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Overview of Modeling and SimulationTCAD - FLOOPS / FLOODS
A 21st Century Approach to Reliability
Outline
• Modeling Overview– Strain Effects– Thermal Modeling
• TCAD Modeling– FLOOPS / FLOODS Introduction– Progress on GaN Devices– Prospects for Reliability Simulation
A 21st Century Approach to Reliability
Self-consistent Procedure
• k•p self-consistent solution to Poisson andSchrödinger’s equation
)]()([/)(2
2
zNzNqzVdz
dDSi +=! "
)()()](2[
2
zEzzVm
P
nn!=!+
)(|)(|2)( 2
2 EfzzN D
n
n! "=
A 21st Century Approach to Reliability
In and Out-of-Plane Masses (Ge)
m||
m|
m||
m|
kzkz
kyky
Uniaxial StressBiaxial Stress
kx kxUsing k•p methods to compute bands
A 21st Century Approach to Reliability
Splitting (increases) / (decreases)
under confinement
Band splitting due to strain
EV
Low Vertical Field
Si02
Esecond
Etop
High Vertical Field
Uniaxial Biaxial
EV
Esecond
Etop
EV
Esecond
Etop
Confinement and Strain Sub-band Shifts
A 21st Century Approach to Reliability
Same Physics for IV, III-V Materials
Si
Ge
GaAs
Unstressed 1GPa Biaxial Tension 1GPa Uniaxial Compression
A 21st Century Approach to Reliability
Thermal Simulations
• Use finite element modeling to optimize package design• Most important factors in thermal management: heat transfer at the
system boundaries and substrate thickness• Couple w/ FLOOPS / FLOODS simulations as well
A 21st Century Approach to Reliability
Thermal Simulations and IR Imaging
• T(Junc) of power devices is oftensignificantly hotter than T(stage)
• Accurate extraction of activationenergy requires knowledge of thetrue channel temperature.
• We have extensive experience inestimating heat transfer even incomplex structures
• Purchasing a high-resolution IRcamera for direct imaging of thedevice operating temperature. Wehave collaborated with Nitronexon thermal imaging-a typicalexample is shown at right for amulti-finger power HEMT.
• Possible Collaborations w/Samuel Graham, Georgia Tech
X (m)
Y (m)
Temp (°C)
Temp (°C)
A 21st Century Approach to Reliability
Outline
• Modeling Overview– Strain Effects– Thermal Modeling– TCAD Based Approaches
• TCAD Modeling– FLOOPS / FLOODS Introduction– Progress on GaN Devices– Prospects for Reliability Simulation
A 21st Century Approach to Reliability
FLOOPS / FLOODS
• Object-oriented codes• Multi-dimensional• P = Process / D = Device 90% code shared• Scripting capability for PDE’s - Alagator
• Commercialized - ISE / Synopsis– Sentaurus - Process is based on FLOOPS
• Licensed at over 300 sites world-wide– 2008 release– Manual is online (but needs updating)
A 21st Century Approach to Reliability
What is Alagator?
• Scripting language for PDE’s• Parsed into an expression tree• Assembled using FV / FE techniques• Stored in hierarchical parameter data base
• Models are accessible, easily modified
A 21st Century Approach to Reliability
What is Alagator?
• Example use of operators for diffusion equation• Fick’s Second Law of Diffusion
– ddt(Boron) - 9.0e-16 * grad(Boron) - K * (Boron - Trap)– ∂C(x,t) / ∂ t = D ∂ 2C(x,t) / ∂ x2
Compute elastic forces - FEM balance“elastic”
Returns the dot product of the gradient of two field – electric field in directionof current floq“dot”
Scharfetter / Gummel Discretization Operator“sgrad”
Spatial derivative“grad”
Time derivative“ddt”
DescriptionOperator
A 21st Century Approach to Reliability
Strained PMOS
• To enhance channel mobility, PMOS strain processing includesembedded SiGe in the source/drain regions and compressive cappinglayers.
• FLOOXS predicts strain/stressprofiles where the channelstress is ~1 GPa
Cheng, et al. IEDM 2007
FLOOXS predicted stress profile [dyne/cm2](YY component - channel direction)
Horstmann, et al.IEDM 2005
compressiveSiGe SiGe
capping layer
X
Y
A 21st Century Approach to Reliability
Complex Mobility Models Construction
0
50
100
150
200
250
300
350
400
450
500
1E+14 1E+16 1E+18 1E+20 1E+22
Concentration (cm-3
)
Ho
le M
ob
ilit
y [
cm
2/V
s]
Majority Minority
Unifies the description of majority andminority carrier bulk mobilities• temperature dependence• electron–hole scattering• screening of ionized impurities bycarriers• clustering of impurities
Surface scattering terms (Vertical Field)Velocity SaturationEffMass changes w/ strain (more later)
A 21st Century Approach to Reliability
Piezoresistance
• Piezoresistivity is the change in electrical resistivity with mechanicalstress and involves the relationships between electric field Ei, currentdensity Jj, and mechanical stress σkl ( ) J + =E jklijkliji !" #
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Stress components
Piezoresistance coefficients
Mobility Change
pnpnpn qnJ,,,
!µ "#=
Resistivity Change
(Small Change Limit)
A 21st Century Approach to Reliability
Piezoresistance example
• Silicon beam with an n-type surface• Bending induces tensile stress at the surface resulting in a increase in
mobility and current.
FLOOXS beam bending example
!
JX(") # 1+
$%µxx
µxx
&
' (
)
* + JX (0) = 1+ ,
11"xx( )JX (0)
A 21st Century Approach to Reliability
Piezoresistance• The gradient of the quasi-fermi level gives Jn,p vector values for each
element
• Piezoresistance coefficient matrix can be definedfor any orientation usingdirectional cosines Z [001]
Y [010]
X [100]
X’ [110]
ϕ =45°
pnpnpn qnJ,,,
!µ "#=JX(0)
JY(0)
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A 21st Century Approach to Reliability
Piezoresistance• Piezoresistance coefficients can be set to spatially vary in FLOODS
– Extracted channel and bulk coefficients different (to do)• Piezoresistance coefficients are function of impurity concentration and
temperature P(N,T)
Kanda Y., IEEE Trans Electron Devices 1987 FLOODS simulated piezoresistance factor for T=300 K
T↑
A 21st Century Approach to Reliability
Strained PMOS Simulations• PMOS with Lgate=30 nm• <110> channel orientation• 2007 ITRS dimensions• Charge strike dist. in drain
A 21st Century Approach to Reliability
Double-Gate FinFET• Lgate=18 nm, wsi=11 nm• Midgap metal gate (typically TiN)• Gate-S/D doping underlap to control Vt and short channel effects• Undoped body
FinFET top cross-sectional view
nFinFET I-V characteristic
A 21st Century Approach to Reliability
AlGaN/GaN HEMT Device
Sample IV curveEnergy Band Diagram
• Can handle heterostructure bands• Gate offsets• Field Dependence
A 21st Century Approach to Reliability
Edge termination is critical forobtaining high breakdown voltage andreduced on-state resistance.
Severe electric field crowding aroundmetal contact periphery.
High leakage current and breakdownat the highest electric field
Depletion contour
Potential contour
nDepletion region contour
Electrode Oxide
Edge Termination
A 21st Century Approach to Reliability
VB values are highly sensitive to thecharge in the JTE layer.
Multiple JTE termination technique(JTE1 + JTE2).
3x1017
4x1017
5x1017
1800
2000
2200
2400
2600
2800
Rev
erse
bre
akd
ow
n v
olt
age
(V)
JTE doping concentration (cm-3)
p+
N
p-
JTE layer
Depletion boundary
Junction Termination Extension
A 21st Century Approach to Reliability
Reliability Simulation
• Simulate Device in Quasi-Steady State– Electrons and Holes equilibrate
quickly– Similar to assumption in process
simulation• Generation Events Triggered by
– Mechanical Stress– Current Flow / Electric Field
• Simultaneous solutions– Point Defects / Defect Cluster /
Interface Capture– Hydrogen
TNS, TBPVanderbilt+ UF
A 21st Century Approach to Reliability
Example: 3.2µm x 90nm bulk nMOSFET
Low frequency measured and simulated noise data
Graphical depiction of Noise Producing oxide trap locations on meshfor simulating the low frequency noise features. Location 1 has 4 traps,locations 2 and 3 0.5 traps each.
A 21st Century Approach to Reliability
Conclusions
• Modeling Integrated– Fundamental Physics k•p feeds TCAD– Thermal coupled to TCAD
• Experimentally Integrated– Failure Mechanism Identification feeds M&S– Electrical Measurement feeds