“To produce and supply defect free Gears, Gear Boxes

& Machined Components at the most competitive price

as and when required by our Valued Customers.”

“Our Mission is to adequately empower individual worker, supervisor, staff to significantly increase his Performance

Capability in order to achieve the desired goal through

mutual understanding and centered leadership”.

Mission

CEO

Mr. Vishram Jamdar

MD / Marketing

Mr. Shree Jamdar

Head Conventional M/c

Shop and Maintenance Head Quality

Head CNC

M/c Shop and PPC Head Accounts

Head Heat

Treatment

6 Parts of Rexnord, 3 Parts of Lemken and 1 Part

of Numec.

WE ARE PRODUCING 84 PARTS FOR VARIOUS

APPLICATIONS, VIZ. HEAVY VEHICLE GEAR

BOXES, ENGINES, FARM EQUIPMENTS ETC.

CM GEAR FOR ZF GEAR BOX

TAILOR MADE SPIRAL BEVEL GEARS

ZF 9S GEAR BOX BEARING PLATE

ZF 9S GEAR BOX WASHER

NEPTUNE ENGINE SHAFT ZF GB TACHO PINION FOR

MECHANICAL SPEEDO

ZF GB PULSE SENSOR FOR ELECTRONIC SPEEDO

ZF GB GEAR SHIFT PLUNGER

ZF GB SLEEVE FOR SELECTOR ASSLY.

ZF GB GEAR SHIFT PLATE

HINO ENGINE SPLINE BUSH

THRUST WASHER FOR AGB

HINO ENGINE FIP SHAFT

AGB MECHANICAL SPEEDO SHAFT CAM

ZF GEAR BOX SYNCHRO CLUTCH DISC

ZF GEAR BOX REV. IDLER GEAR

STOPER FOR FARM EQUIPMENTS

GEAR SHIFTING LEVER

ZF GB MECHANICAL SPEEDO WORM

ZF 9S GEAR SHIFT FINGER

ZF GEAR BOX SELECTOR ARM NEPTUNE ENGINE

PULSE SENSOR

HINO ENGINE FIP COUPLING

INDUCTION HARDENED AND GROUND B26 SHAFTS FOR FARM

EQUIPMENTS APPLICATION

HINO ENGINE DENSO SHAFT

NEPTUNE ENGINE FAN SHAFT

HINO ENGINE FIP SHAFT

Capacity Z=810mm , X & Y = 510 mm

With Dell-cam programming facility.

SN Machine Make Qty

1 VMC 850 with 24 ATC Jyoti 1

2 VMC 640 with APC & 24 ATC Jyoti 1

3 VMC Px40 With 24 ATC Jyoti 4

4 VMC Px10 With 24 ATC Jyoti 6

VERTICAL MACHINING CENTER

VERTICAL MACHINING CENTER WITH 4th AXIS

SN Machine Make Qty

1 VMC 850 with 24 ATC &

KITIGAVA 4th Axis

Jyoti 1

Capacity, Z = 810mm , X & Y = 510 mm

With Dell-cam programming facility.

Capacity : Ø10mm to Ø1600mm

& from 1.5DP to 52DP.

SN Machine Qty

1 Gear Hobbing Machines 7

GEAR HOBBING MACHINE GEAR GRINDING MACHINE

SN Machine Qty

1 Gear Grinding Machines 1

Capacity : Module – 5, 300 mm

Accuracy : DIN CLASS 6

Capacity:- Ø 350mm x 800mm Length

SN Machine Qty

1 CNC Turning Centers 15

CNC TURNING CENTRE

SN Machine Qty

1 CNC DX 100 – Bar

feeder

1

SN Machine Qty

1 Broach Re-sharpening Machine 1

GEAR SHAPING MACHINE – 4 NOS.

MILLING MACHINE – 2 NOS.

SURFACE GRINDING MACHINE – 2 NOS.

CYLINDRICAL GRINDING – 4 NOS.

SLOTING MACHINE – 2 NOS. BROACHING – 4 NOS.

MURATA MAKE TWIN SPINDLE CNC – 1 NO.

CYLINDRICAL GRINDING MACHINE – 1 NO.

Machines added by Al Support

HEAT TREATMENT FACILITIES Fully equipped Heat treatment shop approved by

Ashok Leyland & Mahindra & Mahindra with

following facilities:-

Gas Carburizing

Through Hardening

Induction Hardening

Sursulf Nitriding + Oxynit process

PPT Hardening for non-ferrous

ISO Thermal annealing

Normalizing

GAS CARBURIZING FURNACE

Temperature Control Panel &

Oxygen probe panel

Methanol & acetone Tank with necessary Installation.

Flow Meter

INDUCTION HARDENING MACHINE – 2 NOS

Power Rating : 75 Kw , IGBT Base PLC controlled scanner

Range – ø10mm to ø110mm

Quality control room equipped with required measurement facilities and dedicated team

INSPECTION FACILITIES

Dynascan Profile Projector with DGMA Software

Lead & Profile checking machine

TRIMOS GEAR ROLL TESTER

SURFACE ROUGHNESS TESTER

SUPERFICIAL CUM ROCKWELL

HARDNESS TESTER

MICRO VICKERS HARDNESS TESTER

with 100X & 400X magnification

Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera

16MnCr5 Soft

16MnCr5 Hard

EN 8D (Hard)

Digital Rockwell Hardness Tester

Autodesk Fusion 360 - CAD / CAM Software

Space Available – 1000 sq.mtr.

20% Excess Machining capacity is available

and can be utilized as per customer demand.

New and bigger space is identified and

finalized for shifting under one roof. Shifting

is expected by Dec-19.

Incoming Inspection

Set Up Change Approval In process Inspection Statistical Process Control (SPC)

Final Inspection at Q-Gate / Firewall

We strive to achieve not just CUSTOMER SATISFACTION

But “CUSTOMER DELIGHT”

“PROCESS APPROACH” is the base of work

culture and we follow quality practices such as

Quality Documents / Records maintained

PPAP of all the parts.

Incoming inspection reports

Material Test reports

Set Up Change Approval reports

Inprocess Inspection reports

Calibration records

Gauge History Cards

SPC reports

Final Inspection at Q-Gate / Firewall reports

WIS / SOP’s

Master Lists

Internal Rejection Analysis & record

Customer Complaint record

CAPA reports

Problem Solving Technique

JDI (Just do it)

8D

QC Story

Keiken Kan Dokyo (KKD)

7 QC Tools

RED tag Campaign

5S

Fixed point photography

Worst point photography

OEE

SMED

3M (Muda, Mura, Muri)

Autonomous Maintenance etc…

Value Stream Mapping

MRM

Training

by

Internal

Trainers

Red Tag

Campaign

Out of 34 selected Ashok Leyland suppliers, our project ranked first in West Zone and in top 3 for national level competition in FY 16-17

National Winner – Silver, in Supplier Samrat competition of Ashok Leyland FY -2017-18

Award from MIA

Heading towards IATF 16949 certification. Consultant is

identified and the activities will commence from July-19.

Purchasing 3D CMM (Mitutoyo CRYSTA-Apex S574

(Multiwire)) : To be installed at new place immediately after

shifting. Order is raised.