owners handbook 2003 - elddis
TRANSCRIPT
Owners Handbook 2003 Tourers
Your new Explorer Group caravan has beendesigned as a luxury recreational vehicle and isintended for recreational use only. It is notintended for business use or for permanenthabitation. The Explorer Group Limited acceptsno liability if the caravan is used for any purposeother than holiday use.
To ensure the very best quality and reliability thecaravan has been through our extensive designand testing programme. Therefore the ExplorerGroup Limited will accept no liability if thecaravan is altered or modified in such a waythat would adversely affect the reliability.
All the illustrations and descriptive matter in thisguide are intended to give a general idea of thecaravan. Changing market and supplysituations may prevent us from maintaining theexact specification details in this guide and wetherefore reserve the right to alter specificationsas materials and conditions demand.
Please check current details with your retailerand inspect the caravan to ensure it issatisfactory before purchase. Retailers areindependent and have absolutely no authorityto bind The Explorer Group Limited by any express or implied undertaking orrepresentation.
Welcome 1
Introduction 2
Security 4
Safety 6In case of fire 7VIN 7
Preparing for the Road 8
Towing and Driving 10
Arrival at Site 12
Connecting Services 14Water 14Gas 16Electricity 18
Control Panels 24
Taps 30
Pressurised Water System 33
Water filter system. 35
Equipment. 36Refrigerator, Oven, 36Hob and Grill, Smoke Alarm 36Space Heater 37Air Conditioning, Omnivent 38Heki 2 rooflight 39Blinds and Flyscreens, 40Alarm System 40Television and FM radio Aerial 44Beds and Bunks 45Doors 46
Windows 46
Care of your caravan 47Draining down the water system 50
Maintenance of your caravan 52BPW chassis 60
Servicing 69Service documents 70Service records 71
Warranty 73
Specifications 74
CONTENTS
You are now the owner of a quality caravan. Itis strongly recommended that you read thepages of this guide thoroughly so that you arefully conversant with all the caravan systems.The User�s Guide has been prepared for yourguidance to help you derive the greatestamount of pleasure from the use of yourcaravan. If there is anything you wish to know,which this guide fails to cover, please refer toadditional information contained in yourOwner�s Information Pack. Alternatively, we aresure that your Approved Retailer will be pleasedto help.
Approved Retailers will be able to supply anyreplacement parts for your caravan, should theneed arise, along with any accessories you mayrequire. Please note that it is not possible topurchase replacement parts or accessoriesdirect from the manufacturer.
We are sure you will have many happy timeswith your caravan but please remember - ahappy carefree time is based on proper,thorough and responsible preparation, carefuldriving with regard to the �Rules of the Road�,other road users and above all ensuring yourcaravan is in a first class roadworthy condition.It is a condition of your warranty that your
caravan is serviced by an Approved Retailer orService Centre once every twelve months andthat the service record in the back of this guide,is maintained in accordance with instructions.
SERVICING (Your caravan must be serviced within 12 monthsof purchase date and every 12 months thereafter)
Suitable towing vehicles
The caravan is manufactured for towingbehind normal road cars and is not suitablefor towing behind commercial vehicles otherthan passenger car derivatives. If in doubtplease contact your caravan retailer. TheExplorer Group cannot give advice onindividual cars
Your caravan requires servicing at least once ayear for safety, efficiency and to protect theinvestment you have made. Whether thecaravan is used for short trips or continentallong range touring, regular servicing isnecessary and will ensure continued enjoymentof your holiday home.
Your retailer will carry out your annual servicingusing the latest techniques and equipment (alist of the items to be inspected, tested andadjusted appears on the Service Vouchers atthe rear of this handbook), and will complete theservice document as proof of regularmaintenance.
As with motor vehicle service documents, notonly will the proof of regular servicing enhanceyour caravan resale value, but in the unlikelyevent of any defect appearing at some laterdate � a properly serviced and documentedcaravan history will enable your retailer torapidly assess and, where appropriate, carryout the necessary remedial work. Additionally,but most importantly, regular service is arequisite to preserving your rights under thewarranty.
IMPORTANT:The 17 character VIN of your caravan should bequoted in all correspondence. This number canbe found etched onto your windows or stampedon the �A� frame of your caravan chassis. Thisnumber is also shown on the N.C.C. Certificate.
WELCOME
WELCOME TO THE WORLD OF CARAVANS
1
INTRODUCTION
WATER INGRESS
CODE OF PRACTICE
We at The Explorer Group Limited want ourcustomers to be sure that, in buying one of ourproducts, you are buying the very best. Wewould like you to continue to believe this for along time after you have made your purchase.
We are confident that our new products, builtwith innovative manufacturing techniques andtested materials, make water ingress concernsunnecessary.
In fact, we are so confident of our new productsthat we follow a �Code of Practice� which givescertain guarantees to our customers, bothconsumers and retailers, of financialreimbursement of repair costs should problemsoccur.
THE CODE
The code applies to all new Explorer Groupproducts manufactured after 1st September1998.
All customers with documentary proof ofannual services by an approved Explorer GroupLimited retailer or service centre, will be paid infull for the costs of repairs due to water ingress.
This is valid for up to 5 years from the originaldate of purchase of a new product.
Customers without a full service history mayreceive up to 100% of the costs of repair forwater ingress damage in year 2 of ownership,up to 75% in year 3, up to 50% in year 4 and upto 25% in year 5. Each case will be examinedon its own merit. The Explorer Group Limitedwill decide the amount of contribution towardsthe repair costs.
Customers who bought new caravans betweenSeptember 1996 and August 1998 will also becovered under this code, providing they havedocumentary proof of annual services byapproved Explorer Group Limited retailers orservice centres.
Customers exchanging their current ExplorerGroup model for a new Explorer Group modelwill not have the value of their part exchangereduced due to potential water ingress issues,providing that there is documentary evidencethat the caravan has been annually servicedand that it is less than 5 years old.
CONDITIONS ATTACHED TO THE CODE
� Repairs may only be carried out afterapproval by The Explorer Group Limited(dependent upon individual circumstances).
� The Explorer Group Limited will pay thecosts of repairs, only after approved workhas been carried out.
� The Code is not retrospective. Caravanstraded-in prior to implementation of theCode are not covered.
� In the case of dispute, The Caravan Clubwill agree with The Explorer Group Limited,the appointment of an independentarbitrator. The Explorer Group Limited willpay for the costs of arbitration subject to theconsumer paying a £100 deposit.
� If the arbitrator finds in favour of thecustomer, then the deposit will be returned.If the arbitrator finds in favour of TheExplorer Group Limited, the customer willlose the deposit.
� Where the arbitrator awards a sum ofmoney less than an offer made by TheExplorer Group Limited, which has alreadybeen rejected by the customer, then thedeposit is forfeited.
� The arbitrator�s decision is final and bothparties must agree to abide by the decision.
NOTE: The Explorer Group Limited warrantiesmay be transferred to a second owner for asmall fee.
2
INTRODUCTION
FIRE RETARDANT FOAMS
Under the Condition of the ConsumerProtection Act 1987, the manufacturer has aresponsibility to ensure that their product is assafe as possible.
With this in mind all caravans are equipped witheither Combustion Modified High Resilient(C.M.H.R.) foam cushions or sprungmattresses. These foams are very much saferfrom a fire point of view than those previouslyused. In addition all upholstery is made of fireretardant fabric.
3
SECURITY
CARAVAN REGISTRATION ANDIDENTIFICATION SCHEME � VIN
The caravan has been security marked andrecorded under the Caravan Registration andIdentification Scheme that is organised by theCaravan Industry.
Shortly after purchasing this caravan youshould receive your Touring CaravanRegistration Document. It will be sent by post toyour home address.
Your Touring Caravan Registration Documentwill include a 17 character VIN (VehicleIdentification Number), shown in the top right -hand corner. This 17 character VIN will be die-stamped into the caravan drawbar andchemically etched on up to a maximum of 10eye level windows.
To protect yourself and your touring caravan,never leave the Registration Document in thecaravan. For security reasons keep it in a safeplace.
If you sell the caravan please follow theinstructions on the Touring CaravanRegistration Document.
If you do not receive a Touring CaravanRegistration Document, lose it, or any of thedetails recorded are incorrect, please contact:
CRISDolphin HouseNew StreetSalisburyWiltshireSP1 2TB
Telephone: 01722 411430
SECURITY TAG
A security tag containing the individual identityof your caravan is concealed within the caravanbody and can only be read by using a specialdecoder.
Your local police can obtain the use of adecoder by contacting C.R.I.S. on telephoneno. 01722 411430.
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The following is a brief description of the maincomponents used in your caravan. Morecomprehensive descriptions can be found in theequipment manufacturers literature held in theOwner�s Information Pack.
BPW Chassis
BPW are one of the largest producers of caravanchassis in Europe. The chassis is galvanisedspecial steel fitted with neidhart axles andsuspension system. For 2003 models theExpolorer Group Limited are utilising the newBPW V-TEC Chassis System.
Note: Holes should not be drilled intothe chassis. When purchasing astabiliser, consult your retailer who willadvise on the correct type to fit.
Braking System.
The Braking System comprises a rod-operatedoverrunning device with expander mechanismand adjuster box.
An automatic reversing system with a springloaded reverse lever is attached to the adjusterbox. The system also incorporates a link device,which gives added safety to the handbrakeoperation when parking on a reverse slope orsteep hill. Brake adjustment instructions aregiven in the maintenance section of this guide.
Body Shell
Caravan bodies are constructed from the highestquality materials. The floor is constructed from aW B P plywood sandwich, impregnated with anti-damp and rot compounds and adhesives.
The walls comprise an insulated foam sandwichhaving pre-coated aluminium exterior surfaceand vinyl coated plywood interior finish. Woodenframing is positioned within the sandwich to addstrength.
The very latest �state of the art� presses areemployed to produce the extremely wellinsulated, robust, yet lightweight sections.
Windows are all of a double glazed acrylicconstruction and the door frames are extrudedaluminium. The gas bottle locker is an integral
moulded glass fibre or acrylic capped ABSconstruction for strength and lightness.
Each caravan is fitted, as standard, with anawning channel as an integral part of the near-and/or off-side aluminium roof and body sidemoulding. If it is found necessary to fit additionalattachments, care must be taken to ensure thatany holes which are drilled in the outside of thebody are correctly sealed.
Awnings which employ rubber suckerattachments rather than screw fixings arerecommmended.
On NO account should screw threads longerthan 5/8th inch (15mm) be permitted to enter theshell sandwhich (from inside). Ensure that allscrews are of the self tapping type.
No screw or any other object should be permittedto enter the ceiling of your new caravan.
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SAFETY RECOMMENDATIONS
GENERAL SAFETYIn order for you to get the most out of your newExplorer Group caravan it is necessary for youto be aware of the following.
1. Do not obstruct ventilators.
2. Inspect the flexible gas hose regularly fordeterioration and renew as necessary, withapproved type, and in any case no laterthan the expiry date stated on the hose.
3. It is recommended that you provide a drypowder fire extinguisher complying withISO 7165 of at least 1KG capacity by theexit door and a fire blanket next to thecooker. Ensure you read the �advice tooccupier label� fitted to your caravan.
4. Never use portable cooking or heatingequipment inside your caravan. Do not useyour fitted cooking equipment as heating atany time.
5. Never allow modification to your gas orelectrical system unless qualified personscarry them out. All modification to the gassystem should be carried out by a CORGIregistered gas fitter. Any modificationscarried out on the electrical system shouldbe carried out by an electrician on the roll ofthe NICEIC or be a member of the ECA.
6. Never exceed your caravans MaximumTechnical Permissible Laden Mass.
7. Never exceed the caravan or your carsmaximum nose weight whichever is thelower.
8. Care shall be taken against the risk offalling out when children, especially under 3years of age, use the upper bunk.
9. Ensure heavy and large items are securedbefore towing your new caravan to reducethe risk of damage being caused while thecaravan is in motion.
10. Turn off all gas appliances and turn off thegas supply before towing your caravan.
11. Do not leave children under 14 years of ageunattended in your caravan.
12. When your caravan is connected to yourtowing vehicle it should be level or slightlynose down. An excessive nose downattitude or a nose up attitude could lead toinstability when towing.
VENTILATIONAll caravans manufactured by the ExplorerGroup Limited are ventilated at both high andlow level in accordance with BSEN 721 SafetyVentilation. The fixed ventilation points fitted inyour caravan must not be blocked under anycircumstances as your safety may depend uponthem.
It is advisable that the fixed ventilation pointsare checked and cleaned (where necessary) ona regular basis.
HIGH-LEVEL VENTILATIONThis is always provided by fixed ventilationwithin the fitted roof skylight. All roof skylightsfitted by Explorer Group provide fixed free area
ventilation. These roof skylights should becleaned annually by use of a small brush toremove any dust that may have accumulatedaround the mesh fitted. On some roof skylightsthe mesh can be easily removed to aidcleaning. On fan-assisted roof skylights it isessential that the roof skylight be switched offprior to cleaning.LOW-LEVEL VENTILATIONLow level ventilation is provided under the frontchest of drawers, except in an L-shape layout,where it can be found either in the nearside oroffside bed box. The exact position can beidentified via the white plastic cover used toprevent the ventilation from being obstructed. Inorder to clean the ventilator, remove the coverby undoing the two screws and clean using asmall brush. It is essential that the cover isreplaced once cleaning is complete.
SEPARATE BEDROOMSIn caravans with sleeping areas separated via asolid door, separate ventilation is required andis provided via a roof skylight at high level anda ventilator at low level within a bed box.
THERMAL INSULATION AND HEATINGCLASSIFICATIONAll caravans manufactured by the ExplorerGroup Limited are classified as Grade 2, inaccordance with BSEN 1645 part 1, for thermalInsulation and heating. This will allow theInterior temperature to be maintained at 20 ºCwhen the exterior ambient temperature is 0 ºC.
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SAFETY
IMPORTANT: Your attention is drawn to thenotice affixed in the caravan advising on fireprevention, ventilation and what to do in case offire.
CHILDREN
Do not leave children alone in the caravan.Keep potentially dangerous items, e.g.matches, drugs, etc, out of reach, as at home.
FIRE EXTINGUISHERS
It is recommended that a 1 kg (2lb) minimumcapacity dry powder fire extinguisher be carriedinside your caravan at all times. A fat pan firemust not have an extinguisher aimed at it, butmust be smothered with a fire blanket.
IN CASE OF FIRE
1. Get everyone out of the caravan as quicklyas possible using whichever exit is quickestincluding windows. Do not stop to collectany personal items.
2. Raise the alarm. Call the fire brigade.
3. Turn off gas container valve if safe to do so.
Petrol/Diesel Fumes
The fitting of a tail pipe to your exhaustwill reduce the possibility of fumesentering your caravan through the frontfixed ventilation points.
SECURITY
VIN
Record your caravan V.I.N. which can be foundstamped on the �A� frame or on one of the eye-level windows. Make a note of this number inthe space provided at the front of this guide andmake a separate note of the number to keepsafe at home.
CARAVAN THEFT
The theft of a caravan can occur in the mostunlikely circumstances; from a motorwayservice area, even from an owner�s driveway.
Secure all windows and doors when yourcaravan is unoccupied, even if only for a shortlength of time.
ADDITIONAL SECURITY
Consider fitting any device which might deter orprevent intrusion by thieves. A hitch lock coverprevents towing of the caravan.
A wheel lock prevents towing of the caravanand removal of the wheel.
NOTE: Corner steady locking devices arefitted to some models and owners are advisedto purchase good quality, extended looppadlocks in order to secure them.
FREE CRIME PREVENTION advice aboutsecuring your caravan, protecting yourvaluables, property marking, either at home orwhilst on site, can be obtained from the CrimePrevention Officer through your local PoliceStation.
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When selecting a towing vehicle it isrecommended that you consult the CaravanTowing Code, a copy of which is contained inyour user information pack.
Your new caravan has been manufactured fortowing behind a normal motor car; It is notdesigned to be towed behind a commercialvehicle. Provided care is exercised whentowing with a 4x4, and loading limits are strictlyadhered to, no problems should arise. Wewould however strongly recommend that allsuch 4x4's are fitted with a spring assistedtowball, which can reduce the shock put ontothe chassis by up to 70%.
Please also refer to The Caravan Towing Code,which is included in your Owner�s InformationPack.
PRE-TOW CHECKLIST AND HITCH-UP
Caution: Never enter the caravanwithout first lowering the four cornersteadies with the brace provided.
Corner steadies should not be used asa jacking device.
� loose articles must be stowed securely. Do not stow tins, bottles or heavy items in overhead lockers prior to towing.
� all lockers and cupboard doors are closed and secured.
� all bunks are secure.
� all rooflights are closed and secured.
� main table is stored in its transit position.
� fridge is on 12v operation and door lock is set.
� all windows are fully closed and latched.
� Never tow with windows on night setting. Leave all curtains and blinds open to aid rear visibility.
� gas cylinders are correctly positioned, secured and turned off.
� battery is secure and connecting cable is disconnected and stowed.
Check Gas Locker, Battery Locker (if fitted) andCassette Toilet (if fitted) door/s are secure.
Check wheelnuts, tyre pressures and tyreconditions.
With the caravan handbrake on, adjust thejockey wheel so that it is in good contact withthe ground. Wind up the corner steadies to thefully retracted position.
PREPARE FOR THE ROAD
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PREPARE FOR THE ROAD
When the hitch is seated securely on the ball,release the locking catch, ensuring that thelocking mechanism is fully engaged on theunderside of the towing ball.
Wind up the jockey wheel and retract to thehighest position.
Fit and secure stabiliser (if used).
Plug in the electrical connections.
Connect the �break-away� cable.
WARNING: The �break-away� cable must besecured around the towing bar assembly andnot round the ball-head.
Release caravan handbrake, adjust all mirrorsfrom driving seat and proceed.
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TOWING AND DRIVING
Please also refer to The Caravan Towing Codewhich is included in your Owner�s InformationPack.
Reversing
It is advisable to have a second personavailable when reversing the caravan. Startpractising by choosing a left-hand bend forease. Reverse slowly, turning the wheel,initially the opposite way to the direction youwant the caravan to go.
Now the front of the caravan is nudged out andis moving the rear in the intended direction.Take care not to hit the van with the car!
Midway through the manoeuvre, when thecaravan is correctly angled, slow to crawl andgradually apply opposite lock. Make the carfollow the caravan round then finally straightenup.
Proficiency at reversing can only beachieved with practice.
SPEED LIMITS
Normal road towing: 50mph
Motorways (including dual carriageways):60mph
Setting Off
Let the clutch in smoothly.
Allow more engine speed to produce the powerto move the additional weight of the caravan.
Avoid wear and tear on clutch and transmissionby taking extra care.
Change gears smoothly.
Try not to jerk the clutch.
Caravan Handling
Allow for the caravan being wider than the car.
Do not bump kerb with caravan wheels.
When passing other vehicles, allow more thanthe normal clearance for driving solo.
Allow longer to get up speed to pass.
Allow for the vehicle being twice its normallength.
Do not suddenly swing out.
Carry out all manoeuvres as smoothly aspossible.
Use nearside wing mirror to check caravan hascleared when overtaking.
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11
SITE ARRIVAL
Check Site Regulations
Selecting a Pitch
Carefully select where you wish to place yourcaravan. The site should be as level aspossible, preferably not under or near trees,well drained and away from possible boggyareas. Consider how you will move the caravanwhen it is time to leave the site. On slopingground it is better to pitch facing downhill,especially during wet weather.
Lateral Levelling
On uneven ground lateral levelling isaccomplished by the use of a leveller jack and
a spirit level placed �across� the caravan floor.
Place the leveller jack, folded flat, in front of thewheel needed to be raised to level the axle.
Tow the caravan onto the leveller jack until thespirit level shows that the caravan is laterallylevel. Apply the caravan handbrake and chockthe caravan wheel if necessary. Lower thejockey wheel to ground level.
Using the adjustment on the jockey wheel andholding the latch of the locking device, unhitchthe caravan.
(On upward facing pitches when thehydraulically damped drawbar of the hitchbecomes fully extended, it will be necessary tocompress the drawbar slightly in order toachieve a �clean� unhitching). With the caravanbrake on, reverse the towing vehicle about 1inch (2.54cm) to release hitch lock tension andusing the jockey wheel adjustment, unhitch thecaravan as previously described.
Fore and Aft Levelling
Place the spirit level �fore and aft� and, using thejockey wheel adjustment, level the caravanhorizontally.
Wind down the corner steadies onto loadspreaders (blocks of wood a minimum of 6inches (15.25cm) square), taking care not to liftthe caravan wheels.
Caution: Never enter the caravanwithout first lowering the four cornersteadies with the brace provided.
Corner steadies should not be used asa jacking device.
It is important that the caravan is correctlylevelled to ensure the correct working of therefrigerator, cooker etc.
12
SITE ARRIVAL
Parking on a Reverse�Sloping Site or Steep Hill
For successful parking on a reverse slope orsteep hill, the operator need only apply thehandbrake with one hand while gently butpurposely inching the caravan or trailer a smalldistance backwards with the other.
WARNING
If the handbrake is NOT fully applied to thelast tooth (i.e. vertical) and is set to somelesser position than the full vertical, thenproblems will almost certainly arise after thetrailer has been uncoupled from the towingunit.
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CONNECTING SERVICES - WATER
WATER
Your caravan will be fitted with either a CarverCompact or a Carver Crystal 3 water system. Todetermine which model you have, please referto the equipment chart contained in yourOwner�s Information Pack.
Ensure all taps are in the off position and the12v water pump switch, located on the electricalcontrol panel, is off.
Using a water container (not supplied)
For either water system, fill fresh watercontainer and place in a suitable position. Placewaste water container under main drain valve.
Place the submersible pump into the freshwater container, ensuring it is fully submergedbefore operating the system (see diagram).
Using the Carver Waterline(direct connection to mains supply unit)
Connect the Carver Waterline hose to themains unit on the pitch. (The end without thevalve connects to the mains unit).
Carver Crystal 3 Water SystemOPERATION
Raise the crystal filter housing lid (seediagram). Clean both the water socket and thepower supply terminals for the pump. It isadvisable to lubricate the water inlet usingvegetable oil (this reduces the friction betweenthe �O� ring and the plastic surface).
Plug the pump assembly into the housingensuring that it is pushed fully home .
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CONNECTING SERVICES - WATER
To remove the pump from the crystal housing,press the two clips in at either side of the pumpplug and pull.
Do not remove by pulling the electric cableor the hose.
CHANGING THE FILTER CARTRIDGE
When inserting a new filter cartridge into thehousing, smear vegetable oil on the two �O�rings. (This reduces friction and makes it easierto remove).
It is recommended that the filter cartridge isreplaced after 30 days of use.
To remove the filter cartridge pull the tab on thebottom of the filter, which will release the filterfrom the housing.
Always ensure that the new filter cartridge ispushed fully home into the housing.
CARVER COMPACT
Connect the fresh water hose directly to theCarver Compact inlet.
Finally put the �pump� switch on the controlpanel to �on� and turn the cold tap on until waterflows.
Prior to operation of the water heater, ensurewater is flowing from hot tap.
DRAINING DOWN YOUR WATER SYSTEM.
It is essential that you drain down your caravanwater system when it is not in use. This is mostimportant during winter months to protectagainst from frost damage.
1. Disconnect the water pump and switch offthe power supply.
2. Open the safety drain valve on the waterheater located next to the water heater.
3. Open all taps and remove all plugs fromsinks and showers. Lever-operated tapsshould have the lever put into the upposition.
4. Where fitted, open the internal drain valves.
5. Open the drain outlets on the outside ofyour caravan.
6. If an inboard water tank is fitted, ensure thatthe drain tap on the tank is open.
7. Adjust the level of the caravan to ensurethat the drain outlet is at the lowest point ofthe caravan. This will aid the flow of waterto ensure that all water is drained off.
8. After 30 minutes, level the caravan andprepare it for storage if necessary.
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CONNECTING SERVICES - GAS
GAS
Your caravan is designed to operate usingeither propane or butane liquefied petroleumgas at 30m/bar. Gas can be obtained from yourcaravan dealer.
Your caravan is designed to accept a maximum2 x 7.5kg gas bottles.
TYPES OF GAS
Butane
Butane is supplied in the U.K. in Green or Bluebottles.
All these have a male left hand thread exceptfor Camping Gaz, which has a special femaleright hand, Calor, 7.5 kg and 15 kg bottles havea special clip-on connection.
Continental bottles usually have a male lefthand thread which is similar, but not identical, toUK butane.
Butane is suitable for use at temperatures downto 2ºC but will not work below that.
Propane
Propane is supplied in red, or partly red bottleswhich have a female left hand threadedconnector.
Scandinavian countries use the sameconnector.
Germany or Austria supply propane with a maleconnection.
Propane will work at temperatures as low as�40 ºC and is therefore suitable for all wintercaravanning.
CONNECTION
Make sure that heating and cooking appliancesand gas cylinders are switched off.
Ensure that the correct regulator for the gaschosen has been connected to the gas bottle.
The regulator is a governing device whichadapts the bottle pressure to one that suits theequipment in the caravan.
It is recommended that the regulator valveshould be fitted with an over-pressure releasevalve to 150m/bar.
Note: Regulator valves should always be inthe �OFF� position when towing.
Hoses
Low pressure flexible hoses with a maximumlength of 700mm should be fitted between thepressure regulator and the rigid pipework.
Hoses should be made from Neoprene, whichis black, and should conform to BS 3212.Rubber hosing should never be used.
It is strongly recommended that a jubilee clip isused to secure the hose to the rigid pipework, inorder to prevent accidental removal.
GAS SAFETY ADVICE
Regularly check flexible gas hose, joints andconnections for tightness. Finally, make surethat each gas appliance is working efficiently tothe recommendations of the appliancemanufacturers.
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CONNECTING SERVICES - GAS
FACTS ABOUT LPG
LPG is not poisonous.
Bi-products are harmless.
LPG is dangerous if all air and oxygen isexcluded.
(Ventilation holes must be clear at all times).
LPG has been given a smell by themanufacturers in order to identify leaks.
The gas is heavier than air and therefore sinksto the lowest point.
WARNING:
Aerosols and highly flammable liquidsmust not be stored in the compartmentbehind, or adjacent to, any gasappliance.
Some industrial LPG appliances operateat high pressure and require a �highpressure� regulator. This often has anadjusting handle on it. NEVER use sucha regulator on a caravan.
Awning Spaces and LPG Appliance Exhaust
There is no danger of pollution of an enclosedawning space from the LPG exhaust from arefrigerator venting into it.
Space heaters may produce sufficient exhaustto pollute the awning space, if it is totallyenclosed, from a general comfort, smell andhygiene point of view. In extreme cases therecould be a build up of carbon dioxide to adangerous level.
Caravan owners are advised to allow somefresh air circulation in the awning space whensuch appliances are in use.
Please ensure that, when you fit your awning tothe side where the water heater flue is fitted,there is sufficient ventilation in the awning totake account of the exhaust and condensationcreated by the flue.
PRECAUTIONS
a) Never look for a leak with a match. Alwaysuse a soap solution or its equivalent whentesting connections. Do not operate anyelectrical apparatus whatsoever, especiallylight switches. If the leak is not obvious, thecaravan should be evacuated and qualifiedpersonnel consulted.
b) Avoid naked flames when connecting orchanging a cylinder.
c) Check the flexible hose frequently.
Roof-Mounted Flue installations
All flue installations should be inspected forcorrosion throughout their length at least once ayear . Flues should be replaced if any sign ofperforation is found. Ensure that thereplacement is of an approved type.
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CONNECTING SERVICES - ELECTRICITY
ELECTRICITY
MAINS SUPPLY
Your caravan�s main electrical installation isdesigned to run on a 230v 50hz AC supply.
On arrival at caravan site
1. Before connecting the caravan installationto the mains supply, check that:
(a) the mains supply is suitable for yourinstallation and appliances, i.e. whether it isAC or DC and whether it is at the correctvoltage and frequency.
(b) your installation will be properly earthed.Never accept a supply from a socket outletor plug having only two pins, or from alighting outlet.
(c) any residual current device (earth leakagecircuit breaker) in the mains supply to thecaravan has been tested within the lastmonth.
In case of doubt, consult the site owner or theiragent.
2. MAKE SURE THAT THE SWITCH AT THESITE SUPPLY POINT IS OFF AND THATALL ELECTRICAL EQUIPMENT IN THECARAVAN IS SWITCHED OFF.
3. Remove any cover from the electricity inletprovided on the caravan, and insert theconnector of the flexible supply cableobtained from the site owner.
4. Remove any cover from the socket outletprovided at the site supply point, andconnect the plug at the other end of thesupply flexible cable to this. Switch on themain switch at the site supply point.
Note: If you wish to use any 12vappliances, you must turn on the batterycharging unit on the control panel.
IN CASE OF DIFFICULTY, CONSULT ANAPPROVED ELECTRICALINSTALLATION CONTRACTOR (WHOMAY BE THE LOCAL ELECTRICITYBOARD). IT IS DANGEROUS TOATTEMPT MODIFICATIONS ANDADDITIONS YOURSELF.
LAMPHOLDER-PLUGS (BAYONET- CAPADAPTORS) SHOULD NOT BE USEDUNDER ANY CIRCUMSTANCES .
ON LEAVING CARAVAN SITE
5. Reverse the procedure described inParagraph 3 and 4 above.
IT IS IMPORTANT THAT THE MAINSWITCH AT THE SITE SUPPLY POINTSHOULD BE SWITCHED OFF, THEFLEXIBLE SUPPLY CABLEDISCONNECTED, AND ANY COVERREPLACED ON THE SOCKET OUTLETAT THE SITE SUPPLY POINT. IT ISDANGEROUS TO LEAVE THE SUPPLYSOCKET OR FLEXIBLE SUPPLYCABLE LIVE.
18
CONNECTING SERVICES - ELECTRICITY
6. Preferably not less than once a year, thecaravan electrical installation should beinspected and tested, and a report on itscondition obtained, as prescribed in theRegulations for Electrical Installations,published by the Institute of ElectricalEngineers.
Note: Connection to a mains voltage supply OVERSEAS requires particularattention.
Care must be taken when connecting suppliesabroad since the supplies can be of REVERSEPOLARITY. The significance of REVERSEPOLARITY is that when equipment is switchedoff, it may not be electrically isolated.
The only certain way of making equipment safeis to unplug it.
A means of checking the polarity of the mainssupply when overseas is useful.
There are available several proprietary makesof equipment for the purpose.
If it can be achieved, it is preferable to connectlive to live, and neutral to neutral to maintain fullelectrical protection.
CHECK all caravan equipment is set-up toaccept the site supply before actually switchingon.
19
CONNECTING SERVICES - ELECTRICITY
MAINS UNIT
The Mains Unit replaces the conventionalfusebox. Similar, but larger ones are often fittedin new houses.
The unit gives overload and earth leakageprotection for the 230v electrical supply in yourcaravan.
For normal operation all switches on the unitneed to be in the ON position. The switches onthe left of the unit are known as MCBs(miniature circuit breakers).
These take the place of the conventional fusebut are more convenient.
In the event of a fault the MCB �trips� i.e.automatically moves to the OFF position.
After elimination of the fault the MCB can bere-set by switching to the ON position. (Againstthe spring pressure in an upwards direction).
If an earth fault develops, or a person was totouch a live piece of equipment, the leakage ofcurrent to earth should immediately operate theRCD (residual current device) and �trip� themain switch, to the OFF position.
This switch is only re-settable after eliminationof the fault.
To re-set, operate the switch as for MCBs.
Periodically the RCD should be checked byoperating the test button marked �T�. The unitshould immediately switch to the OFF position.If the unit does not switch off then a qualifiedelectrician should be consulted.
If the unit does switch off, the test is completeand the switch can be re-set restoring thesupply back to normal.
Note:
It is possible that all of the 230V mainselectrical equipment may not be able to beoperated simultaneously. A typical UKcaravan site mains hook-up point provides amaximum output of 10 amps and on somecontinental sites the available output maybe as low as 5 amps. If your loading exceedsthe site supply it may trip the site circuitbreaker. Please check the available mainsoutput with your site operator.
The following items need to be added togetherif used simultaneously.
230V Mains equipment typical consumption figures:
Fridge 0.50 amps
Charger 0.50 amps
Water heater 2.75 amps
Blown air heaters 4.80 amps
Colour TV 2.50 amps
Microwave 10.00 amps
Air conditioning 4.00 amps
20
CONNECTING SERVICES - ELECTRICITY
12V ELECTRICAL SUPPLY
N.B. The information provided in thisGuide relating to fitted equipment isonly intended as a quick reference.Comprehensive details of maintenanceand fault finding charts whereappropriate can be found by referringto the accompanying manufacturersliterature. If any doubts still exist aboutthe operation of the equipment qualifiedpersonnel or your caravan retailershould be consulted.
Your caravan will be fitted with either a ZIG,Power Centre II or BCA Leisure charging andpower distribution unit.
ZIG X7/X8 CHARGING UNIT & POWERSUPPLY
The Zig is a fully automatic battery charger,connected to a six-cell lead acid battery (notsupplied) with a nominal voltage of 13.8 volts,the unit will charge and re-charge the battery byraising the terminal voltage to equal that of theoutput of the battery charger. As the batteryvoltage increases the input current from thebattery charger automatically reduces until itceases to flow. This provides fast and efficient
battery charging and eliminates the possibilityof overcharging , unless the battery is at fault.
The charger is designed to charge 12V leadacid type batteries, the capacity of the batterymust not be less than 60 ampere hour. (Thebigger the battery the better.) Should the batterycontain a faulty cell, the terminal voltage will notrise sufficiently to switch the charger off and thebattery will eventually boil dry. The mostcommon cause for cell failure is discharging thebattery below the recommended level ofapproximately 10V.
Please note that any drop in voltagecoming in will reduce the output.
It is recommended that you fit a sealed-for-life battery.
WARNING:
Under no circumstances should a fuseof different size or rating be fitted.Should a fuse blow for any reason, thefault must be diagnosed beforereplacement.
21
CONNECTING SERVICES - ELECTRICITY
WARNING:
Always disconnect the electricalconnector between the towing vehicleand the caravan before connecting amains supply to the caravan andbefore charging the caravan battery byany other means.
THE POWER CENTRE II SYSTEM (P.C.II)
The function of the Power Centre II (P.C.II) is tocontrol and protect the caravan�s 230 volt ACmains circuits, and provide 12 volt charging anddistribution circuits. The P.C.II can be foundbehind the space heater in each caravan.Housed within each P.C.II unit are:
An all-electronic battery charger/power supply.
Automatic selection relays.
12 volt fuse block & mains RCD with 2 MCBs.
Access to the operation of these devices isgained by lifting upwards the transparent plasticdoor on the unit .
The power supply can be removed from theP.C.II by removing the fuses and then the frontcover (4 cross headed screws) and unscrewing
the 4 battery charger fixing screws. The 12 volt+ve and -ve connections simply pull off.
A built in battery charger in conjunction with a12 volt battery supplies the 12 volt circuits viathe DC output fuses numbered 2-6. Output isvia the 12 pin and 15 pin sockets.
Caution!
� As with all types of transformer/powersupply, a certain amount of heat isgenerated. This will vary with the chargerate, therefore adequate space andventilation must be provided and maintainedaround the unit to aid cooling.
� Keep all flammable materials and aerosolswell away from this appliance and othersources of heat, as this could cause thepressure in the aerosol to rise. Should a sealthen fail it is possible an explosion willensue.
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23
CONTROL PANELS
AVANTÉ AND CORONA
Your new Avanté or Corona caravan will have fittedthe following control panel.
The right hand control panel operates the waterpump by pressing the switch-marked pump down.Whilst the pump is running the bottom neon lightmarked pump run will illuminate. The top neon lightwill give a battery condition reading when the poweris switched on. A green light indicates that thebattery is fine this will change to amber and thenred as the battery discharges. This unit alsocontains a 12v socket and TV aerial connection. Tothe left of this control panel is mains 230v socket.The Avanté and Corona are also fitted with a 12Vmaster switch, which is positioned near the exteriordoor.
ODYSSEY AND OMEGA
Your new Odyssey or Omega caravan will be fittedwith the following control panel.
The control panel operates the main 12V systemvia the master switch. This switch is in the onposition when the I symbol is depressed. It alsogives a voltage reading for the battery when themaster switch is in the on position.
The pump switch when in the on position indicatedby the I symbol will allow the submersible pump torun and provide water to the taps and shower unit.
CRUSADER, BUCCANEER AND RALLYE
Your new Crusader, Buccaneer or Rallye caravanwill contain the following control panel.
The Centre control panel operates the main 12Vsystem via the master switch. This switch is in theon position when the "I" symbol is depressed. Italso gives a voltage reading for the battery whenthe master switch is in the on position.
Odyssey and OmegaAvanté and Corona Crusader and Rallye
24
Electrical Control Panels
Your Explorer Group Touring caravan will be fitted with one of the following electrical control panels.
CONTROL PANELS
Single axle models.
The pump switch when in the on position indicatedby the "I" symbol will allow the submersible pump torun and provide water to the taps and shower unit.
Twin axle models
These are fitted with an additional inboard watertank switch and will be marked water. When thisswitch is depressed it will change the needle displayto show the level of water in the water tank. Theseare also fitted with a 3-position switch for the pumpcontrol. In the top position the water can be fed fromthe outside pump to fill the water tank. In thisposition the taps and shower will not work. Themiddle position is off totally. The bottom positionswitches on the internal pump to feed the taps andshower.
Space Heater and Water Heater controls
This unit contains both the controls for the Ultraheatspace heater and the Ultrastore water heater.
Full details on how to operate the Ultraheat spaceheater and the Ultrastore water heater arecontained in the contained in in the Truma manualssupplied within your Owner�s Information Pack.
Space Heater and Water Heater controls
25
26
TRUMA ULTRASTORE WATER HEATER
This water heater features a dual sourcesystem of water heating, powered by LiquidPetroleum Gas or 230V mains electricity. For afaster heating-up period the appliance can besimultaneously operated with gas andelectricity. The holding tank has a capacity of 10ltrs.
WARNING:
Always fit the cowl cap when the waterheater is not being operated. If there isany risk of frost and preferably eachtime you leave the site, the water heatershould be drained leaving all taps open.Frost damage is not covered by thewarranty.
The system may be fitted to a mains watersupply with special adaptors, which include apressure reducer which does not allowpressure to exceed 2.8 bar.
During the initial operation of a brand newappliance some fumes are normal. Theseshould soon disperse if the caravan is wellventilated.
Filling the Truma Ultrastore
1. Check the safety/drain valve in the cold
water intake is closed. The lever should bein the horizontal position ((e) see diagram).
2. Set the hot tap in either the washroom orkitchen in the open position.
3. Switch on the power for the water pump.
4. Leave the tap open to let air escape whilethe water heater is filling. The heater is fullwhen water flows freely from the tap.
5. It may be necessary to adjust the pressureswitch on the water system.
N.B. If only the cold water system is beingused, the heater tank will still be filled withwater and to avoid frost damage it shouldalways be drained as described below.
Draining the water heater
1. Disconnect the water pump and switch offpower supply where appropriate.
2. Open all hot and cold water taps.
3. Open safety/drain valve and leave invertical position (f).
4. The water heater will now drain directly tothe outside. If towing, it is useful to leavethe drain valve open as movement of thecaravan will help to ensure that the systemis completely drained.
5. Ensure that if a water filter is fitted that thisis also drained as well as any water left inthe submersible pump.
WARNING:
Water may be hot enough to scald.
WATER HEATER SYSTEM
27
WATER HEATER SYSTEM
MAINTENANCE
The water heater should be serviced annuallyduring the routine caravan service.
Repairs
Repairs should only be carried out by qualifiedpersonnel as the warranty will be void ifunqualified persons attempt repairs. Onlyoriginal Truma parts should be used.
De-scaling
Introduce wine vinegar into the water systemand allow time for it to react with the scale thenflush out thoroughly with fresh water.
Hygiene
The water tank in the Truma Ultrastore is madeof high quality stainless steel, however, in orderto avoid colonisation of micro-organisms thetank should be heated up to 70ºC (withelectrical heater) at regular intervals. Waterfrom the hot tap should not be used for drinking.
Fuses
The water heater fuse is on the electroniccontrol unit on the heater.
IMPORTANT Only replace the miniature fuseon the p.c.b. with a fuse of the same type:1.25 AT EN 60127-2-3 (slow action).
Safety
There is no danger of exhaust gas pollution inawning spaces from water heaters which ventinto them but it is advised that fresh aircirculation should be provided and any windowimmediately above the flue outlet should bekept closed.
Please ensure that, when you fit your awning tothe side where the water heater flue is fitted,there is sufficient ventilation in the awning totake account of the exhaust and condensationcreated by the flue.
WARNING
Water heaters (as with otherappliances) should be turned off andgas cylinder valves closed whilst thecaravan is in motion.
Sterilising the system
At the start of the season or if the caravan hasnot been used for some time, sterilise the watersystem thoroughly by preparing about 10 litresof water, containing a sterilising agent madespecially for the purpose. This should beavailable from your Explorer Group retailer.When an on-board tank is fitted, ensure thatsufficient mixture is prepared to fill the wholetank.
DO NOT use domestic bleach, camden tabletsor sodium metabisulphide.
Pump about half of the solution through thesystem, opening all taps in turn and leave fornot longer than 30 minutes. Pump theremainder through. Drain the water heater andwater tank (if fitted) then pump at least 18 litresof fresh water through the system again,opening all taps in turn, then drain again.
Similar attention should be paid to the hygieneof the external water container and submersiblepump and hose used to draw off water.
DO NOT use water which has stood in a watercontainer for any length of time and do not usegarden hoses for filling tanks.
Water filter (where fitted)
Replace the in-line filter cartridge with a newone after sterilising the water system. On noaccount should the old cartridge be used againas the sterilising agent will have saturated thefilter bed.
After fitting the new filter flush the system foraround 30 seconds to remove any looseparticles of carbon. It is recommended that anew filter is fitted at the sart of each seasonafter sterilising the system and again afterapproximately 30 days usage as the filterbecomes less effective after this period.
On no account should the old cartridge beused again as the sterilising agent will havesaturated the carbon bed.28
Full details of how to operate your water heater are explained within the Truma Handbook contained within your Owner�s Information Pack.
29
TAPS
KITCHEN TAPS.
Your new Explorer Group Caravan will be fittedwith the Reich Kama mixer tap.
OPERATION
For correct operation of the tap swivel the spoutto the desired position over the sink. Lift thecontrol lever to activate the pump and allowwater to flow simultaneously. To adjust thetemperature, swivel the lever to the left toincrease the temperature and to the right toreduce the temperature.
PLEASE NOTE
A.The water temperature could be very high sodo not lift the lever with the tap turned to the fullleft position.
B.For winter storage and to prevent frost damagethe tap swivel must be the left in the centre upposition.
BATHROOM TAPS AND SHOWERS.
CRUSADER, RALLYE, OMEGA & ODYSSEY
The Crusader, Rallye, Omega and Odyssey arefitted with the Reich Kama mixer tap withretractable shower.
OPERATION
The taps are operated in the same manner as theKitchen tap.
PLEASE NOTE
A. The water temperature could be very high sodo not lift the lever with the tap turned to thefull left position.
B. For winter storage and to prevent frostdamage the tap swivel must be left in thecentre up position.
30
TAPS
EXCHANGE OF THE CERAMIC
CARTRIDGE/MICRO-SWITCH
KAMA
Single lever mixer tap
1. Detach cover (1) carefully. If the cover isdamaged, use spare part.
2. Loosen screw inside the handle (2)
3. Detach the handle (3)
4. Turn out the rosette (3)
5. Turn out the brass nut with spanner (4)
6. Pull out the ceramic cartridge (5)
7. If the cartridge is defective:� Remove thebrass ring (6) from the top of the cartridge.Install a new ceramic cartridge. Make surethat the cartridge is in the right position.
8. If the micro-switch is defective:�Pull the wireout of the mixer. Detach the micro-switch.Install a new micro-switch.
9. Install ceramic cartridge, brass ring, brassnut, rosette and handle in the opposite way.
AVANTÉ AND CORONAThe Avanté and Corona caravan will be fittedwith either the Whale Elegance tap and showercombination tap or (those models with tip-up sinkbasins) a separate Whale Elegance tap andWhale Elegance shower unit.
OPERATION
These taps are operated by turning the separatehot and cold taps. To get the desired watertemperature turn on both hot and cold taps.
PLEASE NOTE
A. When only the hot water tap is turned on thetemperature of the water can be very high.
B. For winter storage the taps must be left in thefully open position.
MICRO-SWITCH REPLACEMENT
The micro-switch on the Whale taps can belocated by removing the base plate by undoingthe 4 fixing screws. The micro-switch can then bereplaced by following the Whale instructionscontained in your Owner�s Information Pack.
CLEANING OF ALL TAPS
It is recommended that a non-abrasive dampcloth be used for cleaning the Elegance taps andshowers.
1 2
3 4
5 6
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32
PRESSURISED WATER SYSTEM
PRESSURISED WATER SYSTEM
Pump
Fresh water is supplied to the caravan from anexternal water container by the Carver CrystalFilter System, which consists of a socketlocated near the battery box, on the offside ofyour caravan and a separate plug-in pumpassembly. The socket is protected by a hingedlid which should be kept shut when the pumpis not connected. The lid is easily opened bygripping the lower edge and pulling outwards.The separate plug-in pump assembly consistsof a submersible pump, hose and plug. Theplug provides connection to both water supplyto the caravan and 12 volt DC electric powerto the pump. A dust cover is fitted to theconnecting dual hose to prevent contaminantsfalling into the water container.
Pressure Switch
In most modern caravans the water system ispressurised. When a tap is closed pressure ofwater builds up in the system. At apredetermined level, the pressure will operatea �pressure switch� which, in turn, will stop thepump running. Opening a tap will reduce thepressure and the pump will start running. Atnormal flow rates the submersible pumpshould operate continuously - but at low ratesthe pressure switch will cycle on and off to
maintain back pressure in the system, anadjustment to the switch�s diaphragmsensitivity is required. This also may berequired, usually because the power supplyvoltage has varied by more than ± 0.5 volts.The possible causes are:
1. Battery drainage through normal use.
2. Setting the switch when on mains electricsupply (typically 230 volts) then using a 12volt battery.
3. Setting the switch when on 12 volt batterythen using mains electric supply (230volts).
To adjust the pressure switch:
1. With the system properly primed, close alltaps and showers.
2. Leave the pump run switch (located on the12 volt distribution panel) turned on.
3. Tighten the adjusting screw clockwise. Thepump should now be running.
4. Partly open one cold tap to allow water toflow at about 1 pint in 15 seconds.
5. Slowly loosen the adjusting screw, byturning anti-clockwise, until you can hearthe micro-switch start to click. Thediaphragm will then be properly adjusted.
33
PRESSURISED WATER SYSTEM
NOTES
1. Never allow the pump to run DRY. Alwaysensure that the pump is submerged in thewater or the life of the pump will bereduced.
2. Do not allow the pump, the watercontainer or the water system to freeze inthe winter. Always drain the system at theend of the season.
3. Clean the water system at the start and theend of the season with a sterilising fluid,e.g. Chempro SDP or similar. Then flushthe system through with clean water forapproximately 30 seconds.
4. If the pump fails to deliver water, the mostlikely cause will be air in the system. Switchoff the pump and shake the pump assemblyin the water. Then switch on again.
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WATER FILTER
WATER FILTER SYSTEM
CARVER CRYSTAL 3 FILTER SYSTEM
The Carver Crystal 3 Filter is designed to bringwater into your caravan in a convenient andefficient manner. The system includes a specialtwo-stage filter which removes unpleasanttastes, smells and colouring to give clear, freshtasting water.
The first stage is a filter screen which retainssmall solids. The second stage is a bed ofsilverised activated carbon, which removeschlorine tastes and smells, etc. This is done byabsorption and by mechanical filtrationreducing algae and bacteria. Bacteria retainedare then destroyed by the silver content. Thisaction also prevents bacteriological growth inthe filter.
The Carver pump is detached from the crystalhousing for security and whilst touring.
CHANGING THE FILTER CARTRIDGE
When inserting a new filter cartridge into thehousing, smear vegetable oil on the two �O�rings. (This reduces friction and makes it easierto remove.)
It is recommended that the filter cartridge isreplaced after 30 days of use.
To remove the fiter cartridge, pull the tab on thebottom of the filter, which will release the filter
from the housing
(see diagram).
Always ensure that the new filter cartridge ispushed fully home into the housing.
STERILISING
When cleaning the water system at the start ofthe season it is recommended that a new filtercartridge is fitted.
WINTER USE
If caravanning in the winter there is a possibilitythat the water in the outside container willfreeze, therefore please discuss with yourretailer the fitting of a winterisation kit.
CARVER COMPACT
On the Compact Water Filter System Housing,raise the lid, clean both the water socket andthe plug of the pump assembly. Plug the pumpassembly into the socket. Turn the top securityclip anti-clockwise and the bottom securityclip clockwise to lock the plug in place.
Place the pump into the water container,ensuring that it is fully submerged beforeoperating the system. A dust cover is availableto stop contaminants falling into the water.
DO NOT REMOVE BY PULLING THE HOSEOR ELECTRIC CABLE.
HOW TO USE A WATERLINE WITH THEINBOARD WATER TANK.
1. Place the pump switch on the controlpanel to the 0 position.
2. Place tap next to the tank into the centreposition. See diagram below.
3. Connect waterline to water inlet on side ofcaravan.
4. Turn on waterline
5. While the waterline is in use the pumpswitch on the control panel must remain inthe 0 position.
6. Ensure that you return the tap next to thetank to the inline position when you wishto return to using the inboard tank.
35
Pipe PipeTap
EQUIPMENT
REFRIGERATOR
Your caravan is fitted with either a refrigerator ora refrigerator/freezer combination.
FOR FULL OPERATIONAL INSTRUCTIONSFOR YOUR PARTICULAR FRIDGE, REFERTO REFRIGERATOR MANUFACTURER�SINSTRUCTIONS USUALLY FOUND IN THEAPPLIANCE.
When the caravan is on tow, the refrigeratorshould be operated electrically, i.e. from the 12vbattery in the towing vehicle and not by meansof the bottled gas.
The refrigerator can be run on either 230v, 12vor LP gas. Changing between these modes ofoperation is carried out by means of thecontrols shown on the relevant control panel onthe fridge.
CAUTION!
Only use one source of energy at a time.
OVEN, HOB & GRILL
Your caravan is fitted either with a hob and grillor an oven with a hob and grill.
FOR FULL OPERATIONAL INSTRUCTIONS,REFER TO OVEN OR HOB & GRILLMANUFACTURER�S INSTRUCTIONSUSUALLY FOUND IN THE APPLIANCE.
WARNINGS!
1. Caustic pastes, abrasive cleaningpowders, coarse wire wool and hardimplements will damage the surface.
2. All pans should be mounted centrally overthe burners, even when cooling, to protectadjacent walls.
3. Do not lower hob cover until hobs havecooled.
4. Glass lids may shatter when heated. Turnoff all burners and grill before shutting thelid.
5. Accessible parts may be hot when the grilland oven are in use. Young children shouldbe kept away.
6. Do not use grill or oven as a space heater.
SMOKE ALARM
The smoke alarm fitted to your caravan isapproved for use in caravans and motor homes.
The National Caravan Council (NCC) requiresthat all new or used touring caravans sold by itsmembers be fitted with a smoke alarm featuringan alarm silence facility.
WARNING!
Test smoke alarm operation after caravan hasbeen in storage, before each trip and at leastonce per week during use.
NOTE: A different smoke alarm to the oneillustrated may be fitted (subject to availability)but it still meets the criteria above.
For further information on use of the alarm,battery replacement, testing, etc., refer to themanufacturer�s literature contained in theOwner�s Information Pack.
36
EQUIPMENT
SPACE HEATER
Your caravan is fitted with a Space Heater
.
FOR FULL OPERATIONAL INSTRUCTIONSFOR YOUR SPACE HEATER, REFER TOMANUFACTURER�S INSTRUCTIONSFOUND IN THE OWNER�S INFORMATIONPACK. IT IS STRONGLY RECOMMENDEDTHAT THESE INSTRUCTIONS ARE READTHOROUGHLY BEFORE OPERATING THEAPPLIANCE.
WARNING!
Aerosols and highly flammablematerials must NOT be stored in thecompartment behind or adjacent to theheater.
Some Explorer Group caravans havebeen fitted with a facility to providewarm air heater to the awning. Fulldetails of how to provide this facilityare contained within your Owner�sInformation Pack. Please note thathaving the awning warmer open whenno awning is present will affect theperformance of the rest of the blown airsystem.
SONATIC GAS LEVEL INDICATOR
Some Explorer Group caravans are fitted withthe Sonatic gas level indicator. Full operatinginstructions are contained within your Owner�sInformation Pack.
THETFORD CASSETTE TOILET
Your caravan is fitted with a cassette toilet.
FOR FULL OPERATIONAL INSTRUCTIONS,REFER TO THE CASSETTE TOILETINSTRUCTION MANUAL IN YOUROWNER�S INFORMATION PACK.
WARNING!
� Cold Weather Use � to prevent freezingduring cold weather use, add anti-freeze tothe toilet system fresh water tank. Use anon-toxic (propylene-glycol) type of anti-freeze. Refer to chart on container to obtainlevel of protection.
� Warmer weather or longer intervalsbetween emptying the waste tank mayrequire additional toilet fluid. Use onlyThetford toilet fluid to achieve the bestresults.
Caution: Never add toilet fluid directly intotoilet bowl.
� Do not use strong household detergents orcleaners that contain chlorine, solvents oracid contents.
� High Altitude and Hot Weather Use � withlarge temperature differences and changingheights during towing, over pressure canstart to build up in the waste holding tank,causing contents to splash upward uponopening the valve blade if opened too fast.
37
EQUIPMENT
AIR CONDITIONING (Where Fitted)
BLIZZARD 1500 AIR CONDITIONING UNIT
Starting and Function Selection
1. Internal temperature control thermostat.
2. Two speed fan switch.
3. On button (push to ON position).
4. To increase the cooling from the unit, turn the red/blue control knob to the blue section. To reduce the cool air, turn towards the red sector.
5. Push button �3� to switch OFF (release to OFF position).
6. To adjust airflow direction pull down the front brown vent from a small flap located in its centre.
ATTENTION!
Never obstruct the air inlets and outlets.The airconditioning compressor runs during therefrigerating phase, if switched on and off atonce it may get damaged. Therefore it is veryimportant to wait at least 3 minutes beforeattempting to switch it on again.
WARNING!
Never place your hands or other objectswithin the air inlet openings.
MAINTENANCE
To ensure trouble-free running it isrecommended that the unit be cleaned once ortwice a year by a qualified service agent.
Demount the external cover, clean the heatexchangers (evaporator and condenser) with abrush or compressed air. Remove any dirt.
Check that water trap holes are not clogged.
N.B.18ºC is the minimum temperature that thethermostat is set to for the air conditioner tostart its cycle.
ROOFLIGHTS
Your caravan is fitted with at least one type ofrooflight.
THE OMNIVENT (12V) ROOFLIGHT
The Omnivent is a double-glazed rooflightconstructed from a synthetic ultra-violetscreened material. Its side-operatingmechanism allows a completely free centralopening with built-in fixed ventilation whenclosed.
Note: When the fan cover is in the closedposition, it will automatically shut off theelectric motor.
38
EQUIPMENT
THE HEKI 2 ROOFLIGHT
1. To open to the tilted position:
a) Press the knob in the toggle catches oneither side of the glass and turn throughapprox. 90°. b) Grasp the metal bar in themiddle, snap it out of its holder, swivel downand press the glass dome upwards. (Glassdome is held by the two gas springs afterapprox. 150mm). c) Swivel the metal bartowards the glass dome and snap into itsholder. d) To close the glass dome, proceedwith steps (a�c) in reverse order.
2. To open in the intermediate position:
a) Open the toggle catches on either side ofthe glass (see 1a). b) Grasp the metal barin the middle, snap it out of its holder, swiveldown and press the glass dome outwards.(Glass dome is opened automatically afterapprox. 150mm by the two gas springs.) c)Open both fasteners and swivel the metalstrap toward the intermediate position andpull the glass dome down until the metalstrap is stopped by the fasteners. d) Toclose, proceed with steps (a�d) in reverseorder.
3. To open in the ventilation position:
a) Open the toggle catches on either side ofthe glass (see 1a). b) Using both hands onthe two toggle catches, press the glass
dome up about 2cm and fasten the togglecatches in the corresponding setting. c)To close, proceed with steps (a�b) inreverse order.
4. Closing the blinds:
a) Take hold of the end rod (without rocker) in the recessed grip and engage in the opposite end rod (with rocker). Caution: In extremely brightsunshine, the blackout blind must only beclosed two-thirds, and the pane must be setin the �continuous airing� position. b)Selectthe required position (black-out/flyscreen)by moving both joined end rods together.
5. Opening the blinds:
a) Move blind (end rod with rocker) right to the outside.
b) Hold the recessed grip with one hand; withthe other hand, press the rocker and movethe blind back (do not let it recoil).
� Do not stand on the acrylic glass dome
� Close HEKI 2 completely before movingoff
� Do not leave your caravan when HEKI 2is open
� Please consult your supplying dealer ifyou have any problems or defects
� Remove any snow/ice or dirt beforeopening the roof
� Do not open when it rains or whenthere is a strong wind
CARE INSTRUCTIONS
Clean the acrylic glass pane with soap sudsand plenty of water, or use the Seitz specialcleaner.
Use talcum to care for the rubber seals.
Only use water and mild soap suds to clean theblinds.
The 12 month guarantee becomes null and voidif these instructions are not followed.
39
EQUIPMENT
BLINDS AND FLYSCREENS
Blinds
Pull blind down by its centre catch. Do not pulldown by one side of the blind. This willinevitably lead to problems. Do not allow blindsto spring back freely. Always control them byhand.
Flyscreens
To operate the flyscreen, either pull the screenfully down, fully up or across, dependant ontype of window fitted. To release � if a cross baris fitted, gently pull the crossbar downwardstowards you and allow the tension of the springto roll up the flyscreen. Where a cross bar is notfitted, disconnect from the blind catch andrelease gently.
It is recommended that blinds are in the openposition whilst the caravan is moving.
Winterisation
The blind/flyscreen should not be left in thedown position throughout the winter as thememory of the mechanism may be lost.
Door Flyscreen (if fitted)
The exterior door flyscreen can be opened orclosed from both inside and outside of thecaravan and does not restrict door openings.When opening or closing the door flyscreen usethe finger grip provided which is near thecentre, do not use the top or bottom as this willcause snagging of flyscreen fabric and unevenrunning.
N.B. Again, as with the blind and flyscreencassettes, DO NOT allow the flyscreen to bereleased uncontrollably, as this will causedamage to the mechanism. Also, take care notto trap your fingers.
NOTE
Your caravan may be fitted with flat fitting Seitzwindows. The window catch is fitted with asecurity button and to open the window thisbutton needs to be pressed in before the catchcan be turned.
GAS BARBECUE POINT
Your caravan may be fitted with a gas barbecuepoint.
The gas barbecue point, when fitted, is situatedon the nearside towards the front. This point isfor use with a gas barbecue only.
Simply lift up the flap, unplug the red plastic endcap and connect the appliance in accordancewith the gas barbecue manufacturer�sinstructions.
CAUTION! Do not use a gas barbecueinside the awning. ALWAYS use theappliance in the open air.
40
EXPLORER PROTECTSECURITY SYSTEM OPERATION
Arming the system (On)
Exit and always securely lock the caravan.
Press once the large button (B) of the systemshandset. The handset will transmit a codedradio signal and the red light on the handset willilluminate to indicate operation.
The security system will emit one audible tone.
The red light, located on the system receptaclewill illuminate (On) for 30 seconds while thesystem goes through a self-test procedure.
The system will enter an armed state (On) andthe system receptacle red light will beginflashing to indicate the system is armed (On)and will remain flashing to act as a visual
deterrent. Entry into the caravan will nowactivate an alarm condition.
Arming the system (On) Excluding interior movement sensor (Off)If people or pets are to remain in the caravanwhen the security system is to be armed (On)(at night for example) then the system will haveto be part armed. This will delete the interiormovement sensor to avoid any alarm conditionbeing detected. However, when part armed,the security systems leg sensor will still detectan alarm condition and the personal attackalarm will also be available.
Press the large button once (B) of the systemshandset. The red light on the handset willilluminate to indicate operation.
The system will emit one audible tone.
Immediately press and hold button (B) again.
The system will emit one further audible tone,immediately release the button (B).
The system will now part arm (On).
Note: the interior movement sensors redindicator light will still illuminate to indicateoperation, but the sensor will be deleted (Off).
The next time the system is armed (On) theinterior movement sensor will be restored.
Disarming the system (Off)Press the large button (B) once on the systemshandset. The red light on the handset willilluminate to indicate operation.
The system will emit two audible tones.
The red light located on the systems receptaclewill extinguish (Off). The caravan porch lightwill courteously illuminate for approx 30seconds. Entry into the caravan WILL NOTcause an alarm condition.
EQUIPMENT
41
Personal Attack Alarm (Panic)
For your personal security the Explorer Protectsecurity system provides a personal attack /panic alarm only when the system is armed(On). To activate the attack / panic alarm simplypress the small button (A) once when thesystem is armed (On). When activated it causesan alarm condition for 30 seconds, thenautomatically stops. The attack / panic alarmcan be cancelled (muted) if activated in error bysimply pressing once the small button (A) onthe system handset.
The System Touch key
The security system can be operated, switchedOn/Off manually via the easy to use EmergencyOverride Facility. A high security data code is
transferred when the handset�s overridecontacts are placed against the systemsoverride receptacle located in the caravan. Inthe event of handset battery failure, use theoverride contacts to manually operate thesystem Off.
Disarming the system (Off)
1 Enter the caravan � if the system was fullyarmed the system will activate an alarmcondition.
2 Press the handet override contacts againstthe system receptacle for approx 1 sec �the security system will now disarm (Off)
Maintenance
Treat all security system components withmaximum care, clean only with a dry cloth. Donot allow them to become damaged bymoisture or liquids.
Please consult your approved Explorer Retailerfor additional and replacement parts andbatteries.
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43
EQUIPMENT
TELEVISION & FM RADIO AERIAL
The Status omni-directional aerial is fitted tomost ranges.
OPERATING THE SYSTEM
1. Plug one end of the fly lead into the rear ofyour television and the opposite end intothe television aerial socket.
2. Ensuring that you have an electricalsupply to your caravan, switch on the aerialpower pack (located in a top locker near towhere the aerial is situated) and the LEDwill light.
3. Check that the gain control switch on thepower pack is set to normal � �NML�. Thismay be adjusted depending on the localtelevision transmissions.
4. Turn on the television set and tune in. Thismay be necessary at all new locations.
Interference Problems & Possible Remedies
1. Weak TV Signal � This produces a �snowy�picture which can be caused if you are faraway from the TV station or if there is abuilding or hill between you and the stationblocking the signal. Each TV station has adefined service area where the strength ofthe signal is adequate to give a goodreception. Beyond this boundary of theservice area is a �fringe� area where the
signal will be weaker thus giving a poorquality picture. The sound from the signal isnot usually affected unless the signal is veryweak.
Remedy � Check the gain control on thepower pack is set to �NML�. Check that yoursignal is not due to a broken or disconnectedlead or poor co-axial plug connections.
2. Strong TV Signal � This produces aherringbone pattern type of interferencewhich is caused when you are close to atransmitter or picking up a strong radiotransmission from another source.
Remedy � Switch the gain control on thepower pack to �LO�.
3. Ghosting � This is produced when the TVsignal is reflecting from a building orlandmark in your locality creating a doubleor �ghost� image of the picture.
Remedy � If possible try to move to a betterposition away from the obstruction. Generallythe higher the position, the better.
4. Electrical Interference � This type ofinterference is commonly caused bydomestic electrical appliances, such asfans, electric shavers, fluorescent lights,inverters, chargers, etc.
Remedy � Turning off the offending applianceshould help.
Removing the Aerial
If there are severe height restriction problemsthe aerial may be removed leaving only themounting footplate.
1. Unplug the co-axial �in� plug from the powerpack.
2. Loosen the two grub screws with an Allenkey.
3. Lift off the aerial dome whilst carefullyfeeding out the co-axial cable with the plugattached.
4. Push the opaque blanking cap into place tocover the central hole to protect from theelements.
5. To replace the aerial, simply reverse theabove procedure.
Some Explorer group products are now fittedwith a seperate radio aerial in order to improveFM radio reception. Where this aerial is fitted itshould be fully extended to achieve the bestresult. Please ensure that it has been fullyretracted before towing your caravan.
Full details of the Status Directional Arial arecontained within the Owner�s Information Pack.
44
EQUIPMENTBEDS & BUNKS
FRONT DOUBLE BED
The two front single beds can be easilyconverted into a double bed by pulling out thebed slats, stored beneath the chest of drawersor stored in the bed slat box at the front of thecaravan. Arrange seat cushions appropriately.
On L-shaped layout, the bed frame is pulled outfrom underneath the rear-facing seat. Arrangethe seat cushions appropriately.
All high level beds will take a maximum weightof 12 stone (76.5kg). When in use, the highlevel beds must have the bunk safety boards inplace as shown in diagram 4.
Touring Caravans have to be manufacturedwith a lightweight construction and therefore thebeds are not designed to be knelt, sat or stoodupon without all the bed cushions in place.
45
EQUIPMENT
DOORS
The exterior door can be secured to the side ofthe caravan by pushing the button as illustrated.Release by turning in the direction shown.
To comply with European Standards, theexterior door lock must not be replaced with adouble dead lock.
The shower room door is fitted with a twoposition push button lock. Push once to lock.Push again to release.
Windows.
Your caravan will be fitted with either thePolyplastic pronounced window, the Seitz flushwindow, or both.
Polyplastic Window Opening.
In order to open the Polyplastic window it is onlynecessary to move the catch upwards andrelease the catch from the backing plate.
Seitz Window Opening
In order to open the Seitz window you mustdepress the button on the catch before movingthe catch. Failure to do so will lead to the catchbreaking.
46
This section of the guide is devoted to the care,cleaning and general preservation of yourcaravan in order to retain its showroomcondition.
CLEANING
Under no circumstances should an abrasive orharsh cleaner be used. Do not use a pressurewash as this can disturb mastic seals.
Exterior Painted Body Part of the exterior ofyour caravan, usually the side walls, is acrylicfinished aluminium, which is extremely durableand easy to clean. It is recommended that aproprietary brand wash and wax shampoo withplenty of cold water is used.
GLASS FIBRE REINFORCED PLASTIC
GRP is a light, durable and astonishingly toughconstructional material which can be fabricatedinto all manner of products. It may betranslucent, opaque or coloured, flat or shaped,thin or thick.
The exposed surface of a GRP component on acaravan is always a gel coat surface. This givesthe laminate its colour and surface finish. Thegel coats used are made to the higheststandards to give optimum performance ingloss retention and UV stability. GRPcomponents need to be washed, waxed andtaken care of like a car. Chemicals and dirt can
collect during storage, and the gel coat can bestained or marked when chemicals combinewith rain or dew. Most stains or marks can beremoved with mild dishwashing detergent, butmore stubborn marks may require a (fine grit)rubbing compound such as T-cut.
To help keep your GRP components lookingalmost like new, it is wise to wash the partsmonthly (or more frequently) using milddishwashing detergent, but avoid using strongalkaline (e.g. tri-sodium phosphate) or acidiccleaners or abrasives. Waxing the componentsonce or twice a year with a good grade pastewax will help to maintain the colour and finish.
A significant benefit of using GRP componentsis the ability to repair most scratches or damagethat may be inflicted upon the panel. GRPcomponents are tough, but like any otherproducts they can be damaged. Excessivepressure or impact to the face or reverse of thecomponent can cause the gel coat to crack.This does not mean the entire panel isdamaged and the standard industry method ofdealing with such a crack is to apply a minorrepair.
Any scratches or nicks that occur in normal usecan usually be removed with rubbingcompound. If the scratch is too deep, then (finegrade) wet sandpaper may be used followed byrubbing compound and finally wax.
One of the characteristics of GRP is the waylight may be transmitted through thecomponent. If the component is viewed fromthe gel coat side it will appear opaque and of asolid colour. However, if viewed from thereverse side with a strong light source behindthe laminate, some light will be transmitted.This is normal for components of this thickness.
Under no circumstances should alcohol, spiritor solvent-based liquids be used on GRP orplastic panel as these substances may reactwith the material and cause visible damaged
ACRYLIC WINDOWS
Your caravan is fitted with shatter resistantacrylic windows. To preserve their clarity andunblemished transparency it is essential thatthe following cleaning instructions are strictlyadhered to:
Road grit, dust, sand, flies, lime tree secretions,bird droppings etc., should be �swilled off� usingplenty of cold water. Any remaining dirt shouldbe washed off using a soft cloth and warmwater. Under NO circumstances should anyabrasive cleaning agents, householddetergents or proprietary cleaning fluids beused.
Wash the window again using only cold waterand dry off with a chamois leather.
CARE OF YOUR CARAVAN
47
CARE OF YOUR CARAVAN
Note: Should scratches appear on theacrylic windows these can often be removedwith an acrylic polish, i.e. ICI perspex polish.Gentle polishing with a liquid metal polish,i.e. Brasso may also have the desired effect� consult your retailer BEFORE attemptingto remove any but the slightest scratch.
Interior Walls
Your caravan interior walls are finished with avinyl coating and will only require a wipe overwith a damp cloth, using a mild detergent, tokeep them in a �showroom� condition.
Furniture
Treat your caravan furniture as you would thefurniture in your home. Polish wood surfacessparingly with a good quality wax or spraypolish. Use a damp cloth to clean melanatelaminated surfaces.
Carpets, Upholstery and Curtains
Vacuum clean carpets and upholstery to ensurea long life. Marks on cushions can be removedusing a mild upholstery shampoo with theminimum of water. Curtains � check themanufacturers� label for washing instructions.
Shower Room and Wash Basin Fittings
These should be cleaned using a non abrasivehousehold cleaner.
Always put the cold water into the hand basinbefore adding the hot in order to preserve thefinish of the thermoplastic formed basin.
WATER SYSTEMS
The water systems, and in particular storagetanks, in caravans are susceptible tocontamination by bacteria if care is not takenwith their use and cleaning. The symptomscaused by bacterial contamination are notpurely limited to gastro-intestinal diseases, butmay also manifest themselves as ear, nose,throat, eye or skin infections. It is thereforeimportant that you carry out the followingprocedure prior to using the caravan each time,even if you boil or filter all water you use fordrinking.
CONTAINERS
1. All water remaining in the container shouldbe disposed of so that the container isempty. (If the container is an onboard tank,it should be removed is possible).
2. The outside of the container should bethoroughly cleansed and washed down to
remove any dirt, dust or other contaminant.Water at a suitably hot temperaturecontaining an appropriate detergent isrecommended for this purpose.
3. Water should be put into the container,swirled round, then emptied out.
4. The container should then be totally filledwith water containing an appropriatedisinfectant/sterilant solution and allowed tostand for the recommended contact time(e.g. Milton for 15 minutes).
5. The solution should be emptied from thecontainer.
6. The opening of the container should becleaned thoroughly with an appropriatepre-prepared wipe impregnated with adisinfectant/sterilant.
7. The container should be inverted whilststored overnight (if possible).
8. The container must be filled with mainswater only and mains water only should beused for the above cleaning procedure.
9. On no account should garden hoses beused to fill water tanks.
48
CARE OF YOUR CARAVAN
Systems
1. Drain down the system. (Open all taps toallow air in, enabling the system to drainquickly.)
2. Remove any water filters fitted, and replacewith a short length of hose or empty filtercartridge (this will ensure the filter is notaffected by the disinfectant/sterilantsolution).
3. Fill the system by using the pump with adisinfectant/sterilant solution. (Check thatthe solution at full strength appears at alltaps/showers). Allow to stand for therecommended period of time.
4. Drain the system down completely.
5. Thoroughly clean the outside of alltaps/connectors with a cloth soaked in thedisinfectant/sterilant.
6. Flush the system through with cleandrinking water until no traces ofdisinfectant/sterilant can be detected at anytap.
7. Replace the filter.
Suitable sterilising chemicals are available fromyour Explorer Group Retailer, accessory shop,chemists, or home-brew shops. It is not,
however, recommended to use bleach orsodium metabisulphide.
Storage
If the caravan is to be stored for any length oftime, especially over the winter period, thefollowing operations are recommended:
Remove all linens, blankets, cushions, clothes,mattresses, etc. which could be affected bydamp conditions. Clean the caravan inside andout as detailed in the previous section.
Drain off the water system.
Ensure all windows, roof lights and doors arecorrectly fastened. Check fixed ventilationapertures are not obstructed.
Check that the site you have chosen to storethe caravan is open, fairly high and dry and ifpossible not exposed to gales etc. If this provesimpossible it is recommended that the caravanchassis is anchored to the ground.
Jack up the caravan (use bottle or screw jack,do NOT use the corner steadies) so that thewheels are clear of the ground. Support thecaravan axle with wooden blocks, axle standsor similar so that when the jacks are removedthe wheels remain clear of the ground. Lowerthe corner steadies to �just� site the caravan.Cover the tyres to prevent deterioration.
Release the handbrake. Rotate the wheels atregular intervals to maintain wheel bearinglubrication. Grease the coupling and shroud in awaterproof protective cover.
Security: Lowering and locking the cornersteadies and removing the wheels reduces therisk of caravan theft.
Note: Do not work under the caravan unlessthe corner steadies are down and the axle issupported.
Should the caravan be stored for a prolongedperiod of time it is strongly recommended thatthe caravan is fully serviced before thecommencement of use. Your retailer will ensurethat your caravan is safe, secure and ready foryour enjoyment.
Note: Caravans stored for any length of timeshould not have the handbrake or brakesapplied. The wheels should be chocked orwedged and the handbrake released. Thehitch head should be checked to see that itis fully extended and that there is no load onthe braking system.
49
CARE OF YOUR CARAVAN
DRAINING DOWN YOUR WATER SYSTEM.
It is essential that you drain down your caravanwater system when it is not in use. This is mostimportant during winter months to protect againstfrost damage.
1. Disconnect the water pump and switch ofpower supply.
2. Open the safety drain valve on the waterheater located next to the water heater.
3. Open all taps and remove all plugs fromsinks and showers. Lever operated tapsshould have the lever put into the upposition.
4. Where fitted open the internal drain valves.
5. Open the drain outlets on the outside of yourcaravan.
6. If an inboard water tank is fitted ensure thatthe drain tap on the tank is open.
7. Adjust the level of the caravan to ensure thatthe drain outlet is at the lowest point of thecaravan. This will aid the flow of water toensure all water is drained off.
8. After 30 minutes level the caravan andprepare it for storage if necessary.
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51
MAINTENANCE OF YOUR CARAVAN
BPW CHASSIS
MAINTENANCE INSTRUCTIONS
The following maintenance instructions relate toBPW Rubber axles, torsion bar axles, overrunhitches and chassis. They are a constituent partof the warranty conditions. Adhere to thepertinent operating instructions of the vehiclemanufacturer or respectively of the othervehicle component manufacturers.
Execution of the maintenance work inaccordance with the prescribed intervals isessential in order to maintain the operatingsafety and roadworthiness of the vehicle.
The elimination of any defects found or thereplacement of any worn parts should beassigned to a BPW after-sales serviceworkshop, wherever the vehicle user does nothave at its disposal appropriately skilledin-company workers and the necessarytechnical facilities.
When fitting spare parts only genuine BPWparts may be used, in order that the typeapproval retains its validity in accordance withnational and international regulations.
The type approval lapses if parts used on avehicle are altered, the properties of which areprescribed, having been clearly established bymeans of a test procedure or, the operation of
which is able to cause danger to other roadusers. According to Section 19, Subsection 2 ofthe StVZO (German Highway Code), thisapplied to axles, wheel brakes and the entirebraking system. All essential parts of the wheelbrake are defined in the EC test report,complete with BPW drawing numbers. It is notallowed to change these.
BASIC PRINCIPLES
Never overload axles, brakes or chassis
Therefore:
� Do not overload your vehicles in excess ofthe permissible total weight.
� No one-sided loading as due to this thecaravan or trailer will lean to one side. Thisis particularly so in the case ofcaravans, where the load should be stowedover the axle and as low as possible tooptimize road holding and achieve the bestpossible braking effect.
� Ensure that wheels and tyres are notoverloading so much that wheels are out ofalignment or tyres are centrifugallyunbalanced.
� No over stressing of the hitch orsuspension system due to foolish or
aggressive driving or mishandling. Avoidsubjecting the axles to any impacts orjolting. Adapt your driving speed at all timesto the road conditions and the loadcondition of the trailer. This appliesparticularly when negotiating bends.
Operating instructions which should alsobe adhered to by the driver
- Prior to each run -
INSPECTIONS
� Tyre pressure/tyre condition
� Wheel fastening
� Operation of lighting and braking systems.
� Raise and secure drawbar jockey wheel.The jockey wheel should be parallel to thedirection of travel at all times.
� Inspect the hitch. The hitch jaw must fullyenclose the ball-head and be locked. Checkthe coupling head fastenings at regularintervals for firm seating.
� Secure the breakaway cable to the tractionvehicle.
� Release parking brake before setting off.
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MAINTENANCE OF YOUR CARAVAN
IN THE CASE OF A NEW VEHICLE
- After the first run under load conditions -
� Check wheel bolts for firm seating using atorque wrench.The same applies after eachwheel change.
We wish you a safe journey!
HANDLING (OPERATION)
COUPLING AND UNCOUPLING
The trailer hitch (ball-head hitch) on your BPWchassis is design-tested. The maximum load,supported at the coupling point must becomplied with and has the added safety featureof �Click On� when fully located on the towingball.
Lower drawbar jockey wheel to the ground.Reverse the car up to the trailer or, in the caseof a small trailer, manoeuvre the trailer up to thecar�s trailer coupling.
COUPLING:
Open coupling jaw by pulling lever H vigorouslyupwards in the direction of the arrow until leverlocks open. Lower the opened hitch onto theball-head vehicle coupling and the lever willautomatically release. Closing and locking arecarried out automatically.
Connect the breakaway cable and electricalplug to the traction vehicle.
Crank jockey wheel fully upwards and secure.Release parking brake before setting off.
Visual check: the ball-head may no longer bevisible in coupled condition.
UNCOUPLING:
Lower the jockey wheel down. Disconnectbreakaway cable and electrical plug. Pull leverH vigorously upwards in the direction of thearrow and hold. Wind down jockey and lift thetrailer off the ballhead of the traction vehicle.
Then secure the trailer by applying the parkingbrake.
WS 3000 Safety Coupling
Single-Lever System
The single-lever system, designed byWINTERHOFF for coupling and stabilising,provides for swift, effortless handling:
Coupling
Place the open ball coupling device on thegrease-free ball. By exerting downwardpressure - in most cases the drawbar load willbe sufficient - the ball coupling device and thelock will close automatically.
Stabilising
Continue to push the lever down to the stop toactivate the stabiliser
Uncoupling
Slowly pull the coupling lever upwards todeactivate the stabiliser. Continue to pull thecoupling lever up and, at the same time, brieflypush down the lock to the stop and removethe open ball coupling device, in this position,from the ball.
53
MAINTENANCE OF YOUR CARAVAN
Maintenance work
Check wheel bolts for firm seating - after thefirst run under load conditions, likewise aftereach wheel change -
Tighten wheel bolts crosswise using atorque wrench to the tightening torque incompliance with the table.
Tightening torques of wheel bolts
Check brake play, if necessary readjust -after the first run under load conditions,then every 2000-3000 kilometres -
The check is carried out visually on thestroke (x) of the overrun hitch.
As soon as this reaches more than 50 mmwhen the brakes are applied sharply, adjustthe wheel brakes.
Check brake lining wear - every 5000kilometres -
The brake lining wear is dependent on the
style of driving. Careful driving saves brakelinings and tyres. As soon as a brake lininghas been worn to a thickness of 1 mm, thebrake shoe has to be replaced. Stiff orstretched brake springs, the coils of whichare no longer closed tightly together, mustalso be replaced.
For visual check re-insert the plug (arrow)out of the brake plate.
ADJUSTING THE WHEEL BRAKES
- every 2000-3000 kilometres of travel -
Jack up the trailer. Release the overrun hitchand handbrake lever and brake linkage (freefrom tension).
Lock the swivel cams of the wheel brake fromthe outside by means of auxiliary tool (item A,pin Ø 4 mm) through the tracing bore.
Tighten the adjusting nuts (item C) on wheelbrakes with a screwdriver (item B) or a wrenchby using the adjusting bolt (item D) until thewheel locks up.
Centre the brake shoes by actuating theparking brake several times.
Version 1: Turn the adjusting bolt backwardsuntil the wheel is running free in direction oftravel (approx. 1 full turn of the adjusting bolt).
1
Spanner Tighteningwidths (mm) Thread Torques
17 (19) M 12x1,5 80-90 Nm
19 M 14x1,5 10-120 Nm
24 M 18x1,5 270-280 Nm
2
3
54
MAINTENANCE OF YOUR CARAVAN
Version 2: Turn back the adjusting nut byapprox. 3�5 teeth until there is no morebraking effect when turning the wheel forward.
Check the position of the balance bar withparking brake actuated.
Parallel position of balance bar = identicalclearance of wheel brakes.
Readjust the brake adjustment, if necessary.
To test, slightly tighten the parking brake andcheck identical brake torque on left and rightside of wheels.
Remove locking (pin Ø 4 mm) of swivel cams.
Adjust brake rod free from clearance and force.All balance bars must be at right angles to thebrake rod.
Tighten all counternuts of the brake linkage.
Check lateral play of wheel
bearing -every 5000 kilometres -
Jack up the trailer, release brakes. Turnwheels manually and shake.
ECO Compact bearings
- every two years -
4
55
MAINTENANCE OF YOUR CARAVAN
ECO Compact bearings are recognizable bytheir cylindrical cap shape and the sign �ECO�.
ECO Compact bearings comply with the state ofthe art. They are maintenance-free due topermanent lubrication and are designed forlarge mileages.
The brakes are more quickly accessible.
ECO hub bearings are simply extracted bymeans of the integrated axle nut.
Tightening torque: 280 Nm
(No bearing play adjustment)
If noticeable bearing play is felt, the ECOCompact bearing should be replaced
Check hub caps for firm seating
- every 2000-3000 kilometres -
Check the firm seating with a screwdriver.
Check coupling head - initially, then every5000 kilometres or annually.
Check coupling head for wear and correctoperation.
Check the wear indicator (drive within the�+� range only).
Check the coupling head fastenings (1) atregular intervals for firm seating.
Check drawbar, handbrake, lever, springactuator, deviation lever, linkage and allmoveable parts as to movability - initially,then every 5000 kilometres or annually.
5
6
7
56
MAINTENANCE OF YOUR CARAVAN
LUBRICATIONLubricate the coupling head - regularintervals -
Oil the coupling head at regular intervals atthe points indicated.
Grease the contact points of the ball of thetowing vehicle.
Caution:
If using a stabiliser lead ie, Winterhoff �WS3000�) the towing ball must be free ofgrease and oil.
Drawtubes-bushes on the housing of theoverrun hitch - initially, every 2000-3000kilometres, then every 5000 kilometres -
Apply general purpose grease via thegrease nipples until fresh grease can beseen emerging by the bushes.
Deviation lever - initially, every 2000-3000kilometres, then every 5000 kilometres -
If fitted, apply general purpose grease viathe grease nipple until fresh grease can beseen emerging by the bush.
If grease nipples are not fitted, then applyoil to the deviation lever bush.
Lubricate all moving parts and pivot pins atthe overrun hitch
- initially, every 2000-3000 kilometres, thenevery 5000 kilometres.
9
2
3
4
57
MAINTENANCE OF YOUR CARAVAN
58
MAINTENANCE OF YOUR CARAVAN
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MAINTENANCE OF YOUR CARAVAN
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MAINTENANCE OF YOUR CARAVAN
61
SPARE WHEEL CHASSIS MOUNTED
Each caravan chassis has a set of punchedholes immediately behind the axle to enablefitting of a telescopic spare wheel carrier.
The carrier is of extra strong, lightweightconstruction and zinc plated for all weatherprotection. It is easy to fit and accepts allconventional wheel sizes.
SPARE WHEEL CARRIER (mounted in the gaslocker) On certain models the spare wheel issecured to the front bulkhead inside the frontgas locker.
TYRES
Please refer to your caravan specification sheetwhich is contained within this handbook forinformation regarding tyre pressures and axleloads.
PRESSURES
It is customary for manufacturers to mark tyreswith load and inflation data. This informationrelates to the use of the tyre on cars. For use oncaravans, BS AU50, Part 1, Section, allows foran increase of 10% in load carrying capacity,with a corresponding increase in tyre pressure.
It is dangerous to drive with under inflated tyres.The pressures (cold) recommended by themanufacturers should be regarded as aminimum.
Pressure checks, including those on the sparetyre, should be made with the tyres cold andusing an accurate pressure gauge. The checksshould be carried out before each journey andat regular intervals during storage. If a jockeywheel is fitted with a pneumatic tyre, thepressure should be 25 to 30psi (1.7 to 2 bar).
TYRE WEAR AND DAMAGE
The legal requirements for tread depth on motorvehicle tyres applies also to caravans. Similarly,it is not permitted to mix cross-ply and radialtyres on the same axle. A redundant tyre mustbe replaced by one of the same size andconstruction.
Wheels should be balanced and changed roundoccasionally to equal wear and prolong the lifeof the tyres. A tyre should be renewed if ablister, rupture or cut exposing the casing isdetected. If the tyre has suffered violent impact(e.g. against a kerb), it should be examined bya specialist as soon as possible.
Note:It is customary for tyre manufacturers tomark tyres with load and inflation data. It isimportant to understand that this informationrelates only to the use of tyres on cars. BritishStandard (BS AU50 Part 1 Section 1) allows foran increase in tyre pressure for caravan use.THE CONCESSION APPLIES PROVIDEDTHAT SPEEDS OF 100kph (62mph) ARE NOTEXCEEDED.
As from April 1987 the speed limit in the UKwhen towing a caravan was raised from 50mphto 60mph where permitted.
MAINTENANCE OF YOUR CARAVAN
16.When parking, the handbrake lever MUSTALWAYS be engaged into the fully uprightposition (90°). This is to compress the springwithin the spring cylinder and thereby create anenergy store which will automatically engagethe brakes further should the caravan move. Ifdifficulty is experienced in this operation, tryeasing the caravan backwards with one handwhile engaging the handbrake fully with theother. This manoeuvre should not be attemptedon a rearwards facing slope. In this case wheelchocks should be used combined with thehandbrake.
17.Finally, if the road wheels have beenremoved, re-tighten using a calibrated TorqueWrench to 88 Nm (65 lbs/ft) - on all M12 wheelbolts - in sequence, i.e. North, South, East,West NOT clock or anti clockwise. Rememberto over tighten is just as dangerous as to under-tighten, as this can distort the wheel rims. Avoidthe use of power wrenches.
IMPORTANT - The torque settings should bere-checked after 50 Km. Wheel bolts shouldNEVER be lubricated.
Changing a Wheel (Figs. 13 and 14)
The corner steadies must not be used to jack upthe caravan. They can be lowered to touch theground only as a safety measure to stabilise thecaravan.
(a) Apply the handbrake fully as for parking.
Do not forget to give the caravan or trailer aslight rearwards push to stop the reversinglever collapsing.
62
MAINTENANCE OF YOUR CARAVAN
(b) Slacken off the wheel bolts on the wheel tobe changed.
(c) Jack up the caravan with the jack undereither the axle tube or the axle mountingplate.
Do not use the chassis as a jacking point.
If there is lack of ground clearance because ofa flat tyre, gently move the caravan onto someramping boards.
(d) Support the weight of the caravan on axlestands or ramping boards. Lower the cornersteadies.
(e) Remove the wheel bolts and remove theredundant wheel.
Before fitting a new wheel, examine it fordistortion or other damage. Ensure that allmating surfaces are clean and dry,including bolt/nut seats.
ALWAYS USE THE CORRECT BOLTS ORNUTS TO SECURE THE WHEEL.
A corner steady brace is not to be used forthe next step.
(f) Fit the new wheel and refit the wheel bolts.
After the bolts have been screwed in as faras possible by hand, each bolt should betightened gradually in sequence. Thewheels of the trailer will not rotate duringtightening as they are held by rigid by thewheel hub brake unit.
Using an or suitable socket wrench,sequentially tighten the steel bolts to a torque of9kg/m (65lb/ft) following the procedure shown inFig. 14. Should alloy wheels be fitted, the steelbolts need to be tightened to 85lb/ft. 11.75kg/m.
(g) Raise the corner steadies. Take the weight of the caravan onto the jack and remove the axle stands or ramping boards.
(h) Lower the caravan to the ground.
The torque settings should be rechecked
after the first 15 miles of use, and every3000 miles thereafter.
63
MAINTENANCE OF YOUR CARAVAN
JACKING
Under no circumstances should the cornersteadies be used to jack up the unit.
When it is necessary to jack up, use a bottle,screw or scissor type jack (P/No. 3566858) withaxle shaped head is recommended. Place thejack plate under the axle tube as near aspossible to the main longitudinal member.
The maximum mass which the jockey wheeland its clamping mechanism are capable ofwithstanding is:
Part 205678 - 150kg -
Part 205736 - 200kg - Wheel dia. 240mm.
LUBRICATION (FIG. 16)
Lubricate the Jockey Wheel
Lightly oil the wheel axle and screw thread.
Lubricate the Brake Linkage
Lightly oil all moving parts.
Lubricate the Corner Steadies
Lightly oil the screw and pivot pins.
For more information concerning thechassis and undergear please refer to theBPW handbook contained within yourOwner�s Information Pack.
64
65
MAINTENANCE
66
MAINTENANCE
67
68
SERVICING
SERVICING
It is a condition of your warranty that yourcaravan is serviced once a year by anauthorised Explorer Group retailer orservice centre. Proof of this will berequired in the event of a warranty claim.
Your caravan requires servicing at least once ayear for safety, efficiency and to protect theinvestment you have made. Whether thecaravan is used for short trips or continentallong range touring, regular servicing isnecessary and will ensure continued enjoymentof your holiday home.
Retailers will carry out your annual servicingusing the latest techniques and equipment (alist of the items to be inspected, tested andadjusted appears on the Service Vouchers atthe rear of this guide), and will complete theservice document as proof of regularmaintenance.
As with motor vehicle service documents, notonly will the proof of regular servicing enhanceyour caravan�s resale value but in the unlikelyevent of any defect appearing at some laterdate it is vital that service history can beidentified. We suggest service invoices areretained with this guide.
MAINS ELECTRICS
It is recommended that you have your MainsElectrics System inspected by an NICEIC approved contractor every 3 years.
CUSTOMER SERVICES
Should you require any replacement partsfor your caravan it is necessary that youcontact the retailer from whom youpurchased the caravan or any ExplorerGroup approved retailer and give thefollowing information which will help inidentifying the required component:
a) Model and make of caravan
b) VIN number
c) Description of fault
ALL PARTS MUST BE ORDERED ANDSUPPLIED THROUGH AN APPROVEDRETAILER.
All the illustrations and descriptive matter in thisguide are intended to give a general idea of thecaravan. Changing market and supplysituations may prevent the manufacturer frommaintaining the exact specifications and detailsin this handbook and we therefore reserve theright to alter specifications and materials asconditions demand.
Retailers are independent of the manufacturer
and have absolutely no authority to bind themanufacturers by any express or impliedundertaking or representation.
REPAIRS
The Explorer Group Limited, together with itssuppliers, are continually undertaking extensiveresearch into testing of, and repair proceduresand materials such as sealants, adhesives,gaskets and tapes. Therefore if for any reasonyour new caravan is damaged or requires repairthen only an approved Explorer Group Retaileror service centre should undertake such repair.All such repairs should be undertaken usingonly approved Explorer Group genuine partsrecommended sealant and following ExplorerGroup Procedures.
The cost of transporting, towing or moving thecaravan by any means, to or from the place ofrepair is the responsibility of the owner.
The manufacturers will also undertake to supplycertain specialist repairers with the necessaryspare parts. In this case, your selected repairer must contact the AFTER-SALESDEPARTMENT with all enquiries.
69
SERVICING
SERVICE DOCUMENTS
TOURING CARAVANS - ANNUAL SERVICE RECORD
In order to take full use of your Explorer Group Warranty it is essential that your caravan is serviced within the time scale laid down on the Service recordon page 71. Whether you use your caravan for short journeys or for touring at home or abroad, regular servicing will help to ensure that you can enjoy itto the full.The Annual Service offered by your retailer will include the following work and it is our recommendation you have your caravan serviced to thisstandard annually, in accordance with the National Caravan Council recommendations.
The retailer will complete the record in this guide to show the work has been carried out.
CARE WARRANTY
Your caravan is covered by the 3 year warranty, it is a condition of this Policy that a service and safety check is carried out by your caravan retailer atleast once a year (12 months from the date of purchase) in accordance with the National Caravan Council recommendations. For further informationplease read your policy documents.
SECTION (A) CHASSIS1. Brakes2. Suspension3. Axles and Hubs4. Tyres and pressures5. Wheel nuts6. Towing hitch and reverse7. Jockey wheel8. Breakaway chain9. Corner steadies
10. Adjusted and lubricated11. Fully operational
SECTION (B) EXTERIOR1. Exterior panels2. Windows3. Rooflights4. Entrance door/Door Locks5. Wheel boxes
6. Mouldings7. Gas bottle and Fairing8. Ventilators9. Paintwork
10. All seals, mouldings etc.11. Damp test12. Striping etc.
SECTION (C) INTERIOR1. Wall panels2. Furniture3. Curtains/Blinds/Flyscreen4. Mattresses5. Carpet6. Doors and Drawers7. All hinges and catches8. Ventilators9. Water pumps
10. Hoses and sink plugs11. Hot water system
12. Cold water system13. Window hinges and stays14. Cassette Toilet15. Shower16. Shower Tray17. Central Heating18. Damp Test
SECTION (D) ELECTRICAL1. Reflectors2. All interior lights/Road lights3. Water pump and switches4. Refrigerator5. Distribution Unit6. Charging Unit7. Junction Box/Strip8. Wiring and supports9. Trailer connecting plugs
sockets10. Overall tests ext. lights
11. Awning lights12. Electronic Ignition (Hob)13. 230v System where
applicable
SECTION (E)GAS INSTALLATION1. Hotplate2. Oven3. Refrigerator4. Heater5. Leak tested6. Water heated7. Fully operation
SECTION (F) FINALRoad Test
70
SERVICING
ANNUAL SERVICE RECORDCARAVAN MODEL
VEHICLE IDENTIFICATION NUMBER YEAR
1st SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
4th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
2nd SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
3rd SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
5th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
6th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
71
SERVICING
7th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
8th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
9th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
10th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
11th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
12th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
13th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
14th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
15th SERVICE
DATE:
RETAILER'S STAMP
I/We certify that an annual service has beencarried out in accordance with themanufacturers� and National Caravan Councilrecommendations.
72
THE EXPLORER GROUP LIMITED(�Explorer Group�)
3 YEAR MANUFACTURERS WARRANTY
Congratulations on selecting your new Explorer Groupproduct. Subject to the conditions set out on the followingpage, your purchase is backed up by a manufacturerswarranty for 3 years from the date of purchase at noadditional cost to you the customer.
We sincerely hope you will never have cause to complainabout your purchase. However, if things do go wrong, thecourse of action for you is to contact your dealer andexplain the difficulty you are having. We are confident theywill do their utmost to resolve the problem to your completesatisfaction.
The dealer from whom the product is purchased is liablefor warranty repairs. Any other approved retailer or servicecentre may carry out work at his own convenience and/ordiscretion, but is not obliged to do so.
The unexpired period of this warranty is assignable to asecond and subsequent owners during the three yearperiod at a cost of £25 payable to The Explorer GroupLimited (provided full service documentation is availablefor inspection).
Parts Covered by this Warranty for Years 1 � 3Subject to the specific exclusions in years 2 and 3 set outbelow all original components of the product, includingpermanently fitted equipment, forming part of themanufacturers original specification.
Specific Exclusions for Years 2 & 3Tyres, batteries, glass, exterior paint work, brightwork andall similar trim and finish. Soft furnishings. Carpets andfloor coverings. Entertainment/communication systems and connectedequipment. Adjustment of blinds, hinges, catches, staysand doors. Replacement of bulbs, fluorescent tubes, fusesand electrical connections. �A� frame covers and wheelspats. Natural movement of internal doors and furniture.Normal wear and tear/servicing items and othercomponents subject to routine maintenance.
Explorer Group 3 Year Manufacturers Warranty isoffered subject to the following conditions:
1. The duration of the warranty is 36 months from thedate of purchase
2. That the original construction of the product has notbeen tampered with or repaired otherwise than byExplorer Group or an approved dealer or servicecentre.
3. That a service, damp and safety check has beencarried out by an approved dealer or service centre atleast once every year. The interval from purchase dateto the first service and the intervals between servicesmust not exceed 12 months.
4. That original VAT service invoices are retained as proofthat annual inspections have been carried out.
5. No repairs should be commenced under the terms ofthe agreement unless prior authorisation is obtainedfrom Explorer Group.
6. Explorer Group reserves the right to inspect theproduct before any repairs commence.
7. No liability will be accepted for damage caused by fairwear and tear, wilful damage, negligence, abnormalworking conditions, intrusion of foreign or harmfulmatter, over-heating, freezing, failure to follow ExplorerGroup instructions, misuse or alteration or repair of the
product without Explorer Group prior approval. 8. Products covered by this agreement shall not be put
out to hire, reward, any other commercial use or usedin any timed race.
9. That the product shall be used only for its ordinary andintended purpose and shall not be subjected to anycondition which could reasonably be foreseen to causeor result in damage or excessive wear and tear.
10. That Explorer Group shall have received thecompleted warranty registration card within 6 weeks ofpurchase from new.
11. That only private cars or 4x4 type vehicles substitutingas private cars, shall have towed the product.
12. That no liability arises out of this agreement fortransport costs to and from the point of repair orconsequential cost relating to transportation.
13. No liability arises out of this agreement for any indirect,special or consequential loss or damage (whether forloss of profit, use, contract, goodwill, or otherwise),costs, expenses or other claims for compensationhowsoever arising.
14. No liability will be accepted for any accidental or firedamage or any loss incurred by accident or fire.
15. The unexpired period of the 3 year warranty isassignable to a second and subsequent owners duringthe 3 year period at a cost of £25 providing full servicedocumentation is available for inspection in the eventthat a claim should, as set out above, be made.
This warranty does not affect the purchaser�sstatutory rights.
This warranty shall be governed and construed inaccordance with the laws of England and the partiesirrevocably submit to the exclusive jurisdiction of the courtsof England.
WARRANTY
73
AVANTÉ
-+
CHARGERPOWER SUPPLY
12 VOLTSOUTPUT
MCB
10A6 ARCD
MAINSINPUT
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHT
LIGHT
LIGHT VANITY
SINK
SHOWER
12V AUX
+-
RED 4.0MM
BLACK 4.0MM WHI/BRN
BLK
WHI/BRN
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
BL 2.5MM
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN
BL/BRN
BL/BRN
BL/BRN
BL/BRNBL/BRN
2.5mm
2.5mm
4.0mm
GR/OR
_+
230V
12V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
GRN/OR 1.5mm
RD 4.0mm
RED4.0mm
GREEN 2.5mmBL/BRN 2.5mm
BL/BRN 2.5mm
RD/BRN 4.0mm
OR
OR
WHI/BRN = WHITE/BROWNGR/OR = GREEN/ORANGE
BLK
NEGS
LINKED
RED4.0mm
BL/BRN 1.5mm
BLK
GRN
BLK
WHI/BRN
RED
OR
RED
15A15A
15A10A
10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG H
OUSI
NGS
PUMP
BL/BRN 1.5mm
BLUETWINWHITE
AUXILIARYBATTERY
WATERHEATER
WHI/BRN
CONTROLPANEL
GRN
BROWN
GRN
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
6 WAY FROM 'S' PLUG
WHI/BRNMASTER ON/OFF SWITCH
BATTERY INDICATION
PUMPSWITCH
AVANTÉ
COLOUR CODERD = REDWHI = WHITEBL/BRN = BLUE BROWN
GRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
BUNK LIGHTBUNK LIGHTAWNING LIGHT
74
75
AVANTÉ
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAIL
LIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
AVANTÉROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
YELLOW/BLACK
YELLOW
FROM 12S PLUG
WHITE
OR VIA ROOFHARNESS
Number of Berths 2 5 2 5 4 4 5 5
Interior Length 3655mm / 12' 4550mm / 14'11" 4752mm / 15'7" 5045mm / 16'7" 5275mm / 17'4" 5486mm / 18' 6325mm / 20'9" 6325mm / 20'9"
Exterior body length 4280mm / 14' 5173mm/ 16'11" 5375mm / 17'7" 5680mm / 18'7" 5898mm / 18'4" 6108mm / 20" 6948mm / 22'9" 6948 / 22'9"
Shipping Length 5140mm 16'10" 6033mm / 19'9.5" 6235mm / 20'5.5" 6528mm / 21'5" 6758mm / 22'2" 6968mm / 22'10" 7808mm / 25'7" 7808mm / 25'7"
Overall Width 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2258mm / 7'5" 2258mm / 7'5" 2258mm / 7'5"
Overall Height 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9"
Maximum Headroom 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3"
Interior Width 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2107mm / 6'11" 2107mm / 6'11" 2107mm / 6'11"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 91 195/70 R 14 91 195/70 R 14 91 195/70 R 14 95 195/70 R 14 95 165 R 14 97 175/65 R 14 82 175/65 R 14 82
Tyre Pressure 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psiBrake Size
200/50 200/50 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 7811mm / 25'7.5" 8706mm / 28'7" 8908mm / 29'2.5" 9201mm / 30'2" 9431mm / 30'11" 9642mm / 31'7.5" 10481mm / 34'4.5" 10481mm / 34'4.5"
Bed Sizes Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm
6' x 2'3.5" 6'6" x 4'1" 6'1" x 2'3.5" 6'1" x 2'3.5" 6'1" x 2'3.5" 5'8.5" x 2'3.5" 6' x 2'3.5" 6' x 2'3.5"
1x Single 1830 x 699mm 1x Double 1840 x 1143mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6' x 2'3.5" 6' x 3'9" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'8.5" x 2'3.5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1740 x 570mm 1x Double 1980 x 1143mm 1x Single 1770 x 610mm 1x Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
5'8.5" x 1'10" 6'6" x 3'9" 5'9.5" x 2" 6'3" x 4'5" 6' x 2'5" 5'11.5'' x 2'1.5"
1x Single 1915 x 580mm 1 x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm
6'3" x 1'11" 5'6.5" x 1'11" 6' x 2'4" 5'9'' x 2'1.5"
Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1x Double 1980 x 1395mm 1x Single 1805 x 610mm 1x Double 2107 x 1299mm 1x Double 2107 x 1470mm 1x Double 2107 x 1470mm
6'6" x 4'7" 6'6" x 4'6.5" 6'6" x 4'6.5" 5'11" x 2" 6'11" x 4'3" 6'11" x 4'9" 6'11" x 4'9"
1x Double 1980 x 1143mm 1x Single 1690 x 580mm 1x Double 1909 x 1354mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6'6" x 3'9" 5'3.5" x 1'11" 6'3" x 4'5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
6'3" x 1'11" 6'6" x 4'6.5" 6' x 2'5 5'11.5" x 2'1.5"
1x Single 1830 x 710mm 1x Single 1760 x 650mm
6' x 2'4" 5'9" x 2'1.5"
M.T.P.L.M. kgs 1050kgs / 20.6cwt 1200kgs / 23.6cwt 1200kgs / 23.6cwt 1300kgs / 25.54cwt 1350kgs / 26.51cwt 1400kgs / 27.5cwt 1650kgs / 32.4cwt 1650kgs / 32.4cwt
Mass in Running Order kgs 859kgs / 1.22cwt 97kgs / 19.15cwt 992kgs / 19.48cwt 1070kgs / 21.02cwt 1120kgs / 22cwt 1160kgs / 22.78cwt 1400kgs / 27.5cwt 1400kgs / 27.5cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 191kgs / 3.75cwt 225kgs / 4.42cwt 208kgs / 4.08cwt 230kgs / 4.51cwt 230kgs / 4.51cwt 240kgs / 4.71cwt 250kgs / 4.9cwt 250kgs / 4.9cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 30kgs / 0.58cwt 44kgs / 0.86cwt 37kgs / 0.72cwt 24kgs / 0.47cwt 34kgs / 0.66cwt 44kgs / 0/86cwt 34kgs / 0.66cwt 34kgs / 0.66cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
362 475 482 505 524 534 630 630FB
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
AVANTÉ, ADVANTAGE, FIRESTORM, RIVA, RIVIERA, SUNSEEKER
76
Number of Berths 2 5 2 5 4 4 5 5
Interior Length 3655mm / 12' 4550mm / 14'11" 4752mm / 15'7" 5045mm / 16'7" 5275mm / 17'4" 5486mm / 18' 6325mm / 20'9" 6325mm / 20'9"
Exterior body length 4280mm / 14' 5173mm/ 16'11" 5375mm / 17'7" 5680mm / 18'7" 5898mm / 18'4" 6108mm / 20" 6948mm / 22'9" 6948 / 22'9"
Shipping Length 5140mm 16'10" 6033mm / 19'9.5" 6235mm / 20'5.5" 6528mm / 21'5" 6758mm / 22'2" 6968mm / 22'10" 7808mm / 25'7" 7808mm / 25'7"
Overall Width 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2258mm / 7'5" 2258mm / 7'5" 2258mm / 7'5"
Overall Height 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9"
Maximum Headroom 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3"
Interior Width 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2107mm / 6'11" 2107mm / 6'11" 2107mm / 6'11"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 91 195/70 R 14 91 195/70 R 14 91 195/70 R 14 95 195/70 R 14 95 165 R 14 97 175/65 R 14 82 175/65 R 14 82
Tyre Pressure 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 7811mm / 25'7.5" 8706mm / 28'7" 8908mm / 29'2.5" 9201mm / 30'2" 9431mm / 30'11" 9642mm / 31'7.5" 10481mm / 34'4.5" 10481mm / 34'4.5"
Bed Sizes Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm
6' x 2'3.5" 6'6" x 4'1" 6'1" x 2'3.5" 6'1" x 2'3.5" 6'1" x 2'3.5" 5'8.5" x 2'3.5" 6' x 2'3.5" 6' x 2'3.5"
1x Single 1830 x 699mm 1x Double 1840 x 1143mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6' x 2'3.5" 6' x 3'9" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'8.5" x 2'3.5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1740 x 570mm 1x Double 1980 x 1143mm 1x Single 1770 x 610mm 1x Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
5'8.5" x 1'10" 6'6" x 3'9" 5'9.5" x 2" 6'3" x 4'5" 6' x 2'5" 5'11.5" x 2'1.5"
1x Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm
6'3" x 1'11" 5'6.5" x 1'11" 6' x 2'4" 5'9" x 2'1.5"
Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1x Double 1980 x 1395mm 1x Single 1805 x 610mm 1x Double 2107 x 1299mm 1x Double 2107 x 1470mm 1x Double 2107 x 1470mm
6'6" x 4'7" 6'6" x 4'6.5" 6'6" x 4'6.5" 5'11" x 2" 6'11" x 4'3" 6'11" x 4'9" 6'11" x 4'9"
1x Double 1980 x 1143mm 1x Single 1690 x 580mm 1x Double 1909 x 1354mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6'6"" x 3'9"" 5'3.5" x 1'11" 6'3" x 4'5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
6'3" x 1'11" 6'6" x 4'6.5" 6' x 2'5" 5'11.5" x 2'1.5"
1x Single 1830 x 710mm 1x Single 1760 x 650mm
6' x 2'4" 5'9" x 2'1.5"
M.T.P.L.M. kgs 1050kgs / 20.6cwt 1200kgs / 23.6cwt 1200kgs / 23.6cwt 1300kgs / 25.54cwt 1350kgs / 26.51cwt 1400kgs / 27.5cwt 1650kgs / 32.4cwt 1650kgs / 32.4cwt
Mass in Running Order kgs 876kgs / 17.26cwt 995kgs / 19.54cwt 1012kgs / 19.87cwt 1090kgs / 21.41cwt 1140kgs / 22.39cwt 1180kgs / 23.17cwt 1420kgs / 27.89cwt 1420kgs / 27.89cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 171kgs / 3.35cwt 205kgs / 4.03cwt 188kgs / 3.69cwt 210kgs / 4.12cwt 210kgs / 4.12cwt 220kgs / 0.39cwt 230kgs / 4.42cwt 230kgs / 4.42cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 10kgs / 0.19cwt 24kgs / 0.48cwt 17kgs / 0.33cwt 4kgs / 0.8cwt 14kgs / 0.27cwt 24kgs / 0.47cwt 14kgs / 0.27cwt 14kgs / 0.27cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
362 475 482 505 524 534 630 630FB
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
BROADWAY, DIAMOND, ELUSION, INVICTA, XSCAPE
77
CORONA
78
-+
CHARGERPOWER SUPPLY
12 VOLTSOUTPUT
MCB
10A6 ARCD
MAINSINPUT
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHT
LIGHT
LIGHT VANITY
SINK
SHOWER
12V AUX
+-
RED 4.0MM
BLACK 4.0MM WHI/BRN
BLK
WHI/BRN
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
BL 2.5MM
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN
BL/BRN
BL/BRN
BL/BRN
BL/BRNBL/BRN
2.5mm
2.5mm
4.0mm
GR/OR
_+
230V
12V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
GRN/OR 1.5mm
RD 4.0mm
RED4.0mm
GREEN 2.5mmBL/BRN 2.5mm
BL/BRN 2.5mm
RD/BRN 4.0mm
OR
OR
WHI/BRN = WHITE/BROWNGR/OR = GREEN/ORANGE
BLK
NEGS
LINKED
RED4.0mm
BL/BRN 1.5mm
BLK
GRN
BLK
WHI/BRN
RED
OR
RED
15A15A
15A10A
10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG H
OUSI
NGS
PUMP
BL/BRN 1.5mm
BLUETWINWHITE
AUXILIARYBATTERY
WATERHEATER
WHI/BRN
CONTROLPANEL
GRN
BROWN
GRN
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
6 WAY FROM 'S' PLUG
WHI/BRNMASTER ON/OFF SWITCH
BATTERY INDICATION
PUMPSWITCH
CORONA
COLOUR CODERD = REDWHI = WHITEBL/BRN = BLUE BROWN
GRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
BUNK LIGHTBUNK LIGHTAWNING LIGHT
CORONA
79
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAIL
LIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
CORONAROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
YELLOW/BLACK
YELLOW
FROM 12S PLUG
WHITE
OR VIA ROOFHARNESS
Number of Berths 2 5 2 5 4 4 5 5
Interior Length 3655mm / 12' 4550mm / 14'11" 4752mm / 15'7" 5045mm / 16'7" 5275mm / 17'4" 5486mm / 18' 6325mm / 20'9" 6325mm / 20'9"
Exterior body length 4280mm / 14' 5173mm/ 16'11" 5375mm / 17'7" 5680mm / 18'7" 5898mm / 18'4" 6108mm / 20" 6948mm / 22'9" 6948 / 22'9"
Shipping Length 5140mm 16'10" 6033mm / 19'9.5" 6235mm / 20'5.5" 6528mm / 21'5" 6758mm / 22'2" 6968mm / 22'10" 7808mm / 25'7" 7808mm / 25'7"
Overall Width 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2258mm / 7'5" 2258mm / 7'5" 2258mm / 7'5"
Overall Height 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9"
Maximum Headroom 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3"
Interior Width 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2107mm / 6'11" 2107mm / 6'11" 2107mm / 6'11"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 91 195/70 R 14 91 195/70 R 14 91 195/70 R 14 95 195/70 R 14 95 165 R 14 97 175/65 R 14 82 175/65 R 14 82
Tyre Pressure 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5""" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 7811mm / 25'7.5" 8706mm / 28'7""" 8908mm / 29'2.5" 9201mm / 30'2" 9431mm / 30'11" 9642mm / 31'7.5" 10481mm / 34'4.5" 10481mm / 34'4.5"
Bed Sizes 1 Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm
6' x 2'3.5" 6'6" x 4'1" 6'1" x 2'3.5" 6'1" x 2'3.5" 6'1" x 2'3.5" 5'8.5" x 2'3.5" 6' x 2'3.5" 6' x 2'3.5"
1x Single 1830 x 699mm 1x Double 1840 x 1143mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6' x 2'3.5" 6' x 3'9" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'8.5" x 2'3.5" 5'7.5"" x 1'10" 5'7.5" x 1'10"
1x Single 1740 x 570mm 1x Double 1980 x 1143mm 1x Single 1770 x 610mm 1x Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
5'8.5" x 1'10" 6'6" x 3'9" 5'9.5" x 2" 6'3 x 4'5" 6' x 2'5" 5'11.5" x 2'1.5"
1x Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm
6'3" x 1'11" 5'6.5" x 1'11" 6' x 2'4" 5'9" x 2'1.5"
Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1x Double 1980 x 1395mm 1x Single 1805 x 610mm 1x Double 2107 x 1299mm 1x Double 2107 x 1470mm 1x Double 2107 x 1470mm
6'6" x 4'7" 6'6" x 4'6.5" 6'6" x 4'6.5" 5'11" x 2" 6'11" x 4'3" 6'11" x 4'9" 6'11" x 4'9"
1x Double 1980 x 1143mm 1x Single 1690 x 580mm 1x Double 1909 x 1354mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6'6" x 3'9" 5'3.5" x 1'11" 6'3" x 4'5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
6'3" x 1'11" 6'6" x 4'6.5" 6' x 2'5" 5'11.5" x 2'1.5"
1x Single 1830 x 710mm 1x Single 1760 x 650mm
6' x 2'4" 5'9" x 2'1.5"
M.T.P.L.M. kgs 1050kgs / 20.6cwt 1200kgs / 23.6cwt 1200kgs / 23.6cwt 1300kgs / 25.54cwt 1350kgs / 26.51cwt 1400kgs / 27.5cwt 1650kgs / 32.4cwt 1650kgs / 32.4cwt
Mass in Running Order kgs 859kgs / 16.87 975kgs / 19.15cwt 992kgs / 19.48cwt 1070kgs / 21.02cwt 1120kgs / 22cwt 1160kgs / 22.78cwt 1400kgs / 27.5cwt 1400kgs / 27.5cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 191kgs / 3.75cwt 225kgs / 4.42cwt 208kgs / 4.08cwt 230kgs / 4.51cwt 230kgs / 4.51cwt 240kgs / 4.71cwt 250kgs / 4.9cwt 250kgs / 4.9cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 30kgs / 0.58cwt 44kgs / 0.86cwt 37kgs / 0.72cwt 24kgs / 0.47cwt 34kgs / 0.66cwt 44kgs / 0.86cwt 34kgs / 0.66cwt 34kgs / 0.66cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
362 475 482 505 524 534 630 630FB
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
CORONA, CONCERTO, SHIRAZ
80
Number of Berths 2 5 2 5 4 4 5 5
Interior Length 3655mm / 12' 4550mm / 14'11" 4752mm / 15'7" 5045mm / 16'7" 5275mm / 17'4" 5486mm / 18' 6325mm / 20'9"
Exterior body length 4280mm / 14' 5173mm/ 16'11" 5375mm / 17'7" 5680mm / 18'7" 5898mm / 18'4" 6108mm / 20" 6948mm / 22'9" 6948 / 22'9"
Shipping Length 5140mm 16'10" 6033mm / 19'9.5" 6235mm / 20'5.5" 6528mm / 21'5" 6758mm / 22'2" 6968mm / 22'10" 7808mm / 25'7" 7808mm / 25'7"
Overall Width 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2184mm / 7'2" 2258mm / 7'5" 2258mm / 7'5" 2258mm / 7'5"
Overall Height 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9" 2666mm / 8'9"
Maximum Headroom 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3" 1909mm / 6'3"
Interior Width 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2107mm / 6'11" 2107mm / 6'11" 2107mm / 6'11"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 91 195/70 R 14 91 195/70 R 14 91 195/70 R 14 95 195/70 R 14 95 165 R 14 97 175/65 R 14 82 175/65 R 14 82
Tyre Pressure 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 7811mm / 25'7.5" 8706mm / 28'7" 8908mm / 29'2.5" 9201mm / 30'2" 9431mm / 30'11" 9642mm / 31'7.5" 10481mm / 34'4.5" 10481mm / 34'4.5"
Bed Sizes 1Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm
6' x 2'3.5" 6'6" x 4'1" 6'1" x 2'3.5" 6'1" x 2'3.5" 6'1" x 2'3.5" 5'8.5" x 2'3.5" 6' x 2'3.5" 6' x 2'3.5"
1x Single 1830 x 699mm 1x Double 1840 x 1143mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6' x 2'3.5" 6' x 3'9" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'11" x 2'3.5" 5'8.5" x 2'3.5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1740 x 570mm 1x Double 1980 x 1143mm 1x Single 1770 x 610mm 1x Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
5'8.5" x 1'10" 6'6" x 3'9" 5'9.5"" x 2"" 6'3" x 4'5" 6' x 2'5" 5'11.5'' x 2'1.5"
1x Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm
6'3" x 1'11" 5'6.5" x 1'11" 6' x 2'4" 5'9'' x 2'1.5"
Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1x Double 1980 x 1395mm 1x Single 1805 x 610mm 1x Double 2107 x 1299mm 1x Double 2107 x 1470mm 1x Double 2107 x 1470mm
6'6" x 4'7" 6'6" x 4'6.5" 6'6" x 4'6.5" 5'11" x 2" 6'11" x 4'3" 6'11" x 4'9" 6'11" x 4'9"
1x Double 1980 x 1143mm 1x Single 1690 x 580mm 1x Double 1909 x 1354mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm
6'6" x 3'9" 5'3.5" x 1'11" 6'3" x 4'5" 5'7.5" x 1'10" 5'7.5" x 1'10"
1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm
6'3" x 1'11" 6'6" x 4'6.5" 6' x 2'5" 5'11.5'' x 2'1.5"
1x Single 1830 x 710mm 1x Single 1760 x 650mm
6' x 2'4" 5'9'' x 2'1.5"
M.T.P.L.M. kgs 1050kgs / 20.6cwt 1200kgs / 23.6cwt 1200kgs / 23.6cwt 1300kgs / 25.54cwt 1350kgs / 26.51cwt 1400kgs / 27.5cwt 1650kgs / 32.4cwt 1650kgs / 32.4cwt
Mass in Running Order kgs 876kgs / 17.26cwt 995kgs / 19.54cwt 1012kgs / 19.87cwt 1090kgs / 21.41cwt 1140kgs / 21.41cwt 1180kgs / 23.17cwt 1420kgs / 27.89cwt 1420kgs / 27.89cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 171kgs / 3.35cwt 205kgs / 4.03cwt 188kgs / 3.69cwt 210kgs / 4.12cwt 210kgs / 4.12cwt 220kgs / 0.39cwt 230kgs / 4.52cwt 230kgs / 4.52cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 10kgs / 0.19cwt 24kgs / 0.48cwt 17kgs / 0.33cwt 4kgs / 0.08cwt 14kgs / 0.27cwt 24kgs / 0.47cwt 14kgs / 0.27cwt 14kgs / 0.27cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
362 475 482 505 524 534 630 630FB
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
AMAZON, MAGNUM, RAMBLER
81
ODYSSEY
82
1
2
3
4
5
6
7
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OWBATTERY
-+
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
OUTPUT
MCB10A6 A
RCD
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHTLIGHTLIGHT
BUNK LIGHTBUNK LIGHTAWNING LIGHT
VANITY
SINK
SHOWER
12V AUX
+-
RED 4.0MM
BLACK 4.0MM WHI/BRN 6 WAY BLOCK
BLK
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN WHI/BRN
BL/BRN
BL/BRN
BL/BRNBL/BRNBL/BRN
2.5mm
2.5mm
4.0mm _
+230V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
OR 1.5mm
RD/BRN 4.0mmBLK
WHI
YELRD
12 S PLUG
COLOUR CODE
RD = REDWHI = WHITEWHI/BRN = WHITE/BROWNBL/BRN = BLUE BROWNGR/OR = GREEN/ORANGEGRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
NEGSLINKED
REVERSING LIGHT RED4.0mm
BL/BRN 1.5mm
BLK
GRN
GRN
GRN
BLK
WHI/BRN
RED
OR
RED
WHI
FUSE HOUSING
ODYSSEY 2003 INTERNAL WIRING
6 WAY FROM CAR
15A15A
15A10A10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG
HOUS
INGS
PUMP
BL/BRN 1.5mm
BLUE
BROWN
TWINWHITE
2.5MMBL
WHI/BRN
OR OR
12V
BL/BRN 2.5mm
BL/BRN 2.5mmGREEN 2.5mm
RED4.0mm
RD 4.0mm
CONTROLPANEL
MASTERSWITCH
PUMPRUNLEDGRN/BRN
GRN/BL PUMPSWITCHYEL
YEL
MAINSINPUT
GRNWATERHEATER
OR1.5mm
HOB IGN
FIREFUSE SPUR
WHI/BRN
OR
1.5m
m
OR 1.5mm
WHI/BRN
ROOFFAN
BLK
GRN/
BRN
2.5m
m
WHI/BRN
CHARGERPOWER SUPPLY
12 VOLTS
ODYSSEY
83
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAILLIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
ODYSSEY 2003ROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
YELLOW/BLACK
YELLOW
FROM 12S PLUG
WHITE
WHENFITTED
ODYSSEY
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
432 482 505 524 534 534L
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
Number of Berths 2 2 5 4 4 4
Interior Length 4314mm / 14'2" 4828mm / 15'10" 5344mm / 17'6" 5344mm / 17'6" 5486mm / 18' 5486mm / 18'
External body length 5122mm / 16'10" 5636mm / 18'6" 6152mm / 20'2" 6152mm / 20'2" 6294mm / 20'8" 6294mm 20'8"
Shipping Length 6025mm / 19'9" 6539mm / 21'5" 7055mm / 23'2" 7055mm / 23'2" 7197mm / 23'7" 7197mm / 23'7"
Overall Width 2140mm / 7' 2140mm / 7' 2140mm / 7' 2140mm / 7' 2278mm / 7'5.5" 2278mm / 7'5.5"
Overall Height 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11"
Maximum Headroom 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3"
Interior Width 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2170mm / 7' 1.5" 2170mm / 7' 1.5"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 95 195/70 R 14 95 165 R 14 97 165 R 14 97 175 R 14 99 175 R 14 99
Tyre Pressure 38psi 41psi 65 psi 65 psi 62psi 62psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 8560mm / 28'1" 9074mm / 29'9" 9590mm / 31'5.5" 9590mm / 31'5.5" 9732mm / 31'11" 9732mm / 31'11"
Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1742mm
6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'11.5" x 5'8.5" 6'11.5" x 5'8.5"
1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm
6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'2.5" x 4'4.5" 6'2.5" x 4'4.5"
1x Double 1682 x 1270mm 1 x Single 1800 x 610mm
5'6" x 4'2" 6'2" x 2'
1x Single 1725 x 580" 1 x Single 1710 x 580mm
5'7.5" x 1'11" 5'7" x 1'11"
Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm
6'6" x 4'10" 6'6" x 4'10" 6'6" x 4'10" 6'6" x 4'10"
1x Double 1682 x 1270mm 1x Single 800 x 610mm
5'6" x 4'2" 5'11" x 2' "
1x Single 1725 x 580mm 1x Single 1710 x 580mm
5'7" x 1'11" 5'7" x 1'11"
M.T.P.L.M. kgs 1250kgs / 24.6cwt 1325kgs / 26cwt 1500kgs / 29.5cwt 1500kgs / 29.5cwt 1525kgs / 29.5cwt 1525kgs / 29.5cwt
Mass in Running Order kgs 1054kgs / 20.3cwt 1105kgs / 21.7cwt 1250kgs / 24.55cwt 1250kgs / 24.55cwt 1300kgs / 25.53cwt 1300kgs / 25.53cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 216kgs / 4.24cwt 220kgs / 4.32cwt 250kgs / 4.9cwt 250kgs / 4.9cwt 225kgs / 4.42cwt 225kgs / 4.42cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 30kgs / 0.58cwt 29kgs / 0.57cwt 44kgs / 0.86cwt 54kgs / 1.06cwt 29kgs / 0.57cwt 29kgs / 0.57cwt
84
GTi
Number of Berths 2 5 4Interior Length 4828mm / 15’10” 5344mm / 17’6” 5344mm / 17’6”External body length 5636mm / 18’6” 6152mm / 20’2” 6152mm / 20’2”Shipping Length 6539mm / 21’5” 7055mm / 23’2” 7055mm / 23’2”Overall Width 2140mm / 7’ 2140mm / 7’ 2140mm / 7’Overall Height 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11”Maximum Headroom 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3”Interior Width 2032mm / 6’8” 2032mm / 6’8” 2032mm / 6’8”Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14Tyre Size 195/70 R 14 95 175 R 14 99 175 R 14 99Tyre Pressure 41psi 64psi 64psiBrake Size 200/50 200/50 200/50Hitch Ball Height Fully Laden 427mm / 1’5” 427mm / 1’5” 427mm / 1’5”Awning Sizes Ground to Ground 9074mm / 29’9” 9590mm / 31’5.5” 9590mm / 31’5.5”Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm
6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5”1x Single 1880 x 675mm 1x Single 1880 x 675mm 1 x Single 1800 x 610mm 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’
1x Double 1682 x 1270mm 1 x Single 1710 x 580mm 5’6” x 4’2” 5’7” x 1’11”1x Single 1725 x 580mm 1x Single 1880 x 675mm 5’7.5” x 1’11” 6’2” x 2’2.5”
Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm6’6” x 4’10” 6’6” x 4’10” 6’6” x 4’10”
1x Double 1682 x 1270mm 1x Single 1800 x 610mm 5’6” x 4’2” 5’11” x 2’ 1x Single 1725 x 580mm 1x Single 1710 x 580mm5’7” x 1’11” 5’7” x 1’11”
M.T.P.L.M. kgs 1325kgs / 26cwt 1500kgs / 29.5cwt 1500kgs / 29.5cwtMass inRunning Order kgs 1118kgs / 21.96cwt 1263kgs / 24.81cwt 1263kgs / 24.81cwtEssential Habitaion Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwtMaximum User Payload kgs 203kgs / 3.98cwt 237kgs / 4.65kgs 237kgs / 4.65kgsMaximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwtOptional equipiment payload kgs 16kgs / 0.31cwt 31kgs / 0.61cwt 41kgs / 0.80cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
Hurricane Cyclone Typhoon
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
85
OMEGA, PENTARA
Number of Berths 2 2 5 4 4 4
Interior Length 4314mm / 14'2" 4828mm / 15'10" 5344mm / 17'6" 5344mm / 17'6" 5486mm / 18' 5486mm / 18'
External body length 5122mm / 16'10" 5636mm / 18'6" 6152mm / 20'2" 6152mm / 20'2" 6294mm / 20'8" 6294mm 20'8"
Shipping Length 6025mm / 19'9" 6539mm / 21'5" 7055mm / 23'2" 7055mm / 23'2" 7197mm / 23'7" 7197mm / 23'7"
Overall Width 2140mm / 7' 2140mm / 7' 2140mm / 7' 2140mm / 7' 2278mm / 7'5.5" 2278mm / 7'5.5"
Overall Height 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11"
Maximum Headroom 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3"
Interior Width 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2032mm / 6'8" 2170mm / 7' 1.5" 2170mm / 7' 1.5"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 95 195/70 R 14 95 165 R 14 97 165 R 14 97 175 R 14 99 175 R 14 99
Tyre Pressure 38psi 41psi 65 psi 65 psi 62psi 62psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 8560mm / 28'1" 9074mm / 29'9" 9590mm / 31'5.5" 9590mm / 31'5.5" 9732mm / 31'11" 9732mm / 31'11"
Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1329mm
6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'11.5" x 5'8.5" 6'11.5" x 4'4"
1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm
6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'2" x 2'2.5" 6'2.5" x 4'4.5" 6'2.5" x 4'4.5"
1x Double 1682 x 1270mm 1 x Single 1800 x 610mm
5'6" x 4'2" 6'2" x 2'
1x Single 1725 x 580 1 x Single 1710 x 580mm
5'7.5" x 1'11" 5'7" x 1'11"
Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm
6'6" x 4'10" 6'6" x 4'10" 6'6" x 4'10" 6'6" x 4'10"
1x Double 1682 x 1270mm 1x Single 1800 x 610mm
5'6" x 4'2" 5'11" x 2'
1x Single 1725 x 580mm 1x Single 1710 x 580mm
5'7" x 1'11" 5'7" x 1'11"
M.T.P.L.M. kgs 1250kgs / 24.6cwt 1325kgs / 26cwt 1500kgs / 29.5cwt 1500kgs / 29.5cwt 1525kgs / 29.9cwt 1525kgs / 29.9cwt
Mass in Running Order kgs 1054kgs / 20.3cwt 1105kgs / 21.7cwt 1250kgs / 24.55cwt 1250kgs / 24.55cwt 1300kgs / 25.53cwt 1300kgs / 25.53cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 196kgs / 3.85cwt 220kgs / 4.32cwt 250kgs / 4.9cwt 250kgs / 4.9cwt 225kgs / 4.42cwt 225kgs / 4.42cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 30kgs / 0.58cwt 29kgs / 0.57cwt 44kgs / 0.86cwt 54kgs / 1.06cwt 29kgs / 0.57cwt 29kgs / 0.57cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
432 482 505 524 534 534L
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
86
MAGNUM CLASSIC
432 482 505 524 534 534LNumber of Berths 2 2 5 4 4 4
Interior Length 4314mm / 14’2” 4828mm / 15’10” 5344mm / 17’6” 5344mm / 17’6” 5486mm / 18’ 5486mm / 18’
External body length 5122mm / 16’10” 5636mm / 18’6” 6152mm / 20’2” 6152mm / 20’2” 6294mm / 20’8” 6294mm 20’8”
Shipping Length 6025mm / 19’9” 6539mm / 21’5” 7055mm / 23’2” 7055mm / 23’2” 7197mm / 23’7” 7197mm / 23’7”
Overall Width 2140mm / 7’ 2140mm / 7’ 2140mm / 7’ 2140mm / 7’ 2278mm / 7’5.5” 2278mm / 7’5.5”
Overall Height 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11”
Maximum Headroom 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3”
Interior Width 2032mm / 6’8” 2032mm / 6’8” 2032mm / 6’8” 2032mm / 6’8” 2170mm / 7’ 1.5” 2170mm / 7’ 1.5”
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 95 195/70 R 14 95 175 R 14 99 175 R 14 99 175 R 14 99 175 R 14 99
Tyre Pressure 38psi 41psi 64psi 64psi 65psi 65psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1’5” 427mm / 1’5” 427mm / 1’5” 427mm / 1’5” 427mm / 1’5” 427mm / 1’5”
Awning Sizes Ground to Ground 8560mm / 28’1” 9074mm / 29’9” 9590mm / 31’5.5” 9590mm / 31’5.5” 9732mm / 31’11” 9732mm / 31’11”
Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1329mm
6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’11.5” x 5’8.5” 6’11.5” x 4’4”
1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm
6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2.5” x 4’4.5” 6’2.5” x 4’4.5”
1x Double 1682 x 1270mm 1 x Single 1800 x 610mm
5’6” x 4’2” 6’2” x 2’
1x Single 1725 x 580 1 x Single 1710 x 580mm
5’7.5” x 1’11” 5’7” x 1’11”
Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm
6’6” x 4’10” 6’6” x 4’10” 6’6” x 4’10” 6’6” x 4’10”
1x Double 1682 x 1270mm 1x Single 1800 x 610mm
5’6” x 4’2” 5’11” x 2’
1x Single 1725 x 580mm 1x Single 1710 x 580mm
5’7” x 1’11” 5’7” x 1’11”
M.T.P.L.M. kgs 1250kgs / 24.6cwt 1325kgs / 26cwt 1500kgs / 29.5cwt 1500kgs / 29.5cwt 1525kgs / 29.9cwt 1525kgs / 29.9cwt
Mass inRunning Order kgs 1071kgs / 19.12cwt 1121kgs / 22.01cwt 1266kgs / 24.86cwt 1266kgs / 24.86cwt 1316kgs / 25.85cwt 1316kgs / 25.85cwt
Essential Habitation Equipmentkgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 179kgs / 3.51cwt 204kgs / 4.00cwt 234kgs / 4.6cwt 234kgs / 4.6cwt 209kgs / 4.1cwt 209kgs / 4.1cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional equipiment payload kgs 13kgs / 0.25cwt 13kgs / 0.25cwt 28kgs / 0.55cwt 38kgs / 0.75cwt 13kgs / 0.25cwt 13kgs / 0.25cwt
A manufacturing tolerance has been added to Mass In Running Order before calculating Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.87
LIBERTÉ
A manufacturing tolerance has been added to Mass In Running Order before calculating Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
432 482 505 524 534 534LNumber of Berths 2 2 5 4 4 4
Interior Length 4314mm / 14’2” 4828mm / 15’10” 5344mm / 17’6” 5344mm / 17’6” 5486mm / 18’ 5486mm / 18’
External body length 5122mm / 16’10” 5636mm / 18’6” 6152mm / 20’2” 6152mm / 20’2” 6294mm / 20’8” 6294mm 20’8”
Shipping Length 6025mm / 19’9” 6539mm / 21’5” 7055mm / 23’2” 7055mm / 23’2” 7197mm / 23’7” 7197mm / 23’7”
Overall Width 2140mm / 7’ 2140mm / 7’ 2140mm / 7’ 2140mm / 7’ 2278mm / 7’5.5” 2278mm / 7’5.5”
Overall Height 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11” 2726mm / 8’11”
Maximum Headroom 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3” 1908mm / 6’3”
Interior Width 2032mm / 6’8” 2032mm / 6’8” 2032mm / 6’8” 2032mm / 6’8” 2170mm / 7’ 1.5” 2170mm / 7’ 1.5”
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 95 195/70 R 14 95 175 R 14 99 175 R 14 99 185 R 14 102 185 R 14 102
Tyre Pressure 38psi 41psi 64psi 64psi 61psi 61psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1’5” 427mm / 1’5” 427mm / 1’5” 427mm / 1’5” 427mm / 1’5” 427mm / 1’5”
Awning Sizes Ground to Ground 8560mm / 28’1” 9074mm / 29’9” 9590mm / 31’5.5” 9590mm / 31’5.5” 9732mm / 31’11” 9732mm / 31’11”
Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1329mm
6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’11.5” x 5’8.5” 6’11.5” x 4’4”
1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm
6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2” x 2’2.5” 6’2.5” x 4’4.5” 6’2.5” x 4’4.5”
1x Double 1682 x 1270mm 1 x Single 1800 x 610mm
5’6” x 4’2” 6’2” x 2’
1x Single 1725 x 580 1 x Single 1710 x 580mm
5’7.5” x 1’11” 5’7” x 1’11”
Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm
6’6” x 4’10” 6’6” x 4’10” 6’6” x 4’10” 6’6” x 4’10”
1x Double 1682 x 1270mm 1x Single 1800 x 610mm
5’6” x 4’2” 5’11” x 2’
1x Single 1725 x 580mm 1x Single 1710 x 580mm
5’7” x 1’11” 5’7” x 1’11”
M.T.P.L.M. kgs 1250kgs / 24.6cwt 1325kgs / 26cwt 1550kgs / 30.44cwt 1550kgs / 30.44cwt 1575kgs / 30.94cwt 1575kgs / 30.94cwt
Mass inRunning Order kgs 1054kgs / 20.3cwt 1134kgs/ 22.75cwt 1320kgs / 25.92cwt 1320kgs / 25.92cwt 1370kgs / 26.91cwt 1370kgs / 26.91cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt
Maximum User Payload kgs 166kgs / 3.26cwt 191kgs / 3.75cwt 230kgs / 4.52cwt 230kgs / 4.52cwt 205kgs / 4.03cwt 205kgs / 4.03cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 96cwt
Optional equipiment payload kgs 0kgs / 0wct 0kgs / 0cwt 24kgs / .47cwt 24kgs / .47cwt 9kgs / 0.18cwt 9kgs / 0.18cwt
88
89
OMEGA
90
1
2
3
4
5
6
7
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OWBATTERY
-+
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
CHARGERPOWER SUPPLY
12 VOLTSOUTPUT
MCB10A6 A
RCD
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHT
LIGHTLIGHT
BUNK LIGHTBUNK LIGHTAWNING LIGHT
VANITY
SINK
SHOWER
12V AUX
+
-
RED 4.0MM
BLACK 4.0MM WHI/BRN 6 WAY BLOCK
BLK
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN WHI/BRN
BL/BRN
BL/BRN
BL/BRN
BL/BRN
BL/BRN
2.5mm
2.5mm
4.0mm _
+230V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
OR 1.5mm
RD/BRN 4.0mmBLK
WHI
YELRD
12 S PLUG
COLOUR CODE
RD = REDWHI = WHITEWHI/BRN = WHITE/BROWNBL/BRN = BLUE BROWNGR/OR = GREEN/ORANGEGRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
NEGSLINKED
REVERSING LIGHT RED4.0mm
BL/BRN 1.5mm
BLK
GRN
GRN
GRN
BLK
WHI/BRN
RED
OR
RED
WHI
FUSE HOUSINGOMEGA 2003 INTERNAL WIRING
6 WAY FROM CAR
15A15A15A10A10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG
HOUS
INGS
PUMP
BL/BRN 1.5mm
BLUE
BROWN
TWINWHITE
2.5MMBL
WHI/BRN
OR OR
12V
BL/BRN 2.5mm
BL/BRN 2.5mmGREEN 2.5mm
RED4.0mm
RD 4.0mm
CONTROLPANEL
MASTERSWITCH
PUMPRUNLEDGRN/BRN
GRN/BLPUMPSWITCHYEL
YEL
MAINSINPUT
GRNWATERHEATER
OR1.5mm
HOB IGN
FIREFUSE SPUR
WHI/BRN
OR 1.5mm
OR 1.5mm
WHI/BRN
ROOFFAN
BLK
GRN/BRN2.5mm
WHI/BRN
OMEGA
91
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAILLIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
OMEGA 2003ROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
WHITE
WHENFITTED
YELLOW
FROM 12S PLUG
NEARSIDEINDICATOR
OFFSIDEINDICATOR
YELLOW/BLACK
WHITE
WHITE
GREEN
YELLOW
CRUSADER
92
BATTERY-+
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
OUTPUT
MCB
10A6 ARCD
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHT
LIGHTLIGHT
BUNK LIGHTBUNK LIGHTAWNING LIGHT
VANITY
SINK
SHOWER
12V AUX
+-
RED 4.0MM
BLACK 4.0MM WHI/BRN 6 WAY BLOCK
BLK
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN
BL/BRN
BL/BRN
BL/BRNBL/BRNBL/BRN
2.5mm
2.5mm
4.0mm _
+230V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
OR 1.5mm
RD/BRN 4.0mm
COLOUR CODE
RD = REDWHI = WHITEWHI/BRN = WHITE/BROWNBL/BRN = BLUE BROWNGR/OR = GREEN/ORANGEGRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
NEGSLINKED
REVERSING LIGHTRED4.0mm
BL/BRN 1.5mm
BLK
GRN
GRN
GRN
BLK
WHI/BRN
RED
OR
RED
WHI
FUSE HOUSING
15A15A15A10A10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG
HOU
SING
S
PUMP
BL/BRN 1.5mm
BLUE
BROWN
2.5MMBL
WHI/BRN
OR OR
12V
BL/BRN 2.5mm
BL/BRN 2.5mmGREEN 2.5mm
RED4.0mm
RD 4.0mm
CONTROLPANEL
PUMPRUNLED
YEL
YEL
MAINSINPUT
GRNWATERHEATER
OR 1.5mm
FIREFUSE SPUR
WHI/BRN
OR 1.5mm
OR 1.5mm
WHI/BRN
ROOFFAN
BLK
GRN/BRN2.5mm
WHI/BRN
CHARGERPOWER SUPPLY12 VOLTS
CRUSADER 2003INTERNAL WIRING
1
2
3
4
5
6
7
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
BLK
WHI
YELRD
12 S PLUG
6 WAY FROM CAR
ALARM1 AMP FUSE
LEG SENSOR AWNING LIGHT
WHI/BRN
WHI
TWINWHITE
GRN/BRN
WHI
OR 1mmWHI 1mm
SIREN WHEN FITTED
WATERTANK
GRN/BL PUMPSWITCH
MASTERSWITCH
WHEN FITTEDWATERSWITCH
HOB IGN TOILETWHI/BRN
GRNOR 1.5mm
CRUSADER
93
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAILLIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
CRUSADER 2003ROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
WHITE
WHENFITTED
YELLOW
FROM 12S PLUG
YELLOW/BLACK
GREEN
CRUSADER
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
Hurricane Typhoon Aurora Sirocco Super Sirocco Super StormNumber of Berths 2 4 4 4 4 5
Interior Length 4828mm / 15'10" 5344mm / 17'6" 5486mm / 18' 6325mm / 20'9" 6325mm / 20'9" 6325mm / 20'9"
Exterior body length 5636mm / 18'6" 6152mm / 20'2" 6294mm / 20'8" 6998mm / 23' 6998mm / 23' 6998mm / 23'
Shipping Length 6539mm / 21'5" 7055mm / 23'2" 7197mm / 23'7" 8036mm / 26'4" 8036mm / 26'4" 8036mm / 26'4"
Overall Width 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5" 2300mm / 7'6.5" 2300mm / 7'6.5" 2300mm / 7'6.5"
Overall Height 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2696mm / 8'10" 2696mm / 8'10" 2696mm / 8'10"
Maximum Headroom 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3"
Interior Width 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5"
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 165 R 14 97 175 R 14 99 175 R 14 99 175/65 R 14 82 175/65 R 14 82 175/65 R 14 82
Tyre Pressure 60psi 62psi 62psi 35psi 35psi 35psi
Brake Size 200/50 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"
Awning Sizes Ground to Ground 9074mm / 29'9" 9590mm / 31'5.5" 9732mm / 31'11" 10571mm / 34'8" 10571mm / 34'8" 10571mm / 34'8"
Bed Sizes Option 1 1x Single 1880 x 740mm 1 x Single1880mm x 740mm 1x Double 2120 x 1742mm 1x Single 1880 x 740mm 1x Double 2120 x 1329mm 1x Single 1880 x 740mm
6'2" x 2'5" 6'2"x 2'5 6'11.5" x 5'8.5" 6'2" x 2'5" 6'11.5" x 4'4" 6'2" x 2'5"
1x Single 1880 x 740mm 1 x Single 1880mm x 740mm 1x Double 1900 x 1340mm 1x Single 1880 x 740mm 1x Double 1900 x 1340mm 1x Single 1880 x 740mm
6'2" x 2'5" 6'2" x 2'5" 6'3" x 4'4.5" 6'2" x 2'5" 6'3" x 4'4.5" 6'2" x 2'5"
1 x Single 1880mm x 610mm 1x Double 2120 x 1400mm 1x Single 1830 x 685mm
6'2" x 2' 6'11.5" x 4'7" 6' x 2'3"
1 x Single 1710mm x 580mm 1x Single 1830 x 730mm
5'7" x 1'11" 6' x 2'4.5"
1x Single 1720 x 580mm
5'7.5" x 1'10"
Bed Sizes Option 2 1x Double 2120 x 1480mm 1x Double 2120 x 1480mm Double 2120 x 1480mm 1x Double 2120 x 1480mm
6'11.5" x 4'10" 6'11.5" x 4'10" 6'11.5" x 4'10" 6'11.5" x 4'10"
1 x Single 1880 x 610mm 1x Double 2120 x 1400 1x Single 1830 x 685mm
6'2" x 2' 6'11" x 4'7" 6' x 2'3"
1 x Single 1710 x 580mm 1x Single 1830 x 730mm
5'7" x 1'11" 2'3" x 2'4.5"
1x Single 1720 x 580mm
5'7.5" x 1'10"
M.T.P.L.M. kgs 1425kgs / 28cwt 1550kgs / 30.44cwt 1600kgs / 31.42cwt 1900kgs / 37.32cwt 1900kgs / 37.32cwt 1900kgs / 37.32cwt
Mass in Running Order kgs 1220kgs / 23.96cwt 1335kgs / 26.22cwt 1375kgs / 27cwt 1615kgs / 28.83cwt 1615kgs / 28.83cwt 1625kgs / 31.91cwt
Essential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 95kgs / 1.69cwt 95kgs / 1.69cwt 95kgs / 1.69cwt
Maximum User Payload kgs 205kgs / 4.03cwt 215kgs / 4.22cwt 225kgs / 4.42cwt 285kgs / 5.09cwt 285kgs / 5.09cwt 275kgs / 5.4cwt
Maximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
Optional Equipment Payload kgs 34kgs / 0.67cwt 19kgs / 0.38cwt 29kgs / 0.57cwt 49kgs / 0.96cwt 49kgs / 0.96cwt 29kgs / 0.57cwt
94
RALLYE
Number of Berths 2 4 4 4 4Interior Length 4828mm / 15'10" 5344mm / 17'6" 5486mm / 18' 6325mm / 20'9" 6325mm / 20'9"Exterior body length 5636mm / 18'6" 6152mm / 20'2" 6294mm / 20'8" 6998mm / 23' 6998mm / 23'Shipping Length 6539mm / 21'5" 7055mm / 23'2" 7197mm / 23'7" 8036mm / 26'4" 8036mm / 26'4"Overall Width 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5" 2300mm / 7'6.5" 2300mm / 7'6.5"Overall Height 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2696mm / 8'10" 2696mm / 8'10"Maximum Headroom 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3"Interior Width 2170mm / 7' 1.5" 2170mm / 7' 1.5" 2170mm / 7' 1.5" 2170mm / 7' 1.5" 2278mm / 7'5.5"Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14Tyre Size 165 R 14 97 175 R 14 99 175 R 14 99 175/65 R 14 82 175/65 R 14 82Tyre Pressure 59 psi 65psi 61psi 36psi 36psiBrake Size 200/50 200/50 200/50 200/50 200/50Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"Awning Sizes Ground to Ground 9074mm / 29'9" 9590mm / 31'5.5" 9732mm / 31'11" 10571mm / 34'8" 10571mm / 34'8"Bed Sizes Option 1 1x Single 1880 x 740mm 1 x Single 1880mm x 740mm 1x Double 2120 x 1742mm 1x Single 1880 x 740mm 1x Single 1880 x 740mm
6'2" x 2'5" 6'2" x 2'5" 6'11.5" x 5'8.5" 6'2" x 2'5" 6'2" x 2'5"1x Single 1880 x 740mm 1 x Single 1880mm x 740mm 1x Double 1900 x 1340mm 1x Single 1880 x 740mm 1x Single 1880 x 740mm 6'2" x 2'5" 6'2" x 2'5" 6'3" x 4'4.5" 6'2" x 2'5" 6'2" x 2'5"
1 x Single 1880mm x 610mm 1x Double 2120 x 1400 1x Double 2120 x 14006'2" x 2' 6'11.5" x 4'7" 6'11.5" x 4'7"1 x Single 1710mm x 580mm 5'7" x 1'11"
Bed Sizes Option 2 1x Double 2120 x 1480mm 1x Double 2120 x 1480mm 1x Double 2120 x 1480mm 1x Double 2120 x 1480mm6'11.5" x 4'10" 6'11.5" x 4'10" 6'11.5" x 4'10" 6'11.5" x 4'10"
1 x Single 1880 x 610mm 1x Double 2120 x 1400 1x Double 2120 x 14006'2" x 2' 6'11" x 4'7" 6'11" x 4'7"1 x Single 1710 x 580mm5'7" x 1'11"
M.T.P.L.M. kgs 1425kgs / 28cwt 1550kgs / 29.5cwt 1600kgs / 31.42cwt 1900kgs / 37.32cwt 1900kgs / 37.32cwtMass in Running Order kgs 1220kgs / 23.96cwt 1335kgs / 26.22cwt 1375kgs / 27cwt 1615kgs / 28.83cwt 1615kgs / 28.83cwtEssential Habitation Equipment kgs 62kgs / 1.22cwt 62kgs / 1.22cwt 62kgs / 1.22cwt 95kgs / 1.69cwt 95kgs / 1.69cwtMaximum User Payload kgs 205kgs / 4.03cwt 215kgs / 4.22cwt 225kgs / 4.42cwt 285kgs / 5.09cwt 285kgs / 5.09cwtMaximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwtOptional Equipment Payload kgs 34kgs / 0.67cwt 19kgs / 0.38cwt 29kgs / 0.57cwt 49kgs / 0.96cwt 49kgs / 0.96cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
482 524 534 634 635
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
95
RALLYE
96
BATTERY-+
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
OUTPUT
MCB
10A6 ARCD
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHT
LIGHTLIGHT
BUNK LIGHTBUNK LIGHTAWNING LIGHT
VANITY
SINK
SHOWER
12V AUX
+-
RED 4.0MM
BLACK 4.0MM WHI/BRN 6 WAY BLOCK
BLK
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN
BL/BRN
BL/BRN
BL/BRN
BL/BRNBL/BRN
2.5mm
2.5mm
4.0mm _
+230V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
OR 1.5mm
RD/BRN 4.0mm
COLOUR CODE
RD = REDWHI = WHITEWHI/BRN = WHITE/BROWNBL/BRN = BLUE BROWNGR/OR = GREEN/ORANGEGRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
NEGSLINKED
REVERSING LIGHT RED4.0mm
BL/BRN 1.5mm
BLK
GRN
GRN
GRN
BLK
WHI/BRN
RED
OR
RED
WHI
FUSE HOUSING
15A15A15A10A10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG
HOUS
INGS
PUMP
BL/BRN 1.5mm
BLUE
BROWN
2.5MMBL
WHI/BRN
OR OR
12V
BL/BRN 2.5mm
BL/BRN 2.5mmGREEN 2.5mm
RED4.0mm
RD 4.0mm
CONTROL PANEL
PUMPRUNLED
YEL
YEL
MAINSINPUT
GRNWATERHEATER
OR 1.5mm
FIREFUSE SPUR
WHI/BRN
OR 1.5mm
OR 1.5mm
WHI/BRN
ROOFFAN
BLK
GRN/BRN2.5mm
WHI/BRN
CHARGERPOWER SUPPLY
12 VOLTS
RALLYE 2003INTERNAL WIRING
1
2
3
4
5
6
7
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
BLK
WHI
YELRD
12 S PLUG
6 WAY FROM CAR
ALARM1 AMP FUSE
LEG SENSOR AWNING LIGHT
WHI/BRN
WHI
TWINWHITE
GRN/BRN
WHI
OR 1mmWHI 1mm
SIREN WHEN FITTED
WATERTANK
GRN/BL PUMPSWITCH
MASTERSWITCH
WHEN FITTEDWATERSWITCH
HOB IGNTOILET
WHI/BRN
GRNOR 1.5mm
RALLYE
97
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAILLIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
RALLYE 2003ROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
WHITE
WHENFITTED
YELLOW
FROM 12S PLUG
NEARSIDEINDICATOR
OFFSIDEINDICATOR
YELLOW/BLACK
WHITE
WHITE
GREEN
YELLOW
BUCCANEER
98
BATTERY-+
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
OUTPUT
MCB
10A6 ARCD
LIGH
TS 2
30V
FRIDGE
230V
12V
BATT
FRIDGE
CAR
LIGHTS
PUMP
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
FUSE SPUR
LIGHTS1
2
LIGHT
LIGHTLIGHT
BUNK LIGHTBUNK LIGHTAWNING LIGHT
VANITY
SINK
SHOWER
12V AUX
+-
RED 4.0MM
BLACK 4.0MM WHI/BRN 6 WAY BLOCK
BLK
WHI/BRN
WHI/BRN
+-RED
WHI/BRN-+
WHI/BRN
WHI/BRN
WHI/BRN
RD/BRN
BL/BRN
BL/BRN
BL/BRN
BL/BRNBL/BRN
2.5mm
2.5mm
4.0mm _
+230V
BL/BRN 1.5mm
RD/BRN 2.5mm
RED 1.0mm
RD/BL 1.0mm
GRN 1.0mm
OR 1.5mm
RD/BRN 4.0mm
COLOUR CODE
RD = REDWHI = WHITEWHI/BRN = WHITE/BROWNBL/BRN = BLUE BROWNGR/OR = GREEN/ORANGEGRN = GREENOR = ORANGERD/BL = RED/BLUEBL = BLUEYEL = YELLOWRD/BRN = RED/BROWN
NEGSLINKED
REVERSING LIGHT RED4.0mm
BL/BRN 1.5mm
BLK
GRN
GRN
GRN
BLK
WHI/BRN
RED
OR
RED
WHI
FUSE HOUSING
15A15A15A10A10A
1A
5A
5A
5A
5A
10A10A
CONN
ECTI
NG
HOUS
INGS
PUMP
BL/BRN 1.5mm
BLUE
BROWN
2.5MMBL
WHI/BRN
OR OR
12V
BL/BRN 2.5mm
BL/BRN 2.5mmGREEN 2.5mm
RED4.0mm
RD 4.0mm
CONTROL PANEL
PUMPRUNLED
YEL
YEL
MAINSINPUT
GRNWATERHEATER
OR 1.5mm
FIREFUSE SPUR
WHI/BRN
OR 1.5mm
OR 1.5mm
WHI/BRN
ROOFFAN
BLK
GRN/BRN2.5mm
WHI/BRN
CHARGERPOWER SUPPLY
12 VOLTS
BUCCANEER 2003INTERNAL WIRING
1
2
3
4
5
6
7
RED
FRID
GE
BLAC
KFR
IDGE
CAR
GREE
N
CAR
WHI
TE
REV
YELL
OW
BLK
WHI
YELRD
12 S PLUG
6 WAY FROM CAR
ALARM1 AMP FUSE
LEG SENSOR AWNING LIGHT
WHI/BRN
WHI
TWINWHITE
GRN/BRN
WHI
OR 1mmWHI 1mm
SIREN WHEN FITTED
WATERTANK
GRN/BL PUMPSWITCH
MASTERSWITCH
WHEN FITTEDWATERSWITCH
HOB IGNTOILET
WHI/BRN
GRNOR 1.5mm
BUCCANEER
99
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAILLIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
BUCCANEER 2003ROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
WHITE
WHENFITTED
YELLOW
FROM 12S PLUG
NEARSIDEINDICATOR
OFFSIDEINDICATOR
YELLOW/BLACK
WHITE
WHITE
GREEN
YELLOW
BUCCANEER
482 524 534 634Number of Berths 2 2 4 4 4Interior Length 4314mm / 14'2" 4828mm / 15'10" 5344mm / 17'6" 5486mm / 18' 6325mm / 20'9"Shipping Length 6025mm / 19'9" 6539mm / 21'5" 7055mm / 23'2" 7197mm / 23'7" 8036mm / 26'4"Overall Width 2140mm / 7' 2278mm / 7'5.5" 2278mm / 7'5.5" 2278mm / 7'5.5" 2300mm / 7'6.5"Overall Height 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2726mm / 8'11" 2696mm / 8'10"Maximum Headroom 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3" 1908mm / 6'3"Interior Width 2032mm / 6'8" 2170mm / 7' 1.5" 2170mm / 7' 1.5" 2170mm / 7' 1.5" 2170mm / 7' 1.5"Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14Tyre Size 195/70 R 14 95 165 R 14 97 175 R 14 99 175 R 14 99 175/65 R 14 82Tyre Pressure 38psi 60 psi 62psi 62psi 35psiBrake Size 200/50 200/50 200/50 200/50 200/50Hitch Ball Height Fully Laden 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5" 427mm / 1'5"Awning Sizes Ground to Ground 8560mm / 28'1" 9074mm / 29'9" 9590mm / 31'5.5" 9732mm / 31'11" 10571mm / 34'8"Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 740mm 1 x Single 1880mm x 740mm 1x Double 2120 x 1742mm 1x Single 1880 x 740mm
6'2" x 2'2.5" 6'2" x 2'5" 6'2" x 2'5" 6'11.5" x 5'8.5" 6'2" x 2'5" 1x Single 1880 x 675mm 1x Single 1880 x 740mm 1 x Single 1880mm x 740mm 1x Double 1900 x 1340mm 1x Single 1880 x 740mm6'2" x 2'2.5" 6'2" x 2'5" 6'2" x 2'5" 6'3" x 4'4.5" 6'2" x 2'5"
1 x Single 1880mm x 610mm 1x Double 2120 x 1400mm6'2" x 2' 6'11.5" x 4'7"1 x Single 1710mm x 580mm 5'7" x 1'11"
Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 2120 x 1480mm 1x Double 2120 x 1480mm 1x Double 2120 x 1480mm 6'6"" x 4'10""" 6'11.5" x 4'10" 6'11.5" x 4'10" 6'11.5" x 4'10"
1 x Single 1880 x 610mm 1x Double 2120 x 1400mm6'2" x 2 6'11" x 4'7"1 x Single 1710 x 580mm 5'7" x 1'11"
M.T.P.L.M. kgs 1250kgs / 24.6cwt 1385kgs / 27.2cwt 1500kgs / 29.5cwt 1500kgs / 29.5cwt 1800kgs / 35.4cwtMass in Running Order kgsEssential Habitation Equipment kgs 54kgs / 1.08cwt 54kgs / 1.08cwt 54kgs / 1.08cwt 54kgs / 1.08cwt 87kgs / 1.57cwtMaximum User Payload kgsMaximum Hitch Weight kgs 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt 100kgs / 1.96cwt
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
Elan 14 Elan 15 Caribbean Argosy Schooner
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
100
SUSSEX
Number of Berths 2 2 2 5 4
Interior Length 3782mm 4034mm 4752mm 5147mm 5275mm
Shipping Length 5270mm 5522mm 6237mm 6635mm 6763mm
Overall Width 2184mm 2184mm 2184mm 2184mm 2184mm
Overall Height 2755mm 2755mm 2755mm 2755mm 2755mm
Maximum Headroom 1953mm 1953mm 1953mm 1953mm 1953mm
Interior Width 2032mm 2032mm 2032mm 2032mm 2032mm
Wheel Rim 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14 5.5J x 14
Tyre Size 195/70 R 14 91 195/70 R 14 91 195/70 R 14 95 195/70 R14 95 195/70 R 14 95
Tyre Pressure 33psi 36psi 39psi 39psi 39psi
Brake Size 200/50 200/50 200/50 200/50 200/50
Hitch Ball Height Fully Laden 427mm 427mm 427mm 427mm 427mm
Awning Sizes Ground to Ground 7920mm 8200mm 8850mm 9400mm
Bed Sizes Option 1 1xSingle 1862x673mm 1xSingle 1880x673mm 1xSingle 1862x673mm 1xSingle 1880x673mm 1xSingle 1862x673mm
1xSingle 1805x673mm 1 xSingle 2044x673mm 1xSingle 1805x673mm 1xSingle 1853x673mm 1xSingle 1805x673mm
1xDouble 1795x1130mm 1xSingle 1800x610mm
1xSingle 1795x570mm 1xSingle 1710x580mm
Bed Sizes Option 2 1xDouble 1980x1395mm 1xDouble 1980x1443mm 1xDouble 1980x1395mm 1xDouble 1980x1443mm 1xDouble 1980x1395mm
1xDouble 1795x1130mm
1xSingle 1795x570mm
M.T.P.L.M. kgs 1130 1150 1300 1350 1350
Mass in Running Order kgs 930 950 1075 1130 1130
Essential Habitation Equipment kgs 62 62 62 62 62
Maximum User Payload kgs 200 200 225 220 220
Maximum Hitch Weight kgs 100 100 100 100 100
3% has been added to Mass In Running Order to calculate the Maximum User Payload.Maximum User Payload includes Essential Habitation Equipment, Personal Effects, Optional Equipment.
Wiston Salvington Chilington Washington Ashington
Note 1: Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan.
Note 2: Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded.
101
1
2
34
5
6
7
5AMCB
10AMCB RCD
PUMP RUN
PUMP RELAY
PUMP
TAPS
LIGHTS
LIGHTS
LIGHTS
COOKERIGN
AERIAL230V LIGHTSIF FITTED
W/
HE
ATE
R
FIREFAN
-+
IGNCIRCUIT
CARAVAN CHASSIS
MAINSINLET
SITUATUED IN BATTERY BOX
POWERSUPPLY
- +
+ -BATTERYNOT SUPPLIED
FRIDGE
- +
CAR/VANRELAY AUTO
CONTROLPANEL
CIRCUIT BREAKERFRIDGE
CAR
BATTERY
7 'S' PLUG
CONSUMER UNIT
YEL
CONNECTTO REVLIGHTYEL/BLK
RED
GRN
BLU
WHTOR
WH/BRN
RED/BRN
WHT
RED
GRN
GRN GRN
WHT/BRNGRN
GRN
GRN/OR
GRN/OR
RED WH/BRN
WH/BRN
WH/BRN
WH/BRNGRN/BLK
GRN/BRN WH/BRN
GRN/BRN
GRNOR GRN/BLK
BLK/BRN WH/BRN
GRN/OR - GREEN ORANGEBLU - BLUERED - REDYEL - YELLOWBLU/BRN - BLUE BROWNWH/BRN - WHITE BROWNGRN/BLK - GREEN BLACKWHT - WHITEOR - ORANGEGRN - GREENYEL/BLK - YELLOW BLACK
WH/BRN
WH/BRN
WI.TCW
GRN/BLK AWNING
LIGHT
WH/BRN
AUX SKT BLKRED
SUSSEX 2003 INTERNAL WIRINGSUSSEX
102
SUSSEX
103
1
23
4
56
7
WHITE
GREEN
BLUE
BLACKYELLOW
RED
BROWN
GREENWHITE
BLUE
BLACK
YELLOWREDBROWN
BLACK NEARSIDEFRONT LIGHTS
12NPLUG
WHITEBROWN
OFFSIDEFRONT LIGHTS
9 WAYCONNECTOR
NEARSIDESIDE MARKERLIGHT
NEARSIDETAIL
LIGHTS
BLUE
YELL
OWBL
ACK
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
WHI
TE NUMBERPLATELIGHTS
OFFSIDESIDEMARKERLIGHT
OFFSIDETAILLIGHTS
WHITEBROWN
BLACK
BLUE
GREE
NBR
OWN
RED
WHI
TE
FOG
FLAS
HTA
ILST
OP
SUSSEXROAD LIGHTS WIRING DIAGRAM
Y/B
REV
REV
Y/B
YELLOW/BLACK
YELLOW
FROM 12S PLUG
WHITE
OR VIA ROOFHARNESS
RETAILER SPECIAL EDITIONS2003 EXPLORER GROUP RETAILER SPECIAL EDITIONS
PARENT MODEL RETAILER SPECIAL PARENT MODEL RETAILER SPECIALAVANTÉ ADVANTAGE CORONA AMAZON
BROADWAY CONCERTOCARRON MAGNUMDIAMOND WARRENELUSION SHIRAZEMPERORFIRESTORMINVICTA OMEGA LIBERTÉKENSINGTON MAGNUM CLASSICKNIGHTSBRIDGE PENTARARACECOURSERIVA ODYSSEY GTIRIVER RANGERIVIERASUNSEEKERTOBAGOTRINADADTWEED XSCAPE
104
FOR FULL DETAILS OF YOUR TOURER SPECIFICATIONPLEASE LOOK UNDER THE PARENT MODEL NAME
Model Space GAS Electric Water GAS Electric Fridge GAS Electric Hob Grill GAS Oven GRange Heater KW KW Heater KW KW KW KW KW KAvanté Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 4270 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3Corona Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 4270 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3Odyssey Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 6270 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3Omega Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 6270 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3Rallye Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 6291 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3Crusader Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 6291 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3Buccaneer Truma Ultraheat 3.75 1.83 Truma Ultrastore 1.2 0.83 Electrolux RM 6291 0.232 0.125 Spinflo Argent 6 Spinflo Midi 3
Road Light Bulb Ratings
Front marker 5 watts Side marker 5 watss Fog 21 watts Brake 21 watts
Indicator 21 watts Reversing 21 watts Number plate 10 watts Rear 5 watts
Fridge Electrolux rm4270
Heater Eruma ultraheat piezo
Internal blown air syst Yes
Water heater Truma ultrastore
Sink & drainer Argent stainless
Oven unit Midi (copper)
Hob unit Argent stainless
Taps kitchen Reich chrome (Kama )
Shower equipment Whale white
Taps vanity Whale white
Water filter/pump Compact & old Maxi
Lights 12v ceiling/locker Pearl & Crown
Lights 12v reading Eyeball
Control panels BCA
Electric fittings Clipsal beige
Cassette blinds Seitz series 2000
Toilet Thetford
Fridge Electrolux rm6291
Heater Truma ultraheat auto
Internal blown air syst Yes
Water heater Truma ultrastore
Sink & drainer Argent
Oven unit Midi
Hob unit Argent
Taps kitchen Reich chrome (Kama )
Shower equipment Reich chrome
Taps vanity Reich chrome
Water filter/pump Crys / maxi & w/line
Lights 12v ceiling/locker Pearl & Crown
Lights 12v reading Nova
Control panels BCA
Electric fittings Clipsal black only
Cassette blinds Seitz 2000 front windows
Toilet Thetford Electronic
Fridge Electrolux rm6270
Heater Truma ultraheat auto
Internal blown air syst Yes
Water heater Truma ultrastore
Sink & drainer Argent
Oven unit Midi
Hob unit Argent
Taps kitchen Reich chrome (kama )
Shower equipment Reich chrome
Taps vanity Reich chrome
Water filter/pump Crystal & Maxi
Lights 12v ceiling/locker Pearl &Crown
Lights 12v reading Nova
Control panels BCA
Electric fittings Clipsal beige
Cassette blinds Seitz 2000 front windo
Toilet Thetford Rotatable
Avanté and Corona Crusader, Rally, Buccaneer
Equipment List
Odyssey and Omega
105
EQUIPMENT LIST 2003
INDEX
106
INDEXA Air conditioning 38
Alarm 41
Arrival at Site 12,13
B BPW Chassis 60
Brakes (BPW chassis) 60
C Caravan Registration &
Identification Scheme 4
Cleaning 47-50
Connecting Services
Water 14
Gas 16,17
Electric 18-22
Control Panels 24-25
D Retailer Special Index 100
Doors 46
E Electric (connecting) 18-22
F Fire Extinguisher 7
G Gas (connecting) 16,17
H Hob 36
I Introduction 2
J Jacking 64
L Lubrication 56-59
M Maintenance 55
O Oven 36
P Preparing for the Road 8
R Refrigerator 36
Retailer Special Index 104
S Servicing 69
Servicing Documents 70
Servicing Records 71,72
Smoke Alarm 36
Space Heater 37
T Taps 30,31
Television Aerial 44
Towing 10
Truma Ultrastore 27
Tyres 61
V Vehicle Identification No 7
W Warranty 73
Water Filter 35
Water Heater 27-29
Water System 33,34
Windows 46
Wiring: Avanté 74,75
Corona 78,79
Crusader 92,93
Odyssey 82,83
Omega 90,91
Rallye 96.97
Buccaneer 98,99
Sussex 102,103
107
The Explorer Group Limited
Explorer House, Delves Lane, Consett, Co Durham. DH8 7PETel: 01207 699000 Fax: 01207 699001 www.explorer-group.co.uk