owner's manual & assembly instructions - arrow sheds 715490109.pdfowner's manual &...

32
* Size rounded off to the nearest foot BUILDING DIMENSIONS CAUTION: SOME PARTS HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS. 715490109 Model No. 697.68220 Owner's Manual & Assembly Instructions WO01 Exterior Dimensions Interior Dimensions Door *Approx. Foundation Storage Area (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height 10' x 10' 121" x 114 1/2" 92 545 123 1/4" 117" 81 3/8" 118 1/4" 111 3/4" 80 1/8" 55 1/2" 60" 3,0m x 2,8m 307,3cm x 290,8cm 8,5m 2 15,4m 3 313,1cm 297,2cm 206,7cm 300,4cm 283,8cm 203,5cm 141,0cm 152,4cm

Upload: vuonghuong

Post on 15-Mar-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

* Size rounded off to the nearest footBUILDING DIMENSIONS

CAUTION: SOME PARTS HAVE SHARP EDGES. CAREMUST BE TAKEN WHEN HANDLING THE VARIOUS PIECESTO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READSAFETY INFORMATION PROVIDED IN THIS MANUALBEFORE BEGINNING CONSTRUCTION. WEAR GLOVESWHEN HANDLING METAL PARTS.

715490109

Model No. 697.68220

Owner's Manual & Assembly Instructions WO01

Exterior Dimensions Interior Dimensions Door *Approx. Foundation Storage Area (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height

10' x 10' 121" x 114 1/2" 92 545 123 1/4" 117" 81 3/8" 118 1/4" 111 3/4" 80 1/8" 55 1/2" 60"

3,0m x 2,8m 307,3cm x 290,8cm 8,5m2 15,4m3 313,1cm 297,2cm 206,7cm 300,4cm 283,8cm 203,5cm 141,0cm 152,4cm

2

Owner's ManualBefore beginning construction, check local building codes regarding footings, locationand other requirements. Study and understand this owner's manual.Important information and helpful tips will make your construction easier and moreenjoyable.

Assembly Instructions: Instructions are supplied in this manual and contain allappropriate information for your building model. Review all instructions before you begin,and during assembly, follow the step sequence carefully for correct results.

Foundation and Anchoring: Your storage building must be anchored to prevent winddamage. A foundation is also necessary as a base in order to construct a square and levelbuilding. Anchoring and foundation materials are not included with your building. Werecommend the combined use of an Arrow Floor Frame Kit and an Arrow AnchoringKit as an effective method of securing your building to the ground (Available by mail orderor at your local dealer) or you may construct a foundation and anchoring system of yourchoice. Your assembly instructions provide information on a few methods commonly usedto secure and level a storage building.

Parts and Parts List: Check to be sure that you have all the necessary parts for yourbuilding.

•All part numbers can be found on the parts. All of these numbers (before the -) must agree with thenumbers on the parts list. The parts list is located on page 12.

•If you find that a part is missing, include the model number of your building and contact:

Arrow Group Industries, Inc. Customer Service DepartmentRoute 50 East Breese, Illinois 622301-800-851-1085

•Separate contents of the carton by the part number while reviewing parts list. The first few stepsshow how to join related parts to make larger sub assemblies which will be used later.

•Familiarize yourself with the hardware and fasteners for easier use during construction. These arepackaged within the carton. Note that extra fasteners have been supplied for your convenience.

BEFORE YOU BEGIN.... A2

3

Selecting and Preparing Your Site: Before assembly, you will want to decide ona location for your building. The best location is a level area with good drainage.

•Allow enough working space for ease of moving parts into position during assembly. Be sure therewill be enough space at entrance for doors to open fully and enough space around the building tobe able to fasten the panel screws from the outside.

•Before you begin the first steps in assembling your parts, a foundation should be constructed andan anchoring system should be ready to use.

Watch the Weather: Be sure the day you select to install your building is dry and calm.Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.

Teamwork: Whenever possible, two or more people should work together to assembleyour building. One person can position parts or panels while the other is able to handle thefasteners and the tools.

Tools and Materials: These are some basic tools and materials you will need for theconstruction of your building. Decide which method of anchoring and the type of foundationyou wish to use in order to form a complete list of the materials you will need.

Foundation Preparation• Hammer and Nails• Spade or Shovel• Hand Saw / Power Saw• Lumber and/or Concrete

Optional Time-Savers• Wrench / Nut Driver• Electric / Cordless Drill• Square• String (for squaring frame)

Required• Work Gloves• Step Ladder• Utility Knife / Scissors• Pliers• Carpenter's Level• Tape Measure

Required• Eye Goggles• No. 2 Phillips Screwdriver(With Hardened Magnetic Tip)Note: A power screwdriver or vari-able speed drill with Phillips-tip at-tachment can speed assembly byas much as 40%.

PLAN AHEAD.... A3

4

Safety precautions are important to follow throughout the construction of your building.

•Care must be taken when handling variouspieces of your building since some containsharp edges. Please wear work gloves, eyeprotection and long sleeves when assemblingor performing any maintenance on your build-ing.

•Practice caution with the tools being used in theassembly of this building. Be familiar with theoperation of all power tools.

•Never concentrate your total weight on theroof of the building. When using a step laddermake sure that it is fully open and on evenground before climbing on it.

•Keep children and pets away from worksite toavoid distractions and any accidents whichmay occur.

•Do not attempt to assemble the building if partsare missing because any building left partiallyassembled may be seriously damaged by lightwinds. Call 1-800-851-1085

•Do not attempt to assemble the building on awindy day, because the large panels acting as a"sail", can be whipped about by the wind makingconstruction difficult and unsafe.

SAFETY FIRST.... A4

safety edge

safety edge

sharp edge

sharp edge

Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area witha wire brush; wash it and apply touch-up paint per manufacturer's recommendation.

Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavyamounts of snow on roof can damage building making it unsafe to enter. In snow country,Roof Strengthening Kits are available for most Arrow Buildings for added protectionagainst heavy snow accumulation.

Doors: Always keep the door tracks clear of dirt and other debris that prevent them fromsliding easily. Lubricate door track annually with furniture polish or silicone spray. Keepdoors closed and locked to prevent wind damage.

Fasteners: Use all washers supplied to protect against weather infiltration and to protectthe metal from being scratched by screws. Regularly check your building for loose screws,bolts, nuts, etc. and retighten them as necessary.

Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with goodventilation will reduce condensation.

Other Tips....• Wash off inked part numbers on coated panels with soap and water.• Silicone caulking may be used for watertight seals throughout the building.

Do not store swimming pool chemicals in your building. Combustibles andcorrosives must be stored in air tight approved containers.

Keep this Owner's Manual and Assembly Instructions for future reference.

5

CARE & MAINTENANCE.... A5 Web

ACCESSORIES.... A6 WEB

6

* Some drilling required to fit buildings without mid-wall bracing.

Model No. SS404• Makes 8" to 12" (20-30cm) wide shelves in any length.• Brackets, braces, hardware included. Lumber is not included.

Model No. SS900-A• Grey color• 3 shelves• Holds up to 85 lbs. (38kg) (even weight distribution)

Heavy-duty, galvanized steel shelf units help organize storagespace. They easily mount on the wall or sit on the floor. Fits allArrow buildings.*

SHELF UNITS

Must be drilled for use as workbench in Estator.+ Even weight distribution.

10' Long, 250 lb. (113kg) load+Fits all Arrow 10' wide buildings.

16 lbs. (7kg)AT101

Model No. Fits Shipping Weight

ATTIC KIT / WORKBENCH KITHeavy-duty galvanized steel bars thatfit all 10' wide Arrow buildings. Theyinstall quickly and easily to helporganize space and create moreuseable space as an attic orworkbench. Will hold up to 250 lbs.(113kg) evenly distributed.

Model No. AK100New concrete anchor system permitsanchoring any size Arrow buildingdirectly to a concrete slab. Each kitcontains heavy-duty, hot-dippedgalvanized steel corner gussets andperimeter clips which fit over the floorframe and lag bolt into a concrete slab.Full assembly instructions and a 1/4"masonary drill bit are included.

TOOL HANGING RACKModel No. TH100The perfect tool organizer. Twin25 1/2" (65cm) steel channelsplus five heavy-duty snap-inhangers and a small tool holder forscrewdrivers, pliers, etc. Holdersslide along channel for fullyadjustable spacing. Great forgarage, basement, or the backof any door. Fits all Arrowstorage buildings.

ROOF STRENGTHENING(heavy snow load) KITSExtra roof beams and gable bracesdesigned for added protection againstheavy snow accumulation. Increasesthe strength of your roof by 50%.

ANCHOR KITSModel No. AK4Anchor Kit contains heavy-duty steelaugers, 60' (18m) of steel cable and 4 cableclamps. No digging or concretepouring, just insert cable under roof,over roof beams, into augers and twistaugers into the ground. For buildingslarger than 10'x9', use 2 kits.

FLOOR FRAME KITS

MODELS FB47410, FB5465, FB106-AFB109-A and FB1014-A

A simple new floor frame system made of heavy-duty, hot-dippedgalvanized steel. Use as foundation for plywood, sand or stone.

Model No. AK600Earth Anchor Kit anchors any sizeArrow building to the ground.Each kit contains heavy duty,hot-dipped galvanized steelcorner gussets and 4 earth anchors.

THIS

PAGE

WAS

LEFT

BLANK

INTENTIONALLY

7

THIS

PAGE

WAS

LEFT

BLANK

INTENTIONALLY

8

The Foundation For Your Building

9

FRONT(DOOR)

FRONT(DOOR)

Foundation S09

Note: Finished Slab dimensions, with lumber removed.

OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB109-A or SR68385-A)

Arrow has the best base for your building in this simple kit. It keeps stored items above the ground. This kit should be used with oneof the following:A. To support a plywood deck B. To be filled with sand. We recommend the combined use of1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.

Allow 1 - 2 hours for construction.

OPTION 2: Wood Platform

If you decide to build your own foundation, be sure to select the appropriate materials.These are the recommended materials for your foundation:● 2 x 4's (5cm x 10cm) Pressure Treated Lumber ● 5/8" (1,5cm) 4 x 8 (122cm x 244cm) Plywood-exterior grade● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional)

The platform should be level and flat (free of bumps, ridges etc.)to provide good support for the building. The necessary materialsmay be obtained from your local lumber yard.

To construct the foundation follow instructions and diagram.Construct frame (using 10 penny galvanized nails)Measure 16"/24" (40,6cm/61cm) sections to constructinside frame (see diagram)Secure plywood to frame (using 4 penny galvanized nails)

Allow 6 - 7 hours for construction.

OPTION 3: Concrete Slab

The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame.The following are the recommended materials for your foundation.● 1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)● Concrete ● Sheet of 6 mil plastic● We recommend for a proper strength concrete to use a mix of: 1 part cement ● 3 parts pea sized gravel ● 2 1/2 parts clean sand

Prepare the Site/Construct a Foundation1. Dig a square, 6" (15cm) deep into the ground (remove grass).2. Fill up to 4" (10cm) in the square with gravel and tamp firm.3. Cover gravel with a sheet of 6 mil plastic.4. Construct a wood frame using four planks of 1x4 (2,5cm x 10cm) lumber.5. Pour in concrete to fill in the hole and the frame giving a total of 4" (8-10cm) thick concrete. Be sure surface is level.

Allow 3 - 5 hours for construction and a week for concrete curing time.

Note: Platform/Slab will extend 9/16" (1,4cm) beyond floorframe on all four sides. Seal this 9/16" of wood with aroofing cement (not included), or bevel this 9/16" of concrete when pouring, for good water drainage.

121"307,3cm

16"/24"40,6cm/61,0cm

114 1/2"

290,8cm

114 1/2"

290,8cm

121"307,3cm

It is important that the entire floor frame be anchored after the building is erected.Below are recommended ways of anchoring.

Anchoring Down The Building

AnchoringA10

Arrow Anchoring Kit: (Model No. AK100 or 68383)Recommended for use with the concrete foundation.Contains: Corner gussets, perimeter clips, hardware,1/4" masonary drill bit and installation instruction.

Anchoring into Concrete:1. For poured concrete slab or footing or patio blocks:Use 1/4" x 2" Lag Screws.2. For Anchor Post of Concrete poured after building iserected: Use 1/4" x 6" Lag Screws.

Arrow Anchoring Kit: (Model No. AK4 or 60298)Recommended for use with any suggested base.Contains: 4 Anchors with Cable, Clamps andinstallation instruction.

Anchoring into Wood/Post:Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia.holes provided in the frames for proper anchoring.

10

OVER THE BEAMSAND INTO THE GROUND

1. 2.

1. 2.

11

Remove from bag of screwsand save for the last step

67545Weather Stripping (1)

66382Lower Door Guide (4)

66183Roof Trim Cap(2 right & 2 left)

66045Handle (2)

66646Washer (385)

(10 sheets of 40)

65109#8-32 Acorn Nut (4)

(Packed with Screws)

67468Peak Cap (2)(Arrow Logo)

65004#8Ax5/16" (8mm)

Screw (356)

65923#8-32x3/8" (10mm)

Bolt (165)

65900A#10Bx1/2" (13mm)Black Screw (8)

(Packed with Screws)65103

#8-32 Hex Nut (165)

Hardware WO11

6228Track Support (2)

66769Door Slide (4)

Parts List

12

Assembly Part Part Quantity CheckKey No. Number Description in Carton List

1 3719 Door Handle Brace 2 2 5986 Rear Wall Angle 2 3 8576 Right Gable 2 4 8577 Left Gable 2 5 6015 Side Roof Trim 4 6 10497 Horizontal Door Brace 4 7 6278 Vertical Door Brace 2 8 6403 Door Track Splice 1 9 6514 Corner Panel 410 6515 Wall Panel 811 7743 Roof Panel 412 9009 Gable Brace 213 9086 Right Roof Panel 214 9087 Left Roof Panel 215 6869 Ridge Cap 216 9917 Rear Wall Channel 217 10475 Right Door 118 10475 Left Door 119 8934 Ramp 120 8936 Rear Floor Frame 221 9923 Side Wall Channel 422 10518 Roof Beam 823 10521 Side Wall Angle 424 9299 Side Floor Frame 425 9365 Front Wall Channel 226 9366 Door Track 227 9367 Front Floor Frame 228 9369 Door Jamb 229 9373 Front Wall Panel 230 9204 Roof Beam Brace 231 6635 Gable Brace 432 69835 Edge Trim 4

WO12

13

Assembly by Key No. WO13

5

5 14

1511

11

13

2310

23

10

922

22

15

10

13

1122 2232 12 22 4 5

10 1010

23

2

92110

10

219

2024

24

27

17

18 77

6

627

24

28

28

19

2529

23

11

2925

9 26 4

21 6

68

26

3 2420

21

22 22

125

2216

16

14

30

30

1131

31

31

31

32

32

32

32

The front floor frame is made up ofthree pieces. The side floor framesand the rear floor frame are made upof two pieces. The holes in thesepieces will align when the pieces arepositioned with correct amount ofoverlap. The illustrations below showthe proper overall length for the sides,rear and front. Proceed as follows:

1 Place the front floor frames asshown. Center the ramp, with drainholes facing outside, on top of the twofront floor frames. Join the frames byinserting eight screws.

2 Overlap the side floor frames andthe rear floor frames as shown. Theholes in these pieces will align whenthe pieces are positioned with cor-rect amount of overlap. See the illus-trations below for the proper overalllength of the side and rear floor frames.Join the frames by inserting five boltsinto each frame set as shown.

3 Double check the length of eachand set these pieces aside for lateruse.

Step 1S14

● Parts Needed For ●Floor Frame Assemblies

●●●●● 8934 Ramp (1)●●●●● 9367 Front Floor Frame (2)●●●●● 8936 Rear Floor Frame (2)●●●●● 9299 Side Floor Frame (4)

14

9367

STEP

18934

9367

DRAIN HOLES FACEOUTSIDE

Front FloorFrame Assembly

119 3/8" 303,2cm

89369299

9367

8934

9367

9299

9299

Side Floor Frame 112 7/8" 286,7cm

8936 8936

Rear Floor Frame 119 3/8"303,2cm

STEP

2

STEP

3

112 7/8" 286,7cm

119 3/8" 303,2cmFront & Rear

119 3/8" 303,2cm

112 7/8" 286,7cm

Side

Step 2WO15

15

● Parts Needed For ●Frame Assemblies

The main frame pieces reinforce thewalls. These pieces will later be in-stalled in the center and at the topedge of the side walls and the rearwall. Proceed as follows:

1 Overlap the rear wall channelpieces as shown in the figure andfasten the two pieces together withone bolt in the center hole (threeholes will align).

2 Make two side wall channels byoverlapping the side wall channelpieces as shown. Fasten each settogether with one bolt in the centerhole of each set.

3 Overlap the rear wall anglepieces as shown in the figure andfasten them together with one bolt inthe center hole.

4 Make two side wall angles byoverlapping the side wall angle piec-es as shown. Fasten each set togeth-er with one bolt in the center hole.

5 Set the assemblies aside. You willuse them later.

●●●●● 5986 Rear Wall Angle (2)●●●●● 9917 Rear Wall Channel (2)●●●●● 9923 Side Wall Channel (4)● ● ● ● ● 10521 Side Wall Angle (4)

STEP

1

118 1/8" 300,0cm9917

STEP

2

9917

9923

Side Wall Channels111 5/8" 283,5cm

9923

Rear Wall Angle118 1/8" 300,0cm

59865986

10521

10521 Side Wall Angles111 5/8" 283,5cm

STEP

3 4

Rear Wall Channel118 1/8" 300,0cm

Side Wall Channels111 5/8" 283,5cm

Side Wall Angles111 5/8" 283,5cm

Rear Wall Angle118 1/8" 300,0cm

STEP

5STEP

Rear Wall Channel

16

The roof beams join the two gablesand support the roof panels. The mainroof beam is made up of four piecesoverlapped back to back at the cen-ter. The left and right roof beam as-semblies are made up of two pieces.Hint: These pieces are force-fitted,so you may have to press hard to jointhem together.

1 Place the end of one roof beaminside a second roof beam so that thesix holes in each piece align. Makefour sets of roof beams by repeatingthis procedure. Do not insert boltsyet.

2 Take two of the pressed-togetherroof beams and join them as shownto form the main roof beam assembly.Hold the assembly together and fas-ten with 14 bolts. Build only oneDoubled Beam Assembly.

3 Fasten the other two pressed-together roof beams with eight boltsto make the left and right roof beamassemblies.

4 Set these pieces aside for laterassembly.

Step 3S16

● Parts Needed For ●Roof Beam Assemblies

●●●●● 10518 Roof Beam (8)

10518

STEP

1Roof Beam 113 7/16" 288,1cm

Build one Doubled Main RoofBeam Assembly for Peak in Roof

ENDVIEW

10518

Build two Single Beam Assemblies

STEP

2

STEP

3

10518

10518

10518

10518

ASSEMBLED

113 7/16" 288,1cm

113 7/16" 288,1cm

17

NOTE:Door Track Splice (painted part)

Step 4A17

● Parts Needed For ●Door Track Assembly

●●●●● 6403 Door Track Splice (1)●●●●● 9366 Door Track (2)

66769

STEP

3STEP

4

END VIEW

STEP

1

9366

STEP

2

6403

9366

Long Legon Top

Short Legon Bottom

93669366

6403

66769

118 1/8" 300,0cm

The door track assembly supportsthe sliding doors and reinforces thefront wall. It is made up of three pieces.

1 Using the door track splice,(painted), join the door track(galvanized) pieces end-to-end asshown.

2 Insert four screws from the under-side only.

Hint: The holes in the top side of thedoor track assembly are for fasteningthe gable to the top of the front wall ina later step.

3 Position door slides onto thelegs, from the end of door trackassembly, as shown in the end view.

4 Set this piece aside for later use.

118 1/8" 300,0cm

118 1/8" 300,0cm

●●●●● Front Floor Assembly (1)●●●●● Side Floor Assembly (2)●●●●● Rear Floor Assembly (1)

● Parts Needed For ●Floor FrameStep 5

S18

The floor frame must be squareand level or holes will not align.

18

1 Assemble the four corners of thefloor frame using two screws at eachcorner as shown. At the front cornersfasten bolts through fromthe bottom with nuts on top.

2 Measure the floor frame diago-nally. When the diagonal measure-ments are equal, the floor frame issquare.

NOTEIf using a wood platform or

concrete slab do not fasten thefloor frames to your base at this

time. You will anchor thebuilding after it is erected.

NOTEIf you have purchased a Floor

Frame Kit you need toinstall it at this time.

STEP

1

9299

RIGHTREAR

8936

Level

9299

RIGHTFRONT

9367

STEP

2

When Diagonal Measurementsare Equal the Floor Frameis Square.

FRONT

1 Position a corner panel at thecorner of the floor frame as shown.The widest part of each corner panelmust be placed along the side of thebuilding for all four corners. Fastenthe corner panel to the floor framewith four screws.

Support the corner panel with a stepladder until a wall panel is attached.

2 Attach the front wall panels to thefront corner panels, as shown. A smallgap will exist between front wall paneland ramp.

3 Attach the wall panels to the rearcorner panels, as shown.

NOTEBe careful to install the correct

panel in each position as shown

●●●●● 6515 Wall Panel (2)●●●●● 9373 Front Wall Panel (2)●●●●● 6514 Corner Panel (4)Step 6

S19

● Parts Needed For ●Corners

NOTEThe remainder of the building assemblyrequires many hours and more than one

person. Do not continue beyond this pointif you do not have enough time to com-

plete the assembly today. A partiallyassembled building can be severely

damaged by light winds.

Each screw and bolt in the wall re-quires a washer.

4 Double-check the part numbers ofthe wall panels, before proceeding.

The floor frame must be square and level or holes will not align.

19

STEP

1

6515

9373 9373

6514

6514

REAR

FRONT

9373Panels rest onframe as shown

6514

SIDE TOP VIEW

NarrowSide

6514

6515

Wide Side

STEP

3STEP

2

STEP

4

6515

9373

6514

6515

#8-32x3/8" Bolt

Washer

Crimped RibUnderneath

SIDE

#8Ax5/16" Screw

#8-32 Hex Nut

The main frame pieces give rigidity tothe side walls and provide a surfacefor attaching the gables which sup-port the roof.

1 Fasten the rear wall angle as-sembly across the inside top of therear wall using screws.

2 Fasten the rear wall channel as-sembly across the middle of the rearwall using screws.

3 Fasten the side wall angles acrossthe inside top of the side panels us-ing screws. Side wall angles mustoverlap rear wall angle in corners.

4 Fasten the side wall channelassemblies across the middle of theside panels using screws. Fastenoverlaps in rear corners with screws.

5 Fasten the door track assembly(holes on top) across the top of thefront wall panels using screws. Seethe figure.

NOTEThe wall channels behind the

front wall panels will be installedin a later step.

●●●●● Door Track Assembly (1)●●●●● Rear Wall Angle Assembly (1)●●●●● Side Wall Angle Assemblies (2)●●●●● Rear Wall Channel Assembly (1)●●●●● Side Wall Channel Assemblies (2)

● Parts Needed For ●FramesStep 7

WO20

20

5

Short Legon Bottom

STEP

3

OpeningFacing in

STEP

4

Long Legon Top

STEP

FRONT

9366

FRONT

9923

10521

FRONT

Wall AnglesMust FaceInsideBuilding

9917

5986

1STEP

2STEP

Door Track Assembly

21

●●●●● 6515 Wall Panel (6)● Parts Needed For ●Wall PanelsStep 8

S21

Each wall panel has a crimped rib onone side. The crimped rib should gounder the rib of the panel that followsit.

1 Locate all of the wall panels andset each one alongside the building.

2 Be sure that you have the correctpanels in each position. Do this byoverlapping the panels and deter-mining if the holes line up with theholes in the frame.

3 Fasten the wall panels at the topand bottom with screws.

4 Fasten the center of each panel tothe wall channel with screws. Fastenoverlapping ribs using a bolt and nutwith two screws.

5 When you have attached all wallpanels in the correct positions, thebuilding will look like this.

STEP

2

6515

Panels rest onframe as shown

6515

6515

6515

65156515

Crimped RibUnderneath

Detail ShowingCenter of PanelScrewed toWall Channel

Bolt and nutdoes not go thruwall channelat overlap

STEP

4STEP

3

Use bolts andnuts thru wallangle overlapat the top ofpanel at rear.

STEP

5

STEP

1

●●●●● 9369 Door Jamb (2)●●●●● 9365 Front Wall Channel (2)

● Parts Needed For ●Front Channel/Door JambStep 9

D22

The door jambs reinforce the dooropening and provide an attractivetrim. Follow these steps for bothdoor jambs.

1 Fasten the front wall channelsin their positions between the end ofthe side wall channel and the cor-ner panel using screws. Do not puta screw in the hole at the end be-hind the door opening at this time.

2 Fasten a door jamb to the frontpanel with two bolts, nuts and acornnuts, as shown.

3 Fasten the center of the doorjamb to the front wall panel and thefront wall channel with two screws.

4 Fasten the top of the door jamb tothe door track with two screws. Dothe same for the bottom into frame.

Repeat steps 2 through 4 for theopposite door jamb.

22

Acorn Nut

Hex Nut

9369

FRO

NT

ScrewScrew

TOP VIEW

TOP VIEW

Door Track

9369

Front Wall Channel

Front Wall ChannelCross-SectionTop View

(2) bolts

Bolt

INSIDE OFBUILDING

9365

FRONT

TOP VIEW

Screw Screw

Door Track

STEP

4

STEP

3

STEP

2

STEP

1

Acorn Nut

23

The gables go on top of the front andrear walls to support the roof beams.

NOTEThe gables are packed nestedtogether and might be mistakenas one piece. Carefully separate

them before continuing.

1 Apply edge trim to the top edge ofthe right gables and left gables.

2 Attach the four roof beambrackets to the gables using twobolts, washers and nuts.

NOTEMounting leg of bracket mustface toward center of gable

● Parts Needed For ●Gable AssembliesStep 10

WO23

●●●●● 8576 Right Gable (2)●●●●● 8577 Left Gable (2)●●●●● 6635 Roof Beam Bracket (4)

STEP

2

8576

Washer

8577

FRONT

6635Roof Beam Brackets

To avoid mishap on the sharpedge the edge trim must remainin place on the top edge of thegable until right and left roof

panels are in place.

CAUTION:

8577

Edge Trim(plastic piece)

STEP

1

● Parts Needed For ●Gables/BracesStep 11

N24

●●●●● Left Gable Assemblies (2)●●●●● Right Gable Assemblies (2)●●●●● 9009 Gable Brace (2)

24

1 Lift and fasten a right and leftgable, under angle at corner, to thedoor track with screws.

Hint: On the rear gable, use a boltand nut at the overlapping rear wallangle. On the front gable, leave out 2screws closest to center gable leg.

2 Join the left and right gablestogether with a gable brace using abolt in the second hole from the bot-tom only.

Repeat Steps 1 & 2 for the oppositeside of building.

3 Fasten the track supports to thefront gable assembly, as shown.

STEP

3

Track Supports 6228

STEP

1Gable

STEP

2

9009 Gable Brace

● Parts Needed For ●Roof Beam/BracesStep 12

N25

●●●●● Main Roof Beam (1)●●●●● Single Roof Beam (2)●●●●● 9204 Roof Beam Brace (2)

25

1 Wrap the weather stripping tapearound the two joined edges of theleft and right gables. See diagram.Cut the weather stripping to length.

2 Spread the two halves of the mainroof beam and fasten the roof beamto the gable brace of the front gable.

Roof Beam Brace 9204

STEP

2

Roof Beam Brace 9204

STEP

5

Single Roof Beam Assembly

3 Fasten the other end of the mainroof beam to the gable brace of therear gable.

4 Fasten the single roof beam,small holes on top, as shown usingbolts and nuts.

5 Fasten a roof beam brace to themain roof beam behind the front gableby placing the tab on the end of thebrace between the roof beams. Alignthe tab with the second hole andfasten the brace with a bolt and nut.

6 Fasten the lower end of the roofbeam brace to the track supportwith a bolt and nut.

7 Fasten a roof beam brace be-tween the rear gable and the roofbeam at the first hole, as shown.

STEP

7

STEP

4

STEP

3

Spread Two HalvesOf Roof Beams

1

67545 Weather Stripping

STEP

6

STEP

Main Roof BeamAssembly

Step 13WO26

● Parts Needed For ●Right Roof Panel ●●●●● 9086 Right Roof Panel (1)

Installing the roof panels is best donewith a step ladder. Begin installingroof panels at the back right corner ofthe building. Each screw and bolt inthe roof requires a washer.

NOTEMeasure the building diagonallyagain and make adjustments to

make sure the building is square.This will make the roof panels fit

better, and holes will align.

NOTEIf a Roof Beef-Up Kit was

purchased, assemble prior toattaching the roof panels.

1 Locate all the roof panels by theirnumbers and place them on theground alongside the building in theirproper positions.

2 Position a right roof panel at theback right corner and fasten to the toproof beam using screws.

3 Remove edge trim from the leftgable under the roof panel.

4 Continue fastening the right roofpanel to the gable and lower roofbeam using screws, bolts and nutsas shown. Do not fasten the lowerend of the panels to the side wallangles at this time.

STEP

2

STEP

1

90878

6

2

4

1

5

7

3

FRONT

7743

7743

9086

9086

7743

7743

9087

26

Bolt(6)

NutWasher

Gab

le9086 RightRoof Panel

5

67

89

11 thru 14

10

1 thru 4

STEP

4STEP

3

FRONT

Hint: Follow the fastener sequenceshown for proper alignment.

1 Install a left roof panel at the leftrear corner of the roof.

2 Install 4 roof panels in the se-quence and positions shown. Fol-low fastener sequence and instruc-tions in Steps 13 thru 15 while fasten-ing roof panels.

NOTENarrow roof panel rib (with beadon it) is always overlapped by

wide rib of adjacent panel

3 Cover the joint at the peak withweather stripping tape. Unroll thetape and press it down over the open-ing at the ridge as you install eachroof panel. Do not cut the tape at thistime.

Step 14WO27

● Parts Needed For ●Roof Assembly

27

●●●●● 9087 Left Roof Panel (1)●●●●● 7743 Roof Panel (4)

NOTEIf roof beam holes do not line up

with the roof panel holes, shift thebuilding from left to right.

If this does not help, your buildingmay not be level. Shim thecorners until holes line up.

Screws AtBottom AttachTo Wall Angle

Fasten AtOverlap with

Bolt

STEP

STEP

Screws ToRoof Beam

2FRONT

1STEP

3

8

6

2

4

1

5

7

3

FRONT

7743 Roof Panel

Screws ToRoof Beam

15

9087 Left Roof Panel

9087

7743

7743

9086

9086

7743

7743

9087

Fasten AtOverlap withBolt

28

Step 15WO28

● Parts Needed For ●Ridge Caps & Panels

●●●●● 6869 Ridge Cap (2)●●●●● 9087 Left Roof Panel (1)●●●●● 9086 Right Roof Panel (1)

1 Install 1 ridge cap on the com-pleted roof section using bolts andnuts. Fasten the roof panel rib, peakcap and ridge cap together usingbolts and nuts.

2 Fasten the remaining left and rightroof panels as you unroll the weatherstripping tape, and press it down,install the second ridge cap overlap-ping the first ridge cap. Align holesand fasten using bolts and nuts. Fas-ten the remaining peak cap in thesame manner.

3 Fasten the lower end of the panelsto the side wall angles using screwsand washers. Use bolts and nutsthrough wall angle overlaps at thebottom of the panel.

STEP

1

6869

Peak Cap

STEP

2

9087

6869

Cut WeatherStripping andFold Under

9086

3STEP

Peak Cap

1 Attach the side roof trim to thelower end of the roof panels on eachside of the building using screws ateach panel overlap.

NOTEA single screw fastens both trim

pieces at the overlap.

2Using your thumb and index finger,overbend the bottom flange of theside roof trim and roof panel rib at thecorner inward enough so the rightand left roof trim caps fit onto right andleft corners.

3 Fasten the roof trim caps to theside trim using a screw.

●●●●● 6015 Side Roof Trim (4)Step 16S29

● Parts Needed For ●Roof Trim

STEP

1

6015

Roof Trim Cap

STEP

2

6015

Side Trim Cap

Tuck FlangeInward to Fit

Inside ofRoof Trim CapSTEP

3

29

6015

6015

30

●●●●● 3719 Door Handle Brace (2)●●●●● 10475 Right and Left Doors (2)●●●●● 10497 Horizontal Door Brace (4)●●●●● 6278 Vertical Door Brace (2)

● Parts Needed For ●Door AssemblyStep 17

D30

The steps on this page tell how toassemble the right door. You willperform exactly the same proceduresfor the left door. Each bolt and screwin the door requires a washer. Pro-ceed as follows:

1 Attach the door handle brace andhandle to the door with 1 bolt asshown. Don't tighten the bolt yet.

2 Swing the door handle brace up tothe hole on the center of the door andinsert a screw.

3 Hold the vertical door braceagainst the center of the inside sur-face of the door and turn the screw tohold the vertical door brace and doorhandle brace in place. Fasten todoor above and below centerconnection using 2 screws.

4 Insert a second bolt in the doorhandle and tighten both bolts.

5 Put a horizontal door brace ontothe top edge and bottom edge andfasten with 1 bolt in the center.

6 Attach the lower door guides andbolts as shown.

7 Repeat steps 1 through 6 for theleft door.

10475 Right Door10475 Left Door

STEP

1

66382

66382

STEP

10497

STEP

5

66045

3719

STEP

66045

3719

10497

104972

66382

END VIEWSHOWING:

HorizontalDoor Brace Door

Washer

GuideSTEP

6

6278

4

STEP

3

6278

31

Step 18A31

● Parts Needed For ●Door Installation & Adjustment

●●●●● Right Door Assembly (1)●●●●● Left Door Assembly (1)

1 From inside the building, put thebottom of the right door assembly (onyour left when you are inside thebuilding) behind door jamb into thefront frame track.

2 Position the top of the door so thatthe holes in the door line up with theholes in the door slides.

3 Fasten the door to the door slidesusing two #10Bx1/2" (13mm) screwsper door slide.

NOTEThe holes in the door slides allowyou to adjust the doors. Place the

door in the middle holes.

4 Repeat steps 1 through 3 for theleft door.

Keep this Owner's Manual and Assembly Instructions for future reference.

STEP

2

Horizontal Door Brace

STEP

1

Gable

STEP

3

#10Bx1/2" (13mm) Screw

Door Slide

Adjustment Holes

Adjustment Holes AllowDoors to Meet Evenly

Along Their Length

Right Door Left Door STEP

4

Front Floor Frame Assembly

Door Track

Door Slide

Doo

r

SOME FACTS ABOUT RUSTRusting is a natural oxidizing process that occurswhen bare metal is exposed to moisture. Problemareas include screw holes, unfinished edges, orwhere scrapes and nicks occur in the protectivecoating through normal assembly, handling anduse. Identifying these natural rusting problem areasand taking some simple rust protection precautionscan help to stop rust from developing, or stop itquickly as soon as it appears.

1. Avoid nicking or scraping the coating surface,inside and out.

2. Use all the washers supplied. In addition to pro-tecting against weather infiltration, the washers pro-tect the metal from being scraped by the screws.

3. Keep roof, base perimeter and door tracks free ofdebris and leaves which may accumulate and retainmoisture. These can do double damage since theygive off acid as they decay.

4. Touch up scrapes or nicks and any area of visiblerust as soon as possible. Make sure the surface isfree of moisture, oils, dirt or grime and then apply aneven film of high quality touch-up paint.

715490109

697.68220WO32