001 Fiat Washer .750 ID x _056W 85 792154

(Use As Needed) 87 788089AFiat Washer _750 ID x _062W 150 788093AOil Seal 5/8" 157 788088ABushing _563 180 730229AFlanged Bushing 5 / 8" ID 900 794712Flanged Bushing Z51Brake DiskBrake Pad PlateBrake Pad (pkg of 2)Dowel PinFlat Washer _312 ID x _059W

31A 78019532 78808334 78019435 78019335A 78019736 79007537 79000738 79902139 78602640 792076A

Brake LeverScrew 1/4 - 20 x 1-1/4"Screw 1/4 - 20 x 2 1/4"Locknut 5 / 16 - 24Brake Pad HolderSpacer .2625 x 1_0Brake Lever BracketAxle (11=15 / 16" Long)Axle (16 - 1 / 2" long)Spur Gear (29 teeth)Spur Gear (27 teeth)Spur Gear (23 teeth)Spur Gear (19 teeth)Spur Gear (16 teeth)Spur Gear (15 teeth)Spur Gear (11 teeth)Spur Gear (13 teeth)Spur Gear (17 teeth)Spur Gear (21 teeth)Spur Gear (24 teeth)Spur Gear (25 teeth)Flat Washer .563 ID x .062W

input ShaftShifter & Brake ShaftRetaining RingSpacer .890Square Cut Ring"O" RingFiat Washer 1_128 ID x _058WInverted Retaining RingSpring .430 OD x .5000 LBevel & Spur Gear(30 & 13 teeth)Spur Gear (27 teeth)Oil FillPlugOil Seal 9 / 16"Liquid Gasket RTV SiliconeOil Seal 3/4"Gear Oil 80W90Replacement _/_ST- 206-545CTransaxle

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

49

TRACTOR o o MODEL NUMBER 917.274752BRmGGS ENGmNE-MODEL NUMBER 31P777, TYPE NUMBER 0299oe1

1330 REPAIR MANUAL I

11329REPLACEMENTENGINEI307_

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358 ENGINE GASKET SET

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TRACTOR ° ° MODEL NUMBER 917.274752BRmGGS ENGmNE-MODEL NUMBER 31P777,TYPE NUMBER 0299°E1

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51

TRACTOR ° ° MODEL NUMBER 917.274752BRmGGSENGmNE=MODELNUMBER31P777,TYPE NUMBER0299=E1

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127

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51_ 1370 276@ /

95

121 CARBURETOR OVERHAUL KIT

104 _ 1270

105 _ 137 0

106 _ 142_117,_

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121A CARBURETOR OVERHAUL KIT

51% _ 6170

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104A _ 127A O997A

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52

TRACTOR ° ° MODEL NUMBER 917.274752BRIGGS ENGINE=MODEL NUMBER 31P777, TYPE NUMBER 0299=E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRiPTiON

1 697174 Cylinder Assembly 106 6905772 399265 Kit-Bushing/Seal (Magneto 108 690464

Side) 108A 6954193 391086 ,, SeaFOil (Magneto Side) 117 6943524 697188 Sump-Engine 117A 6994575 698147 Head-Cylinder 118 6972287 699168 ,,+ Gasket-Cylinder Head 118A 6994589 697109 ,, Gasket-Breather 121 69724111 697113 Tube-Breather 121A 69952112 697110 ,, Gasket-Crankcase 125 69844513 690360 Screw (Cylinder Head) 125A15 690946 Hug-Oil Drain16 697127 Crankshaft

20 690947 ,, SeaFOil (PTO Side) 127 69500522 692125 Screw (Crankcase Cover/Sump) 127A 69072723 693557 Flywheel 130 69175024 222698 Key-Flywheel 130A 69950025 699052 Piston Assembly (Standard) 131 494379-- 699054 Piston Assembly (.020" 131A 699501

Oversize) 133 49438126 699051 Ring Set (Standard) 133A 694914-- 697559 Ring Set (.020" Oversize) 135 69878027 698469 Lock-Piston Pin 137 28116528 697099 Pin-Piston 137A 69878129 697126 Rod-Connecting (Standard) 141 495097-- 697263 Rod-Connecting (.020"

Undersize) 141A 69877832 692852 Screw (Connecting Rod) 142 69714033 695760 Valve-Exhaust 146 69163934 695761 Valve-intake 187 69933135 691279 Spring-Valve (intake) 188 69169336 691279 Spring-Valve (Exhaust) 192 69198637 697352 Guard-Flywheel 202 69184140 690964 Retainer-Valve 209 69220843 691968 Slinger-Governor/Oil 216 69184045 690564 Tappet-Valve 222 69404246 698492 Camshaft 227 69137448 697762 Short Block 232 69184250 690193 Manifold-intake 238 69184351 692137 ,,O$+ Gasket-intake 240 39435853 690227 Stud (Carburetor) 265 69102454 691148 Screw (intake Manifold) 267 69513473 697133 Screen-Rotating 276 69225574 697897 Screw (Rotating Screen) 276A 69541078 691003 Screw (Flywheel Guard) 304 69982889 690283 Plug-Oil 305 69710293 690602 O Bushing-Throttle Shaft 305A 69710394 498030 Kit-idle Mixture 306 69710794A 695425 Kit-idle Mixture (Nikki) 307 69100395 691636 Screw (Throttle Valve) 309 69355195A 690718 Q Screw (Throttle Valve (Nikki)98 495800 Kitqdle Speed ,,98A 695408 Kit-idle Speed (Nikki) Q104 690525 Q Pin-Float Hinge104A 694918 Q Pin-Float Hinge (Nikki) $105 231855 Q Valve-Float Needle105A 696136 Q Valve-Float Needle (Nikki) +

Q Seat-inletValve-Choke (Manual Choke)Valve-Choke (Nikki)

Q Jet-Main (Standard)Q Jet-Main (Standard) (Nikki)

Jet-Main (High Altitude)Jet-Main (High Altitude) (Nikki)Kit-Carburetor OverhaulKit-Carburetor Overhaul (Nikki)CarburetorCarburetor (For CompleteCarburetor, Service with698445)Plug-Welch

O Plug-Welch (Nikki)Valve-ThrottleValve-Throttle (Nikki)Kit-Throttle ShaftKit-Throttle Shaft (Nikki)Float-Carburetor

Float-Carburetor (Nikki)Tube-Fuel Transfer

Q$ Gasket-Float BowlQ Gasket-Float Bowl (Nikki)

Kit-Choke Shaft (ManualChoke)Kit-Choke Shaft (Nikki)

© Nozzle-Carburetor

Key-TimingLine-Fue!Screw (Control Bracket)Adjuster-Rocker ArmLink-Mechanical GovernorSpring-GovernorLink-ChokeBracket-ControlLever-Governor ControlSpring-GovernorCap-ValveFiIter-FueIClamp-CasingScrew (Casing Clamp)

O1: Washer-SealingWasher-SealingHousing-BlowerScrew (B!ower Housing)Screw (B!ower Housing)Shield-CylinderScrew (Cylinder Shield)Motor-Starter

Inciuded in Engine Gasket Set, Key. No. 358Included in Carburetor Overhaul Kit, Key. No.121Included in Carburetor Gasket Set, Key. No.977Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

53

TRACTOR ° o MODEL NUMBER 917.274752BRmGGS ENGmNE-MODEL NUMBER 31P777, TYPE NUMBER 0299°E1

KEY PART KEY PARTNO. NO. DESCRIPTmON NO. NO. DESCRIPTION

310 690323 Bolt (Starter Motor) 851 692424311 497608 Brush Set 868 690968333 495859 Armature-Magneto 914 691108334 691061 Screw (Magneto Armature) 943 690589337 691043 Hug-Spark 947 694393358 697191 Gasket Set-Engine 947A 695423363 19203 Flywheel Puller 950 691657383 89838 Wrench-Spark Plug 965 499613404 691691 Washer (Governor Crank) 967 697015431 697122 Elbow-Intake 968 699848

445 698083 Filter-Air Cleaner Cartridge 975 495933462 691261 Washer (Starter Cable) 975A 699502474 696459 Alternator 977 690192

503 691532 Strap-Starter 987 691326505 691251 Nut (Governor Control Lever) 987A 698777510 693699 Drive-Starter 1005 699043513 692024 Clutch-Drive 1017 690770523 697086 Dipstick 1019 698814524 691032 o Seal-Dipstick Tube 1022 272475525 697184 Tribe-Dipstick 1023 692492527 698467 Clamp-Tube 1024 499054544 692034 Starter-Armature 1026 692003552 697144 Bushing-Governor Crank .... 692011559 693675 Screw (Remote Choke Stop) 1027 492932562 691119 Bolt (Governor Control Lever) 1029 691751579 691029 Nut (Starter Cable) 1034 690822584 697112 Cover-Breather Passage 1035 693784601 95162 Clamp-Hose 1036 695700614 691620 Pin-Cotter 1040 699852616 692012 Crank-Governor 1044 698139617 692138 a,, SeaFa Ring dntake ManifoId) 1051 691265634 690801 G Spring/Seal Assembly (Manual 1058 275038

Choke) 1059 698516634A 698779 © Spring/SeaI Assembly (Nikki) 1070 690372635 691909 Boot-Spark Plug 1090 691293643 698401 Retainer-Air Filter 1091 691333

654 690958 Nut (Carburetor) 1095 690190684 697157 Screw (Breather Passage 1119 691183

Cover) 1127 695407691 692407 • Seat-Governor Shaft 1263 697124692 690572 Spring-Detent 1264 697104697 690372 Screw (Drive Cap) 1266 691917718 690959 Pin-Locating 1266A 697123729 691224 Clip-Wire 1267 697424741 697128 Gear-Timing 1270 697156750 691033 Screw (Oil Pump Cove0 1329757 697607 Link-Counterweight 1330758 697134 Counterweight759 697392 Pin-Counterweight "783 693713 Gear-Pinion O

789 698329 Harness-Wiring797 693167 Nut (Brush Retainer) $801 691283 Cap-Drive802 691286 Cap-End +803 693757 Housing-Starter830 691095 Stud (Rocker Arm) NOTE:842 691031 • SeaFO Ring (Dipstick Tube)847 697611 Dipstick/Tube Assembly

TerminaI-Spark Plug,,+ SeabVaIve

Screw (Rocker Cover),, SeabO Ring (OiI Pump Cove0

Solenoid-FuelSolenoid-Fuel (NikkoScrew (Float Bowl)Cover-Oil PumpFilter-Pre CIeanerCover-Air CleanerBowl-FloatBowl-Float (NikkoGasket Set-Carburetor

O SeabThrottle ShaftO SeabThrottle Shaft (Nikki)

Fan- FIywhee!Screen-Oil PumpKit-Label

,,+ Gasket-Rocker CoverCover-Rocker ArmPump-OilRod-Push (intake)Rod-Push (Exhaust)Filter-OilArm-RockerGuide-Push RodShaft-PumpLabebEmissionPlate-TrimScrew (Flywheel)Ring-RetainingOwner's ManualKit-Screw/WasherScrew (Flywheel Fan)Retainer-BrushCap-LimiterGasket Set-VaIveScrew (Alternator)Screw-Float BowlReed-Breather

Screw (Breather Reed),,@ SeaI-O Ring (intake Elbow)G SeaI-O Ring (intake Elbow)

Latch-Blower HousingPIug-AVS Counterweight

31Q777-0036 Replacement Engine272147 Repair Manual

Inciuded in Engine Gasket Set, Key. No. 358included in Carburetor OverhauI Kit, Key. No.121included in Carburetor Gasket Set, Key. No.977included in Valve Gasket Set, Key. No. 1095

All component dimensions given in U.S. inches1 inch = 25.4 mm

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

L_

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.

1. Fold this page along dotted line indicated above,2. Hold page before you so that its [eft edge is vertically parallel to a tree

trunk or other upright structure.3. Sight across the fo_d in the direction of hill smope you want to measure,4. Compare the angle of the fo_d with the sJope of the hill

!_i_!JJJJJJJJJJJJJJJJiii_i

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Your Home

For repair - in your home - of all major brand appliances,lawn and garden equipment, or heating and cooling systems,

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For repair of carry-in products like vacuums, lawn equipment,and electronics, call or go on-line for the nearest

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Au Canada pour service en frangais:

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