owner’s manual stagetek staging system1 attach a rail to both the top and bottom positions of both...

Owner’s ManualStageTek™ Staging System

ContentsSafety Precautions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2Important User Information � � � � � � � � � � � � � � � � � � � � � � � � � � �2Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3Unpacking - First Time Set Up � � � � � � � � � � � � � � � � � � � � � � � �4System Set Up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4

Decks � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4Connecting Deck Assemblies � � � � � � � � � � � � � � � � � � � � �6Leg Retention Clip Accessory � � � � � � � � � � � � � � � � � � � � �11Center Leg Kit Accessory � � � � � � � � � � � � � � � � � � � � � � � �12Stabilizer Brace Accessory � � � � � � � � � � � � � � � � � � � � � � �16Guardrail Accessory � � � � � � � � � � � � � � � � � � � � � � � � � � � �18Chair Stops Accessory � � � � � � � � � � � � � � � � � � � � � � � � � �22Closure and Drapery Accessory � � � � � � � � � � � � � � � � � � �25Backdrop Accessory � � � � � � � � � � � � � � � � � � � � � � � � � � � �28Universal Deck & Rail Cart Accessory � � � � � � � � � � � � � �32Fixed Stairway Accessory � � � � � � � � � � � � � � � � � � � � � � � �33Adjustable Stairway Accessory � � � � � � � � � � � � � � � � � � � �34Ramp Accessory � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �36

Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �37Replacement Parts List � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �38

Decks � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �38Legs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �41Connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �42Leg Retention Clip � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �43Center Leg Kit � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �43Stabilizer Brace � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �44Guardrails � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �45Chair Stops � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �46Closure Panels � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �47Guardrail � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �48

©Wenger Corporation 2018 Printed in USA 2018-04 Part #280A099-04

Wenger Corporation, 555 Park Drive, P�O� Box 448, Owatonna, Minnesota 55060-0448Questions? Call��USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • www�wengercorp�com

Visit the StageTek web page at www�wengercorp�com for detailed instructions and videos�

Note: Please read and understand these instructions before assembling or setting up�Note: If you need additional information, contact Wenger Corporation using the information below�

2

Safety Precautions

Make sure that anyone assembling the StageTek Staging System has read and understands these instructions.

CAUTIONFailure to comply with Warnings and Cautions in this document can result in damage to property or serious injury.

CAUTIONAlways observe and comply with the Warnings and Cautions posted on the system equipment.

CAUTION

Throughout this manual you will find cautions and warnings which are defined as follows.

• WARNING means that failure to follow the instruction may result in serious injury or death�• CAUTION means that failure to follow the instruction may result in serious injury or damage to

property�Read all of these safety instructions before assembling the StageTek™ Staging System�

Important User InformationGeneralCopyright © 2018 by Wenger Corporation

All rights reserved� No part of the contents of this manual may be reproduced, copied, or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser’s personal use� Printed and bound in the United States of America�The information in this manual is subject to change without notice and does not represent a commitment on the part of Wenger Corporation� Wenger Corporation does not assume any responsibility for any errors that may appear in these instructions�In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of these instructions� The manufacturer reserves the right to change this product at any time�The information in this document is not intended to cover all possible conditions and situations that might occur� The end user must exercise caution and common sense when assembling or installing Wenger Corporation products� If any questions or problems arise, call the Wenger Corporation at (800) 4WENGER (493-6437) or +1-507-455-4100 worldwide�

ManufacturerThe StageTek™ Staging System is manufactured by:

Wenger Corporation 555 Park Drive Owatonna, MN 55060 (800) 4WENGER (493-6437) • +1 (507) 455-4100 www�wengercorp�com

Intended Use· This product is designed to be an elevation platform for performance groups�· This product is intended for indoor use in normal ambient temperature and humidity conditions —

it must not be exposed to prolonged outside weather conditions�· This product is intended to be assembled only as described in these instructions�

WarrantyThis product is guaranteed free of defects in materials and workmanship for five full years from date of shipment� A full warranty statement is available upon request�

! ! !

3

IntroductionSizesThe StageTek Staging System is available in the following rectangular deck sizes: 3’ x 3’ (91 x 91 cm), 3' x 6' (91 x 183 cm), 3' x 8' (91 x 244 cm), 4' x 4' (122 x 122 cm), 4' x 6' (122 x 183 cm), 4' x 8' (122 x 244 cm)� Pie Shaped and Custom Decks are also available�

Fixed Height Legs and Adjustable Height Legs are available in lengths that result in the following deck heights: 8" (20 cm), 16" (41 cm), 24" (61 cm), 32" (81 cm) and 40" (102 cm)� Custom heights are available�Adjustable Telescopic Legs are available in lengths that result in the following deck heights: 16"-28" (41-71 cm), 24"-40" (61-102 cm) and 30"-54" (76-137 cm)�

AccessoriesAvailable accessories include Connection Brackets, Leg Retention Clips, Center Leg Kits, Stabilizer Braces, Guardrails, Chair Stops, Closures and Drapery, Backdrop, Universal Deck & Rail Cart, Stairways, Ramps and Box Steps�

8", 16", 24", 32", 40"(20, 41, 61,81, 102 cm) or telescopic

3' or 4'

(91 or 122 cm)

3’, 4', 6', or 8'

(91, 122, 183, or 244 cm)

StageTek Seated Riser Configuration with Pie Shaped Decks and Closure Panels

StageTek Rectangular

Deck

4

Universal Deck & Rail Cart Loaded With 6 Rectangular Decks

Universal Deck & Rail Cart Loaded With 6 Guardrails

30”(76 cm)

30”(76 cm)

65” (

165

cm)

Unpacking - First time Set Up1. Read and understand the complete assembly procedure before beginning set up.2� Remove all parts from the shipping cartons (refer to the packing list for the shipment)�

Save the packaging materials until the platform system has been completely set up the first time.3� Sort all accessories by size, length, etc�

4� Assemble all accessories that shipped disassembled using the supplied instructions�

System Set UpDecks1� Move the Platform Decks to the set up area�

The Universal Move & Store Cart is available to transport up to six StageTek Rectangular Decks or six StageTek Guardrails. The carts make set up and tear down more effiecient and help prevent handling damage�

The cart will fit through a standard 32” (81 cm) doorway.

14”

(36

cm)

Platform Decks can tip over if stored on their side without using a Universal Move & Store Cart.

CAUTION!

Decks (continued)2. Using two people, lay the first Platform Deck upside down on a clean surface.

3� Attach the Legs�

a� Insert the Legs all of the way into each of the Pocket Assemblies�b� Secure each Leg by hand tightening the Knob on every Pocket Assembly�

No tools are required�

c� If Adjustable Height Legs or Telescopic Legs are used, adjust them to the required length�

4� Turn the Deck Assembly right-side up and set up any remaining Platform Decks using the same procedure�

5

System Set Up (continued)

Fixed Height Leg

Two people are required to lift the Platform Decks.

CAUTION

Deck assemblies can be unstable if the legs are not properly attached.

WARNING

Adjustable Height Leg

Telescopic Leg

Leg

Knob

Pocket Assembly

!

!

Connecting Deck AssembliesBefore connecting Deck Assemblies together, verify that there is enough space to accomodate the entire Stage System.

1. Position and connect the highest and larger deck row first, then work down and then outward to the lower elevations�

Important: Deck elevations of 60” (152 cm) or higher require using Connectors at both the top and bottom of the Legs.

2. Depending on the configuration, a variety of Roto-Locks, Connectors and Leg Straps may be used to connect the Deck Assemblies together�

Every Deck Assembly must be connected to any adjoining Deck Assembly as indicated in the following sample layout drawings. Connectors and Leg Straps are shown on page 8�

6


The Stage System is unstable unless all adjoining Deck Assemblies are connected.

WARNING

Position and connect the highest and largest deck row first.

= Leg Strap

= Two Leg Rectangular Deck Connector

= Two Leg Pie Deck Connector

Work down from the highest and largest deck rows.

!

Connecting Deck Assemblies (continued)

7


Work outward from the middle.

Continued connecting the remaining Deck Assemblies.

Leg Strap Two Leg Rectangular Deck Connector

Two Leg Pie Deck Connector

Four Leg Connector

Connecting Deck Assemblies (continued)Straps and Connectors

8


Leg to Frame Connector

Leg Deck Anchor

StageTek to Versalite Connector

Overlap Connector

Frame Deck Anchor

Connecting Deck Assemblies (continued)

9


To Attach Leg Straps

1� For best stability, position the Leg Straps as shown.

2� Optional Self-Adhesive Velcro® Strips can be applied to the Leg Surface to help minimize Leg Strap movement�

Clean the Leg Surface with an alcohol wipe before applying�

3� With the soft side against the leg surface, tightly wrap the Leg Strap completely around one leg first and then around one remaining leg of each adjacent Deck Assembly.

4� Secure the Leg Strap using the hook and loop surfaces� The Wenger logo should be on the outside�

Wrap Leg Strap Completely Around

One Leg Before Securing the Others

Leg Strap Securing Two Legs

Leg Strap Securing Three Legs

Leg Strap Securing Four Legs

Optional Velcro Strip

3” (8 cm)

Connecting Deck Assemblies (continued)To Attach Connectors

1� For best stability, attach the Connector as high up on the Leg as possible.Important: Deck elevations of 60” (152 cm) or higher require using Connectors at both the top and bottom of the Legs.

2. With the flat side facing out, fit the Connector over both Legs.

3� Attach the Connector to each Leg by closing the bolt and securing with a wing nut�

10


Fit Connector Over Legs

(flat side out)

Connector Securing Two Legs

Close Bolt

Wing Nut

11

System Set Up (continued)Leg Retention Clip AccessoryTo attach Leg Retention Clip to a StageTek Platform Deck:

1� Snap two Leg Assemblies into two Leg Retention Clips leaving approximately 2” to 4” (5 to 10 cm) hanging over on each end as shown�

2� Position each set of Leg Retention Clips and Leg Assemblies on the underside of the Platform Deck�

Chose a location that will allow adequate space for removing or attaching the Leg Assemblies without interference from other components of the Stage Deck�

3� Attach each of the Leg Retention Clips to the Platform Deck using three #10-16 x �75” Pan Head Screws�

Leg Retention Clip

Leg Retention Clip

Leg Assembly

Leg Assembly

#10-16 x .75” Pan Head Screws

12

System Set Up (continued)Center Leg Kit Accessory

assembled

Center Leg Kit

13


scale these 175%

Center Leg Kit Accessory (continued)To attach the Center Leg Kit to a StageTek Platform Deck:

1� On the underside of the Platform Deck, measure along the Aluminum Center Rail to find the center and mark the location as shown.

Deck Only

Mark the

Center Location

Aluminum Center

Rail

2. Place the Center Leg Bottom Spacer Plate flat on the deck surface to be flush with the edge of the Aluminum Center Rail and centered on the center mark as shown�

3� Place the Center Leg Top Plate directly on top of the Center Leg Bottom Plate, aligning the pre-drilled holes�

4� Secure the Center Leg Bottom Plate and the Center Top Plate to the deck surface using two #10-16 x 3/4” Pan Head Screws�

Center Mark

#10-16 x 3/4” Pan Head

Screw

Center Leg Top Plate

Center Leg Bottom Plate

14

System Set Up (continued)Center Leg Kit Accessory (continued)5. Place the Center Leg Spacer flush against the

Aluminum Center Rail and centered over the center mark as shown�

6� Tilt the Straight Corner Pocket Assembly to fit the bottom of the Shoe into the square hole of the Center Leg Bottom Plate�

Then tip it down to align the with the pre-drilled holes in the Center Leg Spacer as shown�

ShoeAlign the

Pre-Drilled Holes

Straight Corner Pocket

Assembly

Square Hole

Center Mark

Center Leg Spacer

7� Using the aligned sets of pre-drilled holes in the Straight Corner Pocket Assembly and Center Leg Spacer as a guide, drill four 1/4” (6 mm) holes straight through the Aluminum Center Rail�

Drill 1/4” (6 mm)

Holes

Drill 1/4” (6 mm)

Holes

15

System Set Up (continued)Center leg Kit Accessory (continued)8. With the flange side facing the Platform Deck, align the pre-drilled holes in the Center Leg Bracket

with the holes that were just drilled in the Aluminum Center Rail�

Attach these components together using four 1/4-20 x 1” Capscrews and 1/4-20 Lock Nuts as shown�

1/4-20 x 1” Capscrew

9� Attach the Center Leg Bracket to the Platform Deck surface using four #10-16 x 3/4” Pan Head Screws through the pre-drilled holes�

#10-16 x 3/4” Pan Head

Screw


1/4-20 Lock Nut

1/4-20 Lock Nut

Center Leg Bracket

Flange Edge Faces

Platform Deck

#10-16 x 3/4” Pan Head

Screw

16

System Set Up (continued)Stabilizer Brace Accessory

AssemblyTo assemble the Stabilizer Brace, attach a Leg Clamp Assembly to each end of the Stabilizer Tube using a 3/8-16 x 1�75 Capscrew and 3/8-16 Lock Nut as shown� Tighten the Capscrew enough that the Leg Clamp Assembly is secure, but may be rotated�

Stabilizer Tube

Leg Clamp

Assembly

3/8-16 Lock Nut

3/8-16 Lock Nut

3/8-16 x 1.75 Capscrew

Leg Clamp

Assembly

For instances where the deck height is 40” (102 cm) or more, Stabilizer Braces must be used.

CAUTION!

17

System Set Up (continued)Stabilizer brace Accessory (continued)OperationTo attach the Stabilizer Brace to the Stage Deck:

1� Loosen the Wing Nuts from both Leg Clamp Assemblies and swing them open�

2� Place the Leg Clamp Assemblies onto the Legs at opposite ends of the Stage Deck�

One end should be down toward the ground and the other end should be up toward the Stage Deck� The space between the Leg Clamp Assembly and the ground should be approximately the same as the space between the Leg Clamp Assembly and the bottom of the Stage Deck on the opposite side�

3� Swing both leg Clamp Assemblies closed and tighten the Wing Nuts�

For smaller layouts (14 or less): Install the Stabilizer Braces around the perimeter of the Stage Decks�

For larger layouts (15 or more): Install the Stabilizer Braces in a pattern similar to the diagram�

Stabilizer Brace Pattern for Larger Layouts

Wing Nut

Wing Nut

Distance Equal to

Other Side

Distance Equal to

Other Side

40” (102 cm)

or higher

18

System Set Up (continued)Guardrail Accessory

Assembly Without Optional Infill PanelsTo assemble the Guardrail without the optional Infill Panels, attach Rails to the top, middle and bottom positions of both Upright Weldments using 3/8-16 x 3-3/4” Carriage Bolts, Tube Saddles and 3/8-16 Acorn Nuts as shown�

Tube Saddle

Upright Weldment

3/8-16 Acorn

Nut

3/8-16 x 3-3/4” Carriage Bolt

Top Rail

End Caps may need to be installed in Rail Ends

Middle Rail

Bottom Rail

Tube Saddle Orientation

Guardrails are recommended for instances where the deck height is 12” (30 cm) or more.

CAUTION!

19


Infill Panels (Vertical Wires Facing Out)

Guardrail Accessory (continued)Assembly With Optional Infill PanelsTo assemble the Guardrail with the Optional Infill Panels:

1� Attach a Rail to both the top and bottom positions of both Upright Weldments using 3/8-16 x 3-3/4” Carriage Bolts, Tube Saddles and 3/8-16 Acorn Nuts as described on the previous page� Do not attach the Middle Rail yet.

2. With the vertical wires facing outward, center an Infill Panel to fit into the channel of both attached Tube Saddles behind both the Top and Bottom Rails�

3. Place a Tube Saddle between the Top and Bottom Infill Panels at both ends to align with the pre-drilled middle hole in the Upright Weldments�

4. Push the Tube Saddles and Infill Panels inward to be flush with the Upright Weldments.

Tube Saddle

Tube Saddle

Top Rail

Bottom Rail

Tube Saddle

Infill Panels

20

System Set Up (continued)Guardrail Accessory (continued) Assembly With Optional Infill Panels (continued)

5� Attach the Middle Rail to both Upright Weldments using a 3/8-16 x 3-3/4” Carriage Bolt through the Tube Saddle and an 3/8-16 Acorn Nut as previously described�

6. Secure the Top and Bottom Infill Panels to the Rails using evenly distributed Spacers and Nylon Ties as shown�

a� Orient the Nylon Tie with the head towards the bottom of the assembly�

b� After the Nylon Tie has been tightened, trim off any excess to be flush with the head�

Tube Saddle

Middle Rail

3/8-16 Acorn Nut


SpacerNylon Tie

Head Towards Botttom

and Trim Off Excess

Head of Nylon Tie

21

System Set Up (continued)Guardrail Accessory (continued)OperationTo attach the Guardrail to the stage deck:

1� Be sure that the Lower Slide at the base of both Upright Weldments are in the Open Position�

To move the Lower Slide to the Open Position:

a� Loosen the Knob�b� Rotate the Pivot Lock back from the Lower Slide�c� Move the Lower Slide down to the Open Position�

2� Using two people, lift the Guardrail Assembly to rest on the stage deck as shown� The Lower Slides should fit under the edge of the stage deck and be tight against the bottom of the stage deck when in the closed position�

3� Move the Lower Slides to the Closed Position:

a� Move the Lower Slide up to the Closed Position�b� Rotate the Pivot Lock over the Lower Slide�c� Tighten the Knob�

If multiple Guardrail Assemblies with Optional Infill Panels are being attached, the gap between them can be no more than 4” (10 cm) apart as shown.

Knob Pivot Lock

Lower Slide Open Position

Lower Slide Closed Position

Two people are required to lift the Guardrail Assembly onto the stage deck.

CAUTION

The Guardrail Assembly is not secure until it is locked into the Closed Position on the stage deck as specified.

WARNING

4” (10 cm) Maximum Gap

!

!

22

System Set Up (continued)Chair Stops AccessoryAttaching a Semi-Permanent Chair StopTo attach a Semi-Permanent Chair Stop to the stage deck:

1. Align the Chair Stop to fit against the edge of the stage deck.

2� Attach the Chair Stop to the stage deck using #8-15 x 1-1/2” Truss Head Screws through each of the predrilled holes in the Chair Stop and into the deck surface�

#8-15 x 1-1/2” Truss Head Screws

Semi-Permanent Chair Stop

23

System Set Up (continued)Chair Stops Accessory (continued)Assembling a Removable Chair StopTo assemble the Removable Chair Stop:

1� Attach a Flat Plate to both ends of the Chair Stop Tube using a 3/8-16 x 1-1/2” Carriage Bolt and 3/8-16 Jam Lock Nut in each as shown�

Chair Stop Tube

Flat Plate


3/8-16 Jam Lock Nut

Flat Plate


3/8-16 Jam Lock Nut

2� Hook the tabbed-end of a Connect Bracket into the slot in each of the Flat Plates as shown�

3� Secure both Connect Brackets in place using a 3/8-16 x 3” Carriage Bolt and 3/8-16 Wing Nut in each as shown�

Connect Bracket

3/8-16 x 3” Carriage Bolt 3/8-16

Wing Nut

Connect Bracket

3/8-16 x 3” Carriage Bolt

3/8-16 Wing Nut

Tabbed-End of

Connect Bracket

24

System Set Up (continued)Chair Stops Accessory (continued)Attaching a Removable Chair StopTo attach a Removable Chair Stop to the stage deck:

1� Fit the Connect Brackets under the lip of the stage deck� It may be neccesary to loosen the Wing Nuts�

2. Position the Chair Stop Tube to fit against the edge of the stage deck.

3. Tighten the Wing Nut to fit the Connect Brackets snug to the underside of the stage deck lip.

25

System Set Up (continued)Closure and Drapery AccessoryAttaching Closure PanelsFor easier alignment, attach any smaller front-facing Closure Panels before attaching the larger Closure Panels.

To assist with placement, each Closure Panel is labeled with “FRONT”, “BACK”, “LH” or “RH” indicating which side of the stage it is intended for� The label should face towards the inside of the stage when the Closure Panel is attached�

1� Horizontally center the Closure Panel over the Side Support Frame�

2. Angle the Closure Panel to fit the outside clip of the Bracket into the outside lip of the Side Support Frame�

3� Rotate the Closure Panel inward to engage the inside clip of the Bracket with the inside lip of the Side Support Frame�

4� The Closure Panels can be removed by rotating them outward, away from the Side Support Frame�

FRONT

BACK

LH

RH

26

System Set Up (continued)Closure and Drapery Accessory (continued)Attaching Closure Panels (continued)

Fit Outside Clip

into Outside Lip

Engage Inside Clip

with Inside Lip

Rotate Closure Panel Inward

Front-Facing Closure Panel

(front panel is longer to be closer to the floor)

Notches are Pre-Cut

to fit Guardrails

Closure Panel

Bracket

Side Support Frame

Notch fits Front Closure

Panels

27

System Set Up (continued)Closure and Drapery Accessory (continued)Attaching DraperyThe “hook” side of the Velcro® tape will need to be attached to the side of the deck� Hook tape is usually supplied in a length to match the length of the drapery� The “loop” side of the Velcro® tape is already attached to the drapery fabric sections�

The tape may need to be cut into smaller sections depending on the drapery configuration.

1. Peel off the pressure sensitive backing and apply the Velcro® hook side tape to the flat outside surface of the Side Support Frame of the deck perimeter. Be sure that the surface is clean and dry before applying�

2� Begin at one corner and press drapery onto the Velcro®� Continue until drapery section is completely attached� Repeat this procedure with the remaining drapery sections�

Drapery may be wrapped around corners without using hook tape�

3� A short piece of Velcro® is attached to the end of each drapery section to overlap individual drapery sections�

4� To remove a drapery section, pull the drapery toward you and off of the support frame.

Drapery Installation with GuardrailsIf draperies are used on a stage deck with guardrails, the draperies must be attached after the guardrails are in place�

Drapery Installation with StairwaysIf draperies are used on a stage deck with stairways, the draperies must be attached before the stairways are in place�

Velco® Application

Surface

28

System Set Up (continued)Backdrop AccessoryGetting StartedBefore beginning the Backdrop Kit assembly, note the following considerations: ·The Backdrop Kit must be used along with the Guardrail Assessory (not included)� ·The Backdrop Kit is available in 3’, 4’, 6’ and 8’ standard widths and supports 8’ tall drapery� ·Drapery is shipped seperately from the supplier� ·A 9/16” Wrench is required for assembly�

Assembly1� Attach a Leg Clamp Assembly to both of the Uprights with one 3/8-16 x 4” Capscrew

and 3/8-16 Lock Nut using a 9/16” Wrench as shown� Face both Leg Clamp Assemblies outward, creating a right-hand Upright and a left-hand Upright�

2� Screw a Knob into both of the Uprights as show� The Knob only needs to be screwed in far enough to hold it in place�

Leg Clamp Assembly

Knob

Upright


3/8-16 Lock Nut

29

System Set Up (continued)Backdrop Accessory (continued)Assembly (continued)

3� Attach both Uprights to the Guardrail Assembly and Platform Deck�

a� The Guardrail Assembly must be centered on the Platform Deck and properly attached�

b� With the Wing Nut on the Leg Clamp Assembly facing toward the outside, fit the cut-out Weldment of the Upright over the Top Rail and rotate it downward.

c� Secure the Leg Clamp Assembly to the Rear Leg of the Platform Deck�

d� Hand-tighten the Knob on the Upright to secure it to the Top Rail�

Fit the cut-out Weldment over the Top Rail

Wing Nut faces toward the outside

Secure to the Rear Leg

Hand-tighten the Knob on the Upright

30

System Set Up (continued)Backdrop Accessory (continued)Assembly (continued)

4� With the Velcro® surface facing the Platform Deck side, attach the Horizontal Bar to the top of both Uprights using two 3/8-16 x 5” Capscrews and 3/8-16 Wing Nuts�

5� Attach the Drapery to the Velco® on the Horizontal Bar�


3/8-16 Wing Nut

Horizontal Bar

Velcro® surface faces the Platform Deck side

31

System Set Up (continued)Universal Deck & Rail Cart Accessory

Never load the cart with more than a maximum load of 1200 lbs (544 kg) or: - Up to six StageTek™ Decks or six StageTek™ Rails - Up to eight Versalite® Decks - Up to six STRATA® Decks.Always secure decks and rails into place with the tie-down assembly and before moving a loaded cart.Using the cart on floor surfaces that are not level or that have rough and uneven areas can result in an unsafe condition. Make sure that all four casters remain in contact with the floor.Never stand on a cart when working on it or moving components.

Never place a cart sideways on an inclined ramp — a loaded cart could tip over.Two people must always work together when moving a loaded cart. One person pushing at the rear and one person guiding the cart at the front.Avoid moving loaded carts on ramps steeper than a one-foot rise or drop in a 12’ (3.7 m) horizontal distance.Always move slowly up or down a ramp with the narrow end of the cart in the direction of travel.

CAUTION

Cleaning1� Clean the Cart with a mild, non-abrasive soap with warm water and a clean, soft cotton cloth�2� Never use an abrasive or harsh cleaning agent or a chemical cleaning agent�

Routine Maintenance1� Replace worn, damaged, or missing matting�2� Immediately replace any casters that do not roll or swivel freely�3� Make sure that all fasteners are tight and that none are missing�4� Make sure that the snapper pins are locked�

!

32

System Set Up (continued)Universal Deck & Rail Cart Accessory (continued)OperationRefer to the Safety Precautions at the beginning of these instructions before loading or moving the Cart.

The Universal Deck & Rail Cart is intended to transport a maximum load of 1200 lbs (544 kg) or: - Up to six StageTek™ Decks or six StageTek™ Rails - Up to eight Versalite® Decks - Up to six STRATA® Decks�

1� Apply the Brake on both Swivel Casters before loading or unloading the Cart�2� Load the Decks or Rails onto the Cart with the long edge down as shown�

3� Secure the Decks or Rails using the Tie-Down Assembly�a� Place the Ratchet Handle in the Release Position�

b� Pull the Strap around the Decks or Rails and through the Ratchet Center Spindle until the Strap is Snug�

c� Pull the Latch open and swing the Ratchet Handle into the Ratchet Position�

d� Move the Ratchet Handle up and down until the Strap is tight, then place the Ratchet Handle in the Down Position�

e. Be sure that the Ratchet Handle is flush with the Cart and not protruding out.

f� Wrap any excess Strap around the Strap Bracket�

4� To release the Strap, pull the Latch open and move the Ratchet Handle to the Release Position� The Strap can be pulled from the Ratchet�

Cart Loaded with Stage Decks

Ratchet Handle in the Release

Position

Latch

Ratchet Handle in the Ratchet Position

Cart Loaded with Stage Rails

33

System Set Up (continued)Fixed Stairway Accessory1� Depending on the Fixed Stairway model and Stage Deck elevation, align the pre-drilled

hole in each Connection Bracket with either the top or bottom pre-drilled hole in each Hand Rail Assembly according to the chart below and secure using the Capscrew and Wing Nut�

The Connection Bracket can be oriented to fit other Wenger staging systems�

2� Slightly tilt the Fixed Stairway forward and slide it under the stage so the Connection Brackets will engage with the edge of the stage deck�

3� Tilt the Fixed Stairway back to the ground to grip the stage deck�

Wing Nut

Connection Bracket

Capscrew

TROUPER ShowmasterVERSALITE New Stage

Top Pre-Drilled

Hole

StageTek Connection Bracket

OrientationBottom

Pre-Drilled Hole

Fixed Stairway

Model

Stage Deck

Elevation

Connection Bracket Location

2-Step16” Bottom Hole24” Top Hole



Connection Bracket

Toward Stage

34

System Set Up (continued)Adjustable Stairway AccessoryIMPORTANT: The stage deck elevation must fall within the height range of the Adjustable Height Stairway model being attached.

1� Be sure that both Connect Brackets are open� This can be adjusted by turning the Handle�

The Connect Plate can be oriented to fit other Wenger staging systems.

2. Using two people, lift the Adjustable Stairway Connect Brackets to fit over the lip of the stage deck and to rest on the stage deck as shown�

3� Tighten the Handle on Both Connect Brackets to secure the Adjustable Stairway into place�

4� Stair Treads can be adjusted to stay parallel with the floor by turning the Side Adjustment Knobs�

Turn Handle to Adjust

Connect Bracket Opening

Handle

Side Adjustment

Knob

Side Adjustment

Knob

Two people are required to lift the Adjustable Stairway into position.

CAUTION

Adjustable Stairway

Model

Minimum Height

Maximum Height

3-Step 12” 24”

4-Step 16” 32”

6-Step 24” 48”

8-Step 32” 64”

Be sure all adjustment knobs and fasteners are tight before using the stairway.

CAUTION

Avoid pinch points by not placing fingers between the Stringers.

CAUTION! !

!

35

System Set Up (continued)Adjustable Stairway Accessory (continued)

1� Depending on the stage system, the Deck Connect Plate must be oriented to attach to the stairway�

2� Remove the two 1/4-20 x 7/8” Capscrews and 1/4-20 Lock Nuts securing each Deck Connect Plate�

3� Orient the Deck Connect Plate according to the type of stage being used as referenced below and re-attach the fasteners�

1/4-20 Lock Nuts

Deck Connect Plate

1/4-20 x 7/8” Capscrews


FIXED


Adjustable

StageTek Connect Plate Orientation

Be sure the orientation of both Deck Connect Plates are correct for the stage type and that they both fully engage with the stage deck before using the stairway.

CAUTION!

36

System Set Up (continued)Ramp Accessory1� Fit a StageTek to Versalite Connector on the under the lip of the stage deck near

both ends as shown�

2� Fit the Ramp Extrusion against the edge of the stage deck and into both StageTek to Versalite Connectors and lower the other end to the ground as shown�

3� Tighten the Handle on both StageTek to Versalite Connectors to secure the Ramp into place�

Ramp

StageTek to Versalite Connectors

StageTek to Versalite Connector

Lip of Stage Deck

Ramp

37

MaintenanceDecksKeep the deck surfaces clean and dry� When necessary, clean with a broom or brush� No other maintenance is required� Do not use oil-based cleaning products, and do not wax or polish the decks�

Carpeted surfaces can be spot-cleaned, using only enough solution to remove spots� Never saturate the carpet�

DraperyDrapery sections may be washed or dry-cleaned� Remove all drapery clips prior to cleaning�

• Machine-wash at 120° F or lower using mild detergent� Remove immediately after the wash cycle is completed�

Tumble-dry at “permanent-press” or lower temperature� Remove and hang immediately to prevent wrinkling� Excessive heat or drying time will detract from the permanent-press characteristics of the fabric and may cause permanent wrinkles�

Little or no ironing is required�

• When dry-cleaning, tumble-dry on the lowest heat cycle and remove immediately when dry�

Prevententive MaintenanceInspect all bolts on the platform and accessories every six months, and tighten as necessary�

Replace any worn, bent, or broken parts promptly to prevent injury�

38

Replacement Parts List

Rectangular Deck

Item Description Item Description1 Deck Surface 5 Pan Head Screw, #10-16 x 3/42 90° Corner Pocket Assembly 6 Mid Rail Brace3 Torque Screw, 3/8-16 x 1-1/4” 7 Mid Rail Connect Extrusion4 Deck Frame Extrusion 8 3/16 Blind Rivet

1

2

43

5

6

8

7

5

39

Replacement Parts List (continued)

Pie Shaped Deck

Item Description Item Description1 Deck Surface 5 Pan Head Screw, #10-16 x 3/42 112�5° Corner Pocket Assembly 6 Cam Lock Assembly3 Torque Screw, 3/8-16 x 1-1/4” 7 3/16 Blind Rivet4 Deck Frame Extrusion Assembly 8 67�5° Corner Pocket Assembly

2

4

3

5

6

7

1

8

40

Replacement Parts List (continued)Triangle Shaped Deck

Item Description Item Description1 Deck Surface 5 Pan Head Screw, #10-16 x 3/42 90° Corner Pocket Assembly 6 Straight Pocket Assembly3 Torque Screw, 3/8-16 x 1-1/4” 7 3/16 Blind Rivet4 Deck Frame Extrusion

2

4

3

5

6

7

1

41


Fixed Height Leg

Item Description1 Aluminum Extrusion2 Plug, 2-1/2” OD x 1/4-20 Gauge

2

1

Adjustable Height Leg

Item Description1 Leg Assembly

1

Telescopic Leg

Item Description1 Leg Assembly2 Adjustable Foot3 Clevis Pin, 1/2” x 2-1/2”

3

1

2

Various heights available

Various heights available

Available in the following heights: 16”-18” (41-71 cm) 24”-40” (61-102 cm) 30”54” (76-137 cm)

42


Connectors

Item Description Item Description Item Description1 Leg Strap 4 Four Leg Connector 7 Overlap Connector (12”)2 Two Leg Rectangular Deck Connector 5 Leg to Frame Connector 8 Leg Deck Anchor3 Two Leg Pie Deck Connector 6 StageTek to Versalite Connector 9 Frame Deck Anchor

1

2

4

5

8

6

3

7

9

43


Leg Retention Clip

Item Description Item Description1 Leg Retention Clip 2 Pan Head Screw, #8-16 x �75”

2

1

Center Leg Kit

Item Description Item Description1 Pan Head Screw, #10-16 x 3/4” 5 Straight Pocket Assembly2 Center Leg Top Plate 6 Capscrew, 1/4-20 x 1”3 Center Leg Bottom Plate 7 Center Leg Bracket4 Center Leg Spacer 8 Lock Nut, 1/4-20

2

1

4

3

6

5

8

7

44


Stabilizer Brace

Item Description Item Description1 Stabilizer Tube 3 Capscrew, 3/8-16 x 1�752 Leg Clamp Assembly 4 Lock Nut, 3/8-16

4

3

2

1

45


Guardrail

Item Description Item Description1 Upright Weldment 5 Tube Saddle2 Rail 6 Acorn Nut, 3/8-163 Infill Panel 7 Nylon Tie4 Carriage Bolt, 3/8-16 x 3-3/4” 8 Spacer

3

2

1

5

6

7

4

8

46


Semi-Permanent Chair Stop

Item Description Item Description1 Semi-Permanent Chair Stop 2 Truss Head Screw, #8-15 x 1-1/2”

2

1

Removable Chair Stop

Item Description Item Description1 Chair Stop Tube 5 Connect Bracket2 Flat Plate 6 Carriage Bolt, 3/8-16 x 3”3 Carriage Bolt, 3/8-16 x 1-1/2” 7 Wing Nut, 3/8-164 Jam Lock nut, 3/8-16

2

1

4

3

5

7

6

47


Closure Panels

Item Description Item Description1 Front Closure Assembly 3 Rear Closure Assembly2 Side Closure Assembly 4 Tri Closure Assembly

3

1

2

FRONT

BACK

LH

RH

4

48


Backdrop

Item Description Item Description1 Horizontal Bar 5 Knob2 3/8-16 x 5” Capscrew 6 3/8-16 Lock Nut3 3/8-16 Wing Nut 7 Leg Clamp Assembly4 Upright 8 3/8-16 x 4” Capscrew

3

4

1

2

5

6 8

7

owner’s manual stagetek staging system1 attach a rail to both the top and bottom positions of both...

Documents