over 70% of all hydraulic failures and up to 45% of all ...€¦ · particulate contamination,...

Over 70% of all hydraulic failures and up to 45% of all bearing failures

are due to contaminants in the hydraulic fluid.

When contamination is the problem, we have the solution.

LPA2

CMP PR

Twin Laser Particle Analyser•Lightweight (Lightest in class)

•Fully portable

•Full size QWERTY keyboard

+ on-board thermal printer

•Supplied Calibrated

When it comes to fluid clea

monitoring, MP Filtri provide

required within a fast movin

A continual focus on quality

that we provide the best so

our customers.

•Industrial Applications

•Diesel Systems

•Test Rigs

•Lubrication

•Mining/Heavy

Engineering

CML2Compact Laser Contamination Monitoring Product• Super lightweight

• Mains and battery options

• Supplied calibrated

110 ml Bottle Sampling Unit• Vacuum feature for de-aeration of fluids

• Compatible with all portable MP Filtri particle

analysers, where mineral oil is the fluid

250 ml Bottle Sampling Unit• Vacuum feature for de-aeration of fluids

• Compatible with all portable MP Filtri particle analysers

• Mineral oil and phosphate ester options plusoffshore fluids/water glycols

2

BS110

BS250

ODUCTS

nliness and condition

e the expertise & response

ng global hydraulic industry.

y and engineering means

lution and service for all

•Renewable Energy

•Motorsport

•Marine

•Off-shore

•Aviation Systems

•Emerging technologies

ICMInline Contamination Monitor•Constant monitoring

•Not pressure reliant (min. 1 bar)

•Manual, automatic and

remote control flexibility

•Compact


AZ2ATEX Fluid Condition Monitors•Zone II 3G rated

•Available in ICM or LPA2 models

•PLC Control across various

communication protocols


Patch test kit•Self contained oil analysis sampling kit

•Visual patch testing

•All inclusive product

3

VPAF100

ACMUACMU - Auxiliary Contamination Monitoring Unit• Wind/Tidal/Wave Energy

• Gearbox applications

• Gearbox monitoring

• Offshore & ship systems

• Lubrication & Oil systems

LPA2

The LPA2 is a highly precise, lightweight & fully

portable instrument suitable for on-site and laboratory

applications.

It can automatically measure and display particulate

contamination, moisture and temperature levels in

various hydraulic fluids.

Features & Benefits

✦Lightweight (Lightest in class)

✦Fully portable

✦Precision Instrument

✦Full Calibration based on ISO11171

✦Measures and displays the following international standard formats; ISO 4406:1999, NAS 1638,

AS 4059E and ISO 11218

✦Moisture and temperature sensing

✦Data logging and 600 test result memory

✦Manual and remote control flexibility

✦LPA View software (included)

✦Full size QWERTY keyboard

✦Various test programme settings

✦Full accessories kit included

✦Internal rechargeable battery capable of performing 100 tests between charges

LPA2 – Twin Laser Particle Analyser

LPA2 is supplied with a full software package

TTeecchhnniiccaall ddaattaa

4

Technology Twin laser and twin optical diode detectors Based Light Extinction Automatic Optical Particle Analyser

Particle Sizing >4,6,14,21,25,38,50,70 μm(c) to ISO 4406 1999 Standard

Analysis range ISO 4406: 1999 Code 8 to 24, NAS 1638 Class 2 to 12, AS4059 Rev.E. Table 1 Size Codes 2-12

AS4059 rev E, Table 2 Size Codes, A:000 to 12, B:00 to 12, C:00 to 12, D:2 to 12, E: 4 to 12,F: 7 to 12

Accuracy Better that 3% typical

Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO 11171(1999), on equipment certified by I.F.T.S. To ISO 11943

Viscosity range Up to 400 cst

Fluid temperature From +5°C to +80°C

Pressure Max 400 bar (gauge) - minimum 2 bar (gauge) required -

Sample Volume/Test time 8 ml. (short): 2:50, 15 ml. (normal): 5:00, 30 ml. (dynamic): 10:0024 ml. (bottle sampler): 8:00, 15 ml. (continuous): 5:00

Moisture Sensing % RH (Relative Humidity) ±3%

Temperature Measurement ±3°C

Data Storage 600 test

Communication options RS232 9 pin D plug

Ambient Temperature min/max -10°C to +80°C

Environmental Protection IP51 (lid open)

Weight /Dimensions 7.6 kg, Height 210mm, Depth 260mm, Width 430mm

Electrical Supply Voltage 9-36V DC

Power Internal rechargeable battery (mains charger)

Outer Casing Finish Anodised Aluminium

Patent app. no. 2354067

Exclusive MP Filtri technology. The combinationof the two lasers with the unique optics andphotodiode package enables the LPA2 to giveincreased accuracy combined with excellentrepeatability.

W-OptionWater Saturation level (RH%) and fluidtemperature sensor option.

Laser 1A single point high accuracy laser measuresparticles of contamination at 4 μm(c) and 6 μm(c)giving increased accuracy with excellent repeatability.

Laser 2Standard accuracy laser specifically designedfor system contaminants between 6 μm(c) and70 μm(c).

LPA2 – Twin Laser Particle Analyser

5

Optional Products

CB0001

SK0040

Carry Bag

In line Coarse Screen filter

SK0026

LPA-W-30

USB to serial port connector

Software Package - (supplied)

4 - Bottle sampling options

X Without bottle sampling

1B Bottle sampling unit 110 ml c/w case

2B Bottle sampling unit 250 ml

5 - Design Ref.

30

6 - Power supply

UK

EU

US

1 2 3 4 5 6

1 - Version

LPA2 Without moisture and temp sensor

LPA2W With moisture and temp sensor

Example: LPA2 M S X 30 UK

The LPA2 Standard Analyser Includes accessories package- hoses, waste bottle,

printer paper.

OOrrddeerr iinngg iinnffoorrmmaatt iioonn

2 - Fluid compatibility

M Mineral oil

N

S Phosphate ester and aggressive fluids(1)

3 - Options carry bag

S Standard unit

C Standard unit with carry bag

(1) N and S version, moisture sensor (W) not available

Subsea fluids and water based fluids(1)

CML2The CML is a portable, accurate instrument-suitable

for 'on-site' applications utilising mineral oil as the

operating fluid. It can automatically measure and

display particulate contamination, moisture and

temperature levels in various hydraulic fluids.

Features & Benefits✦Compact✦Super lightweight✦Mains Operated

✦Full Calibration based on with ISO11171




✦Manual and remote control flexibility✦Full accessories kit included

CML2 – Compact Twin Laser Contamination Monitor

5 - Series

40

41

6 - Power supply

UK

EU

US


M Mineral oil

N


1 - Version

CML2 Without moisture and temp sensor

CML2W With moisture and temp sensor

1 2 3 4 5 6

Example: CML2 M S X 41 UK

4 - Options bottle sampler

X

1B

2B

Without bottle sampling

Bottle samplingunit 110 ml c/w case

Bottle samplingunit 250 ml

With display and Push buttons, with internal rechargeable battery

No display and Push buttons, mains powered




3 - Options

S Standard unit

6

Technology Twin laser and twin optical diode detectors Based Light Extinction Automatic Optical Contamination Monitor


Analysis range ISO 4406: 1999 Code 8 to 24, NAS 1638 Class 2 to 12, AS4059 Rev.E. Table 1 Size Codes 2-12AS4059 rev E, Table 2 Size Codes, A:000 to 12, B:00 to 12, C:00 to 12, D:2 to 12, E: 4 to 12,F: 7 to 12

Accuracy Better than 3% typical

Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO 11171(1999), on equipment certified by I.F.T.S. To ISO 11943

Viscosity range Up to 400 cst

Fluid temperature From +5°C to +80°C

Pressure Max 400 bar (gauge) - minimum 2 bar (gauge) required -

Sample Volume/Test time 8 ml. (short): 2:50, 15 ml. (normal): 5:00, 30 ml. (dynamic): 10:0024 ml. (bottle sampler): 8:00, 15 ml. (continuous): 5:00




Communication options RS232 9 pin D plug

Ambient Temperature min/max -10°C to +60°C

Environmental Protection IP51 (lid open)

Weight /Dimensions 4.75 kg, Height 152 mm., Width 295 mm. Weight 4,75 kg


Power Internal rechargeable battery (series 41) or external 12V DC power supply (series 40)

Outer Casing Finish Injection Molded HPX® high performance resi


BS110 & BS250

The 110 ml & 250 ml bottle samplers are suitable for off

line and laboratory applications where fluid sampling at

point of use is in-accessible or impractical.

A fluid de-aeration facility comes as standard.

Features & Benefits

✦Vacuum feature for de-aeration of fluids

✦Compatible with all portable MP Filtri Contamination Monitoring Products

✦Strong Laboratory aesthetic

✦Transparent outer for visual indication.

✦Full accessories kit included.

✦Includes carry case (110 ml).

✦Contact MP Filtri for use with fluids other thanthose stated

Bottle Samplers - for use with LPA2 and CML2Condition Monitoring Products

1 2 3 4

3 - Size

110

250

4 - Power supply*

UK

EU

US

* State either UK, EU or US power supply.

1 - Product

BS - LPA


M Mineral oil

N

V Viton version (250 ml BS only)

S Phosphate ester and aggressive fluids (250 ml BS only)

BS 250

BS 110

Example: BS - LPA M 110 UK

Mineral Oil Fluids

Mineral Oil

or Phosphate

Ester or Water

Based/Offshore


Subsea fluids and water based fluids (250 ml BS only)

7

ICM – Inline Contamination Monitor

ICM

The ICM automatically measures and displays

particulate contamination, moisture and temperature

levels in various hydraulic fluids.

It is designed specifically to be mounted directly to

systems, where ongoing measurement or analysis is

required, and where space and costs are limited.

Features & Benefits

✦8 channel contamination measurement & display





✦Manual, automatic and remote control flexibility

✦Multicolour LED and remote alarm signals

✦Robust die cast aluminium construction


✦Pressure max. 400 bar

✦Enviromental protection IP67


8

Technology LED Based Light Extinction Automatic Optical Contamination Monitor


Analysis range ISO 4406: 1999 Code 0 to 25, NAS 1638 Class 00 to 12, AS4059 Rev.E. Table 1&2 Sizes

A-F: 000 to 12 ISO 11218 00-12 (Lower Limits are Test Time dependent)

Accuracy ± ½ code for 4,6,14um(c) ± 1 code for larger sizes

Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO 11171, on equipment certified by I.F.T.S. ISO 11943

Operating Flow Rate 20 - 400 ml/minute

Viscosity range ≤ 1000 cSt

Fluid temperature From +25°C to +80°C Temperature limited*

Pressure Max 400 bar Pressure limited*

Test Time Adjustable 10 - 3600 seconds. Factory set to 120 seconds. Start delay & programmable test intervals available as standard



Flow rate measurement Indicator only


Communication options RS485, RS232, MODBUS, CANBUS as standard

Ambient Temperature min/max From -25°C to 80°C non K version - From -25°C to 55°C K version

Environmental Protection IP 65/67 versatile IK04 Impact Protection

Weight 1.15 kg


Power consumption <2.2 W

Outer Casing Finish Polyurethane BS X34B. Colour BS381-638 (Dark Sea Grey)Approval: BS2X34A & BS2X34B, MM0114 & SP-J-513-083 T. II CI. A Per formance: MIL-PRF-85285

* For high frequency pressure pulse and out range temperature applications contact MP Filtri

ICM – Inline Contamination Monitor

The ICM can be used as a standalone product or can be controlled by external PC, PLC or the ICM - RDU Remote Display Unit. 3m control cable supplied as standard.

1 2 3 4 5 6

4 - Keypad/Display

0 Without keypad/display

K With keypad/display

5 - Relays

0 Without Relays

R With Relays

6 - Connections

G1

G3 1/4” BSP - Female port

G4 7/16" UNF - Female port

ICM complete with minimessconnections M16 x 2

Example: ICM W M K R G1

1 - Product

ICM

2 - Moisture Sensor (RH%)

0 Without moisture and temperature sensor

W With moisture and temperature sensor


M Mineral oil

N


Installation Guedelines

PC/Laptop Power Supply

Flow

Typical Pressure Line Typical Return Line

ICM Dimensions

PC/Laptop Power Supply

Flow

∆P>0.3 bartypical ∆P

1 to 2 bartypical

P2

P1

141±2

126.00

84±1

2 x Ø 7MOUNTING

57±1

115±2

169G1 Option

G3 & G4 Options

±2

27±0.5

65±1

Create a pressure differential acrossthe ICM (min 1 bar)



9(1) N and S version, moisture sensor (W) not available

ICM-RDU – Remote Display UnitThe ICM-RDU is advantageous when the ICM is out of reach or ina location unsuitable for viewing. The ICM can also be controlled via the remote display unit. The RDU is supplied as standard with a 3m cable.

Features & Benefits✦Large backlit display

✦Keypad interface

✦Robust die cast aluminium construction

ICM - Options and additional Products

ICM-USBi and ICM-ETHiAuxiliary Communications

Two auxiliary communication devices are available to order withthe ICM. A USB interface which allows for communication via alaptop (RS485 to RS232 converter) & an ethernet device for remote access via a network hub.Both devices can transmit power to the ICM/RDU electrical circuit using a DC power adapter. The USBi has the additional benefit of supplying power via theUSB cable directly. Both devices come with a DC Power adapterand 3m twisted pair cable as standard.

Features & Benefits✦Compact

✦Off the shelf solution

✦Robust aluminium construction

USBi

ETHi

ICM-FC1-Flow Control ValveFC1 – Flow Control Valve

The FC1 is a flow control valve which can operate across a rangeof fluid types and is compatible with the ICM Contamination Monitor where flow rate exceeds operating parameters. Max pressure rating 400 bar at normal hydraulic systemtemperatures.

Features & Benefits✦Various connection options.✦Viscosity independent.✦Hexagonal form for ease of installation.

1 2 3

RDUICM

ICM - ETHi

ICM - USBi

Example: ICM - FC1 M G1

1 - Product

ICM - FC1


M Mineral oil

N

S Phosphate ester and aggressive fluids

ICM complete with minimess

connections M16 x 2

3 - Port options

G1

G3 1/4” BSP - Female port

G4 7/16” UNF - Female port

OOrrddeerr iinngg iinnffoorrmmaattiioonn

OOrr ddeerr iinngg iinnffoorrmmaattiioonn

OOrr ddeerr iinngg iinnffoorrmmaatt iioonn

Subsea fluids and water based fluids

10

ICM/LPA - AZ2 products

Our AZ2 products can automatically measure and save

particulate contamination, moisture and temperature

levels in various hydraulic fluids. They designed

specifically to be mounted directly to systems, where

ongoing measurement or analysis is required, in high risk

or explosive environments.

Features & Benefits✦8 channel contamination measurement & display

✦Measurement of the following international standard formats; ISO 4406:1999, NAS 1638,



✦Data logging and integral memory

✦PLC Control across various communication protocols

✦Alarm outputs

✦Certified Zone II Cat. 3 G rating.


AZ2 – ATEX Fluid Condition Monitors

1 2 3 4 5 6 7 1 2 3 4 5 6


Example: LPA2 M X 1C 30 AZ2 Example: ICM O M O R G1 AZ2

1 - Version

LPA2

LPA2W




1 - ICM


0

W


M Mineral oil

N


4 - Display options

0 Without display

5 - Relè

0 Without Relays

R With Relays

6 - Port option

G1 Complete with minimess connection M16 x 2

7 - Atex certification

AZ2 ATEX zone 2, cat 3G rating

11


M Mineral oil

N


3 - Bottle sampler

X Bottle sampling not available for ATEX zone

4 - Communication Port

1C RS232 Communication

2C RS485 Communication

5 - Series

30

6 - Atex certification

AZ2 ATEX zone 2, cat 3G rate

Without moisture sensor andtemp sensor

With moisture sensor andtemp sensor

Without moisture sensor andtemp sensor

With moisture sensor andtemp sensor

ACMU - Auxiliary Contamination Monitoring Unit

ACMU

Incorporating the ICM contamination monitor, the ACMU

is specifically designed for aerated, viscous and/or

un-pressurized hydraulic/lubrication systems.

Where can it be used?✦Wind/Tidal/Wave Energy

✦Gearbox applications

✦Gearbox monitoring

✦Offshore & ship systems

✦Lubrication & Oil systems

✦Mobile Equipment

✦Test Benches

When should it be used?✦Entrained air or turbulent flows

✦Higher viscosity fluids

✦Un-pressurized systems

Why should it be used?✦Easy to retro-fit.

✦Exceptional communication & 4000 test memory.

✦Reliable & accurate performance.

Cabinet Version Plate version


12

In - Line contamination monitor ICM with keypad and backlit display and relays ICM with keypad and backlit display and relays

Particle Sizing & Channels As ICM: >4, 6, 14, 21, 25, 38, 50, 70 μm(c) As ICM: >4, 6, 14, 21, 25, 38, 50, 70 μm(c)to ISO 4406 1999 Standard to ISO 4406 1999 Standard

Moisture Sensing (RH%) Available with or without moisture sensor Available with or without moisture sensor

Communication Protocols PLC compatible. RS485, RS232 & CanBus PLC compatible. RS485, RS232 & CanBus(J1939 typical) (J1939 typical)

Software LPAView (Supplied with product) LPAView (Supplied with product)

Re-calibration Defined by customer Quality Controls recommanded 1 year Defined by customer Quality Controls recommanded 1 year

CONTROL, COMMUNICATION & INTERFACE

On/off & Stop/Start signals (Remote) Start/Stop signalling & test set up user Start/Stop signalling & test set up user

Circuit Flow Rate Customer to source their own Customer to source their own40 ml/min to 400 ml/min (viscosity) 40 ml/min to 400 ml/min (viscosity)

Hydraulic Hoses (External) Customer to source their own Customer to source their own

Electric Motor 110V AC, 230V AC, 415V AC, 690V AC 110V AC, 230V AC, 415V AC, 690V AC

Weight 21 Kg. 13 Kg.

Lifting Eyes Yes x 4 DIN 580, WLL 3400N at 45° (~340K) Yes x 2 WLL 16000N (~1600Kg)

USBi Comms Junction Box See USBi user guide No junction box

OPERATIONAL PARAMETERSFluid Compatibility/Corrosion Resistance Hydrocarbon based & Synthetic hydraulic fluids Hydrocarbon based & Synthetic hydraulic

Min Inlet Pressure Positive pressure Positive pressure

Max Inlet Pressure 50 bar gauge pressure - pump option dependant 50 bar gauge pressure - pump option dependant

Min. Outlet Pressure Atmosphere (1.013mbar at sea level) Atmosphere (1.013mbar at sea level)

Max Outlet Pressure 3 bar (gauge pressure) 3 bar (gauge pressure)

Max. Fluid Temperature (Continuous) 80°C 80°C

Min. Fluid Temperature (Continuous) Viscosity dependant. Not greater than 1000cSt Viscosity dependant. Not greater than 1000cSt

Min Temperature (Start Up) Viscosity dependant. Not greater than Viscosity dependant. Not greater than1000 cSt≈ 25°C ISO VG 320 1000 cSt≈ 25°C ISO VG 320

Max. Viscosity 1000 cSt 1000 cSt

Min. Viscosity 10 cSt 10 cSt

Min. Start Up Ambient Temperature -40°C -40°C

Max Start Up Ambient Temperature +50°C +50°C

Power Consumption 0.25kW max 0.25kW max

Warranty See user guide See user guide

ACMU - Auxiliary Contamination Monitoring Unit

Installation GuidanceReturnD 0 bar*

B 0 - 3 bar*

Inlet SuctionD 0 to 50 bar* - B 0 to 6 bar*

* Gauge pressure

Inlet SuctionD 0 to 50 bar*

B 0 to 6 bar*

ReturnD 0 bar*

B 0 - 3 bar*

✦Priming of pump prior to start up recommended

✦Install below level of head of tank

✦Keep hose length, inlet and outlet, to minimum lengths

✦Max 1000cSt

1 - ACMU


0 Without moisture and temperature sensor

W With moisture RH% and temperature sensor

3 - Pump option

D Up to 50 bar (gauge pressure) inlet, atmospher outlet

B 6 bar (gauge pressure) max inlet, 3 bar (gauge pressure) max outlet

4 - Type

C Cabinet version (supplied with 5 metre communication lead)

P Plate mounted version (supplied with ICM 3 metre cable)

5 - Version

S Standard version

6 - Motor option

110 v 110v Motor (Dual frequency 50Hz/60Hz, single phase)

230 v 230v Motor (3 phase)



1 2 3 4 5 6

Example: ACMU W D C S 230V


13

Measuring water in hydraulic and lubricating fluids

W - Water and Temperature Sensing

LPA2, CML2 and ICM products “W” option indicates

water content as a percentage of saturation and oil

temperature in degrees centigrade. 100% RH

corresponds to the point at which free water can

exist in the fluid. i.e. the fluid is no longer able to

hold the water in a dissolved solution.

The sensor can help provide early indication of

costly failure due to free water, including but not

exclusive to;

✦Corrosion

✦Metal sur face fatigue e.g. bearing failure

✦Reduced lubrication & load carrying characteristics

Different oils have different saturation levels and

therefore RH (relative humidity) % is the best and

most practical measurement.

Water Content

In mineral oils and non aqueous resistant fluids water

is undesirable. Mineral oil usually has a water content

of 50-300 ppm (@40°C) which it can support without

adverse consequences.

Once the water content exceeds about 300ppm the oil

starts to appear hazy. Above this level there is a

danger of free water accumulating in the system in

areas of low flow. This can lead to corrosion and

accelerated wear.

Similarly, fire resistant fluids have a natural water

which may be different to mineral oil.

Saturation Levels

Since the effects of free (also emulsified) water is

more harmful than those of dissolved water, water

levels should remain well below the saturation point.

However, even water in solution can cause damage

and therefore every reasonable effort should be made

to keep saturation levels as low as possible.

There is no such ting as too little water. As a guidline,

we recommend maintaining saturation levels below

50% in all equipment.

Typical Water Saturation Levels - For new oils

Examples:

Hydraulic oil @ 30°C = 200ppm = 100% saturation

Hydraulic oil @ 65°C = 500ppm = 100% saturation

- 0%

- 25%

- 50%

- 75%

- 100%

Saturation Point

Diss

olve

dW

ater

Free

Wat

er

Emulsified

020 30 40 50 60 70

200

400

600

H Y D R A U L I C O I L

G E A R O I L

T U R B I N E O I L

Parts

per

mill

ion

Temp °C14

15

NOTES

The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements.

The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved.

LPA View Software

The LPA view software is used with the LPA2, CML2

and ICM particle counters.

When connected to LPA View, MP Filtri CMP’s can

transfer results in realtime, or alternatively historical

results can be downloaded from the CMP’s inbuilt

memory.

✦Runs on Windows 2000, XP, Vista and Windows 7.

✦Full adjustment & control of product settings,

test times and alarms

✦Easy test report generation

✦Trend analysis

✦Graphical display options

✦Universal format across our contamination

monitoring product range

Website - mpfiltri.co.uk

✦Whether you know what you require or not,

our easy to use quotation request form will

send your enquiry direct to technical sales.

Alternatively, our friendly sales teams are

always available to give you advice over the

telephone.

✦Our fluid compatability chart is constantly

being updated with existing, new &

emerging fluid types. If you have a fluid

specification which is not on the chart,

contact us for testing/trialling possibilities.

✦Existing customers benefit from being able

to download the latest version of

product software when it is

released.

✦Product literature & supporting information is

available in print ready pdf. format.

✦Get all the latest information on product

releases, website/literature updates and

company news by subscribing to our RSS feed!

16

17

NOTES



GRF 015, 100, 302The GRF 015, 100, 302 are portable oil transfer/filtration

units, specifically designed for both filling/transferring

hydraulic oils from containers to the hydraulic tank as well as

filtering and cleaning hydraulic systems. The unit has the

flexibility in being able to offer a wide range of medias and micro

ratings to suit any application.

Electric motors single phase or three phase

UFM 040UMF 040 mobile filtration units suitable for filling and

refilling of filtered hydraulic fluids and lubrication tanks.

The filter unit connected to off-line to the tank

(recommended maximum volume of 350/500 L.), can

be used as a support to the filtration plant on start-up

for fast flushing action, either as additional filtration

systems with a high incidence of contamination.

Electrical motors single phase and threephase

UFM 050 UFM 050 mobile filtration units suitable for filling and refilling of

filtered hydraulic fluids and lubrication tanks.

The filter unit connected to off-line to the tank (recommended

maximum volume of 500/750 L.), can be used as a support to

the filtration plant on start-up for fast flushing action, either as

additional filtration systems with a high incidence of

contamination.

Available in two configurations

A configuration with start / stop differential

pressure indicator - visual

B configuration with start / stop automatic motor cut-out

from differential pressure indicator - electrical/visual

Electrical motors single phase and threephase

UFM090/180/918

The filter unit connected to off-line to the tank, can be used as a

support to the filtration plant on start-up for fast flushing action,

either as additional filtration systems with a high incidence of

contamination.

UFM 090 recommended maximum tank volume of 900/1300 L


UFM 918 two-speed electric motor with programmable flow of

90 or 180 l/min.

Available in two configurations

A configuration with start / stop differential

pressure indicator - visual

B configuration with start / stop automatic motor cut-out

from differential pressure indicator - electrical/visual

Electrical motors threephase

MOBILE FILTRATION UNIT

When it comes to fluid cleanliness and condition

monitoring, MP Filtri provide the expertise & response

required within a fast moving global hydraulic industry.

A continual focus on quality and engineering means

that we provide the best solution and service for all

our customers.

•Industrial Applications

•Diesel Systems

•Test Rigs

•Lubrication

•Mining/Heavy

Engineering

18

UFM 050 + ICMUFM 050 mobile filtration units suitable for filling and refilling of

filtered hydraulic fluids and lubrication tanks.

The filter unit connected to off-line to the tank (recommended

maximum volume of 500/750 L), can be used as a support to

the filtration plant on start-up for fast flushing action, either as

additional filtration systems with a high incidence of

contamination.

Configuration with start / stop phase inverter automatic motor

cut-out from differential pressure indicator - electrical/visual.

In Line Particle Counter ICM


MOBILE FILTRATION UNIT Mobile Filtration Unitswith

Inline Contamination Monitor




contamination.


UFM 180 recommended maximum tank volume of

1800/2700 L

UFM 918 two-speed electric motor with programmable flow of

90 or 180 l/min.

Configuration with start / stop phase inverter automatic motor

cut-out from differential pressure indicator - electrical/visual.

In Line Contamination Monitor ICM


UFM 090/180/918

+ ICM

When it comes to fluid cleanliness and condition

monitoring, MP Filtri provide the expertise & response

required within a fast moving global hydraulic industry.

A continual focus on quality and engineering means

that we provide the best solution and service for all

our customers.

•Renewable Energy

•Motorsport

•Marine

•Off-shore

•Aviation Systems

•Emerging technologies

19

GRM 302 + ICMThe GRM 302 is a portable oil transfer/filtration

unit, specifically designed for both filling/transferring

hydraulic oils from containers to the hydraulic tank as well as

filtering and cleaning hydraulic systems. The unit has the

flexibility in being able to offer a wide range of medias and

micron ratings to suit any application.

Electric motors single phase or three phase

Offline filtration units c/w ICM allows the

user to monitor and control the levels of

contamination in systems.

• Flow rate and Micron options

• In-built relays can control the units

• Relay signals can be linked to cleanliness levels

required by systems


GRF 015 Mobile filtration unit

Pump

Electric Motor

Flow (l/min)

Max. Operation Pressure

Viscosity range

Suction Filter

Filtration Rating

By-Pass valve

Fluid Temperature

Ambient Temperature

Protection Class

Seal

Fluid Compatibility

Suction hose - with lance

Pressure hose - with lance

Weight

Equipment

Gear pump

0,18 Kw 230 Volt single phase electric motor

15 l/min

5 bar

Min. operation 10 cSt

Max. operation 200 cSt

Max. only for cold start 400 cSt

Type Y filtration 300 μm

1/3/6/10/25 μm β>1000

flow through the element In/Out

Rating 2,5 bar

From -10 to +80°C

From -20 to +45°C

IP 55

NBR

Mineral Oil - Other on request

3/4” length 2500 mm - DN18 length 400 mm


14,8 kg.

Visual clogging indicator (gauge)

510

230

Symbol

GRF 015 1 A M M 1 M 1• Mobile filtration unit without filter element

• Filtration elements should be ordered separately


680

20

550

CS100

CS150

SSppaarree ppaarr ttssFilter element - Standard length

Inorganic microfibre element

CS 100 A01 A P01 1 µm absolute





Wire mesh element

CS 100 M25 A P01 25 µm

CS 100 M60 A P01 60 µm

Filter element - Extended length







Wire mesh element

CS 150 M25 A P01 25 µm

CS 150 M60 A P01 60 µm

The GRF 015 is a portable oil transfer/filtration unit, specifically designed for both

filling/transferring hydraulic oils from containers to the hydraulic tank as well as

filtering and cleaning hydraulic systems.

The unit utilises Spin-On standard filters elements, available in two lengths, thus

increasing the dirt holding capacity and lowering pressure drop of the unit.

The unit has the flexibility in being able to offer a wide range of medias and micro

ratings to suit any application.

The unit is very compact and lightweight.

• Handle size• Light• Easy to use

• Easy maintenance• Reliable• Absolute filtration

21



GRF100 OUTLET FILTRATION OPTIONSOutlet filtration micron options available:

CS100 A SERIES3, 6, 10 and 25 micron absolute. Effective area - 3950 cm2

CS100 P SERIES10 and 25 micron nominal. Effective area - 4300 cm2

GRF100 1 2 3 4 5

Example: GRF 100 1 M90 A03 A TC

1 - Flow

100 10 l/min

5 - Nitrile seals

A Nitrile seals

6

SPECIFICATION standard

• Nitrile seals

• Flexible hoses – 2 metres long, suction & outlet

• Steel frame

• Outlet filtration “Spin-on” type – See Options

• Delivery line visual gauge

• Water removal outlet filtration also available

4 - Outlet filter replacementNo. = CS100...

A03 3 µm absolute

A06 6 µm absolute

A10 10 µm absolute

A25 25 µm absolute

P10 10 µm nominal

P25 25 µm nominal

Optional OUTLET FILTER FOR WATER REMOVAL

No. = CS100...

P10 10 µm nominal

P25 25 µm nominal

6 - Nitrile seals

TC

The GRF100 unit is supplied as standard with P10 filter element fitted.

3 - Replacement suctionelement

M250


Specifically designed for filling and emptying systems* Water removal outlet filtration also available

GRF 100 10 L

Single phase 110V, 240V or 24V DCSupplied fitted with appropriate plug and full user

instructions.

Height 450 mm x Width 190 mm x Depth 300 mm

PumpElectric MotorFlow (l/min)Max. Operation PressureViscosity range

Suction FilterFiltration Rating

By-Pass valve

Fluid Temperature Ambient Temperature Protection ClassSeal materialFluid Compatibility Suction hose - with lancePressure hose - with lance

Weight/Dimensions

Gear pump

0.37 Kw 110/230/24 Volt single phase electric motor

10 l/min

5 bar




250 μm metal mesh strainer

See options*


From -10 to +80°C (fluid viscosity dependent)

From -20 to +45°C

IP 55

NBR

Mineral Oil

3/4” length 2000 mm


18 kg, Height 450mm, Depth 300mm, Width 190mm

2 - Electric motor

1 Single phase 110 V


3 24 V DC

Test Point and check valve -

TO USE IN CONJUCTION WITH

MP FILTRI CMP’S without option


22


GRF302 1 2 3 4 5

Example: GRF 302 1 M149 P10 A TC

5 - Nitrile seals

A Nitrile seals

6


A03 3 µm absolute

A06 6 µm absolute

A10 10 µm absolute

A25 25 µm absolute

P10 10 µm nominal

P25 25 µm nominal


No. = CW150...

P10 10 µm nominal

P25 25 µm nominal

6 - Nitrile seals

TC

The GRF302 unit is supplied as standard with M149 and P10

filter element fitted.

2 - Electric motor



3 3 phase 415 V

4 Air driven

1 - Flow

302 30 l/min

MP3282054 PlasticWashable 149 micronmetal mesh element filter

Optional 90 Micron spinon type

3 - Inlet filtrationelement

M149

M90

GRF302 OUTLET FILTRATION OPTIONSOutlet filtration micron options available:



GRF302 - Water removal options available:CW150 P SERIES10 & 25 micron nominal removing 0.79 litres of water while

filtering oil at 10 or 25 micron nominal filtration


• Electric control box

Indicators • Delivery line - visual indicator with combined

electric cut-out switch

• Nitrile seals

• Flexible hoses – 2 metres long,

suction & outlet

• Heavy duty trolley & wheels

• Inlet (pump protection) filtration – micron

metal mesh

• Delivery filtration “Spin-on” type – See Options below


Specifically designed for filling and emptying systems* Water removal outlet filtration also available

GRF 302 30 LSingle phase 110V, 240V or 24V DCSupplied fitted with appropriate plug and full user

instructions.

Air driven model (to order)

Height 860 mm x Width - overall 500 mm

x Depth 560 mm

PumpElectric Motor

Flow (l/min)Max. Operation PressureViscosity range

Suction FilterFiltration RatingBy-Pass valveFluid Temperature Ambient Temperature Protection ClassSeal material Fluid Compatibility Suction hose - with lancePressure hose - with lance

Weight/Dimensions

Gear pump

0.75kW 110/230 Volt single phase, 415V three phase electric motor

30 l/min

5 bar

Min. operation 10 cStMax. operation 150 cStMax. only for cold start 300 cSt

14 μm metal mesh washable as standard

See options*

Visual indicator with combined electric cut-out switch

From -10 to +80°C (fluid viscosity dependent)

From -20 to +45°C

IP 55

NBR

Mineral Oil



48 kg, Height 860mm, Depth 560mm, Width 500mm

Test Point and check valve -

TO USE IN CONJUCTION WITH

MP FILTRI CMP’S without option

23

GRM 302Mobile filtration unit with inline contamination monitor

ICM

Outlet hosefrom ICM: 1.5m

Inlet hoseto ICM: 0.6m

Filter elementcondition indicatorand cut-outswitch

Hose length: 2mLance length: 1m Hose length: 2m

Lance length: 1m

Bypass1.75 bar


GRM302 OUTLET FILTRATION OPTIONSOutlet filtration micron options available:



GRM302 - Water removal options available:CW150 P SERIES10 & 25 micron nominal removing 0.79 litres of water while

filtering oil at 10 or 25 micron nominal filtration

GRM302 1 2 3 4 5

Example: GRM 302 1 M149 P10 A

5 - Nitrile seals

A Nitrile seals

GRM 302 30 LSingle phase 110 V, 240 V, Three phase 415 VSupplied fitted with appropriate plug and full user

instructions.

Height 860 mm x Width - overall 500 mm x Depth 560 mm

Weight 50 kg.


• 0.75 kW electric motor

• 30 l/min pump• Electric control box

Indicators • Delivery line - visual indicator with combined electric cut-out switch

• Nitrile seals

• Flexible hoses – 2 metres long, suction & outlet

• Heavy duty trolley & wheels

• Inlet (pump protection) filtration – micron metal mesh

• Delivery filtration “Spin-on” type – See Options below

• Water removal element options available - See below


A03 3 µm absolute

A06 6 µm absolute

A10 10 µm absolute

A25 25 µm absolute

P10 10 µm nominal

P25 25 µm nominal


No. = CW150...

P10 10 µm nominal

P25 25 µm nominal

The GRM302 unit is supplied as standard with M149 and P10

filter element fitted.

1 - Flow

302 30 l/min

MP3282054 PlasticWashable 149 micronmetal mesh element filter

Optional 90 Micron spinon type

3 - Inlet filtrationelement

M149

M90

2 - Electric motor



3 3 phase 415 V

UFM 040 Mobile filtration unit

Pump

Electric Motor

Flow (l/min)


Viscosity range

Suction Filter

Filtration Rating

By-Pass valve

Fluid Temperature

Ambient Temperature

Protection Class

Seal

Fluid Compatibility



Weight

Equipment

Gear pump


0,75 Kw 400/230 Volt three phase electric motor

33 l/min

5 bar





1/3/6/10/16/25 μm β>1000

flow through the element In/Out

Rating 2,5 bar

From -10 to +80°C

From -20 to +45°C

IP 55

NBR


1” length 2500 mm - DN35 length 700 mm


45 kg.


• Compact size• Light• Easy to use• Easy maintenance• Reliable• Absolute filtration

UFM 040 mobile filtration units suitable for filling and



(recommended maximum volume of 350/500 L.), can

be used as a support to the filtration plant on start-up

for fast flushing action, either as additional filtration

systems with a high incidence of contamination.

Continued use is recommended for the version with

three phase electric motor.


24

DDiimmeennssiioonnss

570320

915

Symbol

UFM 1 2 3 4 5

Example: UFM 040 M A D P01


1 - Flow

040 33 l/min

2 - Electric motor

M Single phase 220 V

T Three phase 380 V

3 - Seals

A NBR

5 - Option

P01 Standard MP Filtri

SSppaarree ppaarr ttss

Filter element


MR 250 4 A01 A P01 1 µm absolute






Wire mesh element

MR 250 4 M25 A P01 25 µm

MR 250 4 M60 A P01 60 µm

4 - Filter elements

S Without element

D 1 µm absolute

E 3 µm absolute

F 6 µm absolute

G 10 µm absolute

H 16 µm absolute

L 25 µm absolute

M 25 µm wire mesh

N 60 µm wire mesh

25

UFM 050 Mobile filtration unit

Available in three configurations

A configuration with start / stop differential pressure

indicator - visual

B configuration with start / stop automatic motor

cut-out from

differential pressure indicator - electrical/visual

C configuration with start / stop phase inverter

automatic motor

cut-out from differential pressure

indicator - electrical/visual

In Line Particle Counter ICM

UFM 050 mobile filtration units suitable for filling and refilling

of filtered hydraulic fluids and lubrication tanks.


(recommended maximum volume of 500/750 L.), can be

used as a support to the filtration plant on start-up for fast

flushing action, either as additional filtration systems with a

high incidence of contamination.

Continued use is recommended for the version with three

phase electric motor.

• Compact size• Continue Operation Pressure 10 bar• Easy to use• Easy maintenance• Reliable• Absolute filtration• In Line Contamination Monitor

26


540

580

1000 H

755

UFM 050

Length filter body (see ordering informantion)

LengthFilter

5

6

Hmm

1230 Standard

1530 Special

SSyymmbboollss ((sseeee oorrddeerriinngg iinnffoorrmmaattiioonn))

UFM 50

“0” Symbol

“1” Symbol

“3” Symbol


Pump

Electric Motor

Flow (l/min)


Viscosity range

Suction Filter

Filtration Rating

By-Pass valve

Fluid Temperature

Ambient Temperature

Protection Class

Seal

Fluid Compatibility



Weight

Equipment

Gear pump


1,5 Kw 400/230 Volt three phase electric motor

50 l/min

10 bar





1/3/6/10/16/25 μm β>1000

flow through the element Out/In

Rating 3,5 bar (no by-pass valve in request)

From -10 to +80°C

From -20 to +45°C

IP 55

NBR


1 1/4” length 3000 mm - DN35 length 700 mm

1” length 3000 mm - DN30 length 700 mm

70 kg.

• Differential Clogging indicator - Visual

• Differential Clogging indicator - Electrical/Visual

• In line Particle Counter ICM + Differential

Clogging indicator - Electrical/Visual

27


Filter element length 5 Standard


CU 400 5 A01 A N P01 1 µm absolute






Wire mesh element

CU 400 5 M25 A N P01 25 µm

CU 400 5 M60 A N P01 60 µm

Filter element length 6 Special








Wire mesh element

CU 400 6 M25 A N P01 25 µm

CU 400 6 M60 A N P01 60 µm

UFM 1 2 3 4 5 6 7

Example: UFM 050 T A 2 E 5 P01


1 - Flow

050 50 l/min

2 - Electric motor

M Single phase 220 V

T Three phase 380 V

3 - Seals

A NBR

5 - Filter elements

S Without element

D 1 µm absolute

E 3 µm absolute

F 6 µm absolute

G 10 µm absolute

H 16 µm absolute

L 25 µm absolute

M 25 µm wire mesh

N 60 µm wire mesh

6 - Length filter body

5 Standard

6 Special

7 - Option

P01 Standard MP Filtri

4 - Automatic motor cut-outfrom differential pressureindicator

0 Without

1 With

3

Automatic motor cut-out from

differential pressure indicator

Phase inverter

ICM Contamination Monitor

Only with electric motor three phase

UFM 090 + 180 + 918Mobile Filtration Units with Inline Contamination Monitor

Available in three configurations

A configuration with start / stop differential pressure

indicator - visual

B configuration with start / stop automatic motor cut-out from

differential pressure indicator - electrical/visual

C configuration with start / stop phase inverter automatic motor

cut-out from differential pressure indicator - electrical/visual

In Line Contamination Monitor ICM

UMF 90 – 180 mobile filtration units suitable for filling and





contamination.

UFM 090 recommended maximum tank volume of 900/1300 L.

UFM 180 recommended maximum tank volume of 1800/2700 L.

UFM 918 two-speed electric motor with programmable

flow of 90 or 180 l/min.

Possible applications:

• Low flow rate for filling and refilling of reservoirs with volume less than 1000 liters

• Low-flow filtration for off-line tanks with a volume less than 1000 liters

• Low-flow filtration of oils with high viscosity at low temperatures

• Low flow during start-up for filtration of oils with high viscosity at low temperatures, high flow rate with subsequent increases in temperature increase and viscosity reduction

• High flow rate for filling and refilling tanks with volume greater than 2000 liters

• High flow filter off-line reservoirs with volume greater

than 2000 liters

28

• Compact size• High flow• Continue Operation Pressure 10 bar

• Easy to use


540

580

1100

1530

755

• Easy maintenance• Reliable• Absolute filtration• In Line ContaminationMonitor

SSyymmbboollss ((sseeee oorrddeerriinngg iinnffoorrmmaattiioonn))

UFM 50

“0” Symbol

“1” Symbol

“3” Symbol


Pump

Electric Motor

Flow (l/min)


Viscosity range

Suction Filter

Filtration Rating

By-Pass valve

Fluid Temperature

Ambient Temperature

Protection Class

Seal

Fluid Compatibility



Weight

Equipment

UFM 090 UFM 180Screw pump

5 kW 400/230 V three phase 2-pole

180 l/min

10 bar





1/3/6/10/16/25 μm β>1000



From -10 to +80°C

From -20 to +45°C

IP 55

NBR




109 kg.


• Differential Clogging indicator

Electrical/Visual

• In line Contamination Monitor ICM +

Differential clogging indicator - Electrical/Visual

UFM 918Screw pump

3.7/5 kW 400/230 V three phase 2/4-pole

90/180 l/min

10 bar





1/3/6/10/16/25 μm β>1000



From -10 to +80°C

From -20 to +45°C

IP 55

NBR




120 kg.



Electrical/Visual



29


UFM 1 2 3 4 5 6 7

Example: UFM 180 T A 3 E 6 P01


1 - Flow

090 090 l/min

180 180 l/min

918 090/180 l/min

2 - Electric motor

T Three phase 380 V

3 - Seals

A NBR

4 - Automatic motor cut-outfrom differential pressureindicator

0 Without

1 With

3

Automatic motor cut-out from

differential pressure indicator

Phase inverter

ICM In-Line Contamination Monitor

6 - Length filterbody

6 Standard

7 - Option

P01Standard

MP Filtri

Filter element





Wire mesh element

CU 400 6 M25 A N P01 25 µm absolute

CU 400 6 M60 A N P01 60 µm absolute




5 - Filter elements

S Without element

D 1 µm absolute

E 3 µm absolute

F 6 µm absolute

G 10 µm absolute

H 16 µm absolute

L 25 µm absolute

M 25 µm wire mesh

N 60 µm wire mesh

Screw pump

3,7 kW 400/230 V three phase 4-pole

90 l/min

10 bar





1/3/6/10/16/25 μm β>1000



From -10 to +80°C

From -20 to +45°C

IP 55

NBR




105 kg.



Electrical/Visual



Cleanliness Reporting Formats

ISO 4406:1999 Cleanliness Code System

The International Standards

Organisation standard

ISO 4406:1999 is the preferred

method of quoting the number

of solid contaminant particles in

a sample.

The code is constructed from

the combination of three scale

numbers selected from the

following table.

The first scale number

represents the number of

particles in a millilitre sample of

the fluid that are larger than

4 μm(c).

The second number represents

the number of particles larger

than 6 μm(c).

The third number represents

the number of particles that are

larger than 14 μm(c).

Number of Particles per ml Scale No.

More than

2,5M

1,3M

640k

320k

160k

80k

40k

20k

10k

5000

2500

1300

640

320

160

80

40

20

10

5

2,5

1,3

0,64

0,32

0,16

0,08

0,04

0,02

0,01

0,0

-

2,5M

1,3M

640k

320k

160k

80k

40k

20k

10k

5000

2500

1300

640

320

160

80

40

20

10

5

2,5

1,3

0,64

0,32

0,16

0,08

0,04

0,02

0,01

>28

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

Up to andincluding

Table 5 - ISO 4406Allocation of Scale Numbers

30


ISO 4406Cleanliness Code Chart

(with 100 ml sample volume)4 6

5

ISO 4 Code numbers

1415

New ISO 4406 standard mm(c)

Old standard

ISO 4406:1999 Cleanliness Code System

Microscope counting examines

the particles differently

to APCs and the code is given with two

scale numbers only.

These are at 5 mm and 15 mm equivalent to

the 6 mm(c) and 14 mm(c) of APCs.

1,6

8

4

2

5

2,5

1,3

6,4

3,2

1,6

8

4

2

5

2,5

1,3

6,4

3,2

1,6

8

4

2

107

106

105

104

103

102

10

1

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

Examplecode

22/19/14

Number of particles per 100ml larger than indicated size

22/19/14

31


Classes of ContaminationAccording to NAS 1638

Classes of Contamination According to NAS 1638

The NAS system was originally developed in 1964 to define

contamination classes for the contamination contained within aircraft

components. The application of this standard was extended to

industrial hydraulic systems simply because nothing else existed at

the time.

The coding system defines the maximum numbers permitted of

100ml volume at various size intervals (differential counts) rather

than using cumulative counts as in ISO 4406:1999.

Although there is no guidance given in the standard on how to quote

the levels, most industrial users quote a single code which is the

highest recorded in all sizes and this convention is used on MP Filtri

APC’s.

CONTAMINATION LEVEL CLASSES according to NAS 1638

(January 1964).

The contamination classes are defined by a number (from 00 to 12)

which indicates the maximum number of particles per 100 ml,

counted on a differential basis, in a given size bracket.

5 - 15

00

125

22

4

1

0

0

250

44

8

2

0

1

500

89

16

3

1

2

1000

178

32

6

1

3

2000

356

63

11

2

4

4000

712

126

22

4

5

8000

1425

253

45

8

6

16000

2850

506

90

16

7

32000

5700

1012

180

32

8

64000

11400

2025

360

64

9

128000

22800

4050

720

128

10

256000

45600

8100

1440

256

11

512000

91200

16200

2880

512

12

1024000

182400

32400

5760

1024

15 - 25

25 - 50

50 - 100

Over 100

MAXIMUM CONTAMINATION LIMITS (PER 100 ml)

Size Range Classes (in microns)

32

SAE AS 4059 REV.E**Cleanliness Classification for Hydraulic Fluids (SAE Aerospace Standard)

This SAE Aerospace Standard (AS) defines cleanliness levels for

particulate contamination of hydraulic fluids and includes methods of

reporting data relating to the contamination levels.

Tables 1 and 2 below provide differential and cumulative particle

counts respectively for counts obtained by an automatic particle

counter, e.g. LPA 2.

TABLE 1 - Cleanliness Classes for Differential Particle Counts

MAXIMUM CONTAMINATION LIMITS (PARTICLES/100 ml)

SAE AS 4059 REV.E**Cleanliness Classification for Hydraulic Fluids (SAE Aerospace Standard) TABLE 2 - CleanlinessClasses for Differential Particle Counts

TABLE 2 - Cleanliness Classes for Cumulative Particle Counts

MAXIMUM CONTAMINATION LIMITS (PARTICLES/100 ml)

00

0

1

2

3

4

5

6

7

8

9

10

11

12

125

250

500

1,000

2,000

4,000

8,000

16,000

32,000

64,000

128,000

256,000

512,000

1,024,000

CLASSES

22

44

89

178

356

712

1,425

2,850

5,700

11,400

22,800

45,600

91,200

182,400

4

8

16

32

63

126

253

506

1,012

2,025

4,050

8,100

16,200

32,400

1

2

3

6

11

22

45

90

180

360

720

1,440

2,880

5,760

0

0

1

1

2

4

8

16

32

64

128

256

512

1,024

Size 6 to 14mm (c)

14 to 21mm (c)

21 to 38mm (c)

38 to 70mm (c)

>70mm (c)

000

00

0

1

2

3

4

5

6

7

8

9

10

11

12

195

390

780

1,560

3,120

6,250

12,500

25,000

50,000

100,000

200,000

400,000

800,000

1,600,000

3,200,000

CLASSES

**The information reproduced on this and the previous page is a brief extract from SAE AS059 Rev.E, revised in May 2005. For further details and explanations refer to the full Standard.

76

152

304

609

1,217

2,432

4,864

9,731

19,462

38,924

77,849

155,698

311,396

622,792

1,245,584

14

27

54

109

217

432

864

1,731

3,462

6,924

13,849

27,698

55,396

110,792

221,584

3

5

10

20

39

76

152

306

612

1,224

2,449

4,898

9,796

19,592

39,184

1

1

2

4

7

13

26

53

106

212

424

848

1,696

3,392

6,784

0

0

0

1

1

2

4

8

16

32

64

128

256

512

1,024

Size

Size Code

>4mm (c)

A

>6mm (c)

B

>14mm (c)

C

>21mm (c)

D

>38mm (c)

E

>70mm (c)

F

33


Hydraulic Component Manufacturer***Recommendations

Most component manufacturers know the proportionate effect that

increased dirt level has on the performance of their components and

issue maximum permissible contamination levels. They state that

operating components on fluids which are cleaner than those stated will

increase life.

However, the diversity of hydraulic systems in terms of pressure, duty

cycles, environments, lubrication required, contaminant types, etc,

makes it almost impossible to predict the components service life over

and above that which can be reasonably expected.

Furthermore, without the benefits of significant research material and

the existence of standard contaminant sensitivity tests, manufacturers

who publish recommendations that are cleaner than competitors may

be viewed as having a more sensitive product.

Hence there may be a possible source of conflicting information when

comparing cleanliness levels recommended from different sources.

The table opposite gives a selection of maximum contamination levels

that are typically issued by component manufacturer. These relate to

the use of the correct viscosity mineral fluid. An even cleaner level

may be needed if the operation is severe, such as high frequency

fluctuations in loading, high temperature or high failure risk.

Typical Manufacturer Recommendations for Component

Cleanliness (ISO 4406).

*** It should be noted that the recommendations made in this table should be

viewed as starting levels and may have to be modified in light of operational

experiences or used requirements.

Unit Type ISO 4406 Code

Piston (slow speed, in-line)

Piston (high speed, variable)

Gear

Vane

22/20/16

17/15/13

19/17/15

18/16/14

Axial piston

Radial piston

Gear

Vane

18/16/13

19/17/13

20/18/15

19/17/14

Directional (solenoid)

Pressure control (modulating)

Flow control

Check valve

Cartrige valve

Propotional

Servovalve

20/18/15

19/17/14

19/17/14

20/18/15

20/18/15

18/16/13

16/14/11

PUMP

MOTOR

VALVE

20/18/15ACTUATOR

34

Hydraulic SystemTarget Cleanliness Levels****

Cleanliness Code Comparison

ISO 4406 Code>4 mm (c) - 6 mm (c)

14 mm (c)

23/21/18

22/20/17

21/19/16

20/18/15

19/17/14

18/16/13

17/15/12

16/14/11

15/13/10

14/12/09

SAE AS4059 Table 2>4 mm (c) - 6 mm (c)

14 mm (c)

13A/12B/12C

12A/11B/11C

11A/10B/10C

10A/9B/9B

9A/8B/8C

8A/7B/7C

7A/6B/6C

6A/5B/5C

5A/4B/4C

4A/3B/3C

SAE AS4059 Table 14-6, 6-14, 14-21, 21-38, 38-70, >70

12

11

10

9

8

7

6

5

4

3

NAS 16385-15, 15-25, 25-50,

50-100, >100

12

11

10

9

8

7

6

5

4

3

Where a hydraulic system user has been able to check cleanliness

levels over a considerable period, the acceptability, or otherwise, of

those levels can be verified. Thus if no failures have occurred, the

average level measured may well be one which could be made a bench

mark. However, such a level may have to be modified if the conditions

change, or if specific contaminant-sensitive components are added to

the system. The demand for greater reliability may also necessitate an

improved cleanliness level.

The level of acceptability depends on three features• the operational conditions of the system

• the required reliability and life expectancy

StandardsAlthough ISO 4406 standard is being used extensively within the hydraulics industry other standards are

occasionally required and a comparison may be requested.

The table above gives a very general comparison but often no direct comparison is possible due to the

different classes and sizes involved.

Contaminationcodes

ISO 4406

Correspondentcodes

NAS 1638

Correspondentcodes

NAS 1638

14 12 9 3 High precision and

laboratory servo-systems

Reccommendedfiltrationsdegree

3

4 mm (c) - 6 mm (c) - 14 mm (c) R x > 200

17 15 11 6 Robotic and servo-systems3 - 6

18 16 13 7 Very sensitive - highreliability systems

10 - 12

20 18 14 9 Sensitive - reliability systems12 - 15

21 19 16 10 General equipment oflimited reliability

15 - 25

23 21 18 12 Low - pressure equipmentnot in continuous service

25 - 40

35

Product Summary

Contamination monitoring products• Particle counters calibrated to ISO 11171

• On-line and In-line counting to 400 bar

• Bottle sampler options

• Mobile designs RS 232 - RS 485 digital bus interface

Suction filters• Flow rates to 620 l/min

Mounting:

• Tank immersed

• In-line

• In tank with shut off valve

• In tank with flooded suction

Return Filters• Flow rates to 1500 l/min

• Pressure to 20 bar

Mounting:

• In-line

• Tank top

• In single and duplex designs

Pressure Filters• Flow rates to 700 l/min

• Pressure from 110 bar to 420 bar

Mounting:

• In-line

• Manifold


Spin-On filters• Flow rates to 300 l/min

• Pressure to 35 bar

Mounting:

• In-line

• Tank top

36

Product Summary

Stainless Steel Pressure Filters• Flow rates to 100 l/min

• Pressure from 350 bar to 700 bar

Mounting:

• In-line

• Manifold


Filtration units• Flow rates from 15 l/min to 200 l/min

• In static and mobile style

Mechanical Products• Aluminium bell housings for motors from 0.12 Kw to 400 Kw

• Couplings in aluminium - cast iron - steel

• Damping rings

• Support feet

• Aluminium tanks

• Inspection doors

In-line filters• Flow rates to 3000 l/min

• Pressures to 60 bar

Mounting:

• In-line

• Parallel manifold version


Accessories• Oil filler and air breather plugs

• Optical and electrical level gauges

• Pressure gauge valve selectors

• Pipe fixing brackets

• Pressure gauges

37

NOTES



38



39

CMP 0413 UK 001 M

NOTES

www.mpfiltri.comGroup Headquarters

www.mpfiltri.co.ukCondition Monitoring Division

New Headquarters:

MP FILTRI S.p.A. ItalyVia 1° Maggio, n. 3

20060 Pessano con Bornago (Milano) Italy

Tel. +39.02/95703.1Fax +39.02/95741497-95740188

email: [email protected]

http://www.mpfiltri.com

GREAT BRITAINMP FILTRI U.K. Ltd.Bourton Industrial ParkBourton on the Water

Gloucestershire GL54 2HQ UKPhone: +44.01451-822522Fax: +44.01451-822282email: [email protected]


GERMANYMP FILTRI D GmbH

Hans - Wilhelmi - StraßeDE-66386 St. Ingbert

Phone: +49.(0)6894-95652-0Fax: +49.(0)6894-95652-20

email: [email protected]


FRANCEMP FILTRI FRANCE Sas

Parc d’activités des Chanteraines 8 rue du Commandant d’Estienne

d’Orves, Immeuble D392396 Villeneuve la Garenne - France

Phone: +33(0)1.40.86.47.00Fax: +33(0)1.40.86.47.09

e-mail: [email protected]: //www.mpfiltri.com

RUSSIAN FEDERATIONMP FILTRI RUSSIA

Phone/Fax: +7(495)220-94-60P.O. Box 44 127562 Moscow, Russia

email: [email protected]://www.mpfiltri.ru

CHINAMP FILTRI (Shanghai) Co. Ltd.

1280 Lianxi Road, 8 Bld - 2 FloorShanghai, Pudong

201204 P.R. ChinaPhone: + 86.21-58919916Fax: + 86.21-58919667

email: [email protected]://www.mpfiltri.com

INDIA & UAEMP FILTRI INDIA & UAEPhone: +91.9945599899

e-mail: [email protected]: //www.mpfiltri.com

CANADAMP FILTRI CANADA Inc.

380 Four Valley Drive ConcordOntario Canada L4K 5Z1Phone: +1.905-303-1369Fax: +1.905-303-7256

email: [email protected]://www.mpfiltricanada.com

USAMP FILTRI USA Inc.

2055 Quaker Pointe DriveQuakertown, PA 18951

Phone: +1.215-529-1300Fax: +1.215-529-1902

email: [email protected]://www.mpfiltriusa.com

over 70% of all hydraulic failures and up to 45% of all ...€¦ · particulate contamination,...

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