overseas installation...tech nical specif ications: 1 ut - 5 0 ( l) 55mm bag width 62.5mm tea tea...

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LEADERS IN PACKAGING SOLUTIONS DEDICATED TO QUALITY

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Page 1: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS

LEADERS IN PACKAGING SOLUTIONS

UNITEK PACKAGING SYSTEMS PVT. LTD.S-23, GF, OKHLA INDUSTRIAL AREA, PHASE II, NEW DELHI 110 020

Tel. : 011 4104 5551, 4104 5552 | Cell No. : +91 9560 992709 | Fax : 011 4050 3166E-mail : [email protected] | www.unitek.in

OVERSEAS INSTALLATIONCANADA | ECQUADOR | HOLLAND | FIJI

SRI LANKA | AUSTRALIA | NEPAL | UGANDA CONGO | SIERRA LEONE | KABUL

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DEDICATED TO QUALITY

Page 2: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONSAB OUT US

LEADERS IN PACKAGING SOLUTIONSOUR NATIONAL SALES NETW ORK

Unitek with more than 24 years of experience stands committed to the innovation of new products with best workmanship, q uality & service support. Unitek manufactures specializ ed packaging machine with technical perfection & rugged construction so as to meet with your req uirement exactly both now and in years to come. Unitek has installations with leading companies in India and across the world to name a few : Tata Tea Ltd , Godfrey Phillips India Ltd, M / s. Haridarshan Sevashram Pvt. Ltd., M / s. Laborate Pharmaceuticals India Ltd, M / s. Jayanti Food Products M / s. SKB Food Products P. Ltd ( Y um Y um) , Rohini Packer ( Packers of HUL) , Ruchi Group etc. and overseas installations in Afghanistan, Africa, Canada, South America, Srilanka, Europe, Fij i, Australia, Nepal, etc..

OUR PRODUCT RANGE COMPRISES OF : -

PLC Collar M achine M ultitrack M achine Form Fill Seal M achine FFS Intermittent M achine Pyramid Pouch Pkg M / c Horiz ontal Flow Wrap M achine Z ipper Pouch Packing M achine Tea Bag M achine With String & Tag Dhoop & Agarbatti Packing M achine Tea Bag M achine With Outer Envelope Servo Auger With PLC Collar M achine M ultihead Weigher With Bagging M achine Semi Automatic Filling & Sealing M achine

F OR PACKING PRODUCTS : -

TEA, COFFEE, SUGAR, SPICES, RICE & PULSES, M AIDA, BESAN, SOOJI, KURKURE, SNACK PROD-UCTS NAM KEEN, KURKURE, BREAKFAST CERE-ALS, M EHNDI, HAIR DY E, SUPARI, PROTEIN POWDER, ORS POWDER, SHAM POO, HAIR OIL, HONEY , GEL, LUBRICANTS, PICKLES, DRY FRUITS, BISCUITS, RUSK, CHOCOLATE BARS, HINGES, BEARINGS, WALL CLIPS, KEY & LOCKSand many other products.

TEA, COFFEE, SUGAR, SPICES, RICE & PULSES, --

ALS, M EHNDI, HAIR DY E, SUPARI, PROTEIN POWDER, ORS POWDER, SHAM POO, HAIR OIL, HONEY , GEL, LUBRICANTS, PICKLES, DRY FRUITS, BISCUITS, RUSK, CHOCOLATE BARS, HINGES,

COCHIN

CHENNAI

HY DERABAD

BENGALURU

COIM BATORE

M UM BAI

KANPUR

KOLKATA

JALANDHAR

Page 3: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONSNOTE PAD INDEX

AUTOM ATIC TEA-BAG PACKAGING M ACHINE ........................................................ 1

AUTOM ATIC TEA-BAG WITH OUTER ENV ELOPE PACKAGING M ACHINE ........ 2

FORM FILL SEAL M ACHINE ........................................................................................ 3

FORM FILL SEAL M ACHINE - Z IPPER POUCH M / C ................................................ 4

FFS INTERM ITTENT LIQUID M ACHINE ................................................................ 5

FFS INTERM ITTENT M ACHINE - GRANULAR PRODUCTS ................................ 6

FFS INTERM ITTENT PLC OPERATED M ACHINE ................................................ 7

FFS INTERM ITTENT M ACHINE - M OTORISED DISC ................................................ 8

FFS INTERM ITTENT M ACHINE WITH LINEAR FEEDER ........................................ 9

FFS INTERM ITTENT M ACHINE WITH WEIGHER ................................................ 10

FFS INTERM ITTENT M ACHINE - AUGER FILLER ................................................ 11

FFS INTERM ITTENT M ACHINE - COUNTING M ECHANISM ................................ 12

FFS INTERM ITTENT M ACHINE BUCKET CONV EY OR ........................................ 13

SERV O AUGER - SERV O BAGGING M ACHINE ........................................................ 14

PLC SERV O COLLAR M ACHINE - CUP FILLER ........................................................ 15

M ULTIHEAD WEIGHER - BAGGING M ACHINE ........................................................ 16

M ULTI TRACK M ACHINE ........................................................................................ 17

HORIZ ONTAL FLOW WRAP M ACHINE........................................................................ 18

SNUSS FILTER SACHET PACKING M ACHINE ........................................................ 19

HORIZ ONTAL POUCH PACKING M ACHINE ................................................................ 20

SEM I AUTOM ATIC M ACHINE AUGER FILLER ........................................................ 21

SEM I AUTOM ATIC NITROGEN FLUSHING AND SEALING M / C ................................ 22

SPECIAL PURPOSE M ACHINES ................................................................................ 23

SPECIAL PURPOSE M ACHINES ................................................................................ 24

CONV EY ORS ................................................................................................................ 25

NOTEPAD ................................................................................................................ 26

OUR NATIONAL SALES NETWORK ........................................................................ 28

Page 4: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONSNOTEPAD

2 6

Auto Attach tag to string and string to tea-bag.This machine is designed for three sides sealing operations.The machine may be fitted with a optional out-feed conveyor for convenient product collection. The entire procedure from weighing, bag forming, filling and sealing to cutting and packaging is fully automatically operated.Convenient adj ustment of weighing plate.M achine eq uipped with AC drive to regulate speed of mc for easy usage.No staples need be applied, meeting with sanitary req uirements.

Packaging type 3 sides sealing

Packaging weight 1-5g ( varies with product density)

Packaging siz e Filter paper width: 160mm x bag

length 55mm ( other siz es are

available upon req uest)

Packaging speed 30-50 bags/ min

M otor 0.5 HP

Power supply 2 kw - 220 V 50 HZ

Dimension( L x W x H) mm

M achine dimension( L x W x H) 1100 x

700x 1900 ( Approximately)

Packing dimension( L x W x H) 125 x

115 x 210cm( Approximately)

Net weight 450 kgs

Gross weight 550 kgs

F EATURES:

TECH NICAL SPECIF ICATIONS:

1

UT - 5 0

(L) 5

5mm

Bag Width 62.5mm

tea

tea

Tea Bag

Tea bag machine with string and tag attachment. The tea bag is formed from Non woven heat sealable filter paper the string and the tag attachment is fully automatic. Ideally suited to pack Tea, Herbal Products, Coffee etc.

AUTOMATIC TEA- B AG PACKAGING MACH INE

Page 5: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Internal filter tea bag+ Outer bag.Automatically performed : Inner Tea-bag: from weighing-> bag forming-> filling-> Sealing-> cutting. Outer wrapped : bag forming-> put in tea bag-> Sealing-> cutting.All components in direct contact with the product are made of stainless standards or food sanitary parts.M otorised adj ustment of measuring cups.This machine is designed for three sides sealing packing.Outer envelope intermittent sealingAssembly with inbuilt batch cutting

Packaging type 3 sides sealing

Packaging weight 1-5g ( V aries with product density)

Internal packing siz e ( w) 60mm* ( L) 55mm

( packaging siz e up on req uest)

External packing siz e Film width 160mm x bag length 100mm

( packaging siz e up on req uest)

Packaging speed 30-50( bags) / min

M otor 0.5 HP

Power supply 2 kw - 220 V 50 HZ

M achine dimensions ( L x W x H) 155 x 130 x 235cm ( Approximately)

Packing dimensions ( L x W x H) 18 5 x 103 x 220cm cm ( Approximately)

Net weight 600kgs

Gross weight 720kgs

Optional Attachment Electronic contact coder, Out feed conveyor,

Printing Devices

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

2

AUTOMATIC TEA- B AG W ITH OUTER ENVELOPE PACKAGING MACH INE

UT - 5 1

tea

tea

Plc operated with Touch Screen panel tea bag machine comprises of filter tea bag machine with string and tag and outer envelope packing machine. The tea bag is formed in the first station and the outer envelope is simultaneously formed in the second station. The formed tea bag is then automatically inserted in to the outer envelope and the outer envelope is sealed. This machine is suitable to pack Tea, Herbal products, Coffee.

Tea Bag

2 5

LEADERS IN PACKAGING SOLUTIONSCONVEYORS

Z B UCKET CONVEYOR

F LATB ED CONVEYOR

INCLINED CONVEYOR

INCLINED CONVEYOR

Page 6: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

AUTO SHUT OFF SY STEM – In the event of heater failure the machine automatically halts and the indication is given through the tower light.Level Sensor is incorporated in the hopper to give indication to maintain regular in feed of material in the hopper for better accuracy.AC Drive to regulate the speed of the machine in accordance to the siz e of the sachet and the characteristic and the density of the product.M otoriz ed Adj ustable Dosage Plates for high accuracy.Tower Light indication.Emergency Stop.

Product application Granules, Powder, Liq uidSealing Type 4 Side Seal / 3 Side Seal / Centre SealPacking Siz e 2-10 gms , 10-50 gms, 50 -100 gms 100- 250 gmsFeeding System V olumetric Cup FillerSpeed 40-8 0/ minM ain M otor 1 H.P. 50 HzHeater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer Dia 350 mmContact Parts Stainless SteelPower Consumption 2 Kw 220V -50HzM achine Dimension L. 1000 x W. 900 x H. 1600 ( mm)Net Weight 400 Kgs ( Approx.)

Optional Attachments ( At an extra cost) Electronic contact coder.

Out feed conveyor.

F EATURES:

TECH NICAL SPECIF ICATIONS:

3

Unitek Form Fill Seal M achine integrates sachet making, filling, sealing and coding. Incorporated with advanced technical features to ensures trouble free performance.Unitek Form Fill Seal M achine integrates sachet making, filling, sealing and coding. Incorporated with advanced technical features to ensures trouble free performance.

F ORM F ILL SEAL MACH INE SPECIAL PURPOSE MACH INES

2 4

TAB LET PACKING MACH INE

PENCIL CELL PKG MACH INE

DUAL PRODUCT PACKING MACH INE

AUGER F ILLER W ITH INF EED SCREWCONVEYOR - B ANDSEALER AND

OUT F EED CONVEYOR

PH OTO ELECTRIC CONTROL

OF F

ON

MIN. MAX .

TIMER

F USE 2 A SENSER

DARK

LIGH T

F W D.

F W D.

SW SENSER SW REV.

REV.

TEMP.CONTROLLER

SET

RY

TCB

V.

H EATER DIE ROLLER

VOLT METER H EATER SEALER

PH OTO CELL PANEL

STOP START INCH

RST

COUNTER

MIN. MAX .SPEED.

H EATER I

OF F

ON ONH EATER II

F USE I F USE II F USE III

TEMP.CONTROLLER

SET

RY

TCB

DIGITAL PANEL METER

CONTROL PANEL

ROTARY F EEDER

ROLLTENSION ROLLER

GUIDE ROLLER

PUSH ER

W H EEL

PRESSURE

ADJ USTMENT KNOS

STACKER

CONVEYR

SLIDING UNIT SCANNER

F ORMER

B OLT

DISC TOP VIEW

F USE F USE

POW ER ON

ROTARY SW ITCH

MOTOR ON

VOLTMETER

T.C I

T.C II

POW ER

POWDER

V EGETABLE SEEDS

UT - 5 2

Page 7: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS

2 3

Unitek z ipper pouch packaging machine designed with technical perfection and rugged construction so as to meet with your production req uirements exactly both now and in years to come. It is a continuous operated vertical form fill seal machine. The z ip insertion, sealing & filling is automatic. The machine is eq uipped with PID temperature controller for precise heat control, AC drive to regulate the speed of the machine with silicon rollers for precise pressure on the z ipper tape for perfect sealing. The machine is designed whereby even semi-skilled operator can operate with ease.

AC drive and Pid temperature controllers.

Silicon roller for pulling and sealing the z ipper tape.

Accurate & Precise Design.

Noiseless Performance.

Contact parts in Stainless Steel.

Durable M echanical Structure.

Low M aintenance.

Product Application Supari, M outh Freshener, Tea, Washing Powder, Sweet Supari, betel nuts,Dry Spices,.Sealing Type Z ipper PouchPacking Siz e 2-10 gms, 10-50 gms, 50 -100 gms,Feeding System V olumetric Cup FillerSpeed 40-8 0/ minM ain M otor 1.0 H.P.Heater Load 150 W – 2pcs / 300 W – 4 pcs

Laminate Heat sealable laminate film

Core dia 75 mm / M ax outer Dia 350 mmContact Parts Stainless SteelPower Consumption 2.5 Kw 220V - 50HzM achine Dimension L. 900 x W. 8 00 x H. 2000 ( mm)Weight 450 Kgs ( Approx.)Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyor

F EATURES:

TECH NICAL SPECIF ICATIONS:

4

UT - 5 3

F ORM F ILL SEAL MACH INE - Z IPPER POUCH M/ CLEADERS IN PACKAGING SOLUTIONS

SPECIAL PURPOSE MACH INES

4 H EAD LINEAR W EIGH ER W ITH PLCB AGGING MACH INE

MULTIH EAD W EIGH ER ANDINF EED CONVEYOR

INCENSE STICK PACKING MACH INE

PLC COLLAR M ACHINE

INFEED CONV EY OR 2INFEED CONV EY OR 1

M ULTIHEAD WEIGHER

Page 8: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Electronic Control panelPre progrrame control panel .Photo Sensor for perfect sealing.Change of length of pouch by press of button.Adj ustable liq uid dosage pump.Intermittent horiz ontal and vertical sealing station.Inbuilt batch cutting mechanism.Noiseless Performance.Contact parts in Stainless Steel.Durable M echanical Structure.Superior pouch finish

Product Application Liq uid/ Paste/ Ketchup/ Lubrication oil/ Shampoo/ GelSealing Type 4 Side Seal / 3 Side SealPacking Siz e 1– 5 ml, 5-20 ml, 20-50ml, 50-100mlFeeding System Dosage PumpSpeed 30-55/ minM ain M otor 1.0 H.P.Heater Load 150 W – 4pcs / 300 W – 2 pcs

Laminate Heat sealable laminate film

Core dia 75 mm / M ax outer Dia 350 mmContact Parts Stainless SteelPower Consumption 3 kw - 220 v 50 Hz .M achine Dimension L. 1000 x W. 900 x H. 2000 ( mm)Net Weight 450 Kgs

Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyor S.S. CladdingAir Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

5

FFS Intermittent machine comprises of pneumatic sealing station vertical and horiz ontal for perfect seal and superior pouch finish for liq uid products sutable to pack Ketchup, Paste, Pickles, Shampoo, Hair Oil, Gel etc...

UT - 5 4

SEMI AUTOMATIC NITROGEN F LUSH ING AND SEALING M/ CF F S INTERMITTENT LIQ UID MACH INE

2 2

The machine is fabricated in M .S. frame and eq uipped with control panel, rotary switch, temp controller, interlocked with the solenoid coils/ valves, relays & contactor, indication lamp, electronic push button switch completely housed inside the machine.The nitrogen flushing and sealing machines operates through pneumatically operated gripper to hold the filled sachet the nitrogen flushing noz z le automatically operates by vertically sliding inside the sachet for flushing the nitrogen and slides back after the flushing thereafter the horiz ontally operated pneumatic sealers seal the pouch.

SEMI AUTOMATIC SEALING MACH INE

H ORIZ ONTAL B AND SEALER

NITROGEN / V ACCUM FLUSHING AND SEALING M ACHINE

VACUUM MACH INE

PORTAB LE B AND SEALER

VERTICAL B AND SEALER

UT - 7 3

UT - 7 4

UT - 7 5

UT - 7 7UT - 7 6

Page 9: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

2 1

SEMI AUTOMATIC MACH INE AUGER F ILLER

SEM I AUTOM ATIC SINGLE HEAD WEIGH FILLER

SERVO AUGER F ILLERPLC with HM I touch screen

Servo driven Auger filler

Independent agitation drive

Stainless Steel Hopper

Spiral Screw & Funnel

Electronic foot switch for the operator

All Contact Parts in Stainless Steel

Precise design & perfect construction

Table M ounted.

The product feeding system consists of a set of vibratory trays ( front & rear) feeds the product into the pan. A uniform layer is maintained by synchroniz ing the feeding from the rear and front vibrators to enable accurate weighing.

The receiving pan is mounted at a strain gauge called load cell, which provides a signal the signal though small, is amplified and transmitted to process control electronics.

In the process control the control panel receives the signal from the load cell and after processing the same, compares the data with the pre-set values and gives signal to the vibrators.

The control panel has two set values – Bulk weight value and Target set weight value. The bulk weight is always set less than the target value, which is normally 8 0 to 95% depending upon the product characteristics. Initially both the vibrators run in Coarse mode and when the bulk weight is achieved the vibrators enter the fine mode and the coarse trap shutter closes and stops the coarse feeding.

The final set weight is achieved by fine feeding through fine tray to achieve accurate weighing.

On achieving the preset weight the pan opens and dumps the product.

F F S INTERMITTENT MACH INE - GRANULAR PRODUCTS

FFS intermittent machine comprises of adj iustable dosage plates, clutch-brake motor control panel to pack free flowing products in higher volumes. most suitable for packing Tea, Sooj i, Rice & Pulses, Granular products.

AC drive & clutch/ brake drivenPhoto SensorAdj ustable SS Dosage platesM otorised unwinding roll assemblySuperior pouch finishAccurate & Precise Design.Contact parts in Stainless Steel.Durable M echanical Structure.Low M aintenance

Product Application Tea/ Sooj i/ Rice/ Daal...Granular Products

Sealing Type Centre Seal / Three Side Seal

Packing Siz e Upto 500gms

Feeding System SS Dosage Plates

Speed 20-40/ min ( Depending Upon nature of product and pack siz e)

M ain M otor 1 H.P

Heater Load 150 W – 2pcs / 300 W – 2 pcs

Laminate Heat sealable laminate film

Core Dia 75 mm / M ax outer

Dia 350 mm

Contact Parts Stainless Steel

Power Consumption 220 V 50 HZ

M achine Dimension L. 1000 x W. 900 x H. 2000 ( mm)

Optional Attachments ( At an extra cost) Electronic contact coder.

Out feed conveyor

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

6

UT - 5 5

UT - 7 1

UT - 7 2

Page 10: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

PLC with Color Touch Screen

Pid temperature controller

M otoriz ed unwinding assembly

V ector drive for smooth pulling

Independent motor for Dosage plates

M aterial level sensor no product no operation

Inbuilt batch cutting mechanism

Nitrogen flushing

Emergency Stop

F EATURES:

TECH NICAL SPECIF ICATIONS:

7

F F S INTERMITTENT PLC OPERATED MACH INE

Unitek has designed FFS intermittent machine with Plc operations and driven through vector drive. The advantage is the entire operations are on your command through touch screen panel. The machine comprises of pneumatically operated vertical & horiz ontal sealer for perfect seal and superior sachet finish. Ideally suited to pack free flowing products … Tea, Coffee, Sooj i, Namkeen, Breakfast cereals, Rice & Pulses and similar products

Product application Free Flowing GranulesSealing Type Center Seal / Three Side SealPacking Siz e 5-25 gms / 25-100gms / 100-500gmsFeeding System M otorised Cup FillerM otor 1 H.P. & 0.5 H.P. ( Two M otors)Speed 20-55/ minHeater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate filmContact Parts Core dia 75 mm / M ax outer dia 350 mm Stainless SteelPower Consumption 3 Kw 220V - 50HzM achine Dimension L. 1000 x W. 910 x H. 2150 ( mm)Net Weight 400 Kgs ( Approx.)Optional Attachments ( At an extra cost) Auger filler, Electronic contact coder. Out feed conveyor.Air Compressor 6 CFM

UT - 5 6

UT - 6 9

UT - 7 0

H ORIZ ONTAL POUCH PACKING MACH INE

Adj ustable dosage pump.

Th e Pr o d u c t Po u c h F o r m i n g a n d Se a l i n g s y s t e mLaminate film roll loading and unwinding arrangement Colored Eye M ark Photocell registration system to allow controlled flow of laminated film roll.Chute to give form to 4 side seal sachet from laminated film roll.

Mi c r o p r o c e s s o r & PLC B a s e d El e c t r o n i c Co n t r o l l e r M ain on / off SwitchDisplay UnitTemperature controllerP.L.CRotary / Push button switches

2 0

SEMI AUTOMATIC MACH INE - CUP F ILLER

SEMI AUTOMATIC PLC OPERATED CUP F ILLERSemi automatically operated filling device to fill product in preformed sachet. Electric control panel with Rotary Switch, PLC & M M I, Indication lamp, Foot pedal switch, proximity sensor, Geared motor , Ac V ariable Drive. Adj ustable Dosage plates with SS pockets and Hopper.Op e r a t i o n o f Ma c h i n e : -The telescopic adj ustable dosage plates comprising of 2 pockets each pocket designed to measure 2.5 kgs of product , the operator will set the preset count in the display panel ie. Count set = 1 , the disc will rotate dump the material from one pocket = 2.5 kgs and halts the operator presses the foot switch again and the same cycle begins, count set = 2 product will be dumped from two pockets = 5kgs and the disc will halt... similarly for count of 3 & 4.The product is dumped in the funnel and beneath the funnel a preformed bag is held by the operator.

Te c h n i c a l Pa r a m e t e rOutput : 40-60bags/ minElectric Current : 2KW, 3 phases, 440V , 50HzM ax. V olume : 60mlBag Format M in 50 x 50, M ax 110 x 130mmSealing Type3 or 4 side sealingRoll Outer Dia : Outer 500mmM achine Weight : 520kg

DOSING SYSTEM

Page 11: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

1 9

M achine is made of Stainless Steel

Foil M onitoring ( end + tear)

Sealing Pressure : mechanical + pneumatic

Filling amount adj ustable

M oistening of sticks adj ustable

Product monitoring automatic + refill

Halts in the absence of the product or the film

Displays all malfunctions

Output continuously adj ustable electromechanically

Counting of sticks

F EATURES:

SNUSS F ILTER SACH ET PACKING MACH INE

High Speed Filter Snuss Sachet Packaging M achine

M / c M echanism Continuous M otionM easuring Weight V olumetricSpeed 300/ min ( depending upon the flow charecterstic of the product)Sealing Center seal.Bag width standard 12mm, 16, 18Special bag width On req uestBag length M in 30mm to 40mmTracks Single TrackDiameter of film reel 400mmAir Connection 6BarWattage approx. 2.5kWV oltage Supply Standard 400V / 3 phase/ N/ PE/ 50Hz ( also available in 1phase 220V AC)Packing M aterial Tea bag Paper, Nonwoven Fleece, special foils.Product to be packed Non-Smoke M outh Tobacco, snuff.V ertical & Horiz ontal Sealing PneumaticWeight 500 kgs. appx

TECH NICAL SPECIF ICATIONS: UT - 6 8

8

F F S INTERMITTENT MACH INE - MOTORISED DISC

AUTO SHUT OFF SY STEM – In the event of heater failure the machine automatically halts and the indication is given through the tower light.Level Sensor is incorporated in the hopper to give indication to maintain regular in feed of material in the hopper for better accuracy.AC Drive to regulate the speed of the machine in accordance to the siz e of the sachet and the characteristic and the density of the product.M otoriz ed Adj ustable Dosage Plates for high accuracy.Superior finish of the sachet.In-built Batch Cutting mechanism.Emergency Stop.

Product Application Free Flowing ProductSealing Type Centre SealPacking Siz e 50-200 gms , 200-500 gmsFeeding System V olumetric Cup FillerSpeed 25-65/ minM ain M otor 1 H.P. 50 HzHeater Load 150 W – 2 pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mmContact Parts Stainless SteelPower Consumption 2 Kw 220V - 50HzM achine Dimension L. 1000 x W. 910 x H. 2150 ( mm)Net Weight 430 Kgs ( Approx.)Optional Attachments ( At an extra cost) Contact coder / Ink Jet / TTO Printer Out feed conveyor. Nitrogen Gas Flushing.Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

FFS Intermittent machine state of the art of technology comprises with most advanced features at economical cost to pack free flowing products in pouches. The M achine comprises of pneumatically operated vertical and horiz ontal sealers with inbuilt batch cutting facility,motoriz ed adj ustable dosage plates to obtain high accuracy while the machine is in operation.

UT - 5 7

dosage plates to obtain high accuracy while the machine is in operation.

Page 12: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

Automatic Intermittent machine with linear vibratory feeder to pack namkeen, kurkure, puff, cheese ball in pouches with nitrogen gas flushing. The machine is eq uiped with Unwinding roll assembly and inbuilit batch cutting facility. The machine is designed to be operated by semi skilled operator and give trouble free performance.

Electronic control panel with Pid temp controller change of length of pouch by press of button.Linear feeder for smooth flow of product, Level Sensor is incorporated to maintain regular feed of material.AC Drive to regulate the speed of the machine in accordance to the siz e of the pouch and the characteristic and the density of the product.Pneumatic sealing station with batch cutting mechanism.Adj ustable Dosage Plates for high accuracy.Nitrogen Flushing

Product Application Namkeen , Kurkure, Cheese BallSealing Type Centre SealPacking Siz e 10-100 gmsFeeding System V olumetric Cup FillerSpeed 300/ minM ain M otor ½ H.P. 50 Hz Single phaseHeater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mmContact Parts Stainless SteelPower Consumption 2 Kw 220V - 50HzM achine Dimension L. 1000 x W. 910 x H. 2300 ( mm)Net Weight 450 Kgs ( Approx.)

Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyor

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

9

and inbuilit batch cutting facility. The machine is designed to be operated by semi skilled operator

F F S INTERMITTENT MACH INE W ITH LINEAR F EEDER

UT - 5 8

1 8

F EATURES:

H ORIZ ONTAL F LOW W RAP MACH INE

Sachet forming & sealing device with any one selected width of former.Electronic control panel with appropriate interlocking system, PID for vertical and horiz ontal sealing station, Sachet counter, Rotary switch with indication lamps, applicable relays , contactors, V FD drive, flexible wire completely housed inside the machine.Scanner for correction of eye mark in the printed heat sealable laminated filmAll product contact parts in SS-304.The product is fed in the conveyor by the operator the pusher automatically collects the product and moves it horiz ontally to the tube forming device where the cross sealing and the cutting knife separates the packed pouches.

Horiz ontal flow wrap machine suitable to pack irregular shaped products ie. Scrotch bite, biscuits, rusk, Choclate, Sohan Halwa, Ice Creams Bars, Camphor and hardware items... Hinges, Locks, Bearings etc.

Product Application Soap, Scrotch bite, Biscuits, Rusk, Choclate, Sohan Halwa,

Ice Cream & Chocolate bars, Hinges, Bearings etc.

Packaging Speed 8 0-200 per minute ( depending upon the pack siz e)

Sealing System Continuous Heat Seal

Pulling System Servo / V ector drive

Power Consumption 3.0 kw 415 v 50 Hz

Optional Attachment Ink j et / TTO printer

Contact Parts SS304

Websiz e Width 40-125 mm

Height 40-100 mm

Length 70-225 mm

Weight 1250 KG

TECH NICAL SPECIF ICATIONS: UT - 6 7

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Page 13: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

1 7

Unitek M ultitrack machine is a state of the art of technology for packing liq uid, pastes, ketchup, tea/ coffee, spices and similar products in heat sealable laminated film.

Its an intermittent machine PLC operated eq uipped with PID temperature controller film unwinding unit ,web control system,electromagnetic clutch & Break system/ servo system.

The machine can form 2 track- 8 track depending upon the width of sachet & the sealing j aws are adj ustable for various sachet width.

The machine is fabricated of mild steel painted with epoxy/ powder coating.

Sealing j aw are of SS/ special grade of high carbon steel. All product contact parts are food grade stainless steel.

De s c r i p t i o n Un i MLT 8 0 0 * Un i MLT 6 0 0 * Un i MLT 4 0 0 *1. M achine Speed Upto 8 0 SPM Depending Upto 70 SPM Upto 65 SPM on the product & q uality to be packed2. Packing Range 0.2 ml/ gms to 20ml/ gms 4ml/ gms to 100ml/ gms 4ml/ gms to 100ml/ gms3. No. of Tracks Depending on the Pouch Depending on the Pouch Upto 4 track width( 8 -10 track) width( 8 -10 track) 4. M ax. Roll Width 8 00mm 600mm 400mm5. M ax.Roll Dia 500m 500mm 500mm6. M ax.Length of pouch Programmable 250mm 150mm7. Film Draw M echanism Op t i o n Clutch & Break Clutch & Break a) -Servo based b) -clutch & break 8 . Web Controller Op t i o n Pneumo hydraulic web Pneumo hydraulic web a) - Electronic web edge control edge controller edge controller b) -Pneumo hydraulic web edge controller9. Compressed Air 2 CFM @6 kg/ cm sq . 2 CFM @6 kg/ cm sq . 2 CFM @6 kg/ cm sq .10. Power 9.4kw 7.6kw 5.0kw11. Dimension ( L* W* H) 4000mm* 1600mm* 2700mm 2100mm* 1500mm* 2700mm 18 0mm* 120mm* 2500mm12. Net Weight 2200kg 1500kg 1200kg

F EATURES:

TECH NICAL SPECIF ICATIONS:

MULTI TRACK MACH INE

UT - 6 6

M ulti track M achine most suited to pack products at high speed available in 2 - 10 tracks in four side seal idelly suited to pack tea, coffee, supari, mouth freshner, free flowing powder, ketchup, hair oil, Shampoo, pesticides and similar products.

1 0

FFS Intermittent machine state of the art of technology comprises with most advanced features at economical cost to pack free flowing products in pouches. The machine comprises of pneumatically operated vertical and horiz ontal sealing machine with single head load cell weigher to weigh and dispense the product into the pouch.

AUTO SHUT OFF SY STEM – In the event of heater failure the machine automatically halts and the indication is given through the tower light.

PLC with Touch Screen HM I

Teaching Scanner.

AC Drive to regulate the speed.

Emergency Stop.

Inbuilt Batch cutting

Nitrogen Flushing

Product Application Dry fruits, vermicelli, kurkure

Sealing Type Centre Seal

Packing Siz e 50-250 gms , 250 – 500 gms, 500 – 1000 gms

Feeding System Load cell Weigher

Speed 6-15/ min ( Depending upon number of heads)

M ain M otor 1 H.P. 50 Hz

Heater Load 150 W – 2pcs / 300 W – 2 pcs

Laminate Heat sealable laminate film

Core dia 75 mm / M ax outer dia 350 mm

Contact Parts Stainless Steel

Power Consumption 3 Kw 220V - 50Hz

M achine Dimension L. 1000 x W. 910 x H. 1560 ( mm)

Net Weight 600 Kgs ( Approx.)

Optional Attachments ( At an extra cost) Electronic contact coder.

Out feed conveyor. Nitrogen Gas Flushing

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

operated vertical and horiz ontal sealing machine with single head load cell weigher to weigh and

F F S INTERMITTENT MACH INE W ITH W EIGH ER

UT - 5 9

Page 14: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

Electronic Control PanelAuger filler clutch brake drivenSeparate motor for AgitatorPneumatic vertical & horiz ontal sealing station.Film Pulling Through Silicon RollerInbuilt Batch cutting M echanism.Superior Pouch Finish

Product Application Spices, Costmetics, Coffee, Talcum Powder, Washing Powder, M ehndi, Pesticides, Flour etc.Packaging Speed 20-40 Bags/ minM ax. Weight / Bag Upto 250 gmsPack Siz e Roll Width – 90-48 0mm Pouch Length – 100-500mm Core Dia.- 75 mm M ax Outer Dia.- 350 mmFilm ( unwinding through synchroniz e motor) Type - M ultilayer laminate Web siz e - 200-470 mmSealing System Continuous Heat Seal, Pillow type / 3 or 4 side sealFilling System Auger FillerPulling System Clutch / Brake - V ector DrivenPower Consumption 4.5 KW, 415 V 50 HzOptional Attachment Pyramid Pouch Assembly Electronic contact coder outfeed conveyorDimension 2000 x 1200 x 2600mm( LxWxH)Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

1 1

F F S INTERMITTENT MACH INE - AUGER F ILLER

FFS Intermittent with Auger filler to pack products in small smaller packs.Suitable for packing Washing Powder, Protein Powder, Spices, M ehndi, Hair dye.. similar powdered products.

UT - 6 0

1 6

H IGH SPEED SERVO DRIVEN V.F .F .S. MACH INEBag drive unit with coated belt with pneumatic belt pressure adj ustment for optimum performance driven by servo motors 6” colour touch screenPhoto electric print mark teaching sensorPid temperature controllers.Pneumatics from festo – smc - comoz z i M otor driven unwinder unit with automatic control to unwind heavy rolls & to supply the film to the bagger with same tension.Pneumatically operated push through knife.Geared motors with life time lubrication.Pillow & guesset type packaging operations.

Product Application Tea, Namken, Snack foods, Kurkure, Rice & Pulses, Seeds,Breaksfast Cereals, Peanuts, Chirva Packaging Speed 30-8 0 ( depending upon the pack siz e)M ax weight/ Bag Upto 2 kgLaminate Heat sealable laminated film Core dia 75 mm / web siz e – 700 mmSealing System Continuous Heat SealFilling System M ulti Head Weigh FillerPulling System Servo / V ector drivePower consumption 6.5 kw 415 v 50 HzOptional Attachment Nitrogen Flushing, Bucket Conveyor, Out feed Conveyor,Ink j et / TTO printerAir Compressor 8 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

Unitek offers high speed packing machine comprising of Multi head weigher with Servo Bagging Machine for packing products like..Tea, Namkeen, Kurkure, Snack Foods, Breakfast cereals, Seeds, Rice & Pulses, Dry fruits.. and similar products.

MULTIH EAD W EIGH ER - B AGGING MACH INE

UT - 6 5

MULTI H EAD W EIGH ER IP-65 protected Air cooledTiming bucket with error free discharge chute multihead weigher 14 bucket ( dimple plated)hopper material sensorStable 10 or 14 bucket structure.Best weight combinations chosen by scientific computer.Correct calculations by high-precision load cell.All the contact parts made of stainless steel to maintain neatness and hygiene.

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Page 15: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

6” colour touch screen with plcauto halting system in the event of heater failureM otorised adj ustable dosage plates for high accuracybag drive unit with coated belt with pneumatic belt pressure adj ustment for optimum performance driven by servo motors photo electric print mark teaching sensorPid temperature controllers.Pneumatics from festo – smc - comoz z i M otor driven unwinder unit with automatic control to unwind heavy rolls & to supply the film to the bagger with same tension.Inbuilt batch cutting mechanismGeared motors with life time lubrication.Product out deeding can be furnished with an optional outfeed conveyorPillow & guesset type packaging operations.Nitrogen Flushing

Product application namkeen, kurkure, peanuts, dal, rice, tea, coffee, washing powder and host of similar products Sealing type centre seal / guesset pack Three side or four side seal Packing siz e 10-50 g, 50- 250 g, 250-1000 g, 1 – 5 kg, 5 – 10 kg Filling system M otorised telescopic cup filler Pulling system Servo or vector drive Speed 15 - 70/ min ( depending upon the pack siz e & weight) .

Laminate Heat sealable laminated film Core dia 75 mm / web siz e – 900 mm Contact parts Stainless steel Power req uirement 415 v 50 hz M achine diemnsion( L x W x H) mm 2000 x 1200 x 2700 Net weight 900 kgs

Optional attachement Ink j et./ tto printer or contact coder In feed conveyor / out feed conveyor S.S. Cladding. Air Compressor 8 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

1 5

PLC SERVO COLLAR MACH INE - CUP F ILLER

Unitek offers high speed Collar M achine for packing free flowing products in pillow/ gusset pack. The advantage is the machine comprises of motorised adj ustable dosage plates even while the machine is in operation the the weight accuracy can be set to adj ust the change in density of the product. Ideally suited to pack.. Namkeen, Kurkure, Peanuts, Dal, Rice, Tea, Coffee, Washing powder and host of similar products.

UT - 6 4 UT - 6 1

1 2

Plc wth touch screen panelNo. of counts to be packed can be fed in the M M ILinear/ ball feeder as per the product charactersticsV FD driven machine eliminates reduces wear & tear of mechanical componentsInbuilt batch cutting mechanismAll contact parts in Stainless steel

F EATURES:

TECH NICAL SPECIF ICATIONS:

CONICAL DH OOP / AGARB ATTI PACKING MACH INE

Dhoop / agarbatti/ sambrani on counting mechanism. In the M M I the prescribed counts are fed the vertical ffs machine form the pouch and halts for the prescribed numbers of counts to dispense in the pack. The product dhoop/ agarbatti is fed in the V ibratory feeder and is transferred on to the conveyor with 2-4 track as per the req uirement of the product. Precision laser sensors are mounted on the conveyor to count the number of pieces to be dispensed in the pack. The moment the count is complete the horiz ontal sealer seals the pouch and the next cycle begins.

Product Application Aggarbati / Conical Dhoop / Sambrani

Sealing Type Centre Seal / Three Side Seal

Sealing Station Pneumatic Intermittent operated with inbuilt

batch cutting facility

Packing Siz e As per number of counts

Speed 20-40 / min ( depending upon counts)

M ain M otor 1 H.P., Conveyor M otor 0.5 H.P.

Heater 150 W- 2 pcs/ 300 W – 2 pcs

Laminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mm

Contact Parts Stainless Steel

Power 415v 50 Hz

Optional Attachment Electronic contact coder Out feed conveyor

Air Compressor 6 CFM

F F S INTERMITTENT MACH INE - COUNTING MECH ANISM

F RONT VIEWSIDE VIEW

B OW L F EEDER 1 B OW L F EEDER 2 B OW L F EEDER 3 B OW L F EEDER 4 B OW L F EEDER 5

B UCKET CONVEYOR

PRODUCT 1 PRODUCT 2 PRODUCT 3 PRODUCT 4 PRODUCT 5

TOP VIEW OF B OW L F EEDER W ITH B UCKET CONVEYOR

moment the count is complete the horiz ontal sealer seals the pouch and the next cycle begins.

Page 16: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

1 3

FFS Intermittent M achine with bucket conveyor

suitable for packaging irregular shaped products

individually or in bulk i.e. Rubber, Components,

Bushes, Spring , Washers, Nut & Bolt , Dhoop,

Agarbatti.

Accurate & Precise Design.

Noiseless Performance.

Contact Parts In Stainless Steel.

Durable M echanical Structure.

Low Wear & Tear And M aintenance.

In-built Batch Cutting M echanism.

Optional Nitrogen Flushing Device

Economical Reliable Solution

Product Application Irregular shaped productsSealing Type Centre Seal / Three Side SealPacking Siz e Single pc or BulkFeeding System Bucket ConveyorSpeed 20-40/ minM ain M otor 0.5 H.P.Heater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mmContact Parts Stainless SteelPower Consumption 220 V 50 HZM achine Dimension L. 1000 x W. 910 x H. 1560 ( mm)Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyorAir Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

F F S INTERMITTENT MACH INE B UCKET CONVEYOR

UT - 6 2

1 4

The sealing and cutting operations are through fast activated air cylinder for highly efficient operations

This unit is eq uipped with Servo auger filler to pack the product in pouches. PLC controlled servo driven ensuring Superior bag forming accuracy

Photo-cell controlled Teaching Scanner Ensures extremely accurate bag forming, sealing and cutting performance with Static Eliminator.

The entire procedure from bag forming, filling and sealing to cutting and packaging is fully automatically operated.

This unit is designed to perform pillow / gusset type packaging operations.

Nitrogen Flushing

Product Application Spices, Costmetics, Coffee, Pesticides, Flour, Besan, M aida, Washing Powder, M ehndi etc.Packaging Speed 15-60 Bags/ min ( Dependin Upon nature of product and pack siz e)M ax. Weight / Bag Upto 10 KgPack Siz e Roll Width – 90-600mm Pouch Length – 100-550mm Core Dia.- 75 mm M ax Outer Dia.- 700 mmSealing System Type - Continuous Heat SealPillow type/ Gusset

Filling System Servo Auger Filler

Pulling System Servo / V FD

Power Consumption 415V - 50Hz

Optional Attachment Electronic contact coder, In feed conveyor, Out feed conveyor, Printing Devices

Dimension 2000x1200x3000mm( LxWxH)

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

W e are involved in offering a comprehensive range of I ntelligent, PL C operated servo driven machine specially designed to work in conj uction with an optional feeding system for increase production speed and productivity. The complete machine is operated b y a PL C with Touch Screen.

SERVO AUGER - SERVO B AGGING MACH INE

UT - 6 3

Page 17: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

1 3

FFS Intermittent M achine with bucket conveyor

suitable for packaging irregular shaped products

individually or in bulk i.e. Rubber, Components,

Bushes, Spring , Washers, Nut & Bolt , Dhoop,

Agarbatti.

Accurate & Precise Design.

Noiseless Performance.

Contact Parts In Stainless Steel.

Durable M echanical Structure.

Low Wear & Tear And M aintenance.

In-built Batch Cutting M echanism.

Optional Nitrogen Flushing Device

Economical Reliable Solution

Product Application Irregular shaped productsSealing Type Centre Seal / Three Side SealPacking Siz e Single pc or BulkFeeding System Bucket ConveyorSpeed 20-40/ minM ain M otor 0.5 H.P.Heater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mmContact Parts Stainless SteelPower Consumption 220 V 50 HZM achine Dimension L. 1000 x W. 910 x H. 1560 ( mm)Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyorAir Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

F F S INTERMITTENT MACH INE B UCKET CONVEYOR

UT - 6 2

1 4

The sealing and cutting operations are through fast activated air cylinder for highly efficient operations

This unit is eq uipped with Servo auger filler to pack the product in pouches. PLC controlled servo driven ensuring Superior bag forming accuracy

Photo-cell controlled Teaching Scanner Ensures extremely accurate bag forming, sealing and cutting performance with Static Eliminator.

The entire procedure from bag forming, filling and sealing to cutting and packaging is fully automatically operated.

This unit is designed to perform pillow / gusset type packaging operations.

Nitrogen Flushing

Product Application Spices, Costmetics, Coffee, Pesticides, Flour, Besan, M aida, Washing Powder, M ehndi etc.Packaging Speed 15-60 Bags/ min ( Dependin Upon nature of product and pack siz e)M ax. Weight / Bag Upto 10 KgPack Siz e Roll Width – 90-600mm Pouch Length – 100-550mm Core Dia.- 75 mm M ax Outer Dia.- 700 mmSealing System Type - Continuous Heat SealPillow type/ Gusset

Filling System Servo Auger Filler

Pulling System Servo / V FD

Power Consumption 415V - 50Hz

Optional Attachment Electronic contact coder, In feed conveyor, Out feed conveyor, Printing Devices

Dimension 2000x1200x3000mm( LxWxH)

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

W e are involved in offering a comprehensive range of I ntelligent, PL C operated servo driven machine specially designed to work in conj uction with an optional feeding system for increase production speed and productivity. The complete machine is operated b y a PL C with Touch Screen.

SERVO AUGER - SERVO B AGGING MACH INE

UT - 6 3

Page 18: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

6” colour touch screen with plcauto halting system in the event of heater failureM otorised adj ustable dosage plates for high accuracybag drive unit with coated belt with pneumatic belt pressure adj ustment for optimum performance driven by servo motors photo electric print mark teaching sensorPid temperature controllers.Pneumatics from festo – smc - comoz z i M otor driven unwinder unit with automatic control to unwind heavy rolls & to supply the film to the bagger with same tension.Inbuilt batch cutting mechanismGeared motors with life time lubrication.Product out deeding can be furnished with an optional outfeed conveyorPillow & guesset type packaging operations.Nitrogen Flushing

Product application namkeen, kurkure, peanuts, dal, rice, tea, coffee, washing powder and host of similar products Sealing type centre seal / guesset pack Three side or four side seal Packing siz e 10-50 g, 50- 250 g, 250-1000 g, 1 – 5 kg, 5 – 10 kg Filling system M otorised telescopic cup filler Pulling system Servo or vector drive Speed 15 - 70/ min ( depending upon the pack siz e & weight) .

Laminate Heat sealable laminated film Core dia 75 mm / web siz e – 900 mm Contact parts Stainless steel Power req uirement 415 v 50 hz M achine diemnsion( L x W x H) mm 2000 x 1200 x 2700 Net weight 900 kgs

Optional attachement Ink j et./ tto printer or contact coder In feed conveyor / out feed conveyor S.S. Cladding. Air Compressor 8 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

1 5

PLC SERVO COLLAR MACH INE - CUP F ILLER

Unitek offers high speed Collar M achine for packing free flowing products in pillow/ gusset pack. The advantage is the machine comprises of motorised adj ustable dosage plates even while the machine is in operation the the weight accuracy can be set to adj ust the change in density of the product. Ideally suited to pack.. Namkeen, Kurkure, Peanuts, Dal, Rice, Tea, Coffee, Washing powder and host of similar products.

UT - 6 4 UT - 6 1

1 2

Plc wth touch screen panelNo. of counts to be packed can be fed in the M M ILinear/ ball feeder as per the product charactersticsV FD driven machine eliminates reduces wear & tear of mechanical componentsInbuilt batch cutting mechanismAll contact parts in Stainless steel

F EATURES:

TECH NICAL SPECIF ICATIONS:

CONICAL DH OOP / AGARB ATTI PACKING MACH INE

Dhoop / agarbatti/ sambrani on counting mechanism. In the M M I the prescribed counts are fed the vertical ffs machine form the pouch and halts for the prescribed numbers of counts to dispense in the pack. The product dhoop/ agarbatti is fed in the V ibratory feeder and is transferred on to the conveyor with 2-4 track as per the req uirement of the product. Precision laser sensors are mounted on the conveyor to count the number of pieces to be dispensed in the pack. The moment the count is complete the horiz ontal sealer seals the pouch and the next cycle begins.

Product Application Aggarbati / Conical Dhoop / Sambrani

Sealing Type Centre Seal / Three Side Seal

Sealing Station Pneumatic Intermittent operated with inbuilt

batch cutting facility

Packing Siz e As per number of counts

Speed 20-40 / min ( depending upon counts)

M ain M otor 1 H.P., Conveyor M otor 0.5 H.P.

Heater 150 W- 2 pcs/ 300 W – 2 pcs

Laminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mm

Contact Parts Stainless Steel

Power 415v 50 Hz

Optional Attachment Electronic contact coder Out feed conveyor

Air Compressor 6 CFM

F F S INTERMITTENT MACH INE - COUNTING MECH ANISM

F RONT VIEWSIDE VIEW

B OW L F EEDER 1 B OW L F EEDER 2 B OW L F EEDER 3 B OW L F EEDER 4 B OW L F EEDER 5

B UCKET CONVEYOR

PRODUCT 1 PRODUCT 2 PRODUCT 3 PRODUCT 4 PRODUCT 5

TOP VIEW OF B OW L F EEDER W ITH B UCKET CONVEYOR

Page 19: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

Electronic Control PanelAuger filler clutch brake drivenSeparate motor for AgitatorPneumatic vertical & horiz ontal sealing station.Film Pulling Through Silicon RollerInbuilt Batch cutting M echanism.Superior Pouch Finish

Product Application Spices, Costmetics, Coffee, Talcum Powder, Washing Powder, M ehndi, Pesticides, Flour etc.Packaging Speed 20-40 Bags/ minM ax. Weight / Bag Upto 250 gmsPack Siz e Roll Width – 90-48 0mm Pouch Length – 100-500mm Core Dia.- 75 mm M ax Outer Dia.- 350 mmFilm ( unwinding through synchroniz e motor) Type - M ultilayer laminate Web siz e - 200-470 mmSealing System Continuous Heat Seal, Pillow type / 3 or 4 side sealFilling System Auger FillerPulling System Clutch / Brake - V ector DrivenPower Consumption 4.5 KW, 415 V 50 HzOptional Attachment Pyramid Pouch Assembly Electronic contact coder outfeed conveyorDimension 2000 x 1200 x 2600mm( LxWxH)Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

1 1

F F S INTERMITTENT MACH INE - AUGER F ILLER

FFS Intermittent with Auger filler to pack products in small smaller packs.Suitable for packing Washing Powder, Protein Powder, Spices, M ehndi, Hair dye.. similar powdered products.

UT - 6 0

1 6

H IGH SPEED SERVO DRIVEN V.F .F .S. MACH INEBag drive unit with coated belt with pneumatic belt pressure adj ustment for optimum performance driven by servo motors 6” colour touch screenPhoto electric print mark teaching sensorPid temperature controllers.Pneumatics from festo – smc - comoz z i M otor driven unwinder unit with automatic control to unwind heavy rolls & to supply the film to the bagger with same tension.Pneumatically operated push through knife.Geared motors with life time lubrication.Pillow & guesset type packaging operations.

Product Application Tea, Namken, Snack foods, Kurkure, Rice & Pulses, Seeds,Breaksfast Cereals, Peanuts, Chirva Packaging Speed 30-8 0 ( depending upon the pack siz e)M ax weight/ Bag Upto 2 kgLaminate Heat sealable laminated film Core dia 75 mm / web siz e – 700 mmSealing System Continuous Heat SealFilling System M ulti Head Weigh FillerPulling System Servo / V ector drivePower consumption 6.5 kw 415 v 50 HzOptional Attachment Nitrogen Flushing, Bucket Conveyor, Out feed Conveyor,Ink j et / TTO printerAir Compressor 8 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

Unitek offers high speed packing machine comprising of Multi head weigher with Servo Bagging Machine for packing products like..Tea, Namkeen, Kurkure, Snack Foods, Breakfast cereals, Seeds, Rice & Pulses, Dry fruits.. and similar products.

MULTIH EAD W EIGH ER - B AGGING MACH INE

UT - 6 5

MULTI H EAD W EIGH ER IP-65 protected Air cooledTiming bucket with error free discharge chute multihead weigher 14 bucket ( dimple plated)hopper material sensorStable 10 or 14 bucket structure.Best weight combinations chosen by scientific computer.Correct calculations by high-precision load cell.All the contact parts made of stainless steel to maintain neatness and hygiene.

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Page 20: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

1 7

Unitek M ultitrack machine is a state of the art of technology for packing liq uid, pastes, ketchup, tea/ coffee, spices and similar products in heat sealable laminated film.

Its an intermittent machine PLC operated eq uipped with PID temperature controller film unwinding unit ,web control system,electromagnetic clutch & Break system/ servo system.

The machine can form 2 track- 8 track depending upon the width of sachet & the sealing j aws are adj ustable for various sachet width.

The machine is fabricated of mild steel painted with epoxy/ powder coating.

Sealing j aw are of SS/ special grade of high carbon steel. All product contact parts are food grade stainless steel.

De s c r i p t i o n Un i MLT 8 0 0 * Un i MLT 6 0 0 * Un i MLT 4 0 0 *1. M achine Speed Upto 8 0 SPM Depending Upto 70 SPM Upto 65 SPM on the product & q uality to be packed2. Packing Range 0.2 ml/ gms to 20ml/ gms 4ml/ gms to 100ml/ gms 4ml/ gms to 100ml/ gms3. No. of Tracks Depending on the Pouch Depending on the Pouch Upto 4 track width( 8 -10 track) width( 8 -10 track) 4. M ax. Roll Width 8 00mm 600mm 400mm5. M ax.Roll Dia 500m 500mm 500mm6. M ax.Length of pouch Programmable 250mm 150mm7. Film Draw M echanism Op t i o n Clutch & Break Clutch & Break a) -Servo based b) -clutch & break 8 . Web Controller Op t i o n Pneumo hydraulic web Pneumo hydraulic web a) - Electronic web edge control edge controller edge controller b) -Pneumo hydraulic web edge controller9. Compressed Air 2 CFM @6 kg/ cm sq . 2 CFM @6 kg/ cm sq . 2 CFM @6 kg/ cm sq .10. Power 9.4kw 7.6kw 5.0kw11. Dimension ( L* W* H) 4000mm* 1600mm* 2700mm 2100mm* 1500mm* 2700mm 18 0mm* 120mm* 2500mm12. Net Weight 2200kg 1500kg 1200kg

F EATURES:

TECH NICAL SPECIF ICATIONS:

MULTI TRACK MACH INE

UT - 6 6

M ulti track M achine most suited to pack products at high speed available in 2 - 10 tracks in four side seal idelly suited to pack tea, coffee, supari, mouth freshner, free flowing powder, ketchup, hair oil, Shampoo, pesticides and similar products.

1 0

FFS Intermittent machine state of the art of technology comprises with most advanced features at economical cost to pack free flowing products in pouches. The machine comprises of pneumatically operated vertical and horiz ontal sealing machine with single head load cell weigher to weigh and dispense the product into the pouch.

AUTO SHUT OFF SY STEM – In the event of heater failure the machine automatically halts and the indication is given through the tower light.

PLC with Touch Screen HM I

Teaching Scanner.

AC Drive to regulate the speed.

Emergency Stop.

Inbuilt Batch cutting

Nitrogen Flushing

Product Application Dry fruits, vermicelli, kurkure

Sealing Type Centre Seal

Packing Siz e 50-250 gms , 250 – 500 gms, 500 – 1000 gms

Feeding System Load cell Weigher

Speed 6-15/ min ( Depending upon number of heads)

M ain M otor 1 H.P. 50 Hz

Heater Load 150 W – 2pcs / 300 W – 2 pcs

Laminate Heat sealable laminate film

Core dia 75 mm / M ax outer dia 350 mm

Contact Parts Stainless Steel

Power Consumption 3 Kw 220V - 50Hz

M achine Dimension L. 1000 x W. 910 x H. 1560 ( mm)

Net Weight 600 Kgs ( Approx.)

Optional Attachments ( At an extra cost) Electronic contact coder.

Out feed conveyor. Nitrogen Gas Flushing

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

F F S INTERMITTENT MACH INE W ITH W EIGH ER

UT - 5 9

Page 21: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

Automatic Intermittent machine with linear vibratory feeder to pack namkeen, kurkure, puff, cheese ball in pouches with nitrogen gas flushing. The machine is eq uiped with Unwinding roll assembly and inbuilit batch cutting facility. The machine is designed to be operated by semi skilled operator and give trouble free performance.

Electronic control panel with Pid temp controller change of length of pouch by press of button.Linear feeder for smooth flow of product, Level Sensor is incorporated to maintain regular feed of material.AC Drive to regulate the speed of the machine in accordance to the siz e of the pouch and the characteristic and the density of the product.Pneumatic sealing station with batch cutting mechanism.Adj ustable Dosage Plates for high accuracy.Nitrogen Flushing

Product Application Namkeen , Kurkure, Cheese BallSealing Type Centre SealPacking Siz e 10-100 gmsFeeding System V olumetric Cup FillerSpeed 300/ minM ain M otor ½ H.P. 50 Hz Single phaseHeater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mmContact Parts Stainless SteelPower Consumption 2 Kw 220V - 50HzM achine Dimension L. 1000 x W. 910 x H. 2300 ( mm)Net Weight 450 Kgs ( Approx.)

Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyor

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

9

F F S INTERMITTENT MACH INE W ITH LINEAR F EEDER

UT - 5 8

1 8

F EATURES:

H ORIZ ONTAL F LOW W RAP MACH INE

Sachet forming & sealing device with any one selected width of former.Electronic control panel with appropriate interlocking system, PID for vertical and horiz ontal sealing station, Sachet counter, Rotary switch with indication lamps, applicable relays , contactors, V FD drive, flexible wire completely housed inside the machine.Scanner for correction of eye mark in the printed heat sealable laminated filmAll product contact parts in SS-304.The product is fed in the conveyor by the operator the pusher automatically collects the product and moves it horiz ontally to the tube forming device where the cross sealing and the cutting knife separates the packed pouches.

Horiz ontal flow wrap machine suitable to pack irregular shaped products ie. Scrotch bite, biscuits, rusk, Choclate, Sohan Halwa, Ice Creams Bars, Camphor and hardware items... Hinges, Locks, Bearings etc.

Product Application Soap, Scrotch bite, Biscuits, Rusk, Choclate, Sohan Halwa,

Ice Cream & Chocolate bars, Hinges, Bearings etc.

Packaging Speed 8 0-200 per minute ( depending upon the pack siz e)

Sealing System Continuous Heat Seal

Pulling System Servo / V ector drive

Power Consumption 3.0 kw 415 v 50 Hz

Optional Attachment Ink j et / TTO printer

Contact Parts SS304

Websiz e Width 40-125 mm

Height 40-100 mm

Length 70-225 mm

Weight 1250 KG

TECH NICAL SPECIF ICATIONS: UT - 6 7

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Page 22: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

1 9

M achine is made of Stainless Steel

Foil M onitoring ( end + tear)

Sealing Pressure : mechanical + pneumatic

Filling amount adj ustable

M oistening of sticks adj ustable

Product monitoring automatic + refill

Halts in the absence of the product or the film

Displays all malfunctions

Output continuously adj ustable electromechanically

Counting of sticks

F EATURES:

SNUSS F ILTER SACH ET PACKING MACH INE

High Speed Filter Snuss Sachet Packaging M achine

M / c M echanism Continuous M otionM easuring Weight V olumetricSpeed 300/ min ( depending upon the flow charecterstic of the product)Sealing Center seal.Bag width standard 12mm, 16, 18Special bag width On req uestBag length M in 30mm to 40mmTracks Single TrackDiameter of film reel 400mmAir Connection 6BarWattage approx. 2.5kWV oltage Supply Standard 400V / 3 phase/ N/ PE/ 50Hz ( also available in 1phase 220V AC)Packing M aterial Tea bag Paper, Nonwoven Fleece, special foils.Product to be packed Non-Smoke M outh Tobacco, snuff.V ertical & Horiz ontal Sealing PneumaticWeight 500 kgs. appx

TECH NICAL SPECIF ICATIONS: UT - 6 8

8

F F S INTERMITTENT MACH INE - MOTORISED DISC

AUTO SHUT OFF SY STEM – In the event of heater failure the machine automatically halts and the indication is given through the tower light.Level Sensor is incorporated in the hopper to give indication to maintain regular in feed of material in the hopper for better accuracy.AC Drive to regulate the speed of the machine in accordance to the siz e of the sachet and the characteristic and the density of the product.M otoriz ed Adj ustable Dosage Plates for high accuracy.Superior finish of the sachet.In-built Batch Cutting mechanism.Emergency Stop.

Product Application Free Flowing ProductSealing Type Centre SealPacking Siz e 50-200 gms , 200-500 gmsFeeding System V olumetric Cup FillerSpeed 25-65/ minM ain M otor 1 H.P. 50 HzHeater Load 150 W – 2 pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer dia 350 mmContact Parts Stainless SteelPower Consumption 2 Kw 220V - 50HzM achine Dimension L. 1000 x W. 910 x H. 2150 ( mm)Net Weight 430 Kgs ( Approx.)Optional Attachments ( At an extra cost) Contact coder / Ink Jet / TTO Printer Out feed conveyor. Nitrogen Gas Flushing.Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

FFS Intermittent machine state of the art of technology comprises with most advanced features at economical cost to pack free flowing products in pouches. The M achine comprises of pneumatically operated vertical and horiz ontal sealers with inbuilt batch cutting facility,motoriz ed adj ustable dosage plates to obtain high accuracy while the machine is in operation.

UT - 5 7

Page 23: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

PLC with Color Touch Screen

Pid temperature controller

M otoriz ed unwinding assembly

V ector drive for smooth pulling

Independent motor for Dosage plates

M aterial level sensor no product no operation

Inbuilt batch cutting mechanism

Nitrogen flushing

Emergency Stop

F EATURES:

TECH NICAL SPECIF ICATIONS:

7

F F S INTERMITTENT PLC OPERATED MACH INE

Unitek has designed FFS intermittent machine with Plc operations and driven through vector drive. The advantage is the entire operations are on your command through touch screen panel. The machine comprises of pneumatically operated vertical & horiz ontal sealer for perfect seal and superior sachet finish. Ideally suited to pack free flowing products … Tea, Coffee, Sooj i, Namkeen, Breakfast cereals, Rice & Pulses and similar products

Product application Free Flowing GranulesSealing Type Center Seal / Three Side SealPacking Siz e 5-25 gms / 25-100gms / 100-500gmsFeeding System M otorised Cup FillerM otor 1 H.P. & 0.5 H.P. ( Two M otors)Speed 20-55/ minHeater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate filmContact Parts Core dia 75 mm / M ax outer dia 350 mm Stainless SteelPower Consumption 3 Kw 220V - 50HzM achine Dimension L. 1000 x W. 910 x H. 2150 ( mm)Net Weight 400 Kgs ( Approx.)Optional Attachments ( At an extra cost) Auger filler, Electronic contact coder. Out feed conveyor.Air Compressor 6 CFM

UT - 5 6

UT - 6 9

UT - 7 0

H ORIZ ONTAL POUCH PACKING MACH INE

Adj ustable dosage pump.

Th e Pr o d u c t Po u c h F o r m i n g a n d Se a l i n g s y s t e mLaminate film roll loading and unwinding arrangement Colored Eye M ark Photocell registration system to allow controlled flow of laminated film roll.Chute to give form to 4 side seal sachet from laminated film roll.

Mi c r o p r o c e s s o r & PLC B a s e d El e c t r o n i c Co n t r o l l e r M ain on / off SwitchDisplay UnitTemperature controllerP.L.CRotary / Push button switches

2 0

SEMI AUTOMATIC MACH INE - CUP F ILLER

SEMI AUTOMATIC PLC OPERATED CUP F ILLERSemi automatically operated filling device to fill product in preformed sachet. Electric control panel with Rotary Switch, PLC & M M I, Indication lamp, Foot pedal switch, proximity sensor, Geared motor , Ac V ariable Drive. Adj ustable Dosage plates with SS pockets and Hopper.Op e r a t i o n o f Ma c h i n e : -The telescopic adj ustable dosage plates comprising of 2 pockets each pocket designed to measure 2.5 kgs of product , the operator will set the preset count in the display panel ie. Count set = 1 , the disc will rotate dump the material from one pocket = 2.5 kgs and halts the operator presses the foot switch again and the same cycle begins, count set = 2 product will be dumped from two pockets = 5kgs and the disc will halt... similarly for count of 3 & 4.The product is dumped in the funnel and beneath the funnel a preformed bag is held by the operator.

Te c h n i c a l Pa r a m e t e rOutput : 40-60bags/ minElectric Current : 2KW, 3 phases, 440V , 50HzM ax. V olume : 60mlBag Format M in 50 x 50, M ax 110 x 130mmSealing Type3 or 4 side sealingRoll Outer Dia : Outer 500mmM achine Weight : 520kg

DOSING SYSTEM

Page 24: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

2 1

SEMI AUTOMATIC MACH INE AUGER F ILLER

SEM I AUTOM ATIC SINGLE HEAD WEIGH FILLER

SERVO AUGER F ILLERPLC with HM I touch screen

Servo driven Auger filler

Independent agitation drive

Stainless Steel Hopper

Spiral Screw & Funnel

Electronic foot switch for the operator

All Contact Parts in Stainless Steel

Precise design & perfect construction

Table M ounted.

The product feeding system consists of a set of vibratory trays ( front & rear) feeds the product into the pan. A uniform layer is maintained by synchroniz ing the feeding from the rear and front vibrators to enable accurate weighing.

The receiving pan is mounted at a strain gauge called load cell, which provides a signal the signal though small, is amplified and transmitted to process control electronics.

In the process control the control panel receives the signal from the load cell and after processing the same, compares the data with the pre-set values and gives signal to the vibrators.

The control panel has two set values – Bulk weight value and Target set weight value. The bulk weight is always set less than the target value, which is normally 8 0 to 95% depending upon the product characteristics. Initially both the vibrators run in Coarse mode and when the bulk weight is achieved the vibrators enter the fine mode and the coarse trap shutter closes and stops the coarse feeding.

The final set weight is achieved by fine feeding through fine tray to achieve accurate weighing.

On achieving the preset weight the pan opens and dumps the product.

F F S INTERMITTENT MACH INE - GRANULAR PRODUCTS

FFS intermittent machine comprises of adj iustable dosage plates, clutch-brake motor control panel to pack free flowing products in higher volumes. most suitable for packing Tea, Sooj i, Rice & Pulses, Granular products.

AC drive & clutch/ brake drivenPhoto SensorAdj ustable SS Dosage platesM otorised unwinding roll assemblySuperior pouch finishAccurate & Precise Design.Contact parts in Stainless Steel.Durable M echanical Structure.Low M aintenance

Product Application Tea/ Sooj i/ Rice/ Daal...Granular Products

Sealing Type Centre Seal / Three Side Seal

Packing Siz e Upto 500gms

Feeding System SS Dosage Plates

Speed 20-40/ min ( Depending Upon nature of product and pack siz e)

M ain M otor 1 H.P

Heater Load 150 W – 2pcs / 300 W – 2 pcs

Laminate Heat sealable laminate film

Core Dia 75 mm / M ax outer

Dia 350 mm

Contact Parts Stainless Steel

Power Consumption 220 V 50 HZ

M achine Dimension L. 1000 x W. 900 x H. 2000 ( mm)

Optional Attachments ( At an extra cost) Electronic contact coder.

Out feed conveyor

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

6

UT - 5 5

UT - 7 1

UT - 7 2

Page 25: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Electronic Control panelPre progrrame control panel .Photo Sensor for perfect sealing.Change of length of pouch by press of button.Adj ustable liq uid dosage pump.Intermittent horiz ontal and vertical sealing station.Inbuilt batch cutting mechanism.Noiseless Performance.Contact parts in Stainless Steel.Durable M echanical Structure.Superior pouch finish

Product Application Liq uid/ Paste/ Ketchup/ Lubrication oil/ Shampoo/ GelSealing Type 4 Side Seal / 3 Side SealPacking Siz e 1– 5 ml, 5-20 ml, 20-50ml, 50-100mlFeeding System Dosage PumpSpeed 30-55/ minM ain M otor 1.0 H.P.Heater Load 150 W – 4pcs / 300 W – 2 pcs

Laminate Heat sealable laminate film

Core dia 75 mm / M ax outer Dia 350 mmContact Parts Stainless SteelPower Consumption 3 kw - 220 v 50 Hz .M achine Dimension L. 1000 x W. 900 x H. 2000 ( mm)Net Weight 450 Kgs

Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyor S.S. CladdingAir Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

5

FFS Intermittent machine comprises of pneumatic sealing station vertical and horiz ontal for perfect seal and superior pouch finish for liq uid products sutable to pack Ketchup, Paste, Pickles, Shampoo, Hair Oil, Gel etc...

UT - 5 4

SEMI AUTOMATIC NITROGEN F LUSH ING AND SEALING M/ CF F S INTERMITTENT LIQ UID MACH INE

2 2

The machine is fabricated in M .S. frame and eq uipped with control panel, rotary switch, temp controller, interlocked with the solenoid coils/ valves, relays & contactor, indication lamp, electronic push button switch completely housed inside the machine.The nitrogen flushing and sealing machines operates through pneumatically operated gripper to hold the filled sachet the nitrogen flushing noz z le automatically operates by vertically sliding inside the sachet for flushing the nitrogen and slides back after the flushing thereafter the horiz ontally operated pneumatic sealers seal the pouch.

SEMI AUTOMATIC SEALING MACH INE

H ORIZ ONTAL B AND SEALER

NITROGEN / V ACCUM FLUSHING AND SEALING M ACHINE

VACUUM MACH INE

PORTAB LE B AND SEALER

VERTICAL B AND SEALER

UT - 7 3

UT - 7 4

UT - 7 5

UT - 7 7UT - 7 6

Page 26: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS

2 3

Unitek z ipper pouch packaging machine designed with technical perfection and rugged construction so as to meet with your production req uirements exactly both now and in years to come. It is a continuous operated vertical form fill seal machine. The z ip insertion, sealing & filling is automatic. The machine is eq uipped with PID temperature controller for precise heat control, AC drive to regulate the speed of the machine with silicon rollers for precise pressure on the z ipper tape for perfect sealing. The machine is designed whereby even semi-skilled operator can operate with ease.

AC drive and Pid temperature controllers.

Silicon roller for pulling and sealing the z ipper tape.

Accurate & Precise Design.

Noiseless Performance.

Contact parts in Stainless Steel.

Durable M echanical Structure.

Low M aintenance.

Product Application Supari, M outh Freshener, Tea, Washing Powder, Sweet Supari, betel nuts,Dry Spices,.Sealing Type Z ipper PouchPacking Siz e 2-10 gms, 10-50 gms, 50 -100 gms,Feeding System V olumetric Cup FillerSpeed 40-8 0/ minM ain M otor 1.0 H.P.Heater Load 150 W – 2pcs / 300 W – 4 pcs

Laminate Heat sealable laminate film

Core dia 75 mm / M ax outer Dia 350 mmContact Parts Stainless SteelPower Consumption 2.5 Kw 220V - 50HzM achine Dimension L. 900 x W. 8 00 x H. 2000 ( mm)Weight 450 Kgs ( Approx.)Optional Attachments ( At an extra cost) Electronic contact coder. Out feed conveyor

F EATURES:

TECH NICAL SPECIF ICATIONS:

4

UT - 5 3

F ORM F ILL SEAL MACH INE - Z IPPER POUCH M/ CLEADERS IN PACKAGING SOLUTIONS

SPECIAL PURPOSE MACH INES

4 H EAD LINEAR W EIGH ER W ITH PLCB AGGING MACH INE

MULTIH EAD W EIGH ER ANDINF EED CONVEYOR

INCENSE STICK PACKING MACH INE

PLC COLLAR M ACHINE

INFEED CONV EY OR 2INFEED CONV EY OR 1

M ULTIHEAD WEIGHER

Page 27: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

AUTO SHUT OFF SY STEM – In the event of heater failure the machine automatically halts and the indication is given through the tower light.Level Sensor is incorporated in the hopper to give indication to maintain regular in feed of material in the hopper for better accuracy.AC Drive to regulate the speed of the machine in accordance to the siz e of the sachet and the characteristic and the density of the product.M otoriz ed Adj ustable Dosage Plates for high accuracy.Tower Light indication.Emergency Stop.

Product application Granules, Powder, Liq uidSealing Type 4 Side Seal / 3 Side Seal / Centre SealPacking Siz e 2-10 gms , 10-50 gms, 50 -100 gms 100- 250 gmsFeeding System V olumetric Cup FillerSpeed 40-8 0/ minM ain M otor 1 H.P. 50 HzHeater Load 150 W – 2pcs / 300 W – 2 pcsLaminate Heat sealable laminate film Core dia 75 mm / M ax outer Dia 350 mmContact Parts Stainless SteelPower Consumption 2 Kw 220V -50HzM achine Dimension L. 1000 x W. 900 x H. 1600 ( mm)Net Weight 400 Kgs ( Approx.)

Optional Attachments ( At an extra cost) Electronic contact coder.

Out feed conveyor.

F EATURES:

TECH NICAL SPECIF ICATIONS:

3

Unitek Form Fill Seal M achine integrates sachet making, filling, sealing and coding. Incorporated with advanced technical features to ensures trouble free performance.

F ORM F ILL SEAL MACH INE SPECIAL PURPOSE MACH INES

2 4

TAB LET PACKING MACH INE

PENCIL CELL PKG MACH INE

DUAL PRODUCT PACKING MACH INE

AUGER F ILLER W ITH INF EED SCREWCONVEYOR - B ANDSEALER AND

OUT F EED CONVEYOR

PH OTO ELECTRIC CONTROL

OF F

ON

MIN. MAX .

TIMER

F USE 2 A SENSER

DARK

LIGH T

F W D.

F W D.

SW SENSER SW REV.

REV.

TEMP.CONTROLLER

SET

RY

TCB

V.

H EATER DIE ROLLER

VOLT METER H EATER SEALER

PH OTO CELL PANEL

STOP START INCH

RST

COUNTER

MIN. MAX .SPEED.

H EATER I

OF F

ON ONH EATER II

F USE I F USE II F USE III

TEMP.CONTROLLER

SET

RY

TCB

DIGITAL PANEL METER

CONTROL PANEL

ROTARY F EEDER

ROLLTENSION ROLLER

GUIDE ROLLER

PUSH ER

W H EEL

PRESSURE

ADJ USTMENT KNOS

STACKER

CONVEYR

SLIDING UNIT SCANNER

F ORMER

B OLT

DISC TOP VIEW

F USE F USE

POW ER ON

ROTARY SW ITCH

MOTOR ON

VOLTMETER

T.C I

T.C II

POW ER

POWDER

V EGETABLE SEEDS

UT - 5 2

Page 28: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONS

Internal filter tea bag+ Outer bag.Automatically performed : Inner Tea-bag: from weighing-> bag forming-> filling-> Sealing-> cutting. Outer wrapped : bag forming-> put in tea bag-> Sealing-> cutting.All components in direct contact with the product are made of stainless standards or food sanitary parts.M otorised adj ustment of measuring cups.This machine is designed for three sides sealing packing.Outer envelope intermittent sealingAssembly with inbuilt batch cutting

Packaging type 3 sides sealing

Packaging weight 1-5g ( V aries with product density)

Internal packing siz e ( w) 60mm* ( L) 55mm

( packaging siz e up on req uest)

External packing siz e Film width 160mm x bag length 100mm

( packaging siz e up on req uest)

Packaging speed 30-50( bags) / min

M otor 0.5 HP

Power supply 2 kw - 220 V 50 HZ

M achine dimensions ( L x W x H) 155 x 130 x 235cm ( Approximately)

Packing dimensions ( L x W x H) 18 5 x 103 x 220cm cm ( Approximately)

Net weight 600kgs

Gross weight 720kgs

Optional Attachment Electronic contact coder, Out feed conveyor,

Printing Devices

Air Compressor 6 CFM

F EATURES:

TECH NICAL SPECIF ICATIONS:

2

AUTOMATIC TEA- B AG W ITH OUTER ENVELOPE PACKAGING MACH INE

UT - 5 1

tea

tea

Plc operated with Touch Screen panel tea bag machine comprises of filter tea bag machine with string and tag and outer envelope packing machine. The tea bag is formed in the first station and the outer envelope is simultaneously formed in the second station. The formed tea bag is then automatically inserted in to the outer envelope and the outer envelope is sealed. This machine is suitable to pack Tea, Herbal products, Coffee.

Tea Bag

2 5

LEADERS IN PACKAGING SOLUTIONSCONVEYORS

Z B UCKET CONVEYOR

F LATB ED CONVEYOR

INCLINED CONVEYOR

INCLINED CONVEYOR

Page 29: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONSNOTEPAD

2 6

Auto Attach tag to string and string to tea-bag.This machine is designed for three sides sealing operations.The machine may be fitted with a optional out-feed conveyor for convenient product collection. The entire procedure from weighing, bag forming, filling and sealing to cutting and packaging is fully automatically operated.Convenient adj ustment of weighing plate.M achine eq uipped with AC drive to regulate speed of mc for easy usage.No staples need be applied, meeting with sanitary req uirements.

Packaging type 3 sides sealing

Packaging weight 1-5g ( varies with product density)

Packaging siz e Filter paper width: 160mm x bag

length 55mm ( other siz es are

available upon req uest)

Packaging speed 30-50 bags/ min

M otor 0.5 HP

Power supply 2 kw - 220 V 50 HZ

Dimension( L x W x H) mm

M achine dimension( L x W x H) 1100 x

700x 1900 ( Approximately)

Packing dimension( L x W x H) 125 x

115 x 210cm( Approximately)

Net weight 450 kgs

Gross weight 550 kgs

F EATURES:

TECH NICAL SPECIF ICATIONS:

1

UT - 5 0

(L) 5

5mm

Bag Width 62.5mm

tea

tea

Tea Bag

Tea bag machine with string and tag attachment. The tea bag is formed from Non woven heat sealable filter paper the string and the tag attachment is fully automatic. Ideally suited to pack Tea, Herbal Products, Coffee etc.

AUTOMATIC TEA- B AG PACKAGING MACH INE

Page 30: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS LEADERS IN PACKAGING SOLUTIONSNOTE PAD INDEX

AUTOM ATIC TEA-BAG PACKAGING M ACHINE ........................................................ 1

AUTOM ATIC TEA-BAG WITH OUTER ENV ELOPE PACKAGING M ACHINE ........ 2

FORM FILL SEAL M ACHINE ........................................................................................ 3

FORM FILL SEAL M ACHINE - Z IPPER POUCH M / C ................................................ 4

FFS INTERM ITTENT LIQUID M ACHINE ................................................................ 5

FFS INTERM ITTENT M ACHINE - GRANULAR PRODUCTS ................................ 6

FFS INTERM ITTENT PLC OPERATED M ACHINE ................................................ 7

FFS INTERM ITTENT M ACHINE - M OTORISED DISC ................................................ 8

FFS INTERM ITTENT M ACHINE WITH LINEAR FEEDER ........................................ 9

FFS INTERM ITTENT M ACHINE WITH WEIGHER ................................................ 10

FFS INTERM ITTENT M ACHINE - AUGER FILLER ................................................ 11

FFS INTERM ITTENT M ACHINE - COUNTING M ECHANISM ................................ 12

FFS INTERM ITTENT M ACHINE BUCKET CONV EY OR ........................................ 13

SERV O AUGER - SERV O BAGGING M ACHINE ........................................................ 14

PLC SERV O COLLAR M ACHINE - CUP FILLER ........................................................ 15

M ULTIHEAD WEIGHER - BAGGING M ACHINE ........................................................ 16

M ULTI TRACK M ACHINE ........................................................................................ 17

HORIZ ONTAL FLOW WRAP M ACHINE........................................................................ 18

SNUSS FILTER SACHET PACKING M ACHINE ........................................................ 19

HORIZ ONTAL POUCH PACKING M ACHINE ................................................................ 20

SEM I AUTOM ATIC M ACHINE AUGER FILLER ........................................................ 21

SEM I AUTOM ATIC NITROGEN FLUSHING AND SEALING M / C ................................ 22

SPECIAL PURPOSE M ACHINES ................................................................................ 23

SPECIAL PURPOSE M ACHINES ................................................................................ 24

CONV EY ORS ................................................................................................................ 25

NOTEPAD ................................................................................................................ 26

OUR NATIONAL SALES NETWORK ........................................................................ 28

Page 31: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONSAB OUT US

LEADERS IN PACKAGING SOLUTIONSOUR NATIONAL SALES NETW ORK

Unitek with more than 24 years of experience stands committed to the innovation of new products with best workmanship, q uality & service support. Unitek manufactures specializ ed packaging machine with technical perfection & rugged construction so as to meet with your req uirement exactly both now and in years to come. Unitek has installations with leading companies in India and across the world to name a few : Tata Tea Ltd , Godfrey Phillips India Ltd, M / s. Haridarshan Sevashram Pvt. Ltd., M / s. Laborate Pharmaceuticals India Ltd, M / s. Jayanti Food Products M / s. SKB Food Products P. Ltd ( Y um Y um) , Rohini Packer ( Packers of HUL) , Ruchi Group etc. and overseas installations in Afghanistan, Africa, Canada, South America, Srilanka, Europe, Fij i, Australia, Nepal, etc..

OUR PRODUCT RANGE COMPRISES OF : -

PLC Collar M achine M ultitrack M achine Form Fill Seal M achine FFS Intermittent M achine Pyramid Pouch Pkg M / c Horiz ontal Flow Wrap M achine Z ipper Pouch Packing M achine Tea Bag M achine With String & Tag Dhoop & Agarbatti Packing M achine Tea Bag M achine With Outer Envelope Servo Auger With PLC Collar M achine M ultihead Weigher With Bagging M achine Semi Automatic Filling & Sealing M achine

F OR PACKING PRODUCTS : -

TEA, COFFEE, SUGAR, SPICES, RICE & PULSES, M AIDA, BESAN, SOOJI, KURKURE, SNACK PROD-UCTS NAM KEEN, KURKURE, BREAKFAST CERE-ALS, M EHNDI, HAIR DY E, SUPARI, PROTEIN POWDER, ORS POWDER, SHAM POO, HAIR OIL, HONEY , GEL, LUBRICANTS, PICKLES, DRY FRUITS, BISCUITS, RUSK, CHOCOLATE BARS, HINGES, BEARINGS, WALL CLIPS, KEY & LOCKSand many other products.

COCHIN

CHENNAI

HY DERABAD

BENGALURU

COIM BATORE

M UM BAI

KANPUR

KOLKATA

JALANDHAR

Page 32: OVERSEAS INSTALLATION...TECH NICAL SPECIF ICATIONS: 1 UT - 5 0 ( L) 55mm Bag Width 62.5mm tea tea Tea Bag Tea bag machine with string and tag attachment. The tea bag is formed from

LEADERS IN PACKAGING SOLUTIONS

LEADERS IN PACKAGING SOLUTIONS

UNITEK PACKAGING SYSTEMS PVT. LTD.S-23, GF, OKHLA INDUSTRIAL AREA, PHASE II, NEW DELHI 110 020

Tel. : 011 4104 5551, 4104 5552 | Cell No. : +91 9560 992709 | Fax : 011 4050 3166E-mail : [email protected] | www.unitek.in

OVERSEAS INSTALLATIONCANADA | ECQUADOR | HOLLAND | FIJI

SRI LANKA | AUSTRALIA | NEPAL | UGANDA CONGO | SIERRA LEONE | KABUL

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DEDICATED TO QUALITY