owner s manual - american honda motor...

31Z1260200X31-Z12-6020

EB500i/EB7000i AH O/M 31Z12602

C 2004 Honda Motor Co., Ltd.-All Rights Reserved

See page 76 for instructionson assembling your generator.

Owner,s Manual

GENERATOR

EB5000i・EB7000i

Black DIC F101(PF)

1000.2005.12Printed in Japan

英 NAH HC

HiEM3

Keep this owner’s manual handy, so you can refer to it at any time.This owner’s manual is considered a permanent part of the generatorand should remain with the generator if resold.

The information and specifications included in this publication were ineffect at the time of approval for printing. Honda Motor Co., Ltd.reserves the right, however, to discontinue or change specifications ordesign at any time without notice and without incurring any obligationwhatever.

The engine exhaust from this productcontains chemicals known to the State

of California to cause cancer, birthdefects or other reproductive harm.

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1

INTRODUCTION

Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the market.

We want to help you get the best results from your new generator andto operate it safely. This manual contains all the information on how todo that; please read it carefully.

As you read this manual, you will find information preceded by asymbol. That information is intended to help you avoid

damage to your generator, other property, or the environment.

When your generator needs scheduled maintenance, keep in mindthat your Honda servicing dealer is specially trained in servicingHonda generators and is supported by the parts and service divisionsof American Honda. Your Honda servicing dealer is dedicated to yoursatisfaction and will be pleased to answer your questions andconcerns.

Best Wishes,Honda Motor Co., Ltd.

We suggest you read the Distributor’s Limited Warranty to fullyunderstand its coverage and your responsibilities of ownership. TheDistributor’s Limited Warranty is a separate document that shouldhave been given to you by your dealer.

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A FEW WORDS ABOUT SAFETY

Safety Labels

Safety Messages

Safety Headings

Safety Section

Instructions

Your safety and the safety of others are very important. And using thisgenerator safely is an important responsibility.

To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in thismanual. This information alerts you to potential hazards that couldhurt you or others.

Of course, it is not practical or possible to warn you about all thehazards associated with operating or maintaining a generator. Youmust use your own good judgement.

You will find important safety information in a variety of forms,including:

on the generator.

preceded by a safety alert symbol and oneof three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

be or ifyou don’t follow instructions.

be or ifyou don’t follow instructions.

be if you don’t followinstructions.

such as IMPORTANT SAFETY INFORMATION.

such as

how to use this generator correctly and safely.

This entire book is filled with important safety information pleaseread it carefully.

You WILL KILLED SERIOUSLY HURT

You CAN KILLED SERIOUSLY HURT

You CAN HURT

GENERATOR SAFETY .

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CONTENTS

................................................................................GENERATOR SAFETY .6

........................................................................CONTROLS & FEATURES .10

...............................................................................BEFORE OPERATION .25

..................................................IMPORTANT SAFETY INFORMATION .6......................................................................Operator Responsibility .6

.................................................................Carbon Monoxide Hazards .6.......................................................................Electric Shock Hazards .7........................................................................Fire and Burn Hazards .7

.................................................................................Refuel With Care .8.................................................................SAFETY LABEL LOCATIONS .9

...........................................COMPONENT & CONTROL LOCATIONS .10............................................................................................CONTROLS .12

................................................................................Fuel Valve Lever .12....................................................................................Engine Switch .12

.......................................................................................Choke Lever .12.....................................................................................Recoil Starter .13

.........................................................................EcoThrottle Switch .13...................................................................Voltage Selector Switch .14

.........................................................................AC Circuit Protectors .14.............................................................................AC Circuit Breaker .15

............................................Ground Fault Circuit Interrupter(GFCI) .16..................................................................................Folding Handle .17

.............................................................................................FEATURES .18...............................................................................Ground Terminal .18................................................................................Output Indicator .19

............................................................................Overload Indicator .19

............................................................................Oil Alert Indicator .20.........................................................................................i-Monitor .21.........................................................................................Fuel Gauge .24

................................................ARE YOU READY TO GET STARTED? .25.........................................................................................Knowledge .25

..............................................IS YOUR GENERATOR READY TO GO? .25...............................................................................Check the Engine .26

..................................................................................Check the GFCI .26...........................................................................Maintenance Cover .26

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CONTENTS

..............................................................................................OPERATION .27

.............................................................SERVICING YOUR GENERATOR .41

..................................................................................................STORAGE .56

.....................................................SAFE OPERATING PRECAUTIONS .27......................................................................STARTING THE ENGINE .28......................................................................STOPPING THE ENGINE .31

.................................................................................GFCI OPERATION .32.....................................................................................AC OPERATION .34

.................................................................................AC Applications .36...................................................................AC Receptacle Selection .37...................................................................ECOTHROTTLE SYSTEM .39

...............................................................................STAND BY POWER .40...............................Connections to a Building’s Electrical System .40

.................................................................................System Ground .40.......................................................................Special Requirements .40

.............................................THE IMPORTANCE OF MAINTENANCE .41......................................................................MAINTENANCE SAFETY .42

............................................................................Safety Precautions .42................................................................MAINTENANCE SCHEDULE .43

...........................................................................................REFUELING .44...............................................................FUEL RECOMMENDATIONS .45

..................................................................ENGINE OIL LEVEL CHECK .46...........................................................................ENGINE OIL CHANGE .47

....................................................ENGINE OIL RECOMMENDATIONS .48........................................................................AIR CLEANER SERVICE .49

.............................................................FOAM AIR FILTER CLEANING .50.................................................................SEDIMENT CUP CLEANING .51

.........................................................................SPARK PLUG SERVICE .52................................................................SPARK ARRESTER SERVICE .54

....................................................................STORAGE PREPARATION .56.............................................................................................Cleaning .56

.....................................................................................................Fuel .56..........................................................................................Engine Oil .59

...................................................................STORAGE PRECAUTIONS .60................................................................REMOVAL FROM STORAGE .60

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CONTENTS

......................................................................................TRANSPORTING .61

.......................................TAKING CARE OF UNEXPECTED PROBLEMS .62

..........................................TECHNICAL & CONSUMER INFORMATION .65

...............................................................................................ASSEMBLY .76

........................................................................................................INDEX .85

.............................QUICK REFERENCE INFORMATION .Inside back cover

.............................................................................ENGINE PROBLEMS .62....................................................................GENERATOR PROBLEMS .64

................................................................TECHNICAL INFORMATION .65...................................................................Serial Number Location .65

....................Carburetor Modification for High Altitude Operation .66.............................................................................Oxygenated Fuels .67

............................................Emission Control System Information .68.............................................................................................Air Index .70

....................................................................................Specifications .71.................................................................................Wiring Diagram .73

...............................................................CONSUMER INFORMATION .74...........................................................................Honda Publications .74

.........................................................Customer Service Information .75

..................................................................................................SAFETY .76..............................................The Importance of Proper Assembly .76

..........................................................Important Safety Precautions .77............................................................................................ASSEMBLY .78..........................................................................................Unpacking .78........................................................................................Loose Parts .78

........................................................................Wheel Kit Installation .79............................................................................Handle Installation .80..........................................................................Rear Bar Installation .81

......................................................................Hanger Kit Installation .82..........................................................................................Engine Oil .83

.....................................................................................................Fuel .83...........................................................................BEFORE OPERATION .84

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6

GENERATOR SAFETY

Operator Responsibility

IMPORTANT SAFETY INFORMATION

Carbon Monoxide Hazards

Honda generators are designed for use with electrical equipment thathas suitable power requirements. Other uses can result in injury to theoperator or damage to the generator and other property.Most accidents can be prevented if you follow all instructions in thismanual and on the generator. The most common hazards arediscussed below, along with the best way to protect yourself andothers.

Be sure that anyone who operates the generator receives properinstruction. Do not let children operate the generator withoutparental supervision.

Exhaust contains poisonous carbon monoxide, a colorless, odorlessgas. Breathing exhaust can cause loss of consciousness and maylead to death.

If you run the generator in a confined or even partially enclosed area,the air you breathe could contain dangerous amounts of exhaustgas. To keep exhaust gas from building up, provide adequateventilation.

Do not operate within 3 feet (0.9 meter) of any walls.

Do not operate in any enclosure.

Know how to stop the generator quickly in case of emergency.

Understand the use of all generator controls, output receptacles,and connections.

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GENERATOR SAFETY

Electric Shock Hazards

Fire and Burn Hazards

The generator produces enough electric power to cause a seriousshock or electrocution if misused.

Using a generator or electrical appliance in wet conditions, such asrain or snow, or near a pool or sprinkler system, or when your handsare wet, could result in electrocution. Keep the generator dry.

The muffler becomes very hot during operation and remains hot fora while after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before storing the generatorindoors.

Keep the generator at least 3 feet (1 meter) away from buildingsand other equipment during operation.Do not enclose the generator in any structure.Keep flammable materials away from the generator.

The exhaust system gets hot enough to ignite some materials.

If the generator is stored outdoors, unprotected from the weather,check the Ground Fault Circuit Interrupter (GFCI), and all otherelectrical components on the control panel, before each use.Moisture or ice can cause a malfunction or short circuit in electricalcomponents which could result in electrocution.

Do not connect an EB5000i or EB7000i generator to a home orbuilding’s electrical system.

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8

GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in operation. Refuelonly outdoors in a well-ventilated area with the engine OFF. Do notoverfill the fuel tank. Never smoke near gasoline, and keep otherflames and sparks away. Always store gasoline in an approvedcontainer. Make sure that any spilled fuel has been wiped up beforestarting the engine.

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GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause seriousinjury. Read them carefully. If a label comes off or becomes hard toread, contact your Honda servicing dealer for a replacement.

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CONTROLS & FEATURES

COMPONENT & CONTROL LOCATIONS

ENGINE SWITCH

OUTPUTINDICATOR

i-MONITOR

VOLTAGE SELECTOR SWITCH

OVERLOADINDICATOR

RECEPTACLES

OIL ALERTINDICATOR

i-MONITORBUTTON

GFCI RESETBUTTON

GFCI TESTBUTTON

AC CIRCUIT BREAKER

FUEL VALVE LEVER

AC CIRCUIT PROTECTORS

ECOTHROTTLE SWITCH

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Use the two illustrations on these pages to locate and identify themost frequently used controls.

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CONTROL & FEATURES

SPARK PLUGINSPECTION COVER

AIR CLEANER

STARTER GRIP

GROUND TERMINAL

OIL DRAIN PLUG

HANGER

HANDLE

CHOKE LEVER

WHEEL

STAND

OIL FILLER CAP/DIPSTICK

MUFFLER

FUEL GAUGE

FUEL TANK CAP

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CONTROL & FEATURES

CONTROLS

Fuel Valve Lever

Engine Switch

Choke Lever

FUEL VALVE LEVER

OOFFFF

OONN

OOFFFFOONN

ENGINE SWITCH

CHOKE LEVER

OOPPEENN

CCLLOOSSEEDD

The fuel valve must be in the ONposition for the engine to run.

After stopping the engine, turnthe fuel valve to the OFF position.

The fuel valve lever is located onthe control panel.

The engine switch controls theignition system.

OFF Stops the engine.

ON Running position, and forstarting with the recoil starter.

The choke lever opens and closesthe choke valve in the carburetor.

The CLOSED position enrichesthe fuel mixture for starting a coldengine.

The OPEN position provides thecorrect fuel mixture for operationafter starting, and for restarting awarm engine.

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CONTROL & FEATURES

Recoil Starter

EcoThrottle Switch

STARTER GRIP

ONOFF

ECOTHROTTLE SWITCH

Pulling the starter grip operatesthe recoil starter to crank theengine for starting.

The EcoThrottle system automatically reduces engine speed whenall loads are turned off or disconnected. When appliances are turnedon or reconnected, the engine returns to the proper speed to powerthe electrical load.

If high electrical loads are connected simultaneously, turn theEcoThrottle switch to the OFF position to reduce voltage changes.

ON Recommended to minimizefuel consumption and furtherreduce noise levels when areduced load or no load is appliedto the generator.

OFF The EcoThrottle systemdoes not operate. Generatoroperates at full output.

Do not allow the starter grip tosnap back against the engine.Return it gently to preventdamage to the starter.Do not let the starter rope rubagainst the generator body orthe rope will wear outprematurely.

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CONTROL & FEATURES

Voltage Selector Switch

Switch Position

AC Circuit Protectors

120/240V:

120V ONLY:

AC CIRCUIT PROTECTOR

PUSH

ON


CIRCUIT PROTECTORfor Receptacle



120V 30A

120/240V 30A

OFF

120V 20A

120V/240V

120V ONLY


120V 20A

The voltage selector switch switches generator output to produce ‘‘120V ONLY’’ or ‘‘120/240V’’. If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the ‘‘120/240V’’ position. Ifonly a 120V appliance is being connected to any of the 120V 3-prongreceptacles, select the ‘‘120V ONLY’’ position.

The AC circuit protectors will automatically switch OFF if there is ashort circuit or a significant overload of the generator at eachreceptacle. If an AC circuit protector switches OFF automatically, checkthat the appliance is working properly and does not exceed the ratedload capacity of the circuit before resetting the AC circuit protector ON.

Select the voltage before starting the engine.

The 120V and 120/240V receptacles can be usedsimultaneously.

ONLY the 120V receptacles can be used. Do not use the120/240V receptacle in this position. The most power will be availableat the 30A 120V locking plug receptacle.

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CONTROL & FEATURES

AC Circuit Breaker

AC CIRCUIT BREAKER

OONN

OOFFFF

The AC circuit breaker may be used to switch the generator power ONor OFF.

The AC circuit breaker will automatically switch OFF if there is a shortcircuit or a significant overload at the receptacles, or if the ground faultcircuit interrupter (GFCI) detects a ground fault current.

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CONTROL & FEATURES

Ground Fault Circuit Interrupter (GFCI)

AC CIRCUIT BREAKER

GFCI RESET BUTTON

GFCI TEST BUTTON

An example of ground fault current is the current which would flowthrough a person who is using an appliance with faulty insulation and,at the same time, is in contact with an electrical ground such as aplumbing fixture, wet floor, or earth.

The GFCI will not protect against short circuits or overloads. The ACcircuit breaker and AC circuit protectors provide that protection (seepages and ).

All receptacles on the generator are protected by a Ground FaultCircuit Interrupter (GFCI) for protection against the shock hazard ofground fault current. The GFCI has a TEST and RESET button and isconnected to the AC circuit breaker.

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CONTROL & FEATURES

Folding Handle

To Extend Handle

To Fold Handle

HANDLE LEVER

HANDLE

Handleusedposition

Generatoropelationposition

The foldable handle is intended for ease of transportation and shouldbe folded when the generator is stationary. Do not rest objects onextended handle.

Lift handle upward. Lock levers will lock and secure handle into place.

Press both handle lock levers downward.Lower handle.2.

1.

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CONTROL & FEATURES

FEATURES

Ground Terminal

GROUND TERMINAL

The ground terminal is connected to the frame of the generator, themetal non-current-carrying parts of the generator, and the groundterminals of each receptacle.

Before using the ground terminal, consult a qualified electrician,electrical inspector or local agency having jurisdiction for local codesor ordinances that apply to the intended use of the generator.

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CONTROL & FEATURES

Output Indicator

Overload Indicator

OUTPUTINDICATOR(GREEN)

OVERLOADINDICATOR(RED)

The output indicator (green) is illuminated when the generator isoperating normally. It indicates that the generator is producingelectrical power at the receptacles.

If the generator is overloaded, or if there is a short circuit in aconnected appliance, or if the inverter is overheated, the overloadindicator (red) will go ON. When the generator is operating overloaded,the overload indicator (red) will stay ON, and after about five seconds,current to the connected appliance(s) will shut off, and the outputindicator (green) will go OFF.

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CONTROL & FEATURES

Oil Alert Indicator

It blinks.

OIL ALERT(RED)

The Oil Alert system is designed to prevent engine damage causedby an insufficient amount of oil in the crankcase. Before the oil level inthe crankcase can fall below a safe limit, the Oil Alert indicator comeson and the Oil Alert system automatically will stop the engine (theengine switch will remain in the ON position).

If the engine stops or the Oil Alert indicator comes on when you turnthe engine switch to ON and pull the starter grip, check the engine oillevel (see page ) before troubleshooting in other areas.

The i-Monitor display will show ‘‘OIL’’ on the screen and the OilAlert indicator will illuminate.

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CONTROL & FEATURES

i-Monitor

i-Monitor at Start Up

i-Monitor Display

i-Monitor Display Mode 1 Total Operating Hours

i-MONITOR BUTTON

SINGLE-DIGITSCREEN DISPLAY

FOUR-DIGITSCREEN DISPLAY

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The i-Monitor is a user interface that allows the operator to view(when the generator is running) total operating time in hours,generator output, engine RPM and error messages. The differentdisplay modes are selected by pressing the i-Monitor button.

The i-Monitor display is divided into two screens. The single-digitscreen displays the i-Monitor mode which is represented by anumber 1 through 3. The four-digit screen displays the three modevalues total operating hours, power output and engine RPM or anyactivated error messages.

This mode displays the total operating hours of the generator. Whenthe generator is running, the total operating time accumulates. If thetotal operating time is less than one hour, the numeric display will be‘‘0.’’ When the operating time is one hour or greater, the display willbe ‘‘1’’ or ‘‘2’’ and so on. Base the generator’s maintenance scheduleon the accumulated time displayed.

During start up, the i-Monitor display and all three indicators willsimultaneously blink once. The condition of the i-Monitor displayand all three indicators can be checked with the aid of an observer.Once the generator is running, the Output indicator (green) and thei-Monitor display will remain lit.

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CONTROL & FEATURES

i-Monitor Display Mode 2 Power Output

i-Monitor Display Mode 3 Engine RPM

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This mode displays an approximate generator output on the displayscreen. The output is expressed in VA (volt-amperes). The outputvalue is not an exact measurement and should be regarded as areference only. Power output will not display until a load is connectedto the generator.

When the i-Monitor is in this mode, the engine’s speed, expressed inrevolutions-per-minute (RPM) is displayed.

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CONTROL & FEATURES

i-Monitor System Error Messages

ERROR MESSAGE(Example:E-01)

OVERLOAD INDICATOR

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CONTROL & FEATURES

Fuel Gauge

FUEL TANK CAP

FULL

EMPTY

FUEL GAUGE

The fuel gauge is a mechanical device that measures the fuel level inthe tank. The red indicator in the window will reference the level inrelation to full or empty. To provide increased operating time, startwith a full tank before beginning operation. Check the fuel level withthe generator on a level surface. Always refuel with the engine OFFand cool.

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BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Knowledge

IS YOUR GENERATOR READY TO GO?

Your safety is your responsibility. A little time spent in preparation willsignificantly reduce your risk of injury.

Read and understand this manual. Know what the controls do andhow to operate them.

Familiarize yourself with the generator and its operation before youbegin using it. Know how to quickly shut off the generator in case ofan emergency.

For your safety, and to maximize the service life of your equipment, itis very important to take a few moments before you operate thegenerator to check its condition. Be sure to take care of any problemyou find, or have your servicing dealer correct it, before you operatethe generator.

Improperly maintaining thisgenerator, or failing to correct aproblem before operation, couldcause a malfunction in which youcould be seriously injured.

Always perform a preoperationinspection before each operation,and correct any problem.

Before beginning your preoperation checks, be sure the generator ison a level surface and the engine switch is in the OFF position.

To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.

If the generator is being used to power appliances, be sure that theydo not exceed the generator’s load rating (see page ).36

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BEFORE OPERATION

Check the Engine

Check the GFCI

Maintenance Cover

MAINTENANCE COVER

Check the oil level (see page ). A low oil level will cause the OilAlert system to shut down the engine.

Check the air filter (see page ). A dirty air filter will restrict air flow tothe carburetor, reducing engine and generator performance.

Check the fuel level (see page ). Starting with a full tank will help toeliminate or reduce operating interruptions for refueling.

Check the GFCI operation (see page ) after starting the engine.

Never operate the generator without the maintenance cover in place.Poor engine and generator performance will result if the maintenancecover is not installed.

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SAFE OPERATING PRECAUTIONS

OPERATION

Before operating the generator for the first time, please review theGENERATOR SAFETY section and the chapter titled BEFOREOPERATION.

For your safety, avoid starting or operating the generator in anenclosed area such as a garage. Your generator’s exhaust containspoisonous carbon monoxide gas which can collect rapidly in anenclosed area and cause illness or death.

Carbon monoxide gas is toxic.Breathing it can causeunconsciousness and even kill you.

Avoid any enclosed areas oractivities that expose you to carbonmonoxide.

Before connecting an AC appliance or power cord to the generator:

Use grounded 3-prong extension cords, tools, and appliances, ordouble-insulated tools and appliances.Inspect cords and plugs, and replace if damaged.

Do not operate the generator in an enclosed structure.

Operate the generator at least 3 feet (1 meter) away from buildingsand other equipment.

Make sure the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.

Make sure that the appliance is in good working order. Faultyappliances or power cords can create a potential for electric shock.

Do not use cord lengths greater than 164 feet (50 meters), and donot use multiple tools and appliances with built-in noise filters. Suchuse may activate the GFCI and trip the circuit breaker.

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OPERATION

STARTING THE ENGINE

FUEL VALVE LEVER

OONN

OOFFFF


120VONLY

120V/240V

AC CIRCUIT BREAKER

OOFFFF

CHOKE LEVER

OOPPEENN

CCLLOOSSEEDD

Refer to Safe Operating Precautions on page .

Turn the fuel valve lever to theON position.

Make sure that the AC circuitbreaker is in the OFF position.The generator may be hard tostart if a load is connected.

Set the Voltage Selector Switchto match the voltagerequirements for theapplication.

Turn the choke lever to theCLOSED position to start a coldengine.Leave the choke lever in theOPEN position to start a warmengine.

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OPERATION

OONN

OOFFFF

ENGINE SWITCH

OOFFFFOONN

STARTER GRIP

ECOTHROTTLE SWITCHTM

Make sure the EcoThrottleswitch is in the OFF position, ormore time will be required forwarm up.

Turn the engine switch to theON position.

Do not allow the starter gripto snap back against theengine. Return it gently toprevent damage to the starter.Do not let the starter rope rubagainst the generator body orthe rope will wear outprematurely.

Pull the starter grip lightly untilresistance is felt, then pullbriskly.

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OPERATION

OONN

ON

OOFFFF

CHOKE LEVER

CCLLOOSSEEDD

OOPPEENN

AC CIRCUIT BREAKER


If the choke lever was turned tothe CLOSED position to startthe engine, gradually turn it tothe OPEN position as theengine warms up.

If you wish to use theEcoThrottle system, turn theEcoThrottle switch to the ONposition after the engine haswarmed up for 2 or 3 minutes.

Refer to AC Operation (page ) before moving the AC circuitbreaker to the ON position.

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OPERATION

STOPPING THE ENGINE

OONN

ENGINE SWITCH

OONN

FUEL VALVE LEVER

OOFFFF

OOFFFF

OOFFFF

AC CIRCUIT BREAKER

To stop the engine in an emergency, simply turn the engine switch tothe OFF position. Under normal conditions, use the followingprocedure.

Switch the AC circuit breaker tothe OFF position.

Turn the fuel valve lever to theOFF position.

Turn the engine switch to theOFF position.

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OPERATION

GFCI OPERATION CHECK

AC CIRCUIT BREAKER

GFCI TEST BUTTON

GFCI RESET BUTTON

OOFFFF

Always check GFCI operation before using the generator.

A faulty GFCI can cause electricshock which can seriously injury orkill you.

Always perform the GFCI inspectionbefore using the generator. If theGFCI fails the test, the generatormust be repaired by an authorizedHonda servicing dealer before use.

Unplug all tools and appliances from the generator.Start the engine (see page ).Turn the AC circuit breaker to the ON position.Press the GFCI TEST button. The RESET button should extend, andthe AC circuit breaker should switch to the OFF position.

If the GFCI and AC circuit breaker do not function as described, takethe generator to an authorized Honda generator dealer for repair.

1.2.3.4.

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OPERATION

AC CIRCUIT BREAKER

GFCI RESET BUTTON

OONN

Press the GFCI RESET button. The RESET button should stay in,flush with its base plate.

With the RESET button in and the engine running, turn the AC circuitbreaker to the ON position. The AC circuit breaker should remain inthe ON position. The AC circuit breaker will not remain in the ONposition if the RESET button is extended.

If the GFCI and AC circuit breaker do not function as described, takethe generator to an authorized Honda generator dealer for repair.

If that occurs, perform test steps 1 through 5 to verify that the GFCIand AC circuit breaker are in proper working order. If the GFCI andAC circuit breaker do test correctly, then the fault is likely to be in thepower tool, appliance, or cord. Repair or replace the faulty powertool, appliance, or cord before further use.

During generator use, if the GFCI RESET button extends and the ACcircuit breaker trips, this usually indicates a faulty power tool,appliance, or cord.

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34

OPERATION

AC OPERATION


OUTPUTINDICATOR(GREEN)

OVERLOADINDICATOR(RED)

120V/240V

120V ONLY

If an appliance begins to operate abnormally, becomes sluggish orstops suddenly, turn it off immediately. Disconnect the appliance, anddetermine whether the problem is in the appliance, or if the rated loadcapacity of the generator has been exceeded.

Turn the voltage selector switch to either position.With the voltage selector switch in the ‘‘120/240V’’ position, you canuse the 120V and 120/240V receptacles simultaneously. If you areNOT using the 120/240V receptacle, but require more power fromthe 120V locking plug receptacle, then select the ‘‘120V ONLY’’position.

Substantial overloading that continuously lights the overload indicator(red) may damage the generator. Marginal overloading thattemporarily lights the overload indicator (red) may shorten the servicelife of the generator.

Start the engine and makesure the output indicator(green) comes on (see pages

).

1.

2.

26 28

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35

OPERATION

AC CIRCUIT BREAKER

PLUG

GFCI RESET BUTTON

Before connecting an appliance to the generator, make sure that it is ingood order and that its electrical rating does not exceed that of thegenerator. Then start the generator and connect the appliance powercord.

Determine if the cause is a short circuit in a connected appliance, anoverload, or an overheated inverter. Correct the problem and restartthe generator.

If the generator is overloaded, or if there is a short circuit in aconnected appliance, or if the inverter is overheated, the overloadindicator (red) will come ON. The overload indicator (red) will stay ON,and after about five seconds, current to the connected appliance(s) willshut off, and the output indicator (green) will go OFF. Stop the engineand investigate the problem.

When an electric motor is started, the overload indicator (red) maycome on. This is normal if the overload indicator (red) goes off afterabout five seconds. If the overload indicator (red) stays on, consult anauthorized Honda generator dealer.

Switch ON the AC circuitbreaker.

Plug in the appliance.

Make sure that the GFCIRESET button is pushed in(flush with its base plate).

Most motorized appliancesrequire more than their ratedwattage for startup.

3.

4.

5.

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36

OPERATION

AC ApplicationsBefore connecting an appliance or power cord to the generator:

Make sure that it is in good working order. Faulty appliances orpower cords can create a potential for electrical shock.

If an appliance begins to operate abnormally, becomes sluggish orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance, or if the ratedload capacity of the generator has been exceeded.

Make sure that the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.

Limit operation requiring maximum power to 30 minutes.Maximum power is:

Substantial overloading will open the circuit breaker. Exceeding thetime limit for maximum power operation or slightly overloading thegenerator may not switch the circuit breaker or circuit protector OFF,but will shorten the service life of the generator.

For continuous operation (longer than 30 minutes), do not exceed therated power.Rated power is:

The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.

5,000 VA6,500 VA

4,500 VA5,500 VA

EB5000i:EB7000i:

EB5000i:EB7000i:

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＋

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37

OPERATION

AC Receptacle Selection

The generator has separate main power producing circuits. These twocircuits supply power to different receptacles shown when the voltageselector switch is in the 120/240 V position.

When two or more receptacles are used, prevent overloading bydividing the load between the two power circuits.

The chart below shows the rated load in amperes that can beconnected to each receptacle to balance the generator when the 120/240 V locking plug receptacle is used for 120 V.The total rated ampere draw is:

Receptacles poweredby each main circuit

1, 3 and 4

2 and 5

Power distribution

1 3 4=18.8A rated.

2 5=18.8A rated.

Receptacles poweredby each main circuit

1, 3 and 4

2 and 5

Power distribution

1 3 4=22.9A rated.

2 5=22.9A rated.

Main power circuit

Main Circuit I

Main Circuit II

Main power circuit

Main Circuit I

Main Circuit II

37.5 A45.8 A

EB5000i:EB7000i:

EB5000i

EB7000i

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38

OPERATION

120V 20A

120/240V 30A

120/240V 30A

120V 30A 120V 20A

Example: EB5000i

Receptacle 1 has a 15A load connected to it. Receptacle 3 has a 10Aload connected to it. Both receptacles are powered by main powercircuit I. The equation tells us that the total power draw on circuit I is25A. This is a substantial overload of this circuit. To eliminate theexcess power draw on circuit I, the load from receptacle 3 should beswitched to receptacle 2. Now circuit I is powering the 15A load (lessthan 18.8A) and circuit II is powering the 10A load (less than 18.8A).

05/12/21 14:34:07 31Z12600_039

39

OPERATION

ECOTHROTTLE SYSTEM

ONOOFFFF


TM

TM

TM

TM

TM

TM

Appliances with large start-up power demands may not allow theengine to reach normal operating rpm when they are connected to thegenerator. Turn the EcoThrottle to the OFF position and connect theappliance to the generator. If the engine still will not reach normaloperating speed, check that the appliance does not exceed the ratedload capacity of the generator.

If high electrical loads are connected simultaneously, turn theEcoThrottle switch to the OFF position to reduce voltage changes.

The EcoThrottle system is not effective for use with appliances thatrequire only momentary power. If the tool or appliance will be turnedON and OFF quickly, the EcoThrottle switch should be in the OFFposition.

With the switch in the ON position, engine speed is automaticallylowered when loads are reduced, turned OFF or disconnected. Whenappliances are turned ON or reconnected, the engine returns to theproper speed to power the electrical load. In the OFF position, theEcoThrottle system does not operate.

05/12/21 14:34:13 31Z12600_040

40

OPERATION

STAND BY POWER

Connections to a Building’s Electrical System

System Ground

Special Requirements

Honda EB5000i/EB7000i generators are designed for construction jobsite use and cannot be connected to a building’s electrical system.These generators have the neutral bonded to ground to comply withOSHA job site temporary power regulation. Building main breakerboxes also have the neutral bonded to ground, so if an EB5000i or EB7000i generator is connected to a home or building electrical system,the GFCI relay will trip the generator’s main circuit breaker.

Do not connect an EB5000i or EB7000i generator to a home orbuilding’s electrical system.

Honda EB5000i/EB7000i generators have a system ground thatconnects generator frame components to the ground terminals at theAC output receptacles. The system ground is connected to the ACneutral wire.

There may be Federal or State Occupational Safety and HealthAdministration (OSHA) regulations, local codes, or ordinances thatapply to the intended use of the generator. Please consult a qualifiedelectrician, electrical inspector, or the local agency having jurisdiction.

In some areas, generators are required to be registered with localutility companies.

If the generator is used at a construction site, there may beadditional regulations which must be observed.

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41

SERVICING YOUR GENERATOR

THE IMPORTANCE OF MAINTENANCE

Maintenance, replacement, or repair of the emission control devicesand systems may be performed by any engine repair establishment orindividual, using parts that are ‘‘certified’’ to EPA standards.

Good maintenance is essential for safe, economical, and trouble-freeoperation. It will also help reduce air pollution.

To help you properly care for your generator, the following pagesinclude a maintenance schedule, routine inspection procedures, andsimple maintenance procedures using basic hand tools. Other servicetasks that are more difficult, or require special tools, are best handledby professionals and are normally performed by a Honda technician orother qualified mechanic.

The maintenance schedule applies to normal operating conditions. Ifyou operate your generator under unusual conditions, such assustained high-load or high-temperature operation, or use it in dustyconditions, consult your servicing dealer for recommendationsapplicable to your individual needs and use.

Improper maintenance, or failure tocorrect a problem before operation,can cause a malfunction in whichyou can be seriously hurt or killed.

Always follow the inspection andmaintenance recommendations andschedules in this owner’s manual.

Remember that your servicing dealer knows your generator best andis fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new, genuineHonda parts or their equivalents for repair and replacement.

05/12/21 14:34:27 31Z12600_042

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－

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42


MAINTENANCE SAFETY

Safety Precautions

Carbon monoxide poisoning from engine exhaust.

Burns from hot parts.

Injury from moving parts.

Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.

Always follow the procedures andprecautions in the owner’s manual.

Make sure the engine is off before you begin any maintenance orrepairs. This will eliminate several potential hazards:

Be sure there is adequate ventilation whenever you operate theengine.

Let the engine and exhaust system cool before touching.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have thetools and skills required.

To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a nonflammable solvent, notgasoline, to clean parts. Keep cigarettes, sparks, and flames awayfrom all fuel-related parts.

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43


MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3)ITEMPerform at every indicated month oroperating hour interval, whichever comesfirst.

(1)

For commercial use, log hours of operation to determine proper maintenance intervals.

These items should be serviced by your servicing dealer, unless you have the proper toolsand are mechanically proficient. Refer to Honda shop manual for service procedures.

Service more frequently when used in dusty areas.

Engine oil

Air filter

GFCI operationSediment cupSpark plug

Spark arresterValve clearanceCombustionchamberFuel tank and filterFuel tube

Check levelChangeCheckCleanCheckCleanCheck-adjustReplaceCleanCheck-adjustClean

CleanCheck

Eachuse

Every 2 years (Replace if necessary) (2)

After every 500 Hrs. (2)

(2)

(2)

464749503251525254

(1)(2)

(3)

Firstmonth

or20 Hrs.

Every3

monthsor

50 Hrs.

Every6

monthsor

100 Hrs.

Everyyearor

300 Hrs.Page

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44


REFUELING

FULL

EMPTY

FUEL TANK CAP

FUEL GAUGE

MAXIMUM FUELLEVEL(FUEL STRAINERSHOULDER)

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

With the engine stopped, check the fuel level gauge. Refill the fuel tankif the fuel level is low.

Refuel in a well-ventilated area before starting the engine. If the enginehas been running, allow it to cool. Refuel carefully to avoid spilling fuel.Do not fill the fuel tank above the fuel strainer shoulder.Never refuel the engine inside a building where gasoline fumes mayreach flames or sparks. Keep gasoline away from appliance pilot lights,barbecues, electric appliances, power tools, etc.Spilled fuel is not only a fire hazard, it causes environmental damage.Wipe up spills immediately.

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45


FUEL RECOMMENDATIONS

Use unleaded gasoline with a pump octane rating of 86 or higher.

This engine is certified to operate on unleaded gasoline.Unleaded gasoline produces fewer engine and spark plug depositsand extends exhaust system life.

Never use stale or contaminated gasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fuel tank.

Occasionally you may hear light ‘‘spark knock’’ or ‘‘pinging’’ (metallicrapping noise) while operating under heavy loads. This is no cause forconcern.

If spark knock or pinging occurs at a steady engine speed, undernormal load, change brands of gasoline. If spark knock or pingingpersists, see a Honda servicing dealer.

Running the engine with persistent spark knock or pinging can causeengine damage.

Running the engine with persistent spark knock or pinging is misuse,and the Distributor’s Limited Warranty does not cover parts damagedby misuse.

05/12/21 14:35:01 31Z12600_046

46


ENGINE OIL LEVEL CHECK

OIL FILLER CAP

DIPSTICK

UPPER LIMIT

Check the engine oil level with the generator on a level surface and theengine stopped.

The Oil Alert system will automatically stop the engine before the oillevel falls below safe limits. However, to avoid the inconvenience of anunexpected shutdown, check the oil level regularly.

Remove the oil filler cap/dipstick and wipe it clean.

Insert and remove the dipstick without screwing it into the filler neck.Check the oil level shown on the dipstick.

If the oil level is low, fill to the top of the oil filler neck with therecommended oil (see page ).

Screw in the oil filler cap/dipstick securely.

1.

2.

3.

4.

48

05/12/21 14:35:08 31Z12600_047

47


ENGINE OIL CHANGE

UPPER LIMIT

OIL DRAIN PLUG

OIL FILLER CAP/DIPSTICK

SEALINGWASHER

OIL FILLERCAP/DIPSTICK

Drain the oil while the engine is warm to assure rapid and completedraining.

Place a suitable container below the engine to catch the used oil,then remove the oil filler cap/dipstick, drain plug and sealing washer.

Allow the used oil to drain completely, then reinstall the drain plugand sealing washer. Tighten the plug securely.

Improper disposal of engine oil can be harmful to the environment.If you change your own oil, please dispose of the used oil properly.Put it in a sealed container and take it to a recycling center. Do notdiscard it in a trash bin, dump it on the ground or pour it down thedrain.

With the generator in a level position, fill to the outer edge of the oilfilter hole with the recommended oil (see page ).

Screw in the oil filler cap/dipstick securely.

Wash your hands with soap and water after handling used oil.

1.

2.

3.

4.

48

05/12/21 14:35:17 31Z12600_048

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48


ENGINE OIL RECOMMENDATIONS

SAE Viscosity Grades

AMBIENT TEMPERATURE

Oil is a major factor affecting performance and service life. Use4-stroke automotive detergent oil.

SAE 10W 30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the recommended range.

The SAE oil viscosity and service classification are in the API label onthe oil container. Honda recommends that you use API SERVICEcategory SJ oil.

05/12/21 14:35:22 31Z12600_049

49


AIR CLEANER SERVICE

AIR CLEANERCOVER

COVER SCREW

FOAM AIR FILTER

Remove the foam air filter from the air cleaner cover.

Loosen the cover screws and remove the air cleaner cover.

Check the foam air filter to be sure it is clean and in good condition.

If the foam air filter is dirty, clean it as described on page .Replace the foam air filter if it is damaged.

Reinstall the foam air filter in the air cleaner cover.

Reinstall the air cleaner cover.

Operating the engine without an air filter, or with a damaged air filter,will allow dirt to enter the engine, causing rapid engine wear. This typeof damage is not covered by the Distributor’s Limited Warranty.

2.

1.

4.

3.

5.

50

05/12/21 14:35:29 31Z12600_050

50


FOAM AIR FILTER CLEANING

FOAM AIR FILTER

A dirty foam air filter will restrict air flow to the carburetor, reducingengine performance. If you operate the generator in very dusty areas,clean the foam air filter more frequently than specified in theMaintenance Schedule.

Clean the foam air filter in warmsoapy water, rinse, and allow todry thoroughly, or clean innonflammable solvent andallow to dry.

Dip the foam air filter in cleanengine oil, then squeeze out allexcess oil. The engine willsmoke when started if too muchoil is left in the filter.

Wipe dirt from the air cleaner housing and cover using a moist rag.Be careful to prevent dirt from entering the air duct that leads to thecarburetor.

1.

2.

3.

3. Oil1. Soak 2. Squeeze 4. SqueezeDo not twist. Do not twist.

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51


SEDIMENT CUP CLEANING

SEDIMENT CUP

O-RING

FUEL VALVE LEVER

ON

OFF

Turn the fuel valve lever to the OFF position.

Reinstall the O-ring and sediment cup.

Wash the sediment cup and O-ring in nonflammable solvent, anddry them thoroughly.




Remove the sediment cup by turning it counterclockwise.2.

3.

4.

1.

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52


Recommended spark plugs:

SPARK PLUG SERVICE

SPARK PLUGINSPECTION COVER

COVER SCREW

SPARK PLUG WRENCH

Incorrect spark plugs can cause engine damage.

Disconnect the spark plug cap, and remove any dirt from around thespark plug area.

Remove the spark plug with a 13/16-inch spark plug wrench(commercially available).

Loosen the cover screw and remove the spark plug inspection cover.

BPR5ES (NGK)W16EPR-U (DENSO)

1.

2.

3.

05/12/21 14:35:51 31Z12600_053

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53


SEALING WASHER

0.028 0.031 in(0.70 0.80 mm)

Inspect the spark plug. Replaceit if the electrodes are worn or ifthe insulator is cracked,chipped or fouled.

Measure the spark plugelectrode gap with a wire-typefeeler gauge. Correct the gap, ifnecessary, by carefully bendingthe side electrode.

The gap should be:

Make sure that the spark plug sealing washer is in good condition,and thread the spark plug in by hand prevent cross-threading.

After the spark plug seats, tighten with a 13/16-inch spark plugwrench to compress the washer.

If reinstalling a used spark plug, tighten 1/8 1/4 turn after the sparkplug seats.If installing a new spark plug, tighten 1/2 turn after the spark plugseats.

A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in thecylinder head.

Attach the spark plug cap.

Reinstall the spark plug inspection cover and tighten the coverscrew.

0.028 0.031 in (0.70 0.80 mm)

4.

5.

6.

7.

8.

9.

05/12/21 14:36:00 31Z12600_054

54


SPARK ARRESTER SERVICE

MUFFLER PROTECTOR

8 mm FLANGE BOLT (2)

REAR BAR

6 mm FLANGE NUT (6)

The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.

If the engine has been running, the muffler will be very hot. Allow themuffler to cool before servicing the spark arrester.

Remove the two 8 mm flange bolts, and remove the rear bar.

Remove the six 6 mm flange nuts, and remove the muffler protector.

1.

2.

05/12/21 14:36:06 31Z12600_055

55


EXHAUST TAIL PIPE

SPARK ARRESTER

6 mm FLANGE BOLT

6 mm FLANGE BOLTS

TORQUE:

TORQUE:

Remove the three 6 mm flange bolts, and remove the exhaust tailpipe and the spark arrester.

Install the spark arrester and the exhaust tail pipe in the reverseorder of removal.

Inspect the screen for breaks or tears and replace it if necessary.

The spark arrester must be free of breaks and holes. Replace thespark arrester if it is damaged.

Be careful to avoid damaging the screen.

Use a brush to remove carbon deposits from the spark arresterscreen.

8 lbf·ft (11 N·m , 1.1 kgf·m)

6.3 lbf·ft (8.5 N·m , 0.87 kgf·m)

Install the muffler protector and the rear bar in the reverse order ofremoval.

3.

4.

5.

6.

7.

05/12/21 14:36:15 31Z12600_056

56

STORAGE PREPARATION

Cleaning

Fuel

STORAGE

Proper storage preparation is essential for keeping your generatortrouble-free and looking good. The following steps will help to keeprust and corrosion from impairing your generator’s function andappearance, and will make the engine easier to start when you use thegenerator again.

Wipe the generator with a moist cloth. After the generator has dried,touch up any damaged paint, and coat other areas that may rust with alight film of oil.

Gasoline will oxidize and deteriorate in storage. Old gasoline willcause hard starting, and it leaves gum deposits that clog the fuelsystem. If the gasoline in your generator deteriorates during storage,you may need to have the carburetor and other fuel systemcomponents serviced or replaced.

The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary with suchfactors as gasoline blend, your storage temperatures, and whether thefuel tank is partially or completely filled. The air in a partially filled fueltank promotes fuel deterioration. Very warm storage temperaturesaccelerate fuel deterioration. Fuel deterioration problems may occurwithin a few months, or even less if the gasoline was not fresh whenyou filled the fuel tank.

The does not cover fuel system damage orengine performance problems resulting from neglected storagepreparation.

You can extend fuel storage life by adding a gasoline stabilizer that isformulated for that purpose, or you can avoid fuel deteriorationproblems by draining the fuel tank and carburetor.

Distributor’s Limited Warranty

05/12/21 14:36:22 31Z12600_057

57

STORAGE

Adding a Gasoline Stabilizer to Extend Fuel Storage Life

When adding a gasoline stabilizer, fill the fuel tank with fresh gasoline.If only partially filled, air in the tank will promote fuel deteriorationduring storage. If you keep a container of gasoline for refueling, besure that it contains only fresh gasoline.

Add fuel stabilizer following manufacturer’s instructions.

After adding a fuel stabilizer, run the engine outdoors for 10 minutesto be sure that treated gasoline has replaced the untreated gasolinein the carburetor.

Stop the engine, and turn the fuel valve lever to the OFF position.

1.

2.

3.

05/12/21 14:36:27 31Z12600_058

58

STORAGE

Draining the Fuel Tank and Carburetor

DRAIN SCREW




Place a suitable gasoline containerbelow the carburetor drain hose.

Loosen the carburetor drain screwand drain the gasoline from thecarburetor.

After all the fuel has drained into thecontainer, tighten the drain screwsecurely.

Place an approved gasoline container below the sediment cup, anduse a funnel to avoid spilling fuel.Remove the sediment cup, then move the fuel valve lever to the ONposition (see page ).

Allow the fuel to drain completely, then reinstall the sediment cup(see page ).

1.

2.

3.

4.

5.

51

51

05/12/21 14:36:35 31Z12600_059

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59

STORAGE

Engine Oil

Change the engine oil (see page ).

Pour a tablespoon (5 10 cc) of clean engine oil into the cylinder.

Remove the spark plug (see page ).

Pull the starter rope several times to distribute the oil in the cylinder.

Reinstall the spark plug.

Slowly pull the starter grip until resistance is felt. At this point, thepiston is coming up on its compression stroke and both the intakeand exhaust valves are closed. Storing the engine in this positionwill help to protect it from internal corrosion. Return the starter gripgently.

1.

2.

3.

6.

5.

4.

47

52

05/12/21 14:36:42 31Z12600_060

60

STORAGE

STORAGE PRECAUTIONS

REMOVAL FROM STORAGE

If your generator will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition.

If the cylinder was coated with oil during storage preparation, theengine may smoke briefly at startup. This is normal.

If the fuel was drained during storage preparation, fill the tank withfresh gasoline. If you keep a container of gasoline for refueling, besure that it contains only fresh gasoline. Gasoline oxidizes anddeteriorates over time, causing hard starting.

Check your generator as described in the BEFORE OPERATION chapterof this manual.

Do not use sheet plastic as a dust cover. A nonporous cover will trapmoisture around the generator, promoting rust and corrosion.

With the engine and exhaust system cool, cover the generator to keepout dust. A hot engine and exhaust system can ignite or melt somematerials.

Place the generator on a level surface. Tilting can cause fuel or oilleakage.

Unless all fuel has been drained from the fuel tank, leave the fuel valvein the OFF position to reduce the possibility of leakage.

If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.

Also avoid any area with a spark-producing electric motor, or wherepower tools are operated.

Select a well-ventilated storage area away from any appliance thatoperates with a flame, such as a furnace, water heater, or clothes dryer.

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61

TRANSPORTING

If the generator has been running, allow the engine to cool for at least15 minutes before loading the generator on the transport vehicle. Ahot engine and exhaust system can burn you and can ignite somematerials.

Keep the generator level when transporting to reduce the possibility offuel leakage. Move the fuel valve to the OFF position.

When using ropes or tie-down straps to secure the generator fortransportation, be sure to only use the frame bars as attachmentpoints. Do not fasten ropes or straps to any portions of the generatorbody or the folding transport handle.

05/12/21 14:36:55 31Z12600_062

62

ENGINE PROBLEMS

Engine Will NotStart

Possible Cause Correction

TAKING CARE OF UNEXPECTED PROBLEMS

Fuel valve leverOFF.Choke lever OPEN

Engine switch OFF.

Out of fuel.Bad fuel; generatorstored withouttreating ordraining gasoline,or refueled withbad gasoline.Low oil levelcaused Oil Alertto stop engine.

Spark plug faulty,fouled, orimproperly gapped.Spark plug wetwith fuel (floodedengine).Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

Check controlpositions.

Check fuel.

Check engine oillevel.

Remove andinspectspark plug.

Take generator toan authorizedHonda servicingdealer, or refer toshop manual.

Turn lever ON.

Move to CLOSEDunless engine iswarm.Turn engine switchto ON.Refuel (p. 44).Drain fuel tank andcarburetor (p. 58).Refuel with freshgasoline (p. 44).

Add oil (p. 46).Turn engine switchto OFF and restartthe engine.Gap, or replacespark plug (p. 52).

Dry and reinstallspark plug.

Replace or repairfaulty componentsas necessary.

2.

1.

3.

4.

5.

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63


Engine LacksPower

Possible cause Correction

Check air filter.

Check fuel.

Take generator toan authorizedHonda servicingdealer, or refer toshop manual.

Air filter restricted.

Bad fuel; generatorstored withouttreating ordraining gasoline,or refueled withbad gasoline.Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

Clean or replaceair filter (p. 49).Drain fuel tank andcarburetor (p. 58).Refuel with freshgasoline (p. 44).

Replace or repairfaulty componentsas necessary.

1.

2.

3.

05/12/21 14:37:06 31Z12600_064

64


GENERATOR PROBLEMS

No Power at theAC Receptacles

Possible Cause Correction

Switch AC circuitbreaker ON.

Check ac load andSwitch AC circuitbreaker ON.Test GFCI (p. 32)replace faultypower tool,appliance, or PushRESET button andswitch AC circuitbreaker ON.Check AC load.Stop and restartthe engine.Check the coolingair inlet. Stop andrestart the engine.Check AC load andreset circuitprotector(s) (p. 14).Replace or repairpower tool orappliance.Stop and restartthe engine.Replace or repairfaulty componentsas necessary.

Check circuitbreaker andGFCI RESETbutton.

Check outputand overloadindicators.

Check circuitprotectors.

Check the powertool or applianceat a known,good AC powersource.Take generatorto an authorizedHonda servicingdealer, or referto shop manual.

Circuit breaker leftin the OFF positionafter starting.RESET button isnot extended

GFCI activated(RESET buttonextended and ACcircuit breakerOFF).

Output indicator isOFF, and overloadindicator is ON.

Circuit protector(s)tripped.

Faulty power toolor appliance.

Faulty generator.

1.

2.

3.

4.

5.

05/12/21 14:37:12 31Z12600_065

65

TECHNICAL INFORMATION

TECHNICAL & CONSUMER INFORMATION

FRAME SERIAL NUMBER

Serial Number Location

Record the frame serial number in the space below. You will need thisserial number when ordering parts, and when making technical orwarranty inquiries.

Frame serial number:

Date purchased:

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66


Carburetor Modification for High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be toorich. Performance will decrease, and fuel consumption will increase. Avery rich mixture will also foul the spark plug and cause hard starting.Operation at an altitude that differs from that at which this engine wascertified, for extended periods of time, may increase emissions.

High altitude performance can be improved by specific modificationsto the carburetor. If you always operate your generator at altitudesabove 5,000 feet (1,500 meters), have your authorized Honda servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications for highaltitude use, will meet each emission standard throughout its usefullife.

Even with carburetor modification, engine horsepower will decreaseabout 3.5% for each 1,000-foot (300-meter) increase in altitude. Theeffect of altitude on horsepower will be greater than this if nocarburetor modification is made.

When the carburetor has been modified for high altitude operation,the air/fuel mixture will be too lean for low altitude use. Operation ataltitudes below 5,000 feet (1,500 meters) with a modified carburetormay cause the engine to overheat and result in serious engine damage.For use at low altitudes, have your servicing dealer return thecarburetor to original factory specifications.

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67


Oxygenated Fuels

METHANOL

ETHANOL

MTBE

Some conventional gasolines are being blended with alcohol or anether compound. These gasolines are collectively referred to asoxygenated fuels. To meet clean air standards, some areas of theUnited States and Canada use oxygenated fuels to help reduceemissions.

If you use an oxygenated fuel, be sure it is unleaded and meets theminimum octane rating requirement.

Before using an oxygenated fuel, try to confirm the fuel’s contents.Some states/provinces require this information to be posted on thepump.

The following are the EPA approved percentages of oxygenates:

If you notice any undersirable operating symptoms, try anotherservice station, or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the useof an oxygenated fuel containing more than the percentages ofoxygenates mentioned above are not covered under warranty.

(methyl or wood alcohol) 5% by volumeYou may use gasoline containing up to 5%methanol by volume as long as it also containscosolvents and corrosion inhibitors to protect thefuel system. Gasoline containing more than 5%methanol by volume may cause starting and/orperformance problems. It may also damage metal,rubber, and plastic parts of your fuel system.

(Methyl Tertiary Butyl Ether) 15% by volumeYou may use gasoline containing up to 15% MTBEby volume.

(ethyl or grain alcohol) 10% by volumeYou may use gasoline containing up to 10%ethanol by volume. Gasoline containing ethanolmay be marketed under the name Gasohol.

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68


Emission Control System Information

Source of Emissions

The U.S. and California Clean Air Acts

Tampering and Altering

The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxides ofnitrogen is very important because, under certain conditions, theyreact to form photochemical smog when subjected to sunlight. Carbonmonoxide does not react in the same way, but it is toxic.

Honda uses lean carburetor settings and other systems to reduce theemissions of carbon monoxide, oxides of nitrogen, and hydrocarbons.

EPA and California regulations require all manufacturers to furnishwritten instructions describing the operation and maintenance ofemission control systems.

The following instructions and procedures must be followed in orderto keep the Honda engine emissions within the emission standards.

Tampering with or altering the emission control system may increaseemissions beyond the legal limit. Among those acts that constitutetampering are:

Removal or alteration of any part of intake, fuel, or exhaust systems.

Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.

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69


Problems That May Affect Emissions

Replacement Parts

Maintenance

If you are aware of any of the following symptoms, have your engineinspected and repaired by your authorized Honda servicing dealer.

Hard starting or stalling after starting.

Rough idle.

Misfiring or backfiring under load.

Afterburning (backfiring).

Black exhaust smoke or high fuel consumption.

The emission control systems on your new Honda engine weredesigned, built, and certified to conform with EPA and Californiaemission regulations. We recommend the use of genuine Honda partswhenever you have maintenance done. These original-designreplacement parts are manufactured to the same standards as theoriginal parts, so you can be confident of their performance. The useof replacement parts that are not of the original design and qualitymay impair the effectiveness of your emission control system.

A manufacturer of an aftermarket part assumes the responsibility thatthe part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of the partwill not result in a failure of the engine to comply with emissionregulations.

Follow the Maintenance Schedule on page . Remember that thisschedule is based on the assumption that your machine will be usedfor its designed purpose. Sustained high-load or high-temperatureoperation, or use in dusty conditions, will require more frequentservice.

43

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Air Index

An Air Index Information hang tag/label is applied to engines certifiedto an emission durability time period in accordance with therequirements of the California Air Resources Board.

The bar graph is intended to provide you, our customer, the ability tocompare the emissions performance of available engines. The lowerthe Air Index, the less pollution.

The durability description is intended to provide you with informationrelating to the engine’s emission durability period. The descriptiveterm indicates the useful life period for the engine’s emission controlsystem. See your Emission Control System Warranty for additionalinformation.

Descriptive TermModerate

Intermediate

Extended

Applicable to Emissions Durability Period50 hours (0 65 cc)

125 hours (greater than 65 cc)125 hours (0 65 cc)250 hours (greater than 65 cc)300 hours (0 65 cc)500 hours (greater than 65 cc)

The Air Index Information hang tag must remain on the generator untilit is sold. Remove the hang tag before operating the generator.

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71


SpecificationsEB5000i

SPECIFICATION

Dimensions

Engine

Generator

Tuneup Specifications

ITEM MAINTENANCE

EALJ31.9 in (810 mm)

30.7 in (780 mm)26.4 in (670 mm)

EB5000i

45.5 in (1,155 mm)

198 lbs (90 kg)

GX340K14-stroke, overhead valve, single cylinder

20.6 cu-in (338 cm )3.2 2.5 in (82 64 mm)

8.0:12,400 3,600 rpm EcoThrottle ON

Forced airFull transistor

1.16 US qt (1.10 )4.49 US gal (17.0 )


A120/240 V

60 Hz37.5/18.8 A

4.5 kVA5.0 kVA

IN: 0.15 0.02 mmEX: 0.20 0.02 mm

No other adjustments needed.

Model (Type)

Length[Handle in up position]WidthHeightDry weight

ModelEngine TypeDisplacementBore x StrokeCompression RatioEngine SpeedCooling SystemIgnition SystemOil CapacityFuel Tank CapacitySpark Plug

TypeRated voltageRated frequency

AC output Rated AmpereRated OutputMaximum Output

Spark plug gapValve clearance (cold)

Other specifications

Refer to page: 52See your authorizedHonda dealer

][

TM

0.028 0.031 in (0.70 0.80 mm)

Specifications may vary according to the types, and are subject tochange without notice.

Power product description code

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72


Tuneup Specifications

ITEM SPECIFICATION MAINTENANCE

Dimensions

Engine

Generator

EB7000is

EAKJEB7000i

31.9 in (810 mm)

26.4 in (670 mm)30.7 in (780 mm)

45.5 in (1,155 mm)

198 lbs (90 kg)

GX390K14-stroke, overhead valve, single cylinder

23.75 cu-in (389.3 cm )3.5 2.5 in (88 64 mm)

8.0:12,400 3,600 rpm EcoThrottle ON

Forced airFull transistor

1.16 US qt (1.10 )4.49 US gal (17.0 )


A120/240 V

60 Hz45.8/22.9 A

5.5 kVA6.5 kVA

Spark plug gapValve clearance (cold)

Other specifications

Refer to page: 52See your authorizedHonda dealer

IN: 0.15 0.02 mmEX: 0.20 0.02 mm

No other adjustments needed.

Model (Type)

Length[Handle in up position]WidthHeightDry weight

ModelEngine TypeDisplacementBore x StrokeCompression RatioEngine SpeedCooling SystemIgnition SystemOil CapacityFuel Tank CapacitySpark Plug

TypeRated voltageRated frequency

AC output Rated AmpereRated OutputMaximum Output

][

TM

0.028 0.031 in (0.70 0.80 mm)

Specifications may vary according to the types, and are subject tochange without notice.

Power product description code

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73


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74


CONSUMER INFORMATION

Honda Publications

Shop Manual

Parts Catalog

These publications will give you additional information formaintaining and repairing your generator. You may order them fromyour Honda generator dealer.

This manual covers complete maintenance and overhaul procedures.It is intended to be used by a skilled technician.

This manual provides complete, illustrated parts lists.

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Customer Service Information

Honda Power Equipment dealership personnel are trainedprofessionals. They should be able to answer any question you mayhave. If you encounter a problem that your dealer does not solve toyour satisfaction, please discuss it with the dealership’s management.The Service Manager or General Manager can help. Almost allproblems are solved in this way.

If you are dissatisfied with the decision made by the dealership’smanagement, contact the Honda Power Equipment CustomerRelations Office. You can write:

American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, Georgia 30005-8847

Or telephone: (770) 497-6400

When you write or call, please give us this information:

Model and serial numbers (see page )Name of the dealer who sold the generator to youName and address of the dealer who services your generatorDate of purchaseYour name, address, and telephone numberA detailed description of the problem

65

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76

ASSEMBLY

SAFETY

The Importance of Proper Assembly

Improper assembly can cause anunsafe condition that can lead toserious injury or death.

Follow the procedures andprecautions in the assemblyinstructions carefully.

Proper assembly is essential to operator safety and the reliability ofthe machine. Any error or oversight made by the person assemblingand servicing a unit can easily result in faulty operation, damage to themachine, or injury to the operator.

Some of the most important safety precautions are given below.However, we cannot warn you of every conceivable hazard that canarise in performing this assembly. Only you can decide whether or notyou should perform a given task.

Failure to properly followinstructions and precautions cancause you to be seriously hurt orkilled.

Follow the procedures andprecautions in this manual carefully.

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77

ASSEMBLY

Important Safety Precautions

Carbon monoxide poisoning from engine exhaust.

Injury from moving parts.

Burns from hot parts.

Make sure you have a clear understanding of all basic shop safetypractices and that you are wearing appropriate clothing and safetyequipment. When performing this assembly, be especially careful ofthe following:

Make sure the engine is off before you begin any maintenance orrepairs. This will help eliminate several potential hazards:

Read the instructions before you begin and be sure you havethe tools and skills required to perform the tasks safely.

Be sure there is adequate ventilation whenever you run theengine.

Do not run the engine unless the instruction tells you to do so.Even then, keep your hands, fingers, and clothing away. Do notrun the engine when any protective guard or shield is removed.

Let the engine and exhaust system cool before touching.

To reduce the possibility of a fire or explosion, be careful whenworking around gasoline or batteries. Use only a nonflammablesolvent, not gasoline, to clean parts. Keep all cigarettes, sparks, andflames away from all fuel-related parts.

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78

ASSEMBLY

Loose Parts

Unpacking

ASSEMBLY

Check all loose parts against the following list. Contact your dealer ifany of the loose parts shown below are not included with yourgenerator.

Compare the loose parts with the inventory list below.

Remove the generator and loose parts box from the carton.

Tools Required:

1.

2.

14 mm wrench (2), pliers (not included)

Ref. No.123456789101112131415

DescriptionWheelAxleHandle assyRear pipeStand20 mm Washer4.0 28 mm Cotter pin12 mm WasherSpring WasherHandle holder bolt8 45 mm Flange bolt8 16 mm Flange bolt8 16 mm Flange bolt (black)HangerHanger bracket

Qty.211122222228412

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×

× ×

×

79

ASSEMBLY

Wheel Kit Installation

TORQUE:

AXLE

WHEEL (2)

STAND (2)

LONGER

20 mm WASHER (2)

8 16 mm FLANGE BOLT (4) 4.0 28 mm COTTER PIN (2)

8 16 mmFLANGE BOLT (4)

IN

INSIDE

17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m)

Install the two stands on the under frame using four 8 16 mmflange bolts.

Install the axle assembly on the generator using four 8 16 mmflange bolts.

Install the two wheels on the axle shaft using the washers and cotterpins.

If the wheel kit is not installed, it may be possible for dirt and debris tobe drawn into the generator air intake causing possible generatordamage. Always operate the generator with the wheel kit installed.

Do not operate the generator without the wheel kit installed. Thewheel kit provides an air space between the ground and the generatorair intake.

1.

2.

3.

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ASSEMBLY

Handle Installation

To Extend Handle:

TORQUE:

SPRING WASHER (2)

12 mm WASHER (2)

HANDLE HOLDER BOLT (2)

HANDLE ASSEMBLY

HANDLE LEVER

HANDLE

17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m)

Install the handle assembly on the generator upper frame using the 12mm washers, spring washers and handle holder bolts.

Operation must be checked after attaching a handle.

Raise handle to horizontal position. The handle will click into placewhen locked.

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81

ASSEMBLY

Rear Bar Installation

TORQUE:

8 45mm FLANGE BOLT (2)

REAR BAR

Install the rear bar on the generator frame using the two 8 45 mmflange bolts.

17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m)

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82

ASSEMBLY

Hanger Kit Installation

TORQUE:

HANGER

GENERATORSIDE

HANGER BRACKET (2)

8 16 mm FLANGE BOLT (4)

HANGERFUEL TANK

RIB

Position the hanger at the generator’s balance point as shown below.

Fit the end tabs of the hanger through the bracket slots, and bolt thebrackets to the hanger and tighten securely.

17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m)

1.

2.

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83

ASSEMBLY

Engine Oil

WITHOUT OIL

Fuel

SAE Viscosity Grades

AMBIENT TEMPERATURE

OIL FILLER HOLE

UPPER LIMIT

FILLER CAP/DIPSTICK

The generator is shippedin the engine.

Place the generator on a levelsurface. Add enough of therecommended oil to bring theoil level to the top of the oilfiller neck.

Use a 4-stroke motor oil thatmeets the requirements forAPI service classification SJ.

Refer to page .

SAE 10W-30 is recommendedfor general, all-temperatureuse. Other viscosities in thechart may be used when thetemperature in your area iswithin the indicated range.

Do not overfill engine oil. Ifthe engine is overfilled, theexcess oil may gettransferred to the air cleanerhousing and air filter.

56

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84

ASSEMBLY

BEFORE OPERATION

STARTING THE ENGINE

STOPPING THE ENGINE

GENERATOR SAFETY

CONTROLS & FEATURES

OPERATION

Before using your generator, you should become familiar withinformation contained in the following chapters and sections:

(page )

(page )

(page )

(page )

(page )

6

10

27

28

31

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85

INDEX

A

B

C

E

..........................................................................BEFORE OPERATION . 25

...................................................................................AC Applications . 36...............................................................................AC Circuit Breaker . 15

..........................................................................AC Circuit Protectors . 14...................................................................................AC OPERATION . 34

....................................................................AC Receptacle Selection . 37......................................................................AIR CLEANER SERVICE . 49

...............................................................................................Air Index . 70...............................................ARE YOU READY TO GET STARTED? . 25

....................................................................................ASSEMBLY . 76, 78

...................................................................Carbon Monoxide hazards . 6......................Carburetor Modification for High Altitude Operation . 66

................................................................................Check the Engine . 26....................................................................................Check the GFCI . 26

.........................................................................................Choke Lever . 12...............................................................................................Cleaning . 56

..........................................COMPONENT & CONTROL LOCATIONS . 10.................................Connections to a Building’s Electrical System . 40

..............................................................CONSUMER INFORMATION . 74..........................................................................................CONTROLS . 12

..................................................................CONTROLS & FEATURES . 10..........................................................Customer Service Information . 75

...........................................................................EcoThrottle Switch . 13.................................................................ECOTHROTTLE SYSTEM . 39

.........................................................................Electric Shock Hazards . 7..............................................Emission Control System Information . 68

.............................................................................................Engine oil . 59.........................................................................ENGINE OIL CHANGE . 47

................................................................ENGINE OIL LEVEL CHECK . 46..................................................ENGINE OIL RECOMMENDATIONS . 48

...........................................................................ENGINE PROBLEMS . 62.....................................................................................Engine Switch . 12

TM

TM

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INDEX

F

G

H

I

K

L

...........................................................................................Knowledge . 25

...........................................................................................FEATURES . 18..........................................................................Fire and Burn Hazards . 7

...........................................................FOAM AIR FILTER CLEANING . 50....................................................................................Folding Handle . 17

.......................................................................................................Fuel . 56..........................................................................................Fuel Gauge . 24

.............................................................FUEL RECOMMENDATIONS . 45..................................................................................Fuel Valve Lever . 12

..................................................................GENERATOR PROBLEMS . 64..........................................................................GENERATOR SAFETY . 6

................................................................................GFCI OPERATION . 32.............................................Ground Fault Circuit Interrupter (GFCI) . 16

.................................................................................Ground Terminal . 18

..............................................................................Handle Installation . 80........................................................................Hanger Kit Installation . 82

.............................................................................Honda Publications . 74

...........................................................................................i-Monitor . 21................................................IMPORTANT SAFETY INFORMATION . 6

............................................................Important Safety Precautions . 77...................................................................................................INDEX . 85

..............................................IS YOUR GENERATOR READY TO GO . 25

..........................................................................................Loose Parts . 78

TM

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INDEX

M

O

Q

R

........................QUICK REFERENCE INFORMATION . Inside back cover

.............................................................................Maintenance Cover . 26....................................................................MAINTENANCE SAFETY . 42

..............................................................MAINTENANCE SCHEDULE . 43

....................................................................Oil Alert Indicator Light . 20.........................................................................................OPERATION . 27

.......................................................................Operator Responsibility . 6..................................................................................Output Indicator . 19

..............................................................................Overload Indicator . 19...............................................................................Oxygenated Fuels . 67

...........................................................................Rear Bar Installation . 81.......................................................................................Recoil Starter . 13

..........................................................................................REFUELING . 44...................................................................................Refuel With Care . 8

..............................................................REMOVAL FROM STORAGE . 60

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INDEX

S

T

V

W

U

.....................................................................Voltage Selector Switch . 14

...................................................SAFE OPERATING PRECAUTIONS . 27................................................................................................SAFETY . 76

................................................................SAFETY LABEL LOCATIONS . 9..............................................................................Safety Precautions . 42

...............................................................SEDIMENT CUP CLEANING . 51.....................................................................Serial Number Location . 65

.......................................................SERVICING YOUR GENERATOR . 41..............................................................SPARK ARRESTER SERVICE . 54

.......................................................................SPARK PLUG SERVICE . 52........................................................................Special Requirements . 40

......................................................................................Specifications . 71.............................................................................STAND BY POWER . 40

....................................................................STARTING THE ENGINE . 28

....................................................................STOPPING THE ENGINE . 31............................................................................................STORAGE . 56

.................................................................STORAGE PRECAUTIONS . 60..................................................................STORAGE PREPARATION . 56

...................................................................................System Ground . 40

.................................TAKING CARE OF UNEXPECTED PROBLEMS . 62....................................TECHNICAL & CONSUMER INFORMATION . 65

...............................................................TECHNICAL INFORMATION . 65............................................THE IMPORTANCE OF MAINTENANCE . 41

................................................The Importance of Proper Assembly . 76...................................................................................TRANPORTING . 61

............................................................................................Unpacking . 78

..........................................................................Wheel Kit Installation . 79...................................................................................Wiring Diagram . 73

05/12/21 14:40:15 31Z12600_089

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QUICK REFERENCE INFORMATION

Unleaded gasoline with a pumpoctane rating of 86 or higher

0.028 0.031 in (0.70 0.80 mm)

BPR5ESW16EPR-U

Type

Type

Subsequent

Fuel

Spark Plug

Maintenance Check engine oil level.Check air filter.Change engine oil.See Maintenance Schedule(page 43 )

NGK:DENSO:

Electrode Gap

First 20 hours

Before each use

05/12/21 14:40:20 31Z12600_090

31Z1260200X31-Z12-6020

EB500i/EB7000i AH O/M 31Z12602

C 2004 Honda Motor Co., Ltd.-All Rights Reserved

See page 76 for instructionson assembling your generator.

Owner,s Manual

GENERATOR

EB5000i・EB7000i

Black DIC F101(PF)

1000.2005.12Printed in Japan

英 NAH HC

HiEM3

owner s manual - american honda motor...

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