owner's manual 512t integrated · pdf fileowner's manual 512t integrated wrecker...
TRANSCRIPT
OWNER'S MANUAL
512TINTEGRATED WRECKER
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice.All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Carriers & Wreckers7320 W. Market Street
Mercer, PA 16137Phone (724) 981-7500 • FAX (724) 981-4425
Toll Free (800) 886-6400http://www.chevroninc.com
OWNER'S MANUAL
512TINTEGRATED WRECKER
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice.All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Carriers & Wreckers7320 W. Market Street
Mercer, PA 16137Phone (724) 981-7500 • FAX (724) 981-4425
Toll Free (800) 886-6400http://www.chevroninc.com
X
V-1
REF PART # DESCRIPTION QPU
1 78014 TANDEM PUMP 15 GPM x 15 GPM 12 77CH0 1-1/4 x 3 NPT NIPPLE 23 77C90 1-1/4 x 90 M-F O-RING ADAPTER 887-554-20 24 77C91 1 M O-RING x 3/4 MJIC x 90 2
Section V - PARTSDIRECT MOUNT TANDEM PUMP
V-2
Section V - PARTSDIRECT MOUNT PUMP - 18 GPM
REF PART # DESCRIPTION QPU
12
345
0320144SI4604-20 x 16S14603- 20 x 26F77620779A70909434
18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)
111211
Section V - PARTS5 SERIES STEEL INTEGRATED BODY COMPONENTS
V-3
REF PART # DESCRIPTION QPU
1 5033V INTEGRATED WRECKER BODY 12 5A300 TOOL BOX DOOR 23 5A316 TOOL BOX DOOR MOUNTING BLOCK 44 54658 ROTARY PADDLE LATCH #3 25 53263 FRONT MOUNTING BRACKET 26 532501 MIDDLE BODY MOUNTING BRACKET 27 53182L MUDFLAP MOUNTING BRACKET - LEFT 18 53182R MUDFLAP MOUNTING BRACKET - RIGHT 19 A1040 MUDFLAP 210 59115 REAR REFLECTOR MOUNTING PLATE 211 93300R REFLECTOR - RED 212 59320 UHHW WEAR PAD 213 59319 UHHW WEAR PAD 214 84716 6-1/2 TON SHACKLE W/NUT & BOLT 215 5431250 ACCESS COVER 116 7A211 CONTROL KNOB 1417 7A168 CONTROL HANDLE 1418 83320 NUT 1/2-20 UNF 1419 92650 TAILLIGHT GROMMET 420 92600R TAILLIGHT 221 96600 BACKUP LIGHT-LED 222 93150 MARKER LIGHT GROMMET 223 93200R RED MARKER LIGHT -LED 224 98400 TOW LIGHT PLUG 1
Section V - PARTS5 SERIES STEEL INTEGRATED BODYCOMPONENTS
V-4
Section V - PARTS5 SERIES MODULAR SUBFRAME
V-5
Section V - PARTS5 SERIES MODULAR SUBFRAME GROUP
V-6
REF PART # DESCRIPTION QPU
111
1212122112222112
265010264075126407527A2117A168833218471626403A98400593195932026509153250137851R37851L54M4190
SUBFRAMEMODULAR 4 SERIES SERVICE COVER PANEL-FRONTMODULAR 4 SERIES SERVICE COVER PANEL-REARCONTROL KNOBCONTROL HANDLE1/2-20 JAM NUT6-1/2 TON SHACKLE AND SCREW PINTRAILER PLUG HOLE COVER4 PRONG TRAILER PLUG SOCKETUHMW WEAR PADUHMW WEAR PADFRONT BODY MOUNTING BRACKET408/512 MIDDLE BODY MOUNTING BRACKETTOOLBOX MOUNTING BRACKET - RIGHTTOOLBOX MOUNTING BRACKET - LEFTSIDE BODY MOUNTING GASKET
12345678910111213141516
Section V - PARTS5 SERIES HYDRAULIC STABILIZER SUBFRAME
V-7
Section V - PARTS5 SERIES HYDRAULIC STABILIZERSUBFRAME
V-8
REF PART # DESCRIPTION QPU
1112
16161628212221122422222221124
265010H264075126407522660587A2117A1688332126261786100I71716G26605A18145266062266061262620R262620L721906571486125E26263726263026263884712696141326509126509637851R37851L54M419084716
5 SERIES HYDRAULIC STABILIZER SUBFRAMEMODULAR 4/5 SERIES SERVICE COVER PANEL-FRNTMODULAR 4/5 SERIES SERVICE COVER PANEL-REARSTABILIZER ACCESS COVERCONTROL KNOBCONTROL HANDLE1/2 - 20 JAM NUTPIN .980 x 6.00RETAINING RING 1.00 INTERNALAIR VALVEAIR VALVE MOUNTING PLATEAIR SWITCH GUARDUHMW WEAR PADUHMW WEAR PADINNER STABILIZER TUBE-RIGHTINNER STABILIZER TUBE-LEFTSTABILIZER CYLINDERPIN .980 x 4.625RETAINING RING 1.25 EXTERNALSTABILIZER PAD PIVOT PINSTABILIZER PADSTABILIZER PAD POSITION PINLYNCH PINCLEATFRONT BODY MOUNTING BRACKETMIDDLE BODY MOUNTING BRACKETTOOL BOX MOUNTING BRACKET-RIGHTTOOL BOX MOUNTING BRACKET-LEFTYSIDE BODY MOUNTING GASKET6-1/2 TON SHACKLE AND SCREW PIN
123456789101112131415161718192021222324252627282930
Section V - PARTS5 SERIES INTEGRATED MODULAR BOXES
V-9
Section V - PARTS5 SERIES MODULAR BOXES
V-10
REF PART # DESCRIPTION QPU
11111211224421122642111124
54M50108L54M50108R54M5150L54M5150R546505460154655L54655R54M5160G54M5170G54M4145G54M41665462A059540R59240L9315093100R96600965009560054M4191L54M4191R54M513AL54M513ARA10505AGS08-0675MD10-020
MODULAR BOX DRIVER SIDEMODULAR BOX PASSENGER SIDEFIBERGLASS REAR CORNER PANEL - LEFTFIBERGLASS REAR CORNER PANEL - RIGHTMODULAR BOX MOUNTING TUBEMOUNTING TUBE RUBBER GASKETMODULAR BOX MOUNTING BRACKET-LEFTMODULAR BOX MOUNTING BRACKET-RIGHT5 SERIES MODULAR BOX REAR DOOR GROUP5 SERIES MOD. BOX FRNT & TUNL BOX DOORDOOR LATCH BRACKETDOOR CYLINDER MOUNTING BRACKETWHEEL RETAINER STORAGE GUARD, CONVNT'LWHEEL RETAINER LOCK PIN - RIGHTWHEEL RETAINER LOCK PIN - LEFTMARKER LIGHT GROMMETRED REFLECTIVE MARKER LIGHTTAIL LIGHT GROMMETTAIL LIGHTBACK UP LIGHTMODULAR BOX SIDE RUBBER GASKET-LEFTMODULAR BOX SIDE RUBBER GASKET-RIGHTMUDFLAP MOUNTING BRACKET - LEFTMUDFLAP MOUNTING BRACKET - RIGHTCHEVRON MUDFLAP 22 x 20GAS CYLINDER
1234567891011121314151617181920212223242426
Section V - PARTS5 SERIES MODULAR BOXES
V-10
REF PART # DESCRIPTION QPU
11111211224421122642111124
54M50108L54M50108R54M5150L54M5150R546505460154655L54655R54M5160G54M5170G54M4145G54M41665462A059540R59240L9315093100R96600965009560054M4191L54M4191R54M513AL54M513ARA10505AGS08-0675MD10-020
MODULAR BOX DRIVER SIDEMODULAR BOX PASSENGER SIDEFIBERGLASS REAR CORNER PANEL - LEFTFIBERGLASS REAR CORNER PANEL - RIGHTMODULAR BOX MOUNTING TUBEMOUNTING TUBE RUBBER GASKETMODULAR BOX MOUNTING BRACKET-LEFTMODULAR BOX MOUNTING BRACKET-RIGHT5 SERIES MODULAR BOX REAR DOOR GROUP5 SERIES MOD. BOX FRNT & TUNL BOX DOORDOOR LATCH BRACKETDOOR CYLINDER MOUNTING BRACKETWHEEL RETAINER STORAGE GUARD, CONVNT'LWHEEL RETAINER LOCK PIN - RIGHTWHEEL RETAINER LOCK PIN - LEFTMARKER LIGHT GROMMETRED REFLECTIVE MARKER LIGHTTAIL LIGHT GROMMETTAIL LIGHTBACK UP LIGHTMODULAR BOX SIDE RUBBER GASKET-LEFTMODULAR BOX SIDE RUBBER GASKET-RIGHTMUDFLAP MOUNTING BRACKET - LEFTMUDFLAP MOUNTING BRACKET - RIGHTCHEVRON MUDFLAP 22 x 20GAS CYLINDER
1234567891011121314151617181920212223242426
Section V - PARTS5 SERIES MODULAR BOX REAR DOORGROUP
V-11
REF PART # DESCRIPTION QPU
111112222221
54M51605AGS08-0675MD10-02054M4165546585465754M418354M418154M418281110821308211083125
AL. WRECKER REAR DOOR WELDMENTGAS SPRING CYLINDERDOOR CYLINDER MOUNTING BRACKETROTARY PADDLE LATCHGASKET - PADDLE LATCHDOOR HINGE PINDOOR HINGE OUTERDOOR HINGE INNERBOLT, 5/16-18 UNC x 1LOCK WASHER 5/16FLAT WASHER 5/16NYLON LOCK NUT 5/16-18 UNC
123456789101112
Section V - PARTS5 SERIES MODULAR BOX REAR DOORGROUP
V-11
REF PART # DESCRIPTION QPU
111112222221
54M51605AGS08-0675MD10-02054M4165546585465754M418354M418154M418281110821308211083125
AL. WRECKER REAR DOOR WELDMENTGAS SPRING CYLINDERDOOR CYLINDER MOUNTING BRACKETROTARY PADDLE LATCHGASKET - PADDLE LATCHDOOR HINGE PINDOOR HINGE OUTERDOOR HINGE INNERBOLT, 5/16-18 UNC x 1LOCK WASHER 5/16FLAT WASHER 5/16NYLON LOCK NUT 5/16-18 UNC
123456789101112
Section V - PARTS5 SERIES ALUMINUM TUNNEL BOX GROUP(28 x 96)
REF PART # DESCRIPTION QPU
1222222
54M5002854M5170G54M416654M41455459893100A93150
ALUMINUM WRECKER TUNNEL BOXMODULAR BOX FRONT & TUNNEL BOX DOORDOOR CYLINDER MOUNTING BRACKETDOOR LATCH BRACKETTUNNEL BOX MOUNTING BRACKETAMBER REFLECTIVE MARKER LIGHTMARKER LIGHT GROMMET
1234567
V-12
Section V - PARTS5 SERIES ALUMINUM TUNNEL BOX GROUP(28 x 96)
REF PART # DESCRIPTION QPU
1222222
54M5002854M5170G54M416654M41455459893100A93150
ALUMINUM WRECKER TUNNEL BOXMODULAR BOX FRONT & TUNNEL BOX DOORDOOR CYLINDER MOUNTING BRACKETDOOR LATCH BRACKETTUNNEL BOX MOUNTING BRACKETAMBER REFLECTIVE MARKER LIGHTMARKER LIGHT GROMMET
1234567
V-12
Section V - PARTS5 SERIES ALUMINUM TUNNEL BOX DOOR
V-13
REF PART # DESCRIPTION QPU
11111222
121266
54M51705AGS08-0675MD10-02054M4165546585465754M418354M418154M418281110821308211083125
ALUMINUM WRECKER DOOR WELDMENTGAS SPRING CYLINDERDOOR CYLINDER MOUNTING BRACKETROTARY PADDLE LATCHGASKET - PADDLE LATCHDOOR HINGE PINDOOR HINGE OUTERDOOR HINGE INNERBOLT, 5/16-18 UNC x 1LOCK WASHER 5/16FLAT WASHER 5/16NYLON LOCK NUT 5/16-18 UNC
123456789101112
Section V - PARTS5 SERIES ALUMINUM TUNNEL BOX DOOR
V-13
REF PART # DESCRIPTION QPU
11111222
121266
54M51705AGS08-0675MD10-02054M4165546585465754M418354M418154M418281110821308211083125
ALUMINUM WRECKER DOOR WELDMENTGAS SPRING CYLINDERDOOR CYLINDER MOUNTING BRACKETROTARY PADDLE LATCHGASKET - PADDLE LATCHDOOR HINGE PINDOOR HINGE OUTERDOOR HINGE INNERBOLT, 5/16-18 UNC x 1LOCK WASHER 5/16FLAT WASHER 5/16NYLON LOCK NUT 5/16-18 UNC
123456789101112
Section V - PARTS24 IN. STEEL TUNNEL BOX GROUP
REF PART # DESCRIPTION QPU
122224
54845245484024546585485155465754863
24 INCH STEEL TUNNEL BOX WELDMENT24 INCH TUNNEL BOX DOORROTARY PADDLE LATCHTUNNEL BOX MOUNTING BRACKEGASKET - PADDLE LATCHTUNNEL BOX DOOR HINGE MOUNT
123456
V-14
Section V - PARTS36 IN. STEEL TUNNEL BOX GROUP
V-15
REF PART # DESCRIPTION QPU
122224
5482365485155484036546585465754863
36 INCH STEEL TUNNEL BOX WELDMENTTUNNEL BOX MOUNTING BRACKET36 INCH TUNNEL BOX DOORROTARY PADDLE LATCHGASKET - PADDLE LATCHTUNNEL BOX DOOR HINGE MOUNT
123456
Section V - PARTS5 SERIES INTEGRATED BOOM ASSEMBLY
V-16
Section V - PARTS5 SERIES INTEGRATED BOOM ASSEMBLY
V-17
REF PART # DESCRIPTION QPU
11114142222822112122222241212221612421111122
6I50206I0506I507072A35057635956I133986125I61369691256136883610827106137986287E6I1330L6I1330R72A4002172A4501671106A9005003A9005002A900500171W7382771W73826A90050046I503586125E6345061I2406I424586150E6I154586150I6343182210812A8869106I602806I57416I57426I5740656216I50110G0750505
INTEGRATED BOOMINNER BOOM TUBEOUTER UNDERLIFT BOOM - 512T WRECKERCYLINDER - BOOM EXTENSION 512TWEAR PAD NYLATRON 1/2 x 2 x 4BOOM EXTENSION CYLINDER ROD PINSNAP RING 1-1/4 INTERNALBOOM END SWIVEL - 408/512PULLEY 6 INCHPULLEY BOLTHEX NUT 7/8 x 14 UNFFLAT WASHER 1 INCHCABLE FOLLOWERSNAP RING 2-7/8 EXTERNALTRUNNION BRACKET - LEFTTRUNNION BRACKET - RIGHT512T BOOM LIFT CYLINDER512 TILT/FOLD CYLINDERWINCH - 12000 POUND PLANETARYWARN TENSIONER MOUNTING PLATE - 12.5 DRUMWARN TENSIONER PLATE - 12.5 UNDERWINDWINCH TENSIONER PIN 5/8 x 13 STAINLESS STEELTENSIONER TORSION SPRING LHTENSIONER TORSION SPRING RHTENSION PLATE SPACER BARBOOM EXTENSION CYLINDER BASE PINSNAP RING 1-1/8 EXTERNALBOOM ANTLERLIFT CYLINDER PIN - ROD ENDBOOM LIFT CYLINDER BASE PINSNAP RING 1-1/2 EXTERNALPOWER TILT BASE PINSNAP RING 1-1/2 INTERNALBOOM SHIM PADFLAT WASHER 3/8BOLT 3/8-16 UNC x 3/4 BUTTON HEADCABLE TENSION SPRINGTWIN LINE CABLE TENSION SPRING BRACKETINTEGRATED UNDERLIFT PIVOT PININTEGRATED UNDERLIFT EXTENSION CYLINDER PINBOOM TILT CYLINDER ROD PINBEARING PAD - STINGER408-512 BOOM PIPE ASSEMBLY GROUPNYLATRON WEAR PAD 5/8 x 2 x 4
1234567891011121314151617181920212223242526272829303132333435363738394041424344
Section V - PARTS5 SERIES UNDERLIFT COMPONENTS & HOOK-UP ATTACHMENTS
V-18
Section V - PARTS5 SERIES UNDERLIFT COMPONENTS& HOOK-UP ATTACHMENTS
V-19
REF PART # DESCRIPTION QPU
11112211222112221111222221112
6I50806I609072B300336I57436I60950685450803580080358166285P66353066354566A210L66A210R6633066320G8492368260R68260L66250L66250R652458491165280A6528586125I86200I656216643084922
INNER UNDERLIFT TUBECROSSBARCYLINDER - UNDERLIFT EXTENSION 512TPIN - 512T UNDERLIFT EXTEND - RODCROSSBAR EXTENSIONCROSSBAR EXTENSION PINOFFSET FORK HOLDER - RIGHTOFFSET FORK HOLDER - LEFTT-HANDLEFRAME FORK - 3 INCH CASTFRAME FORK SHORT - 4-1/2 INCH CASTCROSSBAR END HOOK - LEFTCROSSBAR END HOOK - RIGHTELEVATED FORK HOLDER - 4 INCH CROSSBARSPRING SHACKLE ADAPTORT-PIN 3/4 x 6-1/2WHEEL GRID - RIGHTWHEEL GRID - LEFTWHEEL RETAINER - 6000 LB. - LEFTWHEEL RETAINER - 6000 LB. - RIGHTREMOVABLE PAN5/16 SAFETY SNAP PINRATCHETWHEEL STRAPINTERNAL SNAP RING 1-1/4INTERNAL SNAP RING - 2.00BEARING PAD - STINGERCROSSBAR PIVOT PINT-PIN WITH LANYARD 3/4 x 3-1/2
1234567891011121314151617181920212223242526272829
Section V - PARTS5 SERIES UNDERLIFT COMPONENTS& HOOK-UP ATTACHMENTS
V-19
REF PART # DESCRIPTION QPU
11112211222112221111222221112
6I50806I609072B300336I57436I60950685450803580080358166285P66353066354566A210L66A210R6633066320G8492368260R68260L66250L66250R652458491165280A6528586125I86200I656216643084922
INNER UNDERLIFT TUBECROSSBARCYLINDER - UNDERLIFT EXTENSION 512TPIN - 512T UNDERLIFT EXTEND - RODCROSSBAR EXTENSIONCROSSBAR EXTENSION PINOFFSET FORK HOLDER - RIGHTOFFSET FORK HOLDER - LEFTT-HANDLEFRAME FORK - 3 INCH CASTFRAME FORK SHORT - 4-1/2 INCH CASTCROSSBAR END HOOK - LEFTCROSSBAR END HOOK - RIGHTELEVATED FORK HOLDER - 4 INCH CROSSBARSPRING SHACKLE ADAPTORT-PIN 3/4 x 6-1/2WHEEL GRID - RIGHTWHEEL GRID - LEFTWHEEL RETAINER - 6000 LB. - LEFTWHEEL RETAINER - 6000 LB. - RIGHTREMOVABLE PAN5/16 SAFETY SNAP PINRATCHETWHEEL STRAPINTERNAL SNAP RING 1-1/4INTERNAL SNAP RING - 2.00BEARING PAD - STINGERCROSSBAR PIVOT PINT-PIN WITH LANYARD 3/4 x 3-1/2
1234567891011121314151617181920212223242526272829
V-20
Section V - PARTS5 SERIES BOOM END SWIVEL
REF PART # DESCRIPTION QPU
1 61369 BOOM END SWIVEL 12 69125 PULLEY - 6 INCH 13 61379 CABLE FOLLOWER 14 61368 PIN .980 x 3-5/8 15 86287E RETAINING RING 2-7/8 EXTERNAL 16 83610 NYLON LOCK NUT 7/8-14 17 82710 FLAT WASHER 1 x 1-1/2 x .120 28 82718 FLAT WASHER 1 x 1-1/2 x .060 2
V-20
Section V - PARTS5 SERIES BOOM END SWIVEL
REF PART # DESCRIPTION QPU
1 61369 BOOM END SWIVEL 12 69125 PULLEY - 6 INCH 13 61379 CABLE FOLLOWER 14 61368 PIN .980 x 3-5/8 15 86287E RETAINING RING 2-7/8 EXTERNAL 16 83610 NYLON LOCK NUT 7/8-14 17 82710 FLAT WASHER 1 x 1-1/2 x .120 28 82718 FLAT WASHER 1 x 1-1/2 x .060 2